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LIST OF EXPERIMENTS
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Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 01
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
To design a single acting cylinder pneumatic circuit using manually operated pneumatic
components.
Apparatus required:
Air Compressor - 1
Filter regulator lubricator unit (FRL unit) - 1
Manifold - 1
5/2 Push button directional control valve (DCV) - 1
Unidirectional flow control valve - 1
Double acting cylinder - 1
Procedure:
Connect the air compressor to the FRL unit.
The components are connected as shown in the figure using micro hoses.
The filtered air then passes through the manifold and reaches the directional control valve.
The air flow is controlled by a unidirectional flow control valve.
The push button on the DCV which controls the extension and retraction of the cylinder.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
3
Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 02
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
To design a pneumatic circuit with logic sequence (AND/OR gate) using electro
pneumatic trainer kits.
Apparatus required:
Air Compressor - 1
Filter regulator lubricator unit (FRL unit) - 1
Manifold - 1
5/2 Solenoid operated directional control valve (DCV) - 1
Unidirectional flow control valve - 2
Double acting cylinder - 1
Procedure:
The input from the compressor is connected to the FRL unit.
Then it is connected to 5/2 solenoid operated DCV.
The power to the solenoid is given via a 24V supply.
The output of DCV is connected to double acting cylinder through unidirectional flow
control valve.
When the solenoid is operated the cylinder is extended and retracted.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
5
Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 03
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
Apparatus required:
Air Compressor - 1
Filter regulator lubricator unit (FRL unit) - 1
Manifold - 1
5/2 Pilot operated directional control valve (DCV) - 2
3/2 Roller Operated DCV(Limit Switch) - 4
Double acting cylinder - 2
Procedure:
Two cylinders A and B are connected to limit switches as per the diagram.
The limit switches (ao, a1and b0, b1) are connected to extended and retracted portion of the
cylinder A and B.
The DC valves and individual limit switch are connected with power from the FRL unit.
The output from the limit switches are piloted to the DC valves for the movement of
respective cylinders.
Output from a1 will extend the cylinder B (B+)
Output from b1 will extend the cylinder A (A-)
Output from a0 will extend the cylinder B (B-)
Output from b0 will extend the cylinder A (A+)
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
7
Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 04
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
To design and simulate a double acting cylinder pneumatic circuit using automation
studio.
Apparatus required:
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
9
Department of Mechanical Engineering 15MD19-Mechatronics
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Department of Mechanical Engineering 15MD19-Mechatronics
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Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 06
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
To design the pneumatic circuit with multiple cylinder sequencing operation with, i) Time
delay, ii) AND logic, iii) OR logic, iv) Latch using PLC.
Apparatus required:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
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Department of Mechanical Engineering 15MD19-Mechatronics
TABULATION
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Department of Mechanical Engineering 15MD19-Mechatronics
EXPT NO :
Servo Controller Interfacing For Open Loop
DATE :
Aim:
Apparatus required:
PEC 0.1
Motor setup
Patch chords
Multimeter
Procedure:
Connect the voltmeter or multimeter across P2 position and ground.
Put the SPDT switch in A/C port in order to view position motor.
Now, manually vary the motor position step by step.
For each step note down the voltmeter and position reading.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
15
Department of Mechanical Engineering 15MD19-Mechatronics
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Department of Mechanical Engineering 15MD19-Mechatronics
EXPT NO :
Servo Controller Interfacing For Closed Loop
DATE :
Aim:
To study the DC servomotor position controller with position feedback loop (Closed-loop
system).
Apparatus required:
PEC 0.1
Motor setup
Patch chords
Multimeter
Procedure:
Connections are made as per the circuit.
DC output is connected to the input of permanent magnet of DC motor.
Set the pulse release switch.
Set the motor at any position by varying the set knob.
Not the initial position by varying the knob, toggle SPDT switch, check if it is in upper
side mode.
Vary the P – position (1) and J – position (2) control knobs.
Now release the pulse release switch S2, set the SPDT switch in lower side.
Notice the output in digital display.
Tabulate the readings.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
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Department of Mechanical Engineering 15MD19-Mechatronics
Multimeter readings
Output voltage = 45%
Analog output = 2.26 V
Analog input = 1.78 V
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Department of Mechanical Engineering 15MD19-Mechatronics
EXPT NO :
PID Controller Interfacing
DATE :
Aim:
Apparatus required:
PID controller.
Motor.
Power cables.
Procedure:
The given electric motor whose speed to be controlled in connected to the circuit.
From motor speed sensor output, a loop connection is given between DC motor and
control unit.
A 230 V electric supply is given to PID controller and circuit.
By switching on power supply, circuit elements are energized.
The maximum range speed, proportional constant values are given as input.
The required motor speed is obtained.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
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Department of Mechanical Engineering 15MD19-Mechatronics
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Department of Mechanical Engineering 15MD19-Mechatronics
EXPT NO : Stepper Motor Interfacing With 8051 Micro Controller for Its
DATE : Full Step Resolution
Aim:
To interface the given stepper motor with 8051 microcontroller for its full step resolution.
Apparatus required:
Stepper motor.
8051 MC program unit with display.
Procedure:
Connections are made as per circuit.
Program is typed and entered in microcontroller.
Program is verified and input in given.
Output of stepper motor is verified for its full step resolution.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
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Department of Mechanical Engineering 15MD19-Mechatronics
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Department of Mechanical Engineering 15MD19-Mechatronics
EXPT NO : Stepper Motor Interfacing With 8051 Micro Controller for Its
DATE : Half Step Resolution
Aim:
To interface the given stepper motor with 8051 microcontroller for its half step resolution.
Apparatus required:
Stepper motor.
8051 MC program unit with display.
Procedure:
Connections are made as per circuit.
Program is typed and entered in microcontroller.
Program is verified and input in given.
Output of stepper motor is verified for its half step resolution.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
23
Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 11
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
To design and simulate an arithmetic circuit to convert degree Celsius to Fahrenheit using
Lab view.
Apparatus required:
Procedure:
From the start menu select LabVIEW 8.2.
A new VI is opened from the file.
Two panel namely front panel and block diagram panel are opened.
Right click in front panel, block panel and create the circuit element.
Connection are made as per the formula [C = (F*1.8) +32]
Using continuously run, the circuit is simulated.
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
25
Department of Mechanical Engineering 15MD19-Mechatronics
Figure: 12
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Department of Mechanical Engineering 15MD19-Mechatronics
Aim:
To measure the real time temperature of room and display the data using Lab
view.
Apparatus required:
Result:
PREPARATION 30
LAB PERFORMANCE 30
REPORT 40
TOTAL 100
INITIAL OF FACULTY
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