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Guide To

Electrical Workers’
Safety Equipment

First published by Electricity Council as EC 14

Reprinted November 1993

Revised by Electricity Association of NSW, August, 1996

Issued by the Department of Water and Energy, July, 2007


The Industry Safety Steering Committee
Series of Guides

In New South Wales, statutory safety requirements for electricity transmission, distribution and
utilisation are contained in the Electricity Act (1945) and Regulations under the Act. These
Regulations have recently been extensively revised. Where possible, the Regulations now
specify the safety outcomes to be achieved whilst the means of achieving such outcomes are
matters to be determined by the Industry.

The NSW Electricity Supply Industry has responded to these regulatory reforms by publishing
an extensive series of guideline documents. These set out the Industry's view of minimum
practices which would enable an organisation, or individual, to fulfil the regulatory
requirements.

Whilst compliance with the Regulation is mandatory, organisations or individuals may choose
to depart from the recommendations of the guides provided that the necessary duty of care is
exercised and the regulatory requirements are fulfilled.

DISCLAIMER

While due care has been exercised in the compilation of this Guide, much of the content has
been sourced externally to the Association. Thus the Association cannot accept responsibility
for the content.

This Guide is designed on the basis that it will be used in its entirety, and persons who use or
observe parts of the publication without paying heed to the entirety of the publication do so at
their own risk.

This Guide has been prepared on the basis that the user will have a certain minimum level of
technical qualifications and/or experience. The Guide is not intended for use by untrained or
unqualified persons, and any one in that category using the guide does so at his/her own irks.

The Guide does not purport to ensure compliance with all relevant statutes and regulations,
such as Occupational Health and Safety Laws. Users must satisfy themselves as to the
requirements of all relevant laws.

© Electricity Association of New South Wales 1993. All rights reserved


Reprinted 1996
Revised and reprinted

ISSC 14
PREFACE
This Guide was prepared by a committee drawn from the NSW Electricity Supply Industry. It
was originally intended as a replacement for the Code for Safety Equipment for Work on
Overhead Lines (June 1982, amended 1984) issued by the former Energy Authority of NSW.
However it has subsequently been expanded to cover other items of safety-related equipment
needed in other areas of electrical work in the electricity supply industry. These include
jointing and associated work on underground cables, work in electrical stations, and other
work on electrical apparatus forming part of a transmission or distribution system.

The Electricity (Workers' Safety) Regulation 1992 sets out broad principles for safe practices
for electrical work, with provision for more specific requirements to be documented as matters
approved by the relevant employer. The Regulation also requires that all necessary safety
equipment be provided, as appropriate to the type of work, that each item of safety equipment
be kept in good repair, and that checks be made of its condition on a regular basis.

This Guide seeks to provide guidance on those requirements as well as providing a


performance specification for each specified item.

This edition differs considerably from the previous Code for Safety Equipment for Work on
Overhead Lines in that it considers each item of equipment under the headings of specification,
acceptance inspection, maintenance and storage. Instead of providing a detailed prescription
for each item, this Guide specifies a required level of performance.

Where practicable, the Guide cites Australian Standards as the basis of a specification and,
where no Australian Standards exist, then either foreign or International Standards. All
Standards cited in this Guide are listed in Appendix H.

Because of the performance-based approach taken, this Guide no longer includes tests from
the previous Code for Safety Equipment for Work on Overhead Lines which, upon
examination, proved to be either valueless or obsolete.

The Guide's prime purpose is to ensure the safety of electrical workers. It is not intended that
it be used to inhibit innovation where innovation enhances work practices and worker safety.
It is a guide, and equipment, tests or inspection practices other than those in this document
may well be perfectly satisfactory. Employers are at liberty to provide different equipment, to
specify different tests, or to inspect equipment in a manner or at intervals which differ from
those in this Guide, as appropriate to particular circumstances, provided always that these
alternatives are based on sound design or reasoning and that the outcome of worker safety is
not prejudiced.
TABLE OF CONTENTS
1. SCOPE ..........................................................................................................1
1.1 STATUTORY REQUIREMENTS ..............................................................1
1.2 OBJECTIVES OF THIS GUIDE ................................................................1
1.3 GUIDES FOR SPECIFIC KINDS OF WORK..............................................2
1.4 CONTENTS OF THIS GUIDE....................................................................2

2. GENERAL REQUIREMENTS .........................................................................3


2.1 INSPECTION AND TESTING OF EQUIPMENT ......................................3
2.2 RECORDING AND DOCUMENTATION OF INSPECTION....................3
2.3 KINDS OF TESTS ......................................................................................3
2.4 DEFECTIVE EQUIPMENT.......................................................................4

3. CLOTHING AND SAFETY FOOTWEAR ......................................................5


3.1 CLOTHING SPECIFICATION...................................................................5
3.2 CLOTHING FOR OVERHEAD LINE WORK............................................5
3.3 CLOTHING ARRANGEMENTS - OVERHEAD LINE WORK..................6
3.4 SAFETY FOOTWEAR SPECIFICATION..................................................6
3.5 BEFORE-USE INSPECTION.....................................................................6
3.6 STORAGE .................................................................................................6

4. HELMETS..........................................................................................................7
4.1 SPECIFICATION .......................................................................................7
4.2 ACCEPTANCE INSPECTION ..................................................................7
4.3 BEFORE-USE INSPECTION.....................................................................7
4.4 SIX-MONTHLY INSPECTION .................................................................7
4.5 MAINTENANCE AND CLEANING ..........................................................7
4.6 STORAGE..................................................................................................7
5. SAFETY BELTS AND HARNESSES ...............................................................8
5.1 SPECIFICATION .......................................................................................8
5.2 SAFETY BELTS ........................................................................................8
5.3 BODY BELTS ...........................................................................................8
5.4 POLE STRAPS ...........................................................................................8
5.5 SAFETY LINES .........................................................................................9
5.6 SAFETY HARNESS................................................................................. 10
5.7 GENERAL MAINTENANCE................................................................... 10
5.8 ACCEPTANCE INSPECTION ................................................................. 10
5.9 BEFORE-USE INSPECTION................................................................... 11
5.10 SIX-MONTHLY INSPECTION ............................................................... 11
5.11 CLEANING.............................................................................................. 11
5.12 STORAGE................................................................................................ 11

6. LOW VOLTAGE INSULATING GLOVES................................................... 12


6.1 SPECIFICATION ..................................................................................... 12
6.2 ACCEPTANCE INSPECTION ................................................................. 12
6.3 BEFORE-USE INSPECTION................................................................... 12
6.4 SIX-MONTHLY INSPECTION ............................................................... 13
6.5 CLEANING.............................................................................................. 13
6.6 WET GLOVES ......................................................................................... 13
6.7 EXPOSURE.............................................................................................. 13
6.8 HARMFUL LIQUIDS............................................................................... 13
6.9 STORAGE................................................................................................ 13

7. LOW VOLTAGE DETECTORS (UP TO 650V)............................................ 14


7.1 SPECIFICATION ..................................................................................... 14
7.2 CHECKING DEVICES............................................................................. 14
7.3 ACCEPTANCE INSPECTION ................................................................. 14
7.4 IN-SERVICE INSPECTION AND TESTING........................................... 14
7.5 SIX-MONTHLY INSPECTION ............................................................... 14
7.6 STORAGE ............................................................................................... 14
8. HIGH VOLTAGE DETECTORS (ABOVE 650V) ........................................ 15
8.1 SPECIFICATION ..................................................................................... 15
8.1.1 GENERAL DESCRIPTION .......................................................... 15
8.1.2 INDICATION ............................................................................... 15
8.1.3 METHOD OF OPERATION ......................................................... 15
8.1.4 PROVING THE DETECTOR........................................................ 15
8.1.5 INSULATION LEVEL - DETECTORS WITH INTEGRAL
OPERATING STICKS/HANDLES ............................................... 16
8.1.6 PREFERRED FEATURES ............................................................ 16
8.1.7 INDUCED VOLTAGES................................................................ 16
8.1.8 MARKING.................................................................................... 16
8.2 ACCEPTANCE INSPECTION ................................................................. 17
8.3 IN-SERVICE INSPECTION AND TESTING .......................................... 17
8.4 ANNUAL TESTING................................................................................. 17
8.5 STORAGE................................................................................................ 17

9. OPERATING STICKS OR RODS.................................................................. 18


9.1 PECIFICATION ....................................................................................... 18
9.1.1 GENERAL DESCRIPTION .......................................................... 18
9.1.2 MATERIALS ................................................................................ 18
9.1.3 COUPLINGS ................................................................................ 19
9.1.4 HANDGUARD ............................................................................. 19
9.1.5 LENGTH....................................................................................... 19
9.1.6 VOLTAGE RATING..................................................................... 19
9.1.7 ACCEPTANCE TEST................................................................... 20
9.1.8 MARKING.................................................................................... 20
9.1.9 FINISH.......................................................................................... 21
9.2 ACCEPTANCE INSPECTION ................................................................. 21
9.3 USE AND IN-SERVICE INSPECTION.................................................... 21
9.4 ANNUAL TESTING................................................................................. 21
9.5 CARE AND STORAGE............................................................................ 21
9.6 TRANSPORT ........................................................................................... 22
10. EARTHING AND SHORT-CIRCUITING EQUIPMENT ............................ 23
10.1 SPECIFICATION ..................................................................................... 23
10.1.1 GENERAL DESCRIPTION .......................................................... 23
10.1.2 CHARACTERISTICS ................................................................... 23
10.1.3 RATINGS ..................................................................................... 24
10.1.4 MARKING.................................................................................... 24
10.2 ACCEPTANCE INSPECTION ................................................................. 24
10.3 BEFORE-USE INSPECTION................................................................... 24
10.4 SIX-MONTHLY INSPECTION ............................................................... 24
10.5 THREE-YEARLY INSPECTION............................................................. 25
10.6 DISPOSAL AFTER FAULT CURRENT.................................................. 25
10.7 STORAGE................................................................................................ 25

11. LOW VOLTAGE INSULATING MATS, COVERS AND PIPES................ 26


11.1 SPECIFICATION ..................................................................................... 26
11.1.1 INSULATING MATS ................................................................... 26
11.1.2 INSULATING COVERS AND PIPES........................................... 26
11.2 ACCEPTANCE INSPECTION ................................................................ 26
11.2.1 INSULATING MATS ................................................................... 26
11.2.2 INSULATING COVERS AND PIPES........................................... 26
11.3 BEFORE-USE INSPECTION AND SIX-MONTH INSPECTION ............ 27
11.4 MAINTENANCE ..................................................................................... 27
11.5 STORAGE AND HANDLING.................................................................. 27

12. LOW VOLTAGE INSULATED TOOLS ...................................................... 28


12.1 APPLICATION ........................................................................................ 28
12.2 SPECIFICATION ..................................................................................... 28
12.2.1 INSULATION REQUIREMENTS ................................................ 28
12.2.2 MARKING.................................................................................... 28
12.3 ACCEPTANCE INSPECTION ................................................................. 29
12.4 BEFORE-USE INSPECTION................................................................... 29
12.5 SIX-MONTHLY INSPECTION ............................................................... 29
12.6 USE ........................................................................................................ 29
12.7 STORAGE................................................................................................ 29
13. RESCUE KITS................................................................................................. 30
13.1 SPECIFICATION ..................................................................................... 30
13.1.1 POLE-TOP RESCUE KITS........................................................... 30
13.1.2 CONFINED SPACE RESCUE KITS ............................................. 30
13.2 CONTAINER ........................................................................................... 30
13.3 ROPE LIFE-LINE..................................................................................... 31
13.4 INSULATING GLOVES AND CONTAINER .......................................... 31
13.5 POLE SAFETY BELT .............................................................................. 31
13.6 KNIVES AND SHEATHS ........................................................................ 32
13.7 SYNTHETIC FIBRE STRAP OR SLING................................................... 32
13.8 RESCUE WINCHES FOR CONFINED SPACES ..................................... 32
13.9 ACCEPTANCE INSPECTION ................................................................. 32
13.10 READINESS INSPECTION............................................................ 32
13.11 SIX-MONTHLY INSPECTION ...................................................... 32
13.12 AFTER-USE INSPECTION ............................................................ 33
13.13 STORAGE....................................................................................... 33

