ES NO.

01-000-013

ENGINEERING DATE: July 12, 2001

STANDARD REVISION: A 05/02
TITLE: CONTROL VALVE SIZING FORMULA FOR LIQUID, GAS, TWO PHASE,
AND STEAM. CONTROL AND CHOKE VALVE FLOW TEST DATA

P4 (4 INCH) MASTER FLO ORIFICE SIZING SHEET

Micrometer mA Stem Movement Open Area % OPEN Bean Size M.M. Cv
0 4.00 0.000 0.00 0.0 0.00 0.00 0.0
1 4.08 0.017 0.00 0.0 0.00 0.00 0.0
2 4.16 0.033 0.00 0.0 0.00 0.00 0.0
3 4.24 0.050 0.00 0.0 0.00 0.00 0.0
4 4.32 0.067 0.00 0.0 0.00 0.00 0.0
5 4.40 0.083 0.00 0.0 0.00 0.00 0.0
6 4.48 0.100 0.00 0.0 0.00 0.00 0.0
7 4.56 0.117 0.00 0.0 0.00 0.00 0.0
8 4.64 0.133 0.00 0.0 0.00 0.00 0.0
9 4.72 0.150 0.00 0.0 0.00 0.00 0.0
10 4.80 0.167 0.00 0.0 0.00 0.00 0.0
11 4.88 0.183 0.00 0.0 0.00 0.00 0.0
12 4.96 0.200 0.00 0.0 0.00 0.00 0.0
13 5.03 0.217 0.00 0.0 0.00 0.00 0.0
14 5.11 0.233 0.00 0.0 0.00 0.00 0.0
15 5.19 0.250 0.00 0.0 0.00 0.00 0.0
16 5.27 0.267 0.00 0.0 0.00 0.00 0.0
17 5.35 0.283 0.00 0.0 0.00 0.00 0.0
18 5.43 0.300 0.00 0.0 0.00 0.00 0.0
19 5.51 0.317 0.00 0.0 0.00 0.00 0.0
20 5.59 0.333 0.00 0.0 0.00 0.00 0.0
21 5.67 0.350 0.00 0.0 0.00 0.00 0.0
22 5.75 0.367 0.00 0.0 0.00 0.00 0.0
23 5.83 0.383 0.00 0.0 0.00 0.00 0.0
24 5.91 0.400 0.00 0.0 0.00 0.00 0.0
25 5.99 0.417 0.00 0.0 0.00 0.00 0.0
26 6.07 0.433 0.00 0.0 0.00 0.00 0.0
27 6.15 0.450 0.00 0.0 0.00 0.00 0.0
28 6.23 0.467 0.00 0.0 0.00 0.00 0.0
29 6.31 0.483 0.00 0.0 1.58 0.63 0.2
30 6.39 0.500 0.01 0.1 6.04 2.40 0.3
31 6.47 0.517 0.02 0.2 9.50 3.77 0.3
32 6.55 0.533 0.03 0.4 12.54 4.98 0.3
33 6.63 0.550 0.05 0.6 15.33 6.08 0.3
34 6.71 0.567 0.06 0.8 17.94 7.12 0.4
35 6.79 0.583 0.08 1.1 20.41 8.10 0.6
36 6.87 0.600 0.10 1.3 22.76 9.03 1.0
37 6.95 0.617 0.12 1.6 25.01 9.93 1.7
38 7.02 0.633 0.14 1.9 27.18 10.79 1.8
39 7.10 0.650 0.16 2.2 29.27 11.62 2.6
40 7.18 0.667 0.19 2.5 31.29 12.42 3.0
41 7.26 0.683 0.21 2.8 33.25 13.20 3.7

34
 ES NO. 01-000-013

ENGINEERING DATE: July 12, 2001

STANDARD REVISION: A 05/02
TITLE: CONTROL VALVE SIZING FORMULA FOR LIQUID, GAS, TWO PHASE,
AND STEAM. CONTROL AND CHOKE VALVE FLOW TEST DATA

