Sei sulla pagina 1di 16

PIPING ENGINEERING CELL

PIPING DRAWINGS
T. N. GOPINATH

THE BASICS

The drawings are always considered as the paper by the use of which 3D representation
language of engineers. The machine of the pipelines can be prepared.
drawings and the geometrical drawings are 1.0 PLAN AND ISOMETRIC
taught in the basic engineering curriculum. PRESENTATION OF A PIPING
Piping Engineers derive basics from these to SYSTEM
represent the pipeline routing on the
The purpose of drawing is to give detailed
drawing. There are two types of views used
information so that the pipelines could be
in the piping drawings:
fabricated and erected to satisfy the process
a) Orthographic.- Plans and Elevations requirements. Prior to making the piping
b) Perspective. - Isometric Views drawings, the equipment layout drawings
Piping layout is developed in both plan view and plot plan are prepared and these
and elevation view and section / details are drawings are used as the basis for
added for clarity wherever necessary. These developing the piping drawing. Sometimes,
drawings are called the General preliminary piping study is made to fix the
Arrangement of Piping. To represent a three equipment co-ordinates. The other data
plane piping in two dimensions of the paper, required for the development of piping
certain symbols are followed. Most drawings are defined in the chapter on
commonly used symbols are in Table 1. “Equipment and Piping Layout”.
Orthographic symbols are available in
For presentation of unit piping layout, the
templates that are used for speeding up the
scale adopted usually are 1:25 or 1:331/3
manual drafting and also the symbol library
(1:33.33)and 1:100 for the pipe rack. There
for computer aided drafting.
are different sizes of drawing sheets
In complex piping systems, especially available for the preparation of the
within the unit/plant building where drawings. The sizes of the drawing sheets as
orthographic views do not illustrate the per ISO are as given below:
details of design fully, pictorial view in
SIZE OVERALL DIMENSIONS
isometric presentation is drawn for clarity.
in mm (Untrimmed)
Specially printed isometric sheets are
A0 - 841 x 1189
available with lines drawn vertically and at
A1 - 594 x 841
30o clockwise and 30o counter-clockwise
A2 - 420 x 594
respectively from the horizontal axis of the
A3 - 297 x 420
A4 - 210 x 297

Piping Drawings.doc 1
PIPING ENGINEERING CELL

Piping Drawings.doc 2
PIPING ENGINEERING CELL

Piping Drawings.doc 3
PIPING ENGINEERING CELL

Piping Drawings.doc 4
PIPING ENGINEERING CELL

Piping Drawings.doc 5
PIPING ENGINEERING CELL

Piping Drawings.doc 6
PIPING ENGINEERING CELL

Piping General Arrangement is normally 2.4 In-plant piping drawings are drawn to
drawn on A0 size sheet. If the area to be 1:331/3 scale and Pipe rack piping plan
covered is small, then A1 size sheet is also to 1:100 scale with junction details
used. Piping group produces a ‘KEY PLAN’, enlarged if necessary.
which is a plot plan on a small scale (1:500,
1:750 or 1:1000 or smaller), which can be 2.5 Equipment layout is reproduced on
accommodated above the title block, dividing the Piping GA to its scale and drawn
the total area into smaller areas which are on the reverse side in case of manual
covered in all the piping drawings. For drafting. In case of CAD, separate
identifying the relative location of the area layer is used for equipment layout.
covered in the plan the area covered in that The major primary beams and
particular drawing is hatched or shaded. secondary beams are also shown if
area covered is indoors.
The dimensional details of the title
block are developed based on the project 2.6 Pertinent background details which
requirement. The drawing sheet is divided govern piping routing, such as floor
along the length and the breadth in equal drains, HVAC ducting, electrical and
spaces and marked along the boundary. The instrument cable trays, etc. are also
longitudinal blocks are identified by alphabets drawn in faint on the reverse.
and those along the breadth numerically.
These co-ordinates are used to locate the area 2.7 Utility stations are also established so
on the drawing which the reviewer or a that the most convenient utility
discussion team wants to draw attention to. header routing can be carried out.
The direction of the north is taken either
towards the right or left on the top of the 3.0 DEVELOPMENT OF PIPING
drawing sheet. This direction is kept constant GENERAL ARRANGEMENT
in all the areas covered in the plant, so also is DRAWING
the scale of the drawing.
3.1 The piping drawings should be
2.0 HOW TO START THE PIPING GA? developed in such a way that all the
process requirements are met with.
2.1 Place the north arrow at the top left/right
hand corner of the sheet to indicate plant 3.2 It is not always possible for the piping
north. drawing to follow exactly the logical
arrangement of the P&IDs.
2.2 Do not plan drawing in the area above Sometimes, lines must be routed with
the title block of drawing, as this is different junction sequence and line
allotted for general notes, number and numbers and subsequently the list
title of reference drawings, brief may be changed.
description of changes during revision
and the bill of materials wherever 3.3 Performance and economics have to
applicable. be considered in parallel while
deciding the routing.
2.3 Process equipment and piping have
priority on the Piping GA. The piping 3.4 Piping is represented by single lines
drawings are started after fixing up to a size of 150 NB and double
positions of the equipments. lines for sizes 200 NB and above.