14. LADDERS ........................................................................................................ 34


14.1 SPECIFICATION ..................................................................................... 34
14.1.1 GENERAL .................................................................................... 34
14.1.2 TIMBER LADDERS ..................................................................... 34
14.1.3 FIBREGLASS LADDERS............................................................. 34
14.1.4 METAL LADDERS ...................................................................... 34
14.2 ACCEPTANCE INSPECTION ................................................................. 34
14.2.1 VISUAL INSPECTION................................................................. 34
14.2.2 MARKING.................................................................................... 35
14.3 BEFORE-USE INSPECTION................................................................... 35
14.4 SIX-MONTHLY INSPECTION ............................................................... 35
14.5 CARE OF TIMBER LADDERS ................................................................ 36
14.6 TRANSPORT ........................................................................................... 36
14.7 STORAGE ................................................................................................. 36
15. PORTABLE POLE PLATFORMS ................................................................. 37
15.1 SPECIFICATION ..................................................................................... 37
15.2 ACCEPTANCE INSPECTION ................................................................. 38
15.3 BEFORE-USE INSPECTION................................................................... 38
15.4 SIX-MONTHLY INSPECTION ............................................................... 38
15.5 STORAGE................................................................................................ 38

16. CONTROLLED DESCENT SYSTEMS FOR ELEVATED WORK


PLATFORMS .................................................................................................. 39
16.1 GENERAL DESCRIPTION...................................................................... 39
16.2 SPECIFICATION ..................................................................................... 39
16.2.1 GENERAL .................................................................................... 39
16.2.2 DEVICE REQUIREMENTS ......................................................... 40
16.2.3 MARKING.................................................................................... 40
16.2.4 ROPE........................................................................................ 40
16.2.5 TYPE TEST .................................................................................. 40
16.3 ACCEPTANCE INSPECTION ................................................................. 41
16.4 SIX-MONTHLY INSPECTION ............................................................... 41
16.5 STORAGE................................................................................................ 41

17. TOOL CONTAINERS FOR OVERHEAD LINE WORK............................. 42


17.1 MATERIAL.............................................................................................. 42
17.2 DESIGN ................................................................................................... 42
17.3 ACCEPTANCE INSPECTION ................................................................. 42
17.4 BEFORE-USE INSPECTION................................................................... 42
17.5 SIX-MONTHLY INSPECTION ............................................................... 42
17.6 STORAGE................................................................................................ 42
18. CABLE STABBING OR SPIKING EQUIPMENT............................ 43
18.1 SPECIFICATION ..................................................................................... 43
18.1.1 GENERAL DESCRIPTION .......................................................... 43
18.1.2 CHARACTERISTICS ................................................................... 43
18.1.3 RATINGS ..................................................................................... 44
18.1.4 TYPE TEST - HAND-HELD STABBERS..................................... 44
18.1.5 MARKING.................................................................................... 44
18.2 ACCEPTANCE INSPECTION ................................................................. 45
18.2.1 HAND-HELD STABBERS ........................................................... 45
18.2.2 CABLES AND CLAMPS .............................................................. 45
18.3 BEFORE-USE INSPECTION AND SIX-MONTHLY INSPECTION ....... 45
18.4 THREE-YEARLY INSPECTION - CABLES AND CLAMPS .................. 45
18.5 STORAGE................................................................................................ 45

19. CABLE IDENTIFICATION EQUIPMENT ................................................... 46


19.1 GENERAL DESCRIPTION...................................................................... 46
19.2 SPECIFICATION ..................................................................................... 46
19.3 BEFORE-USE INSPECTION AND SIX-MONTHLY INSPECTION ....... 46
19.4 STORAGE................................................................................................ 46

20. GAS DETECTION AND MONITORING EQUIPMENT ............................. 47


20.1 ATMOSPHERE TESTING AND MONITORING .................................... 47
20.2 GENERAL DESCRIPTION - GAS DETECTORS .................................... 47
20.3 SPECIFICATION ..................................................................................... 47
20.4 ACCEPTANCE INSPECTION ................................................................. 48
20.5 BEFORE-USE INSPECTION................................................................... 48
20.6 SIX-MONTHLY INSPECTION ............................................................... 48
20.7 STORAGE................................................................................................ 48

21. FIRST-AID KITS............................................................................................. 49


21.1 SPECIFICATION ..................................................................................... 49
21.2 ACCEPTANCE INSPECTION ................................................................. 49
21.3 REPLENISHMENT.................................................................................. 49
21.4 SIX-MONTHLY INSPECTION ............................................................... 49
21.5 STORAGE................................................................................................ 49
APPENDIX A AIR-LEAK TEST FOR RUBBER GLOVES ............................... 53

APPENDIX B PORTABLE POLE PLATFORMS -


DETERMINATION OF INTEGRITY OF SAFE WORKING
LOAD - TYPE TEST ..................................................................... 55
B1 SCOPE ..................................................................................................... 55
B2 PRINCIPLE .............................................................................................. 55
B3 APPARATUS ........................................................................................... 55
B4 PROCEDURE.......................................................................................... 55
B5 REPORT TO MANUFACTURER ............................................................ 56

APPENDIX C CONTROLLED DESCENT DEVICES DETERMINATION OF


MECHANICAL
INTEGRITY - TYPE TESTS ........................................................ 57
C1 SCOPE ..................................................................................................... 57
C2 DETERMINATION OF MECHANICAL INTEGRITY ............................ 57
C2.1 PROCEDURE ............................................................................... 57
C2.2 REPORT TO MANUFACTURER................................................. 57
C3 DETERMINATION OF CORRECT OPERATION ................................... 57
C3.1 PROCEDURE ............................................................................... 57
C3.2 REPORT TO MANUFACTURER................................................. 58

APPENDIX D INSULATING COVERS AND PIPES


DETERMINATION OF LEAKAGE CURRENT -
TYPE TESTS ................................................................................. 59
D1 SCOPE ..................................................................................................... 59
D2 PRINCIPLE .............................................................................................. 59
D3 APPARATUS AND MATERIALS............................................................ 59
D3.1 APPARATUS................................................................................ 59
D3.2 MATERIALS ................................................................................ 59
D4 PROCEDURE.......................................................................................... 59
D4.1 INSULATING COVERS............................................................... 59
D4.2 PIPES ........................................................................................... 60
D5 REPORT TO MANUFACTURER ............................................................ 60
APPENDIX E EARTHING AND SHORT-CIRCUITING
EQUIPMENT DETERMINATION OF RATED
CURRENT AND TIME - TYPE TEST......................................... 62
E1 SCOPE ..................................................................................................... 62
E2 PRINCIPLE .............................................................................................. 62
E3 PROCEDURE........................................................................................... 62
E4 REPORT TO MANUFACTURER ............................................................ 62

APPENDIX F EARTHING AND SHORT-CIRCUITING


EQUIPMENT DETERMINATION OF
ELECTRICAL CONDUCTIVITY (TYPICAL) -
ROUTINE TEST............................................................................ 63
F1 SCOPE ..................................................................................................... 63
F2 PRINCIPLE .............................................................................................. 63
F3 APPARATUS ........................................................................................... 63
F4 PROCEDURE........................................................................................... 63
F5 REPORT TO OWNER OF EQUIPMENT ................................................. 63

APPENDIX G EARTHING AND SHORT-CIRCUITING


EQUIPMENT -RETERMINATION PROCEDURE.................... 64
G1 SCOPE ..................................................................................................... 64
G2 PRINCIPLE .............................................................................................. 64
G3 PROCEDURE........................................................................................... 64
G4 REPORT TO OWNER OF EQUIPMENT ................................................. 64

APPENDIX H REFERENCED STANDARDS ...................................................... 65

APPENDIX I INSPECTION AND TESTING SCHEDULE ................................. 66


1

1. SCOPE
1.1 STATUTORY REQUIREMENTS
This Guide applies to all work on or near electrical apparatus covered by the
Electricity (Workers' Safety) Regulation 1992.

This Regulation requires (among other things) -


(a) employers to provide appropriate safety equipment, tools, working aids,
test equipment, and rescue equipment for all electrical work covered by
the Regulation; and
(b) workers to use the equipment in the manner approved by their employer
and (by implication) for the purpose for which it is intended; and
(c) workers to wear clothing giving appropriate protection to the head, body,
arms, legs and feet when working on or near live exposed conductors;
and
(d) that all items of safety equipment, tools, etc be maintained in good
working order, and
(e) that all items be regularly inspected to ensure that they remain
serviceable, and that these inspections and their results be documented;
and
(f) that any equipment or tool found to be defective be withdrawn from use.

This Guide lists the equipment required for most electrical work on or related
to electricity supply systems, providing in each case a specification, inspection
requirements including frequency, and maintenance guidelines.

1.2 OBJECTIVES OF THIS GUIDE


This Guide seeks to provide guidance and assistance to a number of different
groups, as follows:
- Employers and purchasing officers engaged in preparing purchasing
specifications. Acceptance testing personnel may also be interested.
The Guide establishes common minimum performance requirements for
worker safety items.
- Supervisors and middle management personnel involved in regular,
documented inspections. The Guide seeks to establish basic standards
and periodicity of inspections of safety equipment.
- Employees actually using safety equipment. The requirements for safety
equipment are listed, together with procedures for the care, use,
maintenance and before-use inspection.

Each of the groups listed has a different need and will see this Guide in a
different light or will be interested in a different aspect of it. For example, a

Guide to Electrical Workers’ Safety Equipment


2

purchasing officer may have little interest in how to use or inspect an item,
while a technician or a lineworker probably has little interest in a performance
or test specification.

1.3 GUIDES FOR SPECIFIC KINDS OF WORK


This Guide should be read in conjunction with the appropriate Guide to
working practices for the specific kind of electrical work concerned, which
sets out where the various items of equipment are appropriate and how they
should be used.

1.4 CONTENTS OF THIS GUIDE


As shown on the "Contents" page, this Guide has a section for each item of
equipment. Each such section provides a specification, and requirements for
inspection, maintenance and storage, for the item concerned.

This Guide does not, in general, cover items of safety equipment which are not
directly related either to electrical work or work aloft.

However there are a number of work situations found in the electricity supply
industry which involve chemical products or hostile environments. Some
substances are to an extent hazardous and need careful handling, while
everyday things like sunlight or wind-borne foreign bodies can be hazardous
or injurious.

Chemical substances common in the electrical industry include -


Batteries (acid or alkali electrolytes)
Oils (transformer, hydraulic, motor)
Oil substitutes (PCB etc.)
Solvents
Creosote
Herbicides

The provision of other safety equipment required for particular tasks is the
responsibility of employers, who may publish relevant documentation on the
requirements, use, testing and inspection of other items.

Guide to Electrical Workers’ Safety Equipment


3

2. GENERAL REQUIREMENTS
2.1 INSPECTION AND TESTING OF EQUIPMENT
All items of equipment covered by this Guide must be regularly inspected
and/or tested to ensure they remain in good working order. Each section of the
Guide specifies the frequency of inspection or test required for the particular
item. Most items are required to be fully inspected at 6-monthly intervals.

Inspection, or testing, or even replacement of an item (where this is more


economic than repair or testing), effectively re-certifies it for continued use.

The formal inspection arrangements required by this Guide do not relieve


workers and their supervisors of their responsibility for care, maintenance and
inspection of their equipment, and to ensure that defects are promptly rectified.

Checking equipment before use is good practice.

2.2 RECORDING AND DOCUMENTATION OF INSPECTION


The outcome of all periodic inspections or routine tests must be recorded in a
suitable register or database which identifies the item of equipment, the date of
the inspection or test and the result.

Some items which do not lend themselves to unique identification (by serial
number or similar means) may if necessary be identified as a number of such
items at a particular depot or on a truck.

A system for establishing the due date for the next inspection or test is also
required. This may be part of the recording system itself, where a recall or
follow-up system shows which items are due for inspection at any time, or it
may take the form of an adhesive label on the item itself, indelibly marked
with the due date for the next inspection.

A system based on inspecting all items at specific times of the year is also
acceptable (for example all ladders to be inspected at the end of January and
July).

2.3 KINDS OF TESTS


Many of the items of equipment in this Guide are required to be tested, either
to establish a safe design, to maintain quality, or to ensure that an in-service
item remains serviceable. The kinds of test referred to in this Guide are
explained below.

Guide to Electrical Workers’ Safety Equipment


4

Tests are classified as follows:


Type test - is a test to establish or confirm the required properties of a design.
A manufacturer would usually use this test in the development of the
item. Normally only one item of a contract would be required to be type
tested. Often this item would be damaged or stressed beyond its normal
usage and therefore would not be suitable for use.
Routine test - is a test to which every individual item is subjected. In the case
of new equipment, it is a quality check. In the case of in-service
equipment, its object is to prove that the item has not suffered any
damage or deterioration that may cause the item to become unsafe or fail
in service.
Special test - an additional test, agreed by the purchaser and the manufacturer,
and applicable only to one or more items of a particular contract.

Where this Guide refers to tests or certification by a manufacturer, it should


be understood that an electricity supply authority, or other employers with the
necessary facilities, may test and/or certify equipment.

2.4 DEFECTIVE EQUIPMENT


When any item of equipment is found to be faulty or fails a test or inspection,
it must immediately be withdrawn from use and marked or identified as
defective. The item must not be used or re-issued for use until it has been
repaired and successfully re-tested or re-inspected. Items which cannot be
repaired should be destroyed or disabled so that they cannot be used.

