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PLAN No 00-GE-EQA-001

PAGE No 3 of 19

1.0 Site Inspection and Test Plan

1.1 Scope

This Site Inspection and Test Plan is an engineering document, which described
the inspection and tests to be performed.
The Inspection is performed in accordance with Owner specification requirements and
specified codes & standards.

1.2 Composition

The Site Inspection and Test Plan is defined as below :


- The List of Inspection and Test
- The Installation of Main Equipment to be Inspected and Tested
- The Reference to Standards and Specifications for Installation and Testing.

2.0 Acceptance Conditions

2.1 The Installation of equipments and materials to be inspected and tested in


confirmation of the conditions specified in the Plan.
Each operation refers to the whole or part of a standard, a technical specification
and a regulation.

2.2 Detailed Legend of inspection and test activities

R : Report Review Point / Doosan is required to prepare a certificate or document


attesting to the satisfactory performance of the related test or inspection for
review and approval of OWNER.

SW : Spot Witness Point / Doosan does not send a notification to OWNER


except for the first operation on the basis of each process.
OWNER could check the operation, if he is present at site during the
inspection of Doosan.

W : Witness Point / Doosan shall send a notification to OWNER one (1) day in
advance to perform the test or inspection.
If OWNER fails to be present, the test or inspection may be carried out by
Doosan without witness of OWNER.
PLAN No 00-GE-EQA-001

PAGE No 4 of 19

H : Hold Point / Downstream operation of Installation activities shall not proceed


without attendance or any written approval of OWNER.

3.0 Notification for inspection and test

3.1 Notification for inspection will be issued by Doosan in written letter or E-mail at least
one (1) days in advance, when the Installation work is ready for inspection or test.

3.2 Notification will contain as a minimum of the following details :

- Date of Inspection
- Inspection place
- Contact person
- Inspection and Test Plan No. and Inspection process
- Installation work to be Inspected

4.0 Applied Equipments

This Plan shall be applied to the Installation works of;

4.1 Earthing
4.2 Cables
- Medium Voltage
- Low Voltage
- I&C
4.3 Cable Support
4.4 Conduit
4.5 Switchgear
- Medium Voltage
- Low Voltage
4.6 Transformer
4.7 DC UPS Battery Charger
4.8 Lighting System
- Street
- Indoor
4.9 Control Panel / Cabinet / Console Rack
4.10 Instrument (Transmitter, Switch, Indicator and Analyser)
4.11 Control Cubicle / Junction Box

Lightning Protection System


To be addeded
Cathodic Protection System
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
5 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

ER01 Earthing Conductor (Size & Material ) C W M

ER02 Depth of The Conductor / Laid Condition C W M

ER03 Welded Joint / Compression Connection Joint C W SW


Contract Spec.
EARTHING
DWG
ER04 Bare Copper Flat Layout Installation & Support C W R W
ER05 Copper Earthing Rod installation C W SW H

ER06 Earthing Measurements C W SW H


Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
6 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

CM01 Cable Type & Size C W M

CM02 Cable Route & Laid Conditions (Area by area) C W M

CM03 Cable Core Identification C W M


CABLES
Contract Spec.
- Medium Voltage CM04 Cable ID / Label Installation
DWG
C W M W
- Low Voltage
CM05 Cable Ties, Clamps & Glanding C W M W

CM06 Insulation Resistance Test C W SW W


CM07 Completion of Erection C W M W
Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor

H Additional
CM08 :MV Cable Hipot test
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
8 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document
Visual Inspection (Tray route, Support system and
CT01 C W M
Cleaniness)
Tightness of all Bolted Connection (Anchors, Supports,
CT02 C W M
Brackets & Tray Joints) by Visual
Free from Sharp Edges, No Damage to Protective
CT03 C W SW
Coating

CT04 Spacing between Trays of Different Voltage Levels C W SW W


CABLE SUPPORT Contract Spec.
- Cable Tray DWG
CT05 Tray Earthing C W M W
CT06 Spacing between Trays Support/Hangers C W M

CT07 Cable Tray Covers (Out Door Area) C W M W

CT08 Completeness of the System / Area C W SW W


Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
9 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

EC01 Size of the Conduit C W M

EC02 Conduit Layout C W M W


EC03 Conduit Secured / Tied to Steel Rebar C W SW
Contract Spec.
CONDUITING
DWG
EC04 Free from Damage C W M

EC05 Conduit Bends Installation C W M

EC06 Clearance between Conduit and Shuttering C W M W


Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
10 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

SM01 Visual Inspection (For damage) C W M

SM02 Alignment / Level & Earthing C W M W

SM03 Busbar Bolted Connection Tighteness C W SW H

SM04 Name Plate & KKS No. C W M W

SM05 Completion of Erection Contract Spec. C W M W


SWITCHGEAR
Manufacturer
- Medium Voltage Vacuum Circuit Breaker ( VCB ) Draw-in & Draw-out
SM06 Manual, DWG C W M W
Operation

