Simotion D4xx - 1204 PDF

Preface
Introduction 1
Description 2
Operator control (hardware) 3

SIMOTION
D4xx 4
Interfaces
Technical Data 5
Equipment Manual
Dimension drawings 6
Spare parts/accessories 7
Appendices A
ESD guidelines B
12.2004
6AU1900-1AJ32-0BA0
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring to property damage only have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Attention
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Copyright Siemens AG . All rights reserved. Disclaimer of Liability

The distribution and duplication of this document or the utilization and transmission of its We have reviewed the contents of this publication to ensure consistency with the
contents are not permitted without express written permission. Offenders will be liable for hardware and software described. Since variance cannot be precluded entirely, we cannot
damages. All rights, including rights created by patent grant or registration of a utility guarantee full consistency. However, the information in this publication is reviewed
model or design, are reserved. regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Automation and Drives Siemens AG 2004
Postfach 4848, 90327 Nuremberg, Germany Technical data subject to change
Siemens Aktiengesellschaft 6AU1900-1AJ32-0BA0

Preface
Contents of manual
This manual describes the SIMOTION D425, D435, and D445 devices.
This document is part of the SIMOTION D documentation package with order number:
6AU1900-1AJ32-0BA0 12.2004 Edition
Scope
This manual is applicable for SIMOTION D425, SIMOTION D435, and SIMOTION D445.
Standards
The SIMOTION system was developed according to the quality guidelines of ISO 9001.
Contents
The following is a description of the purpose and use of the product manual:
• Description
Provides information about the SIMOTION system and its incorporation in the automation
landscape.
• Device Description
Provides information about the structure and architecture of the devices.
• Operator control (hardware)
Provides information about the various operator control and display elements of the devices
as well as the memory concept and Compact Flash Card.
• Interfaces
Provides information about the different interfaces of the devices, their pin assignment, and
possible applications.
• Service and maintenance
Provides information about service and maintenance procedures that must be performed on
the devices.
• Technical Data
• Dimension drawings
• Appendices
Provides information about the various standards and specifications fulfilled by the device.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 iii
Preface
Contacts
If you have any problems or questions when using this manual, please contact the office
listed on the reply form at the end of this manual.
Hotline and Web addresses
Hotline
If you have any questions, please contact our hotline (worldwide):
• A & D Technical Support: Phone: +49 (180) 50 50 222
• Fax: +49 (180) 50 50 223
• E-mail: ad.support@siemens.com
If you have any questions, suggestions, or corrections regarding the documentation, please
send them to the following fax number or e-mail address:
• Fax: +49 (9131) 98 2176
• E-mail: motioncontrol.docu@erlf.siemens.de
• Fax form: Refer to the reply form at the end of this manual
Additional support
We also offer introductory SIMOTION courses.
Please contact your regional training center or our main training center at D-90027
Nuremberg/Germany, phone +49 (911) 895 3202.
Siemens Internet address

The latest up-to-date information about SIMOTION products can be found in the Internet
under:
General information http://www.siemens.com/simotion
Technical information http://www4.ad.siemens.de/view/cs/en/10805438
D4xx
iv Manual, 12.2004, 6AU1900-1AJ32-0BA0
Preface
Disposal and recycling
Product disposal
SIMOTION D4xx is an environmentally friendly product. It includes the following features:
• In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for
the housing does not contain halogens.
• Identification of plastic materials in accordance with DIN 54840
• Less material used due to more compact size, fewer components due to integration in
ASICs. SIMOTION D4xxx is recyclable due to its environmentally compatible materials.
For environmentally friendly recycling and appropriate disposal of your old components,
please contact your local Automation & Drives representative. Contact details can be found
in our contacts database on the Internet at:
http://www3.ad.siemens.de/partner/search.asp
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 v
Table of contents
Preface ...................................................................................................................................................... iii
1 Introduction............................................................................................................................................. 1-1
1.1 Hardware components............................................................................................................... 1-1
1.2 Product description of D4xx ....................................................................................................... 1-2
1.3 Software components ................................................................................................................ 1-2
1.4 Product variants ......................................................................................................................... 1-3
1.5 System components .................................................................................................................. 1-5
2 Description.............................................................................................................................................. 2-1
2.1 Safety notes ............................................................................................................................... 2-1
2.2 D435 and D425 .......................................................................................................................... 2-2
2.3 D445........................................................................................................................................... 2-3
2.4 Clock .......................................................................................................................................... 2-4
2.5 Power supply of D425 and D435 ............................................................................................... 2-5
2.6 Power supply of D445................................................................................................................ 2-6
3 Operator control (hardware).................................................................................................................... 3-1
3.1 Operator control and display elements ...................................................................................... 3-1
3.1.1 LED displays .............................................................................................................................. 3-1
3.1.2 Nameplates ................................................................................................................................ 3-5
3.1.3 Mode selector............................................................................................................................. 3-7
3.1.4 Reset button............................................................................................................................... 3-8
3.2 SIMOTION CF............................................................................................................................ 3-9
3.2.1 Properties of the CompactFlash card ........................................................................................ 3-9
3.2.2 CompactFlash slot ................................................................................................................... 3-10
3.2.3 Changing the Compact Flash card .......................................................................................... 3-11
3.2.4 Writing to CompactFlash card.................................................................................................. 3-12
3.3 Memory concept ...................................................................................................................... 3-13
3.3.1 Memory concept of SIMOTION D ............................................................................................ 3-13
3.3.2 Persistent data (non-volatile data) ........................................................................................... 3-14
3.3.3 Monitoring persistent data (non-volatile data).......................................................................... 3-14
3.3.4 Power off behavior ................................................................................................................... 3-16
4 Interfaces................................................................................................................................................ 4-1
4.1 Interface overview...................................................................................................................... 4-1
4.2 DRIVE CLiQ interfaces .............................................................................................................. 4-2
4.2.1 DRIVE CLiQ interfaces .............................................................................................................. 4-2
4.2.2 Use of DRIVE CLiQ interface..................................................................................................... 4-3
4.3 Ethernet interfaces..................................................................................................................... 4-4
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 vii
Table of contents
4.3.1 Ethernet interfaces X120 and X130 ........................................................................................... 4-4