The defect tag or marking may only be removed after the equipment has been
repaired and successfully re-tested or re-inspected.

Important: Any item of equipment which has been subjected to overload or to


an impact or shock loading must be regarded as defective.

Guide to Electrical Workers’ Safety Equipment


5

3. CLOTHING AND SAFETY FOOTWEAR


3.1 CLOTHING SPECIFICATION
Clothing must comply with AS 2919, Industrial Clothing, and have flame-
retardant properties not inferior to cotton drill.

Synthetic materials must have flame retardant properties not inferior to


Category 1 materials of AS 1249, Children's Nightclothes Having Reduced
Fire Hazard.

3.2 CLOTHING FOR OVERHEAD LINE WORK


In addition, clothing worn while working within the minimum safe working
distance of either a live low voltage overhead line or a live exposed
conductor of a high voltage line, must comply with the following
requirements:
(a) Fasteners
Metallic fasteners must be protected by a layer of the same material as
that of the garment on both the top and undersides.

(b) Shirts
Shirts must be of the 'closed front' style and have long sleeves and a
collar.
In addition, the sleeve cuff-openings must be designed to make it difficult
for the sleeves to be rolled up, and the sleeve placket openings sewn up
or gusseted or otherwise fastened to prevent the exposure of bare wrist.

(c) Coats or Jackets


Coats or jackets must have long sleeves and a collar and be fastened
down the front.

(d) Combination Overalls


Combination overalls must have collars and long sleeves. The sleeve
placket openings must be sewn up or gusseted or otherwise fastened to
prevent the exposure of bare wrist.

(e) Warm or Wet Weather Clothing


Additional or optional clothing such as coats or pullovers for protection
from the cold, or wet weather clothing, must comply with the
requirements of this clause for fasteners (see (a) above).

Warm coats or pullovers must have flame-retardant properties complying


with Clause 3.1. Preferably, wet weather clothing should also comply
with the same requirements.

Guide to Electrical Workers’ Safety Equipment


6

3.3 CLOTHING ARRANGEMENTS - OVERHEAD LINE WORK


Clothing worn for overhead line work as in Clause 3.2 must be worn in one of
the following arrangements:
(a) Shirt and full-length trousers.
(b) Shirt with coat and full-length trousers.
(c) Coat and full-length trousers.
(d) Combination overalls.

In any combination, clothing must be worn so that the body is covered from
neck to wrist to ankle. Shirt, coat or jacket, and/or overall fasteners must be
done up at least to the second-top button or equivalent.

3.4 SAFETY FOOTWEAR SPECIFICATION


Safety footwear must comply with AS 2201.2, Occupational Protective
Footwear (Specification).

Special sole materials may need to be considered for some environments, e.g
when working with insulating oil.

3.5 BEFORE-USE INSPECTION


Before being worn clothing and safety footwear must be seen to be in good
repair. Clothing should have no missing or broken buttons, fasteners or zips.

3.6 STORAGE
Clothing and footwear to be stored must be undamaged (good repairs are
acceptable), clean and dry.

Guide to Electrical Workers’ Safety Equipment


7

4. HELMETS
4.1 SPECIFICATION
Helmets including harnesses must comply with AS 1801, Industrial Safety
Helmets.

4.2 ACCEPTANCE INSPECTION


At acceptance inspection helmets must be seen to be as follows:
(a) Marked with the Standards Mark.
(b) Without any dents, cracks or other damage.
(c) Not discoloured or weathered, or showing loss of glaze.
(d) Harnesses adjustable to ensure a secure fit.

4.3 BEFORE-USE INSPECTION


Before use, helmets must be inspected as set out in Clause 4.2. In addition,
they must be checked to ensure that they have not been modified in any way,
e.g paint or fittings attached by drilling or cutting the helmet. Approved
stickers or labels designed for the purpose are acceptable however.

4.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, helmets must
be inspected as set out in Clause 4.3. They should also be checked to make
sure they have not become brittle, by gently squeezing sideways.

4.5 MAINTENANCE AND CLEANING


Helmets must be -
(a) cared for and maintained in accordance with AS 1800, The Selection
Care and Use of Industrial Safety Helmets; and
(b) discarded if damaged, e.g severe impact or deterioration.

Helmets must only be cleaned with soap and water or mild household
detergent. Solvents, very hot water or abrasives must not be used.

Harnesses, if damaged, must not be repaired but completely replaced.

4.6 STORAGE
Helmets must not be stored in excessively hot places, for example on the shelf
of the rear window of a car.

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5. SAFETY BELTS AND HARNESSES


5.1 SPECIFICATION
Safety belts and harnesses must comply with AS/NZS 1891.1, Industrial Fall-
arrest Systems and Devices Part 1: Safety Belts and Harnesses.

5.2 SAFETY BELTS


Safety belts are classified as follows:

SAFETY BELT

Pole safety belt General purpose safety belt

NOTE: General purpose safety belts are


normally used in Elevating Work
Platforms and have shoulder straps.

comprises comprises

Body belt (Clause 5.3) Body belt (Clause 5.3)


and and
Pole strap (Clause 5.4) Safety line (Clause 5.5)

5.3 BODY BELTS


Body belts must be made from synthetic-fibre webbing.

Also: Additional support or padding for wearer comfort may be


incorporated, e.g back pads or buttock straps. These may be made
from materials other than synthetic fibre, but the material must not
contain metal threads or other conductive material. They must be of
materials compatible with the synthetic webbing. Tool pouches may
also be attached to body belts.

5.4 POLE STRAPS


Pole straps must be as follows:

(a) Materials
Made of synthetic-fibre webbing, synthetic-fibre rope or natural-fibre rope.
If synthetic-fibre rope then the minimum rope diameter is 12 millimetres.
If natural-fibre rope then the minimum rope diameter is 16 millimetres.

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(b) Length
Adjustable so that the free fall of the wearer can be limited to 0.6 metres.

(c) Types

* Separate type. The strap is secured to the body belt by a snap hook at each
end.
* Rope type. The strap passes through the D rings and loops back to the
body belt. With this type the belt must be fitted with loops
around the back to hold the rope pole strap. One end of
the rope is passed around the pole and the two ends are
secured to each other using a sheet bend.
* Attached type. One end of the strap is permanently attached to the body
belt and the other end is attached to the body belt by a snap
hook.

5.5 SAFETY LINES


A safety line is used to connect a belt or harness to an anchorage point where
there is a risk of free fall. It should not be confused with a rescue line.

Safety lines must be as follows:

(a) Material
Synthetic-fibre webbing or synthetic-fibre rope.

(b) Length
Capable of being arranged to limit the free fall of the wearer to 0.6 metres.

(c) Diameter (rope only)


Minimum 12 millimetres.

(d) Types
* Separate type. One end of the line secured to the body belt by a snap hook
and the other end attached by a snap hook or karabiner to a
suitable anchor point.
* Attached type. One end permanently attached to the body belt and the
other end attached by a snap hook or karabiner to a suitable
anchor point.

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5.6 SAFETY HARNESS


Safety harnesses (also known as full harnesses) are made up as set out below
but, in contrast to safety belts, are designed to allow a free fall of up 1.8
metres. Thus the length of the pole strap or safety line may be selected or
adjusted to allow this.

Safety harnesses are typically worn when working on long pole platforms, or
where freedom of movement requires a longer pole strap or safety line.

SAFETY HARNESS

comprises

Body belt (Clause 5.3) with integral shoulder


and leg straps (see Note)

with

Pole strap (Clause 5.4) or safety line (Clause 5.5)

Shoulder and leg straps must be of the same material as the body belt -
synthetic-fibre webbing.

5.7 GENERAL MAINTENANCE


Safety belts and harnesses must be cared for in accordance with AS 2626,
Industrial Safety Belts and Harnesses - Selection, Use and Maintenance.

5.8 ACCEPTANCE INSPECTION


At acceptance inspection, safety belts and harnesses must comply with AS
1891 and be marked with the Standards Mark and seen to comply with Clauses
5.3 to 5.6.

In addition D-rings, snap hooks and their combination must be compatible -


designed so that they cannot be accidentally separated. Triangular D-rings in
particular have been found to be hazardous with some snap hooks which
unlatch very easily.

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5.9 BEFORE-USE INSPECTION


Before use, safety belts and harnesses, including ropes if any, must be
inspected for any visible failure, malfunction or deterioration.

In addition:
(a) Adjusters, buckles, D-rings and snap hooks must operate correctly and
not be distorted, cracked or worn.
(b) In particular, D-rings and snap hooks must clip together correctly with
the keeper fully closing, to prevent them coming apart accidentally.
(c) Rope must not be damaged or show any signs of wear or internal
deterioration.
(d) Stitching must not be broken, cut or worn.
(e) Webbing must not be cut, cracked or abraded or show any sign of undue
stretching or damage due to deterioration or contact with heat, solvents
or corrosives.

5.10 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of use, any other inspection or test, safety
belts and harnesses, including ropes if any, must be examined as set out in
Clauses 5.8 and 5.9.

5.11 CLEANING
Safety belts and harnesses must only be cleaned with either soap and water or
a solvent approved by the manufacturer of the webbing.

5.12 STORAGE
Safety belts and harnesses should be stored in a dry place away from direct
sunlight.

As well, they must be protected from contact with sharp implements,


corrosives or other possible causes of damage and not be put under any strain
or pressure.

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6. LOW VOLTAGE INSULATING GLOVES


6.1 SPECIFICATION
Low voltage insulating gloves must comply with AS 2225, Insulating Gloves
for Electrical Purposes, or a recognised overseas standard which is at least
equivalent (for example BS 697:1986).

AS 2225 requires a 5kV withstand test for one minute, followed by a 2.5kV
leakage current test for gloves for up to and including 650V. All gloves must
be tested, i.e this is a routine test.

Low voltage insulating gloves are for electrical work only, and must not be
used for protection against oil, corrosives, or any other chemical.

6.2 ACCEPTANCE INSPECTION


At acceptance inspection gloves must be as follows:

(a) Visual inspection


* Not discoloured, perished or damaged.

* With the following markings:


Name or trademark of the manufacturer.
Month and year of manufacture (e.g. 11 90 for November 1990).
Rated voltage followed by the word 'working' in brackets.
The Standards Mark.

For low voltage work, the rated voltage must be at least 650 V.

Note: There may be other markings on the glove as agreed between the
purchaser and the manufacturer.

(b) Air-leak test (on issue from store)


When tested as set out in Appendix A of this Guide, air must not leak out of
the glove.

6.3 BEFORE-USE INSPECTION


Before use, gloves must be inspected for any damage, discolouration or
perishing, and air-leak tested as set out in Appendix A.

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6.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, gloves in
service must be -
(a) air-leak tested as set out in Clause 6.2(b); and
(b) strength tested by -
* firmly grasping the cuff and fingers and stretching the gloves as
much as possible; and
* then stretching each finger and thumb as much as possible.

If any damage or deterioration shows up then the glove must be discarded.

6.5 CLEANING
Gloves must only be cleaned with soap and water or mild dishwashing
detergent.

Never use petrol, kerosene or white spirit.

After cleaning, gloves must be thoroughly dried inside and out and dusted with
talcum powder or equivalent.

6.6 WET GLOVES


Wet gloves must be thoroughly dried inside and out before being stored.

6.7 EXPOSURE
Gloves must not be left in the sun or exposed to bright light unnecessarily.

6.8 HARMFUL LIQUIDS


Gloves coming into contact with acids, alkalis, creosote, grease, oil, petrol or
turpentine must be discarded, or else thoroughly cleaned as set out in Clause
6.5 and electrically tested (once) for leakage current in accordance with
AS 2225.

6.9 STORAGE
At a depot gloves must be stored in a dry, reasonably dark place and in
containers free from oil or grease.

In the field gloves must be stored in a suitable protective non-conducting bag


made out of material which can 'breathe', such as canvas.

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7. LOW VOLTAGE DETECTORS (UP TO 650V)


7.1 SPECIFICATION
Low voltage detectors must provide clear and definite indication at 240, 415
and 480 volts. The indication at 240 volts must be easily distinguishable from
that at 415 and 480 volts, so that the detector can distinguish between a phase-
neutral voltage and a phase-phase voltage. Detectors used for overhead line
work must also have sufficient length of test lead to allow connection to the
outer conductors on a low-voltage overhead line.
Notes: 1. For use on overhead lines, the lead should preferably be fitted with a
clip for connection to a conductor.
2. The 'wandering' probe should preferably be integral with the body of
the detector, so that the user does not have to look in two places at
once.

7.2 CHECKING DEVICES


Low voltage detectors must be provided with checking devices which prove
that the detector works when a normal supply voltage source is unavailable to
prove it (but not necessarily one checking device per detector). For test lamps,
a device which checks the electrical continuity is satisfactory.

