INTERACTIVE SCHEMATIC

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 UENR2143-01
June 2013

24M Motor Grader

Hydraulic System
B5H1-UP
B9K336-UP

Volume 1 of 2
Volume 2 of 2

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - LH Blade Cushion 219-8035 1 E-8 , F-2
Accumulator Gp - RH Blade Cushion 219-8035 2 D-8 , F-1
Connector As 345-3920 50 B-3
Cylinder Gp - Articulation 273-1733 3 D-4
Cylinder Gp - Blade Tip 143-5988 4 D-5
Cylinder Gp - Center Shift 276-7646 5 D-7
Cylinder Gp - LH Blade Lift 276-7646 6 E-7 , F-3
Cylinder Gp - LH Steering 270-8686 7 C-2
Cylinder Gp - LH Wheel Lean 117-0836 8 E-7
Cylinder Gp - RH Blade Lift 276-7646 9 D-8 , F-1
Cylinder Gp - RH Steering 270-8686 10 C-2
Cylinder Gp - RH Wheel Lean 117-0836 11 E-6
Cylinder Gp - Ripper 113-7754 12 D-4
Cylinder Gp - Side Shift 141-2914 13 E-5
Filter Gp - Case Drain 197-1993 14 A-8
Filter Gp - Pilot 197-1993 15 B-4
Filter Gp - Return 341-2079 16 A-8
Filter Gp - Return 341-2079 17 A-8
Manifold Gp - Pilot Shutoff Solenoid 306-5134 18 B-5
Motor Gp - Circle Drive 121-9270 19 E-4
Pump Gp - Implement & Steering 268-4763 20 A-6
Pump Gp - Secondary Steering 117-5098 21 A-5
Screen - Left Implement Control Valve 250-1420 22 E-4
Screen - Right Implement Control Valve 250-1420 23 B-4
Screen - Steer Pilot Manifold Valve 6E-5066 24 B-1
Sensor Gp - Pressure (Implement Pump) 221-3404 25 B-6
Switch As - Pressure (Case Drain Filter Bypass) 253-2673 26 A-8
Switch As - Pressure (Pilot Filter Bypass) 253-2673 27 A-4
Switch As - Pressure (Return Filter Bypass) 164-7577 28 A-8
Switch As - Pressure (Return Filter Bypass) 164-7577 29 A-8
Swivel Gp 260-6502 30 E-6
Tank Gp - Hydraulic Oil 286-2964 31 B-7
Valve - Shuttle (Load Signal Resolver) 6R-7605 32 A-3
Valve Gp - Breaker Relief 117-9152 33 B-8
Valve Gp - Check 185-4026 51 B-3
Valve Gp - Check 193-9230 34 A-5
Valve Gp - Check (Center Shift Cylinder) 223-2459 35 D-7
Valve Gp - Check (Implement / Steer) 255-3631 36 A-3
Valve Gp - Check (LH Blade Cylinder) 223-2459 37 E-7 , E-2
Valve Gp - Check (RH Blade Cylinder) 223-2459 38 D-8 , E-1
Valve Gp - Circle Flow Divider 112-9049 39 E-5
Valve Gp - Left Implement Control 270-1612 40 F-6
Valve Gp - Pressure Reducing 345-4472 52 B-3
Valve Gp - Right Implement Control 270-1613 41 C-6
Valve Gp - Ripper Sequence 140-0357 42 E-4
Valve Gp - Secondary Steering Control 117-5099 43 A-4
Valve Gp - Steering Control 308-0937 44 C-2
Valve Gp - Steering Pilot Manifold 254-3415 45 C-1
Constant Force Attachments
Valve Gp - LH Constant Force 279-6521 46 F-2
Valve Gp - RH Constant Force 279-6521 47 F-1
COMPONENT LOCATION
Volume 2 of 2

