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IEEE TRANSACTIONS ON APPLIED SUPERCONDUCTIVITY, VOL. 28, NO.

4, JUNE 2018 5900305

AC Loss in HTS Fusion Cables: Measurements,


Modeling, and Scaling Laws
Nikolay Bykovsky , Davide Uglietti , Rainer Wesche , and Pierluigi Bruzzone

Abstract—Currently, the use of high-temperature superconduct- where N is the number of strands in the cable. Note that the
ing (HTS) cables in the high-field sections of central solenoid (CS) energy loss due to current loops located entirely within the
of DEMO is one of the most appealing applications of the HTS normal conductor (‘eddy’ current loss) is neglected.
cables in fusion magnets. Due to the pulsed operation of such
coils minimization of the ac loss is necessary for the CS conduc- At low excitation frequency ν, the energy loss per cycle due
tors. For the stacked-tape HTS cable layout proposed at the Swiss to coupling currents is proportional to ν, while the hysteresis
Plasma Center (SPC), the main contributions in the total ac loss— loss is practically independent of ν. This is originated from the
hysteresis loss in stacks, intra- and inter-strand coupling losses— different mechanisms involved in formation of the AC losses:
have been studied. The electrical network model is used for the the hysteresis loss originates from the rearrangement of the
coupling losses, based on which the scaling laws for the ac energy
loss are proposed. On the basis of the developed numerical tools, magnetic flux in the superconductor, the coupling losses are due
the assessment of the ac loss for the next HTS cable prototypes at to the Joule heating in the normal conducting paths connecting
SPC is also reported. More than 50% reduction of the total ac loss the superconducting ones. Thanks to the different frequency
is expected compared with the first TF cable prototypes tested in dependence, each type of loss can be identified directly from
the European DIPOle (EDIPO). the measurements.
Index Terms—High-temperature superconducting (HTS) high Obtained parametrization for Qhyst has been reported re-
current cables, ac loss, electrical network model. cently in [1]. Thus, in the following analysis we aim at param-
eterizing both Qintra and Qinter , considering a relatively low
I. INTRODUCTION frequency ν and low rate of field change, which corresponds to
LTHOUGH the superconducting cables are able to carry the case of fusion magnets.
A DC current without energy dissipation, energy losses are
still present in transient situations. In fusion magnets, the AC
Analytical methods available for the coupling loss explain
mostly a general trend in the frequency dependence, while as-
losses affect mostly CS coils due to their pulsed operation. Even pects of the specific geometry are usually captured using sim-
though the requirements on the AC losses are not specified for plified effective parameters, such as the shape factor n and time
the DEMO CS cables at the present stage, loss minimization constant τ . Unfortunately, the studied geometry of the cable is
should be considered as a design criterion for these cables. not the one for which n and τ are deduced. Therefore, it will
The main assumption of the present study is that the different be attempted to express them using the parameters of the strand
loss contributions to the overall losses – namely, the hysteresis and cable design (see definitions in [2]) by help of the electri-
loss in the stack Qhyst , and the coupling current loss in the strand cal network model, similar to those extensively developed for
Qintra and in the cable Qinter – are independent from each other. the Rutherford cables [3]–[6]. Comparing with other models,
Consequently, the total AC losses in the strand Qstrand and in it will also be considered the finite thickness of the cable core,
the cable Qcable can be expressed as: g = 0. This parameter has a direct impact on Qinter , because g
is involved in a geometric arrangement of strands (smaller the g,
Qstrand ≈ Qhyst + Qintra wider and thinner the cable and vice versa).
Qcable ≈ N Qstrand + Qinter , (1) Available experimental datasets will also be used to verify the
obtained numerical results.