Micrometer mA Stem Movement Open Area % OPEN Bean Size M.M. Cv

42 7.34 0.700 0.24 3.1 35.16 13.95 4.3
43 7.42 0.717 0.26 3.5 37.01 14.69 4.9
44 7.50 0.733 0.29 3.8 38.81 15.40 5.5
45 7.58 0.750 0.32 4.2 40.56 16.10 6.2
46 7.66 0.767 0.34 4.6 42.28 16.78 6.9
47 7.74 0.783 0.37 4.9 43.94 17.44 7.6
48 7.82 0.800 0.40 5.3 45.57 18.09 8.3
49 7.90 0.817 0.43 5.7 47.16 18.72 9.0
50 7.98 0.833 0.45 6.0 48.71 19.33 9.6
51 8.06 0.850 0.48 6.4 50.22 19.93 10.4
52 8.14 0.867 0.51 6.8 51.70 20.52 11.2
53 8.22 0.883 0.54 7.2 53.15 21.09 11.8
54 8.30 0.900 0.57 7.6 54.56 21.65 12.5
55 8.38 0.917 0.60 8.0 55.93 22.20 13.2
56 8.46 0.933 0.63 8.4 57.28 22.73 14.0
57 8.54 0.950 0.66 8.7 58.59 23.25 14.5
58 8.62 0.967 0.69 9.1 59.86 23.76 15.1
59 8.70 0.983 0.72 9.5 61.11 24.25 16.1
60 8.78 1.000 0.74 9.9 62.33 24.74 17.0
61 8.86 1.017 0.77 10.3 63.51 25.20 17.6
62 8.94 1.033 0.80 10.6 64.66 25.66 18.1
63 9.01 1.050 0.83 11.0 65.78 26.10 18.9
64 9.09 1.067 0.86 11.4 66.86 26.54 19.8
65 9.17 1.083 0.88 11.7 67.91 26.95 20.4
66 9.25 1.100 0.91 12.1 68.93 27.36 21.1
67 9.33 1.117 0.94 12.4 69.92 27.75 22.0
68 9.41 1.133 0.96 12.8 70.87 28.13 22.8
69 9.49 1.150 0.99 13.1 71.79 28.49 23.4
70 9.57 1.167 1.01 13.4 72.67 28.84 23.9
71 9.65 1.183 1.04 13.8 73.51 29.17 24.6
72 9.73 1.200 1.06 14.1 74.31 29.49 25.2
73 9.81 1.217 1.08 14.4 75.07 29.79 25.9
74 9.89 1.233 1.10 14.6 75.79 30.08 26.5
75 9.97 1.250 1.12 14.9 76.46 30.34 27.0
76 10.05 1.267 1.14 15.1 77.08 30.59 27.6
77 10.13 1.283 1.16 15.4 77.64 30.82 28.0
78 10.21 1.300 1.17 15.6 78.15 31.02 28.5
79 10.29 1.317 1.18 15.7 78.59 31.19 28.8
80 10.37 1.333 1.19 15.9 78.94 31.33 29.2
81 10.45 1.350 1.20 16.0 79.17 31.42 29.3
82 10.53 1.367 1.20 16.0 79.20 31.43 29.4
83 10.61 1.383 1.20 16.0 79.23 31.44 29.7
84 10.69 1.400 1.21 16.1 79.56 31.58 30.0
85 10.77 1.417 1.23 16.3 80.08 31.78 30.3

35
 ES NO. 01-000-013

ENGINEERING DATE: July 12, 2001

STANDARD REVISION: A 05/02
TITLE: CONTROL VALVE SIZING FORMULA FOR LIQUID, GAS, TWO PHASE,
AND STEAM. CONTROL AND CHOKE VALVE FLOW TEST DATA