Part Machine Schematic

Description
Number Location Location
Accumulator Gp - Brake 219-7282 50 F-7
Adjuster Gp - LHR Service Brake Slack 2G-6535 51 D-2
Adjuster Gp - RHR Service Brake Slack 2G-6535 52 E-2
Control Gp - Service Brake Pedal 294-0978 53 E-4
Filter Gp - Differential Lock 249-1750 54 B-4
Manifold Gp - Fan/Brake Charge Control 272-0984 55 E-7
Manifold Gp - Parking Brake Control 283-9560 56 E-5
Motor Gp - Fan 213-5268 57 D-5
Pump & Motor Gp - Brake (Electric) 5T-1060 58 B-7
Pump Gp - Fan/Brake & Diff Lock 270-2720 59 A-5
Pump Gp - Transmission Charge 270-2721 60 B-7
Sensor Gp - Pressure (Brake Accumulator) 237-0957 61 E-7
Sensor Gp - Temperature (Hydraulic Oil) 264-4297 62 C-5
Switch As - Differential Lock Filter Bypass 227-6744 63 B-4
Switch As - Parking Brake Pressure 229-1537 64 F-5
Valve Gp - Check (Electric Brake Pump & Motor) 164-7474 65 E-8
Valve Gp - Check (Fan Anti Cavitation) 193-9230 66 D-6
Valve Gp - Cooler Bypass 200-6311 67 C-5
Valve Gp - Differential Lock Relief 266-1601 68 B-3
Valve Gp - Differential Lock Solenoid 277-8874 69 A-3
TAP LOCATION
Volume 1 of 2

Tap Schematic
Number Description Location
AA Implement Pump Pressure B-7
BB Implement / Steering Pump Load Sense B-6
CC Implement / Steering Pump Pressure B-6
DD Implement B-5
EE Pilot Supply Pressure A-4
FF Pilot Filter Bypass Pressure B-4
GG Case Drain Filter Bypass Pressue A-8
HH Return Filter Bypass Pressure A-8
JJ Return Filter Bypass Pressure A-8
SOS 1 Hydraulic Oil Sampling A-4
SOS 2 Hydraulic Return Oil Sampling A-8
SOS 3 Hydraulic Return Oil Sampling A-8
TAP LOCATION
Volume 2 of 2

Tap Schematic
Number Description Location
KK Fan/Brake Pump Pressure C-7
LL Differential Pump Pressure B-4
MM Differential Lock Pressure A-3
NN Right Hand Rear Brake Pressure E-3
OO Left Hand Rear Brake Pressure C-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(40) VALVE GP
LEFT IMPLEMENT CONTROL
270-1612 (9) CYLINDER GP
BLADE LIFT WHEEL LEAN SIDE SHIFT CIRCLE DRIVE RIPPER (6) CYLINDER GP
LH BLADE LIFT (1) ACCUMULATOR GP RH BLADE LIFT (2) ACCUMULATOR GP
276-7646 LH BLADE CUSHION 276-7646 RH BLADE CUSHION
219-8035 219-8035

F F
(47) VALVE GP
RH CONSTANT FORCE
)( 279-6521

(46) VALVE GP
LH CONSTANT FORCE
279-6521

(37) VALVE GP
CHECK (22) SCREEN
(LH BLADE CYL) (13) CYLINDER GP (39) VALVE GP FRONT IMPLEMENT
E (1) ACCUMULATOR GP 223-2459 SIDE SHIFT CIRCLE FLOW CONTROL VALVE E
LH BLADE CUSHION 141-2914 DIVIDER 250-1420
(30) SWIVEL GP
219-8035 260-6502 112-9049 (42) VALVE GP
(11) CYLINDER GP (37) VALVE GP (38) VALVE GP
(8) CYLINDER GP RIPPER SEQUENCE
RH WHEEL LEAN CHECK CHECK
LH WHEEL LEAN 140-0357
117-0836 (LH BLADE CYL) (RH BLADE CYL)
117-0836
223-2459 223-2459

(6) CYLINDER GP (19) MOTOR GP

LH BLADE LIFT CIRCLE DRIVE
276-7646 121-9270

(2) ACCUMULATOR GP (9) CYLINDER GP

RH BLADE CUSHION RH BLADE LIFT
219-8035 276-7646
(5) CYLINDER GP
CENTER SHIFT
276-7646 RH BLADE
LH BLADE
LIFT VALVE LIFT VALVE
D (4) CYLINDER GP SECTION D
SECTION
BLADE TIP
143-5988

CONSTANT FORCE ATTACHMENT

(12) CYLINDER GP
(38) VALVE GP RIPPER
CHECK 113-7754
(RH BLADE CYL) (35) VALVE GP (7) CYLINDER GP (10) CYLINDER GP
223-2459 CHECK (41) VALVE GP (3) CYLINDER GP LH STEERING RH STEERING
(CENTER SHIFT CYL) RIGHT IMPLEMENT ARTICULATION 270-8686 270-8686
223-2459 CONTROL 273-1733
270-1613
(45) VALVE GP
STEERING PILOT
MANIFOLD
(44) VALVE GP 254-3415
CL CR
STEERING
CONTROL
308-0937