7.3 ACCEPTANCE INSPECTION


At acceptance inspection detectors must comply with Clause 7.1, and should
also comply at least in broad terms with the requirements of AS 3100,
Approval and Test Specification - General Requirements for Electrical
Equipment, for double insulated equipment.

7.4 IN-SERVICE INSPECTION AND TESTING


Every time it is used, each detector must be proved or checked for correct
operation using either a source of low voltage (another in-service conductor)
or the checking device supplied for the detector. The unit must be proved
immediately before and after any 'no indication' result. Detectors should also
be inspected for any signs of damage, cracks in insulation or other defects.

7.5 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, detectors must
be seen to comply with Clause 7.1. In particular, they must be checked for
correct operation, cracks or damage, frayed leads, and insulation in poor
condition. Checking devices should be inspected at the same time.

7.6 STORAGE
Detectors and their checking devices must be stored so that they are not
subject to rough use, shock or damage from other equipment.

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8. HIGH VOLTAGE DETECTORS (ABOVE 650V)


8.1 SPECIFICATION
8.1.1 GENERAL DESCRIPTION
High voltage detectors are devices for proving that exposed high voltage
conductors or equipment are de-energised. They may be used with or without
insulated operating sticks, depending on the voltage and the approach distance.
Some are designed to check phasing of circuits of the same system voltage
before switching operations or following changes to connections.

Detectors must give a clear, definite and unambiguous indication of


whether a conductor is alive or de-energised. They should be able to do this in
direct sunlight, at night, in all weathers, and in high ambient noise conditions,
from a distance of up to 3 metres from the observer (at the end of an operating
stick).

Detectors must be suitable for use on overhead lines, open busbars, and
enclosed switchgear (but not necessarily the same unit for all functions).

8.1.2 INDICATION
Detectors should preferably provide indication to two senses, sight and
hearing, but the essential requirement is that the indication be unambiguous.

It is an advantage if the indication varies with the system voltage, either


automatically or by manual range switching.

The indication must be independent of the position or angle of the detector.

8.1.3 METHOD OF OPERATION


Detectors may be either the direct contact type or the proximity type.
Proximity detectors may need special methods when used for proving de-
energised close to live unscreened conductors (e.g insulation-enclosed
switchgear).

The proximity type must be able to be placed in contact with live conductors,
and when used for proving a conductor de-energised, must be brought
progressively closer to the conductor until either it gives an indication or it
touches the conductor.

8.1.4 PROVING THE DETECTOR


Unless proved using a source of the appropriate system voltage (another in-
service conductor), detectors must be supplied with a checking or proving
device for establishing that the detector works correctly immediately before
and after it is used to prove a conductor de-energised. This device should

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preferably generate a high voltage electric field of similar magnitude to the


system voltage concerned.

Detectors with switched voltage ranges should preferably be checked on the


same range which was used to prove the apparatus or conductor de-energised.

8.1.5 INSULATION LEVEL - DETECTORS WITH INTEGRAL


OPERATING STICKS/HANDLES
Detectors with integral operating sticks/handles must be capable of passing the
insulation test required for operating sticks for the system voltage concerned -
see Section 9. Additional operating sticks must be attached to provide the
appropriate insulation level for higher voltages.

Each detector of this type must be provided at purchase with a manufacturer's


test certificate or a label, stating that it has passed the power-frequency voltage
withstand test for the voltage concerned, required for operating sticks, set out
in Section 9.

8.1.6 PREFERRED FEATURES


Detectors should be insensitive to shocks, vibration, humidity, extremes of
temperature, magnetic or electric fields (other than the appropriate and
consistent indication), and radio-frequency interference. They should be able
to be used one-handed and therefore should be light (preferably less than
400g).

8.1.7 INDUCED VOLTAGES


Detectors used on systems subject to standing induced voltage (such as
double-circuit lines carrying high load current) should be able to discriminate
between induced voltage and system voltage - to prove conductors de-
energised even if some induced voltage is present.

8.1.8 MARKING
Each detector must be marked as follows:
(a) the nominal system voltage or range of voltages for which it is suitable;
and
(b) the threshold voltage, if applicable.

The threshold voltage is the voltage below which the detector gives no
indication.

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8.2 ACCEPTANCE INSPECTION


At acceptance inspection detectors must be seen to comply with Clause 8.1, be
free of defects and -
(a) accompanied by a test certificate if required, as in Clause 8.1.5; and
(b) marked as required in Clause 8.1.8.

8.3 IN-SERVICE INSPECTION AND TESTING


Every time it is used, each detector must be proved or checked for correct
operation using either a source of the appropriate system voltage (another in-
service conductor) or the checking device supplied with the detector. The unit
must be proved immediately before and after any 'no indication' result.

Detectors should also be inspected for any signs of damage, cracks in


insulation or other defects.

8.4 ANNUAL TESTING


Every 12 months and irrespective of any other inspection or test, detectors
must be tested as follows:
(a) For insulation level of the integral operating stick/handle, if required, as
in Clause 9.4; and
(b) For correct indication and operation when applied to a high voltage
source appropriate to the rated voltage or range of the detector (using a
high voltage test set or similar means, or an in-service HV conductor).

8.5 STORAGE
Detectors must be stored and transported in suitable protective cases designed
to protect them from damage and deterioration.

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9. OPERATING STICKS OR RODS


9.1 SPECIFICATION
9.1.1 GENERAL DESCRIPTION
This Section applies to operating sticks or rods and height-measuring sticks,
but not to live-line tools intended for HV live-line work. These are specified
in the High Voltage Live Line Manual.

(a) Operating Sticks/Rods


Operating sticks or rods are used for operating or working on live high voltage
conductors or equipment and make actual direct contact with them. Each rod
comprises an insulating section and a handle section, the point between the
two sections being marked by a handguard or warning marker.

The length of the insulating section is appropriate to the voltage rating.

The end of the insulating section makes direct contact with the live HV
conductor or equipment and carries an operating head or hook or a piece of
test equipment.

(b) Height-Measuring Sticks


Height-measuring sticks are usually telescopic, with the lower sections being
hollow. Because of their length, they do not require a handguard, but in all
other respects they must comply with the requirements of this Section.

Height-measuring sticks also include items intended for direct contact with,
but not operating on, HV conductors.

9.1.2 MATERIALS
Materials for operating rods are as follows:

(a) Insulating section -


Must comply with IEC 855, Insulating Foam-filled Tubes and Solid Rods for
Live-line Working.

Note: IEC 855 includes a dielectric type test of 100 kV/300 mm.

(b) Handle section -


Material for the handle section must have mechanical properties equivalent to
those required by IEC 855.

The handle section may be of the same material as the insulating section and
integral with it, or may be separate. Hollow or foam-filled handles should be
sealed at the end (with a rubber crutch tip or similar) to keep water out.

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9.1.3 COUPLINGS
Sticks made up of rods that are coupled together must be rigid and must
remain locked when used in torsion.

9.1.4 HANDGUARD
A handguard or warning marker must distinguish the insulating section from
the handle section.

The minimum length of insulating material from the operating head to the
handguard is based on the minimum safe working distance specified in the
Electricity (Workers' Safety) Regulation 1992, for the relevant system voltage,
and must be as set out in Column 3 of Table 9.1 below.

9.1.5 LENGTH
An operating stick or rod is made up of two lengths as follows -
(a) the minimum length of the insulating section from the operating head to
the handguard (as set out in Column 3 of Table 9.1); and
(b) the length of the handle section.

The length of the insulating section excludes any metal fittings.

The length of the handle section must allow a comfortable two handed grip
suitable for controlling the movement of the stick or rod.

Extra length or reach may be achieved by coupling a number of sections


together. Where a higher voltage rating is required, the extra length should be
added to the insulating section. Where additional reach is needed, the extra
length should be added to the handle section.

9.1.6 VOLTAGE RATING


All sticks or rods must have a voltage rating corresponding to at least the
system voltage on which they are to be used.

The voltage rating determines the minimum length of the insulating section
(the distance from the operating head to the handguard), as shown in Table
9.1.

The required voltage rating for a stick may be achieved by coupling a number
of sections together.

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TABLE 9.1 - VOLTAGE RATING REQUIREMENTS


1 2 3
Nominal System Voltage Voltage Rating Minimum distance from
kV kV operating head to handguard
mm
11 12 700
22 24 1000
33 36 1000
66 72.5 1000
132 145 1500
220 245 2500
330 362 3000
500 525 4000

9.1.7 ACCEPTANCE TEST


Each operating stick and each additional insulating section must be given a
power-frequency voltage withstand test of 45 kV per 300 millimetres of stick
for a period of one minute, applied to the insulating section.

The test may be applied over either -


the whole length of the insulating material between the operating head
and the handguard; or
individual lengths of 300 mm.

The leakage current must be constant and must not exceed 100 microamps.

Each stick must be provided with a test certificate or a label on the stick itself,
which states that it has passed this power-frequency voltage-withstand test.

9.1.8 MARKING
Each stick must be marked or labelled with the following information:
(a) Manufacturer's name or trademark.
(b) Voltage rating, in kilovolts (kV).

In addition, where the voltage rating requires a number of sections to be


coupled together, the marking must indicate the number of sections
corresponding to each rated voltage. Marking of individual insulating sections
should indicate the voltage rating based on their length.

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9.1.9 FINISH
The finish of the sticks must be free of cracks, surface damage or mechanical
defects. Minor surface damage such as light scratches may be acceptable.

9.2 ACCEPTANCE INSPECTION


At acceptance inspection each stick must be seen to be as follows:
(a) Marked as set out in Clause 9.1.8.
(b) Accompanied by a test certificate (or label) as required by Clause 9.1.7
and which agrees with the marking required by Clause 9.1.8.
(c) Free of cracks, surface damage or mechanical defects.

9.3 USE AND IN-SERVICE INSPECTION


Before use, sticks should be wiped with a clean cloth and examined. There
must be no cracks, surface damage or mechanical defects.

The use of a silicone compound (normally applied with a treated cloth) is


recommended for all operating sticks, particularly before use in wet weather or
damp conditions. The coating of silicone compound prevents the formation of
a continuous film of water.

Also: Sticks used during rain or fog may require extended and protected
creepage paths. This can be provided by the fitting of weathersheds.

9.4 ANNUAL TESTING


At least once every year and irrespective of any other inspection or test, sticks
must be given a power-frequency voltage withstand test of 45 kV per 300
millimetres of stick for a period of 1 minute.

The test requirements and conditions are identical to the voltage withstand test
specified in Clause 9.1.7 for acceptance.

9.5 CARE AND STORAGE


Sticks must be handled carefully to avoid damage to the moisture-resistant
hard gloss surface finish.

Repairs to the surface coating may be made by light sanding and re-coating
with an epoxy varnish or coating recommended by the manufacturer, but the
stick must then be re-tested in accordance with Clause 9.1.7.

Sticks must be stored in a dry place away from items which could damage
their surface coating.

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9.6 TRANSPORT
Sticks must be carried in suitable carrying rolls or containers, or on racks or
supports designed for the purpose. They must not be carried loose.

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10. EARTHING AND SHORT-CIRCUITING EQUIPMENT


10.1 SPECIFICATION
10.1.1 GENERAL DESCRIPTION
Earthing and short-circuiting equipment consists of assemblies of insulated
flexible cables and clamps and, if necessary, suitable insulated handles or
sticks, which are used for earthing and short-circuiting high voltage cables,
high voltage overhead lines, or other high voltage electrical apparatus. Their
purpose is to -
(a) short-circuit and conduct to earth any induced voltages; and
(b) cause protection equipment to operate as rapidly as possible and provide
maximum protection to staff if the cable, line or equipment is energised
inadvertently.

Earthing and short-circuiting equipment must be adequate for the fault level
and protection clearing time of the line or apparatus concerned. It must not be
used where it is subject to -
more than the rated current; or
more than the rated thermal capacity (i.e. the Joule integral, I2t, of the rated
current and rated time).

This section also applies to 'personal protective bonding' leads and clamps
used for equipotential bonding. After all, these are simply single-phase
earthing leads.

10.1.2 CHARACTERISTICS
Earthing and short-circuiting equipment must have the following
characteristics:
(a) Cables sufficiently flexible to allow easy installation and storage.
(b) Cable terminations protected from conductor fatigue due to cable
flexing.
(c) Mechanical strength sufficient to withstand the forces developed during a
fault current.
(d) Insulation on cables and handles (or sticks) sufficient to provide
continuing mechanical, chemical and electrical protection.

There is no requirement for insulation to the level of the high voltage line or
apparatus. Insulation with a voltage rating of 0.6/1 kV is satisfactory.

