CAP-110

MAR 2017
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FUSHENG
SR To BSR

Replacement
Guide
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FUSHENG Screw Compressor BSR vs SR

The intention of this document is to serve as general guidelines. The information contained is
not intended to replace specific equipment and/or system manufacturer's information or
guidelines. FUSHENG implies no liability for the information contained. It is FUSHENG’s
implicit intention that nothing contained in this guide replaces any past, present or future
warranty policy of FUSHENG and/or any other manufacturer's equipment.

These guidelines are supplied as a recommended procedure for troubleshooting the BSR
screw compressor.

These guidelines are not replacement for information specific to that of the manufacturer or the
manufacturer's system technical product information.

Each system may vary in design, usage and specification. This document is intended for use
specific to the compressor only and not intended to be a "catch all" for any and all possible
applications of the compressor.

FUSHENG's intention is that only qualified and certified (where applicable) individuals specific
to the refrigeration industry use the information contained, and all standard refrigeration
handling and safety practices must be followed at all times.

FUSHENG's intention is that all electric work is performed by qualified and certified (where
applicable) individuals and all standard electrical safety practices must be followed at all times.

WARNING
This icon indicates instructions to avoid personal injury and material damage
CAUTION
This icon indicates instructions to avoid property damage and possible personal injury
HIGH VOLTAGE
This icon indicates operations with a danger of election shock

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Table of Contents

1. Scope of Standard Delivery………………………………………………………..………….……………..5

2. Replacement and Comparison Lists………...………………………………………..…………………....6
2.1 R22 Water Cooled kW and RT Comparison……………………………………………….…………….6
2.2 R22 Air Cooled kW/RT Comparison……………………………………………………………………...7
2.3 R407C Water Cooled kW/RT Comparison………………………………………………………………8
2.4 R407C Air Cooled kW/RT Comparison…………………………………………………………………..9
2.5 R134a Water Cooled kW/RT Comparison………………...……………………………………………10
2.6 R134a Air Cooled kW/RT Comparison………………………………………………………….….…...11
3. Model Number Designation……………….……………………..…………………………………………12
3.1 BSR Model Number…………………………….…………………………………………………………12
4. Linear Control Comparison……………………………………………..………………………………….13
5. Fusheng BSR Capacity Control Diagrams……………………………..……..…………………………14
6. Wiring Diagrams………….…………………………………..………………………………………………16
6.1 SR Terminal Box………………………………………..…………………………………………………16
6.2 BSR INT69FSY D Terminal Box (BSR21X/BSR31X)……………………….……………………...…16
6.2.1 Direct On Line…….………………………………………………...……………………………16
6.2.2 Y Delta…………………………………………..………………………………………………..17
6.3 BSR INT69FSY D Terminal Box (BSR32X/BSR41X/BSR42X)…………………………………...…17
6.3.1 Direct On Line……………………………...…………………………………………………….17
6.3.2 Y Delta…………………………………..………………………………………………………..18
6.4 BSR Wiring Diagram………………………….…………………………………………………………..19
7. BSR LED Blink Codes…………………………..…….……………………………………………………..20
7.1 General LED Status………………………………………………………………………………………20
7.2 LED Blink Codes…………………………….…………………………………………………………….20
8. Technical and Electrical Specifications…………………………..……………………………………...21
8.1 Technical Specifications………………………………………………………………..………………...21
8.2 Electrical Specifications…………………………………………………………………………….…....22
8.2.1 SR Water-Cooled………………………………………………………………………….…….…...22
8.2.2 SR Air-Cooled………………………………………………………………………………………...23
8.2.3 BSR R-22/R407C Air-Cooled…………………………………………………………………….....24
8.2.4 BSR R-22/R407C Water-Cooled ………………………………………………………………......25
8.2.5 BSR R-134a Air-Cooled ……………………………………………………………………..……...26
8.2.6 BSR R-134a Water-Cooled ………………………………………………………………………...27
9. Displacement and Oil…………………………..….……………………………………………………...28
9.1 Fusheng Oils For BSR Series…………………………………………………………………………...28
9.2 Displacement Comparison……………………………….………………………………………………28

