100-9 0

TACO ZONE CONTROLS WIRING GUIDE
Pages
Switching Relays – Single Zone Wiring 2– 2

Switching Relays – Oil Boiler Wiring Safety Notice 23 – 4
Switching Relays – NON EXP Connected Together with Priority 5 – 11
Switching Relays – EXP Connected Together with Priority 12 – 14
Switching Relays – Multiple Indirect Hot Water Heaters 15 – 16
Switching Relays – EXP Connected To Reset Controls (PC700, 702 & 705) 17 – 28
Zone Valve Controls – NON EXP Connected Together with Priority 29 – 34
Zone Valve Controls – EXP Connected Together with Priority 35 – 38
Zone Valve Controls – Connected To Reset Controls (PC700, 702 & 705) 39 – 46
Hydro Air Fan Controls (HAFC 101 & 201) 47 – 51
Specialty Thermostat and Zone Valve Wiring 52 – 56
Radiant Mixing Block 57 – 58
X-Pump Block 59 – 61
iSeries Mixing Valves 62 – 63
Low Water Cutoffs and Electric Water Feeders 64 – 79
Aquastat Wiring 80 – 86
Instruction Sheets 87 – 97
Standard Terms and Definitions – 98
Cross Reference 99 – 100
Do it once.
Do it right.
© Taco Catalog No. 100-9.0 Effective Date: July 1, 2010
Supersedes Date: July 1, 2007
TACO Zone Control Product Information
Switching Relays
Product No. Description
SR501 1 Zone Switching Relay
SR501-845RP 1 Zone Switching Relay Replacement PC Board for
Honeywell R845, RA89A, RA832 or Comparable Relay
SR502 2 Zone Switching Relay with Priority
Switching Relays with PowerPort Options and Expandable to 20 Zones

SR501-EXP 1 Zone Switching Relay
SR503-EXP 3 Zone Switching Relay with Priority and 3 PowerPorts
Zone Valve Controls

ZVC403 3 Zone Valve Control
ZVC404 4 Zone Valve Control with Priority
ZVC405 5 Zone Valve Control
ZVC406 6 Zone Valve Control with Priority
Zone Valve Controls with PowerPort Options and Expandable to 20 Zones

ZVC404-EXP 4 Zone Valve Control with Priority and 2 PowerPorts
ZVC406-EXP 6 Zone Valve Control with Priority and 2 PowerPorts
Plug-In PowerPort Cards (For use with all -EXP controls)

PC600 Post Purge Timer Plug-In Card
PC605 Priority Protection Plug-In Card
PC610 Universal Timer/Pump Exercise Plug-In Card
Add-On Power Controls (For use with all -EXP controls)

PC700 Boiler Reset Control
PC702 2-Stage Boiler Reset Control
PC705 Variable Speed Pump Injection Mixing Control
Fan Controls
HAFC101 Hydro Air Fan Control
HAFC201 Hydro Air Fan Control with Optional Time Delays
Do it once.
Do it right.
2
SR501 Switching Relay Wiring
TYPICAL WIRING ALTERNATIVE WIRING ALTERNATIVE WIRING

(COLD START) (TANKLESS COIL) (24 VAC POWERED INPUT SIGNAL)
THERMOSTAT THERMOSTAT
T T 24 VAC
SIGNAL
SR501 SR501 SR501

1 ZONE 24 1 ZONE 24 1 ZONE 24
SWITCHING RELAY R W VAC SWITCHING RELAY R W VAC SWITCHING RELAY R W VAC
T T COM T T COM T T COM
POWER POWER POWER *

T STAT T STAT T STAT *
120 VAC 120 VAC

INPUT INPUT
N H 3 N/O N/C N/C N/O

4 4 6 6 5 N H 3 N/O N/C N/C N/O
4 4 6 6 5 N H 3 N/O N/C N/C N/O
4 4 6 6 5
JUMPER
TO: ZC
TO: TT ON BOILER TO: ZR TO: TT ON BOILER
H
TO: 120 VAC POWER
N
TO: 120 VAC POWER
CIRCULATOR CIRCULATOR CIRCULATOR
TO: 120 VAC

POWER
Note: When using Alternative Wiring diagram, the boiler oper- REMOVE JUMPER. * T STAT LIGHT WILL GO
ating control’s ZC terminal will see the load of the circulator(s). DO NOT CONNECT POWER ON AND OFF WITH 24 VAC
Warning: When using Alternative Wiring diagram, wiring TO N AND H TERMINALS. SIGNAL. POWER LIGHT
instructions must be followed so power originates from the boiler WILL ALWAYS BE OFF.
aquastat. Failure to follow these wiring instructions may result in
a secondary source of power being connected to the boiler that
may activate it under certain circumstances, causing injury or death.
NOTE: No tankless coil priority.
3
(cont.)
L1 L2
THERMOSTATS
(HOT) (NEUTRAL)
CIRCUIT THERMOSTAT
BREAKER
ZONE 4
PRIORITY
ON
SR 504 OFF
ZONE 1 ZONE 2 ZONE 3 ZONE 4
CUSTOMER
EMERGENCY FOUR ZONE SWITCHING RELAY L1 L2 T T
WITH OPTIONAL PRIORITY
SWITCH
HONEYWELL L8124
POWER
ZONE 1
OR EQUAL
ZONE 2
C1 ZC
THERMAL ZONE 3
FUSE ZONE 4
B2 C2 ZR B1
(FIROMATIC) 24 VAC 120V RELAY
POWER
X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
END ZC ZR
SWITCH 120 VOLT CIRCULATORS INPUT CIRCULATOR
ON BOILER
(IF ATTACHED)
SERVICE
FUSE 1 AMP
SWITCH
LINE VOLTAGE
OIL BURNER RELAY
LOW
WATER
CUTOFF
120 VAC INPUT
NOTE: Tankless coil has priority.
L1 L2
(HOT) (NEUTRAL) THERMOSTAT
CIRCUIT THERMOSTAT
BREAKER
24 VAC
POWER
SR 503
ZONE 1 ZONE 2 ZONE 3
CUSTOMER
EMERGENCY THREE ZONE SWITCHING RELAY L1 L2 T T
FUSE 1 AMP WITH OPTIONAL PRIORITY
SWITCH
HONEYWELL L8124
POWER
ZONE 1
OR EQUAL
ZONE 2
C1 ZC
THERMAL ZONE 3
FUSE B2 C2 ZR B1
(FIROMATIC)
ZONE1 ZONE2 ZONE3

X2
N P ZC H X1 ZR 120 VOLT CIRCULATORS CIRCULATOR
ON BOILER
(IF ATTACHED)
SERVICE
SWITCH
LINE VOLTAGE
OIL BURNER RELAY
LOW
WATER
CUTOFF
120 VAC INPUT
NOTE: The boiler operating control’s ZC terminal will see the load of the circulator(s).
4
SR502/503 Switching Relay Controlling Another SR502/503 Switching Relay
AQUASTAT
ON DHW A T T
HEATER
MASTER
24 VAC
POWER
PRIORITY ON
VIA JUMPER
PLACEMENT SR 503 ZONE1 ZONE2 ZONE3
THREE ZONE SWITCHING RELAY

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
ZONE 3
X2
N P ZC H X1 ZR ZONE1 ZONE2 ZONE3
JUMPER
120 VOLT
N CIRCULATORS
120 VAC POWER
H DHW
HEATER
CIRCULATOR
T T T PRIORITY OFF
VIA JUMPER
SLAVE PLACEMENT
24 VAC
POWER
SR 503 ZONE1 ZONE2 ZONE3

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
ZONE 3
X2
JUMPER
BOILER
120 VOLT CIRCULATORS
TO: "TT" ON AQUASTAT CONTROL
5
SR502/503 Switching Relay Controlling Another SR504/506 Switching Relay
AQUASTAT
ON DHW
HEATER A T T
MASTER
PRIORITY ON
24 VAC VIA JUMPER
POWER
PLACEMENT

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
ZONE 3
X2
JUMPERS
120 VOLT
CIRCULATORS
THERMOSTATS
T
SLAVE PRIORITY
ZONE 6 OFF
PRIORITY
ON
SR 506 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
OFF
SIX ZONE SWITCHING RELAY

WITH OPTIONAL PRIORITY POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
120V RELAY ZONE 5
ZONE 6
24 VAC X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 POWER
POWER END ZC ZR
SWITCH 120 VOLT CIRCULATORS INPUT
FUSE 1 AMP
H
REMOVE 120 VAC INPUT
JUMPER N
TO: "TT" ON BOILER
BOILER
6
Two SR504/506 Switching Relays Connected Together
AQUASTAT ON
A DHW HEATER
T T T
ZONE 4
PRIORITY
ON PRIORITY
OFF ON
SR 504 ZONE 1 ZONE 2 ZONE 3 ZONE 4
FOUR ZONE SWITCHING RELAY

POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
120 VAC INPUT

JUMPER
DHW
HEATER
CIRCULATOR
T T T
BOILER
ZONE 4
PRIORITY
ON PRIORITY
OFF ON

POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
H
120 VAC INPUT
JUMPER
TO: "TT" ON BOILER N
OUTPUT
NOT
USED
7
Priority Zoning Circulator Controlling SR504/506 Switching Relay
MASTER
PRIORITY
ON
PRIORITY ZONING CIRCULATOR
PRIORITY
OFF ON
THERMOSTAT BOILER PRIORITY POWER IN

1 2 3 4 PR-IN PR-OUT LIVE NEUT
120 VAC INPUT
AQUASTAT ON
DHW HEATER
THERMOSTATS
T PRIORITY
SLAVE OFF
ZONE 6
PRIORITY
ON
OFF

ZONE 1
ZONE 2
ZONE 3
ZONE 4
120V RELAY ZONE 5
ZONE 6
POWER END ZC ZR
FUSE 1 AMP
H
JUMPER N
TO: "TT" ON BOILER
BOILER
8
Priority Zoning Circulator Controlling 2 SR504/506 Switching Relays
MASTER
PRIORITY ZONING CIRCULATOR

PRIORITY
OFF ON PRIORITY
ON
THERMOSTAT BOILER PRIORITY POWER IN

120 VAC INPUT

AQUASTAT ON
DHW HEATER
A
T T T T T T T T
SLAVE SLAVE
ZONE 4 PRIORITY ZONE 4 PRIORITY
PRIORITY OFF PRIORITY OFF
ON ON
SR 504 OFF SR 504 OFF
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 1 ZONE 2 ZONE 3 ZONE 4
FOUR ZONE SWITCHING RELAY FOUR ZONE SWITCHING RELAY

WITH OPTIONAL PRIORITY WITH OPTIONAL PRIORITY
POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
120V RELAY 120V RELAY
X X ZONE1 ZONE2 ZONE3 ZONE4 POWER X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
END ZC ZR END ZC ZR
SWITCH 120 VOLT CIRCULATORS INPUT SWITCH 120 VOLT CIRCULATORS INPUT
24 VAC
POWER
24 VAC
POWER
FUSE 1 AMP FUSE 1 AMP
REMOVE REMOVE
JUMPER JUMPER
TO: "TT" ON BOILER

BOILER H
N
120 VAC INPUT
9
10
SR502/503 Switching Relay Controlling 2 SR504/506 Switching Relays
AQUASTAT ON
DHW HEATER
A T T
MASTER
PRIORITY
24 VAC
POWER ON
TWO ZONE SWITCHING RELAY

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
ZONE 3
X2
JUMPER
T T T T T T T T
SLAVE SLAVE
PRIORITY OFF PRIORITY OFF
ON ON

POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
END ZC ZR END ZC ZR
24 VAC
POWER
24 VAC
POWER
REMOVE REMOVE
JUMPER JUMPER
TO: "TT" ON BOILER

BOILER H
N
120 VAC INPUT
SR501 Switching Relay Controlling 2 SR504/506 Switching Relays
AQUASTAT ON
A DHW HEATER
MASTER
24
R W VAC
SR501 T T COM
POWER
1 ZONE SWITCHING RELAY
T STAT
N H 3 N/O N/C N/C N/O

4 4 6 6 5
JUMPER
120 VAC INPUT
DHW
CIRCULATOR
T T T T T T T T
SLAVE PRIORITY OFF SLAVE PRIORITY OFF
ZONE 4 ZONE 4
PRIORITY PRIORITY
ON ON

POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
120V RELAY 24 VAC 120V RELAY
24 VAC
POWER POWER
END ZC ZR END ZC ZR
REMOVE REMOVE
JUMPER JUMPER
TO: "TT" ON BOILER

BOILER
H
N
120 VAC
INPUT
11
SR501-EXP Switching Relay Controlling Another SR504/506 Switching Relay
AQUASTAT ON
DHW HEATER
TO: "TT" ON BOILER

A
TO: OPTIONAL ZONE VALVE
OR iSeries MIXING VALVE
MODE
POWER
MASTER CONTROLS RESET
END ZONE
EXPANSION THERMOSTAT
SWITCH VALVE
NORMAL
SLAVE
X X 1 2 3 4 T/R T/W COM 1 2
FUSE
1 AMP
SR 501-EXP
MASTER
POWER
FUSE T STAT
5 AMP
N H ZC ZR H H
POWER 120VAC 120VAC CIRC PRIORITY
INPUT INPUT OUTPUT OUTPUT OUTPUT
DHW CIRCULATOR
JUMPER
T THERMOSTATS
SLAVE PRIORITY
ZONE 6 OFF
PRIORITY
ON
OFF

ZONE 1
ZONE 2
ZONE 3
ZONE 4
120V RELAY ZONE 5
ZONE 6
POWER END ZC ZR
FUSE 1 AMP
H
JUMPER N
TO: "TT" ON BOILER
BOILER
12
SR501-EXP Switching Relay Controlling a ZVC404/406 Zone Valve Control
AQUASTAT ON
MASTER DHW HEATER
TO BOILER AQUASTAT RELAY A
TO: OPTIONAL ZONE VALVE
MODE
POWER
CONTROLS RESET
END ZONE
SWITCH VALVE
NORMAL
X X 1 2 3 4 T/R T/W COM 1 2
SLAVE
FUSE
1 AMP SR 501-EXP
MASTER
POWER
FUSE T STAT
5 AMP
N H ZC ZR H H
THERMOSTAT THERMOSTAT THERMOSTAT
DHW
HEATER
CIRCULATOR
JUMPER
T T T
24 VAC
SLAVE
WHITE ZONE 6 PRIORITY
MODE
120 VAC N NORMAL RESET
120 VAC 24 VAC OFF
INPUT INPUT T STAT 1
FACTORY
H ON
INSTALLED
BLACK VALVE 1
TRANSFORMER
POWER IN
T T T T T T T T T T T T
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 T STAT 2
VALVE 2
T STAT 3
ZVC 406 VALVE 3
WHITE T STAT 4
120 VAC
SIX ZONE ZONE VALVE CONTROL VALVE 4
24 VAC
INPUT
FUSE (7 AMP MAX)
FACTORY
WITH OPTIONAL PRIORITY T STAT 5
INSTALLED
BLACK
TRANSFORMER
VALVE 5
T STAT 6
MAIN EXTRA N/O COM N/C
END END ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
SWITCH SWITCH ZONE 6 RELAY VALVE 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER
TO BOILER AQUASTAT RELAY
JUMPER JUMPER
3&4 3&4
SEE NOTE
PRIORITY
ZONE
BOILER 1 MOTOR END
SYSTEM SWITCH
2
PUMP
3
BOILER TURNS ON WHEN ANY ZONE VALVE OPENS. Note: When a circulator is used on the
2 WIRE ZONE VALVE TACO 4 WIRE
(NO END SWITCH) 3 WIRE ZONE VALVE ZONE VALVE
priority zone instead of a zone valve,
SYSTEM PUMP TURNS ON WHEN ANY ZONE VALVE OPENS (POWER OPEN, SELF CLOSING) jumper 3 and 4 of the priority zone.
EXCEPT WHEN THE DHW HEATER (SR501-EXP) CALLS.
13
2 Expandable Switching Relays Connected Together
SWITCH SETTINGS
Master/Slave: Slave
Reset/Normal: Normal
Priority Zone: Off THERMOSTATS
T
SLAVE
SLAVE PLUG-IN CARDS ZONE 4
PRIORITY
MASTER 1 2 3 4 ON
POWER EXPANSION OFF
CONTROL
INTERFACE
SR504-EXP
RESET NORMAL FOUR ZONE SWITCHING RELAY
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
SR 504-EXP
END ZC ZR
FUSE 1 AMP
JUMPER 120 VAC INPUT
SWITCH SETTINGS
Master/Slave: Master
Priority Zone: On
THERMOSTATS AQUASTAT
ON DHW
T A HEATER
MASTER
PRIORITY
POWER MASTER ON
CONTROL 1 2 3 4 OFF
INTERFACE EXPANSION ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
SR 506-EXP
RESET NORMAL SIX ZONE SWITCHING RELAY
POWER
WITH OPTIONAL PRIORITY ZONE 1
ZONE 2
ZONE 3
ZONE 4
ZONE 5
24 VAC ZONE 6
120V RELAY
POWER
X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 POWER
END ZC ZR
FUSE 1 AMP
H
JUMPER
N
TO: "TT" ON BOILER 120 VAC INPUT
BOILER DHW
CIRCULATOR
14
2 Indirect Water Heaters with Priority Connected to Standard Switching Relays
AQUASTATS ON
DHW HEATERS
A A
PRIORITY
MASTER 24 VAC
POWER OFF

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
X2
JUMPERS
T T T T T T
SLAVE SLAVE
PRIORITY ON PRIORITY ON
ON ON

POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
24 VAC 120V RELAY 24 V AC 120V RELAY
POWER POWER
END ZC ZR END ZC ZR
JUMPER JUMPER
ZONE
ZONE
NOT
NOT
USED
USED
TO: "TT" ON BOILER

BOILER
H
N
120 VAC INPUT
15
16
2 Indirect Water Heaters with Priority Connected to EXP Switching Relays
AQUASTATS ON
A A DHW HEATERS
24 VAC
PRIORITY
POWER OFF

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
X2
JUMPERS
DHW
CIRCULATORS
SWITCH SETTINGS
Master/Slave: Slave
SWITCH SETTINGS Reset/Normal: Normal
Master/Slave: Master Priority Zone: Off
Priority Zone: On T T
MASTER SLAVE
SLAVE PLUG-IN CARDS ZONE 4 SLAVE PLUG-IN CARDS ZONE 4
PRIORITY PRIORITY
MASTER 1 2 3 4 ON MASTER ON
POWER EXPANSION OFF POWER 1 2 3 4 OFF
CONTROL CONTROL EXPANSION
INTERFACE INTERFACE
SR504-EXP SR504-EXP
RESET NORMAL FOUR ZONE SWITCHING RELAY RESET NORMAL FOUR ZONE SWITCHING RELAY
POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
24 VAC 120V RELAY 24 VAC 120V RELAY
POWER
SR 504-EXP POWER
SR 504-EXP
END ZC ZR END ZC ZR
JUMPER JUMPER
TO: "TT" ON BOILER

BOILER
ZONE
NOT
H
120 VAC INPUT
USED N
PC700 Boiler Reset Control Connected to SR501-EXP Switching Relay
OUTDOOR
SENSOR
SWITCH SETTINGS
Reset/Normal: Reset
PC700 THERMOSTAT
TO: "TT" ON BOILER

BOIL OUT ZONE
T
SEN SEN CONTROL TO: OPTIONAL ZONE VALVE
BOILER SENSOR MODE
POWER
CONTROLS RESET
END ZONE
SWITCH VALVE
NORMAL
SLAVE
X X 1 2 3 4 T/R T/W COM 1 2
FUSE
1 AMP
SR 501-EXP
MASTER
POWER
FUSE T STAT
5 AMP
N H ZC ZR H H
BOILER
JUMPER
H SYSTEM
120 VAC INPUT CIRCULATOR
N
17
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Switching Relay
OUTDOOR
SENSOR AQUASTAT ON
A DHW HEATER
Note: If Zone Control comes on without a call for heat,
reverse Reset Override input (1 & 2) wires on SR501-EXP.
TO: "TT" ON BOILER
PC700
EXISTING THERMOSTATS T
POWER
BOIL OUT ZONE CONTROLS ZONE
SEN SEN CONTROL CONTROL
END RESET MODE
SWITCH OVERRIDE RESET ZONE 4
X X 1 2 3 4 T/R T/W COM 1 2 SR 504 PRIORITY
ON
K1-A ZONE1 ZONE2 ZONE3 ZONE4
BOILER SENSOR MASTER OFF
FUSE
1 AMP SR 501-EXP NORMAL
ZONE 1
SLAVE ZONE 2
K1 K2 POWER
ZONE 3
T STAT ZONE 4
FUSE
5 AMP 120V RELAY
24 VAC
POWER
K1-B K2-A K2-A X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
END ZC ZR
N H ZC ZR H H
INPUT INPUT OUTPUT OUTPUT OUTPUT FUSE 1 AMP
JUMPER
MASTER
JUMPER
PRIMARY
SYSTEM
CIRCULATOR DHW
BOILER (Optional) HEATER
CIRCULATOR 120 VAC
INPUT
H
N
Connecting a DHW Heater to an Existing Heating Only Switching Relay