4.3.2 Use of Ethernet interfaces.......................................................................................................... 4-5
4.4 Digital inputs/outputs.................................................................................................................. 4-6
4.4.1 X122 and X132 digital inputs ..................................................................................................... 4-6
4.4.2 Pin assignment for interfaces X122 and X132........................................................................... 4-8
4.4.3 Technical data for X122 and X132............................................................................................. 4-9
4.4.4 Use of X122 and X123 interfaces ............................................................................................ 4-10
4.5 Power supply............................................................................................................................ 4-11
4.5.1 Power supply X124 .................................................................................................................. 4-11
4.6 PROFIBUS-DP interfaces ........................................................................................................ 4-12
4.6.1 PROFIBUS-DP interfaces X126 and X136 .............................................................................. 4-12
4.6.2 Use of PROFIBUS-DP interfaces ............................................................................................ 4-14
4.7 CompactFlash slot ................................................................................................................... 4-15
4.7.1 Compact Flash slot .................................................................................................................. 4-15
4.8 Measuring sockets ................................................................................................................... 4-15
4.8.1 Measuring sockets X131 - X134 .............................................................................................. 4-15
5 Technical Data........................................................................................................................................ 5-1
5.1 Technical data for D435 and D425 ............................................................................................ 5-1
5.2 Technical data for D445 ............................................................................................................. 5-2
6 Dimension drawings ............................................................................................................................... 6-1
6.1 Dimension drawing of D435 and D425 ...................................................................................... 6-1
6.2 Dimension drawing of D445 ....................................................................................................... 6-2
7 Spare parts/accessories ......................................................................................................................... 7-1
7.1 Fan/battery module .................................................................................................................... 7-1
7.1.1 Cooling the SIMOTION D4xx ..................................................................................................... 7-1
7.1.2 Fan/battery module assembly .................................................................................................... 7-2
7.1.3 Battery replacement in the fan/battery module. ......................................................................... 7-3
7.2 Supplemental system components ............................................................................................ 7-4
7.3 Terminal board TB30 ................................................................................................................. 7-5
7.4 Terminal module TM31 .............................................................................................................. 7-5
7.5 Terminal module TM41 .............................................................................................................. 7-6
7.6 Terminal modules TM15 and TM17 High Feature ..................................................................... 7-7
7.7 CX32 module ............................................................................................................................. 7-8
A Appendices.............................................................................................................................................A-1
A.1 Standards ...................................................................................................................................A-1
A.2 Information on insulation tests, safety class, and degree of protection .....................................A-1
A.3 Rated voltage for operation of the D4xx ....................................................................................A-2
A.4 Safety of electronic controllers...................................................................................................A-3
A.5 EC Declaration of Conformity.....................................................................................................A-4
B ESD guidelines .......................................................................................................................................B-1
B.1 Electrostatically sensitive modules ............................................................................................B-1
B.2 Electrostatic accumulation on individuals ..................................................................................B-2
D4xx
viii Manual, 12.2004, 6AU1900-1AJ32-0BA0
Table of contents
B.3 Basic measures for protection against discharge of static electricity ........................................ B-3
Index
Tables
Table 1-1 Product variants ......................................................................................................................... 1-3
Table 1-2 Central components................................................................................................................... 1-5
Table 1-3 System components .................................................................................................................. 1-5
Table 1-4 Distributed I/O systems.............................................................................................................. 1-6
Table 1-5 Optional components for the control unit: .................................................................................. 1-6
Table 1-6 Additional components that can be connected to the control unit ............................................. 1-7
Table 2-1 Clock features ............................................................................................................................ 2-4
Table 2-2 Input voltage specification.......................................................................................................... 2-5
Table 2-3 Input voltage specification.......................................................................................................... 2-6
Table 3-1 Meaning of LED states............................................................................................................... 3-2
Table 3-2 Selector positions and their meaning......................................................................................... 3-7
Table 3-3 Mode selector settings ............................................................................................................... 3-8
Table 3-4 Alarm messages of the diagnostics buffer............................................................................... 3-15
Table 4-1 Overview of available external interfaces .................................................................................. 4-1
Table 4-2 Overview of interfaces that cannot be used for SIMOTION D................................................... 4-2
Table 4-3 X100 - X103 or X100 – X105 ..................................................................................................... 4-2
Table 4-4 DRIVE CLiQ interface (X100 - X103 or X100 – X105) .............................................................. 4-2
Table 4-5 X120 and X130 .......................................................................................................................... 4-4
Table 4-6 Ethernet interfaces (X120, X130, X127) .................................................................................... 4-4
Table 4-7 Interfaces X122 and X132 ......................................................................................................... 4-6
Table 4-8 X122 Digital inputs/outputs ........................................................................................................ 4-8
Table 4-9 Technical data of digital inputs X122/X132................................................................................ 4-9
Table 4-10 Technical data of the digital inputs/output of X122/X132 ........................................................ 4-10
Table 4-11 Interface X124.......................................................................................................................... 4-11
Table 4-12 Power supply X124 .................................................................................................................. 4-11
Table 4-13 Interfaces X126 and X136 ....................................................................................................... 4-12
Table 4-14 PROFIBUS-DP X126 interface ................................................................................................ 4-13
Table 4-15 PROFIBUS-DP X136 interface ................................................................................................ 4-13
Table 5-1 Memories for user data and their memory size ......................................................................... 5-1
Table 5-2 Electrical connection values....................................................................................................... 5-1
Table 5-3 Dimension and weight of D435 and D425 ................................................................................. 5-1
Table 5-4 Environmental requirements ...................................................................................................... 5-2
Table 5-5 Memories for user data and their memory size ......................................................................... 5-2
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 ix
Table of contents
Table 5-6 Electrical connection values....................................................................................................... 5-3

Table 5-7 Dimensions and weight of a D445 ............................................................................................. 5-3
Table 5-8 Environmental requirements ...................................................................................................... 5-3
Table 7-1 Overview of TB30 interface........................................................................................................ 7-5
Table 7-2 Interface overview of the TM31.................................................................................................. 7-5
Table 7-3 TM41 interface overview ............................................................................................................ 7-6
Table A-1 Electromagnetic compatibility (EMC) .........................................................................................A-1
Table A-2 Test voltages..............................................................................................................................A-2
Table A-3 Rated voltage for the control unit ...............................................................................................A-2
D4xx
x Manual, 12.2004, 6AU1900-1AJ32-0BA0
Introduction 1
1.1 Hardware components
SIMOTION runtime module and SINAMICS drive module

As the central hardware, SIMOTION D uses the SIMOTION D4xx as a control unit consisting
of the SIMOTION runtime module and the SINAMICS firmware. The control unit uses the
SINAMICS Integrated drive with various SINAMICS S120 drive modules (line and motor
modules) to perform open-loop and closed-loop control of the axis assembly. In addition, a
series of other SINAMICS 120 components such as SMC encoder systems or terminal
modules can be connected via DRIVE-CLiQ. Likewise, the functionality can be expanded
with distributed I/O via PROFIBUS.
SIMOTION D axis assembly

This illustration shows a typical SIMOTION D axis assembly.
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Figure 1-1 Example of a SIMOTION D4xx axis assembly
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 1-1
Introduction
1.2 Product description of D4xx
In general, a SIMOTION D axis assembly consists of the following elements:

• SIMOTION D (control unit) (1)
This unit contains the programmable runtime system of SIMOTION and the drive software
of SINAMICS S120. As a general principle, SIMOTION D is capable of controlling multiple
axes/drives.
• SINAMICS infeed (line module) (2)
This module generates a DC link from the supply system.
• SINAMICS power units (motor modules) (3)
These modules are used to control motors.
• DRIVE-CLiQ components (4)
In SINAMICS S120/SIMOTION D, the individual components of the drive system
communicate with each other via DRIVE-CLiQ. In addition to power components, you can
link encoder systems and special DRIVE-CLiQ I/O devices via DRIVE-CLiQ.
1.2 Product description of D4xx
Design of SIMOTION D4xx

