Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
6 €t S6 BUILD 01
INDEX *'
*?
.....
4 ...
-&-<
*+
:
DESCRIPTION PAGE No .
AIR COWLING-HR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
-HR6 & S6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AIR DUCTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
BRACKETS -Alternator & Guard Mounting . . . . . . . . . . . . . . . . . . . . . . 50
CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
CENTRE SHIELD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CONNECTING ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
-BREATHER-HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
-ENDCOVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
-EXTENSION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
-BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
-EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
-PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CYLINDER
-BARREL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
-HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
-HEAD FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ELECTRICAL SYSTEM - 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
ENGINE.SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FAN-HR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
-HR68S6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
-HOUSING -SAE2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FUEL SYSTEM
-FILTER-HR 4 B 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
-HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
-INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
-LEAK-OFFPIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
-LIFT P U M P - H R 4 8 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
-HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
-PIPES & CLAMP- Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
-PUMP-D.P.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
HR 4. 6 & S6 BUILD 01
INDEX
DESCRIPTION PAGE No.
GEARTRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
LlFTlNGEYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LUBRICATING OIL SYSTEM
-- BY-PASS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-CYLINDER HEAD LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . .
-DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-TAKE-OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-FILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-SEPARATOR-HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-TURBOCHARGER - HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANIFOLDS -HR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-HR6-Exhaust .................................
-Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-HRS6-Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-Air lnlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 .
THERMOSTART- 12V- HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TURBOCHARGER -HRS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VARIATIONS FROM BUILD 01
INDEX
DESCRIPTION PAGE No.
BUILD02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
BUILD03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
BUILD04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
BUILD05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
BUILD06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
BUlLD07-HR486 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
BUILD08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
BUILD09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
BUILD10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
BUILDII-HR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
BUILD 12- HR4 MEU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
BUlLD13-HR486 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
BUlLD14-HR486 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
BUILD15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
BUILD16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
BUlLD17-HR486 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
BUILD 18-HR4 8 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
HR 4. 6 & S6 ACCESSORIES
INDEX
SEE PAGE 203 FOR ORDERING INSTRUCTIONS
INDEX
SEE PAGE 203 FOR ORDERING INSTRUCTIONS
DESCRIPTION PAGE No .
EXHAUST FITTINGS
-Exhaust Bend with Weather Cap- HRSG. . . . . . . . . . . . . . . . . . . 336
-ExhaustOutletBend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
-Exhaust Silencer Mating Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . 338
- Flexible Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
- Flexible Exhaust Pipe with Bend - HRS6 . . . . . . . . . . . . . . . . . . . 334
-Heavy Duty Exhaust Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
-Lister Exhaust Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
-Vertical Exhaust Extension Pipe - Not H RS6 . . . . . . . . . . . . . . . . 338
FLEXIBLE COUPLINGS
-Half Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
-Half Coupling Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
-Split Boss Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
-Whole Coupling Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
FOUNDATION BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
FUEL CONTROL SOLENOIDS
-DPA Fuel Pump-energised t o Run . . . . . . . . . . . . . . . . . . . . . . . 288
-energised to Stop . . . . . . . . . . . . . . . . . . . . . . . 290
-Simms Fuel Pump-energised t o Run . . . . . . . . . . . . . . . . . . . . . 292
-energised to Stop . . . . . . . . . . . . . . . . . . . . . 294
-Excess Fuel Control . . . . . . . . . . . . . . . . . . . 300
FUEL TANK & PROBE
- Engine mounted -55 litre - HR4 . . . . . . . . . . . . . . . . . . . . . . . . . . 270
-HR4, 6 & S 6 . . . . . . . . . . . . . . . . . . . 272
-Supplied loose-90 litre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
-273 litre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
-Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
-Tank Engine Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
GUARDS
-6eltDrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
-Belt Drive- Hydraulic Pump Drive fitted . . . . . . . . . . . . . . . . . . . 282
- Shaft - Electric start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
-Hand start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
INDEX
SEE PAGE 203 FOR ORDERING INSTRUCTIONS
INDEX
SEE PAGE 203 FOR ORDERING INSTRUCTIONS
DESCRIPTION PAGE No .
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
SPEED CONTROL
-- Cable Operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-HR6 8 S6 . . . . . . . . . . . . . . . . . . . . . . . . . .
-- Motorised -- D .P.A. Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .
-Remotestop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--RodOperated-D.P.A. Fuel Pump-HR4 . . . . . . . . . . . . . . . . . .
-HR6 8 S6 . . . . . . . . . . . . .
-Simms Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . .
STARTINGHANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUMP HEATER 8 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPORT FEET-SAE 2 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THERMOSTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLKIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TORSIONAL VIBRATION DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HR4,6 & S6 BUILD 01
lllus No. per eng
No. Description Part No. 4 cyl 6 cyl
CRANKCASE
CRANKCASE ASSEMBLY - HR4 Comprises
-HR6/S6 .. .
CRANKCASE- HR4 ... ... . . . .. . . ..
- HR6/S6 ... . . . .. . ...
STUD ... .. . . . . .. . . .. .. . ...
STUD ... ... . . . ... ... ... ...
CAP-Main Bearing- Flywheel End ... ...
- Intermediates . .. . . .
- Gear End ... . . . . ..
NUT-Main Bearing- 114"UNF ... ... ...
STUD- Short ... ... ... ... ... ... ...
- Long ... . .. ... ... ... . .. ...
PLUG- Brass-318"BSP-Oil Gallery ... . .. ...
COPPER WASHER ... ... ... ... ... ...
SETSCREW-1 18"BSP x 7 / 1 6
-Oil Gallery
COPPER WASHER
EXPANSION PLUG- Camshaft Bore ...
i
HRS6-2 off only
HRS6-6 off only
... ...
SETSCREW- 114"UNF x 318"
COPPER WASHER
ADAPTOR - Dipstick
1
Oil Hole Fuel ...
Pump Drive
... .. . ... ... ...
...
CYLINDER BARREL
I
Supply Take Off
for Simms Pump
CRANKCASE FllTlNGS
DIPSTICK
20 DIPSTICKASSEMBLY(4)lncludes ...
21 '0' RING . . . . . . . . . . . . . . .