Using an SR501-EXP and PC700 Boiler Reset Control
OUTDOOR
SENSOR
AQUASTAT ON
A DHW HEATER
TO: "TT" ON BOILER
T THERMOSTATS
PC700 MASTER
EXISTING
POWER
BOIL OUT ZONE CONTROLS ZONE
SEN SEN CONTROL CONTROL SLAVE
END RESET MODE
X X 1 2 3 4 T/R T/W COM 1 2 SR 504 PRIORITY
ON
ZONE1 ZONE2 ZONE3 ZONE4
BOILER SENSOR K1-A
MASTER OFF
FUSE
ZONE 1
SLAVE ZONE 2
K1 K2 POWER
ZONE 3
T STAT ZONE 4
FUSE
5 AMP 120V RELAY
24 VAC
POWER

K1-B K2-A K2-A END ZC ZR
N H ZC ZR H H
JUMPER
REMOVE
DHW JUMPER
HEATER
BOILER CIRCULATOR 120 VAC
INPUT
H
N
18
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Zone Valve Control
OUTDOOR
SENSOR AQUASTAT ON
Note: If Zone Control comes on without a call for heat, A DHW HEATER
reverse Reset Override input (1 & 2) wires on SR501-EXP.
TO: "TT" ON BOILER
THERMOSTATS
EXISTING T T T
TRANSFORMER
PC700 WHITE
INSTALLED
FACTORY
120 VAC
INPUT
24
VAC
ZONE
POWER
BOIL OUT ZONE CONTROLS BLACK CONTROL 24 VAC
SEN SEN CONTROL
MODE ZONE 4
END RESET MODE PRIORITY
SWITCH
OVERRIDE
NORMAL RESET
RESET OFF
X X 1 2 3 4 T/R T/W COM 1 2 POWER IN T T T T T T T T ON

K1-A ZONE 1 ZONE 2 ZONE 3 ZONE 4 T STAT 1
BOILER SENSOR MASTER
FUSE
SR 501-EXP NORMAL VALVE 1
1 AMP
T STAT 2
(3 AMP MAX)
ZVC 404 VALVE 2
FUSE
FOUR ZONE ZONE VALVE CONTROL T STAT 3
SLAVE
K1 K2 POWER VALVE 3
T STAT T STAT 4
FUSE VALVE 4
5 AMP
POWER
MAIN
END
EXTRA
END
N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4
SWITCH SWITCH ZONE 4 RELAY
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
K1-B K2-A K2-A
N H ZC ZR H H
JUMPER JUMPER
INPUT INPUT OUTPUT OUTPUT OUTPUT 3&4
3&4
SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

(NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN,
JUMPER SELF CLOSING)
ZONE VALVE SYSTEM

PRIMARY CIRCULATOR
Note: When a circulator is used on the
SYSTEM
CIRCULATOR
DHW HEATER jumper 3 and 4 of the priority zone.
BOILER (Optional)
CIRCULATOR
H 120 VAC
N INPUT
Connecting a DHW Heater to an Existing Heating Only Zone Valve Control

Using an SR501-EXP and PC700 Boiler Reset Control
OUTDOOR
SENSOR
AQUASTAT ON
A DHW HEATER
TO: "TT" ON BOILER

THERMOSTATS
EXISTING T T T
TRANSFORMER
PC700 MASTER WHITE

INSTALLED
FACTORY
120 VAC
INPUT
24
VAC
ZONE
POWER
BOIL OUT ZONE CONTROLS BLACK CONTROL 24 VAC SLAVE
SEN SEN CONTROL
MODE ZONE 4
SWITCH
OVERRIDE
NORMAL RESET
RESET OFF
X X 1 2 3 4 T/R T/W COM 1 2 POWER IN T T T T T T T T ON
VALVE 1
FUSE
T STAT 2
(3 AMP MAX)
ZVC 404 VALVE 2

FUSE
FOUR ZONE ZONE VALVE CONTROL T STAT 3

SLAVE
K1 K2 POWER VALVE 3
T STAT T STAT 4
FUSE VALVE 4
5 AMP
POWER
MAIN
END
EXTRA
END
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
K1-B K2-A K2-A
N H ZC ZR H H
JUMPER JUMPER
3&4 SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3


DHW HEATER priority zone instead of a zone valve,
CIRCULATOR ZONE VALVE SYSTEM jumper 3 and 4 of the priority zone.
BOILER CIRCULATOR
H 120 VAC
N INPUT
19
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing
Tankless Coil Boiler – Zoning with Circulators
OUTDOOR
SENSOR T THERMOSTATS
EXISTING
POWER
CONTROLS ZONE
CONTROL
END RESET MODE
PC700 X X 1 2 3 4 T/R T/W COM 1 2 SR 504 PRIORITY
ON
K1-A ZONE1 ZONE2 ZONE3 ZONE4
MASTER OFF
BOIL OUT ZONE
FUSE
SEN SEN CONTROL POWER
ZONE 1
SLAVE ZONE 2
K1 K2 POWER
ZONE 3
BOILER SENSOR T STAT ZONE 4
FUSE
5 AMP 120V RELAY
24 VAC
POWER
K1-B K2-A K2-A X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
END ZC ZR
N H ZC ZR H H
JUMPER
PRIMARY REMOVE
SYSTEM JUMPER
CIRCULATOR
(Optional)
TO: "ZR" ON BOILER CONTROL
120 VAC
TO: "ZC" ON BOILER CONTROL INPUT
H
BOILER
N
Boiler and Zone Control(s) need to be on same power supply (same circuit breaker).
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing

Tankless Coil Boiler – Zoning with Zone Valves
OUTDOOR
SENSOR
THERMOSTATS
TRANSFORMER
WHITE
INSTALLED
FACTORY
MASTER 120 VAC 24 EXISTING T T T

INPUT VAC
BLACK
ZONE
POWER
CONTROLS CONTROL 24 VAC SLAVE
PC700 MODE ZONE 4
SWITCH
OVERRIDE
NORMAL RESET
RESET OFF
BOIL OUT ZONE X X 1 2 3 4 T/R T/W COM 1 2 POWER IN T T T T T T T T ON
SEN SEN CONTROL
MASTER
FUSE
SR 501-EXP NORMAL VALVE 1
1 AMP
T STAT 2
(3 AMP MAX)
ZVC 404 VALVE 2

FUSE
BOILER SENSOR FOUR ZONE ZONE VALVE CONTROL T STAT 3

SLAVE
K1 K2 POWER VALVE 3
T STAT T STAT 4
FUSE VALVE 4
5 AMP
POWER
MAIN
END
EXTRA
END
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
K1-B K2-A K2-A
N H ZC ZR H H
POWER 120VAC 120VAC CIRC PRIORITY JUMPER JUMPER
3&4
SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3

PRIMARY
SYSTEM
CIRCULATOR
(Optional) Note: When a circulator is used on the
TO: "ZR" ON BOILER CONTROL
ZONE VALVE SYSTEM jumper 3 and 4 of the priority zone.
CIRCULATOR
TO: "ZC" ON BOILER CONTROL
BOILER H 120 VAC

N INPUT
Boiler and Zone Control(s) need to be on same power supply (same circuit breaker).
20
PC700 Boiler Reset Control Connected to EXP Switching Relay
OUTDOOR
SENSOR
SWITCH SETTINGS
THERMOSTATS
Reset/Normal: Reset
Priority Zone: On or Off
T
PC700
SLAVE 1234 PLUG-IN CARDS ZONE 4
BOIL OUT ZONE PRIORITY
SEN SEN CONTROL ON
MASTER
POWER OFF
CONTROL
INTERFACE
BOILER SENSOR SR 504-EXP
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
H
N
TO: "TT" ON BOILER
BOILER
21
22
PC702 2–Stage Boiler Reset Control Connected to EXP Switching Relay
OUTDOOR
SENSOR
DHW
DEMAND
SWITCH SETTINGS
PC702 THERMOSTATS
STAGE STAGE BOIL OUT ZONE
T
1 2 SEN SEN CONTROL
SLAVE 1234 PLUG-IN CARDS ZONE 4

BOILER SENSOR
PRIORITY
MASTER ON
POWER OFF
CONTROL
INTERFACE
SR 504-EXP
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
BOILER X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
#1 END ZC ZR
FUSE 1 AMP
H
N
BOILER
#2
SYSTEM
WIRING NEEDED ONLY IF CIRCULATOR
PRIORITY ZONE IS DHW (OPTIONAL)
PC705 Variable Speed Pump Injection Control Connected to EXP Switching Relay
SWITCH SETTINGS
THERMOSTATS
OUTDOOR
SENSOR GREEN/GROUND Master/Slave: Master
Reset/Normal: Reset
Priority Zone: On or Off T
(SEE NOTE B)
RED
SYSTEM
CIRCULATOR SLAVE 1234 PLUG-IN CARDS ZONE 4
AND/OR BOILER PRIORITY
BLUE
MASTER ON
PC705-2 OFF
INJECTION
BOIL SUP OUT ZONE BLACK CIRCULATOR
SEN SEN SEN CONTROL SR 504-EXP
SUPPLY SENSOR POWER
ZONE 1
BOILER SENSOR
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
JUMPER
TO: "TT" ON BOILER
SYSTEM
BOILER CIRCULATOR
AND/OR BOILER
(SEE NOTE A)
N
120 VAC INPUT
H
NOTE A: WHEN SYSTEM CIRCULATOR IS CONNECTED TO ZR TERMINAL ON SWITCHING RELAY, THE MODE SWITCH MUST BE SET TO NORMAL.
THE PC705-2 WILL NOT RESET THE BOILER WHEN IN THE NORMAL MODE.
NOTE B: WHEN SYSTEM CIRCULATOR IS CONNECTED TO RED WIRE ON PC705-2, THE CIRCULATOR WILL OPERATE ONLY WHEN THERMOSTAT CALLS FOR HEAT
AND THE OUTDOOR TEMPERATURE IS BELOW THE WARM WEATHER SHUT DOWN (WWSD) TEMPERATURE. THE WWSD CAN BE ADJUSTED OR TURNED
OFF SO THAT THE CIRCULATOR IS NOT AFFECTED BY OUTDOOR TEMPERATURE.
23
PC700 Boiler Reset Control Connected to 2 EXP Switching Relays
OUTDOOR
SENSOR
SWITCH SETTINGS
Master/Slave: Master THERMOSTATS
Reset/Normal: Reset
MASTER
PC700 SLAVE PLUG-IN CARDS ZONE 4
PRIORITY
BOIL OUT ZONE MASTER 1 2 3 4 ON
SEN SEN CONTROL
POWER EXPANSION OFF
CONTROL
INTERFACE
SR 504-EXP
BOILER SENSOR
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
TO: "TT" ON BOILER JUMPER

120 VAC
INPUT
BOILER
SWITCH SETTINGS
THERMOSTATS
Master/Slave: Slave
Reset/Normal: Normal T
Priority Zone: No Priority SLAVE
PRIORITY
MASTER 1 2 3 4 ON
POWER EXPANSION OFF
CONTROL
INTERFACE
SR 504-EXP
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
JUMPER
H
N
120 VAC INPUT
SYSTEM
CIRCULATOR
(OPTIONAL)
24
PC702 2–Stage Boiler Reset Control Connected to 2 EXP Switching Relays
OUTDOOR
SENSOR SWITCH SETTINGS
THERMOSTATS
DHW
DEMAND
T
MASTER
PC702
PRIORITY
MASTER 1 2 3 4 ON
1 2 SEN SEN CONTROL
POWER EXPANSION OFF
CONTROL
INTERFACE
BOILER SENSOR SR 504-EXP
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
BOILER X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
#1 END ZC ZR
FUSE 1 AMP
BOILER
#2
WIRING NEEDED ONLY IF

PRIORITY ZONE IS DHW
SWITCH SETTINGS
Master/Slave: Slave
THERMOSTATS
Priority Zone: No Priority
T
SLAVE
PRIORITY
MASTER 1 2 3 4 ON
POWER EXPANSION OFF
CONTROL
INTERFACE
SR 504-EXP
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
H
JUMPER
N
120 VAC INPUT
SYSTEM
CIRCULATOR
(OPTIONAL)
25
PC705 Variable Speed Pump Injection Control Connected to 2 EXP Switching Relays
SWITCH SETTINGS
Reset/Normal: Reset THERMOSTATS
T
OUTDOOR
SENSOR GREEN/GROUND MASTER
(SEE NOTE B SLAVE PLUG-IN CARDS ZONE 4
ON PAGE 23) PRIORITY
MASTER 1 2 3 4 ON
RED EXPANSION OFF
SYSTEM
CIRCULATOR
BLUE SR 504-EXP
PC705-2
INJECTION WITH OPTIONAL PRIORITY
BOIL SUP OUT ZONE BLACK CIRCULATOR POWER
SEN SEN SEN CONTROL
ZONE 1
ZONE 2
ZONE 3
SUPPLY SENSOR
ZONE 4
24 VAC 120V RELAY
BOILER SENSOR
POWER
END ZC ZR
FUSE 1 AMP
JUMPER
TO: "TT" ON BOILER 120 VAC
INPUT
BOILER
SWITCH SETTINGS
Master/Slave: Slave THERMOSTATS
Priority Zone: No Priority T
SLAVE
PRIORITY
MASTER 1 2 3 4 ON
POWER EXPANSION OFF
CONTROL
INTERFACE
SR 504-EXP
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
H
JUMPER
N
120 VAC INPUT
SYSTEM
CIRCULATOR
(OPTIONAL)
(SEE NOTE A ON PAGE 23)
26
PC700 and PC705 Controls Connected to 2 EXP Switching Relays
OUTDOOR
SENSOR
SWITCH SETTINGS
Master/Slave: Master THERMOSTATS

Reset/Normal: Reset
MASTER
PC700 SLAVE PLUG-IN CARDS ZONE 4
PRIORITY
MASTER 1 2 3 4 ON
ZONE
BOIL OUT
CONTROL POWER EXPANSION OFF
SEN SEN ZONE 1 ZONE 2 ZONE 3 ZONE 4
CONTROL
INTERFACE
SR 504-EXP
BOILER SENSOR
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
JUMPER 120 V AC INPUT

TO: "TT" ON BOILER
BOILER
SWITCH SETTINGS
Master/Slave: Slave
THERMOSTATS
OUTDOOR
SENSOR GREEN/GROUND
(SEE NOTE B
T
ON PAGE 23) SLAVE
RED
PRIORITY
SYSTEM
MASTER 1 2 3 4 ON
CIRCULATOR OFF
BLUE EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4
PC705-2
INJECTION
SR 504-EXP
BOIL SUP OUT ZONE BLACK CIRCULATOR FOUR ZONE SWITCHING RELAY
SEN SEN SEN CONTROL RESET NORMAL
POWER
ZONE 1
SUPPLY SENSOR
ZONE 2
ZONE 3
BOILER SENSOR
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
JUMPER
SYSTEM CIRCULATOR
(OPTIONAL LOCATION)
H
N
120 VAC INPUT
27
PC702 and PC705 Controls Connected to 2 EXP Switching Relays
SWITCH SETTINGS
OUTDOOR
SENSOR
Reset/Normal: Normal THERMOSTATS
T
DHW
DEMAND MASTER
PRIORITY
PC702 1 2 3 4 ON
MASTER
POWER EXPANSION OFF
STAGE STAGE BOIL OUT ZONE CONTROL
1 2 SEN SEN CONTROL INTERFACE
SR 504-EXP
BOILER SENSOR
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
BOILER
#1
FUSE 1 AMP
BOILER
#2
WIRING NEEDED ONLY IF

SWITCH SETTINGS
Master/Slave: Slave
THERMOSTATS
OUTDOOR
SENSOR
GREEN/GROUND
T
(SEE NOTE B
ON PAGE 23) SLAVE
RED PRIORITY
SYSTEM MASTER 1 2 3 4 ON
BLUE
CIRCULATOR
EXPANSION OFF
PC705-2
INJECTION
SR 504-EXP
BOIL SUP OUT ZONE BLACK CIRCULATOR RESET NORMAL FOUR ZONE SWITCHING RELAY
SEN SEN SEN CONTROL
POWER
ZONE 1
SUPPLY SENSOR ZONE 2
ZONE 3
BOILER SENSOR
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
JUMPER
SYSTEM CIRCULATOR
(OPTIONAL LOCATION)
H
N
120 VAC INPUT
28
ZVC403/405 with System Pump
T T T
WHITE
24 VAC
N 120 VAC 24 VAC
INPUT
FACTORY
H
INSTALLED
BLACK
TRANSFORMER
T STAT 1
POWER IN
T T T T T T T T T T
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 VALVE 1
WHITE
T STAT 2
120 VAC 24 VAC
INPUT VALVE 2
FACTORY
INSTALLED
BLACK ZVC 405 T STAT 3
TRANSFORMER
VALVE 3
FIVE ZONE ZONE VALVE CONTROL T STAT 4
FUSE (5 AMP MAX)

VALVE 4
T STAT 5
VALVE 5
END N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
SWITCH POWER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
JUMPER
3&4
1 MOTOR END
SWITCH
2
BOILER 3
SYSTEM 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

PUMP (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
SYSTEM PUMP AND BOILER TURN ON

WHEN ANY ZONE VALVE OPENS.
29
30
ZVC404/406 with System Pump
AQUASTAT ON
T T T A DHW HEATER
WHITE
24 VAC
N 120 VAC 24 VAC
INPUT
FACTORY
H
INSTALLED
BLACK
TRANSFORMER
MODE ZONE 6 PRIORITY
NORMAL RESET
OFF
T STAT 1
ON
VALVE 1
POWER IN
WHITE
VALVE 2
120 VAC 24 VAC
INPUT T STAT 3
FACTORY
INSTALLED
BLACK ZVC 406 VALVE 3
TRANSFORMER
T STAT 4
FUSE (7 AMP MAX)

VALVE 5
T STAT 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER
JUMPER JUMPER
3&4 3&4
SEE NOTE
PRIORITY
ZONE
DRY 1 MOTOR END
CONTACTS SWITCH
2
BOILER 3
SYSTEM 2 WIRE ZONE VALVE TACO 4 WIRE

PUMP (NO END SWITCH) 3 WIRE ZONE VALVE ZONE VALVE
(POWER OPEN, SELF CLOSING)

SYSTEM PUMP AND BOILER TURN ON priority zone instead of a zone valve,
WHEN ANY ZONE VALVE OPENS. jumper 3 and 4 of the priority zone.
ZVC404/406 with Domestic Hot Water (DHW) Pump
AQUASTAT ON
T T T A DHW HEATER
WHITE
24 VAC
N 120 VAC 24 VAC
INPUT
FACTORY
H
INSTALLED
BLACK
TRANSFORMER
ZONE 6 PRIORITY
MODE
NORMAL RESET
OFF
T STAT 1
ON
VALVE 1
POWER IN
WHITE
VALVE 2
120 VAC 24 VAC
INPUT T STAT 3
FACTORY
INSTALLED
TRANSFORMER
T STAT 4
FUSE (7 AMP MAX)

VALVE 5
T STAT 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER
JUMPER JUMPER
3&4 3&4
SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER 3
DHW 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE


BOILER TURNS ON WHEN ANY ZONE VALVE OPENS. priority zone instead of a zone valve,
DHW PUMP TURNS ON ONLY WHEN PRIORITY ZONE CALLS. jumper 3 and 4 of the priority zone.
31
32
ZVC404/406 with System and DHW Pumps
AQUASTAT ON
T T T A DHW HEATER
WHITE
24 VAC
N 120 VAC 24 VAC
INPUT
FACTORY
H
INSTALLED
BLACK
TRANSFORMER
ZONE 6 PRIORITY
MODE
NORMAL RESET
OFF
T STAT 1
ON
VALVE 1
POWER IN
WHITE
VALVE 2
120 VAC 24 VAC
INPUT T STAT 3
FACTORY
INSTALLED
TRANSFORMER
T STAT 4
FUSE (7 AMP MAX)

VALVE 5
T STAT 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER
JUMPER JUMPER
3&4 3&4
SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER SYSTEM 3
PUMP
DHW 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS. priority zone instead of a zone valve,
ZVC404/406 with System, DHW and Secondary Pumps
AQUASTAT ON
T T T A DHW HEATER
WHITE
24 VAC
N 120 VAC 24 VAC
INPUT
FACTORY
H
INSTALLED
BLACK
TRANSFORMER
ZONE 6 PRIORITY
MODE
NORMAL RESET
OFF
T STAT 1
ON
VALVE 1
POWER IN
WHITE
VALVE 2
120 VAC 24 VAC
INPUT T STAT 3
FACTORY
INSTALLED
TRANSFORMER
T STAT 4
FUSE (7 AMP MAX)

VALVE 5
T STAT 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER

JUMPER JUMPER
3&4 3&4
SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
SYSTEM 2
BOILER PUMP 3
DHW
PUMP 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
(NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
SECONDARY
PUMP
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS. priority zone instead of a zone valve,
SECONDARY PUMP COMES ON WHEN ANY ZONE CALLS EXCEPT PRIORITY ZONE.
33
2 ZVC404/406 Connected Together with Priority

THERMOSTAT THERMOSTAT THERMOSTAT jumper 3 and 4 of the priority zone.
T T T
24 VAC
ZONE 4 PRIORITY PRIORITY

MODE
TRANSFORMER
WHITE NORMAL RESET ON

INSTALLED
OFF
FACTORY
N
120 VAC 24 ON
INPUT VAC
H BLACK
POWER IN T T T T T T T T
ZONE 1 ZONE 2 ZONE 3 ZONE 4 T STAT 1
VALVE 1
FUSE (3 AMP MAX)

T STAT 2
ZVC 404 VALVE 2
T STAT 3
FOUR ZONE ZONE VALVE CONTROL
VALVE 3
T STAT 4
VALVE 4
POWER
MAIN
END
EXTRA
END
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
TO BOILER
AQUASTAT RELAY
JUMPER JUMPER
3&4
3&4 SEE NOTE
PRIORITY
ZONE
DRY 1 MOTOR END
SWITCH
CONTACTS 2
3

SELF CLOSING)
AQUASTAT ON
DHW HEATER
THERMOSTAT THERMOSTAT THERMOSTAT A
T T T
24 VAC
ZONE 4 PRIORITY
PRIORITY
MODE ON
TRANSFORMER
NORMAL RESET
WHITE
INSTALLED
OFF
FACTORY
120 VAC 24 ON
INPUT VAC
BLACK
POWER IN T T T T T T T T
ZONE 1 ZONE 2 ZONE 3 ZONE 4 T STAT 1
VALVE 1
FUSE (3 AMP MAX)
T STAT 2
ZVC 404 VALVE 2
T STAT 3
FOUR ZONE ZONE VALVE CONTROL
VALVE 3
T STAT 4
VALVE 4
POWER
MAIN
END
EXTRA
END
ZONE 4 RELAY 1 2 3 4
SWITCH SWITCH 1 2 3 4 1 2 3 4 1 2 3 4
JUMPER JUMPER
3&4 3&4
SEE NOTE
TO BOILER AQUASTAT RELAY PRIORITY
ZONE
BOILER DRY 1 MOTOR END
SWITCH
CONTACTS 2
3

SELF CLOSING)
34
2 EXP Zone Valve Controls Connected Together with System Pump

jumper 3 and 4 of the priority zone.
SWITCH SETTINGS
Priority Zone: On AQUASTAT ON
A DHW HEATER
T T T
24 VAC
MASTER
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN
24 VAC SLAVE T STAT 1
INPUT 1 2 3 4 T T T T T T T T T T T T
POWER OFF
BLACK EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 VALVE 1
CONTROLS
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
SIX ZONE ZONE VALVE CONTROL
TACO, INC ZVC406-EXP
T STAT 3
FUSE 7 AMP MAX

WITH OPTIONAL PRIORITY VALVE 3
T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
BLACK END END ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
SWITCH N/O COM N/C SWITCH VALVE 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
JUMPER 3&4
3&4 SEE NOTE
PRIORITY
TO BOILER AQUASTAT RELAY ZONE
1 MOTOR END
SWITCH
2
BOILER
3

N 120 VAC
H INPUT
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

INPUT 1 2 3 4 T T T T T T T T T T T T OFF
POWER VALVE 1
BLACK CONTROLS EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
CONTACTS 3&4 SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
2 WIRE TACO 4 WIRE

ZONE VALVE 3 WIRE ZONE VALVE
(NO END SWITCH) ZONE VALVE (POWER OPEN, SELF CLOSING)
35
2 EXP Zone Valve Controls Connected Together with DHW Pump

SWITCH SETTINGS
A DHW HEATER
T T T
24 VAC
MASTER
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER OFF
CONTROLS
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
TO BOILER JUMPER
JUMPER 3&4
AQUASTAT RELAY 3&4 SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER
3

DHW (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
PUMP
N 120 VAC
H INPUT
BOILER TURNS ON WHEN ANY ZONE VALVE OPENS.
DHW PUMP TURNS ON ONLY WHEN PRIORITY ZONE CALLS.
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
2 WIRE TACO 4 WIRE

36
2 EXP Zone Valve Controls Connected Together with System and DHW Pumps

SWITCH SETTINGS
A DHW HEATER
T T T
24 VAC
MASTER
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN
POWER OFF
CONTROLS
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
TO BOILER JUMPER
JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER DHW SYSTEM 3
PUMP PUMP
N 120 VAC
H INPUT
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
2 WIRE TACO 4 WIRE

37
2 EXP Zone Valve Controls Connected Together with System, DHW and Secondary Pumps

SWITCH SETTINGS
A DHW HEATER
T T T
24 VAC
MASTER
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER OFF
CONTROLS
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
TO BOILER JUMPER
JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER
DHW SYSTEM 3
PUMP PUMP
SECONDARY
PUMP 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
N 120 VAC
H INPUT
SECONDARY PUMP TURNS ON WHEN ANY ZONE CALLS, EXCEPT PRIORITY ZONE.
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
24 VAC
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
2 WIRE TACO 4 WIRE

38
PC700 Boiler Reset Control Connected To EXP Zone Valve Control
OUTDOOR
SENSOR
SWITCH SETTINGS
Reset/Normal: Reset
PC700
BOIL OUT ZONE INDIRECT
SEN SEN CONTROL WATER HEATER
AQUASTAT
OR THERMOSTAT
BOILER SENSOR T T T
24 VAC
PLUG-IN ZONE 6
WHITE CARDS PRIORITY
120 VAC ON
FACTORY
POWER
INSTALLED
CONTROLS
TRANSFORMER
POWER IN
MASTER T STAT 2
MODE
ZVC 406-EXP VALVE 2
RESET NORMAL
SIX ZONE ZONE VALVE CONTROL T STAT 3
T STAT 4
VALVE 4
WHITE T STAT 5
120 VAC 24 VAC FUSE 7 AMP MAX VALVE 5

INPUT T STAT 6
FACTORY
INSTALLED
SWITCH SWITCH
TRANSFORMER
N/O COM N/C VALVE 6
B A 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
PUMP ZONE 6 RELAY BOILER

POWER ON
JUMPER
DRY JUMPER 3&4
TO BOILER CONTACTS 3&4 SEE NOTE
AQUASTAT RELAY PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
BOILER SYSTEM
CIRCULATOR 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
H
N
SYSTEM CIRCULATOR AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
39
40
PC702 2–Stage Boiler Reset Control Connected To EXP Zone Valve Control
OUTDOOR
SENSOR
SWITCH SETTINGS
DHW Reset/Normal: Normal
DEMAND
PC702 jumper 3 and 4 of the priority zone.
INDIRECT
STAGE STAGE BOIL OUT ZONE WATER HEATER
1 2 SEN SEN CONTROL
AQUASTAT
OR THERMOSTAT
WIRING NEEDED ONLY IF T T T
BOILER SENSOR 24 VAC
PLUG-IN ZONE 6
120 VAC ON
INPUT 24 VAC SLAVE T STAT 1
1 2 3 4 T T T T T T T T T T T T OFF
FACTORY
POWER
INSTALLED
CONTROLS
TRANSFORMER
POWER IN
MASTER T STAT 2
MODE
ZVC 406-EXP VALVE 2
RESET NORMAL
T STAT 4
WHITE
VALVE 4
24 VAC
120 VAC
INPUT T STAT 5
FUSE 7 AMP MAX
FACTORY
INSTALLED
BLACK VALVE 5
TRANSFORMER
T STAT 6
BOILER END END ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
B A 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
#1 PUMP ZONE 6 RELAY BOILER

POWER ON
JUMPER
JUMPER 3&4
3&4 SEE NOTE
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
SYSTEM DHW TACO

2 WIRE ZONE VALVE 4 WIRE ZONE VALVE
CIRCULATOR CIRCULATOR 3 WIRE ZONE VALVE
BOILER (NO END SWITCH) (POWER OPEN, SELF CLOSING)
#2
H
N
DHW CIRCULATOR TURNS ON ONLY WHEN PRIORITY ZONE CALLS.
PC705 Variable Speed Pump Injection Control Connected To EXP Zone Valve Control
OUTDOOR
SENSOR GREEN/GROUND
SYSTEM SWITCH SETTINGS

RED CIRCULATOR
(SEE NOTE B ON PAGE 23)
Reset/Normal: Reset priority zone instead of a zone valve,
BLUE Priority Zone: On or Off jumper 3 and 4 of the priority zone.
PC705-2 INJECTION
CIRCULATOR
BOIL SUP OUT ZONE BLACK INDIRECT
SEN SEN SEN CONTROL WATER HEATER
AQUASTAT
OR THERMOSTAT
T T T
SUPPLY SENSOR
24 VAC
BOILER SENSOR
PLUG-IN ZONE 6
120 VAC ON
FACTORY
POWER
INSTALLED
CONTROLS
TRANSFORMER
POWER IN
MASTER T STAT 2
MODE
ZVC 406-EXP VALVE 2
RESET NORMAL
T STAT 4
VALVE 4
WHITE T STAT 5
FUSE 7 AMP MAX

120 VAC VALVE 5
24 VAC
INPUT T STAT 6
FACTORY
INSTALLED
SWITCH SWITCH VALVE 6
TRANSFORMER
B
N/O COM N/C A
PUMP ZONE 6 RELAY BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

POWER ON
JUMPER
DRY JUMPER 3&4
TO BOILER CONTACTS 3&4 SEE NOTE
AQUASTAT RELAY PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
BOILER
SYSTEM CIRCULATOR 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
(OPTIONAL LOCATION) (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
H
N
41
PC700 Boiler Reset Control Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
SWITCH SETTINGS priority zone instead of a zone valve,
Reset/Normal: Reset
INDIRECT WATER HEATER
PC700 AQUASTAT OR THERMOSTAT
BOIL OUT ZONE

SEN SEN CONTROL
BOILER SENSOR
T T T
MASTER 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN
POWER OFF
CONTROLS
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

24 VAC
INPUT T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
TO BOILER JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER 3

SYSTEM DHW
CIRCULATOR CIRCULATOR
H
N
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
INSTALLED
FACTORY
CARDS PRIORITY
WHITE
ON
POWER IN

120 VAC 1 2 3 4 T T T T T T T T T T T T
INPUT POWER OFF
EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 VALVE 1
CONTROLS
BLACK MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

24 VAC
INPUT T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3

42
PC702 2–Stage Boiler Reset Control Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
Master/Slave: Master jumper 3 and 4 of the priority zone.
DHW
DEMAND
PC702 WIRING NEEDED ONLY IF

PRIORITY ZONE IS DHW INDIRECT WATER HEATER
AQUASTAT OR THERMOSTAT
1 2 SEN SEN CONTROL
BOILER SENSOR
T T T
MASTER 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC POWER IN ON

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
24 VAC
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
BLACK END END ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 VALVE 6
SWITCH N/O COM N/C SWITCH
B
PUMP ZONE 6 RELAY
A
BOILER 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
BOILER JUMPER 3&4
3&4 SEE NOTE
#1 PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3
SYSTEM DHW
H
N
BOILER
#2
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
24 VAC
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3

43
PC705 Variable Speed Pump Injection Control Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR GREEN/GROUND SWITCH SETTINGS
Master/Slave: Master Note: When a circulator is used on the
RED Reset/Normal: Reset priority zone instead of a zone valve,
SYSTEM Priority Zone: On or Off jumper 3 and 4 of the priority zone.
CIRCULATOR
BLUE
PC705-2 INJECTION
CIRCULATOR
BLACK INDIRECT WATER HEATER
BOIL SUP OUT ZONE
SEN SEN SEN CONTROL
SUPPLY SENSOR T T T
24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
FACTORY
CARDS PRIORITY
120 VAC ON
POWER IN
INPUT 24 VAC SLAVE T STAT 1

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
VALVE 5
24 VAC
T STAT 6
BLACK END
SWITCH
END
SWITCH
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 VALVE 6
N/O COM N/C
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
TO BOILER
PRIORITY
AQUASTAT RELAY
ZONE
1 MOTOR END
SWITCH
2
3
BOILER
SYSTEM CIRCULATOR (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
(OPTIONAL LOCATION)
H
N
SWITCH SETTINGS
Master/Slave: Slave
Priority Zone: Off
T T T
SLAVE 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
FACTORY
CARDS PRIORITY
120 VAC ON
POWER IN

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
VALVE 5
24 VAC
T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
DRY JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3

44
PC700 and PC705 Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
Reset/Normal: Reset
INDIRECT WATER HEATER
PC700 AQUASTAT OR THERMOSTAT
BOIL OUT ZONE

SEN SEN CONTROL
BOILER SENSOR
T T T
TRANSFORMER MASTER 24 VAC
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN
POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

24 VAC
INPUT T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
TO BOILER JUMPER 3&4
PRIORITY
ZONE
1 MOTOR END
SWITCH
2
BOILER 3

SYSTEM DHW
H
N
OUTDOOR SYSTEM CIRCULATOR AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
SENSOR GREEN/GROUND
SYSTEM
RED CIRCULATOR
BLUE
PC705-2 INJECTION
CIRCULATOR
BOIL SUP OUT ZONE BLACK

SEN SEN SEN CONTROL
SUPPLY SENSOR
BOILER SENSOR
T T T
SLAVE 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
INSTALLED
CARDS PRIORITY
FACTORY
WHITE
ON
POWER IN

120 VAC 1 2 3 4 T T T T T T T T T T T T OFF
INPUT POWER VALVE 1
CONTROLS EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
BLACK MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

24 VAC
INPUT T STAT 6
BLACK END END
SWITCH
SWITCH N/O COM N/C
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
SWITCH SETTINGS DRY JUMPER 3&4
Master/Slave: Slave PRIORITY
ZONE
Reset/Normal: Normal 1 MOTOR END
SWITCH
Priority Zone: Off 2

3

45
PC702 and PC705 Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
SWITCH SETTINGS
Reset/Normal: Normal Note: When a circulator is used on the
DHW
Priority Zone: On or Off jumper 3 and 4 of the priority zone.
DEMAND
PC702 WIRING NEEDED ONLY IF

PRIORITY ZONE IS DHW INDIRECT WATER HEATER
1 2 SEN SEN CONTROL
BOILER SENSOR T T T
MASTER 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC POWER IN ON

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

BOILER T STAT 4
#1
24 VAC
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

INPUT T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
JUMPER
JUMPER 3&4
BOILER 3&4 SEE NOTE
#2 PRIORITY
ZONE
1 MOTOR END
SWITCH
2
3

SYSTEM DHW
H
N
OUTDOOR
SENSOR GREEN/GROUND DHW CIRCULATOR TURNS ON ONLY WHEN PRIORITY ZONE CALLS.

RED
SYSTEM
CIRCULATOR
BLUE
PC705-2 INJECTION
CIRCULATOR
BLACK
BOIL SUP OUT ZONE

SEN SEN SEN CONTROL
SUPPLY SENSOR
BOILER SENSOR
T T T
SLAVE 24 VAC
TRANSFORMER
PLUG-IN ZONE 6
WHITE
INSTALLED
CARDS PRIORITY
FACTORY
120 VAC ON
POWER IN

POWER VALVE 1
MASTER T STAT 2
MODE
RESET NORMAL
ZVC 406-EXP VALVE 2
T STAT 3
FUSE 7 AMP MAX

T STAT 4
VALVE 4
TRANSFORMER
WHITE T STAT 5
INSTALLED
FACTORY
120 VAC VALVE 5

24 VAC
INPUT T STAT 6
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
SWITCH SETTINGS
JUMPER
DRY JUMPER
Master/Slave: Slave CONTACTS 3&4
3&4
SEE NOTE
Reset/Normal: Normal PRIORITY
ZONE
Priority Zone: Off 1 MOTOR END
SWITCH
2
3

46
HAFC101 with 1 Speed Air Handler
THERMOSTAT
T
Optional Power Wire To: Aquastat on
to Thermostat Return Line of
that Requires 24VAC Hydro Coil
C R W Y G T T
THERMOSTAT AQUASTAT
HAFC101 Power On
HYDRO AIR FAN CONTROL Call for Heat
Fan, Cooling
Fan, Heating
BOILER AIR HANDLER
X X C R Y G G LOW HIGH
Jumper
Dry Contacts To:

24 VAC
“T T” on Boiler
or Switching Relay Outdoor
Fan Condenser
Relay
Unit
M
Line
HAFC 101 WITH 1 SPEED AIR HANDLER

(Both HFC 101 and HAFC 201 are
capable of 1 and 2 speed applications.)
47
THERMOSTAT
T
Optional Power Wire To: Aquastat on
to Thermostat Return Line of
C R W Y G T T
THERMOSTAT AQUASTAT
HAFC101 Power On
Fan, Cooling
Fan, Heating
BOILER AIR HANDLER
X X C R Y G G LOW HIGH
Dry Contacts To:

24 VAC
“T T” on Boiler
or Switching Relay
Fan Relays
Outdoor
Condenser
High
Low
Unit
M
Line

48
THERMOSTAT To: Optional

Aquastat on
Return Line of
Hydro Coil
T
Optional Power Wire To: Optional Aquastat
to Thermostat or Thermostat to sense
that Requires 24VAC
low ambient
temperature
C R W Y G T T T T
WATER COIL FREEZE PR
THERMOSTAT AQUASTATS
Power On
HAFC201
Fan, Cooling
Fan, Heating
OFF
DRY CONTACTS
5 AMP 1/6 HP RATED
NOTE: For 4 minute
PUMP BOILER AIR HANDLER
ON
1 MIN ON DELAY - FAN

2 MIN @ 24 HR - PUMP
30 SEC @ 2 WK - PUMP
on delay of Heating Fan,

switch 1 and 3 MIN ON
DELAY to ON position.
XX X X C R Y G G LOW HIGH
Jumper
Hot
Neutral
(or to “T T” on
24 VAC
switching relay)
Outdoor
Circulator Fan Condenser
Relay
Unit
Dry Contacts To:

“T T” on Boiler
or Switching
M
Line
Relay

49
THERMOSTAT To: Optional

Aquastat on
Return Line of
Hydro Coil
T
Optional Power Wire To: Optional Aquastat
to Thermostat or Thermostat to sense
that Requires 24VAC
low ambient
temperature
C R W Y G T T T T
THERMOSTAT AQUASTATS
Power On
HAFC201
Fan, Cooling
Fan, Heating
OFF
DRY CONTACTS
5 AMP 1/6 HP RATED
NOTE: For 4 minute
PUMP BOILER AIR HANDLER
ON

on delay of Heating Fan,

switch 1 and 3 MIN ON

DELAY to ON position.
XX X X C R Y G G LOW HIGH
Hot
Neutral
(or to “T T” on
24 VAC
switching relay)
Fan Relays
Outdoor
Condenser
High
Circulator
Low
Unit
“T T” on Boiler
or Switching
Relay M
Line