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10.1.3 RATINGS
Earthing and short-circuiting equipment is identified by its rated current, Ir
r.m.s., and the duration of that current, the rated time tr. These ratings must be
established by type testing as set out in Appendix E.
Standard current ratings are -
10 16 20 25 31.5 40 50 63 kiloamps (kA)

Standard rated times are -


0.1 0.5 1.0 2.0 33.0 seconds (s)

These may be selected in any combination appropriate to the intended use, e.g.
25kA/0.5s, or 16kA/1.0s.

10.1.4 MARKING
Earthing and short-circuiting equipment must be marked or tagged so as to
identify its rated current and rated time e.g colour-coding or a printed label.

10.2 ACCEPTANCE INSPECTION


At acceptance inspection earthing and short-circuiting equipment must be seen
to be as follows:
(a) Accompanied by a manufacturer's certificate which states that the system
was type tested as set out in Clause 10.1.3.,
(b) Identified by its rated current and rated time.

10.3 BEFORE-USE INSPECTION


Each time before use, earthing and short-circuiting equipment must be
inspected for any visible or obvious outward sign of damage, deterioration, or
faulty connections. Tape must not be used on terminations or connections, as
it prevents checking for broken strands.

If the equipment has any defect it must be withdrawn from service and not
used until repaired.

10.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, earthing and
short-circuiting equipment must be inspected as follows:
(a) As set out in Clause 10.3.
(b) The identification must be clear and legible.

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10.5 THREE-YEARLY INSPECTION


Every 3 years and irrespective of any other inspection or test, earthing and
short-circuiting equipment must be inspected as set out in Clause 10.3 and
either -
(a) tested for electrical conductivity by a suitable method such as that set out
in Appendix F of this Guide. The measured resistance or voltage drop
must not be more than that of an identical new system plus 5%; or
(b) all heatshrink tubing or other termination support is removed and the
outer strands of the cable inspected at each termination. There must be
no broken strands and no visible corrosion or signs of overheating. After
successful inspection, the termination support must be renewed to the
same specification as originally fitted; or
(c) re-terminated at each clamp as set out in Appendix G.

10.6 DISPOSAL AFTER FAULT CURRENT


After a set of earthing and short-circuiting equipment has been subject to fault
current, each component must be destroyed.

10.7 STORAGE
As far as practicable, earthing and short-circuiting equipment should be stored
so that it is protected against damage or deterioration.

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11. LOW VOLTAGE INSULATING MATS, COVERS AND PIPES


11.1 SPECIFICATION
11.1.1 INSULATING MATS
Insulating mats are intended to provide an electrically safe barrier on which
the user can stand or kneel. Mats used for live low voltage work must comply
with AS/NZS 2978, Insulating Mats for Electrical Purposes.

AS 2978 requires a routine electrical insulation test which subjects mats to a


50 Hz voltage of 15 kV. Details of the test requirements are set out in the
Standard.

11.1.2 INSULATING COVERS AND PIPES


Low voltage insulating covers and pipes must comply with AS 4202,
Insulating Covers for Electrical Purposes.

When type tested as set out in Appendix D of this Guide, the leakage current
of the drape-type covers must not exceed 10 milliamps and that of the pipe
type-covers 20 milliamps.

11.2 ACCEPTANCE INSPECTION


11.2.1 INSULATING MATS....
At acceptance inspection insulating mats must be as follows:
(a) Accompanied by a manufacturer's certificate which states that they were
tested as required by Clause 11.1.1.
(b) Free from patches, blisters, pinholes, cracks, and embedded items.

11.2.2 INSULATING COVERS AND PIPES


At acceptance inspection insulating covers and pipes must be as follows:
(a) Accompanied by a manufacturer's certificate which states that the items
were type-tested as required by Clause 11.1.2.
Note: An electricity supply authority may manufacture and certify its own
covers or pipes.
(b) Free from patches, blisters, pinholes, cracks, and embedded items.
(Minor surface blemishes do not matter.)
(c) Able to be fastened and unfastened correctly and easily using non-
conductive clips, dowels, socket joints, etc.

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11.3 BEFORE-USE INSPECTION AND SIX-MONTHLY INSPECTION


Before use, and every six months, insulating mats, covers and pipes must be
inspected as set out in Clauses 11.2.1(b) and 11.2.2(b), but fair wear and tear
must be taken into account. If there are any cuts or punctures or signs of
perishing or cracking then the item must be discarded.

11.4 MAINTENANCE
Damaged mats, covers and pipes must be discarded - not repaired.

11.5 STORAGE AND HANDLING


As far as possible, having regard to their use outdoors, mats, covers and pipes
must be kept away from direct sunlight and stored in a dry place. As well,
they must be handled carefully and kept away from sharp tools or other
equipment that might damage them.

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12. LOW VOLTAGE INSULATED TOOLS


12.1 APPLICATION
Low voltage insulated tools are intended for use on live low voltage
equipment without additional precautions such as insulating gloves.

Only tools which comply with this Section may be regarded as insulated.
Other tools which are 'covered' or which appear to be insulated should not
be used for live work without additional precautions such as wearing
insulating gloves.

Only tools marked in accordance with this section and re-tested at regular
intervals (see Clause 12.5) may be regarded as insulated tools.

12.2 SPECIFICATION
12.2.1 INSULATION REQUIREMENTS
Low voltage insulated tools must comply with the electrical insulation
requirements of AS 3527 Part 2, Insulated screwdrivers.

AS 3527.2 requires a routine test of the insulation, which must withstand for 5
minutes an applied 50 Hz voltage corresponding to the voltage rating, as
shown in Table 12.1.

TABLE 12.1 TEST VOLTAGE FOR LV INSULATED TOOLS


Voltage Rating Test Voltage
V r.m.s. V r.m.s.
300 1500
1000 5000

The test methods are documented in AS 3527.2

12.2.2 MARKING
Insulated tools must be marked on the handle (in accordance with AS 3527.2)
with their voltage rating. This is the maximum voltage at which they may be
used. Tools marked with a 'voltage rating' other than those shown in Table
12.1 do not comply with AS 3527.2.

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12.3 ACCEPTANCE INSPECTION


At acceptance inspection insulated tools must be seen to be as follows:
(a) Marked as set out in Clause 12.2.2; and
(b) Accompanied by a test certificate stating that the tool has passed the
electrical insulation test required in Clause 12.2.1.

12.4 BEFORE-USE INSPECTION


Each time before an insulated tool is used, it must be checked for any signs of
damage to or deterioration of the insulation.

12.5 SIX-MONTHLY INSPECTION


Every 6 months, and irrespective of any other inspection or test, insulated
tools must be electrically tested in accordance with the insulation test
requirements of AS 3527.2.

12.6 USE
Only tools and equipment specifically made for live LV work, and which
comply with this Section, may be regarded as being suitable for use without
additional insulation.

In damp conditions the level of insulation of insulated tools may be reduced


and insulating gloves should be worn as well. Insulating gloves should be
worn whenever the condition of a tool is in doubt.

12.7 STORAGE
Insulated tools must be stored and handled carefully so that they are protected
from damage to the insulation.

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13. RESCUE KITS


13.1 SPECIFICATION
13.1.1 POLE-TOP RESCUE KITS
Pole-top rescue kits, including kits for rescue from a tower or similar structure,
must consist of and comply with those items listed in Clauses 13.2 to 13.6, as
follows:
- Container (13.2)
- Rope life-line (13.3)
- Insulating gloves and container (13.4)
- Pole safety belt (13.5)
- Knife and sheath (13.6)

13.1.2 CONFINED SPACE RESCUE KITS


Rescue kits for confined spaces must consist of the items listed in Clauses 13.2
to 13.4, plus (if required, depending on the circumstances and the system in
use for rescue) a suitable winch or lifting equipment as described in Clause
13.8, as follows:
- Container (13.2)
- Rope life-line (13.3)
- Synthetic fibre webbing strap or sling (13.7)
- Insulating gloves and container (13.4)
- Winch (13.8) - if required.

13.2 CONTAINER
The container must be as follows:

(a) Marking
The container or its lid must be marked in a conspicuous fashion to identify it
for emergency rescue purposes. This may be by use of a distinctive colour or
by an easily visible label.

(b) Lid
A lid which provides reasonable protection from sun, rain and dust must be
provided.

(c) Handle
One handle at least must be provided.

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(d) Capacity
The container must be capable of easily accommodating the items which make
up the kit.

13.3 ROPE LIFE-LINE


The rope life-line must have the following characteristics:
(a) Quality. Must be as new and not frayed.
(b) Minimum diameter: For completely manual rescue systems, 16
millimetres. (This is the minimum diameter
suitable for manual handling.) For systems
which use a controlled descent device or a
winch, the minimum is a 11 mm synthetic rope.
(c) Minimum length: Must be long enough for the height of the
structure or the depth of the pit, shaft or tunnel
where it will be used.
(d) End terminations: One end of the rope must be terminated with a
snap hook compatible with the D-rings of
standard lineworkers' body belts. The other
end must be whipped or sealed, as appropriate.
(e) Identification
* Red thread, externally visible, woven along the
length of the rope; or
* Both ends marked with red paint or red
material; or
* Entire rope being a distinctive colour to
distinguish it from ropes used for lifting
materials and equipment.

13.4 INSULATING GLOVES AND CONTAINER


The insulating gloves and container must comply with Section 6 of this Guide.
At least one pair of large-size gloves must be provided.

13.5 POLE SAFETY BELT


The pole safety belt -
(a) must comply with Section 5 of this Guide;
(b) should preferably incorporate an attached type pole strap; and
(c) should be a distinctive colour, different from normal belts.

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13.6 KNIVES AND SHEATHS


Knives must be sharp and have blades at least 75 millimetres long and smooth
handles. They should preferably be identified for use in rescue kits only, by
colour-coding or similar means. Sheaths must be attached to the safety belt.

13.7 SYNTHETIC FIBRE STRAP or SLING


The rescue strap or sling must comply with the material and construction
requirements for industrial safety belts and harnesses, set out in AS1891. (See
section 5 of this Guide.) It must be at least 1.7 metres long, fitted with metal
eyes or D-rings at both ends, suitable for attaching a snap hook or a karabiner.
Any additional padding must be compatible with the synthetic webbing.

13.8 RESCUE WINCHES FOR CONFINED SPACES


Where an unconscious worker cannot be rescued from a confined space by a
single assistant, and further assistance (either extra personnel or a professional
rescue service) is not provided, lifting equipment is required.

Lifting equipment, either manually or power operated, must have a lifting


capacity of at least 150 kg when operated without undue effort by one person.
Manually operated equipment, for example, must have a mechanical advantage
of at least 5.

Winches or lifting equipment must have a safe working load of at least 150 kg,
established by type test with a safety factor of at least 3. Testing and
certification arrangements should be established between individual employers
and equipment suppliers, and comply with the requirements of the WorkCover
Authority where necessary.

13.9 ACCEPTANCE INSPECTION


At acceptance inspection rescue kits must be seen to comply with Clause 13.1.

13.10 READINESS INSPECTION


Every time the kit is placed in readiness a visual check should be made that all
items are present. In the case of pole-top rescue kits, the rope life-line should
be clipped to the body belt.

13.11 SIX-MONTHLY INSPECTION


Every 6 months, and irrespective of any other inspection or test, rescue kits
must be inspected for compliance with Clause 13.1.

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In addition, the full length of the rope life-line must be taken out and examined
for damage (e.g from attack by battery acid). If the rope is found to be
damaged it must be discarded and replaced by a new rope that complies with
Clause 13.3.

13.12 AFTER-USE INSPECTION


After a kit has been used, all its items except the rope life-line must be
inspected for compliance with Clause 13.1. In particular, the rope life-line
itself must be discarded and replaced by a new one.

The requirement for a new rope does not, of course, apply to simulated or
practice rescues, but a practice rope must not be used for an in-service kit.

13.13 STORAGE
Rescue kits should be stored in a dry place preferably out of direct sunlight.

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14. LADDERS
14.1 SPECIFICATION
14.1.1 GENERAL
In general, only ladders made of non-conductive materials such as timber or
fibreglass should be used for work on or near live electrical equipment.
Specifically, conductive ladders must not be used for work on overhead lines,
except for lines supported by steel towers.

Timber and fibreglass ladders may have metal brackets or rungs.

For both timber and fibreglass ladders the following ropes are required:
(a) A head rope to secure the top of the ladder to the pole.
(b) A rope attached approximately 1 metre from the foot of the ladder and to
which is attached a flag of a prominent colour.

14.1.2 TIMBER LADDERS


Timber ladders must comply with AS 1892.2, Portable Ladders - Timber, and
the stiles must be mechanically stress graded in accordance with AS 1748,
Mechanically Stress-graded Timber, and with the Forestry Commission of
NSW Specification for Mechanically Stress Graded Oregon for Ladders.

14.1.3 FIBREGLASS LADDERS


Fibreglass ladders must comply with AS 1892.3, Portable Ladders -
Reinforced Plastics published August, 1996.