Piping Drawings.doc 7
PIPING ENGINEERING CELL

This is to save the time of drafting and to 3.14 Each line should be identified by line
avoid confusion. number and should also show the
insulation, tracing requirements, etc.
3.5 In single line representation, only the
centre line of the pipeline is drawn using 3.15 Lines, if required, shall be broken to
solid line and in the double line show the required details of hidden
representation, the actual size to scale is lines without drawing other views.
drawn with centre line marked in chain-
dotted lines. 3.16 Do not draw details that can be
covered by a note.
3.6 Line numbers are shown against each
line exactly in the same way as 3.17 Draw plan to a larger scale for any
represented in the P&I Diagrams. part needing more details and identify
it as “Detail ‘A’”, etc.
3.7 The change in specification should be
shown in line with P&I Diagram. This 3.18 Draw part isometric sketches or part
change is usually indicated immediately elevations to clarify complex piping
to the downstream of the valve, flange or or piping hidden in the plan view.
equipment.
3.19 Full sections through the plant may be
3.8 Valves should be drawn to scale with avoided if isometric drawings are
identification number from the P&ID drawn for the lines. Part sections,
marked thereon. where required, shall be shown to
clear the hidden details in plan.
3.9 Draw valve hand wheels to scale with
stem fully extended. If it is lever 3.20 Sections in the plan views are
operated, then the movement of handle identified by numbers, say 1-1, 2-2,
position should be marked. etc. and details by alphabets, e.g.
“Detail ‘A’”.
3.10 If a valve is chain operated, note the
distance of the chain from the operating
floor.

3.11 Show location of each instrument


connection with encircled instrument
number taken from P&ID.

3.12 Similar arrangements shall be shown as


typical detail or covered in a separate
company standard as Instrument Hook-
up drawings.

3.13 Draw plan view of each floor of the


plant and these views should indicate
how the layout will look like between
floors as seen from top.

Piping Drawings.doc 8
PIPING ENGINEERING CELL

FIG. 1 : TYPICAL GENERAL ARRANGEMENT OF PIPING

Piping Drawings.doc 9
PIPING ENGINEERING CELL

FIG. 2 : TYPICAL GENERAL ARRANGEMENT OF PIPING

Piping Drawings.doc 10
PIPING ENGINEERING CELL

FIG. 3 : TYPICAL PIPING ISOMETRIC DRAWING

Piping Drawings.doc 11
PIPING ENGINEERING CELL

4.0 ISOMETRIC DRAWINGS OR ISOs


Piping isometrics are three
dimensional representations of piping on two
dimensions of the drawing sheet. An isometric
drawing covers a complete line as per the line
list connecting one piece of equipment to
another. It should show all information
necessary for the fabrication and erection.

ISOs are not drawn to scale but should be


proportional for easy understanding. 4.2 Dimensions and angles.
Dimensions are given relative to centreline of
piping. 4.3 Reference number of P&IDs, GA
Drawings, line numbers, direction of
Isometric drawing should also include the flow, insulation and tracing.
following information:
4.4 Equipment location and equipment
4.1 Plant North - The direction should be so identification.
selected as to facilitate easy checking of
GA with Iso 4.5 Give nozzle identification on the
connected equipment.

4.6 Give the details of flange on the


equipment if the specification is
different from the connecting piping.

4.7 Size and type of every valve and


Direction of operation.

4.8 Size and number of control valve.

4.9 Location, orientation and number of


each equipment.

4.10 Field weld - preferred in all directions


to take care of site variations. It can
also be covered with a general note.

4.11 Location of high point vents and low


point drains. It is preferably covered
with a standard arrangement note.

4.12 Any special requirement such as line


to be tested prior to installation etc.