50
Multiple HAFC’s and Switching Relay
T TO: AQUASTAT ON T TO: AQUASTAT ON T TO: AQUASTAT ON

OPTIONAL POWER WIRE OPTIONAL POWER WIRE
RETURN LINE OF RETURN LINE OF OPTIONAL POWER WIRE RETURN LINE OF
TO THERMOSTAT TO THERMOSTAT
HYDRO COIL HYDRO COIL TO THERMOSTAT HYDRO COIL
THAT REQUIRES 24VAC THAT REQUIRES 24VAC THAT REQUIRES 24VAC
C R W Y G T T C R W Y G T T C R W Y G T T
THERMOSTAT AQUASTAT THERMOSTAT AQUASTAT THERMOSTAT AQUASTAT
POWER PM POWER PM POWER PM

HAFC101 CALL FOR HEAT HAFC101 CALL FOR HEAT HAFC101 CALL FOR HEAT
HYDRO AIR FAN CONTROL FAN, COOLING HYDRO AIR FAN CONTROL FAN, COOLING HYDRO AIR FAN CONTROL FAN, COOLING
FAN, HEATING FAN, HEATING FAN, HEATING
BOILER AIR HANDLER BOILER AIR HANDLER BOILER AIR HANDLER
X X C R Y G G LOW HIGH X X C R Y G G LOW HIGH X X C R Y G G LOW HIGH
24 VAC
24 VAC
24 VAC
OUTDOOR OUTDOOR OUTDOOR
Low
Low
Low
CONDENSER
High
High
High
CONDENSER CONDENSER
Fan Relays
Fan Relays
Fan Relays
UNIT UNIT UNIT
M M M
Line
Line
Line
2 SPEED AIR HANDLER 2 SPEED AIR HANDLER 2 SPEED AIR HANDLER
ZONE 4
PRIORITY
ON
ZONE 1 ZONE 2 ZONE 3 ZONE 4 OFF
SR 504
POWER
ZONE 1 DHW
ZONE 2 HEATER
ZONE 3 AQUASTAT
ZONE 4
24 VAC 120V RELAY
POWER
END ZC ZR
FUSE 1 AMP
H
TO: "TT" ON BOILER N
BOILER
51
3 Wire Thermostat Connected to TACO Switching Relay
3 WIRE
THERMOSTAT
COM T
T T T
W R
ZONE 4
PRIORITY
ON
OFF

POWER
ZONE 1
ZONE 2
24 VAC ZONE 3
POWER ZONE 4
120V RELAY

END ZC ZR
FUSE 1 AMP
H
120 VAC INPUT
JUMPER
N
TO: "TT" ON BOILER
BOILER
3 Wire Thermostat Connected to TACO Zone Valve Control

T T T
TRANSFORMER
WHITE C
INSTALLED
FACTORY
W R
120 VAC
RED
24 VAC
WH
INPUT
BLACK
COMMON
POWER IN
T STAT 1
T T T T T T T T T T
TRANSFORMER
WHITE
INSTALLED
FACTORY
T STAT 2
120 VAC 24 VAC
INPUT VALVE 2
VALVE 3
VALVE 4
T STAT 5
VALVE 5
END ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
SWITCH
POWER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
BLACK
BLACK
T JUMPER
RED
RED
T 3&4
TO T&T ON BOILER
OR PUMP RELAY
1 MOTOR END
SWITCH
2
3
2 WIRE ZONE VALVE 3 WIRE ZONE VALVE 4 WIRE ZONE VALVE

(NO END SWITCH) (TACO TYPE) (HONEYWELL TYPE)
52
White-Rogers 1361 Hydronic Zone Valve with TACO Zone Valve Control
TERMINAL ASSIGNMENT
ZONE VALVE CONTROL
NOTE: WHEN USING ZVC 404 OR ZVC 406, 1 1
CONNECT WIRE #2 OF ZONE VALVE
TO PRIORITY ZONE RIGHT TT SCREW THERMOSTAT THERMOSTAT THERMOSTAT 2 TT (Rt)
3 3
4 2
T T T
WHITE
RIGHT TT
120 VAC 24 VAC SCREW
INPUT (SEE NOTE)
FACTORY
INSTALLED
BLACK
TRANSFORMER
T STAT 1
POWER IN
T T T T T T T T T T
WHITE
T STAT 2
120 VAC 24 VAC
INPUT VALVE 2
FACTORY
INSTALLED
TRANSFORMER
VALVE 3
VALVE 4
T STAT 5
VALVE 5
SWITCH POWER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
T
T
BLACK
BLACK
RED
RED
TO T&T ON BOILER
OR PUMP RELAY
1 MOTOR END
2 1 4 3 SWITCH
2
3
WHITE-ROGERS 1361 3 WIRE ZONE VALVE 4 WIRE ZONE VALVE

HYDRONIC ZONE VALVE (TACO TYPE) (HONEYWELL TYPE)
53
54
Honeywell VC 40 & 80 (spdt) Hydronic Zone Valve with TACO Zone Valve Control
TERMINAL ASSIGNMENT
ZONE VALVE CONTROL
NOTE: WHEN USING ZVC 404 OR ZVC 406,
CONNECT WIRE #3 OF ZONE VALVE
ORANGE 1 3
TO PRIORITY ZONE RIGHT TT SCREW THERMOSTAT THERMOSTAT THERMOSTAT BLUE 2 1
BROWN 3 TT (Rt)
GRAY 4 4
T T T BLACK 6 2
WHITE
RIGHT TT
120 VAC 24 VAC SCREW
INPUT (SEE NOTE)
FACTORY
INSTALLED
BLACK
TRANSFORMER
T STAT 1
POWER IN
T T T T T T T T T T
WHITE
T STAT 2
120 VAC 24 VAC
INPUT VALVE 2
FACTORY
INSTALLED
TRANSFORMER
VALVE 3
VALVE 4
T STAT 5
VALVE 5
SWITCH
POWER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
T
T
BLACK
BLACK
RED
RED
TO T&T ON BOILER
OR PUMP RELAY
1 MOTOR END
3 2 6 4 1 SWITCH
2
3
HONEYWELL VC (SPST) 3 WIRE ZONE VALVE 4 WIRE ZONE VALVE

HYDRONIC ZONE VALVE (TACO TYPE) (HONEYWELL TYPE)
SERIES 40 & 80
570 Zone Valve to Switching Relay
T THERMOSTAT
24 VAC
TRANSFORMER
1
2
24 VAC
POWER

FUSE 1 AMP
POWER
ZONE 1
ZONE 2
ZONE 3
X2
JUMPERS
120 VOLT
CIRCULATORS
TO: 120 VAC POWER (NEUTRAL)
TO: 120 VAC POWER (HOT)
55
56
Zone Valve Control with 1 Low Temperature Zone Using Priority Zoning Circulator
AQUASTAT ON
T T T A DHW HEATER
WHITE
24 VAC
N 120 VAC 24 VAC
INPUT
FACTORY
H
INSTALLED
BLACK
TRANSFORMER
MODE ZONE 6 PRIORITY
NORMAL RESET
OFF
T STAT 1
ON
VALVE 1
POWER IN
WHITE
VALVE 2
120 VAC 24 VAC
INPUT T STAT 3
FACTORY
INSTALLED
TRANSFORMER
T STAT 4
FUSE (7 AMP MAX)

VALVE 5
EXTRA
T STAT 6
MAIN N/O COM N/C
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER
JUMPER JUMPER
3&4 3&4
SEE NOTE
PRIORITY
ZONE
DRY MOTOR END 1 MOTOR END
CONTACTS SWITCH SWITCH
2
BOILER Note: When a circulator is
3
used on the priority zone
SYSTEM instead of a zone valve,
4 WIRE TACO 4 WIRE
PUMP ZONE VALVE 3 WIRE ZONE VALVE jumper 3 and 4 of the
(POWER OPEN, ZONE VALVE (POWER OPEN, priority zone.
SELF CLOSING) SELF CLOSING)
PRIORITY ZONING CIRCULATOR PRIORITY

ON
SYSTEM PUMP AND BOILER TURN ON PRIORITY
WHEN ANY ZONE VALVE OPENS. THERMOSTAT BOILER PRIORITY POWER IN OFF ON
120 VAC INPUT

Radiant Mixing Block (RMB)
Back of
Control
Boiler Operation
Off-Enable On-Control
Front of R
Power: 120 V + 10% Meets Class B:
Canadian ICES
C US 50/60 Hz, 750 VA
Control 158033 Var. Speed: 120 V
(ac) 1 A
FCC Part 15
Pmp Relay: 120 V
Boiler
(ac) 5 A, 1/6 hp
Use copper
conductors only
Fuse
Sys
Com Sup Sys Com Boil Out Com Heat Pump
Boiler Ret Dem Y R B
MENU ITEM Man
H
Var N
RADIANT MIXING BLOCK
PATENT PENDING UL RMB-1

Line Cord
Supply
Sensor Injection
Boiler Circulator
To
Sensor Zone
Control
End
Outdoor Switch
or Radiant
Sensor Thermostat Circulator
Radiant Mixing Block, Single Zone
Boiler Operation
RMB
Boiler
Back of Control Thermostat
T (Dry Contact)
Pump
ComSup Sys Com Boil Out Com Heat Outdoor

Ret Dem H Sensor
H Power
Input
N N
Boiler
Sensor
Supply
Sensor
High Mass Boiler
FOR ADDITIONAL WIRING DIAGRAMS, PLEASE SEE www.taco-hvac.com/wiringwizard

57
Radiant Mixing Block Connected to Zone Valve Control with System Pump Wired off the RMB
Thermostats
T T
Transformer
Power H
Installed
Factory
Input
Outdoor
N
Sensor
POWER IN
T T T T T T
ZONE 1 ZONE 2 ZONE 3
Boiler Operation
RMB Off-Enable On-Control ZVC 403
Boiler
FUSE
(5 AMP MAX)
Back of Control THREE ZONE ZONE VALVE CONTROL
E ND
SWITCH
N/O COM N/C ZONE 1 ZONE 2 ZONE 3
Pump
1 2 3 4 1 2 3 4 1 2 3 4
Com Sup Sys Com Boil Out Com Heat

Ret Dem H
N
End Switch
End Switch
Motor
Motor
N M M
Boiler
Sensor
Supply
Sensor
Radiant Mixing Block Connected to 2 EXP Switching Relays with DHW Pump
T Thermostats
Thermostats T
T A DHW Power Cord
Aquastat
T Outdoor SLAVE PLUG-IN CARDS
ZONE 3
1 2 3 4 PRIORITY
Sensor MASTER
EXPANSION ZONE1 ZONE2 ZONE3 ON
SLAVE POWER CONTROL OFF
PLUG-IN CARDS ZONE 3
PRIORITY
INTERFACE THREE ZONE SWITCHING RELAY
MASTER 1 2 3 4 ON RESET NORMAL WITH OPTIONAL PRIORITY
EXPANSION ZONE1 ZONE2 ZONE3 OFF Boiler Operation SR503-EXP
POWER CONTROL
RMB Off-Enable On-Control
Boiler
INTERFACE
RESET NORMAL WITH OPTIONAL PRIORITY
SR503-EXP Back of Control
Pump X
END
X
ZC ZR ZONE1 ZONE2 ZONE3 POWER
24 VAC SWITCH 120 VOLT CIRCULATORS INPUT
ComSup Sys Com Boil Out ComHeat POWER
Ret Dem H FUSE 1 AMP
X X ZONE1 ZONE2 ZONE3 POWER
END
SWITCH
ZC ZR 120 VOLT CIRCULATORS INPUT
24 VAC N
POWER
FUSE 1 AMP
H Power
N Input
DHW
Circ.
Boiler Supply
Sensor Sensor

58
X - Pump Block (XPB)
Back of
Control
Boiler Operation
Front of Off-Enable On-Control
Control R
Power: 120 V + 10%
50/60 Hz, 750 VA
Meets Class B:
Canadian ICES
C US FCC Part 15
158033 Var. Speed: 120 V
(ac) 1 A
Pmp Relay: 120 V
Boiler
(ac) 5 A, 1/6 hp
Use copper
conductors only
Fuse
Manual
Sys
MENU ITEM
Operation
Com Sup Sys Com Boil Out Com Heat Pump
Ret Dem Y R B
Switch
Heat Source Man
X – PUMP BLOCK
H
PATENT PENDING UL XPB-1 Var N

Line Cord
System
Supply
Sensor
Variable Speed Circulator
Heat
Heating: Heat Source Circulator
Source
To Snowmelt: System Circulator
Sensor Zone
Control
End Switch
or Constant Speed Circulator
Outdoor Thermostat Heating: System Circulator
Sensor (Relay or
Snowmelt: Heat Source Circulator
Mechanical
Type)
X - Pump Block, Single Zone
Outdoor Power
Sensor Cord
Boiler Operation
XPB Off-Enable On-Control
Boiler
Back of Control
Thermostat
Pump (Relay or Mechanical Type)
ComSup Sys Com Boil Out Com Heat

Ret Dem
H
T
N
Pressure
Relief
HEAT Exp
Tank
SOURCE Supply
Input from Output to Sensor
Heat Source System

59
X - Pump Block Connected to Zone Valve Control
Power H N
Input
Outdoor T
Sensor Power
Cord Factory
Installed
T T
Transformer
Boiler Operation MODE ZONE 4 PRIORITY
XPB
Boiler
NORMAL RESET
Off-Enable On-Control OFF
POWER IN T T T T T T T T ON
Back of Control
FUSE ZVC 404
Pump (3 AMP MAX) FOUR ZONE ZONE VALVE CONTROL
ComSup Sys Com Boil Out Com Heat MAIN EXTRA
N/O COM N/C
Ret Dem END END ZONE 1 ZONE 2 ZONE 3 ZONE 4
H SWITCH SWITCH ZONE 4 RELAY
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Pressure
Relief
Radiant Manifold - Return

HEAT Exp
SOURCE Tank Supply
Input from Output to Sensor
Heat Source System
Radiant Manifold - Supply
X - Pump Block Connected to 2 SR502/503 Switching Relays
T
T
T
24 VAC
POWER Power T
SR 502 ZONE1 ZONE2 Cord
TWO ZONE SWITCHING RELAY Outdoor
24 VAC
FUSE 1 AMP Sensor POWER
SR 502 ZONE1 ZONE2

X2
N P ZC H X1 ZR ZONE1 ZONE2 Boiler Operation FUSE 1 AMP
Boiler
XPB
Back of Control N P ZC H X1
X2
ZR ZONE1 ZONE2
Power H
Input N
Pump
ComSup Sys Com Boil Out Com Heat
Ret Dem
H Power H
N Input N
Pressure
Relief
Exp
Return Tank Supply
Sensor Input from Output to Sensor
Heat Source System

60
Typical Radiant Floor to Water Heater Installation
Domestic Cold
Hot Supply
Supply
X-PUMP
BLOCK
Air Relief
Separator Valve
C
MIX
H
Return
ASSE 1017
Tempering Exp.
Valve Tank
RADIANT
SYSTEM
(Secondary Side
Supply
of the System)
Check
Valve
Hot
Cold
WATER
HEATER WARNING! A pressure relief valve and expansion tank must be installed on the secondary
side in addition to any pressure relief valve and expansion tank which is installed on primary
side of system. Use dedicated supply and return piping to the X-Pump Block from the water
heater so as not to add heated water into the house’s cold water piping.
Typical Snow Melt Installation

Separator
SYSTEM
RETURN Air
SENSOR Relief
Separator
(Tb) Exp. Valve
Tank X-PUMP
BLOCK Return
Note 1 Note 2
{
{
Note 2
Exp.
{ Tank
Note 3
{
Note 1
} (ΔTs)
Note 3
{
SYSTEM
SUPPLY
SENSOR
(Ts)
Supply SNOW MELT
SYSTEM
HEAT SOURCE VARIABLE SPEED
FIXED SPEED
HEAT RETURN SENSOR CIRCULATOR
CIRCULATOR
(OPTIONAL)
SOURCE (4 PIN PLUG) (3 PIN PLUG)
Tb = Boiler Supply Temperature Note 1: There must be no more than 4 pipe diameters between the tees in the boiler and
system loops in order to prevent ghost flow when the variable speed injection
Ts = System Supply Temperature pump is off and either the boiler pump or system pump is on.
Note 2: There must be at least 6 pipe diameters of straight pipe on either side of the tees in
ΔTs = System Temperature Drop order to prevent the momentum of water in the boiler and system loops from pushing
(typically 20°F for convectors flow through the injection loop.
and 10°F for radiant floor heating) Note 3: There should be a minimum 1 foot drop to create a thermal trap in order to prevent
convective heat transfer through the injection loop.
61
iSeries Mixing Valve
Boiler
System Return
Supply Back of Sensor Back of
Sensor Control System Control
Supply
Boiler Sensor
Return
Sensor
(optional)
C R C R
POWER POWER
BOILER GREEN 24 VAC BOILER GREEN 24 VAC
SUPPLY POWER INPUT SUPPLY POWER INPUT
SENSOR SENSOR
ERROR ERROR
SETBACK RED OUTDOOR RED
SENSOR COMMON SENSOR COMMON
Outdoor
Sensor
Setback
Input 24 V (ac) or End 24 V (ac) or End
Transformer Switch Transformer Switch
iValve-S iValve-R
iValve, 2-Way Injection, Single Zone
Outdoor Thermostat
T
Sensor
BACK OF iVALVE-R MIXING VALVE ACTUATOR

SR501
24
1 Z ONE R W VAC
BOILER POWER SENSOR 24 VAC SWIT CHING RELAY T T COM
SUPPLY GREEN COMMON POWER INPUT
OUTDOOR
C R
24 Volt
Transformer
120 VAC
SENSOR INPUT
ERROR
RED N H 3 4 4 6 6 5
N/O N/C N/C N/O
H Power
N Input
iSeries-R
A B
Supply
Sensor
Boiler
Sensor

62
iValve, 3-Way Mixing Working with SR502/503 Switching Relay with DHW Priority
T Thermostats
DHW Aquastat
A T
Power
24 VAC
Input POWER
SR 503 Z ONE1 Z ONE2 Z ONE3

H N THREE ZONE SWITCHING RELAY
Outdoor WITH OPTIONAL PRIORITY
FUSE 1 AMP
Sensor BACK OF iVALVE-R MIXING VALVE ACTUATOR
Transformer
24 Volt
X2
N P ZC H X1 ZR Z ONE1 Z ONE2 Z ONE3
BOILER POWER SENSOR 24 VAC
OUTDOOR
C R
SENSOR
ERROR
RED
DHW
Circ.
iSeries-R
B
B
C
C
Supply A
A
Sensor Boiler
Sensor
iValve, 4-Way Mixing Working with Zone Valve Control

BACK OF iVALVE-R MIXING VALVE ACTUATOR T Thermostats
Outdoor
Sensor T
Transformer
Power H
Installed
SENSOR 24 VAC
Factory
BOILER POWER
POWER IN

OUTDOOR Input N T T T T T T
C R ZONE 1 ZONE 2 ZONE 3
FUSE ZVC 403

Transformer
(5 AMP MAX)
THREE ZONE ZONE VALVE CONTROL
24 Volt
SENSOR
ERROR E ND
N/O COM N/C ZONE 1 ZONE 2 ZONE 3
SWITCH
RED 1 2 3 4 1 2 3 4 1 2 3 4
End Switch
Motor
Motor
Switch
End
M M
Supply iSeries-R
Sensor
Boiler
Sensor

63
Wiring for Boilers with Honeywell Control Center Model R8285 or Equivalent
TACO LTR0243T-1
FACTORY WH RED YEL GRN YEL

WIRING
FEMALE
CONNECTOR
MALE
CONNECTOR
GROUND
CONNECTION
Alternate TACO LTR0243T-1

Wiring WH RED YEL GRN YEL
24 VAC
CLASS 2
TRANSFORMER
LIMIT
CONTROLS
HOT
120
VAC
24 VAC
GAS
VALVE
COMMON
64
Wiring Boilers with a United Technologies Integrated Control Module and a Taco LTR0243U-1
INTEGRATED BOILER
CONTROL
MALE
CONNECTOR
FEMALE
CONNECTOR
FACTORY WIRING
BOILER MODULE
WIRING HARNESS
Wiring Boilers with a United Technologies Ucontrol or other Integrated Control Modules
which accept a 4-pin harness and a Taco LTR0243L-1
4-PIN CONNECTOR (#1)
4-PIN CONNECTOR (#2)
INTEGRATED
CONTROL
MODULE
WIRING HARNESS
Wiring Instructions
1. Plug the 4-pin connector on the wiring harness (#1 as
shown) into the integrated control module.
2. Plug the 4-pin connector on the wiring harness (#2 as
shown) into the LTR.
65
Wiring Taco LN and LTA-2 Series Low Water Cutoffs
Using Burner Circuit Power Source
*Factory Installed
NOTE: For 24 VAC models, LNA024xx and LTA0243S-2, 24 VAC to

be supplied by an EXTERNAL Class 2 power source to terminals
H and N. For 120 VAC models, LNA120xx and LTA1203S-2, 120 VAC
is supplied by an external circuit to terminals H and N.
Wiring Taco LN and LTA-2 Series Low Water Cutoffs

