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Document No.

: Legend : Prepared By: Approved By; Verified By:


Owner/Client : V : Verification FABRICATOR THIRD PARTY OWNER M I GAS
Item No : H : Hold Point
Project Title : W : Witness Point
Date : R : Review
Rev. : M : Monitor
X : Responsibility
AFC : App. For Construction Drawing

I NS PE CT I O N AND T E S T PLAN F O R NE W PRE S S URE V E S S E L


REF PROCESS DESCRIPTION ACCEPTANCE CERTIFYING DOCUMENT INSPECTION
NO INSPECTION ACTIVITIES CONTROL DOCUMENT CRITERIA VERIFYING TO BE INCL, FAB SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
DOCUMET IN QA. DOSSIER CLIENT PARTY
1.0. DOCUMENTS
1.1. QA / QC MANUAL QA / QC MANUAL X R R
1.2. APPROVAL OF DRAWING AND DESIGN CALCULATION ASME SECT. VIII + ASME SECT. VIII DATA SHEET AS BUILT DRAWING R H R
DATA SHEET + COMPANY APPROVAL DESIGN CALCULATION DESIGN CALCULATION
OWNER SPEC. DRAWING DATA SHEET
1.3. QUALIFICATION / APPROVAL OF WELDING PROCEDURE ASME SECT.IX ASME SECT.IX WPS/PQR WITH MIGAS WPS / PQR X H R
OWNER SPEC. OWNER SPEC. APPROVAL
1.4. QUALIFICATION / APROVAL OF WELDERS AND WELDING OPERATORS ASME SECT.IX ASME SECT.IX WELDER CERT. WELDER CERT. X R R
ISSUED BY MIGAS ISSUED BY MIGAS
1.5. APPROVAL OF NDT PROCEDURES INCLUDING PERSONNEL CERTIFICATE ASME SECT.V ASME SECT.V NDT PROCEDURE + R H R
OWNER SPEC. PERSONNELS CERT.
1.6. PSV DATA SHEETS AND P&ID DRAWING OWNER SPEC API 520 DATA SHEET DATA SHEET & DRAWING X R

2.0. MATERIALS
2.1. REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE TO ASME SECT.II ASME SECT.II MILL CERTS MILL CERTS R R R
CODE OWNER SPEC
2.2. CHECK MATERIAL (VISUAL) ASME SECT. VIII ASME SECT. VIII RECEIVING REPORT MILL CERTS X H W
OWNER SPEC
2.3. DIMENSIONAL CHECK AND REPORT ASME SECT. VIII ASME SECT. VIII MANUF. REPORT MANUF. REPORT X.R. W R
MILL CERT. DESIGN CALCS.
2.4. CHECK THICKNESS MILL CERT. DESIGN CALCS. INSP. REPORTS. INSP. REPORTS X R R

3.0. LAYOUT AND CUTTING


3.1. CUTTING PLATES AND OTHER STOCK ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS. X M R
3.2. CHECK TRANSFERRING OF HEAT NUMBERS ASME SECT. VIII MILL CERTS. INSP. REPORTS INSP. REPORTS. X M M
OWNER SPEC.
3.3. CHECK LAY OUT AND MARKING OF SHELL AFC DWG AFC DWG INSP. REPORTS INSP. REPORTS. X M R

3.4. CHECK POSITION OF NOZZLE AFC DWG AFC DWG INSP. REPORTS INSP. REPORTS. X M R

4.0. FIT-UP
4.1. CHECK FIT-UP OF SHELL/HEAD/NOZZLES ASME SECT. VIII
4.1.1. LONG SEAMS ASME SECT. VIII AFC DWG INSP. REPORTS INSP. REPORTS X W R/W
4.1.2. CIRCUM SEAMS OWNER SPEC. X W R/W
4.1.3. NOZZLE ATTACHMENTS X W R/W
4.1.4. REINFORCEMENT PAD & TELL TALE HOLE ( IF ANY ) X W R/W
4.1.5. OTHERS X M R

5.0. WELDING
5.1. CHECK PRE-HEATING ( IF ANY ) ASME SECT.IX WPS/PQR X M -
5.2. CHECK CONFORMANCE TO WPS WPS/PQR WPS/PQR WELDING MAP WELDING MAP X M R
OWNER SPEC.
5.3. CHECK WELDERS AND WELDING OPERATORS ASME SECT. VIII CERTIFICATES CERTIFICATES X M R/M
ASME SECT.IX WELD RECORD

