PVElite 2005 Licensee: USER 1

FileName : R20 - Nozzle for Level Calc-----------------------

Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

INPUT VALUES, Nozzle Description: Nozzle for Level From : 30

Pressure for Nozzle Reinforcement Calculations P 3.20 bars

Temperature for Internal Pressure Temp 100.00 C

Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 115.15 N./mm²
Shell Allowable Stress At Ambient Sa 115.15 N./mm²

Inside Crown Radius of Torispherical Head L 2416.0000 mm.

Inside Knuckle Radius of Torispherical Head r 144.9600 mm.
Head Actual Thickness T 12.2000 mm.
Head Corrosion Allowance Cas 0.0000 mm.

Distance from Cylinder/Head Centerline L1 600.0000 mm.

User Entered Minimum Design Metal Temperature -29.00 C

Nozzle Material SA-312 TP304

Nozzle Allowable Stress at Temperature Sn 116.47 N./mm²
Nozzle Allowable Stress At Ambient Sna 117.22 N./mm²

Nozzle Diameter Basis (for tr calc only) Inbase ID

Layout Angle 180.00 deg
Nominal Nozzle Diameter Dia 90 mm.

Nozzle Size and Thickness Basis Idbn Nominal

Nominal Thickness of Nozzle Thknom SCH 40S

Nozzle Flange Material SA-182 F304

Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle OutSide Projection Ho 100.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.2000 mm.
Nozzle Inside Projection H 0.0000 mm.
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

The Nozzle Pressure Design option was Design Pressure + static head

NOZZLE CALCULATION, Description: Nozzle for Level

ASME Code, Section VIII, Division 1, 2004, UG-37 to UG-45

Actual Nozzle Diameter Used in Calculation 102.260 mm.

Actual Nozzle Thickness Used in Calculation 6.020 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]

= (P*(L+CA)*M)/(2*S*E-0.2*P) App. 1-4 (d)
= (3.20*(2416.0000+0.0000)*1.00)/( 2*115*1.00-0.2*3.20)
= 3.3582 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (3.20*(102.2604/2+0.0000))/(116*1.00-0.6*3.20)
= 0.1407 mm.

UG-40, Thickness and Diameter Limit Results : [Int. Press]

PVElite 2005 Licensee: USER 2
FileName : R20 - Nozzle for Level Calc-----------------------
Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

Effective material diameter limit, Dl 211.1570 mm.

Effective material thickness limit, no pad Tlnp 15.0495 mm.

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 0.000 NA NA m²
Area in Shell A1 0.001 NA NA m²
Area in Nozzle Wall A2 0.000 NA NA m²
Area in Inward Nozzle A3 0.000 NA NA m²
Area in Welds A4 0.000 NA NA m²
Area in Pad A5 0.000 NA NA m²
TOTAL AREA AVAILABLE Atot 0.001 NA NA m²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 75.60 Degs.

The area available without a pad is Sufficient.

Reinforcement Area Required for Nozzle [Ar]:

= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
= (105.5785*3.3582+2*(6.0198-0.0000)*3.3582*(1-1.0000))
= 0.000 m²

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:

Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (211.157-105.579)*(1.00*(12.2000-0.000)-3.358)-2*(6.020-0.000)
*(1.00*(12.2000-0.0000)-3.3582)*(1-1.0000)
= 0.001 m²

Area Available in Nozzle Wall, no Pad [A2np]:

= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(15.0 ,100.0 ) ) * ( 6.0 - 0.0 - 0.1 ) * 1.0000 )
= 0.000 m²

Area Available in Welds, no Pad [A4np]:

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.5250 ² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.000 m²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

= Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A )
= Max(Min(Max(Max(5.9460,1.5875),Max(0.0000,1.5875)),5.2673),0.1407)
= 5.2673 < Minimum Nozzle Thickness 5.2673 mm. OK

M.A.W.P. Results for this Nozzle Geometry (Based on Areas)

Approximate M.A.W.P. for given geometry AMAP 6.998 bars

The Drop for this Nozzle is 0.6693 mm.

Weld Size Calculations, Description: Nozzle for Leve

Intermediate Calc. for nozzle/shell Welds Tmin 6.0198 mm.

Results Per UW-16.1, Required Thickness Actual Thickness

Nozzle Weld 4.2139 = 0.7 * TMIN 6.7342 = 0.7 * WO , mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (0.0004 - 0.0009 + 2 * ( 6.0198 - 0.0000 ) * 1.0000 *
(1.00 * ( 12.2000 - 0.0000 ) - 3.3582 ) ) * 115
= 0.00 N.
PVElite 2005 Licensee: USER 3
FileName : R20 - Nozzle for Level Calc-----------------------
Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 0.0002 + 0.0000 + 0.0001 - 0.0000 * 1.00 ) * 115
= 30819.82 N.

Weld Load [W2]:

= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 0.0002 + 0.0000 + 0.0001 + 0.0001 ) * 115
= 47731.46 N.

