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9746-300-01
tion
Introduc-
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The Formwork Experts
User information Column formwork KS Xlife Introduction
Contents
4 Elementary safety warnings
6 Eurocodes at Doka
8 Product description
9 Areas of use
10 Assembling the column formwork
14 Erecting and stripping the formwork
16 Resetting
18 Changing the column cross-section
19 Plumbing accessories
20 Platform configurations with Platform plan-
king KS
21 Ladder system XS with Platform planking KS
25 Platform configurations with Doka column
formwork platform 150/90cm
29 Ladder system XS on Doka column formwork
platform 150/90cm
32 Component overview
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User information Column formwork KS Xlife
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User information Column formwork KS Xlife
Pouring
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
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User information Column formwork KS Xlife
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
98013-102
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User information Column formwork KS Xlife
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The Formwork Experts
User information Column formwork KS Xlife
Product description
Doka column formwork KS Xlife is a top-quality, site-
ready column formwork system. Product features:
The formwork is easy to open and close, resulting in ● adjusting range between 20 cm and 60 cm, in 5 cm
very short striking and set-up times. Another advantage increments
is that there is no need for time-consuming assembly ● suitable for square and rectangular column cross-
and dismantling work. sections
Just one crane cycle is all it takes to reposition the ● GB Kein Schalhautwechsel bei Quer-
entire formwork unit, in one piece. schnittsänderungen erforderlich
● no tie-holes and frame imprints in the concrete
● 30 cm height grid
● for column heights of up to 6.60 m
● easy to operate; simply fold/unfold the panels to set
up and strip the formwork
● safe working environment ensured by using Plat-
form planking KS or Doka column formwork plat-
form 150/90cm
● safe vertical access provided by Ladder system XS
● easy and convenient to clean
● 21 mm form-facing screwed on from rear
● long service life thanks to its sturdy design and gal-
vanised steel construction
9746-302-01
Example: Stacking dimensions for 4 Xlife panels KS 2.70m
Length = 276.0 cm, width = 90.0 cm, height incl. 10 cm squared tim-
bers = 66.4 cm
☞ Important note:
When stacking the panels, make sure that the
9746-301-01 adjustment wing (A) is always resting on the
cross profile (B) beneath it.
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User information Column formwork KS Xlife
Areas of use
Height grid Column cross-sections
Panels with heights of 0.90 m, 1.20 m, 2.70 m and The column cross-sections can be either square or rec-
3.30 m can be combined, resulting in a 30 cm height tangular in shape, in a 5 cm grid from 20x20 cm to
grid. 60x60 cm – with no need to modify the form-facing in
any way.
Materials schedule:
20x20cm column
Super-plate 15.0
2.40 - - 8 - 4 4 8 4 4 4 6 3 -
2.70 - 4 - - 4 4 - - - 4 6 3 - 60x60cm column
3.00 - - 4 8 6 6 16 4 4 4 6 3 -
3.30 4 - - - 5 5 - - - 4 6 3 -
3.60 - 4 - 4 6 6 8 - - 4 6 3 -
3.90 - 4 4 - 6 6 8 - - 4 6 3 -
4.20 4 - - 4 7 7 8 - - 4 6 - 3
4.50 4 - 4 - 7 7 8 - - 4 6 - 3
4.80 - 4 4 4 8 8 16 - - 4 6 - 3
5.10 - 4 8 - 8 8 16 - - 4 6 - 3
5.40 - 8 - - 8 8 8 - - 4 6 - 3
5.70 4 - 8 - 9 9 16 - - 4 6 - 3
6.00 4 4 - - 9 9 8 - - 4 6 - 3
6.30 - 8 - 4 10 10 16 - - 4 6 - 3
6.60 8 - - - 10 10 8 - - 4 6 - 3
9746-304-01
*A Protective plate KS is included with the Xlife panels KS 2.70m
and 3.30m and comes pre-mounted on the panels.
The Protective plate KS top is pre-mounted to the Xlife panels KS 20x60cm column (with formwork opened)
2.70m and 3.30m, and protects the top edge of the Xlife sheet.