Using Power Source Other Than Burner Circuit
NOTE: For 24 VAC models, LNA024xx and LTA0243S-2, 24 VAC to

be supplied by an EXTERNAL Class 2 power source to terminals
H and N. For 120 VAC models, LNA120xx and LTA1203S-2, 120 VAC
is supplied by an external circuit to terminals H and N.
66
Wiring Taco LT Series (1st generation, -1) Low Water Cutoffs
Using Burner Circuit Power Source
*
*Factory Installed
NOTE: For 24 VAC models, LTx024xx-1, 24 VAC to be supplied

by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LTx120xx-1, 120 VAC is supplied by an
external circuit to terminals H and N.
Wiring Taco LT Series (1st generation, -1) Low Water Cutoffs

Using Power Source Other Than Burner Circuit
NOTE: For 24 VAC models, LTx024xx-1, 24 VAC to be supplied

by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LTx120xx-1, 120 VAC is supplied by an
external circuit to terminals H and N.
67
Wiring Taco LF Series Low Water Cutoffs Using Burner Circuit Power Source
NOTE: Remote probe available on remote probe models only.
NOTE: For 24 VAC models, LFx024xx, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LFx120xx, 120 VAC is supplied by an external circuit to terminals H and N.
Wiring Taco LF Series Low Water Cutoffs Using Power Source Other Than Burner Circuit
NOTE: For 24 VAC models, LFx024xx, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LFx120xx, 120 VAC is supplied by an external circuit to terminals H and N.
68
Taco Low Water Cutoff Replacement Guide
Taco McDonnell & Miller Hydrolevel Honeywell

PS-801-120
PSE-801-120 450
LFA1203S-1 RW700A1031
PS-800-120 CG450
LTA1203N-1 RW700A1056
PS-850-120 CGT450
LTA1203S-1 RW700A1080
900 OEM170TD
900C
PS-801-M-120
PS-851-M-120 550
LFM1203S-1 PS-851-SP-M-120 550SV RW700B1054
LTM1203N-1 PS-850-M-120 750 RW700B1039
LTM1203S-1 900M OEM170MC RW700B1021
901M OEM170M
902M
PS-802-24
LFA0243S-1 400
PSE-802-24
LTA0243N-1 CG400 RW700A1098
PS-800-24
LTA0243S-1 OEM24TD
PS-850-24
PS-802-M-24 500
LFM0243S-1
PS-852-M-24 500SV
LTM0243N-1
PS-852-SP-M-24 700
LTM0243S-1
PS-850-M-24 OEM24MC
LFA1203R-1 750-T-120
650R
LTA1203R-1 750-120
LFM1203R-1 750-MT-120
550R
LTM1203R-1 750-M-120
LFA1202R-1
PS-851-RX2-120 650R
LTA1202R-1
LFM1202R-1
PS-851-M-RX2-120 550R
LTM1202R-1
LFA0242R-1
PS-802-RX2-24 400R
LTA0242R-1
PS-852-24 24
PS-852-SP-24 24SV
LTA0243S-2
750-MT-SP-24 600
LNA0243S-1
750P-MT-24 600SV
750P-MT-U-24 OEM24C
RB-120
RB-122E
170
PS-851-120
170SV
PS-851-SP-120
1150
LTA1203S-2 750P-MT-120 RW700A1007
650
LNA1203S-1 750P-MT-SP-120 RW700A1006
650SV
750P-MT-U-120
OEM170C
901
OEM170
RB-120II
RB-122
RB-24E
LTR0243T-1 1100
RB-24
RS-1-BR-1
P3R-1 RS-1-LP EL1214-R
RS-1-LP-S
WFE-120
WF2-U-120V VRTX-120
EWF120 VW400A1004
WF-2-120 V-120-1&2
WF-4-120
WFE-24
WF2-U-24V VRTX-24
EWF024 VW800A1004
WF-2-24 V-24-1&2
WF-4-24
Bold / Italics Indicates Discontinued Part Number 69
Taco LF Series 120 Volt LWCO Competitive Wiring Cross Reference
120 VAC Models with 120 VAC Burner Circuits
McDONNELL & MILLER

PS-801/851-120
TACO LFx120x w/Red & Amber LEDs
Series 750
NC NO COM H N GND P
1 2 3 4 5
HOT
HOT
BURNER 120 VAC
FACTORY BURNER
CIRCUIT INSTALLED CIRCUIT 120 VAC
JUMPER CIRCUIT CIRCUIT
NEUTRAL
NEUTRAL
McDONNELL & MILLER

HYDROLEVEL PS-801/851-120
450, 550, 650 & 750 w/Red & Green LEDs
2 1 P1 P2 A N H C W B
HOT HOT
120 VAC BURNER 120 VAC BURNER

CIRCUIT CIRCUIT CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
McDONNELL & MILLER

PS-801/851-120
w/Red & Amber LEDs
TACO LFx120x Series 750
NC NO COM H N GND P 1 2 3 4 5
HOT HOT BURNER

BURNER 120 VAC CIRCUIT
120 VAC
CIRCUIT CIRCUIT CIRCUIT
NEUTRAL
NEUTRAL
24 VAC
24 VAC TRANSFORMER
TRANSFORMER
McDONNELL & MILLER
HYDROLEVEL PS-801/851-120
450, 550, 650 & 750 w/Red & Green LEDs
2 1 P1 P2 A N H C W B
HOT BURNER HOT BURNER

CIRCUIT CIRCUIT
120 VAC 120 VAC
CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
24 VAC 24 VAC
TRANSFORMER TRANSFORMER
70
Taco LF Series 24 Volt LWCO Competitive Wiring Cross Reference
TACO LFx024x
NC NO COM H N GND P
HOT
BURNER 24 VAC
FACTORY
CIRCUIT INSTALLED CIRCUIT
JUMPER
NEUTRAL
HYDROLEVEL McDONNELL & MILLER

400, 500, 600 & 700 PS-802/852-24
2 1 P1 P2 A N H C W B
HOT HOT

CIRCUIT CIRCUIT CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
TACO LFx024x
NC NO COM H N GND P
HOT
BURNER
CIRCUIT 120 VAC
24 VAC CIRCUIT
TRANSFORMER
NEUTRAL
HYDROLEVEL McDONNELL & MILLER

400, 500, 600 & 700 PS-802/852-24
2 1 P1 P2 A N H C W B
HOT HOT
BURNER BURNER
120 VAC CIRCUIT 120 VAC CIRCUIT
CIRCUIT CIRCUIT
24 VAC 24 VAC
NEUTRAL NEUTRAL
71
Taco LTA-2 Series 120 Volt LWCO Competitive Wiring Cross Reference
McDONNELL & MILLER

TACO LTA1203S-2 RB-120
N H COM NC NO 1 2 3 4 5
HOT HOT

FACTORY
CIRCUIT INSTALLED
JUMPER
NEUTRAL NEUTRAL
McDONNELL & MILLER

RB-122E HYDROLEVEL 1150 HYDROLEVEL 170
CUT-OFF
N H B C H N GN H P1 P2 A
HOT HOT HOT
120 VAC BURNER 120 VAC BURNER 120 VAC BURNER

CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT
NEUTRAL NEUTRAL NEUTRAL
McDONNELL & MILLER

TACO LTA1203S-2 RB-120
N H COM NC NO 1 2 3 4 5
HOT HOT
BURNER BURNER
CIRCUIT CIRCUIT
120 VAC 120 VAC
CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
24 VAC 24 VAC
McDONNELL & MILLER

RB-122E HYDROLEVEL 1150 HYDROLEVEL 170SV
CUT-OFF
N H B C H N GN H P1 P2 A
HOT HOT HOT

BURNER BURNER BURNER
120 VAC CIRCUIT 120 VAC CIRCUIT 120 VAC CIRCUIT

24 VAC 24 VAC 24 VAC
TRANSFORMER TRANSFORMER TRANSFORMER
72
Taco LTR and LTA-2 Series 24 Volt LWCO Competitive Wiring Cross Reference
McDONNELL & MILLER

TACO LTA0243S-2 RB-24E
Red White Yellow Yellow
N H COM NC NO
Wire Wire Wire Wire
HOT HOT

FACTORY
CIRCUIT INSTALLED CIRCUIT CIRCUIT CIRCUIT
JUMPER
NEUTRAL NEUTRAL
TACO LTR0243T-1 HYDROLEVEL 1100 HYDROLEVEL 24

Red White Yellow Yellow Red White Yellow Yellow 2 1 P1 P2 A
Wire Wire Wire Wire Wire Wire Wire Wire
HOT HOT HOT
24 VAC BURNER
24 VAC BURNER 24 VAC BURNER JUMPER
CIRCUIT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT
TACO LTA0243S-2 HYDROLEVEL 24
N H COM NC NO 2 1 P1 P2 A
HOT HOT
120 VAC 120 VAC
CIRCUIT CIRCUIT
BURNER BURNER
CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
24 VAC 24 VAC
73
Wiring Taco LF Series Low Water Cutoffs
to Taco Electric Water Feeder with the Same Voltages
EWF Standard Wiring
Taco LFx120x / L F x024x
NC NO COM H N GND P
HOT
BURN ER
C IR C U IT FACTORY 120 V AC / 24 V A C
INSTALLED C I R C U IT
JUMPER
NEUTRAL
LW N H
Taco E W F 120 /E W F 024
Wiring Taco LF Series Low Water Cutoffs

to Taco Electric Water Feeder with Different Burner Voltages
EWF Alternate Wiring
T a co L F x1 2 0 x T a c o L F x 02 4 x
NC NO COM H N GND P NC NO COM H N GND P
* HO T * HO T
B UR NE R B UR NE R
CI RC UI T 12 0 V A C CI RC UI T 24 V AC
C IR C U IT C IR C U IT
NE U TR AL NE U TR AL
HO T HO T
24 V AC 12 0 V A C
H N LW C IR C U IT H N LW C IR C U IT
NE U TR AL NE U TR AL
T a co E W F 0 2 4 T a co E W F 1 2 0
* N O T E : R e m o v e f a c to r y i n s t a ll e d
ju m p e r b etw e e n H a n d C O M t e r m in a ls
74
Wiring Taco 24VAC Electric Water Feeder to Taco LF Series 24VAC Low Water Cutoff
or 24VAC McDonnell & Miller or Hydrolevel Low Water Cutoffs
M c D o n n e l l & M il l e r
P S -8 0 2 /8 5 2 -2 4
B W C H N
H yd ro le v e l
P2 A P1 1 2
400, 50 0, 600, & 700
Taco LFx024x NC NO COM H N GND P
HOT
** Ma y be fa ctory installed on
B UR N E R
C IR C U IT INSTALLED 24 V A C som e L W C O s
JUMPER ** C IR C U IT
N O T E : Wiring s hown only for control

NEUTRAL an d burner circuits of the sam e
volta ge. S om e term ina l designations
LW N H ar e n ot in their actual order on the
LW C O s.
Taco EW F 024
Wiring Taco 120VAC Electric Water Feeder to Taco LF Series 120VAC Low Water Cutoff
or 120VAC McDonnell & Miller or Hydrolevel Low Water Cutoffs
M c D o n n e ll & M ill e r
P S -8 0 1 /8 5 1 -1 2 0 w /R e d & 5 4 3 1 2
A m b e r L E D s , S e rie s 7 5 0
M c D o n n e ll & M ill e r
P S -8 0 1 /8 5 1 -1 2 0 B W C H N
w /R e d & G r e e n L E D s
H yd ro le v e l
P2 A P1 1 2
450, 55 0, 650, & 750
Taco LFx120x NC NO COM H N GND P

** Ma y be fa ctory installed on
HOT
som e L W C O s
B UR N E R
C IR C U IT INSTALLED N O T E : W iring s hown only for control
JUMPER **
120 V A C
C IR C U IT an d burner circuits of the sam e
volta ge. S om e term ina l designations
NEUTRAL are n ot in their actual order on the
LW C O s.
LW N H
Taco EW F 120
75
Wiring TACO LTA-2 or LF Series 24VAC Low Water Cutoff to
McDonnell & Miller Series WF2 Uni-Match Electric Water Feeder
SWITCH POSITION #2
UNI-MATCH 1 2 3
0R M&M
WATER FEEDER 2
MODEL WF2-U-24 W N H 3
24VAC N
SUPPLY Note on switch position:
H
50/60 Hz
BURNER Switch setting 1 (M&M), the feed cycle repeats
indefinitely. Position 2 and 3 gives one feed cycle.
If using the LTA-2 series, choose whichever position

N H COM NC NO best matches the application:
AC POWER OUTPUT CONTACTS
WF-2 switch to position 1
- 60 sec. delay, 90 sec. feed, repeats
24 VAC LWCO Using Burner Circuit Power Source WF-2 switch to position 2
- 90 sec. delay, 90 sec. feed
Remove jumper between H and COM if using power source - 100 sec. delay, 90 sec. feed
other than burner circuit or when using mixed voltages.
Do not connect feeder to a manual reset LWCO.

McDonnell & Miller Series WF2 Uni-Match Electric Water Feeder
SWITCH POSITION #2
UNI-MATCH 1 2 3
0R M&M
WATER FEEDER 2
MODEL WF2-U-120 W N H 3
120VAC N
SUPPLY Note on switch position:
50/60 Hz H
Switch setting 1 (M&M), the feed cycle repeats
BURNER indefinitely. Position 2 and 3 gives one feed cycle.
If using the LTA-2 series, choose whichever position

best matches the application:
N H COM NC NO
AC POWER OUTPUT CONTACTS WF-2 switch to position 1
- 60 sec. delay, 90 sec. feed, repeats
120 VAC LWCO Using Burner Circuit Power Source - 90 sec. delay, 90 sec. feed
Remove jumper between H and COM if using power source - 100 sec. delay, 90 sec. feed
other than burner circuit or when using mixed voltages.
76
Wiring TACO LF Series 24VAC Low Water Cutoff to
Hydrolevel VXT-24 Water Feeder (Non-Display Model)
Set Safgard as desired.

SAFGARD VXT-24
WATER FEEDER
WHITE BLACK
24VAC N
SUPPLY
50/60 Hz H BURNER
Remove jumper between H and COM if using

power source other than burner circuit N H COM NC NO
or when using mixed voltages. AC POWER OUTPUT CONTACTS
24 VAC LWCO Using Burner Circuit Power Source
Wiring TACO LF Series 120VAC Low Water Cutoff to

Hydrolevel VXT-120 Water Feeder (Non-Display Model)

SAFGARD VXT-120
WATER FEEDER
WHITE BLACK
120VAC N
SUPPLY
50/60 Hz H BURNER

power source other than burner circuit N H COM NC NO
77
Hydrolevel VXT-24 Programmable Water Feeder (Model with Display)

SAFGARD VRTX-24
WATER FEEDER
WHITE BLACK RED
24VAC N
SUPPLY
50/60 Hz H BURNER

power source other than burner circuit
or when using mixed voltages. N H COM NC NO
AC POWER OUTPUT CONTACTS

Hydrolevel VXT-120 Programmable Water Feeder (Model with Display)

SAFGARD VRTX-120
WATER FEEDER
WHITE BLACK RED
120VAC N
SUPPLY
50/60 Hz H BURNER

power source other than burner circuit
N H COM NC NO
78
Taco LTR, LN, LT-1, LTA-2 & LF Series Low Water Cutoff and Taco Electric Water Feeder Wiring Cross Reference
Power Connections Output Contacts Remote Probes

Manufacturer Device or Series
To Burner To EWF’s LW Probe
Hot Neutral Common Probe
Circuit Terminal/Alarm Preference
Taco LF & LT-1 Series H N COM NC NO P GND
Taco LTA-2 & LN Series H N COM NC NO — —
Taco LTR Series Red Wire White Wire Yellow Wire Yellow Wire — — —
PS-801/851 (Older Models
McDonnell & Miller 1 2 3 5 4 P or J2 Chassis GND
w/Red & Amber LEDs)
PS-801/851 (New Models
McDonnell & Miller H N C B W J2 Chassis GND
w/Red & Green LEDs)
w/Red & Amber LEDs)
w/Red & Green LEDs)
McDonnell & Miller Series 750 1 2 3 5 4 P Chassis GND
H N C B
McDonnell & Miller RB-122 — — —
(Black Wire) (White Wire) (Yellow Wire) (Yellow Wire)
McDonnell & Miller RB-120 1 2 3 4 5 — —
McDonnell & Miller RB-24 Red Wire White Wire Yellow Wire Yellow Wire — — —
Hydrolevel 24 1 2 P1 P2 A — —
Hydrolevel 170 H GN P1 P2 A — —
Hydrolevel 1100 Red Wire White Wire Yellow Wire Yellow Wire — — —
H N CUT-OFF CUT-OFF
Hydrolevel 1150 — — —
(Black Wire) (White Wire) (Yellow Wire) (Yellow Wire)
400, 500, 600, 700, 450,
Hydrolevel 1 2 P1 P2 A H3 Chassis GND
550, 650, 750
RW700 Series 2 Red Wires,
Hydrolevel L1 L2 — B A Green Wire
(Except RW700A1098) White Wire
2 Red Wires,
Hydrolevel RW700A1098 T1 T2 — B A Green Wire
White Wire
79
Aquastat Wiring
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
TACO
L1 L2 T T ZONE
CONTROL
END SWITCH
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER HONEYWELL L8124A & C OR EQUAL
(IF ATTACHED) LINE VOLTAGE
OIL BURNER RELAY
OR GAS VALVE
MILLI-VOLTAGE
GAS VALVE
TACO
B1 B2 T T ZONE
CONTROL
END SWITCH
C
CIRCULATOR
ON BOILER
L1 L2 C2
(IF ATTACHED)
L1 L2
(HOT) 120 VAC (NEUTRAL) HONEYWELL L8124B OR EQUAL
INPUT
TACO
TV T Z ZONE
CONTROL
END SWITCH
CIRCULATOR
ON BOILER
(IF ATTACHED)
C1 C2
B1 B2 L1 L2
120 VAC
L1 INPUT
L2
LOW VOLTAGE (HOT) (NEUTRAL) HONEYWELL L8124E OR EQUAL
GAS VALVE
80
Aquastat Wiring
TACO
TV T Z ZONE
CONTROL
END SWITCH
LINE
VOLTAGE
OIL BURNER
ZC ZR B1 RELAY OR
GAS VALVE
L1 L2 B2 C1
C2
120 VAC
INPUT CIRCULATOR
ON BOILER
HONEYWELL L8124G & L OR EQUAL
L1 L2
(HOT) (NEUTRAL) (IF ATTACHED)
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
TACO
L1 L2 T T ZONE
CONTROL
END SWITCH
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER HONEYWELL L8124M OR EQUAL
(IF ATTACHED) LINE VOLTAGE
OIL BURNER RELAY
OR GAS VALVE
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
TACO
L1 L2 T T ZONE
CONTROL
END SWITCH
C1 C2 B1 B2
CIRCULATOR LINE VOLTAGE

OIL BURNER RELAY
ON BOILER
OR GAS VALVE
HONEYWELL L8148A OR EQUAL
(IF ATTACHED)
81
Aquastat Wiring
TACO
TV W T ZONE
CONTROL
END SWITCH
Z CIRCULATOR
ON BOILER
(IF ATTACHED)
C1 C2
B1 B2 L1 L2
120 VAC
L1 INPUT
L2
LOW VOLTAGE (HOT) (NEUTRAL) HONEYWELL L8148E OR EQUAL
GAS VALVE
TACO
TV W T ZONE
CONTROL
END SWITCH
TP Z CIRCULATOR
ON BOILER
(IF ATTACHED)
C1 C2
MILLI-
VOLTAGE
GAS B1 B2 B3 L1 L2
VALVE
120 VAC
L1 INPUT
L2
LOW VOLTAGE (HOT) (NEUTRAL) HONEYWELL L8148J OR EQUAL
OR
GAS VALVE
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
B1 OIL BURNER TACO