Weld Load [W3]:

= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 0.0002 + 0.0000 + 0.0001 + 0.0000 + 0.0001 ) * 115
= 47731.46 N.

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 118.0088 * 9.5250 * 0.49 * 115
= 99611. N.

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 55.8968 ) * ( 6.0198 - 0.0000 ) * 0.7 * 116
= 86179. N.

Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 118.0088 * ( 12.2000 - 0.0000 ) * 0.74 * 115
= 192681. N.

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 99611 + 86178 ) = 185790 N.

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 99611 + 0 + 192681 + 0 ) = 292292 N.
PATH33 = ( Sonw + Tngw + Sinw )
= ( 99611 + 192681 + 0 ) = 292292 N.

Summary of Failure Path Calculations:

Path 1-1 = 185790 N. , must exceed W = 0 N. or W1 = 30819 N.
Path 2-2 = 292292 N. , must exceed W = 0 N. or W2 = 47731 N.
Path 3-3 = 292292 N. , must exceed W = 0 N. or W3 = 47731 N.

Note : Checking Nozzle in the Latitudinal direction.

NOZZLE CALCULATION, Description: Nozzle for Level

ASME Code, Section VIII, Division 1, 2004, UG-37 to UG-45

Actual Nozzle Diameter Used in Calculation 102.260 mm.

Actual Nozzle Thickness Used in Calculation 6.020 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]

= (P*(L+CA)*M)/(2*S*E-0.2*P) App. 1-4 (d)
= (3.20*(2416.0000+0.0000)*1.00)/( 2*115*1.00-0.2*3.20)
= 3.3582 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (3.20*(102.2604/2+0.0000))/(116*1.00-0.6*3.20)
= 0.1407 mm.
PVElite 2005 Licensee: USER 4
FileName : R20 - Nozzle for Level Calc-----------------------
Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

UG-40, Thickness and Diameter Limit Results : [Int. Press]

Effective material diameter limit, Dl 204.5208 mm.
Effective material thickness limit, no pad Tlnp 15.0495 mm.

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 0.000 NA NA m²
Area in Shell A1 0.001 NA NA m²
Area in Nozzle Wall A2 0.000 NA NA m²
Area in Inward Nozzle A3 0.000 NA NA m²
Area in Welds A4 0.000 NA NA m²
Area in Pad A5 0.000 NA NA m²
TOTAL AREA AVAILABLE Atot 0.001 NA NA m²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Reinforcement Area Required for Nozzle [Ar]:

= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
= (102.2604*3.3582+2*(6.0198-0.0000)*3.3582*(1-1.0000))
= 0.000 m²

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:

Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (204.521-102.260)*(1.00*(12.2000-0.000)-3.358)-2*(6.020-0.000)
*(1.00*(12.2000-0.0000)-3.3582)*(1-1.0000)
= 0.001 m²

Area Available in Nozzle Wall, no Pad [A2np]:

= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(15.0 ,100.0 ) ) * ( 6.0 - 0.0 - 0.1 ) * 1.0000 )
= 0.000 m²

Area Available in Welds, no Pad [A4np]:

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.5250 ² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.000 m²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

= Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A )
= Max(Min(Max(Max(5.9460,1.5875),Max(0.0000,1.5875)),5.2673),0.1407)
= 5.2673 < Minimum Nozzle Thickness 5.2673 mm. OK

M.A.W.P. Results for this Nozzle Geometry (Based on Areas)

Approximate M.A.W.P. for given geometry AMAP 7.036 bars

Weld Size Calculations, Description: Nozzle for Leve

Intermediate Calc. for nozzle/shell Welds Tmin 6.0198 mm.

Results Per UW-16.1, Required Thickness Actual Thickness

Nozzle Weld 4.2139 = 0.7 * TMIN 6.7342 = 0.7 * WO , mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (0.0003 - 0.0009 + 2 * ( 6.0198 - 0.0000 ) * 1.0000 *
(1.00 * ( 12.2000 - 0.0000 ) - 3.3582 ) ) * 115
= 0.00 N.
PVElite 2005 Licensee: USER 5
FileName : R20 - Nozzle for Level Calc-----------------------
Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 0.0002 + 0.0000 + 0.0001 - 0.0000 * 1.00 ) * 115
= 30819.82 N.

Weld Load [W2]:

= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 0.0002 + 0.0000 + 0.0001 + 0.0001 ) * 115
= 47731.46 N.

Weld Load [W3]:

= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 0.0002 + 0.0000 + 0.0001 + 0.0000 + 0.0001 ) * 115
= 47731.46 N.

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 9.5250 * 0.49 * 115
= 96481. N.

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 54.1401 ) * ( 6.0198 - 0.0000 ) * 0.7 * 116
= 83470. N.

Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 114.3000 * ( 12.2000 - 0.0000 ) * 0.74 * 115
= 186626. N.

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 96480 + 83470 ) = 179951 N.