The Protective plates KS and KS top can also be ordered as sepa-
rate parts where needed, and used on the Xlife 0.90m and 1.20m
panels.
9746-305-01
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User information Column formwork KS Xlife
B
G
9746-335-01
9746-306-02
Vertical stacking
Dismounting/mounting the Protective plates KS:
● There is a Protective plate KS at the bottom of every
finished formwork unit.
● At the top of every finished formwork unit, there is a
'Protective plate KS top'. 9746-308-01
● No protective plates are needed between the Xlife
panels. ➤ Join the panels with Stacking screws KS (E) (2 per
panel), and secure these with linch pins (F) .
➤ Dismount any previously mounted Protective plates
KS and Protective plates KS top. For an exact panel joint: use a formwork ham-
mer as a centring tool.
E 9746-220-01
9746-334-01
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User information Column formwork KS Xlife
9746-309-01
H
M
M
9746-311-01
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User information Column formwork KS Xlife
N
9746-312-01
9746-314-01
9746-315-01
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User information Column formwork KS Xlife
Q
S
9746-316-01
4) Relocate the spacer bolt (Q) as shown in the illus- 5) Mount a triangular ledge (chamfer) (T) (with the
tration. The hole-grid with markings indicates the formwork still unfolded).
column width. When the spacer bolt is relocated on
the closing side of the formwork, the column width Frontal triangular ledge KS
Framax triangular ledge 2.70m
must be increased by 5 cm. (Example: column 15 or 20mm
width 40 cm = spacer bolt located at 45 cm).
9746-237-01
9746-235-01
● no nails needed
Alternatively: triangular ledge (chamfer) with max. 1 mm thick nailing
strip.
T
9746-316-02
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User information Column formwork KS Xlife
9746-317-01
9746-318-01
Q
9746-319-01
R S
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User information Column formwork KS Xlife
9746-317-01
9746-319-02
9746-320-01
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User information Column formwork KS Xlife
Resetting
Horizontal repositioning Assembly instructions
9706-336-03
9237-202-01
9237-203-01
9746-336-01
Wheeling
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User information Column formwork KS Xlife
9746-323-01
9746-322-01
B A
B
9746-325-03
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User information Column formwork KS Xlife
9746-323-01
7) Attach the crane to the last panel, at the position
shown, and slightly raise it.
8) Undo the spacer bolts between the panels, slide the
Adjustment procedure panels to the desired position and fix them again
1) On the panel with the double panel struts, fix these with the spacer bolts.
to the ground with Doka Express anchors
16x125mm.
2) At the positions shown, slightly lift the other 3 pan-
els by crane. 8
3) Undo the spacer bolts between the panels, slide the
panels to the desired position and fix them again
with the spacer bolts.
4) Fix the panel strut of the freshly positioned panel to
the ground, as shown in Point 1.
9746-337-01
4
7
3
1
9746-337-01 9) Move the spacer bolts for the Locking hook (on the
last panel) to their new position (column width +
2
5cm). See the section headed "Joining the form-
work-halves together".
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User information Column formwork KS Xlife
Plumbing accessories
Panel struts A B
The Panel strut 340 (A) and Panel strut 540 (B) ensure
that the formwork remains stable against wind loads,
and make it easier to plumb and align the formwork.
9746-234-01
9746-324-01
9727-343-01
a ... diam. 26 mm
b ... diam. 18 mm
9746-253-01
☞ Important note:
The formwork panels must be held stable in p
every phase of the construction work! A
Please observe all applicable safety regula- B
tions! TR632-201-01
Items required for shoring each column formwork A Doka Express anchor 16x125mm
Formwork B Doka coil 16mm
Panel strut 340 Panel strut 540 Prop head KS
height [m]
Up to 3.90 3 - 6
Over 3.90 - 3 6
Characteristic cube compressive strength of the con-
crete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25
The values apply where the wind pressure we = grade concrete)
0.65 kN/m2. This results in an impact pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. In cases where
higher wind pressure is encountered, the number of Follow the Fitting Instructions!
props must be determined by statical calculation.