5.4. CHECK WELDING ELECTRODE USED ASME SECT.IX MATERIAL CERTS MATERIAL CERTS X M M
WPS/PQR
I NS PE CT I O N AND T E S T PLAN F O R NE W PRE S S URE V E S S E L
REF PROCESS DESCRIPTION ACCEPTANCE CERTIFYING DOCUMENT INSPECTION
NO INSPECTION ACTIVITIES CONTROL DOCUMENT CRITERIA VERIFYING TO BE INCL, FAB SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
DOCUMET IN QA. DOSSIER CLIENT PARTY
6.0. N.D.E
6.1. BUTTWELD (LONG SEAMS, CIRCUM, SEAM & NOZZLE TO FLANGE)
6.1.1. 100% VISUAL INSPECTION AFTER WELDING ASME SECT. VIII ASME SECT. VIII NDE REPORTS NDE REPORTS X W W
6.1.2. 100% RT BEFORE AND AFTER PWHT ( IF ANY ) OWNER SPEC NDE REPORTS NDE REPORTS X R R
6.2. OTHER
6.2.1. UT ON NOZZLE TO SHELL/HEAD ATTACHMENT OWNER SPEC ASME SECT. VIII NDE REPORTS NDE REPORTS X W/R R
6.2.2. MPT ON ATTACHMENT TO SHELL/HEAD OWNER SPEC ASME SECT. VIII NDE REPORTS NDE REPORTS X W/R R
6.2.3. MPT ON NOZZLE, REPAD ATTACHED TO PRESSURE PART OWNER SPEC ASME SECT. VIII NDE REPORTS NDE REPORTS X W/R R
6.2.4. MPI AFTER BACK GOUGING IF BACKSIDE OF ROOT PASS OWNER SPEC ASME SECT. VIII NDE REPORTS NDE REPORTS X W/M R
ACCESSIBLE
MPI AFTER ROOT PASS IF BACKSIDE OF PASS INACCESSIBLE

7.0. PWHT
7.1. PROCEDURE ASME SECT. VIII ASME SECT. VIII PWHT PROCEDURE PWHT PROCEDURE X R R
7.2. CALIBRATION OF GAUGES CALIB. CERTIFICATES CALIB. CERTIFICATES X/R R R
7.3. PWHT OPERATION PROCEDURE PROCEDURE X W/R M
7.4. RECORD OWNER SPEC. PWHT RECORD PWHT RECORD R R R
7.5. HARDNESS TEST ASME SECT. VIII ASME SECT. VIII HARDNESS REPORTS HARDNESS REPORTS R W/R R

8.0. DIMENSIONAL AND VISUAL CHECK


8.1. CHECK ROUNDNESS OF SHELL AFTER WELDING ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W W
8.2. FINAL VISUAL AND DIMENSIONAL CHECK ( INCLUDIN WELD CONTOUR ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W H W
WELD SIZE AND FINISH )
8.3. CHECK FOR COMPLETENESS OF NOZZLE SUPPORT, PADS etc ) AFC DRAWING AFC DRAWING INSP. REPORTS INSP. REPORTS X W W
8.4. CHECK FOR NDE COVERAGE NDE REPORTS NDE REPORTS X R R
8.5. CHECK SOAP SUD TEST OF PAD ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W W
8.6. INTERNAL CHECK FOR CLEAN INSP. REPORTS INSP. REPORTS X W W

9.0. HYDROSTATIC
9.1. PROCEDURE ASME SECT. VIII ASME SECT. VIII HYDROTEST PROC. HYDROTEST PROC. X H R R
OWNER SPEC. CALIB. CERT. CALIB. CERT.
9.2. CALIBRATION OF GAUGES ASME SECT. VIII HYDROTEST REPORT HYDROTEST REPORT X/W R R R
9.3. HYDROTEST OPERATION PROCEDURE W H H H
9.4. RECORD ASME SECT. VIII R R H H

10.0. PAINTING
10.1. CHECK PAINTING MATERIAL (BATCH NO.) INSP. REPORTS INSP. REPORTS X R M
10.2. HUMIDITY CHECK INSP. REPORTS INSP. REPORTS X W M
10.3. CHECK SURFACE PREPARATION OWNER SPEC. SSPC-SP-10 INSP. REPORTS INSP. REPORTS X W M
10.4. ROUGHNESS CHECK OWNER SPEC. OWNER SPEC. INSP. REPORTS INSP. REPORTS X W M
10.5. CHECK DFT OF PRIMING ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.6. CHECK DFT OF SECOND COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.7. CHECK DFT OF TOP COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.8. ADHESIVE TEST OWNER SPEC. ASTM-D3359 INSP. REPORTS INSP. REPORTS X W M

12.0. DISPATCH AND DOCUMENTATION


12.1. CHECK INTERNAL ARE INSTALLED AND TIGHTENED PROPERLY AFC DRAWING AFC DRAWING X W R
12.2. CHECK THAT VESSEL, NAME PLATE, CONTENTS IS CORRECT AND FITTED AFC DRAWING AFC DRAWING X W R
CORRECTLY, BLIND OPENING AND SHIPPING MARKS
12.3. PACKING LIFTING AND TRANSPORTATION ARRANGEMENT PROCEDURE / AFC PROCEDURE AFC DRAWING AFC DRAWING X/R R R
OWNER SPEC. AFC DRAWING
12.4. QUALITY RECORDS OWNER SPEC. OWNER SPEC. QA DOSSIER X R R

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