14.1.4 METAL LADDERS


Metal ladders (see Clause 14.1.1 for limitations on use) must comply with
AS 1892.1, Portable Ladders - Metal.

14.2 ACCEPTANCE INSPECTION


14.2.1 VISUAL INSPECTION
At acceptance, inspection ladders must be seen to comply with Clause 14.1.

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14.2.2 MARKING
At acceptance inspection ladders must be seen to be marked as follows:
(a) Name of manufacturer.
(b) Length (or maximum extended length) in metres.
(c) Weight in kilograms.

In addition, timber ladders must have their stiles marked with the letters 'MSG'
or the words 'MECHANICALLY STRESS GRADED', followed by the letters
B, G or P, or marked with the corresponding colours Black, Green or Purple.

The letters or words must be clear of the rung holes of an assembled ladder.

The letters B, G or P (corresponding to the colours black, green or purple)


refer to the modulus of elasticity measured in accordance with the Forestry
Commission of NSW Specification for Mechanically Stress Graded Oregon for
Ladders, the range being as follows:
B....>10.3 GPa to <12.7 GPa
G....>12.7 GPa to <15.4 GPa
P....>15.4 GPa

14.3 BEFORE-USE INSPECTION


Each time before a ladder is used it must be examined for any signs of
damage, splitting or major defects (See also Clause 14.4.)

14.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of use, any other inspection or test, ladders
must be inspected as follows:
(a) Stiles and rungs. Not cracked, splintered or loose.
(b) Metal parts. Not cracked or bent.
(c) Moving parts. No signs of excessive wear.
(d) Bolts and pins. Satisfactory security.
(e) Ropes. Fitted and in good order.
(f) Bucket or chain. Secure and undamaged especially at fastenings to
stiles.
(g) Feet. Not worn or split. If movable, must be able to move
freely.
(h) Timber ladders only. No signs of decay, borers or termites.
(i) Fibreglass ladders. Surface smooth, clean and polished, of uniform only
colour and without any pits, chips or voids.

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14.5 CARE OF TIMBER LADDERS


Timber ladders must be oiled or varnished as required. Opaque paint finishes
must not be used (except for sign-writing).

Linseed oil (or similar timber finish) must occasionally be applied to all bare
or worn areas, as required.

14.6 TRANSPORT
Ladders must be transported on racks which -
(a) do not allow them to sag unduly;
(b) have secure fastenings; and
(c) minimise chafing and the effects of road bumps.

14.7 STORAGE
Ladders must be stored in well-ventilated places and which preferably are
protected from the weather.

Except where stored on trucks, ladders stored horizontally should be supported


along their whole length. This is to prevent sagging or causing a permanent
set.

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15. PORTABLE POLE PLATFORMS


15.1 SPECIFICATION
Portable pole platforms must comply with the following requirements:

(a) Characteristics
Typical characteristics for platforms are shown in Table 15.1. For practical
purposes the lower end of the range of safe-working loads can be taken to be a
minimum figure.

(b) Marking
Platforms must be clearly marked or labelled as follows:
* Manufacturer's name, trade name or trade mark or other identification.
* Nominal safe-working load, in kilograms.
* Any special instructions, e.g. where a platform has a replacement part
made from, say, heat-treated alloy, that part must be branded or tagged to
indicate the type of material the part is made of, and any warnings
regarding treatment of replacement parts.

(c) Non-slip surface


Platform decks must have a non-slip surface.

(d) Insulating properties


Platform decks must be made of non-conductive materials such as timber or
fibreglass. Metal fasteners should be recessed and covered with insulating
material. Platforms for live low voltage work on conductive poles must also
incorporate a non-conductive 'kick-board' at the inner end designed to prevent
contact with the pole or conductive parts.

(e) Platform position


With or without means of adjustment, platforms must be capable of being
positioned approximately horizontally.

(f) Type tests


When type tested in accordance with Appendix B of this Guide, portable pole
platforms must not deform, crack or permanently bend.

(g) Modifications and Repairs


Platforms must not be modified from the original type tested design, but
repairs may be made to restore platforms to their original condition.

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TABLE 15.1 TYPICAL PLATFORM CHARACTERISTICS


Number of Nominal safe Nominal length, Nominal width,
people working load, kg mm mm
1 135 - 150 700 - 800 250 - 400
2 270 - 300 1100 - 1200 250 - 500

15.2 ACCEPTANCE INSPECTION


At acceptance inspection each portable pole platform must be seen to be as
follows:
(a) Marked as set out in Clause 15.1(b)
(b) Accompanied by a manufacturer's certificate which identifies the type or
model of platform and provides proof that it was type tested as required
by Clause 15.1(e).

15.3 BEFORE-USE INSPECTION


Each time before a platform is used it must be examined for any visible
damage or deterioration. See also Clause 15.4.

15.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of use, any other inspection or test, platforms
must be inspected as follows:
(a) Free of the following defects: cracks, deformation, permanent bending,
excessive corrosion, deterioration of non-slip decking surface and lack of
insulation in recessed screw holes.
(b) Having tight joints, welds and fastenings, particularly -
* any chain, screw or tightener associated with the platform
attachment; and
* sharp and even wedge points or serrations which bear on the pole or
support (platforms for wood poles only).

Replaceable points must be fixed in place and unable to rotate.

15.5 STORAGE
Their robust nature means there are no particular requirements for platform
storage.

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16. CONTROLLED DESCENT SYSTEMS FOR ELEVATED WORK


PLATFORMS
16.1 GENERAL DESCRIPTION
A controlled descent system allows a person to escape from an elevated work
platform in an emergency such as a fire in the basket, by sliding down a rope
while maintaining complete control over the rate of descent.

A typical system comprises a controlled-descent device (also known as a


'descender' or 'load-lowering device'), a snaphook and a rope. These items are
usually housed under a cover.

The top end of the rope is permanently attached to the platform and fed
through the controlled-descent device. Typically the device is based on the
friction of several turns of the rope around a polished capstan. The device is
fitted with a snaphook for attachment to the user's safety belt or harness.

The device should of course already be fitted to the rope so that it is ready for
immediate use in an emergency.

When the system is used, the cover is released and falls to the ground. This
pulls the rope after it. The user then attaches the device to the safety belt or
harness, begins the descent and controls the rate of descent by adjusting the
angle of the rope entering the device. At right-angles to the device the rope
cannot slip and the user remains stationary. But at other angles the rope slips
through at a rate proportional to the rope angle and the weight of the user.

With this type of system, the descent can also be controlled by an assistant on
the ground, by pulling on the rope.

16.2 SPECIFICATION
16.2.1 GENERAL
Controlled-descent systems must be designed so that they require no
maintenance other than occasional cleaning.

The rope must be securely attached to an anchor point on the platform and
integrated with the device so that the system is ready for use.

Important: If the rope passes over the top of the basket, it must have an
insulated wire rope leader at this point, to withstand a fire in the
basket.

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16.2.2 DEVICE REQUIREMENTS


Controlled-descent devices must be as follows:
(a) In compliance with AS 1891, Industrial Safety Belts and Harnesses.
(b) Snap hooks, in addition to complying with AS 1891, must be compatible
with the D-rings of the safety belt or harness intended to be used, so that
hooks and D-rings cannot be accidentally separated.
(c) If relying on rope friction, able to accept and slip smoothly along the
entire length of rope.
(d) Robust enough to allow rough usage or storage.
(e) Safe-working load (SWL) of at least 135 kilograms.

16.2.3 MARKING
Controlled descent devices must be marked as follows:
- Manufacturer's name or trademark
- Safe-working load (SWL), in kilograms

16.2.4 ROPE
Rope must be as follows:
(a) Synthetic-fibre:
Diameter: At least 12 millimetres.
Length: Fully extended height of the platform plus 4 metres.
(b) Natural-fibre:
Diameter: At least 16 millimetres.
Length: Fully extended height of the platform plus 4 metres.
(c) If the device relies upon rope friction then the rope must be of a braided
or plaited lay type.
(d) If part of an elevated work platform, the rope must be securely attached
to an anchor point. The anchor point itself must be structurally sound,
the EWP basket being reinforced if necessary.

16.2.5 TYPE TEST


The controlled-descent system and its anchorage on the elevating work
platform must be type-tested to establish the safe working load.

When type-tested as set out in Appendix C of this Guide:


(a) both the controlled-descent system and the anchorage on the EWP must
withstand without failure or deformation or any other form of damage a
static test of 3 times the safe-working load; and

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(b) from an uncontrolled fall the descent device must bring to a halt within 2
metres a mass corresponding to the safe-working load.

16.3 ACCEPTANCE INSPECTION


At acceptance inspection the controlled-descent device, rope and snaphook
must be seen to be as follows:
(a) Marked as set out in Clause 16.2.3
(b) Accompanied by a manufacturer's certificate which identifies the type or
model of device and provides proof that it was type-tested as required by
Clause 16.2.5
(c) Comply with Clauses 16.2.1, 16.2.2, 16.2.3 and 16.2.4.
(d) The device, ropes and snaphooks as new and free from defects.

16.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, controlled-
descent systems must be visually checked for condition and correct assembly
and for compliance with Clauses 16.2.1, 16.2.2, 16.2.3 and 16.2.4.

The full length of the rope must be run out and checked.

16.5 STORAGE
Controlled-descent devices, ropes and snaphooks for controlled-descent
systems must be kept in clean and dry conditions and ready for immediate use.

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17. TOOL CONTAINERS FOR OVERHEAD LINE WORK


17.1 MATERIAL
Tool containers for overhead line work must be made from non-conductive
materials but minor fittings such as eyelets and fasteners may be made of
metal.

17.2 DESIGN
Tool containers must be designed so that their contents will not spill out when
the container is carried, lifted or suspended in the normal way. One handle at
least must be provided.

When the tool container is suspended, say, from a crossarm, then the way it is
suspended must prevent -
(a) the container from slipping or falling; and
(b) the top of the container from closing.

17.3 ACCEPTANCE INSPECTION


At acceptance inspection tool containers must be seen to be as follows:
(a) Made generally of non-conductive materials except for minor fittings
such as eyelets and fasteners which may be made of metal.
(b) In good order throughout.
(c) Capable of easily accommodating a 500-gram hammer, screwdriver (e.g
150-millimetre stock and 8-millimetre blade), pair of 450 mm bolt
cutters, pair of pliers, test lamp, wood brace, associated bits and assorted
spanners.
(d) When carried or suspended by its handle(s) the tools do not fall out.

17.4 BEFORE-USE INSPECTION


Each time before use tool containers must be seen to be in good repair and that
the handle(s) are firmly attached to the container.

17.5 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, tool containers
must be inspected as set out in Clause 17. 3.

17.6 STORAGE
Tool containers must be stored in a dry place, preferably away from direct
sunlight.

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18. CABLE STABBING OR SPIKING EQUIPMENT


18.1 SPECIFICATION
18.1.1 GENERAL DESCRIPTION
Cable stabbing (or spiking) equipment consists of a stabbing device designed
to be driven into a cable, together with flexible cables and clamps capable of
carrying fault current.

The spike or point of the stabber may be connected to the cable sheath or
cleaned armour of the cable to be stabbed by a flexible lead and suitable
clamp. If the sheath or armour cannot carry the prospective fault current then
an insulated flexible lead must be connected to a remote permanent earth or
earth stake.

There are two basic types of stabbing device -


(a) Hand-Held Stabber
The hand-held stabber consists of a chisel-pointed steel bar, attached to a
handle at least 1.5 m long, usually a rod made of wood or similar material,
intended to be driven into a cable by hitting it with a hammer. A transparent
blast shield must be incorporated in the unit to protect the operator from blast
effects if an energised cable is stabbed.

(b) Remote Stabber


There are a number of different types of remote stabbing devices. They
generally consist of a unit clamped to the cable, with a spike or chisel which is
fired into the cable by an explosive cartridge. A lanyard is used to trigger the
cartridge, thus allowing the operator to be remote from the stabbing area.

Being explosive-powered equipment they may only be used by staff properly


trained in their use and who hold a certificate of competency as required by
the Construction Safety Act. Some specific types of explosive stabbers have
been granted an exemption from the certification requirements of the Act,
provided that staff are trained and authorised by their employer.

18.1.2 CHARACTERISTICS
Stabbing devices must have the following characteristics:
(a) Mechanical strength sufficient to withstand the forces developed when
an energised cable is stabbed.
However, the equipment does not necessarily have to survive the fault current
without damage. The object of the exercise was after all to prove the cable de-
energised.
(b) Cable (where required) sufficiently flexible to allow easy installation and
storage.

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(c) Cable terminations protected from conductor fatigue due to cable


flexing.
(d) Cables for use with a remote earth must have insulation sufficient to
provide continuing mechanical, chemical and electrical protection.
Insulation with a voltage rating of 0.6/1kV is satisfactory.