SIMOTION D is the drive-based variant of the SIMOTION Motion Control System based on
the new SINAMICS S120 family of drives. With SIMOTION D, the SIMOTION motion control
functionalities and the SINAMICS drive software run on a SINAMICS closed-loop control
hardware device.
As with SINAMICS S120, SIMOTION D subscribes to the Totally Integrated Automation
(TIA) concept, thus providing a comprehensive set of automation blocks.
1.3 Software components
SIMOTION runtime system and SINAMICS closed-loop drive control

The basic functionality of SIMOTION D is furnished with a Compact Flash card and includes
the following:
SIMOTION runtime system including the following functions:
• User-programmable runtime system (IEC 61131)
• Various runtime levels
• Logic and arithmetic functionality
• Communication functions
Motion control functions are available in the form of optional technology packages.
D4xx
1-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Introduction
1.4 Product variants
SINAMICS S120 closed-loop drive control including the following functions:

• Closed-loop current and torque control
• Closed-loop speed control
• Regulated infeed
SIMOTION D
There are several variants of SIMOTION D (differing in performance and number of axes
that can be operated):
The following table shows the different SIMOTION D versions.
Table 1-1 Product variants
Feature SIMOTION D435 SIMOTION D435 SIMOTION D445

DRIVE CLiQ ports 4 4 6
Axes Up to 4 Up to 16 Up to 64
Fan/battery module Optional Optional Required
Caution
For a SIMOTION D445, a fan/battery module is required for operation.
For a SIMOTION D435 with MLFB 6AU1 435-0AA00-0AA0, a fan/battery module is required
at an ambient temperature of 43°C or higher.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 1-3
Introduction
The following figure shows a possible system configuration with a SIMOTION D435.
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Figure 1-2 System configuration using SIMOTION D with two axes each
Note
In order to cover all variants of SIMOTION D, the product will be referred to as "D4xx".
Specific product designations will be used for information that applies only to one product
version, e.g., D435.
D4xx
1-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Introduction
1.5 System components
Introduction
The most important components of the system and their functions are shown below.
Table 1-2 Central components
Component Function
Control unit ... The central unit in the axis assembly
You can use the integrated fast digital I/O as:
• Homing inputs
• Inputs for measuring inputs
• User-addressable process inputs/outputs
The measuring sockets can output any analog
signals.
The DRIVE CLiQ interfaces permit a fast
connection to the SINAMICS drive components.
Line module (SINAMICS S120) ... Generates a DC link from the supply system
Motor module (SINAMICS S120) ... Used to control motors
CX32 ... Enables connection of additional axes
Power supply ... Provides the electronics power supply for
SIMOTION D, e.g., SITOP
System components
The control unit communicates with various components in the automation landscape using
two PROFIBUS-DP and two Ethernet interfaces.
Table 1-3 System components
Component Function
Control unit ... Central motion control module
The control unit communicates via two
PROFIBUS-DP interfaces with the following:
• S7 controllers with PROFIBUS interface
• SIMATIC HMI devices
• Other drives, e.g., SINAMICS S120
• Other control units
• Programming devices (PG/PC)
The control unit can communicate with the
following components or be embedded in an
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 1-5
Introduction
Component Function
automation landscape by means of Ethernet
interfaces:
• Programming devices (PGs/PCs)
• Other devices via UDP
Distributed I/O systems

The control unit can communicate via two PROFIBUS-DP interfaces with the following
distributed I/O systems:
Table 1-4 Distributed I/O systems
Distributed I/O Function

SIMATIC ET 200M Modular I/O system for control cabinet installation
and high channel density
SIMATIC ET 200S Highly modular I/O system for control cabinet
installation including motor starters, safety
technology, and individual grouping of the load
groups
SIMATIC ET 200X Modular I/O system with IP 65/67 degree of
protection for machine-related use outside a
control cabinet including motor starters and
pneumatic modules as well as DESINA and
ECOFAST-compliant modules
SIMATIC ET 200eco I/O system with IP 67 degree of protection for
machine-related use without a control cabinet
with flexible and fast ECOFAST or M12
connection methods
Drive units Also as an isochronous slave on PROFIBUS-DP
Other PROFIBUS I/O
ADI4 For the connection of drives with analog ±10 V
setpoint interface
Optional components
The following components enable an expansion of the functionality.
Table 1-5 Optional components for the control unit:
Component Function
Terminal board TB30 ... Enables a terminal expansion (additional
analog and digital I/O)
Terminal module TM31 ... Enables a terminal expansion via DRIVE CLiQ
(additional analog and digital I/O)
Terminal module TM41 ... ... Enables a terminal expansion and encoder
simulation (additional analog and digital I/O) via
DRIVE CLiQ.
Terminal modules TM15 and TM17 High Feature The terminal modules TM15 and TM17 High
D4xx
1-6 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Introduction
Component Function
Feature are used to implement measuring inputs
and cam outputs. In addition, these terminal
modules provide drive-related digital inputs and
outputs with short signal delay times.
Sensor module cabinets (SMC) ... Enables acquisition of encoder data from
connected motors via DRIVE CLiQ
Operator input and monitoring components
Table 1-6 Additional components that can be connected to the control unit
Component Function
Programming device (PG/PC) ... configures, assigns parameters, programs, and
tests
SIMATIC HMI device ... used for operating and monitoring functions.
This is not an essential requirement for the
operation of a control unit.
Drive units ... convert speed setpoints into signals for
controlling the motor and supply the power
required to operate the motors.
DRIVE CLiQ technology

DRIVE CLiQ (DRIVE Component Link with IQ) is a communication system used to connect
the control unit with the various components of the SINAMICS S120 product family, such as
line modules, motor modules, and encoders.
All components are connected via DRIVE CLiQ.
DRIVE CLiQ offers the following advantages:
• Independent expansion of components possible
• Automatic detection of components by the control unit
• Standardized interfaces to all components
• Uniform diagnostics down to the components
• Complete service down to the components
• Simple mechanical handling
Additional references
You can find detailed information about components in the SINAMICS S120 family of
products in the SINAMICS S120 equipment manual.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 1-7
Introduction
Approved components for SIMOTION D
Note
Modules and devices approved for SIMOTION D are listed in the SIMOTION Motion Control
System, PM 10 Catalog and the "SINAMICS Catalog."
For catalog order numbers, refer to the list of references.
Note
Note that not all modules in the ET 200 I/O family are approved for SIMOTION. Moreover,
system-related functional differences can come into play when these I/O or I/O systems are
used on SIMOTION vs. on SIMATIC. For example, special process-control functions (e.g.
insertion and removal under voltage) are not supported by SIMOTION for the ET 200M
distributed I/O system.
A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as
well as notes on their use, can be found on the Internet at:
http://www4.ad.siemens.de/view/cs/en/11886029
Besides the I/O modules released for use with SIMOTION, in principle, any certified standard
slave that supports cyclic data exchange (DP V0) and, if required, acyclic data exchange
(DP V1) can be connected to SIMOTION.
These modules are integrated via the GSD file of the device's manufacturer.
Note
Please note that in individual cases further boundary conditions must be fulfilled in order to
integrate a standard slave into SIMOTION. Some modules need "driver modules", e.g. in the
form of function blocks, which make integration possible or much easier.
For modules approved for use with SIMOTION (e.g. S7-300 module FM 350-1, etc.) these
driver blocks are part of the Function Library.
D4xx
1-8 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Description 2
2.1 Safety notes
Note safety information