Micrometer mA Stem Movement Open Area % OPEN Bean Size M.M. Cv

86 10.85 1.433 1.25 16.6 80.72 32.04 30.2
87 10.93 1.450 1.27 16.9 81.47 32.33 30.4
88 11.00 1.467 1.30 17.2 82.30 32.66 30.8
89 11.08 1.483 1.33 17.6 83.20 33.02 31.3
90 11.16 1.500 1.36 18.0 84.16 33.40 31.8
91 11.24 1.517 1.39 18.5 85.17 33.80 32.3
92 11.32 1.533 1.43 18.9 86.22 34.22 33.0
93 11.40 1.550 1.46 19.4 87.32 34.66 33.6
94 11.48 1.567 1.50 19.9 88.45 35.10 34.4
95 11.56 1.583 1.54 20.5 89.62 35.57 35.2
96 11.64 1.600 1.58 21.0 90.81 36.04 36.1
97 11.72 1.617 1.62 21.6 92.02 36.52 37.1
98 11.80 1.633 1.67 22.1 93.26 37.01 38.2
99 11.88 1.650 1.71 22.7 94.51 37.51 39.2
100 11.96 1.667 1.76 23.4 95.78 38.01 40.3
101 12.04 1.683 1.81 24.0 97.07 38.52 41.4
102 12.12 1.700 1.86 24.6 98.36 39.04 42.6
103 12.20 1.717 1.90 25.3 99.67 39.56 43.8
104 12.28 1.733 1.96 26.0 100.98 40.08 45.1
105 12.36 1.750 2.01 26.7 102.30 40.60 46.3
106 12.44 1.767 2.06 27.3 103.63 41.13 47.5
107 12.52 1.783 2.11 28.1 104.97 41.66 49.0
108 12.60 1.800 2.17 28.8 106.30 42.19 50.4
109 12.68 1.817 2.22 29.5 107.64 42.72 51.6
110 12.76 1.833 2.28 30.2 108.98 43.25 52.9
111 12.84 1.850 2.33 31.0 110.32 43.78 53.5
112 12.92 1.867 2.39 31.8 111.66 44.32 54.0
113 13.00 1.883 2.45 32.5 113.01 44.85 55.5
114 13.07 1.900 2.51 33.3 114.35 45.38 57.0
115 13.15 1.917 2.57 34.1 115.69 45.91 58.5
116 13.23 1.933 2.63 34.9 117.02 46.44 60.0
117 13.31 1.950 2.69 35.7 118.35 46.97 61.8
118 13.39 1.967 2.75 36.5 119.69 47.50 63.5
119 13.47 1.983 2.81 37.3 121.01 48.03 65.9
120 13.55 2.000 2.87 38.1 122.33 48.55 68.2
121 13.63 2.017 2.93 38.9 123.65 49.07 69.9
122 13.71 2.033 2.99 39.8 124.97 49.60 71.7
123 13.79 2.050 3.06 40.6 126.27 50.12 73.3
124 13.87 2.067 3.12 41.4 127.58 50.63 74.9
125 13.95 2.083 3.18 42.3 128.87 51.15 76.6
126 14.03 2.100 3.25 43.1 130.17 51.66 78.3
127 14.11 2.117 3.31 44.0 131.45 52.17 79.8
128 14.19 2.133 3.38 44.9 132.73 52.68 81.3
129 14.27 2.150 3.44 45.7 134.00 53.18 83.0

36
 ES NO. 01-000-013

ENGINEERING DATE: July 12, 2001

STANDARD REVISION: A 05/02
TITLE: CONTROL VALVE SIZING FORMULA FOR LIQUID, GAS, TWO PHASE,
AND STEAM. CONTROL AND CHOKE VALVE FLOW TEST DATA

Micrometer mA Stem Movement Open Area % OPEN Bean Size M.M. Cv

130 14.35 2.167 3.51 46.6 135.27 53.68 84.6
131 14.43 2.183 3.57 47.5 136.53 54.18 85.9
132 14.51 2.200 3.64 48.3 137.78 54.68 87.2
133 14.59 2.217 3.71 49.2 139.02 55.17 89.1
134 14.67 2.233 3.77 50.1 140.26 55.66 91.0
135 14.75 2.250 3.84 51.0 141.49 56.15 92.4
136 14.83 2.267 3.90 51.9 142.71 56.64 93.8
137 14.91 2.283 3.97 52.7 143.92 57.12 95.8
138 14.99 2.300 4.04 53.6 145.12 57.60 97.8
139 15.06 2.317 4.11 54.5 146.32 58.07 99.6
140 15.14 2.333 4.17 55.4 147.51 58.54 101.3
141 15.22 2.350 4.24 56.3 148.69 59.01 102.4
142 15.30 2.367 4.31 57.2 149.86 59.48 103.4
143 15.38 2.383 4.37 58.1 151.02 59.94 104.9
144 15.46 2.400 4.44 59.0 152.18 60.39 106.4
145 15.54 2.417 4.51 59.9 153.32 60.85 108.2
146 15.62 2.433 4.57 60.7 154.46 61.30 110.1
147 15.70 2.450 4.64 61.6 155.58 61.75 111.7
148 15.78 2.467 4.71 62.5 156.70 62.19 113.4
149 15.86 2.483 4.78 63.4 157.81 62.63 115.1
150 15.94 2.500 4.84 64.3 158.91 63.07 116.7
151 16.02 2.517 4.91 65.2 159.99 63.50 118.3
152 16.10 2.533 4.97 66.1 161.07 63.93 119.9
153 16.18 2.550 5.04 66.9 162.14 64.35 121.4
154 16.26 2.567 5.11 67.8 163.20 64.77 122.9
155 16.34 2.583 5.17 68.7 164.25 65.19 124.2
156 16.42 2.600 5.24 69.6 165.29 65.60 125.5
157 16.50 2.617 5.30 70.4 166.32 66.01 127.1
158 16.58 2.633 5.37 71.3 167.34 66.41 128.8
159 16.66 2.650 5.43 72.2 168.34 66.81 129.7
160 16.74 2.667 5.50 73.0 169.34 67.21 130.7
161 16.82 2.683 5.56 73.9 170.33 67.60 132.5
162 16.90 2.700 5.63 74.7 171.30 67.99 134.3
163 16.98 2.717 5.69 75.6 172.27 68.37 135.6
164 17.05 2.733 5.75 76.4 173.22 68.75 136.9
165 17.13 2.750 5.82 77.2 174.16 69.12 138.5
166 17.21 2.767 5.88 78.1 175.09 69.49 140.1
167 17.29 2.783 5.94 78.9 176.01 69.85 141.2
168 17.37 2.800 6.00 79.7 176.92 70.21 142.3
169 17.45 2.817 6.06 80.5 177.81 70.57 143.4
170 17.53 2.833 6.12 81.3 178.69 70.92 144.5
171 17.61 2.850 6.18 82.1 179.56 71.26 145.6
172 17.69 2.867 6.24 82.9 180.42 71.60 146.6
173 17.77 2.883 6.30 83.7 181.27 71.94 147.7