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10. Overall Dimensions and Weight………………………..………………………………………………….28

10.1 Footprint Dimension Comparison…………………………………………………………………….28
10.2 Service Valve Dimension Comparison……………………………….………………………………29
10.3 Sleeve Dimension Comparison…….…………………………………………………………………29
10.4 Weight Comparison………………………………………………….…………………………...……29
10.5 General Arrangement Dimensions……………………………………………….…………………..30
11. CMH and Horsepower Comparison………………………………..………………...……………………38
11.1 BSR CMH and Motor HP………………………………………….………………………..…………38
11.2 SR CMH and Motor HP………………………………..…….………………………………………..39

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1. Scope of Standard Delivery

ITEM FuSheng BSR Fusheng SR

Capacity control system : 4-Steps or Infinite Continuous (See Below) No Modification Δ 3 Step25%
25% to 100% Capacity Control ● ●
Conversion Kit Stepped to Stepless Control ● Δ
4 step Capacity Control ● ●
Infinite Capacity Control ● Δ
Solenoid Coils for Capacity ● Δ
Volume ratio Vi, Option Vi = 2.2, 2.7, 3.5 Built-in
Discharge Check Valve Internal External
Suction Coupling Tube and/or Flange ● ●
Discharge Coupling Tube and/or Flange ● ●
Suction Service Valve / Discharge Service Valve Δ Δ
Suction Service Valve Location / Discharge Service Valve Location Top End
Oil Charge ● ●
Electronic Module (Rotation) / IP-54 Terminal Box ● Δ
Electronic Module (Temperature) ● ●
PTC Type Temperature Sensor ● ●
PT100 Type Motor Temperature Sensor ● N/A
Screw-in Discharge Temperature Sensor Relay Off > 4.5kΩ Relay Off > 4.5kΩ
Oil Heater ● ●
Compress Chamber (Middle Side) Liquid Injection Port ● Δ
ECO (Economizer) Port ● ●
Motor Side (Low Side) Liquid Injection Port ● ●
Oil Cooling Connection ● ●
Liquid Injection Port ● ●
Oil Drain Valve ● ●
Oil Level Switch ● Δ
Oil Filter Different Pressure (△P) Protector Switch ● Δ
Liquid Injection Expansion Valve ● Δ
Liquid Injection Solenoid Valve ● Δ
Safety Valve ● Δ
Position Sensor (Capacity Control) △ N/A
Slide Fit Motor ● No
Starting Type PWS No No

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ITEM FuSheng BSR Fusheng SR

Starting Type Start Delta ● ●
Jumper Bars for DOL Starting ● Δ
Rubber Mounting Pads ● Δ
Oil Separator Integral Integral
● Standard △ Option N/A Not Applicable

2. Replacement and Comparison Lists

2.1 R22 Water Cooled kW/RT Comparison
R22 - Water Cooled
Fusheng BSR kW RT Fusheng SR kW RT
BSR213-WB 122 35 SR-1 138 39
BSR216-WB 155 44 SR-2 168 48
BSR311-WB 197 56 SR-3 207 59
BSR314-WB 246 70 SR-434 241 69
BSR316-WB 290 82
BSR321-WB 314 89 SR-4 354 101
BSR323-WB 375 107
BSR324-WB 427 121 SR-5 437 124
BSR326-WB 458 130 SR-561 462 131
BSR413-WB 540 153 SR-6 541 154
BSR415-WB 600 171
BSR421-WB 690 196 SR-7 673 191
BSR423-WB 754 214
BSR424-WB 851 242 SR-8 822 234
BSR426-WB 940 267
BSR427-WB 1037 295
BSR428-WB 1112 316
BSR516L-WB 1200 341
BSR518L-WB 1417 403
BSR614L-WB 1724 490
BSR616L-WB 1917 545
Operating Condition S.S.T 3℃ /S.D.T 38℃/SH 5℃/SC 5℃

