TOKYU-WIKA JOINT OPERATION

Jakarta Mass Rapid Transit Project CP101&CP102 Inspection and Test Plan

Construction of Mass Rapid Transit Jakarta

Temporary Detour at Lebak Bulus

TOKYU-WIKA JOINT OPERATION

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3. Copy holders will be automatically issued with any amendments through ACONEX.
4. Photocopies of this document are uncontrolled and users should confirm validity inACONEX prior to use.

Approval:

Quality Control Manager

 INSPECTION AND TEST PLAN FOR TEMPORARY DETOUR AT LEBAK BULUS

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0011 ITP NO: TWJO-ITP-GEN-0009 revA
rigid pavement for detour at lebak bulus.

Conformance Responsibility Matrix for

Hold
Standard/ carrying test
Responsible TWJO Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria
TWJO Person Format Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

1 Documentation

Before Approved drawings

Civil Engineer
1.1 Good for construction drawings commencement of Approved drawings from TWJO NA P NA NA
or his delegate
Excavation activity Engineering Team

Work Method
Before Civil Engineer/
Established Work Method Statement covering
1.2 commencement of OCS clause 3.1 Construction NA P NA I
Statement aspects include in
Excavation activity Manager
OCS clause 3.1

2 Material Testing

Concrete strength
Once before QC Engineer Compressive
Establishing the concrete trial mix TWJO-ITP-GEN- shall be equal to or
2.1 commencement of with QC strength R P I
for detour 0002 more than the design
concreting Manager reports
strength

Properties like Size of

sheet/roll, diameter of
Test
Once before wires, unit weight, QC Engineer
certificates
2.2 Test for wire mesh commencement of SNI-07-0663-1995 tensile strength and with QC R P I
for wire mesh
work tensile strength for Manager
properties
tack weld confirming
to SNI-07-0663-1995

TWJO-ITP-GEN-0009 revA Page 3 / 7

 INSPECTION AND TEST PLAN FOR TEMPORARY DETOUR AT LEBAK BULUS

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0011 ITP NO: TWJO-ITP-GEN-0009 revA
rigid pavement for detour at lebak bulus.

Conformance Responsibility Matrix for

Hold
Standard/ carrying test
Responsible TWJO Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria
TWJO Person Format Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Excavation for main detour,

3 temperory drainage and
pedestrian
Prior to TWJO-ITP-
Completed Permit to Civil Engineer
3.1 Obtain Permit to Dig commencement of Appendix 28 of ER GEN-0008- P NA NA
Dig with Surveyor
Excavation activity CHK-002

During Excavation OCS Clause 2.3.1 Civil Engineer Survey

3.2 Excavation level check Approved drawing P NA I
activity Sub-clause (1) (i) with Surveyor Records

4 Execution
Prior to
Demolition of above and As per Method As per Method
4.1 commencement of Civil Engineer NA P NA I
underground structures statement for detour statement for detour
Excavation activity
Surface irregularities
(soil, rubble, bushes)
to be removed and
Prior to soil As per Method Civil Engineer
4.2 Clearing and excavation clean.Underground NA P NA NA
compaction statement for detour or his delegate
structures, if any
(foundtions, tanks) to
be demolished

CBR of compacted Civil Engineer

Soil compaction below base Prior to base course As per Method
4.3 soil shall be not be with QC NA P NA I
course preperation statement for detour
less than 5% Engineer

TWJO-ITP-GEN-0009 revA Page 4 / 7

 INSPECTION AND TEST PLAN FOR TEMPORARY DETOUR AT LEBAK BULUS

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0011 ITP NO: TWJO-ITP-GEN-0009 revA
rigid pavement for detour at lebak bulus.

