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Energy Conversion and Management 49 (2008) 125–130


www.elsevier.com/locate/enconman

Comparison of transesterification methods for production of


biodiesel from vegetable oils and fats
Ayhan Demirbas *

Sila Science, Trabzon, Turkey

Received 1 October 2006; accepted 9 May 2007


Available online 18 June 2007

Abstract

Comparative studies on transesterification methods were presented in this work. Biodiesel is obtained from a chemical reaction called
transesterification (ester exchange). The reaction converts esters from long chain fatty acids into mono alkyl esters. Chemically, biodiesel
commonly is a fatty acid methyl ester. Vegetable oils can be transesterified by heating them with a large excess of anhydrous methanol
and an acidic or basic reagent as catalyst. A catalyst is usually used to improve the reaction rate and yield. In a transesterification reac-
tion, a larger amount of methanol was used to shift the reaction equilibrium to the right side and produce more methyl esters as the
proposed product. Several aspects including the type of catalyst (alkaline, acid or enzyme), alcohol/vegetable oil molar ratio, tempera-
ture, purity of the reactants (mainly water content) and free fatty acid content have an influence on the course of the transesterification. A
non-catalytic biodiesel production route with supercritical methanol has been developed that allows a simple process and high yield
because of the simultaneous transesterification of triglycerides and methyl esterification of fatty acids. In the catalytic supercritical meth-
anol transesterification method, the yield of conversion rises to 60–90% for the first 1 min.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Biodiesel; Transesterification; Vegetable oil; Methanol; Catalyst

1. Introduction The biodiesel reaction requires a catalyst such as sodium


hydroxide to split the oil molecules and an alcohol (meth-
The possibility of using vegetable oils as fuel has been anol or ethanol) to combine with the separated esters. The
recognized since the beginning of Diesel engines. Vegetable main byproduct is glycerin. The process reduces the viscos-
oil has too high a viscosity for use in most existing Diesel ity of the end product. Transesterification is widely used to
engines as a straight replacement fuel oil. There are a num- reduce vegetable oil viscosity [2]. Biodiesel is a renewable
ber of ways to reduce the viscosity of the vegetable oil. fuel source. It can be produced from oil from plants or
Dilution, micro-emulsification, pyrolysis and transesterifi- from animal fats that are byproducts in meat processing.
cation are the four techniques applied to solve the prob- One popular process for producing biodiesel from the
lems encountered with the high fuel viscosity. One of the fats/oils is transesterification of triglyceride by methanol
most common methods used to reduce oil viscosity in the (methanolysis) to make methyl esters of the straight chain
biodiesel industry is called transesterification. Chemical fatty acid. The purpose of the transesterification process
conversion of the oil to its corresponding fatty ester is is to lower the viscosity of the oil. The transesterification
called transesterification [1]. Fig. 1 shows the transesterifi- reaction proceeds well in the presence of some homoge-
cation reaction of triglicerides. neous catalysts such as potassium hydroxide (KOH)/
sodium hydroxide (NaOH) and sulfuric acid, or heteroge-
neous catalysts such as metal oxides or carbonates. Sodium
*
Tel.: +90 462 230 7831; fax: +90 462 248 8508. hydroxide is very well accepted and widely used because of
E-mail address: ayhandemirbas@hotmail.com its low cost and high product yield [3].

0196-8904/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.enconman.2007.05.002
126 A. Demirbas / Energy Conversion and Management 49 (2008) 125–130

Fig. 1. Transesterification reaction of triglicerides.

Transesterification is the process of exchanging the alk- 2.1.3. Boron trifluoride-methanol