Note the following safety information when working with the control unit and its components.
Caution
An option board may only be inserted and removed when the control unit and option board
are disconnected from the power supply.
Notice
The 80 mm clearances above and below the components must be observed. The unit
protects itself from overheating by shutting down.
Caution
The Compact Flash card may only be inserted or removed when the control unit is
disconnected from the power supply.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 2-1
Description
2.2 D435 and D425
2.2 D435 and D425
Device image
The following figure shows a control unit with its interfaces and front panel components (fault
and status displays).
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D4xx
2-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Description
2.3 D445
2.3 D445
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D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 2-3
Description
2.4 Clock
Caution
This control unit must be operated with a fan/battery module for heat dissipation. Without a
fan/battery module, the control unit will not start up and cannot be commissioned.
2.4 Clock
Features of real-time clock

The following table contains the features and functions of the control unit clock.
Table 2-1 Clock features
Features Meaning
Type Hardware clock (integrated "realtime clock")
Default setting when delivered DT#1994-01-01-00:00:00
Accuracy Max. deviation per day:
With supply voltage on ±9 s
0 to 55° C
With supply voltage off
25° C ±2 s
-20° C to 70° C +2 s to -9 s
Backup time Typically 5 days (at 0 to 25° C)
Charging time 1 hr
With power OFF

In the power OFF state, the control unit clock continues to run during the the backup time
(with the exception of the software clock). The buffer is recharged in the power ON state.
An error message is output if the backup function is defective. With power ON, the clock
resumes at the time set at the factory.
When the control unit is reset to the factory settings, the clock is also reset to the "factory
default setting."
D4xx
2-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Description
2.5 Power supply of D425 and D435
2.5 Power supply of D425 and D435
External 24 V power supply

Power is supplied to the control unit by an external 24 V power supply (e.g., SITOP).
Table 2-2 Input voltage specification
Input voltage Typical power Maximum power

consumption consumption
Minimum input voltage 20,4 V 0.7 A 9.8 A
Nominal Input voltage 24 V 0.6 A 8.4 A
Maximum input voltage 28,8 V 0.5 A 7.0 A
Recommended power supply units and tables for calculating power consumption for the
assembly with SINAMICS S120 modules can be found in the section on Control-Cabinet
Construction and EMC - Booksize in the SINAMICS S120 Booksize Power Units manual.
Note
A primary-side voltage dip for 20 ms must not cause the voltage on the secondary side
(24 V) to fall below the minimum permissible input voltage to the control unit.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 2-5
Description
2.6 Power supply of D445
2.6 Power supply of D445
External 24 V power supply

Power is supplied to this control unit by an external 24 V power supply (e.g., SITOP).
Table 2-3 Input voltage specification
Input voltage Typical power Maximum power

consumption consumption
Minimum input voltage 20,4 V 2.35 A 10.6 A
Nominal Input voltage 24 V 2.0 A 9.0 A
Maximum input voltage 28,8 V 1.67 A 7.5 A
Recommended power supply units and tables for calculating power consumption for the
assembly with SINAMICS S120 modules can be found in the section on Control-Cabinet
Construction and EMC - Booksize in the SINAMICS S120 Booksize Power Units manual.
Note
A primary-side voltage dip for 20 ms must not cause the voltage on the secondary side
(24 V) to fall below the minimum permissible input voltage to the control unit.
D4xx
2-6 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Operator control (hardware) 3
3.1 Operator control and display elements
3.1.1 LED displays
Arrangement of LED displays

The front panel of the control unit has eight LED displays arranged in two rows of four. The
following table indicates the possible LED states and their meaning.
7-segment display
Figure 3-1 LED display on control unit
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-1
Operator control (hardware)
Note
While the control unit is starting up, all LEDs are illuminated yellow for a brief time. You can
carry out a detailed diagnosis using a PG/PC and the Engineering System.
LED displays
Table 3-1 Meaning of LED states
Name Function State Meaning

RDY Ready OFF D4xx is deenergized.
Flashing red (0.5 Hz) SIMOTION Compact Flash has begun
to boot, however, a boot error, such as
faulty firmware, has occurred.
Red SINAMICS Integrated has not started
up (firmware not available or faulty) or
a drive fault has occurred.
Green D4xx is ready to operate: SIMOTION
is running, and SINAMICS Integrated
is ready to operate.
Flashing red/yellow (2Hz) Faulty D445 fan module (not inserted
or insufficient speed)
RUN SIMOTION RUN Flashing green (2 Hz) LED flashes green from startup of
RUN mode until RUN mode is
reached.
Green This LED indicates that the user
program is running. D4xx is in
SIMOTION RUN mode.
STOP SIMOTION STOP Flashing yellow (0.5 Hz) SIMOTION is requesting an overall
reset.
Flashing yellow (2 Hz) LED flashes yellow from selection of
STOP mode until STOP mode is
reached.
Yellow This LED indicates that no user
program is running. The technology
packages are not active.
SU/PF SIMOTION Flashing yellow (2 Hz) LED flashes yellow from selection of
STOPU STOPU mode until STOPU mode is
reached.
Yellow This LED indicates that the technology
packages are active. No user program
is being executed.
SF SIMOTION SF OFF SIMOTION portion of D4xx is
operating without errors.
Flashing red (0.5 Hz) Underlicensing
No license exists for
technology/optional objects under
license.
D4xx
3-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0

Technology/optional objects under
license are, for example:
• Position (position axis)
• Cam (synchronous axes with
connected cam)
• Gear (synchronous axes with
gearing)
Sublicensing is therefore indicated
only when no technological events that
can be acknowledged are pending.
Flickering red (at the same A fault has occurred to which the user
time as other LEDs) program cannot respond.
The following actions may be required
to rectify the fault:
• Power OFF/ON
• Check the SIMOTION CF
• New commissioning procedure
• Replace the D4xx
Red A technological event that can be
acknowledged (alarm, message, note)
is pending. The LED switches off when
all pending acknowledgeable events
have been acknowledged.
(See SIMOTION Technology
Functions, Alarm Description)
An event has higher priority than
sublicensing.
Flashing red (15 s at 3 Hz) Enables visual identification of a
control unit connected to Ethernet
(flashing DCP); the flashing is initiated
by the ES and overrides all other
pending displays for the duration.
DP1 PROFIBUS1 OFF D4xx is deenergized or parameter
assignment is missing.
Red DP1 is defined as the master:
At least one slave is missing.
DP1 is defined as an i-slave:
A parameter assignment master is not
present.
Flashing green (0.5 Hz) PROFIBUS channel is ready to
communicate; cyclic communication is
not taking place (bus status: Clear).
Green PROFIBUS channel is ready to
taking place (bus status: Operate).
DP2 PROFIBUS2 OFF D4xx is deenergized or parameter
assignment is missing.
Red DP2 is defined as the master:
At least one slave is missing.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-3