L1 L2 AND ZONE
B2 IGNITION CONTROL
C2
END SWITCH
C1
CIRCULATOR
ZC ON BOILER
(IF ATTACHED)
ZR
T T F F
CAD CELL
HONEYWELL L8182D OR EQUAL
82
Aquastat Wiring
L1 120 VAC L2
(HOT) INPUT (NEUTRAL)
TACO
SWITCHING
L1 L2 T T RELAY
END SWITCH
X X ZC ZR N H
T
THERMOSTAT
(IF INDEPENDENT ZONE)
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER LINE VOLTAGE HONEYWELL L8124A & C OR EQUAL
(IF ATTACHED) OIL BURNER RELAY
OR GAS VALVE
THERMOSTAT
T (IF INDEPENDENT ZONE) TACO
SWITCHING
RELAY
END SWITCH
TV T Z X X ZC ZR N H
ZC ZR B1
LINE
L1 L2 B2 C1 VOLTAGE
C2
OIL BURNER
RELAY OR
120 VAC GAS VALVE
INPUT CIRCULATOR
ON BOILER
L1 L2
(IF ATTACHED)
(HOT) (NEUTRAL)
HONEYWELL L8124G & L OR EQUAL
L1 120 VAC L2
(HOT) INPUT (NEUTRAL)
TACO
L1 L2 T T SWITCHING
RELAY
END SWITCH
T X X ZC ZR N H
THERMOSTAT
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER LINE VOLTAGE
(IF ATTACHED) OIL BURNER RELAY
HONEYWELL L8124M OR EQUAL
OR GAS VALVE
83
Aquastat Wiring
L1 L2
(HOT) 120 VAC (NEUTRAL)
INPUT
L1 L2 T T
TACO
SWITCHING
R RELAY
T END SWITCH
B2 X X ZC ZR N H
3
W THERMOSTAT
B
B
R
L6006
LOW
LIMIT C1 C2 B1 B2
CONTROLER
CIRCULATOR LINE VOLTAGE

OIL BURNER RELAY
ON BOILER
OR GAS VALVE
HONEYWELL L8148A OR EQUAL
(IF ATTACHED)
L1 L2
(HOT) 120 VAC (NEUTRAL)
INPUT
B1 OIL BURNER
L1 L2 AND TACO
B2 IGNITION SWITCHING
C2 RELAY
END SWITCH
C1 X X ZC ZR N H
CIRCULATOR
ON BOILER
ZC (IF ATTACHED)
ZR
T T F F
THERMOSTAT
CAD CELL
T (IF INDEPENDENT HONEYWELL L8182D OR EQUAL
ZONE)
84
Wiring for Boilers with Honeywell Aquastat Model L8124E or Equivalent
FACTORY WIRING
(unplug from B1 terminal) TACO LTR0243T-1
WH RED YEL GRN YEL
TV T Z
CIRCULATOR
HONEYWELL ON BOILER
L8124E (IF ATTACHED)
MALE
CONNECTOR
C1 C2
B1 B2
L1 L2
G
L1 L2
FEMALE (HOT) (NEUTRAL)
CONNECTOR 120 VAC
INPUT
NOTE: The green wire must be connected to a ground source

electrically common to the boiler ground.
Wiring for Boilers with Honeywell Aquastat Model L8148E or Equivalent
FACTORY WIRING TACO LTR0243T-1

(unplug from B1 terminal)
WH RED YEL GRN YEL
TV W T
Z
CIRCULATOR
ON BOILER MALE
HONEYWELL (IF ATTACHED)
L8148E CONNECTOR
C1 C2
B1 B2
L1 L2
G
L1 L2
(HOT) (NEUTRAL)
FEMALE 120 VAC
CONNECTOR INPUT
NOTE: The green wire must be connected to a ground source

electrically common to the boiler ground.
85
Aquastat Wiring to 24VAC Low Water Cutoff
TO
THERMOSTAT TACO LNA024 or LTA024-2
N H COM NC NO
TV W T HONEYWELL
L8148E
Z
B CIRCULATOR
ON BOILER
(IF ATTACHED)
R
C1 C2
B1 B2 L1 L2 G
SPILL
SWITCH L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
LOW VOLTAGE
GAS VALVE
Aquastat Wiring to 120VAC Low Water Cutoff

TO
THERMOSTAT TACO LNA120 OR LTA120-2
N H COM NC NO
TV W T HONEYWELL
L8148E
Z
CIRCULATOR
ON BOILER
(IF ATTACHED)
B
R
C1 C2
B1 B2 L1 L2 G
SPILL
SWITCH
L1 L2
(HOT) (NEUTRAL)
LOW VOLTAGE
GAS VALVE 120 VAC
INPUT
86
Instruction Sheet
SR501 Switching Relay
Typical Alternative
Features: Wiring
THERMOSTAT
Wiring
THERMOSTAT
External Indicator Lights

Universal Replaceability
Snap-in PC Board
Simplified Wiring
Fully Enclosed Snap-Out Relays SR501
SR501
100% Factory Tested R W VAC
24
R W VAC
24
Contractor Friendly PC Board Layout T T COM

T T COM
Universal Thermostat Compatibility

UL Approved
Extended 3 Year Warranty POWER POWER
T STAT T STAT
Made in the USA
120 VAC 120 VAC
INPUT INPUT
Operation:
Connect a thermostat to the “T T” terminals on 4 4 6 6 5
N H 3 N/O 4 4 6 6 5
N H 3 N/O
N/C N/C N/O N/C N/C N/O
the switching relay. When the thermostat calls for

heat, the relay is energized and power is given to the
circulator. JUMPER
TO: ZC
TO: TT ON BOILER TO: ZR
Power Input:
Connect 120 volt ac power to terminals N and H. TO: 120 VAC POWER TO: 120 VAC POWER
Jumper Placement: Note: When using Alternative Wiring diagram, the boiler operating con-
The jumper is factory installed between terminals H trol’s ZC terminal will see the load of the circulator(s).
and 3 to switch power on terminals 4 n/o and 4 n/c. Warning: When using Alternative Wiring diagram, wiring instructions
must be followed so power originates from the boiler aquastat. Failure to
External Diagnostics: follow these wiring instructions may result in a secondary source of power
The External lights show full functionality of the being connected to the boiler that may activate it under certain circum-
switching relay. The green light should always be on, stances, causing injury or death.
indicating that power is connected. When the ther-
mostat calls for heat, both the appropriate circulator Terminal Description:
and red indicating light is energized. T&T Thermostat Connection
COM Common side of transformer, to power some setback thermostats
The Taco Connection: N Neutral wire of power input
Combine the reliability of the Taco Zone Valves, H Hot wire of power input
3 Common terminal for 4 n/o and 4 n/c
Priority Zoning Circulators, Thermostats, and the “00”
4 n/o Normally open terminal
family of circulators with the advanced features of the
4 n/c Normally closed terminal
Taco Zone Controls to achieve total system integra-
6 n/c Normally closed terminal
tion. No matter the application, Taco now provides
6 n/o Normally open terminal
the products to maximize system performance while
5 Common terminal for 6 n/o and 6 n/c
simplifying both installation and service.
TACO SR501 REPLACEMNENT CROSS-REFERENCE
Specifications: MANUFACTURER MODEL CONNECTIONS

PRODUCT NUMBER TRANSFORMER MAXIMUM DIMENSIONS OF ENCLOSURE Taco SR501 H N 3 4 NO 4 NC 5 6 NO 6 NC R/T W/T C
NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
Argo AR821 1 2 3 4 5 6 T
SR501 1 Zone 120 VAC Input 7.2 amps 4 1/4" 5 1/4" 2 3/4"
AR822 L1 L2 3 4 NO 4 NC 5 6 NO 6 NC R/T G/T C
All Switching Relays are relay type DPDT, have a thermostat current of .18, and have a single
Colombus MR10 L1 L2 3 4 NO 4 NC 5 6 NO 6 NC R/T G/T C
phase motor rating per zone of 1/3 hp (7.2A) @ 120 VAC.
Erie SR100 L1 L2 3 4 NO 4 NC 5 6 NO 6 NC R/T G/T C
Warning: Wiring connections must be made in accordance with all applicable elec- Honeywell RA89A 1 2 3 4 T T
trical codes and these instructions. Use copper wire only. Failure to follow this
RA832A 1 2 3 4 X X T T
instruction can result in personal injury or death and/or property damage. 10-18
gauge wire recommended for 120 VAC connections with 9 in.lbs. max torque, 12-22 R845A 1 2 3 4 5 6 T T
gauge wire for thermostat connections with 9 in.lbs. max torque, and 12-22 gauge
White-Rogers 889-189 1 2 3 4 T T
wire for 24 VAC source with 5 in.lbs. max torque.
829-845 1 2 3 4 5 6 T T
Do it Once. Do it Right.® Printed in USA

TACO, INC., 1160 Cranston Street, Cranston, RI 02920 Telephone: (401) 942-8000 FAX: (401) 942-2360. Copyright 2005
TACO (Canada), Ltd., 6180 Ordan Drive, Mississauga, Ontario L5T 2B3. Telephone: 905/564-9422. FAX: 905/564-9436. TACO, Inc.
Visit our web site at: http://www.taco-hvac.com
87
Instruction Sheet
SR501-845RP Universal Replacement Relay
Typical THERMOSTAT Alternative THERMOSTAT
Wiring Wiring
Features:
Universal Replaceability
OR COMPARABLE RELAY
OR COMPARABLE RELAY
Indicator Lights
REPLACES HONEYWELL
REPLACES HONEYWELL
R845, RA89A & RA832

R845, RA89A & RA832
Snap-in PC Board to Existing Enclosure
Simplified Wiring R W R W
Fully Enclosed Snap-Out Relay T T T T
100% Factory Tested
Universal Thermostat Compatibility POWER POWER
UL Approved UNIVERSAL REPLACEMENT RELAY

MODEL: SR501-845RP
T STAT UNIVERSAL REPLACEMENT RELAY
MODEL: SR501-845RP
T STAT
Extended 3 Year Warranty

Made in the USA
120 VAC 120 VAC
INPUT INPUT
Operation: L2 L1 3 4 5 6 L2 L1 3 4 5 6
Connect a thermostat to the “T T” terminals on
the switching relay. When the thermostat calls for
TO: TT ON BOILER
heat, the relay is energized and power is given to TO: ZC
the circulator. CIRCULATOR
TO: ZR
CIRCULATOR
JUMPER
Power Input: TO: 120 VAC POWER TO: 120 VAC POWER
Connect 120 volt ac power to terminals L1 and L2.

Note: When using Alternative Wiring diagram, the boiler operating control’s
Jumper Placement:
ZC terminal will see the load of the circulator(s).
The jumper is factory installed between terminals
Warning: When using Alternative Wiring diagram, wiring instructions must
L1 and 3 to switch power on terminal 4. be followed so power originates from the boiler aquastat. Failure to follow
these wiring instructions may result in a secondary source of power being
Diagnostics: connected to the boiler that may activate it under certain circumstances,
The Indicator lights show full functionality of the causing injury or death.
switching relay. The green light should always be
on, indicating that power is connected. When the
thermostat calls for heat, both the appropriate cir- Specifications:
PRODUCT NUMBER TRANSFORMER MAXIMUM DIMENSIONS OF ENCLOSURE
culator and red indicating light is energized. NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
SR501-845RP 1 Zone 120 VAC Input 7.2 amps 4 1/4" 5 1/4" 2 3/4"
The Taco Connection: All Switching Relays are relay type DPDT, have a thermostat current of .18, and have a single phase
Combine the reliability of the Taco Zone Valves, motor rating per zone of 1/3 hp (7.2A) @ 120 VAC.
Priority Zoning Circulators, Thermostats, and the
“00” family of circulators with the advanced features TACO SR501-845RP REPLACEMENT CROSS-REFERENCE
of the Taco Zone Controls to achieve total system MANUFACTURER MODEL CONNECTIONS
integration. No matter the application, Taco now pro- Taco SR501-845RP L1 L2 3 4 5 6 R/T W/T
vides the products to maximize system performance Argo AR821 1 2 3 4 5 6 T
while simplifying both installation and service. AR822 L1 L2 3 4 NO 5 6 NO R/T G/T

Colombus MR10 L1 L2 3 4 NO 5 6 NO R/T G/T
Erie SR100 L1 L2 3 4 NO 5 6 NO R/T G/T
Honeywell RA89A 1 2 3 4 T T
Terminal Description:
RA832A 1 2 3 4 X X T T
T&T Thermostat Connection
R845A 1 2 3 4 5 6 T T
L2 Neutral wire of power input
White-Rogers 889-189 1 2 3 4 T T
L1 Hot wire of power input
829-845 1 2 3 4 5 6 T T
3 Common terminal for 4
4 Normally open terminal
Warning: Wiring connections must be made in accordance with all applicable elec-
6 Normally open terminal trical codes and these instructions. Use copper wire only. Failure to follow this
5 Common terminal for 6 instruction can result in personal injury or death and/or property damage. 10-18
gauge wire recommended for 120 VAC connections with 9 in.lbs. max torque, 12-22
gauge wire for thermostat connections with 9 in.lbs. max torque, and 12-22 gauge
wire for 24 VAC source with 5 in.lbs. max torque.


88
Instruction Sheet
SR502 & SR503 Switching Relay
Cold Start Boiler THERMOSTATS Tankless Coil Boiler THERMOSTATS
Application Application
24 VAC 24 VAC
POWER POWER
SR 503 ZONE1 ZONE2 ZONE3 SR 503 ZONE1 ZONE2 ZONE3
THREE ZONE SWITCHING RELAY THREE ZONE SWITCHING RELAY

POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
X2 X2
N P ZC H X1 ZR ZONE1 ZONE2 ZONE3 N P ZC H X1 ZR ZONE1 ZONE2 ZONE3
JUMPERS JUMPERS
TO: 120 VAC POWER (NEUTRAL) TO: 120 VAC POWER (NEUTRAL)
TO: 120 VAC POWER (HOT) TO: 120 VAC POWER (HOT)
120 VOLT
120 VOLT CIRCULATORS
TO: "TT" ON AQUASTAT CONTROL TO: "ZC" ON AQUASTAT CONTROL
CIRCULATORS
TO: "TT" ON AQUASTAT CONTROL TO: "ZR" ON AQUASTAT CONTROL
Note: When using Alternative Wiring diagram, the boiler operating control’s ZC terminal will see the load of the circulator(s).
Warning: When using Alternative Wiring diagram, wiring instructions must be followed so power originates from the boiler aquastat. Failure to
follow these wiring instructions may result in a secondary source of power being connected to the boiler that may activate it under certain cir-
cumstances, causing injury or death.
Operation: When the thermostat calls for heat, the appropriate circu- Operation: When any thermostat calls for heat, the boiler and appro-
lator is energized and the isolated end switch (X1 and X2) will start the priate circulator are energized when the boiler temperature is above the
boiler. set low limit.
Jumper Placement: The jumper should be placed between terminals Jumper Placement: A jumper should be placed between terminals ZC
ZC and H. Connect the isolated end switch, X1 and X2 to the boiler and X1. Connect terminal ZC to ZC terminal on the aquastat control.
aquastat control. For zone 1 priority, remove jumper between Connect terminal ZR to ZR terminal on the aquastat control. Confirm
terminals P and ZC. polarity is consistent between boiler aquastat and switching relay. For
zone 1 priority, remove jumper between terminals
P and ZC.
Power Input: Connect 120 volt ac power input to terminals N and H. Power Input: Connect 120 volt ac power input to terminals N and H.
Neutral wire to terminal N. Hot wire to terminal H. Neutral wire to terminal N. Hot wire to terminal H.
The Taco Connection: Features: External Indicator Lights

Combine the reliability of the Taco Zone Valves, Priority Zoning Priority
Circulators, Thermostats, and the “00” family of circulators with the Simplified Wiring
advanced features of the Taco Zone Controls to achieve total system Fully Enclosed Snap-Out Relays
integration. No matter the application, Taco now provides the products
Compact Design
to maximize system performance while simplifying both installation
Fuse Protected
and service.
100% Factory Tested
External Diagnostics: Isolated End Switch
Externally visible lights show full functionality of the switching relay. Contractor Friendly PC Board Layout
The green light should always be on, indicating that power is connect-
ed. When the thermostat calls for heat, both the appropriate circulator
UL Approved
and red indicating light is energized.
24 volt Power Input or Output Terminal
Specifications: Extended 3 Year Warranty
NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH Made in the USA
SR502 2 with Priority 120 VAC Input 15 amps 10 1/4" 6 3/4" 2 3/4" Warning: Wiring connections must be made in accordance with all applicable electrical codes and these
SR503 3 with Priority 120 VAC Input 15 amps 10 1/4" 6 3/4" 2 3/4" instructions. Use copper wire only. Failure to follow this instruction can result in personal injury or
death and/or property damage. 10-18 gauge wire recommended for 120 VAC connections with 9 in.lbs.
All Switching Relays are relay type DPST, have a thermostat current of .18, and have a single phase max torque, 12-22 gauge wire for thermostat connections with 9 in.lbs. max torque, and 12-22 gauge
motor rating per zone of 1/3 hp (7.2A) @ 120 VAC. wire for 24 VAC source with 5 in.lbs. max torque.


89
Instruction Sheet
SR504 & SR506 Switching Relay
THERMOSTATS THERMOSTATS
Cold Start Boiler Tankless Coil Boiler

ZONE 6 ZONE 6
PRIORITY PRIORITY
ON ON
OFF SR 506 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
OFF
SIX ZONE SWITCHING RELAY SIX ZONE SWITCHING RELAY

WITH OPTIONAL PRIORITY POWER WITH OPTIONAL PRIORITY POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
120V RELAY ZONE 5 120V RELAY ZONE 5
ZONE 6 ZONE 6
24 VAC 24 VAC X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 POWER
X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 POWER
POWER END ZC ZR POWER END ZC ZR
TO: "ZR" ON AQUASTAT

JUMPER JUMPER
TO: "TT" ON BOILER
120 VAC INPUT TO: "ZC" ON AQUASTAT 120 VAC INPUT
Operation: When any thermostat calls for heat, the appropriate circu- Operation: When any thermostat calls for heat, the boiler and appro-
lator is energized and the isolated end switch (X and X) will start the priate circulator are energized when the boiler temperature is above the
boiler. set low limit.
Priority Operation: When zone 6 is switched to the priority setting Priority Operation: When zone 6 is switched to the priority setting
and is actuated, all other zones will stop operation until zone 6 is sat- and is actuated, all other zones will stop operation until zone 6 is sat-
isfied. When zone 6 is not switched to priority, all zones will operate isfied. When zone 6 is not switched to priority, all zones will operate
independently. independently.
Jumper Placement: The jumper should be placed between terminals Jumper Placement: MOVE the jumper between terminals ZC and ZR
ZC and ZR. Connect the isolated end switch to the aquastat control on to end switch X and ZC. Connect terminal ZC to ZC terminal on the
the boiler. aquastat control. Connect the other end switch X to ZR terminal on the
aquastat control. Confirm polarity is consistent between boiler aquas-
tat and switching relay.
Power Input: Connect 120 volt ac power input to terminals N and H. Power Input: Connect 120 volt ac power input to terminals N and H.
Neutral wire to terminal N. Hot wire to terminal H. Neutral wire to terminal N. Hot wire to terminal H.
The Taco Connection: Features: External Indicator Lights

Combine the reliability of the Taco Zone Valves, Priority Zoning Switchable Priority
Circulators, Thermostats, and the “00” family of circulators with the Simplified Wiring
advanced features of the Taco Zone Controls to achieve total system Fully Enclosed Snap-Out Relays
integration. No matter the application, Taco now provides the products Compact Design
to maximize system performance while simplifying both installation
Fuse Protected
and service.
100% Factory Tested
External Diagnostics: Isolated End Switch
Externally visible lights show full functionality of the switching relay. Contractor Friendly PC Board Layout
The green light should always be on, indicating that power is connected. Universal Thermostat Compatibility
When the thermostat calls for heat, both the appropriate circulator and
UL Approved
red indicating light is energized.
24 volt Power Input or Output Terminal
Specifications: Extended 3 Year Warranty
NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH Made in the USA
SR504 4 with Priority 120 VAC Input 20 amps 10 1/4" 6 3/4" 2 3/4" Warning: Wiring connections must be made in accordance with all applicable electrical codes
SR506 6 with Priority 120 VAC Input 20 amps 11 3/4" 7 1/2" 3" and these instructions. Use copper wire only. Failure to follow this instruction can result in per-
sonal injury or death and/or property damage. 10-18 gauge wire recommended for 120 VAC con-
All Switching Relays are relay type DPST, have a thermostat current of .18, and have a single phase nections with 9 in.lbs. max torque, 12-22 gauge wire for thermostat connections with 9 in.lbs.
motor rating per zone of 1/3 hp (7.2A) @ 120 VAC. max torque, and 12-22 gauge wire for 24 VAC source with 5 in.lbs. max torque.