CRANKCASE FllTlNGS O 1983
HR4. 6 & S6 BUILD 01
No . per eng
Description Part No. 4cyl 6cyl
41
HR4. 6 & S6 BUILD 01
No. per eng
Description Part No . 4cyl 6cyl
FLYWHEEL HOUSING-SAE2
FLYWHEEL HOUSING ... 354-50372 1 1
JOINT ............ 354- 19270 1 1
STUD-3/8"UNF x 1 318" ... 270-00334 8 8
SPRING WASHER . . . . . . 027-00393 8 8
NUT-318"UNF ...... 270-00004 8 8
PLUG-Timing Hole . . . . . . 027-06280 1 1
-Sensing Hole ... 69 1-0 1359 1 1
OIL RETAINING RING ... 354-50350 1 1
FELT WASHER ...... 354-50360 1 1
FLYWHEEL
10 FLYWHEEL ASSEMBLY Comprises 572-55230 1 1
11 FLYWHEEL ......... 1 1
12 GEAR RING ......... 294-33500 1 1
13 SETSCREW . . . . . . . . . . . . 354-32481 6 6
14 DOWEL . . . . . . . . . . . . . . . 29 1-26590 2 2
15 LOCKING PLATE ......... ... 354-5041 1 3 3
WI
FLYWHEEL HOUSING & FLYWHEEL O 1983
HR4 BUILD 01
No . per eng
Description Part No. 4cyl
AIR COWLING
AIR COWLING ASSEMBLY ............ 354-34960
END PLATE ASSEMBLY -- Flywheel End ...... 354-32810
-Gear Case End . . . . . . 356-3 1240
SETSCREW- 114"UNF x 518" ......... 270-00023
SPRING WASHER ............... 027-00451
BOTTOM COWL ASSEMBLY . . . . . . . . . . . . 354-35260
SETSCREW- 114"UNF x 314" . . . . . . . . . . . . 270-00055
-- 114"UNF x 518" ............ 270-00023
SPRINGWASHER . . . . . . . . . . . . . . . . . . 027-00451
PLAIN WASHER .................. 027-00618
CLAMP . . . . . . . . . . . . . . . . . . . . . . . . 356-31210
BRACKET- Fan Steady . . . . . . . . . . . . . . . 382-07292
BOLT-5116"UNF x 518" . . . . . . . . . . . . . . . 270-00059
SPRING WASHER . . . . . . . . . . . . . . . . . . 027-0041 3
COVER ASSEMBLY . . . . . . . . . . . . . . . . . . 354-22550
BRACKET ASSEMBLY -- Bottom Cowl ...... 354-23560
BOLT- Cover .................. 354-26480
-Cover . . . . . . . . . . . . . . . . . . . . . . 354-26481
-Cowling to Bottom Cowling
-- 114"UNF x 518" ............ 270-00023
SPRING WASHER . . . . . . . . . . . . . . . . . . 027-00451
BOLT PLATE . . . . . . . . . . . . . . . . . . . . . 29 1-28860
SETSCREW-7116"UNF x 314" ......... 270-00709
SPRING WASHER . . . . . . . . . . . . . . . . . . 027-00984
ENGINE NUMBER PLATE . . . . . . . . . . . . . . . 027-06354
SCREW -- Self Tapping . . . . . . . . . . . . . . . 064-071751001
AIR COWLING-HR4 O 1983
HR6 & S6 BUILD 01
No . per eng
Description Part No . 6cyl
AIR COWLING
AIR COWLING ASSEMBLY .........
END PLATE ASSEMBLY . . . . . . . . . . . .
SETSCREW- 114"UNF x 518" . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
COWLING ASSEMBLY -- Bottom ......
BLANKING PLATE-HR6 . . . . . . . . . . . .
-HRS6 .........
SETSCREW-114"UNF x 112" . . . . . . . . .
SPRING WASHER ............
STUD .....................
PLAIN WASHER ...............
SPRING WASHER . . . . . . . . . . . . . . .
NUT-5116"UNF ...............
COVER ASSEMBLY . . . . . . . . . . . . . . .
NUT-114"UNF I
BLANKING PLATE . . . . . . . . . . . . . . .
Not HRS6
SPRING WASHER . . . . . . . . . . . . . . .
...............
SETSCREW- 114"UNF x 518" . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
PLAIN WASHER ...............
SETSCREW- 114"UNF x 718" . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
BOLT PLATE . . . . . . . . . . . . . . . . . .
SETSCREW- 114"UNF x 112" . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
PLAIN WASHER ...............
ENGINE NUMBER PLATE .........
SCREW - Self Tapping ............
STUD
-3/8"UNFx21/2"
NUT-318"UNF I
Bracket & Cowling
tocrankcase . . . . . .
Flywheel End . . . . . . . .
DISTANCE PIECE . . . . . . . . . . . . . . .
AIR COWLING-HR6 & S6 O 1983
HR4, 6 & S6 BUILD 01
lllus No. per eng
No. Description Part No. 4cyl 6cyl
AIR DUCTING
BOTTOM SHIELD ASSEMBLY-HR4 ... ...
-HR6€tS6 ...
SPACER
BOLT-5/16"UNF x 1 1/2"
SPRING WASHER
SlDE SHIELD-Gear End-HR4 ...
to
I
Bottom Shield
Crankcase
-HR6&S6 ...
... ...
... ...
.. .
...
SETSCREW- 114"UNF x 318" Side .. .
- 114"UNF x 112"
SPRING WASHER
SETSCREW- 1/4"UNF x 1/2" .. .
1
Shield to ...
Top Plate
... ...
- 114"UNF x 314" ... .. . ...
SPRING WASHER ... ... ... ... ...
NUT- 114"UNF ... ... .. . . . . ...
SlDE SHIELD- Flywheel End-HR4 ... ...
-HR6&S6 ...
SETSCREW- 114"UNF x 314" .. . .. . ...
SPRING WASHER ... ... ... ... ...
BOLT- 114"UNF x 1 118" .. . . . . . . . . ..
SPRING WASHER ... ... ... ... ...
NUT- 114"UNF ... . .. .. . . . . .. .
AIR DUCTING O 1983
HR 136
HR4. 6 & S6 BUILD 01
No . per eng
Description Part No . 4cyl 6cyl
CRANKSHAFT
CRANKSHAFT ASSEMBLY . HR4 Comprises 572-50203
-HR6 & S6) 572-502 12
CRANKSHAFT- HR4 . . . . . . . . . . . . . . .
-HR6 8 S6 . . . . . . . . . . . .
SETSCREW-5/16" UNF x 318" . . . . . . . . . 270-00051
THRUST WASHER . . . . . . . . . . . . . . . . . . 35 1-50290
BEARING . . . . . . . . . . . . . . . . . . . . . 35 1-50260
DOWEL . . . . . . . . . . . . . . . . . . . . . . . . 354- 10300
PINION- Crankshaft- Part of Gear Train 572-11400 354-1071 1
OIL THROWER -Flywheel End . . . . . . . . . 354-50330
PISTON-HR4 & 6
-HRS6 1Comprises
............
572-50141
-- HRS6 . . . . . . . . . . . . . . .
GUDGEON PIN . . . . . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . . 351 -50090
PISTON RING SET Comprises ...... 572-50622
PISTON RING-Wedge-Top ...
-Compression ...
-- Scraper-Top ...
-Bottom ...
CRANKSHAFT, CONNECTING ROD & PISTON O 1983
57
HR4, 6 & S6 BUILD 01
CAMSHAFT ASSEMBLY
CYLINDER HEAD
NUT- Tubing
-Gear End
- Flywheel End I
Includes.. .
...
RUBBER BUSH ... ... ... ... ..
... ... ... ... ...
...
354-54960
356-20480
356-54970
201-1 1090
202- 16930
-
-
4
1
1
-
1
1
6
1
OLIVE- Union ... ... ... ... ... ... 202- 16920 1 1
RUBBER HOSE ... ... ... ... ... 356-20500 - 1
PLUG ... ... ... ... ... ... ... 2 1 1-00540 1 1
COPPER WASHER ... ... ... ... ... 600-00106 1 1
SETSCREW- 114"UNF x 318" ... ... ... 270-00189 1 1
SPRING WASHER ... .. . ... ... ... 027-00451 1 1
'Or RING ... ... ... ... ... ... ... 351-51 540 4 6
COPPER WASHER ... ... ... ... ... 35 1-40230 4 6
NUT-5116"UNF-Injector Clamp ... ... 270-00003 8 12
CLAMP- Injector ... ... ... ... ... 351 -10580 4 6
INJECTOR & LEAK-OFF PIPE O 1982
HR4, 6 & S6 BUILD 01
lllus No. per eng
No. Description Part No. 4cyl 6cyl
THRUST WASHER . . . . . . . . . . . .
SPRING RING . . . . . . . . . . . . . . .
THRUST COLLAR . . . . . . . . . . . .
PIN . . . . . . . . . . . . . . . . . . . . .
TROUGH ...............
SETSCREW- 1/4"UNF x 1/2"-Cheese Head
SPRlNG WASHER . . . . . . . . . . . . . . .
OIL STRAINER ASSEMBLY-HR4 ......
-HR6&S6 ...