DP2 is defined as an i-slave:
A parameter assignment master is not
present.
Flashing green (0.5 Hz) PROFIBUS channel is ready to
not taking place (bus status: Clear).
Green PROFIBUS channel is ready to
taking place (bus status: Operate).
OPT Option OFF An option board is not inserted in the
D4xx.
Red At least one error is pending on the
inserted option board, or the option
board is not ready.
Flashing green (0.5 Hz) Reason for LED depends on the
option (see description of the relevant
option board).
Green Option is ready to operate.
D4xx
3-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0
3.1.2 Nameplates
Lateral nameplate
The following figure shows you all the information included in the nameplate located on the
side of the unit.
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Figure 3-2 Nameplate
You might need to access the information provided on the side-mounted nameplate after the
D4xx has been mounted. The nameplate is located on the right-hand side of the module
housing, which is the side typically used to connect to the SINAMICS S120 module; for this
reason, we recommend that you make a note of the serial number of the control unit prior to
assembly.
Note
The information contained in each field of the nameplate on your actual control unit may
differ from the information presented in this manual (for example, a higher product version,
approvals and marks that have not yet been earned, etc., may be shown).
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-5
MAC addresses
A second nameplate for the MAC addresses of the two Ethernet interfaces is attached to the
front panel:
MAC address of X120

MAC address of X130
Figure 3-3 MAC addresses
You can see this nameplate when you open the front cover of the control unit.
D4xx
3-6 Manual, 12.2004, 6AU1900-1AJ32-0BA0
3.1.3 Mode selector
Mode selector positions
Note
It is recommended that SIMOTION SCOUT be used exclusively to switch the operating
modes of the module. Do to so, leave the mode selector at position 0 (RUN). The mode
selector cannot be changed mechanically when a BOP is installed. The LED display
indicates the current mode selection.
The control unit has a mode selector in the lower section of the front panel.
On the right, the selector labeled PLC is used for mode selection for the control unit.
On the left, the service selector (labeled SIM/NCK) is only relevant for service technicians.
The selector position must remain as shown (position 0).
The positions of the mode selector are explained in the order in which they appear on the
control unit.
Mode selector
Figure 3-4 Mode selector
Possible selector positions
Table 3-2 Selector positions and their meaning
Selector position Meaning LED

0 RUN RUN
1 STOPU SU/PF
2 STOP STOP
3 MRES
Other selector positions are not assigned.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-7
Table 3-3 Mode selector settings
Meaning Explanations
RUN The control unit is processing the user program and the associated system outputs:
• Reading process image of inputs
• Processing user programs assigned to the execution system
• Writing process image of outputs
The technology packages are active in this state. They can execute commands from
the user program.
STOPU The control unit is not processing a user program.
• The technology packages are active. Test and commissioning functions can be
executed. The user program is not active.
STOP • The control unit is not processing a user program.
• It is possible to load a complete user program
• All system services (communications, etc.) are active
• The I/O modules are in safe mode.
• The technology packages are inactive, i.e., all enables are deleted. No axis
motions can be executed.
MRES • Switch setting for overall reset of the module.
(overall reset) The overall reset for the D4xx can be performed with this switch setting.
Note
The factory settings can also be restored using the MRES switch setting.
3.1.4 Reset button
Performing a reset operation

The reset button is located behind the blanking plate of the control unit.
A reset operation resets the entire system and requires a system restart. This is comparable
to a "Power On reset" except that the 24 V power supply does not have to be switched off.
Error messages or LED displays indicate when the system must be reset.
D4xx
3-8 Manual, 12.2004, 6AU1900-1AJ32-0BA0
3.2 SIMOTION CF
3.2 SIMOTION CF
3.2.1 Properties of the CompactFlash card
CompactFlash card
The CompactFlash card is mandatory for operation of the control unit.
The SIMOTION kernel and the software used to control the drives (SINAMICS firmware) are
contained on the CompactFlash card. The device diagnostics (SIMOTION SCOUT) is used
to read out and display the version information (serial number, version, type designation)
from the card. The licenses for the technology objects are linked to the serial number of the
CompactFlash card. Thus, the CompactFlash card can be inserted in another control unit
without requiring a license change.
The CompactFlash card is supplied in a bootable format with the latest SIMOTION kernel
and drive software. It is not supplied with the control unit and must be ordered as a separate
component. The CompactFlash card is also used to store technology packages and user
data (programs, configuration data, parameter assignments).
The CompactFlash card is inserted in the CF plug-in slot (X109 interface).
Caution
The CompactFlash card may only be inserted or removed when the control unit is
disconnected from the power supply.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-9
3.2 SIMOTION CF
3.2.2 CompactFlash slot
Location of the CompactFlash slot

The CompactFlash does not extend beyond the housing. An ergonomic recessed grip
enables the card to be removed.
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Figure 3-5 View of control unit with closed protective cover
D4xx
3-10 Manual, 12.2004, 6AU1900-1AJ32-0BA0
3.2 SIMOTION CF
3.2.3 Changing the Compact Flash card
Procedure
Proceed as follows:
1. Switch off the power supply.
2. Remove the CompactFlash card from the control unit.
3. Take hold of the thumb grip between your thumb and forefinger and withdraw the card.
4. Gently insert the new CompactFlash into the plug-in slot until it clicks into place. When
properly installed, the card does not extend beyond the housing.
5. Switch the power supply on again.
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Figure 3-6 Inserting the CompactFlash card
Note
A small arrow is located on the housing front panel and on the Compact Flash card for
correct insertion of the CompactFlash card
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-11
3.2 SIMOTION CF
3.2.4 Writing to CompactFlash card
Writing to the the CompactFlash card

You can write to the CompactFlash card as follows:
• The CompactFlash card is inserted in the control unit and is written to using the Copy
RAM to ROM menu command (the programming device must be connected to module).
This allows you to store the technology packages and user data (programs, configuration
data, parameter assignments) on the CompactFlash card (see SIMOTION SCOUT
Configuration Guide).
• Writing to the CompactFlash card on the PG or PC
You can write to the CompactFlash card directly via a PC using a suitable memory card
adapter.
This function is required for upgrading the SIMOTION D.
Note the following information when working with a CompactFlash card.
Note
The CompactFlash card always comes formatted! It contains the SIMOTION kernel.
To ensure that the CompactFlash card functions properly, the card must not be repartitioned.
Files that have been written to the CompactFlash with Copy RAM to ROM using the
SIMOTION SCOUT must not be modified or deleted using Windows. This can corrupt the
project.
Formatting the CompactFlash card

You can format the CompactFlash card, for example, if it is faulty. The CF card can be
inserted in a USB Flash card reader and formatted by means of Windows (NTFS file
system). After it is formatted, the boot sector of the card must be rewritten to by means of
SCOUT (Options > Write to Boot Sector…).
D4xx
3-12 Manual, 12.2004, 6AU1900-1AJ32-0BA0
3.3 Memory concept
3.3 Memory concept
3.3.1 Memory concept of SIMOTION D
Memory concept
The following figure and the description of items 1 to 3 below provide an overview of the
memory model for the D4xx and sequences for certain operator actions.
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Figure 3-7 Memory model for D4xx
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-13
3.3 Memory concept
3.3.2 Persistent data (non-volatile data)
SRAM backup
In the D4xx, the integrated SRAM, which is buffered internally, is used for persistent data
storage. For information on the usable area for retain data, refer to the SIMOTION SCOUT
Configuration Manual.
Persistent data in the SRAM