For more information, see the Calculation
Guide "Wind loads to the Eurocodes".
Required safe working load of alternative anchors
for foot-plates:
Rd≥ 20.3 kN (Fpermissible≥ 13.5 kN)
Fixing the struts to the formwork Follow the manufacturer's applicable fitting instruc-
1) Use a panel strut without a prop head, or remove tions.
the Prop head (A) from the panel strut.
2) Bolt the Prop head KS (B) into the waling profile
and secure it with a linch pin.
3) Bolt the panel strut onto the Prop head KS. (For
details of how to locate the panel struts, see
"Assembling the column formwork").
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User information Column formwork KS Xlife
A A
C
85 cm
cm 90
9746-257-01
A Platform planking KS
B Railing KS 1.00x0.85m
C Side railing KS 0.30m (incl. 2 tube linch pins)
9746-325-01
A Platform planking KS
B Railing KS 1.00x0.85m
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User information Column formwork KS Xlife
9746-325-02
Note:
The Ladder system XS must be implemented in such a
way that all national regulations are complied with.
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The Formwork Experts
User information Column formwork KS Xlife
B
O
A
9746-327-01
V
Bottom Connector XS for Platform planking KS
9746-327-03
A
9746-327-02
➤ Mount a 'Connector XS for Platform planking KS'
near the top of the formwork, in the same way. A Push-in bolt
B Safety hook
C System ladder XS 4.40m
9746-267-01
D Securing barrier XS
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User information Column formwork KS Xlife
sion XS 2.30m onto the desired rung of the other lad- for Platform planking KS' (D) ). The safety latches (J)
der. prevent the cage being accidentally lifted out.
C
A
E
Tr625-201-04
B
Close-up J D
9746-326-01
C
B
➤ Fix the Ladder cage XS 1.00m (F) onto the next
available rung. The safety latches (J) prevent the
cage being accidentally lifted out. Add further Ladder
Tr625-201-03 cages XS 1.00m, in each case fixing them onto the
next available rung.
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Safety latch
A
C
J
Tr625-201-02
B
Tr625-202-01
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m.
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm
☞ Important note:
➤ Always observe all relevant safety regula-
tions applying to the use of the Ladder cage
XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
➤ Fix the Ladder cage exit XS (E) (the underside must
always be at the same height as the 'Connector XS
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User information Column formwork KS Xlife
9746-338-01
Items needed
Formwork-half
with platform
Platform + ladder
2.70 m- >3.60 m- >5.70 m-
3.60 m 5.70 m 6.60 m
Connector XS for Platform
2 2 2
planking KS
System ladder XS 4.40m 1 1 1
Ladder extension XS 2.30m — 1 2
Formwork-half
with platform
Ladder cage
5.00 m- >5.40 m-
5.40 m 6.60 m
Ladder cage exit XS 1 1
Ladder cage XS 1.00m 2 3
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User information Column formwork KS Xlife
C
B
A Rear railing
B Side railing
C Rear hoisting point
D Safety hook (blue) = front hoisting point
E Extra hoisting point (red) in parked position
9746-328-01
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User information Column formwork KS Xlife
C
C
D
C
9746-222-01
The safety hook (D) drops down into its starting posi-
D tion and automatically secures the platform against
D
being accidentally lifted out.
➤ When the platform is lifted, the lifting chain acts on
9744-207-01 the safety hook (D) and the platform is automatically
unlocked.
C Rear crane suspension point
D Front crane suspension point
9746-236-01
9746-223-01
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User information Column formwork KS Xlife
4
3
X 2
1
9746-330-01 X
➤ Fix the extra crane hoisting point with the slide bolt
(F) on the underside of the platform.