'Of RING . . . . . . . . . . . . . . . . . . . . .
RETAINING PLATE . . . . . . . . . . . . . . .
STUD -- 1/4"UNF x 2 3/4" .........
SPACER . . . . . . . . . . . . . . . . . . . . .
NUT- Self Locking . 1/4"UNF . . . . . . . . .
PLAIN WASHER ...............
SPRING WASHER . . . . . . . . . . . . . . .
SETSCREW -- 1/4"UNF x 1/2" . . . . . . . . .
LUBRICATING OIL PUMP & STRAINER O 1983
HR4. 6 & S6 BUILD 01
87
HR4. 6 8 S6 BUILD 01
No. per eng
Description Part No . 4cyl 6cyl
MANIFOLDS
EXHAUST MANIFOLD ASSEMBLY . Flywheel End
Comprises
1 MANIFOLD ..................
2 FLANGE-Tapped ...............
3 BOLT-5116"UNF x 2 114" . . . . . . . . . . . .
4 SPRING WASHER ...............
5 NUT-5116"UNF ...............
6 JOINT- Flange & Plate ............
7 BOLT-5116"UNF x 314" . . . . . . . . . . . .
8 SPRING WASHER ...............
9 BLANKING PLATE . . . . . . . . . . . . . . .
10 SCREW-MI0 x 1.5.69 x 16mm . . . . . . . . .
11 COPPER WASHER . . . . . . . . . . . . . . .
12 CONNECTING TUBE ...............
.EXHAUST MANIFOLD ASSEMBLY-Gear End
Comprises
13 MANIFOLD ..................
10 SCREW-MlO x 1.5.6g x 16mm . . . . . . . . .
11 COPPER WASHER . . . . . . . . . . . . . . .
-- AIRlNLETMANlFOLDASSEMBLYComprises ...
14 MANIFOLD ..................
15 TAPER PLUG- 112"BSP . . . . . . . . . . . .
16 -- 118"BSP ............
17 JOINT . . . . . . . . . . . . . . . . . . . . . . . .
18 CLAMP WASHER . . . . . . . . . . . . . . . . . .
19 SPRING WASHER . . . . . . . . . . . . . . . . . .
20 NUT-5116"UNF ..................
HR6 BUILD 01
lllus No. per eng
No . Description Part No. 6 cyl
MANIFOLD- Exhaust
EXHAUST MANIFOLD ASSEMBLY . Flywheel End
Comprises. . . . . . . . . . . . . . . . . .
MANIFOLD ...............
FLANGE- Tapped ............
BOLT-51 16"UNF x 2 114" . . . . . . . . .
SPRING WASHER ............
NUT-5116"UNF ............
JOINT- Flange B Plate .........
BOLT-51 16"UNF x 314" . . . . . . . . .
SPRING WASHER ............
BLANKING PLATE . . . . . . . . . . . .
SCREW-MlO x l6mm .........
COPPER WASHER . . . . . . . . . . . .
CONNECTING TUBE ............
EXHAUST MANIFOLD ASSEMBLY -Centre
Comprises ...............
MANIFOLD ...............
SCREW-MI0 x 1.5.69 x 16mm . . . . . .
COPPER WASHER . . . . . . . . . . . .
EXHAUST MANIFOLD ASSEMBLY - Gear End
Comprises ...............
MANIFOLD ...............
SCREW-MlO x 1.5-6g x l6mm . . . . . .
COPPER WASHER . . . . . . . . . . . .
HR6 BUILD 01
MANIFOLD-Air Inlet
AIR INLET MANIFOLD- Flywheel End ......
TUBE ........................
'Or RING . . . . . . . . . . . . . . . . . . . . . . . .
AIR INLET MANIFOLD ASSEMBLY -Gear End
Comprises ..................
MANIFOLD ..................
TAPER PLUG- 1/2"BSP ............
-- 1/8"BSP ............
JOINT . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP WASHER . . . . . . . . . . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . . . . .
NUT-Brass-5/16"UNF ...............
MANIFOLD- Air Inlet-HR6 @ 1983
HFFSG BUILD 01
No . per eng
Description Part No . 6cyl
MANIFOLD-Air Inlet
TURBOCHARGER
TURBOCHARGER ASSEMBLY -- Includes ...
JOINT-Turbocharger to Manifold ...
-Turbocharger to Drain Pipe ...
-Turbocharger to Oil Feed Pipe ...
BOLT .....................
PLAIN WASHER ...............
SPRING -Turbocharger Flange . . . . . . . . .
NUT-3/8"UNF-StainlessSteel ......
JOINT .....................
STUD . . . . . . . . . . . . . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
NUT-5116"UNF-Stainless Steel ......
STUD-318"UNFlUNC x 1 314 . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
NUT-318"UNF ...............
HOSE .....................
CLlP .....................
STRAP . . . . . . . . . . . . . . . . . . . . .
AIR PIPE- turbocharge^ to Air Inlet Manifold
SETSCREW- 114"UNC x 5/8" . . . . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
HOSE .....................
CLlP .....................
HOSE .....................
CLlP .....................
TURBOCHARGER C3 1983
HRS6 BUILD 01
No. per eng
Description Part No . 6cyl
1
PlPE Lubricating
UNION Oil . . . . . .
COPPER WASHER Drain ...
GROMMET Pipe ...
BRACKET- Oil Filter . . . . . . . . . . . .
SETSCREW-9116"UNFx 1" ......
SPRING WASHER . . . . . . . . . . . .
BOLT-318"UNF x 314" . . . . . . . . .
SPRING WASHER . . . . . . . . . . . .
FILTER -Lubricating OilITurbocharger
UNION-318" to 112" BSP . . . . . . . . .
COPPER WASHER . . . . . . . . . . . .
CLIPPING STRIP ............
RUBBER STRIP ............
PIPE-- Filter to Turbocharger ......
STUD-5116"UNFlUNC x 1 3/8" ...
SPRING WASHER . . . . . . . . . . . .
NUT-5116"UNF ............
LUBRICATING OIL SYSTEM -Turbocharger O 1983
HRSG BUILD 01
lllus No . per eng
Description Part No . 6cyl
.........
...
BUILD 02
50 Hz close coupling . As Build 01 but with 'In-Line'
Fuel Pump.
BUILD 02 (Cont.)
BUILD 02 (cont.)
BUILD 02 (Cont.)
FUEL PIPES
PIPE- Lift Pump to Filter - HR4 ... . .. ... . . .
-HR6 8 S6 .. . . . . . ..
PLUG-Swivel Union ... .. . ... ... ...
COPPER WASHER ... ... ... ... ... ...
PIPE- Filter to Union - HR4 ... ... ... ...
- HR6 ... ... ... . ..
- HRS6 ... ... ... ...
PLUG - Swivel Union ... .. . ... .. . ...
COPPER WASHER ... ... ... ... ... ...
'
BUILD 02 (Cont.)
INJECTOR PIPES
PIPE- Pump to lnjector
Cylinder No. 1 . . . . . .
............
2 . . . . . .
............
3 . . . . . .
............
4 . . . . . .
............
5 .. . . . .
............
6 .. . . . .
............
CLAMP-Injector Pipe-HR4 ............
. HR6lS6 .........
SETSCREW- 1/4"UNF x 1 1/ 4 . . . . . . . . . . . .
PLAIN WASHER ..................
SPRING WASHER . . . . . . . . . . . . . . . . . .
NUT- 1/4"UNF ..................
CLIP ASSEMBLY Injector Pipe Coinprises . . . . . .
--
CLAMP . . . . . . . . . . . . . . . . . . . . .
BUSH -Split Rubber . . . . . . . . . . . . . . .