90
Instruction Sheet
SR501-EXP Switching Relay
Cold Start Boiler Tankless Coil Boiler
Application THERMOSTAT Application THERMOSTAT
T T
TO: DHW Aquastat if PC700 TO: DHW Aquastat if PC700
TO: "TT" on Boiler Aquastat Boiler Reset is installed. Boiler Reset is installed.
POWER POWER
CONTROLS CONTROLS
MODE MODE
END RESET END RESET
EXPANSION THERMOSTAT RESET EXPANSION THERMOSTAT RESET
SWITCH OVERRIDE SWITCH OVERRIDE
X X 1 2 3 4 T/R T/W COM 1 2 X X 1 2 3 4 T/R T/W COM 1 2

FUSE K1-A FUSE K1-A
MASTER NORMAL 1 AMP MASTER NORMAL
1 AMP
SLAVE K1 K2 SLAVE K1 K2
POWER POWER
T STAT T STAT
FUSE FUSE
5 AMP 5 AMP
K1-B K2-A K2-A K1-B K2-A K2-A
N H ZC ZR H H N H ZC ZR H H
POWER 120VAC 120VAC CIRC PRIORITY POWER 120VAC 120VAC CIRC PRIORITY
INPUT INPUT OUTPUT OUTPUT OUTPUT INPUT INPUT OUTPUT OUTPUT OUTPUT
SR 501-EXP SR 501-EXP
TO: ZC on Boiler Control

JUMPER
CIRCULATOR TO: ZR on Boiler Control
CIRCULATOR
TO: 120 VAC POWER
TO: 120 VAC POWER
Operation: When the thermostat calls for heat, the appropriate circulator is ener- Operation: When the thermostat calls for heat, the appropriate circulator is ener-
gized and the isolated end switch (X and X) will start the boiler. Priority Output gized when the boiler’s aquastat is above the set low limit. The ZR (120VAC) out-
has power all the time, except when the thermostat is calling. put will signal the boiler to start. Priority Output has power all the time, except
when the thermostat is calling.
Mode Operation: When the mode switch is set to NORMAL, the end switch Mode Operation: When the mode switch is set to NORMAL, the end switch
relay will be energized if any zone is in operation. When the switch is set to relay will be energized if any zone is in operation. When the switch is set to
RESET, the end switch relay will only be energized through the operation of a RESET, the end switch relay will only be energized through the operation of a
plug-in reset control or closure of Priority Input. plug-in reset control or closure of Priority Input.
Jumper Placement: The jumper should be placed between terminals ZC and H. Jumper Placement: REMOVE the jumper between terminals ZC and H. Connect
Connect the isolated end switch to the aquastat control on the boiler. terminal ZC to ZC terminal on the aquastat control. Connect terminal ZR to ZR
terminal on the aquastat control. Confirm polarity is consistent between boiler
aquastat and switching relay.
Power Input: Connect 120 volt ac power input to terminals N and H. Neutral Power Input: Connect 120 volt ac power input to terminals N and H. Neutral
wire to terminal N. Hot wire to terminal H. wire to terminal N. Hot wire to terminal H.
Expansion Connections: Set the expansion switch to MASTER on the switching Expansion Connections: Set the expansion switch to MASTER on the switching
relay that has the designated priority zone or is utilizing the PowerPort options. relay that has the designated priority zone or is utilizing the PowerPort options.
Set all other daisy chained controls to SLAVE. Connect thermostat wire (18-22 Set all other daisy chained controls to SLAVE. Connect thermostat wire (18-22
gauge) between terminals 1, 2, 3, 4 on the master control to the corresponding gauge) between terminals 1, 2, 3, 4 on the master control to the corresponding
1, 2, 3, 4 on the SLAVE control(s). Controls may be daisy chained up to 20 zones 1, 2, 3, 4 on the SLAVE control(s). Controls may be daisy chained up to 20 zones
using any combination of -EXP controls. using any combination of -EXP controls.
Features: External Indicator Lights Expandable to 20 Zones External Diagnostics: Externally visible lights show full functionality of the
Ideal for Retrofitting Contractor Friendly PC Board switching relay. The green light should always be on, indicating that power is
Priority Output Layout connected. When the thermostat calls for heat, both the appropriate circulator
Simplified Wiring Universal Thermostat and red indicating light are energized.
Add-On Power Controls Compatibility Specifications:
Sealed Relays UL Approved PRODUCT NUMBER POWER TRANSFORMER MAXIMUM DIMENSIONS OF ENCLOSURE
NUMBER OF ZONES CONTROLS VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
Compact Design 24 volt Power Input or Output
Fuse Protected Terminal SR501-EXP 1 1 120 VAC Input 5.0 amps 4 1/4" 5 1/4" 2 3/4"
100% Factory Tested Extended 3 Year Warranty All Switching Relays are relay type DPDT, have a thermostat current of .18, and have a
Isolated End Switch Made in the USA single phase motor rating per zone of 1/3 hp (5.0A) @ 120 VAC.
Warning: Wiring connections must be made in accordance with all applicable electrical codes. Use copper wire only with a minimum temperature rating of 60/75°C. Failure to follow this instruction can
result in personal injury or death and/or property damage. 12-18 gauge wire recommended for 120 VAC connections, 14-22 gauge wire for thermostat connections, and 14-22 gauge wire for 24 VAC source
connections.


91
Instruction Sheet
SR503-EXP, SR504-EXP & SR506-EXP Switching Relay
Cold Start Boiler THERMOSTATS Tankless Coil Boiler THERMOSTATS
EXPANSION EXPANSION
CONNECTIONS CONNECTIONS
1234 PLUG-IN CARDS ZONE 6 1234
SLAVE SLAVE PLUG-IN CARDS ZONE 6
PRIORITY PRIORITY
POWER MASTER ON POWER ON
CONTROL MASTER
OFF CONTROL OFF
ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
INTERFACE INTERFACE
RESET NORMAL
SIX ZONE SWITCHING RELAY SIX ZONE SWITCHING RELAY
RESET NORMAL
WITH OPTIONAL PRIORITY POWER WITH OPTIONAL PRIORITY POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
ZONE 5 ZONE 5
24 VAC ZONE 6 24 VAC ZONE 6
POWER SR 506-EXP POWER SR 506-EXP
X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 POWER X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 POWER
END ZC ZR END ZC ZR
TO: "ZR" ON AQUASTAT

JUMPER JUMPER
TO: "TT" ON BOILER
120 VAC INPUT 120 VAC INPUT
TO: "ZC" ON AQUASTAT
Operation: When any thermostat calls for heat, the appropriate circulator is Operation: When any thermostat calls for heat, the boiler and appropriate cir-
energized and the isolated end switch (X and X) will start the boiler. culator are energized when the boiler temperature is above the set low limit.
Priority Operation: When zone 6 is switched to the priority setting and is actu- Priority Operation: When zone 6 is switched to the priority setting and is actu-
ated, all other zones will stop operation until zone 6 is satisfied. When zone 6 is ated, all other zones will stop operation until zone 6 is satisfied. When zone 6 is
not switched to priority, all zones will operate independently. not switched to priority, all zones will operate independently.
Mode Operation: When the mode switch is set to NORMAL, the end switch Mode Operation: When the mode switch is set to NORMAL, the end switch
relay will be energized if any zone is in operation. When the switch is set to relay will be energized if any zone is in operation. When the switch is set to
RESET, the end switch relay will only be energized if priority zone is in operation, RESET, the end switch relay will only be energized if priority zone is in operation,
or through the operation of a plug-in reset control. or through the operation of a plug-in reset control.
Jumper Placement: The jumper should be placed between terminals ZC and ZR. Jumper Placement: MOVE the jumper between terminals ZC and ZR to end
Connect the isolated end switch to the aquastat control on the boiler. switch X and ZC. Connect terminal ZC to ZC terminal on the aquastat control.
Connect the other end switch X to ZR terminal on the aquastat control. Confirm
polarity is consistent between boiler aquastat and switching relay.
Power Input: Connect 120 volt ac power input to terminals N and H. Neutral Power Input: Connect 120 volt ac power input to terminals N and H. Neutral
wire to terminal N. Hot wire to terminal H. wire to terminal N. Hot wire to terminal H.
Expansion Connections: Set the expansion switch to MASTER on the switching Expansion Connections: Set the expansion switch to MASTER on the switching
relay that has the designated priority zone or is utilizing the PowerPort options. relay that has the designated priority zone or is utilizing the PowerPort options.
Set all other daisy chained controls to SLAVE. Connect thermostat wire (18-22 Set all other daisy chained controls to SLAVE. Connect thermostat wire (18-22
gauge) between terminals 1, 2, 3, 4 on the master control to the corresponding gauge) between terminals 1, 2, 3, 4 on the master control to the corresponding
1, 2, 3, 4 on the SLAVE control(s). Controls may be daisy chained up to 20 zones 1, 2, 3, 4 on the SLAVE control(s). Controls may be daisy chained up to 20 zones
using any combination of -EXP controls. using any combination of -EXP controls.
Features: External Indicator Isolated End Switch External Diagnostics: Externally visible lights show full functionality of the
Lights Expandable to 20 Zones switching relay. The green light should always be on, indicating that power is
Plug-In PowerPort Cards Contractor Friendly PC Board connected. When the thermostat calls for heat, both the appropriate circulator
Switchable Priority Layout and red indicating light is energized.
Simplified Wiring Universal Thermostat
Specifications:
Add-On Power Controls Compatibility PRODUCT NUMBER POWER TRANSFORMER MAXIMUM DIMENSIONS OF ENCLOSURE
Fully Enclosed Snap-Out UL Approved NUMBER OF ZONES PORTS VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
Relays 24 volt Power Input or Output SR503-EXP 3 with Priority 3 120 VAC Input 20 amps 10 1/4" 6 3/4" 2 3/4"
Compact Design Terminal SR504-EXP 4 with Priority 3 120 VAC Input 20 amps 10 1/4" 6 3/4" 2 3/4"
Fuse Protected Extended 3 Year Warranty SR506-EXP 6 with Priority 3 120 VAC Input 20 amps 11 3/4" 7 1/2" 3"
100% Factory Tested Made in the USA All Switching Relays are relay type DPST, have a thermostat current of .18, and have a single phase
motor rating per zone of 1/3 hp (7.2A) @ 120 VAC.
Warning: Wiring connections must be made in accordance with all applicable electrical codes and these instructions. Use copper wire only. Failure to follow this instruction can result in personal injury or
death and/or property damage. 10-18 gauge wire recommended for 120 VAC connections with 9 in.lbs. max torque, 12-22 gauge wire for thermostat connections with 9 in.lbs. max torque, and 12-22 gauge wire
for 24 VAC source with 5 in.lbs. max torque.


92
Instruction Sheet
ZVC403 & ZVC405 Zone Valve Control

Wiring
Diagram
TRANSFORMER
WHITE INSTALLED
FACTORY
24 VAC
120 VAC 24 VAC
INPUT
BLACK
POWER IN
T STAT 1
T T T T T T T T T T
TRANSFORMER
WHITE
INSTALLED
FACTORY
T STAT 2
120 VAC
FUSE (5 AMP MAX)

24 VAC
INPUT VALVE 2
VALVE 3
VALVE 4
T STAT 5
VALVE 5
END N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
SWITCH
POWER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Installation of
Optional System
Circulator T JUMPER
T 3&4
TO CIRCULATOR
OR BOILER
AQUASTAT RELAY
1 MOTOR END
DRY SWITCH
END N/O COM N/C CONTACTS 2
SWITCH
3

HOT
T
BOILER 120 VAC
T
NEUTRAL
Operation/External Diagnostics: When any thermostat Specifications:

calls for heat, the appropriate zone valve is energized and PRODUCT NUMBER TRANSFORMER MAX OUTPUT DIMENSIONS OF ENCLOSURE
NUMBER OF ZONES VOLTAGE AT 24 VAC WIDTH HEIGHT DEPTH
the yellow light goes on. When the zone valve is fully ZVC403 3 Zone 120 VAC Input 40 VA 10 1⁄4" 6 3⁄4" 2 3⁄4"
open, the red light goes on and energizes the end switch ZVC405 5 Zone 120 VAC Input 80 VA 113⁄4" 71⁄2" 3"
relay. The green light should always be on, indicating that
All Zone Valve Controls are relay type DPDT and have a single phase motor rating per zone of
power is connected. 1⁄ hp (5A) @ 120 VAC.
6
The Taco Connection: Combine the reliability of the Taco

Zone Valves, Priority Zoning Circulators, Thermostats, and Features: External Indicator Extra Set of Dry Contacts
the “00” family of circulators with the advanced features of Lights Contractor Friendly PC
the Taco Zone Controls to achieve total system integra- Simplified Wiring Board Layout
tion. No matter the application, Taco now provides the Works with 2, 3, or 4- Universal Thermostat
products to maximize system performance while simplify- Wire Zone Valves Compatibility
ing both installation and service. Compact Design UL Approved
Warning: Wiring connections must be made in accordance with all applicable Fuse Protected Sturdy Screw Connections
electrical codes. Use copper wire only. Failure to follow this instruction can result 100% Factory Tested Extended 3 Year Warranty
in personal injury or death and/or property damage. 10-18 gauge wire recom-
mended for 120 VAC connections with 9 in.lbs. max torque, 12-22 gauge wire for Isolated End Switch Made in the USA
thermostat connections with 9 in.lbs. max torque, and 12-22 gauge wire for 24
VAC source with 5 in.lbs. max torque.
Do it Once. Do it Right. Printed in USA


93
Instruction Sheet
ZVC404 & ZVC406 Zone Valve Control
Wiring THERMOSTAT THERMOSTAT THERMOSTAT

INDIRECT
Diagram WATER HEATER
AQUASTAT
OR THERMOSTAT
WHITE TRANSFORMER
INSTALLED
FACTORY
24 VAC
120 VAC 24 VAC
INPUT
BLACK
ZONE 6 PRIORITY
MODE
NORMAL RESET
OFF
POWER IN
T STAT 1
ON
VALVE 1
TRANSFORMER
WHITE
INSTALLED
FACTORY
VALVE 2
120 VAC
FUSE (7 AMP MAX)

24 VAC T STAT 3
INPUT
T STAT 4
VALVE 5
Installation of MAIN EXTRA
T STAT 6
N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
Optional System END END
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
VALVE 6
POWER
and/or DHW Circulator
T
T JUMPER JUMPER
3&4 3&4
MAIN EXTRA
N/O COM N/C
TO CIRCULATOR SEE NOTE
END END OR BOILER
SWITCH SWITCH
AQUASTAT RELAY
PRIORITY
ZONE
DRY 1 MOTOR END
CONTACTS SWITCH
2
3
T SYSTEM CIRCULATOR
BOILER 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
T (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
DHW CIRCULATOR (See Note)
NEUTRAL
120 VAC
HOT
Operation/External Diagnostics: When any thermostat Specifications:

calls for heat, the appropriate zone valve is energized and the PRODUCT
NUMBER
NUMBER
OF ZONES
TRANSFORMER
VOLTAGE
MAX OUTPUT
AT 24 VAC
DIMENSIONS OF ENCLOSURE
WIDTH HEIGHT DEPTH
yellow light goes on. When the zone valve is fully open, the
ZVC404 4 with Priority 120 VAC Input 40 VA 101⁄4" 63⁄4" 23⁄4"
red light goes on and energizes the end switch relay. The green ZVC406 6 with Priority 120 VAC Input 80 VA 113⁄4" 71⁄2" 3"
light should always be on, indicating that power is connected. All Zone Valve Controls are relay type DPDT and have a single phase motor rating per zone of
1⁄ hp (5A) @ 120 VAC.
Priority Operation: When zone 6 is switched to the priority 6
setting and is actuated, all other zones will stop operation until Features: External Indicator Lights
zone 6 is satisfied. When zone 6 is not switched to priority, all Switchable Priority
zones will operate independently. Note: When a circulator is Simplified Wiring
used on the priority zone instead of a zone valve, jumper 3 and Works with 2, 3, or 4-Wire Zone Valves
4 of the priority zone. Compact Design
Fuse Protected
Mode Operation: When the mode switch is set to NORMAL, 100% Factory Tested
the end switch relay will be energized if any zone is in opera- Isolated End Switch
tion. When the switch is set to RESET, the end switch relay Extra Set of Dry Contacts
will only be energized if priority zone is in operation. Contractor Friendly PC Board Layout
The Taco Connection: Combine the reliability of the Taco UL Approved
Zone Valves, Priority Zoning Circulators, Thermostats, and the Sturdy Screw Connections
“00” family of circulators with the advanced features of the Extended 3 Year Warranty
Taco Zone Controls to achieve total system integration. No Made in the USA
matter the application, Taco now provides the products to Warning: Wiring connections must be made in accordance with all applicable electrical codes. Use copper
wire only. Failure to follow this instruction can result in personal injury or death and/or property damage.
maximize system performance while simplifying both instal- 10-18 gauge wire recommended for 120 VAC connections with 9 in.lbs. max torque, 12-22 gauge wire for
lation and service. thermostat connections with 9 in.lbs. max torque, and 12-22 gauge wire for 24 VAC source with 5 in.lbs.
max torque.

94
Instruction Sheet
ZVC404-EXP & ZVC406-EXP Zone Valve Control

Wiring INDIRECT
WATER HEATER
AQUASTAT
Diagram TRANSFORMER
OR THERMOSTAT
WHITE
INSTALLED
FACTORY
24 VAC
120 VAC 24 VAC
INPUT
BLACK POWER PLUG-IN ZONE 6
CONTROLS CARDS PRIORITY
ON
POWER IN
SLAVE T STAT 1
EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 VALVE 1
MASTER T STAT 2
MODE
TRANSFORMER
WHITE ZVC 406-EXP VALVE 2

INSTALLED
FACTORY
RESET NORMAL
SIX ZONE ZONE VALVE CONTOL
T STAT 3
FUSE 7 AMP MAX

120 VAC 24 VAC
INPUT
BLACK
T STAT 4
VALVE 4
T STAT 5
VALVE 5
T STAT 6
END
SWITCH
END
SWITCH
N/O COM N/C
B
PUMP ZONE 6 RELAY
A
BOILER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
POWER ON
Installation of
Optional System
and/or DHW Circulator DRY JUMPER
JUMPER
3&4
PRIORITY
TO CIRCULATOR TO CIRCULATOR ZONE
OR BOILER OR BOILER 1 MOTOR END
END END SWITCH
SWITCH N/O COM N/C SWITCH AQUASTAT RELAY AQUASTAT RELAY 2
B A
PUMP BOILER
3

CIRCULATOR (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)
T T
BOILER
DHW 120 VAC
CIRCULATOR
(See Note)
NEUTRAL HOT
Operation/External Diagnostics: When any thermostat calls for The Taco Connection: Combine the reliability of the Taco Zone Valves,
heat, the appropriate zone valve is energized and the yellow light goes Priority Zoning Circulators, Thermostats, and the “00” family of circula-
on. When the zone valve is fully open, the red light goes on and ener- tors with the advanced features of the Taco Zone Controls to achieve
gizes the end switch relays. The green light should always be on, indi- total system integration. No matter the application, Taco now provides
cating that power is connected. the products to maximize system performance while simplifying both
Priority Operation: When zone 6 is switched to the priority setting installation and service.
and is actuated, all other zones will stop operation until zone 6 is sat-
Specifications:
isfied. When zone 6 is not switched to priority, all zones will operate PRODUCT NUMBER TRANSFORMER MAX OUTPUT DIMENSIONS OF ENCLOSURE
independently. Note: When a circulator is used on the priority zone NUMBER OF ZONES VOLTAGE AT 24 VAC WIDTH HEIGHT DEPTH
instead of a zone valve, jumper 3 and 4 of the priority zone. ZVC404-EXP 4 with Priority 120 VAC Input 80 VA 113⁄4" 71⁄2" 3"
Mode Operation: When the mode switch is set to NORMAL, both end ZVC406-EXP 6 with Priority 120 VAC Input 80 VA 113⁄4" 71⁄2" 3"
switch relays will be energized if any zone is in operation. When the All Zone Valve Controls are relay type DPDT and have a single phase motor rating per zone
of 1⁄6 hp (5A) @ 120 VAC.
mode switch is set to RESET, the end switch relay “A” will only be ener-
gized when the priority zone is in operation. The end switch relay “B” Features:
will be energized when any zone is in operation External Indicator Lights Isolated End Switch
Power Input: Connect 120 volt ac power input to leads on trans- Plug-In PowerPort Cards Expandable to 20 Zones
former. Neutral to white wire. Hot to black wire. Switchable Priority Extra Set of Dry Contacts
Expansion Connections: Set the expansion switch to MASTER on the Simplified Wiring Contractor Friendly PC
zone valve control that has the designated priority zone or is utilizing Add-On Power Controls Board Layout
the PowerPort options. Set all other daisy chained controls to SLAVE. Works with 2, 3, or 4-Wire Universal Thermostat
Connect thermostat wire (18-22 gauge) between terminals 1, 2, 3, 4 on Zone Valves Compatibility
the master control to the corresponding 1, 2, 3, 4 on the SLAVE control(s). UL Approved Sturdy Screw Connections
Controls may be daisy chained up to 20 zones using any combination Fuse Protected Extended 3 Year Warranty
100% Factory Tested Made in the USA
of Switching Relay -EXP or Zone Valve -EXP controls.
Warning: Wiring connections must be made in accordance with all applicable electrical codes. Use copper wire only. Failure to follow this instruction can result in personal injury or death and/or property
damage. 10-18 gauge wire recommended for 120 VAC connections with 9 in.lbs. max torque, 12-22 gauge wire for thermostat connections with 9 in.lbs. max torque, and 12-22 gauge wire for 24 VAC source with
5 in.lbs. max torque.