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2.2 R22 Air Cooled kW/RT Comparison

R22 - Air Cooled

Fusheng BSR kW RT Fusheng SR kW RT
BSR213-HB 104 29 SR-1H 132 38
BSR216-HB 132 38 SR-2H 161 46
BSR311-HB 168 48 SR-3H 196 56
BSR314-HB 209 59 SR-434H 241 69
BSR316-HB 246 70
BSR321-HB 267 76 SR-4H 336 95
BSR323-HB 319 91
BSR324-HB 363 103 SR-5H 426 121
BSR326-HB 390 111 SR-561H 448 127
BSR413-HB 459 131 SR-6H 513 146
BSR415-HB 511 145
BSR421-HB 588 167 SR-7H 632 180
BSR423-HB 642 183
BSR424-HB 725 206 SR-8H 803 228
BSR426-HB 800 227
BSR427-HB 883 251
BSR428-HB 947 269
BSR516L-HB 1022 291
BSR518L-HB 1206 343
BSR614L-HB 1467 417
BSR616L-HB 1631 464
Operating Condition S.S.T 2 °C /S.D.T 48℃/SH 5℃/SC 5℃

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2.3 R407C Water Cooled kW/RT Comparison

R407C – Water Cooled

Fusheng BSR kW RT Fusheng SR kW RT
BSR213-WC 118 34 SR-1 138 39
BSR216-WC 151 43 SR-2 168 48
BSR311-WC 192 54 SR-3 207 59
BSR314-WC 240 68 SR-434 241 69
BSR316-WC 282 80
BSR321-WC 302 86 SR-4 354 101
BSR323-WC 360 102
BSR324-WC 400 114 SR-5 437 124
BSR326-WC 430 122
BSR413-WC 525 149 SR-6 541 154
BSR415-WC 584 166
BSR421-WC 672 191 SR-7 673 191
BSR423-WC 733 208
BSR424-WC 828 236
BSR426-WC 914 260
BSR427-WC 1009 287
BSR428-WC 1082 308
BSR516L-WC 1155 329
BSR518L-WC 1364 388
BSR614L-WC 1659 472
BSR616L-WC 1845 525
Operation Condition S.S.T 3℃ /S.D.T 38℃/SH 5℃/SC 5℃

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2.4 R407C Air Cooled kW/RT Comparison

R407C – Air Cooled

Fusheng BSR kW RT Fusheng SR kW RT
BSR213HC 99 28 SR-1H 136 27
BSR216HC 127 36 SR-2H 169 33
BSR311HC 161 46 SR-3H 190 39
BSR314HC 202 57 SR-434H 244 48
BSR316HC 236 67
BSR321HC 253 72 SR-4H 367 71
BSR323HC 302 86
BSR324HC 335 95 SR-5H 419 83
BSR326HC 361 103 SR-561H 440 87
BSR413HC 440 125 SR-6H 538 106
BSR415HC 490 139
BSR421HC 564 160 SR-7H 620 121
BSR423HC 616 175
BSR424HC 695 198 SR-8H 797 162
BSR426HC 767 218
BSR427HC 847 241
BSR428HC 908 258
BSR516LHC 970 276
BSR518LHC 1145 326
BSR614LHC 1392 396
BSR616LHB 1548 440
Operation Condition S.S.T 2℃ /S.D.T 48℃/SH 5℃/SC 5℃

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2.5 R134a Water Cooled kW/RT Comparison

R134a – Water Cooled

Fusheng BSR kW RT Fusheng SR kW RT
BSR213WA 80 23 SRA-1 93 27
BSR216WA 102 29 SRA-2 115 33
BSR311WA 131 37 SRA-3 137 39
BSR314WA 163 46 SRA-434 170 48
BSR316WA 193 55
BSR321WA 210 60 SRA-4 248 71
BSR323WA 250 71
BSR324WA 277 79 SRA-5 291 83
BSR326WA 299 85 SRA-561 307 87
BSR413WA 364 104 SRA-6 374 106
BSR415WA 405 115
BSR421WA 466 133 SRA-7 425 121
BSR423WA 508 144
BSR424WA 574 163 SRA-8 569 162
BSR426WA 633 180
BSR427WA 699 199
BSR428WA 749 213
BSR516LWA 799 227
BSR518LWA 954 271
BSR614LWA 1160 330
BSR616LWA 1290 367
Operation Condition S.S.T 3℃ /S.D.T 38℃/SH 5℃/SC 5℃

