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ASPHALT MIXING PLANT

◆TSAP-3000FFW, 240TPH AT Incheon New Airport


◆TSAP-3000FFW WITH HOT MIX STORAGE SILO
AT Wuhu in China

◆TSAP-2500FFW WITH COLD RAP SYSTEM AT YongIn City

3
Mixer

The mixer is a double shaft


pugmill type. Adoption of the
circulation mixing system assures
uniform mixing within a short
time even in fine grain composition.
Liners and tips of the mixer are
made of a new type “hard metal,”
and are of anti-abrasive cast alloy
steel, ensuring long life and
durability. The liners and tips are
easily replaceable. The dumper
type discharge gate allows smooth
discharge of mixture from the full
width of the mixer.
The
The ripple-flow
ripple-flow typetype screen
screen supported
supported by by an
an oval
oval
leaf
leaf spring
spring at at four
four places,
places, offers
offers effective
effective large
large
sieving area.
sieving area. The
The screen
screen vibrates
vibrates with
with aa circular
circular
motion
motion through
through thethe vibration
vibration shaft
shaft provided
provided on on its
its
center and
center and this
this prevents
prevents the
the screen
screen from
from becoming
becoming
clogged
clogged by by aggregate
aggregate particles.
particles. Vibration
Vibration amplitude
amplitude
of
of the
the screen
screen can
can easily
easily be
be adjusted
adjusted by
by increasing
increasing or
or
decreasing the
decreasing the weight
weight ofof the
the fly-wheel
fly-wheel on on each
each end
end
of
of the
the vibration
vibration shaft
shaft and
and high
high sieving
sieving efficiency
efficiency for
for
each type
each type of
of aggregate
aggregate isis guaranteed.
guaranteed. DueDue to
to the
the
simple
simple and
and easy
easy replacement
replacement of of the
the screen
screen the
the unit
unit
is
is troublefree.
troublefree.

Vibrating Screen

Vibating
Over Size Screen Chute
30m/m Chute
Over Size
30m/m Cover

Storage
13-30m/m 5-13m/m 2.5-5m/m
Bin
0-2.5m/m
13-30m/m 5-13m/m 2.5-5m/m

5
Dryer

This
This rotary
rotary dryer
dryer assures
assures outstanding
outstanding
efficiency in
efficiency in heating
heating andand drying
drying thethe
aggregates
aggregates because
because ofof the
the specially
specially designed
designed
and arranged
and arranged lifting
lifting flights.
flights. There
There is is no
no
temperature
temperature difference
difference between
between fine
fine and
and
coarse
coarse aggregate
aggregate because
because uniform
uniform heating
heating is
is
given to
given to each
each type
type of
of aggregate.
aggregate. Spring
Spring
support
support type
type rotary
rotary ring
ring completely
completely prevents
prevents
weight deflection
weight deflection caused
caused by by the
the drum
drum
expansion,
expansion, thereby
thereby assuring
assuring smooth
smooth and and
steady
steady rotation
rotation of
of the
the dryer.
dryer.
To meet the environmental
requirement, low noise
burner is supplied. The
noise level less 90dB which
is 15-20dB lower than
normal burner.
The advantages of low noise
burner are
1)Wide range of combustion
2) Better energy efficiency
3) Low noise.
The low noise burner has
sufficient capacity to cover
the entire range of thermal
energy required for drying
the aggregates with various
type of fuel.
The combustion of the dryer
burner satisfy the requirement
of environmental regulations.

LOW NOISE BURNER

& Burner Unit


GAS BURNER
The low noise burner combustion is controlled by the
modutrol motor installed at the burner side and is
controlled at the control console by the operator. The
modutrol motor controls the volume of combustion air
and fuel consumption simultaneously.

OIL BURNER

The burner has automatic ignition electrodes to


propane gas nozzle. Also, the burner has flame eye
to avoid the fuel injection without the fire inside the
dryer for safety.

7
Asphalt
Tank & Heater
ELECTRICAL HEATING TYPE

The asphalt in asphalt tank is maintained at a


constant temperature by the hot oil heater, in which
thermo-oil is heated by the oil burner and
circulated by the pump. An automatic temperature
control regulates the combustion rate of the oil
burner automatically.

The asphalt in this cylindrical


tank of indirect heating type is
heated by hot oil circulation,
which causes the asphalt, due
to the absence of partial direct
heating, to be heated uniformly
and thoroughly and keep the
constant temperature at all
times.
Recycling
COLD RAP

WARM RAP

9
Bag Filter SPECO supply stationary bag filter dust collection
systems to suit the most strict emission level regulation.
The pulse type bag cleaning system provides long life of
filter bags and secures the reliable operation of the
system.