9746-331-02
9746-213-01
9746-323-01
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User information Column formwork KS Xlife
9746-329-01
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User information Column formwork KS Xlife
A E
Tr625-201-01
G1
F
B
F D
F
9746-331-01
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User information Column formwork KS Xlife
➤ Fasten the 'Connector XS for column formwork plat- Telescoping ladder extension (for adjusting to
form' (D) to the Doka column formwork platform ground level)
150/90cm (A) , using the screws, bolts etc. supplied. ➤ To telescope the ladders past one another, lift the
(Only Column formwork platforms manufactured safety latch (I) on the ladder (B) and fix the Ladder
since 02/2002 come with pre-drilled holes for attach-
extension XS 2.30m (C) onto the desired rung of the
ing the Connector XS. Older Column formwork plat- other ladder.
forms will be retrofitted with these holes.)
➤ Place the System ladder XS 4.40m (B) onto the Con-
B
nector XS, with the hooking brackets facing down-
wards.
➤ Insert the push-in bolt (H) into the rung that is suita-
I
ble for the height of the column, and twist to secure.
Tr625-203-01
C
A c
Tr625-201-04
B
H Close-up
b
I
a C
d
Tr625-202-01
B
J D
Tr625-211-01
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User information Column formwork KS Xlife
➤ Fix the Ladder cage XS 1.00m (F) onto the next ➤ Fit in the U-angle (N) under the waling profile, swivel
available rung. The safety latches (J) prevent the the Connector XS KS (V) into place and secure it in
cage being accidentally lifted out. Add further Ladder the waling profile with a Connecting pin 10cm and a
cages XS 1.00m, in each case fixing them onto the spring cotter (O) .
next available rung.
O
9746-332-01
V
F
Tr625-201-02 ➤ Pull out the push-in bolt (H) , pivot the two safety
hooks (M) out of the way, and insert the ladder.
➤ Snap-close the safety hooks (M) , insert the push-in
Assembly instructions bolt (H) again and twist it to secure it:
➤ Hang the prepared column formwork platform, com- - in the frontmost position (a) for one single ladder
plete with the ladder, into place on the column form- - in the rear position (b) in the telescoping zone (for
work. 2 ladders)
9746-332-02
M
M a
H
Items needed
Formwork-half with Column form-
work platform 150/90cm
Platform + ladder
2.70 m- >3.60 m- >5.70 m-
3.60 m 5.70 m 6.60 m
Connector XS for column form-
1 1 1
work platform
Connector XS KS 1 1 1
System ladder XS 4.40m 1 1 1
Ladder extension XS 2.30m — 1 2
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Component overview User information Column formwork KS Xlife
Galvanised
C
Length: 65.3 cm
Width: 8.4 cm
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User information Column formwork KS Xlife Component overview
Panel strut 540 without prop head 42.2 580366000 Panel strut 540 49.0 588249000
Elementstütze 540 ohne Stützenkopf Elementstütze 540
consisting of: consisting of:
(A) Plumbing strut 540 29.6 588250000 (A) Prop head 3.5 588244000
Galvanised 2 pcs.
Length: 309 - 550 cm Galvanised
(B) Adjusting strut 220 10.2 588251000 Length: 40.8 cm
Length: 171 - 224 cm Width: 11.8 cm
(C) Prop shoe 2.1 588245000 Height: 17.6 cm
Galvanised (B) Prop shoe 2.1 588245000
Length: 20 cm Galvanised
Width: 11 cm Length: 20 cm
Height: 10 cm Width: 11 cm
Galvanised Height: 10 cm
Delivery condition: folded closed (C) Plumbing strut 540 29.6 588250000
Galvanised
Length: 309 - 550 cm
(D) Adjusting strut 220 10.2 588251000
A
Length: 171 - 224 cm
Galvanised
Delivery condition: folded closed
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Component overview User information Column formwork KS Xlife
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User information Column formwork KS Xlife Component overview
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The Formwork Experts
Doka column formwork KS Xlife
This Doka column formwork is a site-ready, unfolding column formwork system that is very quick and easy to reset.
The moveable, interconnected formwork panels let the crew work at high speed
yet with great precision, to achieve top-quality concrete finishes.
Doka column formwork KS Xlife is available for rental, leasing or purchase.
At any of the Doka branches in your region.
Why not give us a call?
Doka international
Certified to Doka GmbH
ISO 9001 Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: info@doka.com
Internet: www.doka.com