BOLT-1/4"UNF x 1 l / 8 " . . . . . . . . . . . .
NUT-Self Locking- 1/4" UNF . . . . . . . . .
VARIATIONS FROM BUILD ONE-Build 02 O 1983
HR4. 6 & S6 BUILD 02 VARIATIONS FROM BUILD 01
No . per eng
Description PartNo. 4cyl 6cyl
BUILD 02 (Cont.)
SPRING WASHER . . . . . . . . . . . . . . . . . .
CLAMP- Pipe . . . . . . . . . . . . . . . . . . . . .
SETSCREW-0.19"UNF x 1/2" . . . . . . . . . . . .
NUT-O.19"UNF ..................
NUT ........................
OLIVE . . . . . . . . . . . . . . . . . . . . . . . .
VARIATIONS FROM BUILD ONE-Build 02 O 1983
HR4,6 & S6 BUILD 03 VARIATIONS FROM BUILD 01
BUILD 03
50 Hz open coupling. As Build 01 but without the
SAE2 flywheel housing, an end plate is fitted to carry
the starter.
BUILD 04
60 Hz close coupling. As Build 01 but speed set at 1800
revlmin Class A2.
FUEL PUMP-DPA
FUEL PUMP- DPA1- HR4 1800 ... 354-5081 1
356-5081 1
-HR6 10% overload"' "'
. -HRS6 ............ 356-51301
1
BUILD 05
60 Hz close coupling. As Build 04 but with 'In-line'
Pump
1
FUEL PUMP-Simms
FUEL PUMP-HR4 1800 r.p .m. ......... 354-54604 1 -
H R 6 Standard ......... 356-54604 - 1
.
I
BUILD 06
60 Hz open coupling. As Build 04 but without the
SAE2 flywheel housing, an end plate is fitted to carry
the starter.
'LYWHEEL HOUSING-SAE1
'LYWHEEL HOUSING-SAE1 ...
:LYWHEEL Et GEAR RlNG
:LYWHEEL ASSEMBLY Comprises
FLYWHEEL ... ... ...
GEAR RING ... ... ...
1 & S6 BUILD 08 & 09 VARIATIONS FROM BUILD 01
ILD 08
i c industrial close coupling. As Build 01 but with
able speed. DPA fuel pump 'No overload', speed
at 2200 revlmin HR416, 2000 revlmin HRS6.
EL PUMP-DPA
I L PUMP-DPA-HR4
H R 6
-HRS6
) Variable
Speed -
.
.
No overload .
.....
.....
.....
RIABCE SPEED ~t STOPPING CONTROL
BLE ANCHOR BRACKET ASSEMBLY ......
ILD 09
i c industrial open coupling. As Build 08 but
?out flywheel housing, an end plate is fitted to
-y the starter.
EL PUMP-DPA
I L PUMP-DPA-HR4
H R 6
-HRS6
) Variable
Speed -
.
.
No overload .
.....
.....
.....
lUlLD 10
idustrial for hydraulic pump adaptors. As Build 08
ut end cover suitable for hydraulic pump adaptors.
n-Line' fuel pump. 'No overload'.
=UEL PUMP-Simms-HR4
H R 6
- HRS6
) Variable ...
Speed- ...
No overload
...
...
...
Description
VARIATIONS FROM BUILD 01
Part No.
No. per eng
4 cyl 6 cyl
*
BUILD 10 (Cont.)
BUILD 10 (Cont.1
#UILD10 (Cont.)
BUILD 11
Industrial with hand starting facility. As Build 08 but
with SAE1 flywheel housing, heavy flywheel,
aluminium push rods and coupled decompressors for
hand starting. 'In-Line' fuel pump. 'No overload'.
Variable Speed.
FLYWHEEL
SEE BUILD 07 . . . . . . . . . . . . . . . . . . . . . Items 18-20
FUEL PUMP-Simms
FUEL PUMP- Simms-Variable Speed. No overload 354-54609
PUSH ROD
SEE BUILD 07 . . . . . . . . . . . . . . . ... Item16 . 1
BUILD 12-MEU
CYLINDER HEAD
NUT-Cylinder Head ... . ..
-Cylinder Head ... ...
-Cylinder Head .. . ...
STUD-5116"UNF x 1 114" ...
DIPSTICK
DIPSTICK Includes ... ...
'0' RING ... ... ... ...
LUBRICATING OIL FILLER
OIL FILLER ASSEMBLY Comprises
FILLER ... . .. ... ...
STRAINER PLATE ... ...
NECK ... ... . .. ...
CAP - Includes .. . . .. ...
JOINT ... ... ...
UNION ... ... .. . ...
COPPER WASHER ... ...
PLUG ... ... ... ...
NO. per
Description Part No. 4cyl
'IMING POINTER
;LOCK-Timing Pointer . .. . ..
IOLT-114"UNF x 1 118" . ..
;PRING WASHER ... ... ...
'IMING POINTER ... ... ...
JUT-114" UNF ... ... ...
-Cylinder Head .. . .. .
DIESELS
I I L DISTRIBUTION MANIFOLD
NL DISTRIBUTION MANIFOLD ASSEMBLY
Comprises ... ... ...
BRACKET- Guard Support
TAKE-OFF MANIFOLD ...
SCREW-M6 x 1.O-6g x 16mm
SPRING WASHER ... ...
UNION CONNECTION -Special
UNION ... ... ... ...
COPPER WASHER ... ...
PIPE-Flexible ... ... ---I
HAUST MANIFOLD
HAUST MANIFOLD ... ..
No.
Description Part No.
No . per eng
Description Part No . 4cyl
VlOT CONTROL
INTROL UNlT ............
!TSCREW- 114"UNF x 1 114" ...
'RING WASHER . . . . . . . . . . . .
JT ..................
3YSEAL UNlT ............
...
.
qION -In Pipe Support Bracket
ICKNUT ...............
PE -- Support Bracket to Filter . . . . . .
MPERATURE VALVE & FllTlNGS
PE- Lubricating Oil ......
-- Flexible ...
.........
,
RYSEAL UNlT
MPERATURE VALVE . . . . . .
LAMP . . . . . . . . . . . . . . .
CREW . . . . . . . . . . . . . . .
UT ...............
UPPORT BRACKET ......
ISTANCE PIECE . . . . . . . . .
ETSCREW-114"UNF x 1" ...
PRlNG WASHER . . . . . . . . .
ISTANCE PIECE . . . . . . . . .
3CKNUT- 112"B.S.P. . . . . . .
PEED CONTROL
ABLE ANCHOR ... ... ... ... ... ...
ABLE ASSEMBLY ... ... ... ... ... ...
ABLE END HOLDER ASSEMBLY ... ... ...
UT- Self Locking- 114"UNF . .. . .. ... ...
CREW-O.19"UNF x 318"-Brass ... ... ...
PRING .., . .. .. . ... ... . .. ... .. .
EVER BRACKET ... ... ... ... ... ...
OLT-5116"UNF x I" ... ... ... ... ...
UT-Self Locking ... ... ... ... ... ...
R CLEANER-Oil Bath
R CLEANER ASSEMBLY Comprises ...... 354-55170
AIR CLEANER . . . . . . . . . . . . . . . . . . 354-23621
INSULATOR .................. 354-36270
RESTRICTOR PLATE ............ 354-53680
SPACER . . . . . . . . . . . . . . . . . . . . . 354-53690
LOCK WASHER ............... 027-03925
NUT . . . . . . . . . . . . . . . . . . . . . 064-038821003
DISHED WASHER ............... 354-55140
RETAINING SCREW . . . . . . . . . . . . . . . 354-55150
-IP ........................ 027-04594
3ANSFER ..................... 351 -31730
ILD 13 BUlLD 14
rine Build-Speed set at 1500 revlmin. Class A2 Marine Build-Speed set at 1800 revlmin class A2
IANKCASE END COVER & EXTENSION PLATE CRANKCASE END COVER & EXTENSION PLATE
ILD 15
.ine Build - Speed set at 1500 revlmin class A2
ANKSHAFT EXTENSION
WI
VARIATIONS FROM BUILD ONE-Build 15 @ 1983
6 €t S6 BUI ,D 15 VARIAT'IONS FROM BUlLD 01
lUlLB 15 (Con1 1
PUSH ROD
12
SEE BUlLD 07 . ........... Item 16
UlLD 15 (Cont.)