oxy group of an ester compound by another alcohol. These Boron trifluoride catalysed transesterification of vegeta-
reactions are often catalyzed by the addition of a base and ble oils is one of the most popular methods. For transeste-
acid. Bases can catalyze the reaction by removing a proton rification of vegetable oils, boron trifluoride (BF3) in
from the alcohol, thus making it more reactive, while acids methanol (15–20% w/v) is used.
can catalyze the reaction by donating a proton to the car-
bonyl group, thus making it more reactive [4]. 2.2. Alkali catalytic transesterification methods
One of the first uses of transesterified vegetable oil (bio-
diesel) was powering heavy duty vehicles in South Africa In the alkali catalytic methanol transesterification
before World War II. The name ‘‘biodiesel’’ has been given method, the catalyst (KOH or NaOH) is dissolved in
to transesterified vegetable oil to describe its use as a Diesel methanol by vigorous stirring in a small reactor. The
fuel [5]. oil is transferred into the biodiesel reactor, and then,
Biodiesel has significant potential for use as an alterna- the catalyst/alcohol mixture is pumped into the oil. The
tive fuel in compression–ignition engines [3,6]. Biofuels are final mixture is stirred vigorously for 2 h at 340 K in
non-toxic, biodegradable and free of sulfur and carcino- ambient pressure. A successful transesterification reaction
genic compounds [7], as they are obtained from renewable produces two liquid phases: ester and crude glycerin.
sources. Biodiesel is a plant derived product, and it con- Crude glycerin, the heavier liquid, will collect at the bot-
tains oxygen in its molecule, making it a cleaner burning tom after several hours of settling. Phase separation can
fuel than petrol and Diesel [8]. be observed within 10 min and can be complete within
2 h of settling. Complete settling can take as long as
2. Experimental 20 h. After settling is complete, water is added at the rate
of 5.5% by volume of the methyl ester of oil and then
Vegetable oils can be transesterified by heating them stirred for 5 min, and the glycerin is allowed to settle
with a large excess of anhydrous methanol and a catalyst. again. Washing the ester is a two step process, which is
The transesterification reaction can be catalyzed by alkalis performed with extreme care. A water wash solution at
[9,10], acids [11], or enzymes [12–16]. the rate of 28% by volume of oil and 1 g of tannic acid
per liter of water is added to the ester and gently agi-
2.1. Acid catalysed transesterification methods tated. Air is carefully introduced into the aqueous layer
while simultaneously stirring very gently. This process is
2.1.1. Methanolic hydrogen chloride continued until the ester layer becomes clear. After set-
The transesterification is performed with the acidic tling, the aqueous solution is drained, and water alone
reagent, which is 5% (w/v) anhydrous hydrogen chloride in is added at 28% by volume of oil for the final washing
methanol. It is most often prepared by bubbling hydrogen [3,5,17].
chloride gas into dry methanol. The hydrogen chloride gas
is commercially available in cylinders or can be prepared 2.2.1. Sodium methoxide catalyzed transesterification
by dropping concentrated sulfuric acid slowly onto fused For sodium methoxide catalyzed transesterification,
ammonium chloride or into concentrated hydrochloric acid. 100 g of vegetable oil is transesterified in toluene (80 mL)
This method is best suited to bulk preparation of the reagent. and methanol (200 mL) containing fresh sodium (0.8 g) in
The hydrogen chloride gas can be obtained by adding acetyl 10 min at reflux, and a related procedure has been used
chloride (5 mL) slowly to cooled dry methanol (50 mL). to transesterify liter quantities of oils.

2.1.2. Methanolic sulfuric acid 2.3. Methylation of free fatty acids with diazomethane
Vegetable oils are transesterified very rapidly by heating (CH2N2)
in 10% sulfuric acid in methanol until the reflux tempera-
ture is reached. A solution of 1–2% concentrated sulfuric CH2N2 reacts rapidly with free fatty acids to give methyl
acid in methanol has almost identical properties to 5% esters. The CH2N2 is generally prepared in ethereal solu-
methanolic hydrogen chloride and is very easy to prepare. tion by the action of alkali (a 30% solution of KOH) on
A. Demirbas / Energy Conversion and Management 49 (2008) 125–130 127

a nitrosamide, e.g. N-methyl-N-nitroso-p-toluene-sulfon- 3. Results and discussion