Manuscript received September 18, 2017; accepted January 29, 2018. Date II. NUMERICAL MODEL
of publication February 7, 2018; date of current version February 27, 2018. This
work has been carried out within the framework of the EUROfusion Consortium Assuming that the center-line of the given geometry is a
and has received funding from the Euratom research and training programme straight line, the mesh is generated in a simplified manner. The
2014-2018 under grant agreement No. 633053. The views and opinions ex-
pressed herein do not necessarily reflect those of the European Commission. nodes are placed on equidistant parallel planes perpendicular to
(Corresponding author: Nikolay Bykovsky.) the center-line. Each plane contains the same number of nodes
N. Bykovsky was with the Swiss Plasma Center, École Polytechnique Ns . There are Na connections (branches) between the nodes of
Fédérale de Lausanne, Villigen 5232, Switzerland. He is now with CERN,
Geneva, Switzerland (e-mail: nikolay.bykovskiy@cern.ch). the same plane and Ns connections between the nodes of the
D. Uglietti, R. Wesche, and P. Bruzzone are with the Swiss Plasma Center, adjacent planes, i.e. one connection per node in the longitudinal
École Polytechnique Fédérale de Lausanne, Villigen 5232, Switzerland. direction. Each branch is the current path. A set of the in-plane
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. nodes and the corresponding in-plane and inter-plane branches
Digital Object Identifier 10.1109/TASC.2018.2803264 will be referred to as a calculation ‘band’. For the Nb bands

1051-8223 © 2018 EU
5900305 IEEE TRANSACTIONS ON APPLIED SUPERCONDUCTIVITY, VOL. 28, NO. 4, JUNE 2018

yz and xz planes. The inductive voltage Uind is computed


by means of partial inductances [7]. Formulas for the straight
segments are given in [8]. The axial voltage Uax is either the
one along the superconducting path described by the power
law or along the solder and copper domains described by the
Ohm’s law. The transverse voltage is due to Ohm’s law, us-
Fig. 1. Mesh of the strand geometry with 5 bands (left) and of the cable ing the specific resistance of the solder and copper for the
geometry with 3 bands (right). The elements in the last plane are identical to
the ones in the first plane due to the periodic boundary conditions (illustrated strand and the strand-to-strand Ra and strand-to-core Rc re-
by the same color). sistances for the cable. Ra and Rc are attributed to the dashed
and the dotted lines in the right plot of Fig. 1, respectively.
For simplicity, the critical current is assumed constant in the
model.
Current conservation: additional to the Kirchhoff’s current law
a term for the applied transport current Itr should N sbe spec-
1
ified explicitly:for the first band it reads as: k =1 Ik k =
Itr . For the transverse  currents the following conditions
Nb k
have also been found: k =1 Iij = 0 for the strand and
N s 1
i=1 Ii,i+1 = 0 for the cable, where IN s ,N s +1 ≡ IN s ,1 .
1 1

Fig. 2. Left – node diagram for N s = 3 strands and N b = 2 bands, right – The required set of Nt independent equations (IE) can be
circuit diagram for i-th and j-th nodes located in k-th band.. The currents are
labeled as follows: first bottom label is the output strand, second bottom – input written in a matrix form. The Kirchhoff’s current law pro-
strand, top – index of the band. vides Ns Nb − 1 IE. For the cable 2Ns Nb − 1 IE are due to the
Kirchhoff’s voltage law and 2 IE are from the current conserva-
the total number of unknown currents is Nt = (Ns + Na )Nb , tion law. In case of the strand, IE are obtained by writing all the
assuming that the periodic boundary conditions can be applied possible equations and extracting the linearly independent rows
for the first and the last planes. from the rectangular matrix: for this purpose only, the inductive
An illustration of the mesh for the strand and cable is pre- terms in the Kirchhoff’s voltage law are omitted and the axial
sented in Fig. 1. Periodic boundary conditions are applied to the ones are assumed linear.
nodes located at the distance of one full twist-pitch h for the A sinusoidal field ramp of the amplitude Ba and frequency ν
strand and at the distance of the twist-pitch L divided by the is used in the model. After the equations are solved, the power
number of strands N for the cable (due to the full transposition loss is computed directly as the Joule heating along all the
feature of the cable). Note the same color for the elements of branches in the model. The energy loss per cycle is obtained by
the first and last planes in Fig. 1. The cable geometry is simpli- integration the power loss over time from 1/(4ν) to 3/(4ν) and
fied such that each strand has one connection with the adjacent multiplying by factor 2.
strand and with the central core, i.e. Na = 2Ns . Note that the present study is focused only at investigating the
Three types of equations describe the currents I induced in coupling loss at the strand and cable levels. Hence, we neglect
the mesh: Qhyst for the strand and Qstrand for the cable (see (1)).