Description
VARIATIONS FROM BUILD 01
Part No.
No. per eng
4cyl
p
6cyl
+
U l L D 15 (Cont.)
WEL PUMP-HR4
H R 6
-HRS6
) 1800 revlmin
No
Overload
.... ..
...
'f"
HR 191
VARIATIONS FROM BUILD ONE-Build 15 @ 1983
I3 6 BUlLD 17 VARIATIONS FROM BUlLD 01
4
-
I
:RANKSHAFT EXTENSION
;EE BUILD 15 . .................... Item 1 1 1
U S H ROD
EE BUILD 07 . .................... ltem 16
LYWHEEL HOUSING-SAE 1
LYWHEEL HOUSING ...............
OLT-318"UNF x 314"-Housing oil drain ...
OPPER WASHER . . . . . . . . . . . . . . . . . .
LUG-Taper- I"BSP-Timing Hole ......
LYWHEEL
EE BUILD 07 . . . . . . . . . . . . . . . . . . . . . Items 18-20
UlLD 17 (Cont.)
UEL PUMP-Simms
JEL PUMP-HR4
H R 6 ) Variable
Speed-
No Overload
.
.
.....
.....
;PEED CONTROL
{OD COUPLING PLATE ASSEMBLY ... 354-54272 1 1
'IN -Coupling Plate Pivot .. . . .. . . . 354-54320 1 1
SPRING ANCHOR PLATE ... ... ... 354-54310 1 1
SPRING .. . . .. . . . . . . . . . . . . 354-54300 1 1
-0CKNUT-7116"UNF ... . .. . .. 270-00483 1 1
'LAIN WASHER ... . .. . . . . .. 027-00184 1 1
SPLIT PIN ... ... ... ... ... 027-0209 1 1 1
:ONTROL ROD- HR4 .. . .. . .. . 389-03072 1 -
- HR6 .. . .. . . . . 389-0307 1 - 1
3ALL JOINT ... ... . .. ... ... 351 -16500 2 2
SPRING WAS,HER ... ... ... ... 027-00451 2 2
JUT- 114"BSF ... ... .. . ... 027-00907 4 4
/
7
BUILD 17 (Cont.)
AIR COWLING-HR6
356-53591 - 1
COWLING ASSEMBLY ... ... ... ... ...
. .. 356-5561 0 - 2
i
BLANKING PLATE For Gear Box
270-00054 - 4
SETSCREW-1/4"UNFx1/2" OilCoolerPipe ...
027-0045 1 - 4
SPRING WASHER take-off .. . ...
I
356-55620 - 1
BLANKING PLATE Air Cooled ... .. . . ..
SETSCREW ... ... 270-00023 - 1
Reduction Gear -
SPRING WASHER take off .. . . . . .. . 027-00451 1
270-00002 - 1
NUT- 114" UNF ... . .. . ..
BUlLD 18
CRANKSHAFT EXTENSION
SEE BUILD 15 . ....................
FUEL SUMP-Simms
FUEL PUMP- HR4
-HR6 i Variable Speed .
No overload .
........
........
354-54609
356-54609
UlLD 18 (Cont.)
,IR COWLING-HR6 only
EE BUILD 17 . .. ... . .. .. . .. . ltems 27-34
;PEED CONTROL
{OD COUPLING PLATE ASSEMBLY ... ... 354-54272
'IN -Coupling Plate Pivot .. . . . . ... .. . 354-54320
SPRING ANCHOR PLATE ... ... ... ... ... 354-54310
SPRING . . . . .. . . . . . . . . . . .. . .. 354-54300
-0CKNUT-7116"UNF . . . . . . . .. .. . .. . 270-00483
NASHER . . . . . . . . . .. . . . . ... .. . 027-00184
SPLIT PIN ... ... ... ... . .. ... ... 027-02091
ZONTROL ROD- HR4 .. . . . . .. . . .. . .. 389-03072
-HR6 .. . ... .. . ... ... 389-0307 1
BALL JOINT ... ... ... ... ... ... ... 35 1- 16500
SPRING WASHER ... ... ... ... ... ... 027-00451
NUT-114"BSF . . . .. . ... ... .. . ... 027-00907
SPACER . . . .. . . .. . . . . .. .. . . .. 389-03070
SETSCREW- 114"BSF x 518" ... .. . . .. . .. 027-01285
i
PORT BRACKET Air ... ... 382-07074
SCREW-M8 x 1.25-69 x 20mm Cleaner ... 272-00039
ING WASHER to Support 272-0007 1
--M8 x 1.25-6H Bracket ... 272-00003
SCREW - M8 x 1.25-69 x 20mm Support ... 272-00039
llNG WASHER Bracket to 272-0007 1
r -M8 x 1.25-6H Engine ... 272-00003
5E ... ... ... .. . .. . 027-05295
P ... ... ... ... ... 027-04594
RESTRICTOR ASSEMBLY ... 382-00885
E-Air Inlet ... ... ... 382-02626
SE ... ... ... ... ... 804-00135
P ... ... ... ... ... 027-04594
1
- M8 x 1.25-6g x 16mm Mounting
SPRING WASHER Band to ...
PLAIN WASHER Mounting
NUT - M8 x 1.25-6H Bracket ...
RESTRICTOR PLATE- Air Intake ...
HOSE ..................
CLlP ..................
AIR INTAKE BEND . . . . . . . . . . . .
HOSE ..................
CLlP ..................
iGB PRE-CLEANER
FGB PRE-CLEANER KIT-HR4 ...... ...... Code AF 1
-HR6&S6 ... ...... Code AG
-HR6 . . . . . . ...... Code AJ - 1
'RE-CLEANER-HR4 & 6 . . . . . . . . . . 382-07900 1
-HR6& S6 ...... ...... 382-07908 - 1
1
SETSCREW-9116"UNF x 1 l I 4 " . Mounting
SPRING WASHER Plate ...
NUT-9116"UNF to ...
SPRING WASHER Engine.. .
SETSCREW-M8 x 1.25-69 x 20mm . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
NUT-M8 x 1.25-6H ............
CLIP- Hose ..................
AIR INLET PIPE ASSEMBLY .........
HOSE .....................
CLIP- Hose ..................
-Pipe Support . . . . . . . . . . . . . . .
SETSCREW-M8x 1.25-6g x25mm . . . . . .
SPRING WASHER . . . . . . . . . . . . . . .
NUT-M8 x 1.25-6H ............