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 96480 + 0 + 186625 + 0 ) = 283106 N.
PATH33 = ( Sonw + Tngw + Sinw )
= ( 96480 + 186625 + 0 ) = 283106 N.

Summary of Failure Path Calculations:

Path 1-1 = 179950 N. , must exceed W = 0 N. or W1 = 30819 N.
Path 2-2 = 283106 N. , must exceed W = 0 N. or W2 = 47731 N.
Path 3-3 = 283106 N. , must exceed W = 0 N. or W3 = 47731 N.

Welding Research Council Bulletin 107 Local Stress Analysis:

Diameter Basis for Vessel VBASIS ID

Cylindrical or Spherical Vessel CYLSPH Spherical
Corrosion Allowance for Vessel CAS 0.0000 mm.
Vessel Diameter DV 4832.000 mm.
Vessel Thickness TV 12.200 mm.

Attachment Type TYPE Round

WRC107 Attachment Classification HOLSOL Hollow

Diameter Basis for Nozzle NBASIS ID

Corrosion Allowance for Nozzle CAN 0.0000 mm.
Nozzle Diameter DN 102.260 mm.
Nozzle Thickness TN 6.020 mm.

Design Internal Pressure DP 3.20 bars

External Forces and Moments in WRC 107 Convention:

PVElite 2005 Licensee: USER 6
FileName : R20 - Nozzle for Level Calc-----------------------
Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

Radial Load P 980.00 N.

Circumferential Shear (VC) V2 980.00 N.
Longitudinal Shear (VL) V1 980.00 N.
Circumferential Moment (MC) M1 200.00 N.m.
Longitudinal Moment (ML) M2 200.00 N.m.
Torsional Moment MT 200.00 N.m.

Compute Maximum Radial Force No

Compute Maximum Circumferential Moment No
Compute Maximum Longitudinal Moment No

Use Interactive Control INTACT No

WRC107 Version VERSION March 1979

Include Pressure Stress Indices per Div. 2 No

Dimensionless Parameters: U = 0.33 TAU = 8.99 RHO = 2.03

Dimensionless Loads for Spherical Shells

------------------------------------------------
Curves read for Figure Value
------------------------------------------------
N(x) * T / P SP 3 0.08983
M(x) / P SP 3 0.07840
N(x) * T * SQRT(Rm * T ) / MC SM 3 0.23617
M(x) * SQRT(Rm * T ) / MC SM 3 0.23680
N(x) * T * SQRT(Rm * T ) / ML SM 3 0.23617
M(x) * SQRT(Rm * T ) / ML SM 3 0.23680

N(y) * T / P SP 3 0.23663
M(y) / P SP 3 0.07559
N(y) * T * SQRT(Rm * T ) / MC SM 3 0.10561
M(y) * SQRT(Rm * T ) / MC SM 3 0.30650
N(y) * T * SQRT(Rm * T ) / ML SM 3 0.10561
M(y) * SQRT(Rm * T ) / ML SM 3 0.30650

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------
| Stress Values at
Type of | (N./mm² )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Memb. DP | 31 31 31 31 31 31 31 31
Rad. Memb. P | 0 0 0 0 0 0 0 0
Rad. Bend. P | -3 3 -3 3 -3 3 -3 3
Rad. Memb. MC | 0 0 0 0 -1 -1 1 1
Rad. Bend. MC | 0 0 0 0 -11 11 11 -11
Rad. Memb. ML | -1 -1 1 1 0 0 0 0
Rad. Bend. ML | -11 11 11 -11 0 0 0 0
|
Tot. Rad. Str.| 15.0 43.4 40.9 24.9 15.0 43.4 40.9 24.9
------------------------------------------------------------------------
Tang. Memb. DP | 31 31 31 31 31 31 31 31
Tang. Memb. P | -1 -1 -1 -1 -1 -1 -1 -1
Tang. Bend. P | -2 2 -2 2 -2 2 -2 2
Tang. Memb. MC | 0 0 0 0 0 0 0 0
Tang. Bend. MC | 0 0 0 0 -14 14 14 -14
Tang. Memb. ML | 0 0 0 0 0 0 0 0
Tang. Bend. ML | -14 14 14 -14 0 0 0 0
|
Tot. Tang. Str.| 11.9 46.7 42.3 19.6 11.9 46.7 42.3 19.6
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
PVElite 2005 Licensee: USER 7
FileName : R20 - Nozzle for Level Calc-----------------------
Nozzle Calcs. Nozzle for Leve NOZL: 2 10:26p Mar 28,2017

Shear VL | 0 0 0 0 0 0 0 0
Shear MT | 0 0 0 0 0 0 0 0
|
Tot. Shear| 1.2 1.2 0.4 0.4 0.4 0.4 1.2 1.2
------------------------------------------------------------------------
Str. Int. | 15.49 47.09 42.42 24.96 15.09 46.70 43.07 25.21
------------------------------------------------------------------------

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