Kirchhoff’s current law: the algebraic sum of the currents flow- III. SCALING LAWS FOR ENERGY LOSS
ing into and out the every node is zero. Note that for the cable
From a general consideration of the coupling currents in the
a ‘circular shift’ for the currents should be applied in the
electrical models [9], expression for the energy loss per cycle
first and last band in order to account properly the periodic
per unit length due to a sinusoidal AC field reads as:
boundary conditions. For example, in the situation without
the central core with 3 strands and 2 bands (see node dia- Ba2 4π 2 nτ ν
gram in Fig. 2) this condition reads for the bottom left node Qcoupling = ·S· [J/m/cycle] (2)
2μ0 1 + 4π 2 τ 2 ν 2
as: I111 + I12
1
− I33
2
− I31
1
= 0, where Iijk denotes the current
flowing from i-th node to j-th node in k-th band (a special where n is the shape factor of the system and τ is the time
case i = j is for the axial currents). For the cable it is assumed constant. The effective cross-section S occupied by the coupling
that there is no axial current flowing in the central core. currents can hardly be determined and usually is set to the full
Kirchhoff’s voltage law: for each branch in the cross-section cross-section of the system. In such a case, n should be taken as
there is a circuit (i.e. see thick black contours in Fig. 1), an effective value providing that n · S gives the correct result.
for which the algebraic sum of the voltage drops is equal As a function of the frequency ν, expression (2) has a bell-
to an externally induced voltage ΔU , see the correspond- like shape with the maximum value at the frequency 1/(2πτ ),
B a2
ing circuit diagram in Fig. 2. Assuming that the AC field which is equal to 2μ · S · πn. These correlations are illustrated
→ 0
Ba = Ba {sin θa , cos θa , 0} is spatially uniform and using the in Fig. 3.
Faraday’s law lead to ΔU = −Ḃa (Sy z sin θa + Sxz cos θa ), Given these results, it is only required to deduce the values of
where Sy z and Sxz are the projections of the circuit area onto n and τ in order to estimate the coupling loss. Using the numer-
BYKOVSKY et al.: AC LOSS IN HTS FUSION CABLES: MEASUREMENTS, MODELING, AND SCALING LAWS 5900305

Fig. 4. The total energy loss per cycle per length (left) and the relative contri-
butions from the hysteresis and intra-strand loss (right) for the 16-tape SuperOx
Fig. 3. Frequency dependence of the coupling loss for various values of the strand at T = 5 K, B = 1 T, B a = 0.4 T.
time constant τ and shape factor n.