HR 216
EGB AIR CLEANER-Medium Duty-HRS6 @ 1983
CODE AH
No . per eng
Description Part No . 6cyl
i A L F COUPLING
iALF COUPLING KIT
- Pilot Bored -34.965mm Dia. Code BD
-Split Boss -38. l m m Dia. Code BE
-50.8mm Dia. Code BF
-55.07mm Dia. Code BG
-57.201mm Dia. Code BH
-63.551mm Dia. Code BJ
-70.07mm Dia. Code BK
i A L F COUPLING-Code BD ...... 382-07009
-Code BE ...... 382-07 15 1
-Code BF ...... 382-071 52
-Code BG ...... 382-070 10
-Code BH ...... 382-070 11
-Code BJ ...... 382-070 12
-Code BK ...... 382-07013
<EY- Code BE only . . . . . . . . . . . . 6 16-02766
<EY- Code BF only . . . . . . . . . . . . 027-041 58
30LT-M10x 1.5-69 x 45mm 272-00213
Not Code BD
SPRING WASHER 272-00072
UDERTON CLUTCH
4DERTON CLUTCH - Medium Duty-Not HRSG Code BM
-Heavy Duty ... ... ... Code BN
\IDERTON CLUTCH - Medium Duty- Not HRSG 382-05135
-Heavy Duty ... ... ... 382-05 134
tICTION DISC-Code BM ... ... ... ... 382-06124
-Code BN ... ... ... ... 382-06120
fTSCREW-318"UNF x 1" ... ... ... . .. 270-00073
'RING WASHER ... ... ... ... ... ... 027-00393
4RRIER - Pilot Bearing .. . ... ... ... .. . 354-50940
TUD-518"UNF x 2" ... ... ... ... ... 270-00 143
UT- Self Locking-518" UNF .. . .. . .. . . . . 270-00 150
3LT-3/8"UNF x 1 112" ... ... ... ... ... 270-00075
PRlNG WASHER ... ... ... ... ... ... 027-00393
LOT BEARING ... ... ... ... ... ... 663- 10470
UPPORT FOOT ... ... ... ... ... ... 382-01229
0 LT
PRlNG WASHER i
Support Foot ...
to Housing
... ...
... ... ...
APER PLUG- 114"BSP- Replaces Grease Nipple
270-00252
027-00394
No . per eng
Description Part No .
1
TUD-1/4"UNF/UNCx11/8" Coverplate ... 270-00380
PRlNG WASHER to Clamping ... 027-00451
IUT- 114"UNF Plate . . . . . . 270-00002
IETSCREW- 114"UNF x 518" . . . . . . . . . . . . 270-00023
- 114"UNF x 112" . . . . . . . . . . . . 270-00054
PRlNG WASHER . . . . . . . . . . . . . . . . . . 027-00451
LANKING PLATE ASSEMBLY-HR4 ...... 382-07 129
-HR6 9 S6 . . . . . . 382-07 13 1
8ETSCREW- 114"UNF x 112" Blanking Plate ... 270-00054
IPRING WASHER
i to Duct . . . . . .
,LANKING PLATE . . . . . . . . . . . . . . . . . .
-Not on HRS6 .........
027-00451
356-52600
356-52610
IETSCREW- 114"UNF x 112" . . . . . . . . . . . . 270-00054
IPRING WASHER . . . . . . . . . . . . . . . . . . 027-0045 1
IUT-114"UNF . . . . . . . . . . . . . . . . . . 270-00002
CONNECTION DIAGRAM . . . .
pjDIESELS
CONNECTION DIAGRAM . ..
STATER CONTROL PANEL-12~ O 1983
I & 6 CODE EC
1
BOLT-7116"UNF x 4" 270-00674
PLAIN WASHER to ... ... 027-00545
SPRING WASHER Stirrup.. . . .. 027-00984
NUT-7116"UNF ... .. . ... 270-00005
PILLAR NUT- Cable Loom Support ... . .. 382-07272
SPACER - Pulley End . .. . .. . . . .. . 354-36540
-Plug End ... ... . .. . .. .. . 354-36550
BOLT-M8 x 1.25-69 x 110mm-Pivot ... ... 272-00049
PLAIN WASHER ... ... ... ... ... 027-00082
SPRING WASHER .. . .. . .. . ... . .. 272-00071
NUT-M8x 1.25-6H ... ... ... ... ... 272-00005
ADJUSTING LINK ... ... ... ... ... 354-34750
SPACER ... . .. ... . . . .. . .. . ... 351 -21720
BOLT - M8 x 1.25-69 x 4Omm - Pivot ... . .. 272-00043
SPRING WASHER ... ... ... ... ... 272-00071
NUT-M8x 1.25-6H ... ... . .. .., 272-00003
BOLT-M8 x 1.25-69 x 40mm
-Adjusting Link to Alternator 272-00043
PLAIN WASHER ... ... . .. ... . . . . . . 027-00082
SPRING WASHER ... ... ... ... ... ... 272-0007 1
NUT- M8 1.25-6H . .. . . . . . . .. . ... 272-00003
BELT . .. . .. . .. . . . .. . .. . ... . ..
CONNECTION DIAGRAM . .. . .. . .. . .. .. .
, 6 & S6 CODE EE
IAYS ORDER
- c o r n ~ l e t eAccessory Assemblies BY CODE LElTERS FOLLOWED
BY ENGINE DESIGNATION (HR4, HR6 or HRS6)
No . per eng
Description Part No . 4cyl 6cyl
i
BOLT-7/16"UNF x 4" 270-00674
PLAIN WASHER to . . . . . . . . . . . . 027-00545
SPRING WASHER Stirrup ......... 027-00984
NUT-7116"UNF ............ 270-00005
PILLAR NUT . Cable Loom Support . . . . . . . . . 382-07272
SPACER . Pulley End ............... 354-36540
-Pulley End ............... 354-36550
BOLT-M8x 1.25-6g x 118mm-Pivot . . . . . . . . . 272-00049
PLAIN WASHER .................. 027-00082
SPRING WASHER . . . . . . . . . . . . . . . . . . 272-0007 1
N U T - M ~ x 1.25-6H . . . . . . . . . . . . . . . . . . 272-00003
ADJUSTING LINK . . . . . . . . . . . . . . . . . . 354-34750
SPACER . . . . . . . . . . . . . . . . . . . . . . . . 351-21 720
BOLT -M8 x 1.25-6g x 40mm - Pivot . . . . . . . . . 272-00043
SPRING WASHER . . . . . . . . . . . . . . . . . . 272-0007 1
NUT-M8 x 1.25-6H . . . . . . . . . . . . . . . . . . 272-00003
BOLT-M8 1.25-69 x 40mm
-Adjusting Link to Alternator
PLAIN WASHER ..................
SPRING WASHER . . . . . . . . . . . . . . . . . .
NUT-M8x 1.25-6H . . . . . . . . . . . . . . . . . .
BELT ........................
iRMOSTART
iRMOSTART KIT - 12v. . . . . . . . . . . . . . . Code EM 1 1
-24v.. . . . . . . . . . . . . . Code EN 1 1
SERVOlR
. . . . . . . . . . . . . . . . . . . . . 356-52290 1
JG ............... 008-02006 1 1
PPER WASHER . . . . . . . . .
NNECTING TUBE. . . . . . . . .
PPORT STRAP - Reservoir ...
UD-5116"UNFx 1" ......
AIN WASHER .........
IT-Self Locking-5116"UNF ...
IPPORT ROD .........
JT-9/16"UNF .........
:REW - M8 x 1.25-69 x 16mm ...
'RING WASHER . . . . . . . . .
JT - M8 x 1.25-6H . . . . . . . . .
ABLE LOOM - HR4.. . . . . . . .
-HR6... ......
'RING CLIP . . . . . . . . . . . .
CREW . . . . . . . . . . . . . . .
PRlNG WASHER . . . . . . . . .
UT ...............
ABLE TIE ............
HERMOSTART-12~ ......
-24~ ......
:OPPERWASHER . . . . . . . . .
11pE-Reservoir to Thermostart ...
JNlONNUT-114"BSP ......
. . . . . . . . . . . . . . . . . . . . .
