FINAL YEAR DESIGN LECTURES - Mar 2018

List of Attachments

Attachment 1 - Typical Process Piping Circuit

Attachment 2 - Pressure – Temperature Ratings for Carbon Steel, SS316L

and Duplex SS Flanges (ANSI B16.5)

Attachment 3 - Piping Schedule and Wall Thickness

Attachment 4 - Control Valve Cv Values

Attachment 5 - Typical Pumping System Head – Capacity Relationship

Attachment 6 - Typical Flow Schematic, Offshore Platform

Attachment 7 - Typical Flow Schematic, Crude Oil Refinery

Attachment 8 - Sample Process Control Scheme

 ATTACHMENT 1
TYPICAL PROCESS / PIPING CIRCUIT
 ATTACHMENT 2
PRESSURE - TEMPERATURE RATINGS FOR CARBON STEEL, SS316L AND DUPLEX SS FLANGES
Pressure are in pounds per square inch, gage (psig)

Temperature Class 150# Class 300# Class 600# Class 900# Class 1500# Class 2500#
°F CS SS DSS CS SS DSS CS SS DSS CS SS DSS CS SS DSS CS SS DSS
-20 to 100 285 230 290 740 600 750 1480 1200 1500 2220 1800 2250 3705 3000 3750 6170 5000 6250
150 272 213 275 710 555 748 1420 1110 1495 2128 1668 2240 3550 2778 3735 5913 4630 6225
200 260 195 260 680 510 745 1360 1020 1490 2035 1535 2230 3395 2555 3720 5655 4260 6200
250 245 185 245 668 483 705 1335 965 1413 2000 1453 2115 3333 2418 3528 5553 4030 5880
300 230 175 230 655 455 665 1310 910 1335 1965 1370 2000 3270 2280 3335 5450 3800 5560
350 215 168 215 645 438 640 1288 875 1283 1933 1315 1923 3220 2190 3203 5365 3650 5340
400 200 160 200 635 420 615 1265 840 1230 1900 1260 1845 3170 2100 3070 5280 3500 5120
450 185 155 185 620 408 598 1235 813 1195 1855 1220 1793 3093 2035 2988 5153 3390 4980
500 170 150 170 605 395 580 1205 785 1160 1810 1180 1740 3015 1970 2905 5025 3280 4840
550 155 145 155 588 383 568 1147 765 1138 1758 1148 1705 2928 1915 2845 4878 3190 4740
600 140 140 140 570 370 555 1135 745 1115 1705 1115 1670 2840 1860 2785 4730 3100 4640

NOTES:
1. Based on ANSI B16.5 (2009)
2. Linear interpolation is permissible to find pressure ratings at temperatures between listed temprataure.

Y:\HSSB\CLK\CLK‐UM Lecture Notes\Final Year Design Lecture‐Mar 2018\ATT.2 ‐ Pressure‐Temperature Ratings
 ATTACHMENT 3

PIPING SCHEDULE AND WALL THICKNESS (mm)

Nominal
OD
pipe size 10 20 30 STD 40 60 XS 80 100 120 140 160 XXS
(mm)
inches
1/2 21.30 2.77 2.77 3.73 3.73 4.78 7.47
3/4 26.70 2.87 2.87 3.91 3.91 5.56 7.82
1 33.40 3.38 3.38 4.55 4.55 6.35 9.09
11/2 48.30 3.68 3.68 5.08 5.08 7.14 10.15
2 60.30 3.91 3.91 5.54 5.54 8.74 11.07
3 88.90 5.49 5.49 7.62 7.62 11.13 15.24
4 114.30 6.02 6.02 8.56 8.56 11.13 13.49 17.12
6 168.30 7.11 7.11 10.97 10.97 14.27 18.26 21.95
8 219.10 6.35 7.04 8.18 8.18 10.31 12.7 12.7 15.09 18.26 20.62 23.01 22.23
10 273.10 6.35 7.80 9.27 9.27 12.7 12.7 15.09 18.26 21.44 25.4 28.58 25.40
12 323.90 6.35 8.38 9.53 10.31 14.27 12.7 17.48 21.44 25.4 28.58 33.32
14 355.60 6.35 7.92 9.53 9.53 11.13 15.09 12.7 19.05 23.83 27.79 31.75 35.71
16 406.40 6.35 7.92 9.53 9.53 12.7 16.66 12.7 21.44 26.19 30.96 36.53 40.49
18 457.00 6.35 7.92 11.13 9.53 14.27 19.05 12.7 23.88 29.36 34.93 39.67 45.24
20 508.00 6.35 9.53 12.7 9.53 15.09 20.62 12.7 26.19 32.54 38.1 44.45 50.01
22 559.00 6.35 9.53 12.7 9.53 - 22.23 12.7 28.58 34.93 41.28 47.63 53.98
24 610.00 6.35 9.53 14.27 9.53 17.48 24.61 12.7 30.96 38.89 46.02 52.37 53.98

TYPICAL ANSI RATING AND PIPING SCHEDULE (CS PIPES)

Size (inch) 150# 300# 600# 900# 1500# 2500#
1/2
3/4 Notes:
80 80 XXS
1 1. Piping Schedules and WT table information are standardised internationally.
11/2 80 2. ANSI Rating and Piping Schedule table is dependent on corrossion
2 allowance and user specified.
3
40 40
4 80 160
6
8
10
120
12
14
16 20 30
18
20
Thicknesses to be calculated
22
24

Y:\HSSB\CLK\CLK‐UM Lecture Notes\Final Year Design Lecture‐Mar 2018\ATT.3 ‐ Piping Schedule & Wall Thickness
ATTACHMENT 4
 ATTACHMENT
ATTACHMENT 5 6
TYPICAL PUMPING SYSTEM HEAD-CAPACITY RELATIONSHIP
 ATTACHMENT 26
ATTACHMENT
TYPICAL FLOW SCHEMATIC FOR OFFSHORE PLATFORM
 ATTACHMENT 3 7
ATTACHMENT
TYPICAL FLOW SCHEMATIC SAMPLE REFINERY
 ATTACHMENT 8
SAMPLE PROCESS CONTROL SCHEME