37
 ES NO. 01-000-013

ENGINEERING DATE: July 12, 2001

STANDARD REVISION: A 05/02
TITLE: CONTROL VALVE SIZING FORMULA FOR LIQUID, GAS, TWO PHASE,
AND STEAM. CONTROL AND CHOKE VALVE FLOW TEST DATA

Micrometer mA Stem Movement Open Area % OPEN Bean Size M.M. Cv

174 17.85 2.900 6.36 84.4 182.10 72.27 148.8
175 17.93 2.917 6.42 85.2 182.92 72.59 149.9
176 18.01 2.933 6.47 86.0 183.72 72.91 151.0
177 18.09 2.950 6.53 86.7 184.51 73.23 151.9
178 18.17 2.967 6.58 87.4 185.29 73.54 152.8
179 18.25 2.983 6.64 88.1 186.05 73.84 153.7
180 18.33 3.000 6.69 88.9 186.80 74.14 154.6
181 18.41 3.017 6.74 89.6 187.54 74.43 155.4
182 18.49 3.033 6.80 90.2 188.25 74.71 155.9
183 18.57 3.050 6.85 90.9 188.96 74.99 156.4
184 18.65 3.067 6.90 91.6 189.64 75.26 156.8
185 18.73 3.083 6.94 92.2 190.31 75.53 157.3
186 18.81 3.100 6.99 92.9 190.97 75.79 157.7
187 18.89 3.117 7.04 93.5 191.60 76.04 158.2
188 18.97 3.133 7.08 94.1 192.22 76.29 158.6
189 19.04 3.150 7.13 94.7 192.82 76.53 159.1
190 19.12 3.167 7.17 95.2 193.40 76.76 159.5
191 19.20 3.183 7.21 95.8 193.96 76.98 159.9
192 19.28 3.200 7.25 96.3 194.50 77.19 160.3
193 19.36 3.217 7.29 96.8 195.01 77.40 160.6
194 19.44 3.233 7.33 97.3 195.51 77.59 161.0
195 19.52 3.250 7.36 97.8 195.98 77.78 161.4
196 19.60 3.267 7.40 98.2 196.42 77.95 161.5
197 19.68 3.283 7.43 98.7 196.84 78.12 161.6
198 19.76 3.300 7.46 99.0 197.22 78.27 161.7
199 19.84 3.317 7.48 99.4 197.57 78.41 161.8
200 19.92 3.333 7.51 99.7 197.89 78.54 161.9
201 20.00 3.350 7.53 100.0 198.16 78.65 162.0

THERE IS AN INITIAL STEM MOVEMENT OF .483 INCHES WHICH HAS ZERO FLOW CONDITION.
THIS IS THE LENGTH BEFORE THE LOWER ROW OF PORTS BECOMES UNCOVERED.
ALL VALUES ARE BASED ON NOMINAL STEM MOVEMENT.

38
 ES NO. 01-000-013

ENGINEERING DATE: July 12, 2001

STANDARD REVISION: A 05/02
TITLE: CONTROL VALVE SIZING FORMULA FOR LIQUID, GAS, TWO PHASE,
AND STEAM. CONTROL AND CHOKE VALVE FLOW TEST DATA

P4 Cv Curve

180.0

160.0

140.0

120.0

100.0
Cv

80.0

60.0

40.0

20.0

0.0
0 50 100 150 200 250
Micrometer Reading

39