SM07 VCB Open / Close Mechanical Operation C W SW W


SM08 Control Wiring Checks C W SW W
SM09 Control Protection Settings C W W H
SM10 Control <As built documentation> in el. Cabinet C W W W
Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor

SM11 :MV Bus bar Hipot test H


Additional
SM12 :Aux.Power ckts Hipot test at 2KV H
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
11 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

SL01 Alignment / Level / Anchor to sub frame & Earthing C W M W

SL02 Visual Inspection (For damage) C W M

SL03 Busbar Bolted Connections Tightness C W SW H

SL04 Name Plate, Device Labels Caution Plates C W M W

SL05 Completion of Erection Activities C W M W


Contract Spec.
SWITCHGEAR Vacuum Circuit Breaker ( VCB ) Draw-in Draw-out
SL06 Manufacturer C W M
- Low Voltage Operation W
Manual, DWG
SL07 VCB Open / Close Mechanical Operation C W SW W
SL08 Control Wiring Checks C W SW W
Earthing Switch Operation & Mechanical Interlock with
SL09
VCB
C W SW H

SL10 Control Protection Settings C W W H

SL11 Control <As built documentation> in el. Cabinet C W W

Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
12 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

TR01 Visual Inspection for Cleaniness and Body Condition C W M

TR02 Terminal Bushing and Indicators free from Damage C W SW

TR03 Name Plate, KKS No. & Labelling C W M W


Contract Spec.
TRANSFORMER TR04 Earthing Connections Manufacturer C W M W
Manual, DWG
TR05 Cable Gland & Termination C W SW W
TR06 Insulation Resistance Measurement(Site) & Site test C W M W

TR07 Completion of Erection Works C W M W


Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
13 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

DB01 Visual Checks C W M

DB02 KKS No. Cell ID and Name Plate C W M W


Intercells & Inter-Rows Connecters Tighteness (Torque
DB03
check)
C W SW H
Contract Spec.
DC-UPS BATTERY DB04 Cable Connection to Fuse Box & Battery Charger Manufacturer C W SW W
Manual, DWG
DB05 Cable Penetration Holes Sealing C W SW

DB06 Charging and Discharging Test C W SW H

DB07 Completeness of Erection Activities C W M W


DC01 Visual Checks C W M

DC02 Level & Anchoring to Frame C W SW

DC03 Name Plate & KKS No. C W M W


Contract Spec.
DC-UPS BATTERY
DC04 Insulation Resistance Checks Manufacturer C W SW
CHARGER
Manual, DWG
DC05 Cable Glanding C W M W
DC06 Sealing of Cable Entry C W SW W
DC07 Completeness of Erection Activities C W M
W
Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
14 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

LS01 Lighting Fixture Layout C W M W

LS02 Visual Inspection C W SW

LS03 Earthing Connection, Wiring & Terminal Connection C W M W

LIGHTING SYSTEM LS04 Cable Continuity & Insulation Measurement C W M W


(STREET) Contract Spec.
- Normal LS05 Cable Identification Manufacturer C W M W
- Emergency Manual, DWG
- Small Power LS06 Circuit Identification C W SW W
LS07 Lighting Intensity Checks C W M H
Completeness of Erection Works (Area by Area ) before
LS08
Energising
C W SW W

LS09 Lighting Intensity Checks Same as LS07 C W M

Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor
Owner : SWCC Plan No. : 00-GE-EQA-001
Site Inspection & Test Plan
for Electrical and I&C Work Contractor : Doosan Page No. :
15 of 19
Oper. Applicable Inspection Activity Verification
Item Name Inspection Process Remarks
No Code Sub-Con. Doosan Owner Document

LD01 Lighting Fixture Layout C W M W

LD02 Type of Fixture & Visual Inspection C W SW W

LD03 Earthing Connection, Wiring & Terminal Connection C W M W


LD04 Junction Box / Sub-Distribution Board Installation C W M W
LIGHTING SYSTEM
(INDOOR) LD05 Cable Identification / Termination Contract Spec. C W M W
- Normal Manufacturer
- Emergency LD06 Meggering of Cables Manual, DWG C W M
- Small Power
LD07 Circuit Identification (Circuit No. & Designation at DB) C W SW W

LD08 Switches Installation & its Function Checks C W SW W


Completeness of Erection Works (Area by Area) before
LD09
Energising
C W M W
LD10 Lighting Intensity Checks C W M H
Note:
R : Report review W : Witness point
SW : Spot witness H : Hold point
M : Monitoring C : 100% Control by sub-contractor

Note- ITP for Cathodic protection and Lightning Protection system are missing in this file.Please find attached comments
sheet for these two system

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