SILO TOP

ACTUATOR DAMPER WORKSHOP FABRICATION


The truncated pyramid bin is for storing
aggregates. Bins of 8m3, 10m3, 12m3
and larger capacity are available
depending upon specifications and
operating conditions.
To feed the aggregate from the cold bin
to the belt conveyor, one of the
following feeders is selectively mounted
under the cold bin.
Apron feeder, Belt feeder, Recipro
feeder, Vibrating feeder.

Cold Bin & Feeder

11
Hot Mix
Storage
TSAP-2000FFW (Incheon International Airport, Korea)

TSAP-1550FFW (Hochiminh, Vietnam)

TSAP-2000FFW (Borneo, Indonesia)


TSAP-3000FFW (Shanghai, China)

TSAP-1550FFW (Colombo, Srilanka)


TSAP-1700FFW (Mumbai, India) TSAP-3000FFW (Heilongjiang, China)

TSAP-2000FFW & 3000FFW (Incheon, Korea) TSAP-1550FFW (Teheran, Iran)

& all Set


TSAP-2000FFW (Lahore, Pakistan)

TSAP-1550FFW (Kualalumpur, Malaysia)

TSAP-3000FFW (Xingtai, China)

TSAP-1300FFW (Mindanao, Philippines)

TSAP-1300FFW (Bangkok, Thailand)


13
New Design With
Direct Drive

4 to 6 hot bin for quality asphalt concrete


Selective dust particle size by skimmer
Reverse air type bag filter for collecting
efficiency
Safety first design
New Design
Innovation for quality
SPECO’S Reliability is built on a firm foundation of technical experience, innovation, and quality.
Now SPECO is approaching to clients with new direct drives.

Direct drive by hollow shaft gearmotors


gives you high driving efficiency,
saving 10% energy.
Smooth driving with low noise by no-chain
& sprocket gives you almost no
maintenance.
No outside moving parts give you
ultimate safety.

Mixer

Belt Feeder

Belt Conveyor

Screw Conveyor & Feeder

SPECO’ ’s first consideration will always


be you, our clients!
Elevator

15
Reclaimed Dust
& SMA Lines
Delivery To Work Sites
Millenium
Panel
The Leader of
Asphalt Mixing Plant
Industry provides
the most
advanced Computer
Control System.

The major advanced features of


this system include

■Reliability
This system is designed to meet the
application of industrial requirement
such as noise, dust proof and
vibration-proof.
The automatic control
■Simple User Interface system is composed
Color display provides clear and easy of computer panel,
to read informations. Operator can super-printer, CCTV,
input all required data through simple color monitor and
key stroke on the control panel. automatic control for
dryer burner.
■Easy Maintenance
Modular type and industrial standard
component make easy maintenance.

■Communication
This system can be interlocked to the
O/A computer for the total Factory
Management System.
The system is designed to meet automatic and
manual operation of plant in short time by
input and output of weighing data of ma-
terials on key board. Operator can overview
the actual operation of each major part thru
the monitor.
Mobile
Plant

All units are designed as compact


section for prompt mobility.
Full automatic control of dry/
weigh/ mix/ discharge functions
and systems includes many
facilities specially designed for
asphalt batching.

The plant is designed for easy transportation of


cold bin, dryer, weigh/ mixing and bag filter in
sections and rapid installation at the site.
PLANO MILLER H.B.M
3500/4000W×1000L×3000H Horizontal Boring M/C( 160×7000L×3000H)

V.B.M LAY-OUT M/C


Vertical Boring M/C( 5000× 6500×6000H) 6000W×9000L

Manufacturing Facilities

BENDING ROLLER WITH CUTTING MACHINE


Magnetic Over Head Crane(15Ton×27.9Mr) 300T×5500W×27500L

WELDING MANIPULATER 6POLE PANEL WELDER( 32- 101.6×2000W) SHOT BLAST ROOM
9000H×8000L×AC1200A, DC1000A 12000W×35000L×1000H