ical model described in the previous section, parametric studies are presented in the left plot of Fig. 4. For the given strand param-
for n and τ have been performed for the strand and cable cases. eters the shape factor and the time constant are computed from
For a given set of the geometrical parameters (‘configuration’), (3) as n = 0.232 and τ = 0.292 s, which allows us to calculate
n and τ were extracted from the Q(ν) curve as the fitting param- the intra-strand loss Qintra from (2). The hysteresis loss Qhyst
eters for (2). Based on a large set of calculated configurations was obtained as in [1]. Thus, the total energy loss is evaluated
(in total, 341 configurations for the strand and 350 for the cable), simply as Qstrand = Qhyst + Qintra , applying also the con-
analytical dependencies have been built for n and τ , which are fidence bounds ±10% for n and τ . The relative contribution
discussed below. of each component to Qstrand is presented in the right plot of
Fig. 4. About 80% of the total energy loss is due to the coupling
A. Intra-Strand Energy Loss loss for ν > 0.1 Hz.
Although a relatively good agreement between the measure-
There are four geometrical parameters of the strand, which ment and calculation has been obtained, more experimental data
were used in the parametric study of n and τ : diameter of the in a wider frequency range are required to completely validate
strand D, width of the slot w, height of the slot t and twist-pitch the proposed parametrization for n and τ .
h (see [2]). The cross-section is simply taken as S = πD2 /4. It
was also attempted to vary the specific resistance for the solder
and copper domains by changing the temperature, but it was not B. Inter-Strand Energy Loss
possible to obtain a reasonable parametrization. Because of that, The parametric studies for n and τ have been performed using
the temperature was simply set to 5 K, roughly corresponding the network model for the following parameters: diameter of the
to the operating temperature of fusion magnets. strand D, number of the strands N , thickness of the copper core
The obtained results for n and τ at 5 K are written as follows: g, twist-pitch of the cable L, resistance times unit length between
the adjacent Ra and crossing strands Rc and orientation of the
n ≈ 0.2320
magnetic field θa with respect to the broad side of the cable
 p w +p    p  (θa = 0◦ for the perpendicular direction). The cross-section of
d 3t 4 h 6
τ = (p1 D + p2 ) 1 − 1 − exp − p5 the cable is evaluated as S = N Sstrand + f g + πg 2 /4, where
D D
 Sstrand = πD2 /4 and f is the width of the flat part of the cable
d = w 2 + t2 (3) core (see [2]).
The obtained parametrization reads as follows:
where p1 = 0.2824 s/mm, p2 = −1.0968 s, p3 = 0.0883, p4 =
0.1909, p5 = 0.0226, p6 = 1.4430. The confidence bounds for ND
the proposed parametrization can conservatively be imposed as n = 0.1049 (1 + x)
f + g + 2D
±10% for the computed values of n and τ . Although the classic  0.434  
result τ ∼ h2 for the round multi-filament superconducting wire f +g 1 8.283 0.773
τ = 0.0143μ0 L2 + 1−
[10] is almost reproduced at the relatively low twist-pitches D Ra Rc 1+x
(h  50D), the τ (h) dependence saturates at the high values x = f cos2 θa /(g + 2D) (4)
of h. The dependence of n on the strand parameters is weak
and can simply be represented by the constant value within The confidence bounds for this parametrization can be conser-
the confidence bounds. Consequently, the peak value of the vatively taken again as ±10% for the computed values of n and
B a2
coupling loss, which reads as 2μ 0
· S · πn, depends on the strand τ . The anisotropy of the AC loss in the cable is described by
parameters simply as ∼ D2 . the parameter x. x = 0 for the round cable (f = 0) regardless
The measurements of the 16-tape SuperOx strand with the of the field orientation θa . Note also that for the cable with the
parameters {D, w, t, h} = {6.2 mm, 4 mm, 2 mm, 320 mm} large number of the strands, N  1, and the thin cable core,
have been carried out at the University of Twente. The sample g  D, the shape factor in a perpendicular field (θa = 0◦ ) is
was tested at T = 5 K in the collinear DC field B = 1 T and AC a linear function of N , n ∼ N D/(g + 2D), while in a parallel
sinusoidal field Ba = 0.4 T. The results of the measurements field (θa = 90◦ ) is independent of N , n ≈ 0.21.
5900305 IEEE TRANSACTIONS ON APPLIED SUPERCONDUCTIVITY, VOL. 28, NO. 4, JUNE 2018

Fig. 5. The total energy loss per cycle per length (left) and the relative contri-
butions from the hysteresis, intra- and inter-strand loss (right) for the SuperOx
cable prototype at B a = 0.3 T, B = 2 T, T = 5 K.