IPE-HR4
. . . . . . . . . . . . . . . . . . . . . -
--FIR6 382-07084
. . . . . . . . . . . . . . . . . . 3
:LIPPING STRIP 354-28041 3
3UBBER-Clipping Strip
. . . . . . . . . . . . . . . 354-28060 2
p q
DIESELS
THERMOSTART @ 1 s
i & S6 CODE EP Et EO
;TARTING HANDLE
;TARTING HANDLE Code ER 1 1
iTARTING HANDLE 571-10190 1 1
O l N T LISTS
IR4 Decarb. . . . . . . 657-19733
Overhaul ... 657- 19726
. . - ORDER
,YS - complete Accessory Assemblies BY CODE LETTERS FOLLOWED
BY ENGINE DESIGNATION (HR4, HR6 or HRSG)
OUPLED DECOMPRESSORS
OUPLED DECOMPRESSOR KIT ...... ... Code ES
YLINDER HEAD COVER ASSEMBLY
- HR4 & 6 Flywheel End
-HRS6 Gear End 1
Comprises
COVER . . . . . . . . . . . . . . . . . .
JOINT ..................
LEVER - HR4/6 & S6 Flywheel End.. . . . .
- HR6lS6 Gear End . . . . . . . . .
MILLS PIN ...............
SHAFT . . . . . . . . . . . . . . . . . .
WASHER . . . . . . . . . . . . . . . . . .
SPRING . . . . . . . . . . . . . . . . . .
SCREW- Special ............
NUT-1 14"UNF ............
ILANKING PLATE . . . . . . . . . . . . . . .
JUT-5116"UNF ...............
ZOPPER WASHER . . . . . . . . . . . . . . .
ZOUPLING PLATE . . . . . . . . . . . . . . .
ZOUPLING PLATE . . . . . . . . . . . . . . .
;CREW-2BA x 718" ............
JUT- Self Locking -2BA . . . . . . . . . . . .
[olEsELsj
COUPLED DECOMPRESSORS @ 1983
6 & S6 CODE ET
No . per eng
Description Part No . 4cyl
i
ILT- 112"UNF x 4 112"
'RING WASHER Channel
STANCE PIECE Fittings
4BLE LOOM ASSEMBLY-HR4 ...
-HR6& S6
X E W - M 6 x 1.0-6g x l6mm ... ...
PRING WASHER ... ... ... ...
-AIN WASHER ... . .. .. . .. .
RACKET- Loom Support . . . . ..
-Loom Support .. . . . .
- Loom Support . . . . ..
PRlNG CLIP ... ... ... ... ...
CREW-Countersunk Head . . . .. .
PRlNG WASHER ... ... ... ...
UT ... ... .. . .. . .. . . ..
'HERMOSTART LOOM
'HERMOSTART LOOM-HRS only ... ... ... Code EZ
267
& S6 CODE FA, FB & FC
A1N PLUG ... ... ... ... ... ... ... 027-00141 1 1
)p VALVE ... ... . .. . .. .. . ... .. . 010-07050 1 1
NT ... ... ... ... ... ... ... ... 007-00406 I
I ... .. . ... .. . .. . . .. .. . .. . .. . 01 1-07071 1
EL TANK . .. ... .. . . .. ... .. . .. .
;HT TUBE ... . .. . .. . ... ... . ..
)OD BASE ... ... ... . ... ... ...
ACKET . .. .. . . .. . .. .. . ... . ..
)OD SCREW ... ... ... . ... ...
UEL PIPES
UELPIPE- Supply 2.4 metres long .. . .. . .. .
NlON ... ... .. . . . . . . . .. . .. . .. .
PE
I .. . . .. . . . . . . . . . . . . .. . .. .
INIONNUT ... ... ... ... ... ... ...
IPPLE . .. . . . . . . . .. . .. .. .
UELLEAK OFF PlPE ASSEMBLY -2.4M
JNlON ... ... ... ... . ...
.. .
.. .
.. .
... p]DIESELS
EAKOFF PlPE ... ... ... ... FUEL TANKS-Supplied Loose @ 1963
6 & S6 CODE FE
,YS ORDER complete Accessory Assemblies BY CODE LETTERS FOLLOWED
BY ENGINE DESIGNATION (HR4, HR6 or HRS6)
-
FUEL TANK- Engine Mounted 0 1983
, 6 & S6 CODE FF
AYS ORDER complete Accessory Assemblies BY CODE LElTERS FOLLOWED
BY ENGINE DESIGNATION (HR4, HR6 or HRSG)
i LT ...............
OUNTING BRACKET-Twin Probe ......
ETSCREW-114"UNF x 1 1 2 . . . . . . . . . . . .
'RING WASHER . . . . . . . . . . . . . . . . . .
ICKNUT-318"B.S.P. ...............
-IP ........................
E LT ........................
4BLE TIE .....................
fTSCREW- 114"UNF x 518" To secure clip ...
'RING WASHER when air duct is...
JT not fitted . . . . . .
CABLE LOOM - HR4 . . . . . . . . . . . . . . .
-HR6 & S6 . . . . . . . . . . . .
JSH BUTTON ..................
IRE ASSEMBLY . . . . . . . . . . . . . . . . . . COMBINED OIL PRESSURE & ENGINE TEMPERATURE SWITCH
No . per eng
Description Part No .
No . per eng
Description Part No .
No . per eng
Description Part No .
No . per eng
Description Part No .
No . per eng
Description Part No.
FITTING INSTRUCTIONS
-Code JO lnformation Sheet 515
-Code JP lnformation Sheet 516
No . per eng
Description Part No . 4cyl 6cyl
-HL6 8 T6
$v-HL4
-HL6 b T6 !
I Comprises "'
...............
"' "'
... . . . . . .
642-00576
642-00577
642-00578
JTlNG BRACKET- HR4 . . . . . . . . . . . . 064-33038 ..
-HR6 8 S6 . . . . . . . . . 064-33039
\101D--1 2 ~ . . . . . . . . . . . . . . . . . . 064-330491001
-24~ . . . . . . . . . . . . . . . . . . 064-33049/ 002
ZREW- 114"UNF x 2 114" . . . . . . . . . . . . 270-00220
IG WASHER . . . . . . . . . . . . . . . . . . 064-025821002
JTlNG PLATE- Cover ............ 064-33062
3 -Solenoid . . . . . . . . . . . . 064-33069
N-Cheese Head-M4 x 0.75.69 x 10mm ... 272-00061
G WASHER . . . . . . . . . . . . . . . . . . 064-025821002
-114"UNFlUNC x 2" ............ 270-00712
I ........................ 064-33036
G . . . . . . . . . . . . . . . . . . . . . . . . 064-33037
Self Locking - 114"UNF . . . . . . . . . . . . 270-00 153
WASHER .................. 027-00618
.REW-0.19"UNF x 518" . . . . . . . . . . . . 270-00029
O.19"UNF .................. 270-OOOC1
B
I
VARIABLE SPEED CONTROL-Cable Operated O 1981
:ODE KB
I S ORDER complete Accessory Assemblies BY CODE LETTERS FOLLOWED
BY ENGINE DESIGNATION (HR4)
No . per eng
Description Part No .
IG WASHER
-5116" UNF I
-5116" UNF x 1 314" Speed control lever ...
9 mounting plate . . .
... ... ... ...
-Self Locking - 112" UNF . . .
JOINT . .. ...
.. . . . . .. .
. .. . .. . .. .. . . . .
270-00064
027-00413
270-00003
270-00236
351-16500
- 114"BSF ... ... ... . .. . .. ... 027-00907
ROL ROD ... ... ... ... ... ... 356-50962
TOR .. . . .. . . . .. . .. . . .. . . . 351-16012
ZREW- 114"BSF x 112" ... . .. ... ... 027-00899
IG WASHER .. . ... .. . ... . .. . . . 027-00451
Description Part No .
