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SHEET 1 OF 4

DESIGN CALCULATION FOR

MAKER'S No. SHC

 TYPE OF BOILER : SUPER HEATER COIL DESIGN CODE : IBR 1950 TOTAL HEATING SURFACE AREA : 0.3835 sq.m
 DESCRIPTION TEMP. °C Pr. Kg/cm 2 SUPER HEATER COIL 250.00 15.00 PREPARED CHECKED APPROVED & DATE NAME : NAME : NAME : DATE SIGN: SIGN : SIGN :

SHEET 2 OF 4

THICKNESS CALCULATION FOR SUPER HEATER COILS : (IBR 338)

Reference Drawing No.: SHC-00-A4-001/00

Material size(Dia)=

=

Material Spec.

25

x

1.6

SA 210 Gr.A1

mm

 f x (t - c) WP x D WP = --------------- Eqn.87 t = ---------------- + c D - t + c 2 x f - WP Where, WP = Working Pressure in Kg/cm 2 = 15.00 Kg/cm 2 t = Min. thickness required in mm D = External Dia of tube = 25 mm f = Allow stress for material SA 210 Gr.A1 as per ASME section - II Part - D at metal working temp. 250 °C = 1203.27 Kg/cm 2 c = (for working pressure below 70 Kg/cm 2 ) = 0 mm 15 x 25 t = -------------------- + 0 2 x 1203.27 - 15 = 0.16 mm = Nom.Thickness + Neg.Tolerance ( 0.00 %) = 0.16 + 0 = 0.16 mm Min.Thickness Reqd. = 0.16 mm Provided Thickness t, = 1.60 mm

Working Pressure Calculation for provided thickness of tube.

 Min.Thickness Provd. , t = Nom.Thickness - Neg. Tolerance (0.00%) = 1.60 - 0.00 = 1.60 mm 2 x 1203.27 x (1.6 - 0) WP = --------------------------------- 25 - 1.6 + 0 = 164.55 Kg/cm 2 > 15.00 Kg/cm 2

SHEET 3 OF 4

THICKNESS CALCULATION FOR SUPER HEATER BEND COILS : (IBR 338)

Reference Drawing No.: SHC-00-A4-001/00

 Matl. size(DiaxThk) = 25 x 1.6 mm Matl. Temp. Material Spec. = SA 210 GR. A1 250
 2 x f x (t - c) WP x D WP = ----------- Eqn.87 t = -------------- + c D - t + c 2 x f - WP Where, WP = Working Pressure in Kg/cm 2 = 15.00 t = Min. thickness required in mm D = External Dia of tube = 25 mm f = Allow stress for material SA 210 GR. A1 as per ASME section - II Part -D at metal working temp. 250 °C = 1203.27 Kg/cm 2 c = (for working pressure above 70 Kg/cm 2 ) = 0 mm
 15 x 25 t = -------------------- + 0.75 2 x 1203.27 - 15 = 0.16 mm = Nom.Thickness + Neg.Tolerance (0%) Neg. Tol. 0 = 0.16 + 0 Thin. Allow 12.5 = Nom.Thickness + Thin. Allowance (12.5%) = 0.16 + 0.0196 = 0.18 mm Min.Thickness Reqd. = 0.18 mm Provided Thickness t, = 1.6 mm

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provided , t

= Nom.Thickness - Neg. Tolerance (0%)

=

= Nom.Thickness - Thinnin. Allowance (12.5%)

1.60

-

0.00

 = 1.6 - 0.2 = 1.4
 2 x 1203.27 x (1.4 - 0) WP = ------------------------ 25 - 1.4 + 0 = 142.76 Kg/cm 2 > 15.00 Kg/cm 2

SHEET 4 OF 4

DRAWING LIST MAKER'S No. SHC

 S.No Drawing No. Description 1 SHC-00-A4-001/00 Super Heater Coil