The maximum value of the coupling loss is independent of τ


(see Fig. 3). It means that the values of Ra and Rc define the po-
sition of the maximum inter-strand loss as 1/(2πτ ) and do not Fig. 6. Calculated and measured energy loss as a function of frequency for
the cable prototypes carrying 50 kA at B a = 0.1 T, B = 10T, T = 5 K.
change its magnitude. Consequently, relatively low energy loss
at a given frequency of the sinusoidal sweep can be achieved
both in case of high resistances, providing that the peak value
is at much higher frequency, and of low resistances, providing
that the peak value is at much lower frequency. For a linear or
exponential current ramp in fusion magnets, the energy loss can
be reduced only by increasing the inter-strand resistance. Similar
to the results obtained from the network model for the Ruther-
ford cable without the cable core (g = 0) [3], the influence of
Rc on the coupling loss is much stronger than of Ra .
Substituting the parameters of the first cable prototype (D =
6.2 mm, N = 20, g = 5 mm, L = 1000 mm, θa = 0◦ , Ra =
15 μΩ · m, Rc = 1.5 μΩ · m) into (4) yields n = 0.747 and
τ = 0.197 s, which allows us to calculate the inter-strand loss
Qinter from (2). The total energy loss for the given parameters is
Fig. 7. AC energy loss for the flat and round prototypes compared against the
obtained as Qcable = N Qstrand + Qinter , where the calculation first cable prototype and typical data for the ITER TF and CS cables.
of Qstrand has already been discussed in the previous section.
The results of the calculation and the AC measurements per-
formed in the European DIPOle (EDIPO) are presented in the
left plot of Fig. 5 for Ba = 0.3 T, B = 2 T, T = 5 K. Some of 0.2 s to 2.9 s. As a result, the maximum value of the total energy
the experimental data, which have been obtained at Ba = 0.1 T loss, being about 9 J/m/cycle at Ba = 0.1 T, is shifted from the
and 0.2 T, were rescaled to 0.3 T according to Q ∼ Ba2 , see (2). frequency 0.8 Hz to 0.05 Hz. As shown in Fig. 6, the results
Hence, obtained spread is due to a rough manner of the data roughly follow the experimental data obtained during the AC
scaling. test in EDIPO (see the test results in [11]). The energy loss due
The qualitative agreement between the numerical and exper- to the transport current is subtracted in this plot.
imental data suggests that the value of Rc taken as 1.5 μΩ · m is Note that the AC test with the transport current has been
representative for the cable prototype (influence of Ra is small). carried out after about 1500 electromagnetic load cycles, when
At the low frequencies, ν  0.2 Hz, a relatively poor accuracy the Ic performance was degraded by ∼ 10% and ∼ 15% for the
of the calorimetric method, which was used in the measure- SuperPower and SuperOx cables, respectively. Due to the highly
ments, can be at the origin of the discrepancy. As presented in non-uniform distribution of the Ic degradation (see details in
the right plot of Fig. 5, about 80% of the total loss is due to the [12]), the inter-strand coupling paths through the low Ic regions
inter-strand coupling currents for ν ∼ 1 Hz. are no longer ‘active’, which leads to lower energy loss. This
The effect of the transport current I on the AC loss has also effect may explain the discrepancy between the measured and
been studied. When all other parameters of the cable are fixed, a calculated data.
relatively weak influence on the computed results was obtained Finally, the total energy loss Qcable of the next prototypes,
for I/Ic up to 0.9 and Ba = 0.1 T. The influence of I/Ic is ex- recently designed for 53 kA at 18 T (see [13]), is assessed using
pected to be more pronounced at higher values of Ba . Although the obtained scaling laws for Qhyst (see [1]), Qintra (3) and
the explicit effect of I is small, increasing the transport current Qinter (4). As shown in Fig. 7, a significant reduction of the
at high field should strongly reduce the inter-strand resistance, total loss is expected for the new cables – ‘flat’ and ‘round’
due to the high Lorentz force acting on the strands. Hence, the options – compared with that of the first prototype. This is
lower values of Rc lead to higher values of τ (see (4)). achieved only by adjusting the geometry parameters, while the
Assuming that Rc drops from 1.5 μΩ · m to 0.1 μΩ · m, values for the inter-strand resistances are not changed and taken
when 50 kA is applied at 10T, the time constant increases from as Ra = 15 μΩ · m and Rc = 1.5 μΩ · m.
BYKOVSKY et al.: AC LOSS IN HTS FUSION CABLES: MEASUREMENTS, MODELING, AND SCALING LAWS 5900305

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