31 1
S6 COD
i ORDER
BY ENGINE DESIGNATION (HR6 or HRS6)
Description Part No .
SPEED CONTROL
SPEED CONTROL . . . . . . . . . ... Code KD
IR BRACKET ............ ... 064- 14034
;CREW-114"UNFx 1" ...... ... 270-00056
NG WASHER . . . . . . . . . . . . ... 027-0045 1
. 114"UNF . . . . . . . . . . . . ... 270-00002
:RUM PIN ............ ... 064- 14035
T PIN ............... ... 027-02255
.JOINT . . . . . . . . . . . . . : . ... 351-16500
.................. ... 027-00907
NG WASHER . . . . . . . . . . . . ... 027-00451
:NUT ............... ... 064-066101006
JSTING ROD . . . . . . . . . . . . ... 382-05943
i 0 R PIVOT BLOCK . . . . . . . . . ... 382-05944
.................. ... 027-00907
NG WASHER . . . . . . . . . . . . ... 027-00451
-Self Locking! . . . . . . . . . . . . ... 270-00 153
iTHER BOX-HR6 ......... ... 382-07191
-HRS6 . . . . . . . . . ... 382-066 16
NTlNG BRACKET ASSEMBLY ... ... 382-0661 7
lCREW- 114"UNF x 718" ... 270-001 14
VG WASHER to Bracket ... 027-00451
PIPE- Replaces 354-28451 ... 356-52041
4 ROD- Replaces 354-19340 ...
llNG BUSH-~eplaces 354-19336 "HtS6 ...} 356-51 970
356-51980
1-5116"UNF x 3 112"- ~ e ~ l a c 270-00024
es ... 270-00237
. . . . . . . . . . . . . . . . . . . . . . . . 270-00003
r . . . . . . . . . . . . . . . . . . . . . 354-19350
r . . . . . . . . . . . . . . . . . . . . . 356-54430
\I WASHER . . . . . . . . . . . . . . . . . . 064-02580101 1
)WHEEL . . . . . . . . . . . . . . . . . . 691 -00435
. . . . . . . . . . . . . . . . . . . . . . . . 272-00002
JSTINGROD . . . . . . . . . . . . . . . . . . 382-05945
R LINK . . . . . . . . . . . . . . . . . . . . . 382-05946
iOR PIVOT BLOCK . . . . . . . . . . . . . . . 382-05944
-Self Locking . . . . . . . . . . . . . . . . . . 270-00 153
w . . . . . . . . . . . . . . . . . . . . . . . . 064-067721006
~STMENTSTUD ............... 064-31027
'LING NUT . . . . . . . . . . . . . . . . . . 064-3 1322
ISTMENT STUD . . . . . . . . . . . . . . . 064-0893' ..
--O.IS"UNF . . . . . . . . . . . . . . . . . . 270-0000' FINE SPEED CONTROL-HR6 & 56 0 1983
6 & S6 CODE KE & KF
YS ORDER complete Accessory Assemblies BY CODE LElTER S FOLLC
BY ENGINE DESIGNATION (HR4. HR6 or HRS6)
NO. per
Description Part No. 4cvl
No . per eng
Description Part No. 4cyl 6cyl
& S6 CODE KG €t
1 Code KH
No.
Description Part No. 4cyl
5
h%5?a
iEt S6 CODE LB
No . per eng
Description Part No.
do. per
Description Part No. 4cyl
,-DIESELS
OIL TANK Et PIPING O 1983
t S6 CODE LD
ORDER complete Accessory Assemblies BY CODE S FOLLOWED
BY ENGlN E DESIGNATION (HR4, HR6 or H
MMETER
VlMETER-15ACR Alternator-12V-Not HRS6 ... Code PA
-AC5R Alternator-24V ... . .. Code PB
Vl M ETER - Code PA ... ... . .. .. . 29 1-37050
-Code PB ... ... ... ... 012-08355
- ORDER
IS - complete Accessory Assemblies BY CODE LElTERS FOLLOWED
BY ENGINE DESIGNATION (HR4, HR6 or HRS6)
ECTRIC TACHOMETER
ECTRlC TACHOMETER ... ... ... Code PE
LUGE PANEL ... . .. ... ... ... 382-07066
IRRUP ... ... ... ... ... ... 382-07067
EADY BRACKET ... ... ... ... 382-07273
'RING WASHER
IT - M6 x 1.O-6H
AIN WASHER
I
REW-M6 x 1.O-6g x 12mm Steady Bracket
to
Panel
EXlBLE MOUNTINGS ... ... ... ...
... ...
WING WASHER
JT-M8x 1.25-6H I
XEW- M8 x 1.25-69 x 20mm Brackets ...
to ... ...
Stirrup
,ANKING GROMMET ... ... ... ...
KHOMETER GENERATOR ADAPTOR FLAN
...
272-00039
272-00071
272-00003
382-07342
382-07626
ENERATOR DRIVE SHAFT ... ... ... 382-07664
NNT-Angle Drive to Housing ... ... ... 294-36420
4CHOGENERATOR ... ... ... ... 382-07 165
.ECTRIC TACHOMETER ... ... ... , 382-07164
4BLE LOOM . .. ... ... ... ... ... , 382-07149
No. pe
Description Part No.
IOL KIT
'ANNERS- Supplied with engine . . . Code SG
DOUBLE OPEN ENDED SPANNER
- 7 l l 6 " x 112"AF ... ... 027-03838
-9116" x 5/8"AF ... ... 027-03839
-318" x 7/16"WHIT ... ... 027-00399
-314" x 718"AF . . . . .. . .. 027-0432 1
-7/16"AFx1/2"WHIT ... 027-00152
--9/16" x 518"WHIT ... ... 027-005 18
SPECIAL FLAT SPANNER ... ... 027-04075
pg
RUNNING HOUR RECORDER-Vibration Type O 1983
& S6 CODE PK
s ORDER complete Accessory Assemblies BY CODE LETTERS FOLLOWED
BY ENGINE DESIGNATION (HR4, HR6 or HRS6)
JNDATION BOLTS
LDlNG DOWN BOLTS . . . . . . .
.. . . . Code QA
,T .................. . . . 027-00585
IIN WASHER ..........
.. . . . 027-00 157
3ING WASHER . . . . . . . . . .
.. . . . 027-00395
r .................. . . . 027-00 156
EClAL TOOLS
4N K -Valve Seating & Facing Cutter ...
,VE SEAT RECESS CUTTER - Inlet ...
-Exhaust ...
,VE SEATING CUTTER .........
JNDER FIN CLEANING TOOL ......
TON RING CLAMP ............
-VE SPRING COMPRESSOR ......
VIMY BAR . . . . . . . . . . . . . . . . . .
ANNER - 11116" x 13116"AF . . . . . . . . .
ANNER-15/16" x 1"AF .........
, 6 CODE WA €t WB; HRS6 CODE WB
S ORDER complete Accessory Assemblies BY CODE LE'ITE
BY ENGINE DESIGNATION (HR4, HR6 or HRS6)
LRTERMOTOR SOLENOID
LRTERMOTOR SOLENOID KIT- 12V-Not HRS6 Code WA
-24V ... ... Code WB
SOLENOID ASSEMBLY
-IZV
-24V
]Comprises ...
. ..
4ST SOLENOID-- 12V.. .
-24V ...
MOUNTING BRACKET
FELT PAD ... ... ...
CLAMP PLATE ... ...
SETSCREW ... ...
NUT- Self Locking .. .
WASHER . .. .. . . ..
NUT .. . . . . . .. .. .
SPRING WASHER ...
CABLE ASSEMBLY ...
CABLE ASSEMBLY ...