amide or nitroso-methyl-urea [18,19].
The physical properties of the primary chemical prod-
2.4. Supercritical alcohol transesterification ucts of transesterification are given in Table 1. The high
viscosity of the vegetable oils was the cause of severe oper-
In general, methyl and ethyl alcohols are used in super- ational problems, such as engine deposits. This is a major
critical alcohol transesterification. reason why neat vegetable oils largely have been aban-
doned as alternative Diesel fuels in favor of mono–alkyl
2.4.1. The non-catalytic supercritical methanol esters such as methyl esters. The comparisons of various
transesterification methanolic transesterification methods are tabulated in
The non-catalytic supercritical methanol transesterifica- Table 2.
tion is performed in a stainless steel cylindrical reactor
(autoclave) at 520 K [5]. 3.1. General reaction mechanism of transesterification
In a typical run, the autoclave is charged with a given
amount of vegetable oil and liquid methanol with changed The triacylglycerols (vegetable oils and fats) are esters of
molar ratios. After each run, the gas is vented, and the long chain carboxylic acids combined with glycerol. Car-
autoclave content is poured into a collecting vessel. All boxylic acids R–C@(O)–O–H can be converted to methyl
the rest of the contents are removed from the autoclave esters R–C@(O)–O–CH3 by the action of a transesterifica-
by washing with methanol. tion agent. The parameters affecting the methyl esters for-
The most important variables affecting the methyl mation are reaction temperature, pressure, molar ratio,
ester yield during the transesterification reaction are the water content and free fatty acid content. It was observed
molar ratio of alcohol to vegetable oil and the reaction that increasing the reaction temperature had a favorable
temperature. Viscosities of the methyl esters from vegeta- influence on the yield of ester conversion. The yield of alkyl
ble oils were slightly higher than that of No. 2 Diesel ester increased with increasing the molar ratio of oil to
fuel. alcohol [5]. Transesterification consists of a number of con-
In the transesterification process, the vegetable oil secutive, reversible reactions [20,21]. The triglyceride is
should have an acid value less than 1, and all materials converted stepwise to diglyceride, monoglyceride and
should be substantially anhydrous. If the acid value were finally glycerol Eqs. (1)–(4) in which 1 mol of alkyl esters
greater than 1, more NaOH or KOH would be spent to is removed in each step.
neutralize the free fatty acids. Water also causes soap for-
mation and frothing. Table 1
The stoichiometric ratio for the transesterification Physical properties of chemicals related to transesterification
reaction requires three moles of alcohol and one mole Name Specific Melting Boiling Solubility
of triglyceride to yield three moles of fatty acid ester gravity point (K) point (K) < 10%
and one mole of glycerol. Higher molar ratios result in (g/mL)
greater ester production in a shorter time. The vegetable Methylmrystate 0.875 291.0 – –
oils were transesterified 1:6–1:40 vegetable oil-alcohol Methyl 0.825 303.8 469.2 Benzene,
molar ratios in catalytic and supercritical alcohol condi- palmitate EtOH, Et2O
Methyl stearete 0.850 311.2 488.2 Et2O,
tions [5]. chloroform
Methyl oleate 0.875 253.4 463.2 EtOH, Et2O
2.5. Catalytic supercritical methanol transesterification Methanol 0.792 176.2 337.9 H2O, ether,
EtOH
Ethanol 0.789 161.2 351.6 H2O, ether
Catalytic supercritical methanol transesterification is Glycerol 1.260 255.3 563.2 H2O, ether
performed in the autoclave in the presence of 1–5% NaOH
Source: Ramadhas et al. 2004 [24]; Bala, 2005 [1].
as catalyst at 520 K. In the catalytic supercritical methanol
transesterification method, the yield of conversion rises to
60–90% for the first 1 min. Table 2
Comparisons of various methanolic transesterification methods
2.6. Biocatalytic transesterification methods Method Reaction Reaction time
temperature (K) (min)
Biodiesel can be obtained from biocatalytic transesterifi- Acid or alkali catalytic process 303–338 60–360
cation methods [12–16]. Methyl acetate, a novel acyl accep- Boron trifluoride-methanol 360–390 20–50
Sodium methoxide-catalysed 293–298 4–6
tor for biodiesel production has been developed, and a Non-catalytic supercritical 523–573 6–12
comparative study on Novozym 435 catalyzed transesteri- methanol
fication of soybean oil for biodiesel production with differ- Catalytic supercritical 523–573 0.5–1.5
ent acyl acceptors was studied [16]. methanol
128 A. Demirbas / Energy Conversion and Management 49 (2008) 125–130

Fatty acid (R1 COOH) + Alcohol (ROH)