Persistent data that are backed up include the following:
• Diagnostics buffer
• Retain variable (retentive user area)
• DP parameters (baud rates, DP addresses)
• IP address, subnet dialog box, router address
• Encoder data
The realtime clock integrated in the SIMOTION D4xx is also backed up in the same way as
the SRAM; thus, it has the same backup time.
If the backup time is insufficient, a battery can be connected by means of an external
fan/battery module. With the external fan/battery module, the backup time is approximately
10 years. The fan/battery module must be ordered separately.
A 3 V lithium battery SN: 575332 battery type (with cable tail and connector) is used. The
battery can be replaced without data loss, because the retain data are backed up internally.
Backing up persistent data on SIMOTION CF

The _savePersistentMemoryData system function is used to save the complete contents of
the nonvolatile data (battery-buffered SRAM) to the SIMOTION CF.
3.3.3 Monitoring persistent data (non-volatile data)
Diagnostic options
The consistency of the nonvolatile data memory (battery-buffered SRAM) and the status of
the battery backup are indicated to the user through user interfaces (diagnostics buffer,
system variables).
D4xx
3-14 Manual, 12.2004, 6AU1900-1AJ32-0BA0
3.3 Memory concept
Diagnostics buffer entries

The following errors are entered once in the diagnostics buffer when they occur:
Table 3-4 Alarm messages of the diagnostics buffer
Alarm entry Meaning Remedy

Level 1 battery voltage warning Battery voltage below Replace battery in the
prewarning level fan/battery module.
Level 2 battery voltage warning The battery voltage is below the Replace battery in the
warning level; when switched fan/battery module.
off, only the SuperCap backs up
data for its defined backup time.
Nonvolatile data memory After switching on, the backup Replace battery in the
voltage error voltage of the SuperCap or fan/battery module or charge
battery was too low; possible SuperCap by energizing it for a
loss of nonvolatile data/clock. longer period.
Nonvolatile data loaded from a Nonvolatile data successfully -
file restored from the backup file on
the Compact Flash card.
Nonvolatile data loaded from the Nonvolatile data successfully -
backup file restored from the backup copy
of the backup file on the
Compact Flash card.
Error while loading nonvolatile Backup file or backup copy of Use the system function
data from a file backup file could not be loaded. _SavePersistentMemoryData
Possible causes:
Backup file or backup copy of
backup file does not exist
Data in backup file are invalid
Device with battery module Fan/battery module is present. -
Device without battery module Fan/battery module is not Connect fan/battery module, if
present. necessary.
Level 1 battery voltage warning and Level 2 battery voltage warning are only signaled when
the fan/battery module is inserted.
These two battery errors are also signaled to the user program with a PeripheralFaultTask
call.
Refer to the configuration manual for your engineering system for information about how to
read out the contents of the diagnostic buffer.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 3-15
3.3 Memory concept
3.3.4 Power off behavior
Power failure
During a power failure, the data in the SRAM of the control unit are backed up by an internal
SuperCap and the optional fan/battery module.
The nonvolatile data are available for the next startup. Thus, the control unit is immediately
operational without data loss.
Saving lastest state

On the system side, it is ensured that the latest consistent overall image of the nonvolatile
data is always available the next time the unit is powered on even if there is a power failure
during backup with the _savePersistentMemoryData system function.
The system accomplishes this by renaming an existing backup file as the backup copy of the
backup file and then performing the actual backup in the backup file.
During startup, the associated data quality is indicated by the
persistentMemoryPowerMonitoring. PersistentDataState system variable. If the backup
operation was interrupted by a power failure, and the backup file is thus inconsistent, the
backup copy of the backup file (i.e., the most recent consistent version) is used, and the
system variable signals this accordingly.
D4xx
3-16 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces 4
4.1 Interface overview
Available interfaces
Table 4-1 Overview of available external interfaces
Interface Name Connector type

DRIVE CLiQ interface (0) X100 DRIVE CLiQ plug
DRIVE CLiQ interface (4) X104 (D445 only) DRIVE CLiQ plug
DRIVE CLiQ interface (5) X105 (D445 only) DRIVE CLiQ plug
Ethernet interface IE1/OP X120 RJ45 socket

Ethernet interface IE2/NET X130 RJ45 socket
Digital inputs/outputs X122, X132 Micro Combicon 2x12-pin

Power supply connector X124 Combicon 4-pin
PROFIBUS DP1 interface X126 9-pin Sub-D socket

PROFIBUS DP2/MPI interface X136 9-pin Sub-D socket
Measuring sockets (T0, T1, T2, X131 - X134 Sockets on the circuit board
and M)
BOP interface BOP 8-pin
SIMOTION CF plug-in X109 SIMOTION CF
Fan/battery module interface X190 Fan/battery module
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-1
Interfaces
4.2 DRIVE CLiQ interfaces
Non-usable interfaces
Table 4-2 Overview of interfaces that cannot be used for SIMOTION D
Interface name Interface Connector type

1. USB interface X125 USB socket
2. USB interface X135 USB socket
RS232 interface X140 9-pin Sub-D pins
4.2.1 DRIVE CLiQ interfaces
Features
• Supports master/slave operation
• Maximum data rate: 100 Mbits
• 24 V/450 mA per DRIVE CLiQ interface is provided for connection of encoders and
measuring systems
Features
Table 4-3 X100 - X103 or X100 – X105
Features Type
Connector type DRIVE CLiQ plug
Cable type DRIVE CLiQ cable
Maximum cable length 100 m
Pin assignment
Table 4-4 DRIVE CLiQ interface (X100 - X103 or X100 – X105)
PIN Signal name Signal type Meaning

1 TXP O Transmit data +
2 TXN O Transmit data -
3 RXP I Receive data +
4 NC Reserved, do not use
D4xx
4-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
PIN Signal name Signal type Meaning

6 RXN I Receive data -
A + (24 V) VO Voltage supply for
DRIVE CLiQ, 450 mA
maximum
B M (0 V) VO Ground to 24 V
Signal type: I = Input; O = Output; VO = Voltage Output
Position of connectors
B
8
1
A
Figure 4-1 DRIVE CLiQ interface
4.2.2 Use of DRIVE CLiQ interface
Use of DRIVE-CLiQ
The DRIVE CLiQ interfaces are used to connect the components assigned to the control unit
in the drive assembly (e.g., active line module, motor modules, terminal modules, and sensor
modules from the SINAMICS family).
DRIVE CLiQ has the following properties:
• Independent expansion of components possible
• Automatic detection of components by the control unit
• Standardized interfaces to all components
• Uniform diagnostics down to the components
• Complete service down to the components
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-3
Interfaces
4.3 Ethernet interfaces
4.3.1 Ethernet interfaces X120 and X130
Features
The X120 and X130 interfaces are full-duplex 10/100-Mbit Ethernet ports. Both ports are
connected as an Ethernet terminal device.
Interface features
Table 4-5 X120 and X130
Features Type
Connector type RJ45 socket connector
Cable type Industrial Ethernet cable
Pin assignment
Table 4-6 Ethernet interfaces (X120, X130, X127)
Pin Signal name Signal type Meaning