18.1.3 RATINGS
Because stabbers need not survive intact if used to stab an energised cable, nor
ensure the operation of protection equipment, there can be no definitive
requirements for ratings based on current and time as with earthing and short-
circuiting equipment.

However, hand-held stabbers must be able to be used, without injury to the


operator, to stab a live cable. The current rating of the stabber, as established
by type-test as set out in Clause 18.1.4, must be adequate for the prospective
fault level of the supply system concerned.

Hand-held stabbers must not be used on cables with a prospective fault level
of more than 25 kA. (Employers will have to identify those cables
concerned).

Any flexible cables and clamps used for connection to a remote earth (because
of limited fault current rating of cable sheath or armour) should have a current
rating and rated time adequate for the fault level and protection clearing time
of the cable to be stabbed. These ratings should be established by type-test as
for earthing and short-circuiting equipment as set out in Appendix E.

18.1.4 TYPE TEST - HAND-HELD STABBERS


When the hand-held stabber is type-tested by simulating the stabbing of a live
cable having a prospective fault level appropriate to the supply system on
which it is to be used, there must be evidence that the explosion, arc, and arc
products have been contained or deflected by the blast shield to the extent that
no injury would have resulted to the operator.

18.1.5 MARKING
Hand-held stabbing equipment must be marked or tagged with the maximum
current for which it may be used, corresponding to the fault level used for the
type-test described in Clause 18.1.4.

Flexible cables and clamps used for connection to a remote earth should be
marked or tagged with their current rating and their rated time as established
by type-testing as set out in Appendix E.

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18.2 ACCEPTANCE INSPECTION


18.2.1 HAND-HELD STABBERS
At acceptance inspection hand-held stabbing equipment must be seen to be as
follows:
(a) Accompanied by a test certificate which states that the stabber was type
tested as set out in Clause 18.1.4; and
(b) Identified by its rated current.

18.2.2 CABLES AND CLAMPS


Flexible cables and clamps used for connection to a remote earth should be
seen to be as follows:
(a) Accompanied by a test certificate which states that they were type tested
as set out in Appendix E; and
(b) Identified by their rated current and rated time.

18.3 BEFORE-USE INSPECTION AND SIX-MONTHLY INSPECTION


Each time before use, and every 6 months irrespective of any other inspection
or test, stabbing equipment must be inspected for any visible or obvious
outward sign of damage, deterioration, or faulty connections. If the equipment
has any defect it must not be used.

18.4 THREE-YEARLY INSPECTION - CABLES AND CLAMPS


Every 3 years and irrespective of any other inspection or test, flexible cables
and clamps used for connection to a remote earth should be inspected as set
out in Clause 18.3 and either -
(a) tested as set out in Appendix F of this Guide, in which case the measured
voltage drop must be not more than that of an identical new system plus
5%; or
(b) all heatshrink tubing or other termination support is removed and the
outer strands of the cable inspected at each termination. There must be
no broken strands and no visible corrosion or signs of overheating. After
successful inspection, the termination support must be renewed to the
same specification as originally fitted; or
(c) re-terminated at each clamp as set out in Appendix G.

18.5 STORAGE
Stabbing equipment must be stored so that it is protected against damage or
deterioration.

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19. CABLE IDENTIFICATION EQUIPMENT


19.1 GENERAL DESCRIPTION
Apart from visual or other physical methods for identifying underground
cables at a work-site, the Guide to Working on Underground Cables provides
for the use of equipment which allows identification by electrical methods
such as injection of an audio signal, or a.c. or d.c. currents or pulses.

That Guide, in Appendix B, lists accredited methods for cable identification,


as follows:
(1) Audio frequency signal injection (generator and receiver)
(2) Current injection (a.c. or d.c.)
(3) Pulse injection (d.c. pulse or ramp)
(4) Interrupted earth (simulated sheath fault interrupted at pre-arranged
intervals)
(5) Fault location (HV pulsing producing explosion at the fault at the work
site)

19.2 SPECIFICATION
Equipment used for cable identification must use one of the above methods,
which have been accredited because they are inherently reliable. The only
requirement for equipment is that it provide unambiguous indication of the
correct cable as appropriate to the method concerned under intended operating
conditions.

19.3 BEFORE-USE INSPECTION AND SIX-MONTHLY INSPECTION


Each time before it is used, and in any case every 6 months, cable
identification equipment (of whatever type) must be checked for correct
operation and for signs of damage or deterioration. Batteries where present
should also be checked at the six-monthly inspection.

19.4 STORAGE
Cable identification equipment may be prone to damage from shock or rough
handling. It should be stored and transported so as to protect it from damage.

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20. GAS DETECTION AND MONITORING EQUIPMENT


20.1 ATMOSPHERE TESTING AND MONITORING
The Guide to Working on Underground Cables (reflecting the Occupational
Health and Safety (Confined Spaces) Regulation 1990) requires that before
any person is permitted to enter a confined space within which the atmosphere
has not been made safe by the taking of adequate precautions, its atmosphere
must be tested for oxygen deficiency or excess and for hazardous gases.

Hazardous gases are classified as either being toxic or explosive and a gas
detector must be used to establish and monitor the quality of the atmosphere in
confined spaces to ensure that contaminants are well below dangerous toxicity
or explosive levels.

20.2 GENERAL DESCRIPTION - GAS DETECTORS


Gas detectors must be capable of indicating and of continuously and
simultaneously monitoring concentrations of combustible gas, carbon
monoxide, hydrogen sulphide and the percentage of oxygen. They must be
designed so that whenever a monitored gas departs from a specified
concentration, the detector gives an audible and visible alarm.

20.3 SPECIFICATION
Gas detection and monitoring devices must comply in broad terms with AS
2275 Combustible Gas Detection Instruments for use in Explosive
Atmospheres, Part 2 - Performance Requirements.

There are three major atmospheric hazards which can occur in confined
spaces, as follows:
(a) Flammable gases and vapours
(b) Available oxygen
(c) Toxic gases and vapours

Gas detection and monitoring devices must be capable of measuring the


concentration of -
( i) Oxygen deficiency or excess. Lower limit - 18 %.
Suggested upper limit - 25 %.
(ii) Any flammable or combustible contaminant in the atmosphere. The
detector must be fitted with latching visible and audible alarms which
activate at a contaminant concentration of no more than 10 percent of the
LEL (lower explosive limit).

A self-checking facility is strongly recommended. This will allow less


frequent calibration tests.

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20.4 ACCEPTANCE INSPECTION


At acceptance inspection gas detectors must be seen to comply with Clause
20.3.

20.5 BEFORE-USE INSPECTION


Each time before use gas detectors must be checked to ensure correct
operation. Units which have a self-checking facility must be checked in the
open air before use to verify their calibration.

Units without a self-checking facility must be re-calibrated at least monthly.

20.6 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection or test, gas detectors
must be checked for calibration (in particular of the gas sensors) and battery
condition.

20.7 STORAGE
Gas detectors must be stored and transported so that they are protected from
damage or deterioration. The sensors are vulnerable to damage, especially to
high gas or air pressure or high concentrations of contaminants.

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21. FIRST-AID KITS


21.1 SPECIFICATION
First-aid kits must be as follows:
(a) Container
The container must easily accommodate all the items listed in Table 21.1.

(b) Labelling of contents


All items of the kit must be labelled except the scissors, splinter forceps, safety
pins, note book, pencil and contents list. The labels must clearly identify the
item and include the batch code, where appropriate, and the name of the
manufacturer or distributor.

(c) Marking
Kits must be clearly identified on the outside of the container.

The identification should be a white cross on a green background surrounded


by a white border. The words 'FIRST AID' should appear in letters at least 20
millimetres high.

21.2 ACCEPTANCE INSPECTION


At acceptance inspection the kits must be seen to comply with Clause 21.1.

21.3 REPLENISHMENT
Any items used must be replaced as soon as possible. Note that the kit is
required to contain a contents list, allowing the contents to be checked against
the list.

21.4 SIX-MONTHLY INSPECTION


Every 6 months and irrespective of any other inspection, kits must be
inspected for compliance with Clause 21.1.

21.5 STORAGE
Kits held at a depot must be stored in a dry place away from direct sunlight.

Kits carried in vehicles must be stowed in places where they can be easily
reached. As well, they must be restrained in order to prevent them getting
loose within the vehicle.

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TABLE 21.1 -- ELECTRICAL WORKERS' FIRST-AID KIT


GROUP A -- MINOR ACCIDENT TREATMENT
Item Qty Description Use or function
A1 1 Pair of scissors, universal with toothed To cut dressings, bandages etc.,
edges, suitable for cutting heavy clothing and to cut away clothing. Use
(Aesculap or similar) blunt point next to skin.
A2 3 Microlance, sterile, disposable (Lancet For removing splinters, etc.
brand or similar)
A3 1 Pair of splinter forceps, blunt ended, For handling sterile dressings, etc.
disposable, suitably sealed
A4 1 Safety pin approximately 40 mm in As required
length mounted on a card.
A5 3 Sterile cotton gauze swabs in packs For cleaning wounds and
containing 3 or 5, each 75 mm x 75 mm surrounding areas, and for placing
in size and having a sulphated ash over non-adhesive dressings
content of not greater than 0.25 percent. applied to burns.
Each pack to be clearly marked with the
instruction to discard and replace the
pack after initial opening and use.
A6 1 Packet of individually wrapped sterile For use as a dressing on clean dry
adhesive dressing strips, assorted widths. skin for small cuts, abrasions and
blisters.
A7 1 Roll of adhesive strapping, not less 25 To retain dressings in position.
mm in width and not less than 2.5 m in
length in a suitable container.
A8 3 Plastic squeeze bottles (disposable) For washing out eyes and for
containing approximately 10mL of cleaning wounds and burns.
sterile, normal saline solution - to be
clearly labelled with the following
information:
1. identification
2. expiry date; i.e 'use by' date
A9 3 Plastic squeeze bottles (disposable) For use in cleaning wounds.
containing about 10 mL of antiseptic
(aqueous) solution.
A10 1 Packet analgesic tablets (Paracetamol), For relief of headache toothache
quantity of 24. pain.
A11 1 "A Guide to First Aid" St John (Guidelines for first-aid treatment.)
Ambulance Association
A12 1 Notebook and pencil. Not required if Record of injury.
alternative record system is used by
employer.
A13 1 Group A contents list For checking kit.

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TABLE 21.1 (continued)


GROUP B - WOUNDS, BURNS AND TRAUMA TREATMENT
Item Qty Description Use or function
B1 1 Triangular calico bandage, British For use as a sling (opened out) to
Pharmacopoeia (BP) quality, each edge support upper limb and as a groin
not less than 900 mm in length and bandage (folded lengthwise) to
unselvedged retain splints in position.
B2 2 Sterile eye pads, individually wrapped For use in the event of eye injury.
(approximately 60 mm and 80 mm)
B3 3 Individually packaged sterile non-adhesive For use wherever adhesion is
dry dressings, each 100 mm x 10 mm. undesirable, i.e on burns, abrasions,
weeping wounds, cuts and
lacerations. To be held in place
preferably by bandaging.
B4 1 Sterile combine dressing, not less than 90 To control heavy bleeding.
mm x 200 mm.
B5 1 Sterile wound dressing comprising a To control bleeding and protect
sterile cotton wool and gauze pad attached wounds. If bleeding is not
to a gauze roll bandage complying with controlled by original wound
BP Standard Dressing No 13. dressing, use crepe bandage
without disturbing or removing the
original wound dressing.
B6 1 Sterile wound dressing comprising a As for B5. The pad is also suitable
sterile cotton wool and gauze pad attached as an eye pad.
to a gauze roll bandage complying with
BP Standard Dressing No. 15.
B7 1 Thermal accident blanket (disposable) not For protecting an injured person
less than 1.27 m x 2 m. from the weather.
B8 3 Individual plastic bags, each For carrying water, making ice
approximately 150 mm x 20 mm. packs, disposing of dirty dressings,
or for carrying severed parts.
B9 1 Group B contents list. For checking kit.

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TABLE 21.1 (continued)


GROUP C - BITES, STINGS AND SPRAIN TREATMENT
Item Qty Description Use or function
C1 3 Rolls of stretch heavy cotton bandage, 75 To retain dressings in position, to
mm in width and not less than 1.5 m in support injured limbs, and to
unstretched length, stretchable to not less provide stretch wrap support of
than 1.5 times nor greater than twice the limbs for snake bites.
unstretched length, BP quality.
C2 1 Container of at least 10 mL of a product For the relief of irritation caused by
of proven effectiveness in relief of bites or stings.
irritation caused by stings or bites, e.g
'Stingose' or similar.
C3 1 Group C contents list. For checking list

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APPENDIX A AIR-LEAK TEST FOR RUBBER GLOVES

Step 1. Hold glove downward Step 2. Twirl glove towards your


and grasp cuff. body to trap air inside.
Squeeze glove to look
for damage.