 Ester (R1 COOR) + Water (H2 O) ð1Þ
Triglyceride + ROH  Diglyceride + RCOOR1 ð2Þ
Diglyceride + ROH  Monoglyceride + RCOOR2 ð3Þ Fig. 2. Mechanism of acid catalyzed esterification of fatty acids.
Monoglyceride + ROH  Glycerol + RCOOR3 ð4Þ
The formation of alkyl esters from monoglycerides is be- esterification proceeds virtually to completion. Fig. 3 shows
lieved to be a step that determines the reaction rate, since the mechanism of acid catalyzed transesterification of veg-
monoglycerides are the most stable intermediate com- etable oils [23]. The transesterification occurs under similar
pound [17]. conditions (Fig. 3). In this instance, initial protonation of
Several aspects, including the type of catalyst (alkaline, the ester is followed by addition of the exchanging alcohol
acid or enzyme), alcohol/vegetable oil molar ratio, temper- to give the intermediate (4), which can be dissociated via
ature, purity of the reactants (mainly water content) and the transitions state (5) to give the ester (6).
free fatty acid content have an influence on the course of
the transesterification. In the conventional transesterifica- 3.3. Base catalysed transesterification
tion of fats and vegetable oils for biodiesel production, free
fatty acid and water always produce negative effects, since Esters, in the presence of a base such as an alcoholate
the presence of free fatty acids and water causes soap for- anion, form an anionic intermediate that can dissociate
mation, consumes catalyst and reduces catalyst effective- back to the original ester or form the new ester. Transeste-
ness, all of which result in a low conversion [22]. rification can, therefore, occur by this mechanism with
Transesterification is the general term used to describe basic catalysis but esterification cannot.
the important class of organic reactions where an ester is The base catalyzed transesterification of vegetable oils
transformed into another through interchange of the alk- proceeds faster than the acid catalyzed reaction. The first
oxy moiety. When the original ester is reacted with an alco- step is the reaction of the base with the alcohol, producing
hol, the transesterification process is called alcoholysis [4]. an alkoxide and the protonated catalyst. The nucleophilic
The transesterification is an equilibrium reaction, and the attack of the alkoxide at the carbonyl group of the triglyc-
transformation occurs essentially by mixing the reactants. eride generates a tetrahedral intermediate from which the
In the transesterification of vegetable oils, a triglyceride alkyl ester and the corresponding anion of the diglyceride
reacts with an alcohol in the presence of a strong acid or are formed. The latter deprotonates the catalyst, thus
base, producing a mixture of fatty acids alkyl esters and regenerating the active species, which is now able to react
glycerol. The stoichiometric reaction requires 1 mol of a with a second molecule of the alcohol start another cata-
triglyceride and 3 mol of the alcohol. However, an excess lytic cycle. Diglycerides and monoglycerides are converted
of the alcohol is used to increase the yields of the alkyl by the same mechanism to a mixture of alkyl esters and
esters and to allow its phase separation from the glycerol glycerol. Alkaline metal alkoxides (as CH3ONa for the
formed. methanolysis) are the most active catalysts, since they give
very high yields (>98%) in short reaction times (30 min)
even if they are applied at low molar concentrations
3.2. Acid catalyzed transesterification (0.5 mol%). However, they require the absence of water,

The transesterification process is catalyzed by BrØnsted


acids, preferably by sulfon and sulfuric acids. These cata-
lysts give very high yields in alkyl esters, but the reactions
are slow. The alcohol/vegetable oil molar ratio is one of the
main factors that influence the transesterification. An
excess of the alcohol favors the formation of the products.
On the other hand, an excessive amount of alcohol makes
the recovery of the glycerol difficult, so the ideal alcohol/oil
ratio has to be established empirically, considering each
individual process. Fig. 2 shows the mechanism of acid cat-
alyzed esterification of fatty acids. The initial step is pro-
tonation of the acid to give an oxonium ion (1), which
can undergo an exchange reaction with an alcohol to give
the intermediate (2), and this, in turn, can lose a proton
to become an ester (3). Each step in the process is revers-
ible, but in the presence of a large excess of the alcohol,
the equilibrium point of the reaction is displaced so that Fig. 3. Mechanism of acid catalyzed transesterification of vegetable oils.
A. Demirbas / Energy Conversion and Management 49 (2008) 125–130 129

