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SHEET 1 OF 4

DESIGN CALCULATION FOR

MAKER'S No. SHC

TYPE OF BOILER

: SUPER HEATER COIL

DESIGN CODE

: IBR 1950

TOTAL HEATING SURFACE AREA

: 0.3835 sq.m

DESCRIPTION

TEMP. °C

Pr. Kg/cm 2

SUPER HEATER COIL

 

250.00

15.00

PREPARED

CHECKED

 

APPROVED & DATE

NAME :

NAME :

NAME :

DATE

SIGN:

SIGN :

SIGN :

 

SHEET 2 OF 4

THICKNESS CALCULATION FOR SUPER HEATER COILS : (IBR 338)

Reference Drawing No.: SHC-00-A4-001/00

Material size(Dia)=

=

Material Spec.

25

x

1.6

SA 210 Gr.A1

mm

 

f x (t - c)

 
  f x (t - c)     WP x D  
 

WP x D

 
 

WP =

---------------

 

Eqn.87

t =

----------------

+ c

 

D - t + c

   

2 x f - WP

Where,

 

WP

=

Working Pressure in Kg/cm 2 =

 

15.00

Kg/cm 2

t

=

Min. thickness required in mm

 

D

=

External Dia of tube

 

=

25

mm

f

=

Allow stress for material SA 210 Gr.A1 as per ASME section - II Part - D at metal working temp. 250 °C =

1203.27

Kg/cm 2

c

=

(for working pressure below 70 Kg/cm 2 ) =

 

0

mm

 

15

x

25

 

t =

--------------------

+ 0

 

2

x 1203.27

-

15

 

=

0.16

mm

=

Nom.Thickness + Neg.Tolerance (

 

0.00

%)

=

0.16 + 0

 

=

0.16

mm

 

Min.Thickness Reqd.

=

 

0.16

mm

Provided Thickness t, =

1.60

mm

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provd. , t

=

Nom.Thickness - Neg. Tolerance (0.00%)

 

= 1.60

- 0.00

 

= 1.60

mm

 

2 x 1203.27

x (1.6

-

0)

 

WP =

---------------------------------

 

25

-

1.6

+

0

 

=

164.55

Kg/cm 2

>

15.00

 

Kg/cm 2

SHEET 3 OF 4

THICKNESS CALCULATION FOR SUPER HEATER BEND COILS : (IBR 338)

Reference Drawing No.: SHC-00-A4-001/00

Matl. size(DiaxThk)

=

25

x

1.6

mm

Matl. Temp.

Material Spec.

=

SA 210 GR. A1

 

250

 

2 x f x (t - c)

WP x D

WP =

-----------

Eqn.87

t =

--------------

+ c

D - t + c

2 x f - WP

Where,

 

WP =

Working Pressure in Kg/cm 2

 

=

15.00

t

=

Min. thickness required in mm

 

D

=

External Dia of tube

=

25

mm

f

=

Allow stress for material SA 210 GR. A1 as per ASME section - II Part -D at metal working temp. 250 °C =

1203.27

Kg/cm 2

c

=

(for working pressure above 70 Kg/cm 2 )

 

=

0

mm

 

15

x

25

 

t =

--------------------

+ 0.75

 

2 x 1203.27

-

15

 

=

0.16

mm

=

Nom.Thickness + Neg.Tolerance (0%)

Neg. Tol.

0

=

0.16

+

0

Thin. Allow

12.5

=

Nom.Thickness + Thin. Allowance (12.5%)

=

0.16

+

0.0196

 

=

0.18

mm

 

Min.Thickness Reqd.

=

0.18

mm

Provided Thickness

t,

=

1.6

mm

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provided , t

= Nom.Thickness - Neg. Tolerance (0%)

=

= Nom.Thickness - Thinnin. Allowance (12.5%)

1.60

-

0.00

=

1.60

-

0.2

=

1.40

 

2 x 1203.27

x (1.4

-

0)

WP =

------------------------

 
 

25

-

1.4

+

0

=

142.76

Kg/cm 2 >

 

15.00

Kg/cm 2

SHEET 4 OF 4

DRAWING LIST MAKER'S No. SHC

S.No

Drawing No.

Description

1

SHC-00-A4-001/00

Super Heater Coil