Step 3. Hold glove to face and feel.


Listen for escaping air or immerse in water and watch
for bubbles.

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APPENDIX B PORTABLE POLE PLATFORMS - DETERMINATION


OF INTEGRITY OF SAFE WORKING LOAD - TYPE
TEST
B1 SCOPE
This Appendix sets out the method for determining the integrity of the
nominated safe working load of a portable pole platform. It is a destructive
test and the final step of the procedure is to destroy the platform so that it can
never be issued for use. The method is a type test.

B2 PRINCIPLE
A portable pole platform is attached to a pole in the normal way and a force
that is 3 times the nominated safe working load is applied to a specified point
on the platform. If the platform deforms, cracks or shows a permanent bend it
fails the test.

B3 APPARATUS
The following apparatus is required:

(a) Force or Mass:


Force corresponding to a mass of 3 times the nominated safe working load.

(b) Device to Apply Force:


Device to ensure that the above forces can be safely applied.

(c) Pole:
Of a type for which the platform is designed, e.g concrete, wood. The pole
must be set in the ground to a depth sufficient to stop the pole moving when
the load is applied.

B4 PROCEDURE
The procedure is as follows:
(a) Select a portable pole platform and note the marked safe working load.
(b) Mark the mid-point of the working area of the platform.
(c) Attach the platform to the pole.
(d) For between 60 and 65 seconds apply the appropriate mass or force (see
Clause B3) on the mid-point of the platform, via a test 'foot' with an area
of between 100 cm2 and 200 cm2.
(e) After removing the mass or force, note and record any cracking or
permanent bending of the platform.
(f) Destroy the platform.

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B5 REPORT TO MANUFACTURER
In the report to the manufacturer state the following:
(a) Date of type test.
(b) Model number (or equivalent) of the platform type tested.
(c) Nominated safe working load, in kilograms.
(d) Mass, in kilograms, and the period, in seconds, that the force
corresponding to the mass was applied to the platform.
(e) Details, if any, of any deformations, cracks or permanent bending.

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APPENDIX C CONTROLLED DESCENT DEVICES


DETERMINATION OF MECHANICAL INTEGRITY -
TYPE TESTS
C1 SCOPE
This Appendix sets out type tests for determining the mechanical integrity of a
controlled descent system. Its purpose is to establish the safe working load of
the system and to establish that the controlled-descent device, when properly
used, can bring a load in an uncontrolled fall to a halt within 2 metres.

C2 DETERMINATION OF MECHANICAL INTEGRITY


C2.1 PROCEDURE
This is a static test using 3 times the safe working load. The procedure is as
follows:
(a) Assemble the system as for use and attach the rope to a point that
simulates the anchor point on the elevated work platform.
(b) Slip the device down the rope for 2 metres and then secure the rope so
that it cannot slip further through the device.
(c) Via the snaphook suspend for 1 minute a load which is 3 times the safe
working load of the device.
(d) Attach a rope which has a safe working load of at least 3 times that of
the controlled-descent system to the anchor point of the elevating work
platform, and suspend from it for 1 minute a load which is 3 times the
safe working load of the controlled-descent system.
This test may be done at the same time as the test on the rest of the
system (as in (a), (b) and (c) above).

C2.2 REPORT TO MANUFACTURER


Report any failure, deformation or any other form of damage.

C3 DETERMINATION OF CORRECT OPERATION


C3.1 PROCEDURE
(a) Assemble a system and attach to a simulated anchor point of an elevated
work platform.
(b) Attach a load equal to the safe working load to the controlled descent
device and arrange to let it slide freely down the rope without any form
of control.
(c) By correct use of the device, arrest the fall of the load and determine the
distance it travels from the onset of the arresting action until it comes to
a halt.

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C3.2 REPORT TO MANUFACTURER


Report the distance travelled by the load, in metres.

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APPENDIX D INSULATING COVERS AND PIPES


DETERMINATION OF LEAKAGE CURRENT -
TYPE TESTS
D1 SCOPE
This Appendix sets out the method for determining the leakage current of
insulating covers (or mats) and pipes. The method is a type test.

D2 PRINCIPLE
The insulation is placed between two electrodes across which a specified high
voltage is applied for a specified period and the leakage current is measured.

D3 APPARATUS AND MATERIALS


D3.1 APPARATUS
The following apparatus is required:
(a) Inner electrode Metal rod: length 1.6 m +/- 10 mm, diameter 12.5
+/- 0.1 mm.
(b) Outer electrode Sheet metal U-shaped of dimensions as shown in
Figure D1.
(c) Bath Suitable for immersing a 1.2-metre wide insulating
mat or 2.5-metre long pipe without bending.

D3.2 MATERIALS
The following materials are required:
(a) Sealant Silicone rubber
(b) Water Distilled water with 1% salt (sodium chloride) sufficient for
the bath.

D4 PROCEDURE
D4.1 INSULATING COVERS
The procedure for type testing the insulating covers is as follows:
(a) Condition the cover by placing it in the bath and covering it entirely with
water maintained at 23 +/- 2oC for 24 hours.
(b) Remove the cover, dry with a clean dry cloth and lay it over the
electrodes as shown in Figure D3.
(c) Across the electrodes apply a test voltage of 5 kV for 1 minute and
measure and record the leakage current.

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D4.2 PIPES
The procedure for type testing the pipes is as follows:
(a) Prepare the pipe by sealing each end with silicone rubber and filling with
water. Then put it in the bath with its split uppermost and above the
surface of the water as shown in Figure D2.
(b) Keep the pipe in the bath for 24 hours and maintain the water at 23 +/-
2oC.
(c) Across the pipe and using the water as the electrodes, apply a test voltage
of 5 kV for 1 minute and measure and record the leakage current.

D5 REPORT TO MANUFACTURER
Report the leakage currents measured.
Covers: Maximum 4mA.
Pipes: Maximum 20mA.

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Figure D3. Position of electrodes for testing covers

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APPENDIX E EARTHING AND SHORT-CIRCUITING EQUIPMENT


DETERMINATION OF RATED CURRENT AND
TIME - TYPE TEST
E1 SCOPE
This Appendix sets out the method for determining the rated current and rated
time of an earthing and short-circuiting system. The method is a type test.

E2 PRINCIPLE
Pass a specified value of current through the earthing and short-circuiting
equipment for a specified period. Observe the thermal and mechanical effects.
The values of test current and test time that do not impair the mechanical or
electrical integrity of the system establish the basis for the values of rated
current and rated time.

E3 PROCEDURE
Normally the rated current and rated time are first established by the designer.
The procedure is then as follows:
(a) From the equipment's rating, calculate the test current -

It > 1.15Ir

where: It = test current (r.m.s.)

1.15 = a safety factor


Ir = rated current (r.m.s.)

The initial peak value of the test current depends upon the test set up.
Preferably the test current initial peak value is at least twice its r.m.s. value.
The test set-up must subject the equipment to the worst combinations of
thermal and mechanical stresses.

(b) Pass the test current (It) through the system for the rated time (tr).

(c) Establish that the mechanical or electrical integrity of the system has not
been impaired.

E4 REPORT TO MANUFACTURER
Report the rated current and rated time and whether the equipment withstood
the test.

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APPENDIX F EARTHING AND SHORT-CIRCUITING EQUIPMENT


DETERMINATION OF ELECTRICAL
CONDUCTIVITY (TYPICAL) - ROUTINE TEST
F1 SCOPE
This Appendix sets out a suitable method for determining the electrical
conductivity of earthing and short-circuiting equipment. Other methods which
achieve the same purpose are acceptable.

F2 PRINCIPLE
The electrical conductivity between clamps of the system under test is
compared with that of a new system of the same type and rating.

F3 APPARATUS
The following apparatus is required:
(a) Test set up: Capable of providing a d.c. current between 100 A and 500
A with ripple content of less than 5%. Voltage and current measuring
equipment accurate to 1%.
(b) New system: New and unused earthing and short-circuiting equipment
identical to that under test.

F4 PROCEDURE
The procedure is as follows:
(a) Apply the test current appropriate to the rated current of the system
under test (see Table F1) between clamps so that all terminations are
tested. Measure and record the voltage drop.
(b) Repeat Step (a) with the new equipment.

TABLE F1. MAGNITUDE OF DC TEST CURRENT


Rated current of system DC test current A
kA
< 10 100
> 10 < 25 250
> 25 < 63 500

F5 REPORT TO OWNER OF EQUIPMENT


Report the voltage drops for the system under test and the reference (new)
system.
(Voltage drop or resistance to be no more than 5% greater than new system.)

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APPENDIX G EARTHING AND SHORT-CIRCUITING EQUIPMENT


-RETERMINATION PROCEDURE
G1 SCOPE
This Appendix sets out the retermination procedure for earthing and short-
circuiting equipment, including the method of making a physical inspection of
the flexible cable terminations.

G2 PRINCIPLE
Cable terminations are cut off and the cable insulation and strands examined.
If satisfactory they are suitable for retermination.

G3 PROCEDURE
The procedure is as follows:
(a) Cut the cables at or beyond the end of any termination support, e.g.
heatshrink tubing or stress control clamp.
(b) Inspect the cable insulation.
(c) Strip off enough cable insulation to allow careful inspection of the
conductors by unwinding the individual strands.
If more than 1% of the conductor strands are broken, or the strands are
significantly oxidised or the insulation is cracked or wrinkled, the cable
is failed. If this damage is localised, the cable may be cut further back
and the assessment repeated.
(d) If the cable is satisfactory then the cable may be reterminated so that the
new terminations are exactly the same as the originals.

G4 REPORT TO OWNER OF EQUIPMENT


Report the condition of the insulation and the proportion of broken conductor
strands. The cable is rejected if cracks or wrinkles are visible in the insulation
or if more than 1% of the conductor strands are broken.

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APPENDIX H REFERENCED STANDARDS

Standard Title
AS 1249 1990 Children's nightclothes having reduced fire hazard
AS 1748 1978 Mechanically stress-graded timber
AS 1800 1981 The selection, care and use of industrial safety helmets
AS 1801 1981 Industrial safety helmets
AS/NZS 1891.1 1995 Safety Belts and harnesses
AS 1892.1 1986 Portable ladders - Metal
AS 1892.2 1992 Portable ladders - timber
AS/NZS 1892.3 1996 Portable ladders - Reinforced plastics
AS 2210.2 1994 Occupational protective footwear - specification
AS 2225 1994 Insulating gloves for electrical purposes
AS 2275.2 1979 Combustible gas detecting instruments for use in explosive
atmospheres - performance requirements
AS 2626 1983 Industrial safety belts and harnesses - Selection, use and
maintenance
AS 2919 1987 Industrial clothing
AS/NZS 2978 1995 Insulating mats for electrical purposes
AS 3100 1994 Approval & test specification - General requirements for electrical
equipment
AS 3527.2 1990 Insulated screwdrivers
AS 4202 1994 Insulating covers for electrical purposes
IEC 855 Insulating Foam-filled Tubes and Solid Rods for Live-Line Working

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APPENDIX I INSPECTION AND TESTING SCHEDULE


All items of equipment covered by this Guide must be regularly inspected
and/or tested to ensure they remain in good working order. Each section of the
Guide specifies the frequency of inspection or test required for the particular
item. Most items are required to be fully inspected at 6-monthly intervals.

This appendix shows the inspection requirements for each item, and gives a
reference to the appropriate clause in the Guide.

Note: As mentioned in the preface, employers may require inspections of


equipment at intervals which differ from those in this Guide, as
appropriate to particular circumstances, provided always that these
alternatives are based on sound reasoning and that the outcome of
worker safety is not prejudiced.

EQUIPMENT INSPECTION CLAUSE


Clothing Before-use only 3.5
Safety footwear Before-use only 3.5
Helmets 6 monthly 4.4
Safety Belts & Harnesses 6 monthly 5.10
Insulating Gloves 6 monthly 6.4
Low Voltage Detectors 6 monthly 7.5
High Voltage Detectors Annually 8.4
Operating Sticks Or Rods Annually 9.4
Earthing & Short-circuiting Equipment 6 monthly & 3 yearly 10.4 &10.5
Low Voltage Insulating Mats, Flaps & Pipes 6 monthly 11.3
LV Insulated Tools 6 monthly 12.5
Rescue Kits 6 monthly 13.10
Ladders 6 monthly 14.4
Portable Pole Platforms 6 monthly 15.4
Controlled-Descent Systems for EWP's 6 monthly 16.4
Tool Containers for OH Line Work 6 monthly 17.5
Cable Stabbing Equipment 6 monthly & 3 yearly 18.3 & 18.4
Cable Identification Equipment 6 monthly 19.3
Gas Detection & Monitoring Equipment 6 monthly 20.6 (& 20.5)
First-aid Kits 6 monthly 21.4

Guide to Electrical Workers’ Safety Equipment

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