Conformance Responsibility Matrix for

Hold
Standard/ carrying test
Responsible TWJO Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria
TWJO Person Format Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Prior to concreting;
One test/ 40 to 50
mtrs for straight
Permisible tolerances Civil Engineer
Checking thickness and width of section Survey
4.4 NA For thickness ± 5 mm with QC P NA I
Base Course or One test/ 20 to 25 Records
For width - 50 mm Engineer
mtrs for sections of
horizontal or vertical
curves

For Base Material

Lab test: Class A
One test/3500 m2 for CBR value = 90 %
CBR and One test/ with MDD value =
Civil Engineer Test reports
Base course preparation (tests for 3500 m2 for MDD OCS clause 3.2.3, 98%
4.5 with QC for CBR and P NA I
CBR and MDD at lab and insitu) Insitu test: OCS clause 3.2.4 For Base Material
Engineer MDD
One test/2500 m2 for Class B
CBR and One test/ CBR value = 35%
500 m2 for MDD with MDD value =
98%

5 Rigid Paving
Prior to Vol 5 Outline TWJO-ITP-
5.1 Formwork material checking commencement of Construction Specs NA Civil Engineer GEN-0003- P NA I
concreting clause 5.10 CHK-001
Prior to Vol 5 Outline TWJO-ITP-
5.2 Formwork preperation checking commencement of Construction Specs NA Civil Engineer GEN-0003- P NA I
concreting clause 5.10 CHK-001
TWJO-ITP-GEN-0009 revA Page 5 / 7
 INSPECTION AND TEST PLAN FOR TEMPORARY DETOUR AT LEBAK BULUS

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0011 ITP NO: TWJO-ITP-GEN-0009 revA
rigid pavement for detour at lebak bulus.

Conformance Responsibility Matrix for

Hold
Standard/ carrying test
Responsible TWJO Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria
TWJO Person Format Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Thickness of
Vol 5 Outline uncompacted layer ≤ TWJO-ITP-
Checking for thickness of concrete
5.3 For every casting Construction Specs 0.45 m Civil Engineer GEN-0003- P NA I
and height of concrete pour
clause 5.15.1 Height of placing ≤ 1.5 CHK-001
m
Vol 5 Outline TWJO-ITP-
Checking of Curing and Concrete
5.4 After every casting Construction Specs NA Civil Engineer GEN-0003- P NA I
Protection
clause 5.15.1 CHK-001

Vol 5 Outline Vol 5 Outline TWJO-ITP-

5.5 Formwork removal After every casting Construction Specs Construction Specs Civil Engineer GEN-0003- P NA I
clause 5.15.3 clause 5.15.3 CHK-001

Construction of temperory
6
drainage & pedestrian

levels to be checked
Checking for drainage base level Civil Engineer Survey
6.1 Prior to concreting NA against the design P NA I
& pedestrian with Surveyor records
level

Checking the concrete thickness thickness and levels

As per Method Survey
6.2 and levels for drainage base and During concreting to be as per design Civil Engineer P NA I
statement for detour records
pedestrian drawings

7 Concrete tests for rigid paving

TWJO-ITP-GEN-0009 revA Page 6 / 7

 INSPECTION AND TEST PLAN FOR TEMPORARY DETOUR AT LEBAK BULUS

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0011 ITP NO: TWJO-ITP-GEN-0009 revA
rigid pavement for detour at lebak bulus.

Conformance Responsibility Matrix for

Hold
Standard/ carrying test
Responsible TWJO Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria
TWJO Person Format Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Vol 5 Outline TWJO-ITP-

As per design
7.1 Slump test Every load Construction Specs QC Engineer GEN-0003- R P I
specifications
clause 5.4.1 CHK-002

3rd party test

reports for
Testing 28 days compressive Should achieve the
7.2 After every casting SNI 03-6813-2002 QC Engineer compressive R P I
strength design strength
strength
testing

Legends P: Perform R: Review I: For Information only H: Hold point W: Witness point NA: Not Applicable
Prepared by: Approved by:

Name: Name:

Signature: Signature:

All approved ITPs and related records shall be stored on TWJO server under Quality Assurance folder with a hard copy in office file.

TWJO-ITP-GEN-0009 revA Page 7 / 7