17
Asphalt Plant Specifications

MODEL TSAP-SERIES
MODEL(CAPACITY) 1300FFW 1550FFW 2000FFW 2200FFW 2500FFW 3000FFW 3250FFW 4000FFW
UNIT 104T/H 124T/H 160T/H 176T/H 200T/H 240T/H 260T/H 320T/H
COLD BIN·M3×SET 6×4 12×4 12×5 12×5 12×5 12×5 12×5 12×5
BELT CONVEYOR·T/H 120 130 180 180 220 250 280 360
DRYER·ø×mm 1600×7000 2000×7500 2250×8480 2540×8480 2500×8700 2750×9000 2750×9000 2950×10000
DRYER BURNER·ℓ/H (NOR.) 700 840 1120 1120 1400 1680 1760 2240
TURBO FAN TYPE
TURBO BLOWER
185×350 220×350 300×350 350×350 450×350 450×350 450×350 600×350
M3/Min×mm Aq
1 1 1 1 1 1 1 1
DRY CYCLONE·ø×mm 2300×6550 2000×7800×2 2000×7800×2 2000×7800×2 2300×7500×2 2300×7500×2 2300×7500×2 2700×8000×2
EXHAUST FAN PLATE FAN TYPE
M /Min×mm Aq
3
570×400 800×400 1140×400 1140×400 1400×400 1400×400 1400×400 1800×400
HOT ELEVATOR·T/H 120 130 180 180 220 250 280 360
SCREEN VIBRATING TYPE 4 KINDS OF SIZE 3.5 & 4.5 STAGES
HOT BIN·M 3
6 16 24 26 30 37 45 45
AGGREGATE SCALE·kg 1 - 1,300 1 - 1,550 2 - 2,000 2 - 2,200 2 - 2,500 5 - 3,000 5 - 3,250 5 - 4,000
FILLER SCALE·kg 0.2 - 200 0.2 - 300 0.2 - 300 0.2 - 300 0.5 - 400 0.5 - 500 0.5 - 500 1 - 600
ASPHALT SCALE·kg 0.2 - 200 0.2 - 300 0.2 - 300 0.2 - 300 0.5 - 400 0.5 - 500 0.5 - 500 1 - 600
FILLER ELEVATOR·T/H 12 15 18 18 30 30 30 36
SCREW FEEDER·T/H 12 - 16 22 27 27 27 27 30 36
FILLER BIN·M 3
0.5 0.75 0.9 0.9 0.9 0.9 0.9 1.2
A/P SPRAY PUMP·ℓ/min 500 700 900 900 950 1,100 1,200 1,400
A/P TRANSFER PUMP·ℓmin 300 300 300 300 300 300 300 300
A/P SUPPLY PUMP·ℓmin 300 500 500 500 900 900 900 1,100
ASPHALT TANK·ℓ×SET 30,000×2 30,000×2 50,000×2 50,000×2 50,000×2 50,000×2 50,000×2 50,000×3
FUEL TANK·ℓ×SET 25,000×1 25,000×1 30,000×1 30,000×1 30,000×1 30,000×1 30,000×1 30,000×2
DIESEL TANK·ℓ×SET 4,000×1 4,000×1 10,000×1 10,000×1 10,000×1 10,000×1 10,000×1 20,000×1
HOT OIL HEATER·KCAL×SET 860,000×1 860,000×1 860,000×1 860,000×1 860,000×1 860,000×1 860,000×1 860,000×2
TWIN SHAFT PUGMILL TYPE
MIXER·kg/BATCH
1,300 1,550 2,000 2,200 2,500 3,000 3,250 4,250
AIR COMPRESSOR·ℓ/min 1,527 1,527 1,527 1,909 1,909 2,518 2,518 2,518
TEMPERATURE RECORDER 3POINT 3POINT 4POINT 4POINT 4POINT 4POINT 4POINT 4POINT
CONTROL PANEL ·COMPUTER PANEL
AUTOMATIC SYSTEM·
TOTAL POWER WET 240.45 305.35 376.55 396.55 430.25 450.75 470.75 539.75
(KW) B/ F 244.15 309.05 393.35 413.35 450.25 470.75 490.75 563.75

Notice : These specifications are subject to change without


prior notice due to improvements or modifications.
Capacity : Design capacity
PLANT LOCATION

19
BUSINESS FIELD
·ASPHALT MIXING PLANT
·CONCRETE BATCHING PLANT
·CRUSHING PLANT ISO 9001
·SAND PLANT & SCREEN PLANT SPECO
·BAG FILTER & EP
·DEDIOXINE PLANT
·SHEAR & SLITTER LINE
·FACTORY AUTOMATION SYSTEM
·CONCRETE POLE/PILE PLANT
·CEMENT MILL

Plant & Environment


SPECO LTD.
HEAD OFFICE
Samick Music Plaza Bldg 2F, #58-3 NonHyun-Dong, KangNam-Gu, Seoul, KOREA
Tel. : 82-2-3498-3200, Fax. : 82-2-3462-3831
E-mail : bhs@speco.co.kr / Website : www.speco.co.kr

FACTORY
#1-6, Daejang-ri, Soi-myun, Eumsung-kun, Chungchongbuk-do, Korea
TEL : 82-43-871-4711, FAX : 82-43-873-7140

SHANGHAI OFFICE
Room No. 1004, China enterprise tower complex, No. 2, Hushan Road,
Shanghai City, China
E-mail : specosh@sh163.net, Tel : 86-21-62723667/62727887, Fax : 86-21-62729694

U.S.A.
Speco U.S.A.
1601 Tonne Road Elk Grove Village, il 60007
E-mail : harry@speco.co.kr
Cell : 1-847-650-3629
0509/INDIA /2000/cho.y.m

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