C C

LE

)(
L

R
(51) VALVE GP RE
CHECK
185-4026

(52) VALVE GP
PRESSURE (24) SCREEN
BLADE LIFT CENTER SHIFT BLADE TIP CIRCLE DRIVE ARTICULATION (STEER PILOT
(23) SCREEN REDUCING
(25) SENSOR GP 345-4472 MANIFOLD
PRESSURE REAR IMPLEMENT VALVE)
(33) VALVE GP
(31) TANK GP IMPLEMENT PUMP CC CONTROL VALVE 6E-5066
BREAKER (18) MANIFOLD GP
HYDRAULIC AA 221-3404 250-1420
RELIEF PILOT SHUTOFF
117-9152 286-2964 BB SOLENOID
P1 306-5134 Ps
Gauge (15) FILTER GP B
B
PILOT
FROM BRAKE MANIFOLD 197-1993
LOC VOL 2 SEC C-8
DD Ts
QD (50) CONNECTOR AS
345-3920
(29) SWITCH AS P LS T
PRESSURE (14) FILTER GP
RETURN FILTER CASE DRAIN FF
BYPASS 197-1993 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
164-7577 IMPLEMENT / STEERIMG PUMPS OUTPUT
(16) FILTER GP PILOT SHUTOFF CIRCUIT
LINE PATTERNS
RETURN SOS SOS (32) VALVE FAN / BRAKE PUMP OUTPUT
CENTER SHIFT CYLINDER CONTROL CIRCUIT
341-2079 2 (26)SWITCH AS SHUTTLE Pressure Line
(43) VALVE GP (27) SWITCH AS SECONDARY STEERING PUMP OUTPUT

(17) FILTER GP PRESSURE (34) VALVE GP SOS (LOAD SIGNAL SUPPLY LINE
Pilot / Load Sensing Pressure
PRESSURE
EE SEC STEER
DRAIN / RETURN LINE
RETURN CASE DRAIN CHECK
1
RESOLVER) STEERING CYLINDER CONTROL CIRCUIT
CONTROL PILOT FILTER Drain / Return Lines
341-2079 FILTER 193-9230 6R-7605
RIPPER CYLINDER CONTROL CIRCUIT

117-5099 BYPASS BLADE TIP CYLINDER CONTRO CIRCUIT

Component Group
BYPASS CIRCLE DRIVE MOTOR CONTROL CIRCUIT
253-2673
253-2673 SIDE SHIFT CYLINDER CONTROL CIRCUIT
TRANSMISSION PUMP OUTPUT
Attachment
IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT
SOS
WHEEL LEAN CYLINDERS CONTOL CIRCUIT
Air Line
3
(21) PUMP GP ARTICULATION CYLINDER CONTROL CIRCUIT
IMPLEMENT IMPLEMENT/ CALLOUTS
A HH STEERING SECONDARY SERVICE BRAKE CYLINDERS CONTROL CIRCUIT
A
PARKING BRAKE CYLINDERS CONTROL CIRUIT
STEERING ELECTRIC BRAKE PUMP OUTPUT
YY Taps (Pressure, Sampling, Sensor - by letter)
117-5098 DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

TO ELEC. BRAKE PUMP (36) VALVE GP THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM
GG LOC VOL 2 SEC A-8 CHECK VOLUME 1 of 2
FROM FAN PUMP & MOTOR CASE DRAINS
IMP/STEER MEDIA NUMBER: UENR2143-01
(28) SWITCH AS TO FAN PUMP (20) PUMP GP LOC VOL 2 SEC B-1
JJ 255-3631 SCHEMATIC PART NUMBER: 266-1589, CHANGE: 04, VERSION: -
PRESSURE RETURN LOC VOL 2 SEC A-8 IMPLEMENT AND STEERING FROM COOLER BYPASS VALVE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
FILTER BYPASS 164-7577 268-4763 LOC VOL 2 SEC C-8 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(64) SWITCH AS
PARKING BRAKE
PRESSURE
229-1537

F F
(50) ACCUMULATOR GP
BRAKE
219-7282

NN

(52) ADJUSTER GP
(53) CONTROL GP
RHR SERVICE BRAKE
SERVICE BRAKE PEDAL
SLACK
294-0978
2G-6535
(55) MANIFOLD GP
(61) SENSOR GP FAN/BRAKE CHARGE
(65) VALVE GP
PRESSURE CONTROL
CHECK ELECTRIC
E (BRAKE ACCUMULATOR) 272-0984
BRAKE PUMP E
237-0957
AND MOTOR
164-7474