which makes them inappropriate for typical industrial pro- R–C(=O)–O–H + CH2 N2 ! R–C(=O)–O–CH2 –H + N2
cesses [4]. ð5Þ
Notice that the diazomethane appears to insert itself be-
3.4. Sodium methoxide catalyzed transesterification
tween the O and the H of the O–H bond Eq. (5). The high
reactivity of diazomethane arises from the fact that it pos-
There have been given a number of detailed recipes for
sesses an exceedingly reactive leaving group, the nitrogen
sodium methoxide catalyzed transesterification [23]. The
molecule N2. A nucleophilic substitution reaction on the
methodology can be used on quite a large scale if need
protonated diazomethane molecule transfers a methyl
be. The reaction between sodium methoxide in methanol
group to the oxygen atom of the carboxylic acid while lib-
and a vegetable oil is very rapid. It has been shown that tri-
erating a very stable product (N2 gas). This process is very
glycerides can be completely transesterified in 2–5 min at
favorable energetically owing to the great stability of N2.
room temperature. The methoxide anion are prepared by
dissolving the clean metals in anhydrous methanol. Sodium
3.7. Non-catalytic supercritical alcohol transesterification
methoxide (0.5–2 M) in methanol effects transesterification
of triglycerides much more rapidly than other transesterifi-
Biodiesel, an alternative Diesel fuel, is made from
cation agents. At equivalent molar concentrations with the
renewable biological sources such as vegetable oils and ani-
same triglyceride samples, potassium methoxide effects
mal fats by non-catalytic supercritical alcohol transesterifi-
complete esterification more quickly than does sodium
cation methods [3]. A non-catalytic biodiesel production
methoxide. Because of the dangers inherent in handling
route with supercritical methanol has been developed that
metallic potassium, which has a very high heat of reaction
allows a simple process and high yield because of simulta-
with methanol, it is preferred to use sodium methoxide in
neous transesterification of triglycerides and methyl esteri-
methanol. The reaction is generally slower with alcohols
fication of fatty acids [5].
of higher molecular weight. As with acidic catalysis, inert
The parameters affecting the methyl esters formation are
solvents must be added to dissolve the simple lipids before
reaction temperature, pressure, molar ratio, water content
methanolysis will proceed [23].
and free fatty acid content. It is evident that at a subcritical
state of alcohol, the reaction rate is very low and gradually
3.5. Boron trifluoride catalyzed transesterification increases as either pressure or temperature rises. It was
observed that increasing the reaction temperature, espe-
The Lewis acid, boron trifluoride, in the form of its cially to supercritical conditions, had a favorable influence
coordination complex with methanol is a powerful acidic on the yield of ester conversion. The yield of alkyl ester
catalyst for esterification of fatty acids. One of the most increased with increasing molar ratio of oil to alcohol [5].
popular of all transesterification catalysts is boron trifluo- In the supercritical alcohol transesterification method, the
ride in methanol (12–14% w/v), and in particular, it is often yield of conversion rises to 50–95% for the first 10 min.
utilized as a rapid means of esterifying free fatty acids. Water content is an important factor in conventional
When it is compared critically with some of the other acidic catalytic transesterification of vegetable oil. In the conven-
catalysts under similar conditions, it does not even appear tional transesterification of fats and vegetable oils for bio-
to be any more rapid in its reaction. diesel production, free fatty acids and water always
produce negative effects, since the presence of free fatty
3.6. Esterification fatty acids with diazomethane acids and water causes soap formation, consumes catalyst
and reduces catalyst effectiveness. In catalyzed methods,
Diazomethane (CH2N2) reacts rapidly with free fatty the presence of water has negative effects on the yields of
acids to give methyl esters but does not affect transesterifi- methyl esters. However, the presence of water affected pos-
cation of other lipids. The reaction is not instantaneous, itively the formation of methyl esters in our supercritical
however, as has sometimes been assumed, unless a little methanol method.
methanol is present as a catalyst [19]. Carboxylic acids In the supercritical alcohol transesterification method,
{R–C(@O)–O–H} can be converted to methyl esters {R– the yield of conversion rises to 50–95% for the first
C(@O)–O–CH3} by the action of CH2N2. 8 min. In the catalytic supercritical methanol transesterifi-

Fig. 4. Biodiesel production by enzymatic transesterification with methyl acetate.


130 A. Demirbas / Energy Conversion and Management 49 (2008) 125–130

cation method, the yield of conversion rises to 60–90% for References


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