95
Instruction Sheet
Hydro Air Fan Controls
THERMOSTAT To: Optional THERMOSTAT
Aquastat on
Return Line of
Hydro Coil
Operation HAFC101 and 201: Optional Power Wire Optional Power Wire To: Aquastat on
To: Optional Aquastat
to Thermostat to Thermostat Return Line of
The Hydro Air Fan Control is an interface that Requires 24VAC
or Thermostat to sense
low ambient
between the thermostat and air handler. It temperature
also has an isolated end switch to start the

boiler and/or pump. When the thermostat C R W Y G T T T T C R W Y G T T
THERMOSTAT THERMOSTAT AQUASTAT
calls for heat, the Fan Control energizes the AQUASTATS
end switch relay and allows the fan to operate HAFC201 Power On
Power On
Call for Heat HAFC101
at low speed when the water is above the HYDRO AIR FAN CONTROL
Fan, Cooling HYDRO AIR FAN CONTROL Call for Heat
Fan, Cooling
optional aquastat setting. When the thermo- Fan, Heating
OFF
Fan, Heating
DRY CONTACTS
stat calls for cooling, the Fan Control energizes 5 AMP 1/6 HP RATED
PUMP BOILER AIR HANDLER BOILER AIR HANDLER
ON

the condenser and operates on high speed.
XX X X C R Y G G X X C R Y G G
Additional HAFC201 Operations: Jumper
Selectable one, three or four minute delay on

fan operation in heating mode. Selectable Hot
pump exercise activates circulator but does Neutral
Dry Contacts
not enable boiler contacts. Two minutes every (or to “T T” on
24 VAC
24 VAC
switching relay) To: “T T” on Boiler
or Switching Relay
24 hours minimizes the chance of bacteria
Fan Relays
Outdoor Outdoor
Fan Condenser Condenser
High
Circulator
Low
Relay
Unit Unit
build-up in an open loop system. Thirty sec-
Dry Contacts
onds every two weeks minimizes seasonal To: “T T” on
Boiler or
start-up problems generally associated with Switching M
Line
M
Relay
Line
harsh water conditions. Optional aquastat or
thermostat can be connected to Freeze 1 Speed Air Handler* 2 Speed Air Handler*
Protection TT terminals to reduce the chance
of pipes freezing by energizing the pump dry * Both HAFC101 and 201 capable of 1 and 2 speed applications
contacts (boiler contacts not activated.)
Terminal Description:
Switch Settings (HAFC201): Thermostat:
1 1 minute on fan delay, in heating mode C Optional: Common side of transformer W White - Heating signal
2 3 minute on fan delay, in heating mode to power some styles of thermostats Y Yellow - Condenser signal
1&2 4 minute on fan delay, in heating mode R Red - Hot side of transformer used to G Green - Fan signal
switch all functions
3 Pump dry contact activated for 2 min-
Water Coil Aquastat:
utes every 24 hours (boiler contacts not
TT Connect to aquastat at air handler to control operation of the fan when
activated) in the heating mode. Install a jumper if the aquastat is not used
4 Pump dry contacts activated for 30 sec- Freeze Protection Aquastat:
onds every two weeks (boiler contacts TT Connect to aquastat or thermostat to sense low ambient temperature.
not activated) Reduces the chance of pipes freezing by energizing the pump dry contacts.
External Diagnostics: Pump Dry Contacts:
XX May switch pump directly by bringing in external line voltage or connect
The external lights show full functionality of
to “T T” on a switching relay.
the Hydro Air Fan Control. The green light
Boiler Dry Contacts:
should always be on, indicating that power is
XX Connect to the boiler or “T T” terminals on a switching relay.
connected. Red lights indicate fan operation
for heating and cooling modes. Air Handler:
C Common side of transformer to power the Fan Control
Warning: R Red - Hot side of transformer used to switch all functions
Wiring connections must be made in accordance with Y Yellow - Condenser signal
all applicable electrical codes. Use copper wire only.
Failure to follow this instruction can result in personal One Speed Motor:
injury or death and/or property damage. 10-18 gauge Glow Connect the fan to the relay. Keep the jumper installed between Ghigh and Glow.
wire recommended for 120 VAC connections with
9 in.lbs. max torque, 12-22 gauge wire for thermostat Two Speed Motor:
connections with 9 in.lbs. max torque, and 12-22 gauge Ghigh Remove jumper and connect Ghigh to the high speed fan relay and
wire for 24 VAC source with 5 in.lbs. max torque. connect Glow to the low speed fan relay.
Specifications: ** Model number changed from SR501-F

PRODUCT NUMBER POWER INPUT MAXIMUM RELAY THERMOSTAT SINGLE PHAZE MOTOR DIMENSIONS OF ENCLOSURE
NUMBER OF ZONES VOLTAGE COMBINED LOAD TYPE CURRENT RATING (RELAY) WIDTH HEIGHT DEPTH
HAFC101** 1 Zone 24 VAC Input 5 amps DPDT .18 1/6 HP(5A) @120VAC 4 1/4" 5 1/4" 2 3/4"
HAFC201•• 1 Zone 24 VAC Input 5 amps DPDT .18 1/6 HP(5A) @120VAC 4 1/4" 5 1/4" 2 3/4"
The Hydro Air Fan Controls are relay type DPDT, have a thermostat current of .18 and a single phase motor rating per zone of 1/6 HP (5A) @ 120 VAC.

96
Instruction Sheet 102-094
PC600 Post Purge Timer Plug-In PowerPort Card
SUPERSEDES: August 1, 1997 EFFECTIVE: May 1, 2000
Plant ID No. 9300-867
Operation:
Once the priority zone is satisfied, the PC600 maintains power to the circulator, but does not fire the boiler. The circulator purges excess heat into the priority zone,
minimizing standby loss during warm weather months and optimizing boiler operation when used with a boiler reset control. Power can be maintained to the circu-
lator from a minimum of 10 seconds to a maximum of 420 seconds. The power LED light is energized when the priority zone or the post purge card is in operation.
Installation:
The PC600 can be installed in any one of the PowerPort terminals located on the Taco Expandable (-EXP) Control(s). Remove the shunt/jumper between pins 9
& 10 on the PowerPort terminal before installing the PC600. Align the connector on the base of the post purge card with the PowerPort terminal on the Expandable
Control and push until the two mate.
XX Terminals (Optional):
The XX terminals on the post purge card can be wired to TT on the boiler to fire only when the priority zone is calling for heat. If using a boiler with an internal
reset control, wire the XX terminals in parallel with the TT connections of the internal reset control.

Copyright 2000
TACO, INC., 1160 Cranston Street, Cranston, RI 02920 Telephone: (401) 942-8000 FAX: (401) 942-2360.
TACO, Inc.
TACO (Canada), Ltd., 6180 Ordan Drive, Mississauga, Ontario L5T 2B3. Telephone: 905/564-9422. FAX: 905/564-9436.

PC605 Priority Protection Plug-In PowerPort Card
SUPERSEDES: MAY 1, 1998 EFFECTIVE: MAY 1, 2000
PLANT ID NO. 9300-1012
Operation:
The PC605 Priority Protection Plug-In Card is a solid state control that helps prevent freeze-ups in the event of a priority zone failure. If the priority zone calls for heat
continuously for more than one hour, power is returned to the space heating (non-priority) zones, allowing all zones to function independently. Once the priority zone is
satisfied, the PC605’s auto-reset is activated and the priority zone is again allowed to have priority for up to one hour the next time it calls. The one hour time frame is
not adjustable. The red LED light is energized only when the Priority Protection Card is operating in priority override mode.
Installation:
The PC605 can be installed in any unoccupied PowerPort terminal located on the Taco Expandable (-EXP) Control(s). Do not remove the shunt between pins 9 &
10 on the Expandable Control unless a PC600 is also installed. Align the connector on the base of the priority protection card with the PowerPort terminal on the
Expandable Control and push until the two mate. The PC605 can be used in conjunction with any other Taco PC style PowerPort Cards or Add-on Controls.

Copyright 2000
TACO, Inc.

PC610 Pump Exercise and Timer Plug-In PowerPort Card
SUPERSEDES: May 31, 1998 EFFECTIVE: May 1, 2000
Plant ID No. 9300-1025
Operation:
The PC610 Pump Exercise and Timer Plug-In Card is a solid state universal timer designed to cycle all the pumps that are attached to the Expandable Control(s)
at selected time intervals. This minimizes seasonal start-up problems generally associated with harsh water conditions. The control can be configured to reduce
the chance of freeze-ups by cycling the pumps more often during cold weather months. Bacteria can be minimized in heating systems that utilize domestic hot
water heaters as their heat source by systematically circulating the water.
Installation:
The PC610 can be installed in any unoccupied PowerPort terminal located on the Taco Expandable (-EXP) Control(s). Do not remove the shunt between pins 9 & 10 on
the Expandable Switching Relay unless a PC600 is also installed. Align the connector on the base of the priority protection card with the PowerPort terminal on the
Expandable Switching Relay and push until the two mate. The PC610 can be used in conjunction with any other Taco PC style PowerPort Cards or Add-on Controls.
Typical Settings: Application On Time Off Time
Pump Exercise 30 sec. 2 weeks
Bacteria Minimization 4 min. 12 hours
Freeze Protection 4 min. 1 hour

Copyright 2000
TACO, Inc.
97
Standard Terms and Definitions
Switching Relay: Transformer and relay in one box, which allows a low voltage thermostat to control a line voltage load (circulator),
with an isolated end switch that can energize the boiler.
Zone Valve Control: Transformer and relay in one box, which allows a low voltage thermostat to control a low voltage zone valve, with
an isolated end switch that can energize the boiler and/or circulators.
Dry Contacts: Set of relay contacts that make and beak, where no voltage is present. Usually can switch 24 or 120 VAC.
Isolated End Set Switch: Set of dry contacts that make when a zone calls for heat. Usually connected to a boiler’s aquastat TT.
Mode Switch: Switch set to NORMAL – When any zone calls for heat, the end switch will make and fire the boiler.
Switch set to RESET – When any zone calls for heat, a heat demand signal is given to external add-on reset control and it controls
boiler operation.Also when the priority zone calls for heat and is switched to priority, the end switch will override reset control and
fire boiler to high limit.
TT: Where thermostat or aquastat connects on a heating control.
XX: Denotes Isolated End Switch.
Low Voltage: 24 VAC for most HVAC systems.
Line Voltage: Normally 120 VAC relative to ground.
H or L1: Hot side of line voltage.
N or L2: Neutral side of line voltage.
ZR: 120 VAC (Hot) signal from switching relay to boiler’s operating aquastat to fire the burner to high limit when any zone calls for
heat. Also ideal for controlling primary circulator.
ZC: 120 VAC (Hot) signal from boiler’s operating aquastat to switching relay allowing circulator(s) to run when aquastat is above the
set low limit.
Cold Start: A boiler that fires only when there is a call for heat.
Tankless Coil: A method of heating domestic water utilizing a heat exchanger inside a boiler.The boiler also maintains heat year round
to deliver hot water on demand.
DHW Heater: A method of heating domestic water utilizing a heat exchanger and storage tank.
Transformer: A component for increasing or reducing AC voltage. Rated in VA (volts x amps).
OHMS Law: Example: A 24 volt, 40 VA transformer can produce how much current?
Current = VA / Voltage 40 / 24 = 1.6 Amps
I = E/R where I = Current in Amps

R = E/I R = Resistance in Ohms
E=IxR E = Volts
W=ExI W = Watts or VA
I = W(VA)/E
RELAY CONTACTS:
N/C: Normally closed connection of a relay, when not energized.

N/O: Normally open connection of a relay, when not energized.
Com: The common terminal for normally open and normally closed. 3 4 4 6 6 5
COM N/O N/C N/C N/O COM
Pole: The number of independent circuits of a switch or relay.
Throw: The number of settings which a switch or relay can have.
DPDT = Double Pole Double Throw
98
TACO Zone Controls Cross-Reference
TACO ARGO ERIE HONEYWELL WHITE-ROGERS
SWITCHING RELAYS
1 Zone Switching Relay (DPDT) SR501 AR821 (1), AR822 SR100 RA89A (2), RA845A (1), RA832A (1) 889-189 (2), 829-845 (1)
1 Zone Switching Relay Replacement PC Board (DTSP) SR501-845RP
2 Zone Switching Relay with Priority SR502 AR-861-2 (3) SR201
3 Zone Switching Relay with Priority SR503 AR-861-3 (3) SR301 R8888A1007
4 Zone Switching Relay with Priority SR504 AR-842 SR601 R8888B1005
6 Zone Switching Relay with Priority SR506 AR-866 SR601 (4)
SWITCHING RELAYS
WITH POWERPORT OPTIONS
3 Zone Switching Relay with Priority and 3 Power Ports SR503-EXP ARM-861-DP (5,6), ARM-3P
ZONE VALVE CONTROLS
3 Zone Valve Control ZVC403 (7) AZ-3 R8889A1014

4 Zone Valve Control with Priority ZVC404 (7) AZ-4P R8889B1012
5 Zone Valve Control ZVC405 (7) AZ-5 VL500 (8)
6 Zone Valve Control with Priority ZVC406 (7) AZ-6P VL500 (8)
ZONE VALVE CONTROLS

WITH POWERPORT OPTIONS
4 Zone Valve Control with Priority and 2 Power Ports ZVC404-EXP

6 Zone Valve Control with Priority and 2 Power Ports ZVC406-EXP
PLUG IN POWERPORT CARDS
Post Purge Timer Plug-In Card PC600

Priority Protection Plug-In Card PC605 DPM-1
Universal Timer/Pump Exercize Plug-In Card PC610
99
100
TACO Zone Controls Cross-Reference (Continued)
TACO ARGO ERIE HONEYWELL WHITE-ROGERS
ADD-ON POWER CONTROLS
Boiler Reset Control PC700 DPM-2 BB1200

2-Stage Boiler Reset Control PC702
Variable Speed Pump Injection Mixing Control PC705 BB3000
FAN CONTROLS
1 Zone Hydro Air Fan Control (1 or 2 Speed) HAFC101 ARH-1, ARH-2, ARH-3 WA300
1 Zone Hydro Air Fan Control with Time Delays (1 or 2 Speed) HAFC201
REPLACEMENT PARTS
24 Volt Replacement Relay SR024-001RP R-35 EXP10

120 Volt Replacement Relay SR120-001RP R-49
NOTES:
1. Does not have both normally open and normally closed contacts.
2. Has only one set of normally open contacts (SPST).
3. Does not have optional priority.
4. Can be expanded to five and six zones with the addition of EXP10 relays.
5. Argo ARM units are expandable to 10 zones using special controls (ARM-1, ARM-4) with a phone jack.
TACO switching relays can be expanded up to 20 zones using any combination of -EXP models with no special connections.
6. Includes only one data port for adding data port modules.
7. All TACO zone valve controls include an extra set of dry contacts (N/O, Common, N/C).
8. VL500 is only 5 zones, 4 normal and 1 priority.
CONTROLS MADE EASY.® Printed in USA
TACO (Canada), Ltd., 8450 Lawson Road, Unit #3, Milton, Ontario L9T 0J8. Telephone: 905/564-9422. FAX: 905/564-9436. TACO, Inc.

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TACO ZONE CONTROLS WIRING GUIDE

Switching Relays – Single Zone Wiring 2– 2

Switching Relays with PowerPort Options and Expandable to 20 Zones

Zone Valve Controls

Zone Valve Controls with PowerPort Options and Expandable to 20 Zones

Plug-In PowerPort Cards (For use with all -EXP controls)

Add-On Power Controls (For use with all -EXP controls)

TYPICAL WIRING ALTERNATIVE WIRING ALTERNATIVE WIRING

SR501 SR501 SR501

POWER POWER POWER *

120 VAC 120 VAC

N H 3 N/O N/C N/C N/O

TO: 120 VAC

120 VAC INPUT

NOTE: Tankless coil has priority.

ZONE1 ZONE2 ZONE3

120 VAC INPUT

THREE ZONE SWITCHING RELAY

SR 503 ZONE1 ZONE2 ZONE3

THREE ZONE SWITCHING RELAY

120 VOLT CIRCULATORS

TO: "TT" ON AQUASTAT CONTROL

SR 503 ZONE1 ZONE2 ZONE3

THREE ZONE SWITCHING RELAY

SIX ZONE SWITCHING RELAY

TO: "TT" ON BOILER

FOUR ZONE SWITCHING RELAY

120 VAC INPUT

FOUR ZONE SWITCHING RELAY

THERMOSTAT BOILER PRIORITY POWER IN

120 VAC INPUT

SIX ZONE SWITCHING RELAY

TO: "TT" ON BOILER

PRIORITY ZONING CIRCULATOR

THERMOSTAT BOILER PRIORITY POWER IN

120 VAC INPUT

FOUR ZONE SWITCHING RELAY FOUR ZONE SWITCHING RELAY

TO: "TT" ON BOILER

SR 503 ZONE1 ZONE2 ZONE3

TWO ZONE SWITCHING RELAY

FOUR ZONE SWITCHING RELAY FOUR ZONE SWITCHING RELAY

TO: "TT" ON BOILER

N H 3 N/O N/C N/C N/O

120 VAC INPUT

FOUR ZONE SWITCHING RELAY FOUR ZONE SWITCHING RELAY

FUSE 1 AMP FUSE 1 AMP

TO: "TT" ON BOILER

TO: "TT" ON BOILER

SIX ZONE SWITCHING RELAY

TO: "TT" ON BOILER

TO BOILER AQUASTAT RELAY

JUMPER 120 VAC INPUT

SR 502 ZONE1 ZONE2 ZONE3

TWO ZONE SWITCHING RELAY

FOUR ZONE SWITCHING RELAY FOUR ZONE SWITCHING RELAY

FUSE 1 AMP FUSE 1 AMP

TO: "TT" ON BOILER

SR 502 ZONE1 ZONE2 ZONE3

TWO ZONE SWITCHING RELAY

FUSE 1 AMP FUSE 1 AMP

TO: "TT" ON BOILER

TO: "TT" ON BOILER

Connecting a DHW Heater to an Existing Heating Only Switching Relay