(56) MANIFOLD GP
PARKING BRAKE CONTROL
283-9560

(57) MOTOR GP (51) ADJUSTER GP

D FAN LHR SERVICE BRAKE D
213-5268 SLACK
2G-6535

(66) VALVE GP
CHECK (FAN
ANTI CAVITATION)
193-9230

OO

TO TANK
LOC VOL 1 SEC A-3

KK
(67) VALVE GP
COOLER C
C BYPASS
200-6311

TO RETURN MANIFOLD (62) SENSOR GP

LOC VOL 1 SEC A-3
TEMPERATURE
HYDRAULI OIL
264-4297

(68) VALVE GP
(54) FILTER GP DIFF LOCK
TRANS CHARGE (58) PUMP GP DIFF LOCK RELIEF
(60) PUMP GP FAN/BRAKE 249-1750 266-1601
TRANSMISSION AND DIFF LOCK
CHARGE 270-2720
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
270-2721 DIFFERENTIAL IMPLEMENT / STEERIMG PUMPS OUTPUT
PILOT SHUTOFF CIRCUIT
BEARING LUBE FAN / BRAKE PUMP OUTPUT
CENTER SHIFT CYLINDER CONTROL CIRCUIT
LL SECONDARY STEERING PUMP OUTPUT

B
SUPPLY LINE
DRAIN / RETURN LINE
B
STEERING CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTRO CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT
TRANSMISSION PUMP OUTPUT
(63) SWITCH AS IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT

DIFF LOCK FILTER WHEEL LEAN CYLINDERS CONTOL CIRCUIT

ARTICULATION CYLINDER CONTROL CIRCUIT
BYPASS SERVICE BRAKE CYLINDERS CONTROL CIRCUIT

227-6744 PARKING BRAKE CYLINDERS CONTROL CIRUIT

ELECTRIC BRAKE PUMP OUTPUT
DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

MM
LINE PATTERNS
Pressure Line
(59) PUMP AND MOTOR GP
DIFFERENTIAL Pilot / Load Sensing Pressure
BRAKE (ELECTRIC) LOCK
5T-1060 Drain / Return Lines

Component Group
FAN/BRAKE PUMP Attachment
(69) VALVE GP Air Line
DIFF LOCK
SOLENOID CALLOUTS
A A
FROM FAN SUCTION PORT 277-8874 YY Taps (Pressure, Sampling, Sensor - by letter)
LOC VOL 1 SEC A-7

FROM TANK SUCTION PORT

LOC VOL 1 SEC A-7
THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM
VOLUME 2 of 2: DESCRIPTION FROM COVER PAGE
TO CASE DRAIN FILTER MEDIA NUMBER: UENR2143-01
LOC VOL 1 SEC A-6
SCHEMATIC PART NUMBER: 266-1589, CHANGE: 04, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS 1

17 18 26 27 29 34 31 33 3 1 44 24 45 37 40 22 36 19 4 6 47 46 13 5 VIEW ALL CALLOUTS

15
8
14
7
42

12

20 10

25

28 16 3 21 43 50 51 52 2 32 23 35 38 41 4 9 39 30 11

15 16 31 33 28 29 50 51 52 32 44 45 36 24 46 47 9 6 19 5 30 39
14
27

26 8

17 11
20

12 10

25 7

42 18 34 3 21 43 2 1 22 23 35 37 38 40 41 13 4
DIFFERENTIAL LOCK
VIEW ALL CALLOUTS

63 68

LL

54

69

MM
FILTERS AND HYDRAULIC TANK
HH VIEW ALL CALLOUTS

28

SOS
2

16

31

26
29
GG
JJ
14
SOS
3

17

27

FF

15
IMPLEMENT / STEER PUMPS
VIEW ALL CALLOUTS
AA BB CC

20
MACHINE COMPONENT LOCATIONS 2
57 66 58 65 60 59 51 64 50 56 VIEW ALL CALLOUTS

67 62 54 63 52 69 68 61 55 53

57 66 59 60 68 54 63 61 55

67 62 58 65 51 52 69 50 56 64 53
SERVICE BRAKES
VIEW ALL CALLOUTS

NN 52 65 58

KK

55

51 OO

53 56 50
PILOT SHUT OFF MANIFOLD
VIEW ALL CALLOUTS

DD SOS
1
EE

18