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2.6 R134a Air Cooled kW/RT Comparison

R134a - Air Cooled

Fusheng BSR kW RT Fusheng SR kW RT
BSR213HA 67 19 SRA-1H 136 27
BSR216HA 86 24 SRA-2H 169 33
BSR311HA 110 31 SRA-3H 190 39
BSR314HA 137 39 SRA-434H 244 48
BSR316HA 162 46
BSR321HA 175 50 SRA-4H 367 71
BSR323HA 210 60
BSR324HA 232 66 SRA-5H 419 83
BSR326HA 250 71
BSR413HA 304 86 SRA-6H 538 106
BSR415HA 339 96
BSR421HA 389 111 SRA-7H 620 121
BSR423HA 425 121
BSR424HA 480 137
BSR426HA 530 151
BSR427HA 585 166
BSR428HA 627 178
BSR516LHA 669 190
BSR518LHA 798 227
BSR614LHA 970 276
BSR616LHA 1079 307
Operation Condition S.S.T 2℃ /S.D.T 48℃/SH 5℃/SC 5℃

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3. Model Number Designation

3.1 BSR Model Number

REFRIGERANT:
A: R-134a, B: R-22, C: R-407C, D*: R404A
*Low Temp

APPLICATION TYPE:
H: Air-Cooled
W: Water-Cooled

DISPLACEMENT CODE

FRAME SIZE CODE

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4. Linear Control Comparison

Fusheng BSR Compressor Linear Capacity Control

Operation Solenoid 0 (SV0) Solenoid 1 (SV1)
Start/Stop De-energized Energized
Loading Energized De-energized
Unloading De-energized Energized
Holding De-energized De-energized

Fusheng SR Compressor Linear Capacity Control

Operation Solenoid 0 (SV0) Solenoid 1 (SV1)
Start/Stop Energized De-energized
Loading De-energized De-energized
Unloading Energized De-energized
Holding De-energized Energized

Fusheng BSR 4-Step Capacity Control

Operation Solenoid 0 (SV0) Solenoid 1 (SV1) Solenoid 2 (SV2) Solenoid 3 (SV3)
100% N/A De-energized De-energized De-energized
75% N/A De-energized De-energized Energized
50% N/A De-energized Energized De-energized
25% (Start) N/A Energized De-energized De-energized

Fusheng SR 4-Step Capacity Control

Operation Solenoid 1 (SV1) Solenoid 2 (SV2) Solenoid 3 (SV3)
100% De-energized De-energized De-energized
75% De-energized Energized De-energized
50% De-energized De-energized Energized
25% (Start) Energized De-energized De-energized

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5. Fusheng BSR Capacity Control Diagrams

Solenoid Flowchart: 4-Step Capacity Control

Solenoid Flowchart: Linear Capacity Control (25%-100%)

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SV0 – 100% SV1 – 25%

SV2 – 50% SV3

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6. Wiring Diagrams
6.1 SR Terminal Box

6.2 BSR INT69FSY D Terminal Box (BSR21X/BSR31X)

6.2.1 Direct On Line

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6.2.2 Y Delta

6.3 BSR INT69FSY D Terminal Box (BSR32X/BSR41X/BSR42X)

6.3.1 Direct On Line

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6.3.2 Y Delta

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6.4 BSR Wiring Diagram

Notes:

Must remove the L1/L2/L3 connectors to check the insulation resistance of terminal.
Manually reset by removing terminal L/N over 10 sec.
The Fusheng INT69FSY Diagnose automatically saves operational and error data in
a non-volatile memory. This data can be retrieved on PC and analyzed for diagnosis.
Each module is pre-wired inside the terminal box. The module monitors discharge
gas/oil temperature by a PTC sensor. The module also monitors motor winding
temperature by the motor sensors embedded into the motor windings which are wired
in series and connected to the module. Phase sequence control for direction of
rotation is also monitored.
The following connections should be checked for tightness.
Voltage / Phase Connections:
• L1 Connected to connection on terminal plate 1
• L2 Connected to connection on terminal plate 2
• L3 Connected to connection on terminal plate 3
Motor Winding (R1)/Discharge Gas (R2) Temperature Connections:
Module number 1 connected to R1 (Motor Winding thermistor)/R2 (Discharge Gas
thermistor) to number 2 on module.
Compressor Control Circuit is wired through terminal 11 and 14.
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7. BSR LED Blink Codes

7.1 General LED Status
Green Lit Compressor Operational
Green Flashing Compressor Running
Red/Orange
Flashing Error, compressor switched off, see table below

7.2 LED Blink Codes

1st flashing 2nd flashing sequence
Description
sequence (LED Red) (LED Orange)
Motor Temperature: Static
1 switch-off, Permissible winding
temperature exceeded

Motor Temperature: Dynamic

2 switch-off, Temperature rise in
the motor winding unusually fast
1
Motor Temperature: Reset
3
delay after static switch-off
Motor Temperature: Sensor
4 input detected open circuit or
short circuit
Motor Temperature: Reset
5
delay after dynamic switch-off
Motor Voltage: Incorrect phase
1
sequence
Motor Voltage: Phase
2 2
failure/asymmetry
Motor Voltage: Reset delay
4
after "Motor Voltage" error

1 General: Supply voltage too low

3
General: Reset delay after
5
"General" error

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8. Technical and Electrical Specifications

8.1 Technical Specifications

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8.2 Electrical Specifications

8.2.1 SR Water-Cooled

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8.2.2 SR Air-Cooled

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8.2.3 BSR R-22/R407C Air-Cooled

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8.2.4 BSR R-22/R407C Water-Cooled

60 Hz

220V

60 Hz

380V

60 Hz

440V

60 Hz

460V

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8.2.5 BSR R-134a Air-Cooled

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8.2.6 BSR R-134a Water-Cooled

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9. Displacement and Oil

9.1 Fusheng Oils For BSR Series
Model Refrigerant Oil Part No. Qty. (Liters)
R22 FS 300R 2100130014
BSR (W)
R134a/R407C/R404A/R507A FS 120R 2100130017
20
R22 FS 300R 2100130014
BSR (H)
R134a FS 120R 2100130017

9.2 Displacement Comparison

Model Displacement M3/h Model Displacement M3/h
SR-1(H) 145 BSR213-** 162
SR-2(H) 183 BSR216-** 206
SR-3(H) 221 BSR311-** 258
SR-434(H) 291 BSR314-** 322
SR-4(H) 362 BSR321-** 397
SR-5(H) 432 BSR324-** 528
SR-6(H) 557 BSR413-** 667
SR-7(H) 702 BSR421-** 835

10. Overall Dimensions and Weight

10.1 Mounting Dimension Comparison
Axial x Fixing hole Axial x Fixing hole
Model radial dimension Model radial dimension
mm mm mm mm
SR-1(H) 260 x 400 4 x Ø24 BSR213-** 362 x 400 4 x Ø26
SR-2(H) 317 x 420 4 x Ø24 BSR216-** 362 x 400 4 x Ø26
SR-3(H) 317 x 420 4 x Ø24 BSR311-** 425 x 400 4 x Ø26
SR-434(H) 420 x 500 4 x Ø18 BSR314-** 425 x 400 4 x Ø26
SR-4(H) 302 x 540 4 x Ø24 BSR321-** 462 x 400 4 x Ø26
SR-5(H) 334 x 540 4 x Ø24 BSR324-** 462 x 400 4 x Ø26
SR-6(H) 284 x 595 4 x Ø24 BSR413-** 462 x 500 4 x Ø26
SR-7(H) 319 x 595 4 x Ø24 BSR421-** 590 x 500 4 x Ø26