Piping Drawings.doc 12
PIPING ENGINEERING CELL

4.13 Bill of Material. handle, is more economically produced in a


workshop.
4.14 Requirements of stress relieving, seal
welding, pickling, coating, etc.
6.0 DIMENSIONING OF
5.0 SPOOLS DRAWINGS
6.1 Sufficient dimensions should be given
When the piping is shop fabricated, the for positioning equipment and for
isometric drawings are developed further to erecting piping.
create spool drawings. A spool is an assembly
of fittings, flanges and pipes that may be pre- 6.2 Duplicating dimensions in different
fabricated. It does not include bolts, gaskets, views should be avoided, as this may
valves or instruments. A spool sheet is an lead to errors if changes are made.
orthographic drawing of a spool drawn either Reserve horizontal dimensions for the
from piping GA or from an Iso sheet. Each plan view.
spool sheet shows only one type of spool and
carries out the following tasks. 6.3 If single pipe is to be positioned or a
pipe connected to nozzle is to be
5.1 Instructs welder to fabricate the spool. indicated, then show the centre line
elevation and mark as CL.
5.2 Lists the cut lengths of pipe, fittings and
flanges etc. needed to make the spool. 6.4 If several pipes are sharing a common
support, show elevation of Bottom of
5.3 Gives material of construction and any
Pipes and mark as BOP EL. This is
special treatment of finished piping.
more applicable to non-insulated
5.4 Indicates how many spools of the same lines.
type are required.
6.5 In case of several pipes on a pipe
Spool numbers are given to make the rack, show the “Top of Support”
identification easy. Each Iso sheet is identified elevation and mark as TOS EL.
with the line number it represents. Both the
6.6 In case of buried pipelines in a trench,
spool and the spool sheet can be identified by
show elevation of bottom of pipes.
a number or letter using the Iso sheet number
as prefix. 6.7 In case of drains and sewers, the
Invert Elevation of the inside of the
Straight run pipes over 6 m are usually not pipe is marked as IE.
included in a spool, as such lengths may be
welded in the system during erection in the 6.8 Centre lines of the equipment and
field. The size of a spool is limited by the pipelines shall be located with
available means of transport. reference to the building column
centre lines or the co-ordinates which
As a general practice, Carbon Steel piping can be considered as a reference base.
40NB and below are ‘field fabricated’. All
Alloy Steel and Carbon Steel spools 50 NB 6.9 The distance between the lines shall
and above are normally ‘shop fabricated’. be dimensioned centre line to centre
Large diameter piping, being more difficult to line.

Piping Drawings.doc 13
PIPING ENGINEERING CELL

6.10 The horizontal nozzles on the equipment paved areas, it shall be the high point
shall be located from centre to flange of paving (HPP).
face in plan. For vertical nozzles show
Face of Flange elevation (FOF). 6.15 For foundation, the Top of Grout
(TOG) elevation is shown.
6.11 For valves, instruments and non -
standard equipment, show the 6.16 Show dimensions outside the drawn
dimensions from flange face to flange view - do not cut pictures.
face.
6.17 Draw dimension line unbroken with
fine line. Write dimension just above
the horizontal line. For vertical lines
write sideways.

6.12 Flanged valves are located with


dimension to flange faces. Non-flanged
valves are dimensioned to their centres
or stems. 6.18 The dimension lines can be terminate
with arrow heads or oblique dashes.
6.13 For flanged joints, show a small gap
between dimension lines to indicate 6.19 If series of dimensions are to be
gasket. Flanged joints can also be shown shown, string them together. Show
without gasket but cover the same with a overall dimension of the string of
general note and include gasket thickness dimensions. Avoid one of the break-
in the valve or equipment dimensions. up dimensions to omit repetition and
error during changes.

6.14 For Finished Floor (FF), the elevation


shall be the high point of the floor. For

Piping Drawings.doc 14
PIPING ENGINEERING CELL

6.20 Do not omit significant dimension other 7.1 Title of the drawing.
than fitting make up.
7.2 Orientation - North arrow against plot
plan.

7.3 Inclusion of graphic scale (if drawing


is to be reduced).

7.4 Co-ordinates of equipments against


equipment layout.

7.5 Equipment numbers and their


appearance on the piping drawing.
6.21 For field run piping, give only those 7.6 Correct identification on all lines in
dimensions which are necessary to route all views.
piping clear of equipments and other
obstructions. Locate only those items 7.7 Line specification changes.
which are important to the process.
7.8 Reference drawing numbers and files.
6.22 Underline out of scale dimensions or
mark as NTS. 7.9 Correctness of all dimensions.

6.23 Do not terminate dimensions at screwed 7.10 Whether representation is correctly


or welded joints. made in line with the standard
symbols or not.
7.0 CHECKING OF PIPING
DRAWINGS 7.11 Location and identification of all
instruments. Requirements of
Checking shall be done only on the print upstream / downstream straight
or the check plot of the drawings and by lengths.
coloured pencils/pens.
7.12 Insulation requirements as per
A. Corrected areas and dimensions are P&IDs.
marked yellow.
7.13 Piping arrangement against P&ID
B. Areas and dimensions which are to be requirements such as gravity flow,
deleted are marked green. seals, etc.
C. Areas to be corrected/incorporated on 7.14 Possible interference.
the drawing are marked in red.
7.15 Correctness of scale in case of
The new print after correction is “back General Arrangement Drawings.
checked” for incorporation.
7.16 Whether all stress analysis
Points to be checked on the piping drawing requirements are met or not.
includes:

Piping Drawings.doc 15
PIPING ENGINEERING CELL

7.17 Adequacy of clearance from civil 7.21 Details and section identification
structures, electrical apparatus and match.
instrument consoles.
7.22 “Matchline” provision and accuracy.
7.18 Floor and wall openings.
7.23 Presence of signatures and dates.
7.19 Accessibility of operation and
maintenance space and provision of drop 7.24 Accuracy of BOM in Isometrics.
out and handling areas.
7.25 Number of the issue and the revision.
7.20 Foundation drawings and vendor
equipment requirements.

****************

Piping Drawings.doc 16

Potrebbero piacerti anche