1 TXP Output Ethernet transmit
differential signal
2 TXN Output Ethernet transmit
differential signal
3 RXP Input Ethernet receive
differential signal
4 NC
5 NC
6 RXN Input Ethernet receive
differential signal
7 NC
8 NC
Note
The MAC addresses are imprinted on an adhesive label that is located behind the protective
cover and can be seen from the front.
If you wish to connect a programming device via Ethernet, you must use a transposed cable.
D4xx
4-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
The following figure shows the mounting position and designation of the Ethernet connectors
on the module.
B
8
1
Q
Figure 4-2 Ethernet interface
4.3.2 Use of Ethernet interfaces
Application
Interfaces for connection to Industrial Ethernet.
Industrial Ethernet is a communication network with a transmission rate of 10/100 Mbit/s.
The D4xx offers the following functions via Ethernet interfaces:
• Communication with STEP 7 and SIMOTION SCOUT
With STEP 7 V 5.2 and lower, the "SIMATIC NET SOFTNET PG (Protocol TPC/IP RFC
1006)" software must be installed on the PG/PC. With STEP 7 V 5.3 and higher,
additional software is not needed.
• Communication between SIMOTION and SIMATIC NET OPC
The "SIMATIC NET SOFTNET-S7 (S7-OPC-Server)" software must be installed on the
PG/PC for this function.
• Communication by means of SIMOTION OPC XML-DA (separate license required).
Note
SOFTNET S7 is a superset of SOFTNET PG, i.e., SOFTNET S7 contains Protocol TPC/IP
RFC 1006, as well.
For additional information on the software packages, refer to SIMOTION Motion Control
System, PM 10 Catalog (see list of references for order number).
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-5
Interfaces
4.4 Digital inputs/outputs
4.4.1 X122 and X132 digital inputs
Interface features
Table 4-7 Interfaces X122 and X132
Features Type
Connector type Micro Combicon
Connection possibility: up to 0,5 mm2
Current carrying capacity 4 A, maximum
X122 X132
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2 2
3 3
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Figure 4-3 Digital inputs and digital inputs/outputs (interfaces X122 and X132)
Access to inputs/outputs
Note
The SIMOTION runtime module accesses the digital inputs/outputs by means of PROFIBUS
Integrated rather than directly. For this reason, the inputs/outputs are updated in the
PROFIBUS bus cycle clock for SINAMICS Integrated.
D4xx
4-6 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
Wiring and block diagram for SIMOTION D using SIMOTION D435 as an example
The following figure shows the wiring diagram and the block diagram of the digital inputs and
digital inputs/outputs of the SIMOTION D435.

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D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-7
Interfaces
4.4.2 Pin assignment for interfaces X122 and X132
Interface assignment of X122 and X132
Table 4-8 X122 Digital inputs/outputs

1 DI0 I Digital input 0
5 M1 GND Ground for DI0 - DI3
(functionally-separated
relative to M)
6 M GND Ground
7 DI/DO8 B Digital input/output 8
(fast input)
9 M GND Ground
(fast input)
(fast input)
12 M GND Ground
Signal type: B = Bidirectional; I = Input; GND = Reference potential (ground)
D4xx
4-8 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
X132 Digital inputs/outputs

5 M2 GND Ground for DI4 – DI7
(functionally-separated
relative to M)
6 M GND Ground
8 DI/DO13 B Digital input/output 13 (fast
input)
9 M GND Ground
input)
input)
12 M GND Ground
4.4.3 Technical data for X122 and X132
Digital inputs on X122/X132
Table 4-9 Technical data of digital inputs X122/X132
parameters Values
Voltage -3 V to 30 V
Typical power consumption 10 mA at 24 VDC
Electrically isolated Reference potential is terminal M1 or M2
Signal level (including ripple factor) High signal level: 15 V to 30 V
Low signal level: -3 V to 5 V
Signal propagation delays L ∀ H: 50 μs
H ∀ L: 100 μs
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-9
Interfaces
Digital inputs/outputs on X122/X132
Table 4-10 Technical data of the digital inputs/output of X122/X132
parameters Values
As an input
Voltage -3 V to 30 V
Typical power consumption 10 mA at 24 VDC
Signal level (including ripple factor) High signal level: 15 V to 30 V
Low signal level: -3 V to 5 V
Pins 8, 10, and 11 are "fast inputs"
Signal propagation delays of inputs/"fast inputs" L ∀ H: 50 μs/5 μs
H ∀ L: 50 μs/100 μs
As an output
Voltage 24 VDC
Maximum load current per output 500 mA
Note
An open input is interpreted as "low."
The "fast inputs" can be used for position sensing.
Terminal M1 or M2 must be connected for the digital inputs to work. This can be done as
follows:
Connect the coupled reference ground of the digital inputs, or provide a jumper to terminal
M. (Caution: this removes the electrical isolation for these digital inputs.)
4.4.4 Use of X122 and X123 interfaces
Connecting sensors and actuators

Digital inputs and outputs can be used to connect various sensors and actuators to the two
12-pin X122 and X132 front panel connectors.
The following types of digital inputs/outputs are available:
• Digital inputs
• Bidirectional digital inputs/outputs
Assignment of the inputs/outputs to functions can be parameterized as required. Special
functions, such as input of the measuring input and output of the output cam, can be
assigned to the inputs/outputs.
D4xx
4-10 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
4.5 Power supply
The enables for the drive units and/or motors (active line module, motor module) connected
to the control unit can be switched using the digital inputs.
Electrically isolated inputs

The control unit has 8 digital inputs.
The isolated inputs can be used as freely addressable inputs.
Bidirectional inputs/outputs
The control unit has 8 digital inputs/outputs.
Six of the eight digital inputs/outputs can be used as "fast inputs." All eight digital
inputs/outputs can be used as freely addressable inputs or homing inputs. When
parameterized as digital outputs, the digital input/outputs can be used as freely addressable
outputs.
4.5 Power supply
4.5.1 Power supply X124
Features of the interface
Table 4-11 Interface X124
Features Type
Connector type Combicon
Connection possibility: up to 2.5 mm2
Current carrying capacity 10 A, maximum
Interface assignments
Table 4-12 Power supply X124

1 P24 VI Power supply 24 V
2 P24 VI
3 M VO
4 M VO Ground
Signal type: VI = Voltage input (power supply) VO = Voltage output (power supply)
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-11
Interfaces
4.6 PROFIBUS-DP interfaces
Note
The 24 V is looped through via the 24 V connector. In this case, pin 1 is jumpered with pin 2,
and pin 3 is jumpered with pin 4.
Position of power supply interface
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SOXJ
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Figure 4-5 Power supply interface
Application of X124
This interface is provided exclusively for connection to the external power supply.
4.6.1 PROFIBUS-DP interfaces X126 and X136
Features of the interface
Table 4-13 Interfaces X126 and X136
Features Type
Connector type 9-pin Sub-D socket
Cable type PROFIBUS cable
Maximum cable length 100 m for 12 Mbits
D4xx
4-12 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
Interface assignment for X126
Table 4-14 PROFIBUS-DP X126 interface

