cPVC PIPES AND FITTINGS

[CODE NO. 1842]

Today, more PVC Pipes are being used than any other pipe product.

Characteristics

PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is
softened and remolded a second time it will lose some of it's favorable characteristics. Recently,
'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.

PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with
acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other
materials for protection.

PVC also has a high chemical resistance. While it will react with some chemicals, there are a large
number of chemicals it will not react with, making it an excellent product for industrial applications.

PVC is not without it's faults. Studies have shown that UV radiation from sunlight not only discolors the
pipe, but also reduces it's impact strength.

PVC Sizes

The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as
new materials have been developed over the years they tried to keep the outside diameter (OD) the same
and adjust the inside diameter (ID) to meet the characteristics of the new material.

Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14" in
diameter have no logical explanation...data must be looked up on a chart.14" and larger NPS pipe has an
outside diameter equal to the pipe size.

COST ESTIMATION

Plant Capacity 3.00 MT/day

Land & Building (1 Acre) Rs 1.05 Cr
Plant & Machinery Rs 90.00 Lac
W.C. for 1 Month Rs. 56.51 Lacs
Total Capital Investment Rs 2.80 Cr
Rate of Return 73.%
Break Even Point 34%

INTRODUCTION
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC
PIPES & FITTINGS
USES
APPLICATIONS OF CPVC PIPES
SPECIFICATION OF SELECTED PVC AND CPVC PIPE FITTINGS
PROPERTIES AND CHARACTERISTICS OF CPVC
MARKET SURVEY
PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES
DETAILED EXPORT DATA OF CPVC PIPE
MANUFACTURERS/SUPPLIERS OF CPVC PIPES
ADVANTAGES OF PVC AND CPVC PIPE
PROPERTIES OF PVC & CPVC PIPES AND FITTINGS
FORMULATION FOR CPVC PIPES
MANUFACTURING PROCESS OF CPVC PIPES
PROCESS FLOW DIAGRAM FOR CPVC PIPES
PIPE FITTINGS
PROCESS FLOW SHEET FOR THE MANUFACTURE OF CPVC PIPE FITTING
CONICAL TWIN SCREW EXTRUDER FOR CPVC PIPE
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
TECHNICAL DETAIL OF MODEL NO.SSET 52-25V FOR (CPVC DRY BLEND MATERIAL) PIPE
PLANT. PLANT LAYOUT

APPENDIX – A :

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
CPVC & UPVC RIGID PIPE FITTING
[CODE NO.1883]

cPVC has been used successfully in residential, commercial and industrial applications for nearly 50
years. It is most commonly used in single-family and multi-family hot and cold water distribution systems.
However, it can be used for residential fire sprinkler systems, chemical drain waste systems and industrial
processing. Key advantages of cPVC include its resistance to corrosion, pitting, and scaling, ease of
installation and light weight. cPVC pipe has a higher temperature resistance and is ideally suited for hot
water plumbing. It can compete with Polybutene1 piping system in this application. The installation of
cPVC pipe is as simple as that of PVC. It also requires solvent sealing instead of heat sealing required for
PE pipe. cPVC is as safe as PVC pipe in its production, handling and installation.

COST ESTIMATION

Plant Capacity 5.00 Ton/day

Land & Building (2000 Sq.Mtr) Rs. 2.56 Cr
Plant & Machinery Rs 98.00 Lacs
W.C. for 1 Month Rs. 1.22 Cr
Total Capital Investment Rs 4.93 Cr
Rate of Return 31%
Break Even Point 51%

• INTRODUCTION
• B.I.S. SPECIFICATIONS
• PROPERTIES OF CPVC
• PROPERTIES OF PVC PIPE FITTINGS
• USES AND APPLICATIONS
• SPECIFICATION OF CPVC PIPE AND FITTINGS
• RAW MATERIALS
• MARKET SURVEY
• INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION
OF PVC (UPVC & CPVC) PIPE FITTINGS
• APPARENT CONSUMPTION OF PVC (UPVC & CPVC) PIPE FITTINGS
• ESTIMATED DEMAND
• DEMAND SUPPLY GAP
• MANUFACTURERS AND SUPPLIERS OF UPVC AND CPVC PIPE FITTINGS
• MANUFACTURING PROCESS OF CPVC AND UPVC PIPE FITTINGS
• PROCESS FLOW DIAGRAM
• PROCESS IN DETAILS
• TROUBLE SHOOTING FOR INJECTION MOLDING PROCESS
• DETAILS OF PVC & CPVC PIPE FITTINGS
• PLANT LAYOUT
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PLANT AND MACHINERY

APPENDIX –A
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)