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10.2 Service Valve Dimension Comparison

Suction Discharge Suction Discharge
Model service service Model service service
valve valve valve valve
SR-1(H) 2-5/8” 1-5/8” BSR213-** 2-5/8” 1-5/8”
SR-2(H) 2-5/8” 1-5/8” BSR216-** 2-5/8” 1-5/8”
SR-3(H) 2-5/8” 1-5/8” BSR311-** 3-1/8” 2-5/8”
SR-434(H) 2-5/8” 1-5/8” BSR314-** 3-1/8” 2-5/8”
SR-4(H) 4” 2-5/8” BSR321-** 4” 3-1/8”
SR-5(H) 4” 2-5/8” BSR324-** 4” 3-1/8”
SR-6(H) 4” 3-1/8” BSR413-** 4” 3-1/8”
SR-7(H) 4” 3-1/8” BSR421-** 5 4”

10.3 Sleeve Dimension Comparison*

Suction Discharge Suction Discharge
Model Model
Sleeve Sleeve Sleeve Sleeve
SR-1(H) Ø54 Ø41.5 BSR213-** Ø67 Ø42
SR-2(H) Ø54 Ø41.5 BSR216-** Ø67 Ø42
SR-3(H) Ø54 Ø41.5 BSR311-** Ø80 Ø67
SR-434(H) Ø80 Ø67 BSR314-** Ø80 Ø67
SR-4(H) Ø92.5 Ø66 BSR321-** Ø105 Ø80
SR-5(H) Ø92.5 Ø66 BSR324-** Ø105 Ø80
SR-6(H) Ø92.5 Ø66 BSR413-** Ø105 Ø80
SR-7(H) Ø92.5 Ø66 BSR421-** Ø131 Ø105
Remark: * Sleeve dimension may vary with chiller maker.
10.4 Weight Comparison
Weight Weight
Model Model
kg kg
SR-1(H) 420 BSR213-** 481
SR-2(H) 520 BSR216-** 486
SR-3(H) 530 BSR311-** 600
SR-434(H) 630 BSR314-** 609
SR-4(H) 930 BSR321-** 726
SR-5(H) 930 BSR324-** 762
SR-6(H) 1100 BSR413-** 849
SR-7(H) 1150 BSR421-** 1115

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10.5 General Arrangement Dimensions

SR-1(H)

BSR213-**

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SR-2(H)

BSR216-**

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SR-3(H)

BSR311-**

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SR-434(H)

BSR314-**

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SR-4(H)

BSR321-**

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SR-5(H)

BSR324-**

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SR-6(H)

BSR413-**

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SR-7(H)

BSR421-**

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11. M3/H and Horsepower Comparison

11.1 BSR M3/H and Motor HP
Air Cooled Water Cooled
Model Number M3/H Displ. 60Hz
Motor HP(H) Motor HP(W)
BSR213 162 60 50
BSR216 206 72 60
BSR311 258 84 72
BSR314 322 108 84
BSR316 379 130 115
BSR321 397 130 115
BSR323 474 160 130
BSR324 528 180 160
BSR326 566 180 180
BSR413 667 210 175
BSR415 742 240 210
BSR421 835 240 210
BSR423 912 270 240
BSR424 1024 320 270
BSR426 1130 355 320
BSR427 1270 400 355
BSR428 1338 450 400
BSR516L 1472 450 450
BSR518L 1743 550 500
BSR614L 2114 600 550
BSR616L 2351 660 600

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11.2 SR M3/H and Motor HP

Water-Cooled
3
Model Number M /H Displ. 60Hz Motor HP (W)
SR-1 174 60
SR-2 220 72
SR-3 265 84
SR-434 349 115
SR-4 434 150
SR-5 519 175
SR-561 594 175
SR-6 668 240
SR-7 842 270
SR-8 998 320

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