1 Nc - -
2 M VO Ground to P24_SERV
3 1RS_DP B RS-485 differential
signal
4 1RTS_DP O Request to send
5 M1 VO Ground to 1P5
6 1P5 VO 5 V power supply for
bus terminal, external,
short-circuit proof
7 P24_SERV VO 24 V for teleservice,
short-circuit proof, 150
mA maximum
8 1XRS_DP B RS-485 differential
signal
9 Nc - -
Signal type: VO = Voltage output (power supply) O = Output B = Bidirectional
Interface assignment for X136
Table 4-15 PROFIBUS-DP X136 interface

1 Nc - -
2 M VO Ground to P24_SERV
3 2RS_DP B RS-485 differential
signal
4 2RTS_DP O Request to send
5 M1 VO Ground to 1P5
6 1P5 VO 5 V power supply for
bus terminal, external,
short-circuit proof
7 P24_SERV VO 24 V for teleservice,
short-circuit proof, 150
mA maximum
8 2XRS_DP B RS-485 differential
signal
9 Nc - -
The 1P5 voltage is provided exclusively for the bus terminal.
No OLPs are permitted.
Signal type: VO = Voltage output (power supply) O = Output B = Bidirectional
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-13
Interfaces
The following figure shows the mounting position and designation of the connectors on the
control unit.
DP2/MPI 9
5
X136
DP1 5
9
6
1
X126
6
1
Figure 4-6 Position of connectors X126, X136
4.6.2 Use of PROFIBUS-DP interfaces
Connectable devices
The following devices can be connected to the PROFIBUS DP interfaces:
• PG/PC
• S7 controllers with PROFIBUS DP interface
• Distributed I/O
• Teleservice adapter
• Drive units with PROFIBUS-DP interface (standard slaves)
Note
A teleservice adapter can only be connected to one of the two interfaces.
All released modules and devices are listed in the PM 10 Catalog.
For order numbers, refer to the list of references.
Take note of the documentation on the individual modules or devices!
D4xx
4-14 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Interfaces
4.7 CompactFlash slot
4.7 CompactFlash slot
4.7.1 Compact Flash slot
Features
Type: 50-pin socket connector
This interface should only be used to insert a special SIMOTION CF.
Consult the relevant references for detailed information about SIMOTION CF.
4.8 Measuring sockets
4.8.1 Measuring sockets X131 - X134
Application
The measuring sockets are used to output analog signals. Any interconnectable signal can
be output to any measuring socket on the control unit.
Caution
The measuring sockets should be used exclusively for servicing purposes.
The measurements may only be performed by appropriately trained specialists.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 4-15
Interfaces
4.8 Measuring sockets
Measuring socket position
0HDVXUHPHQWVRFNHWVPP

7 0HDVXUHPHQWVRFNHW
7 0HDVXUHPHQWVRFNHW
7 0HDVXUHPHQWVRFNHW
0 5HIHUHQFH
0HDVXUHPHQWVLJQDO
IRUWKHGHIDXOWVFDOLQJ
VHWWLQJ
9
RI
9
PHDVXUHPHQWVLJQDO
9
Figure 4-7 Measuring socket arrangement
D4xx
4-16 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Technical Data 5
5.1 Technical data for D435 and D425
Technical Data
The following technical data are relevant for the D435 and D425.
For information on system clocks and address ranges of the SIMOTION D435 and
SIMOTION D425, refer to the SIMOTION SCOUT configuration manual.
Memory for user data
Table 5-1 Memories for user data and their memory size
Data Memory size

Diagnostics buffer 100 messages
Connection values
Table 5-2 Electrical connection values
parameters Value range

Supply voltage VDC (permissible range: 20,4 ... 28.8 V)
Power consumption from 24 V Typical power consumption: 0.6 A (inputs/outputs
are open; power is not being supplied to DRIVE
CLiQ I/O)
Power loss 15 W
Starting current 6A
Dimensions and weight
Table 5-3 Dimension and weight of D435 and D425
parameters Values
Dimensions W x H x D [mm]
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 5-1
Technical Data
5.2 Technical data for D445
parameters Values
Without mounting and fan/battery module With 50x380x230
mounting and fan/battery module
(max. expansion) 50x380x270
Weight of SIMOTION D [g] Approximately 2500
Weight of SIMOTION CF [g] 7
Ambient conditions
Table 5-4 Environmental requirements
parameters Values
Permissible ambient temperature
Storage and transport -40°C... +70°C
Operation 0°C... +55°C
Permissible relative humidity 5% ... 95%

(without condensation)
Air pressure 700 hPa...1060 hPa
Degree of protection according to IEC 529 IP20
Technical Data
The following technical data are relevant for the D445.
For information on system clocks and address ranges of the SIMOTION D445, refer to the
SIMOTION SCOUT configuration manual.
Memory for user data
Table 5-5 Memories for user data and their memory size
Data Memory size

Diagnostics buffer 100 messages
D4xx
5-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Technical Data
Connection values
Table 5-6 Electrical connection values
parameters Value range

Supply voltage VDC (permissible range: 20,4 ... 28.8 V)
Power consumption from 24 V Typical power consumption: 2 A
(with no load at inputs/outputs, no supply from
DRIVE CLiQ I/O or PROFIBUS)
Power loss 15 W
Starting current 6A
Dimensions and weight
Table 5-7 Dimensions and weight of a D445
parameters Values
Dimensions W x H x D [mm]
Without mounting and fan/battery module With 50x420x272
mounting and fan/battery module
(max. expansion) 50x420x272
Weight of SIMOTION D445 [g] Approximately 3600
Weight of SIMOTION CF [g] 7
Ambient conditions
Table 5-8 Environmental requirements
parameters Values
Permissible ambient temperature
Storage and transport -40°C...+70°C
Operation 0°C...+55°C
Permissible relative humidity 5% ... 95%

(without condensation)
Air pressure 700 hPa...1060 hPa
Degree of protection according to IEC 529 IP20
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 5-3
Dimension drawings 6
6.1 Dimension drawing of D435 and D425
Dimension drawings

0
6,027,21'

Figure 6-1 Dimensions of D435 and D425
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 6-1
Dimension drawings
6.2 Dimension drawing of D445
6.2 Dimension drawing of D445
Dimension drawings

0
6,027,21'

Figure 6-2 Dimensions of a D445
D4xx
6-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Spare parts/accessories 7
7.1 Fan/battery module
7.1.1 Cooling the SIMOTION D4xx
Using a fan/battery module

If there is insufficient free convection for heat dissipation of the control unit (with an ambient
temperature greater than 55° C), an external fan/battery module can be mounted on the
underside of the control unit. This module can be installed without further measures on a
control unit where there is insufficient ventilation in the control cabinet.
Notice
The D445 cannot be operated without a fan/battery module. The control unit will not start up
without a functional fan/battery module.
Functions of a fan/battery module

The fan/battery module can perform the following tasks:
• CPU cooling
• SRAM buffering if the SuperCap is insufficient
The control unit monitors the temperature and the functioning of the fan. The fan is
automatically switched on when the temperature rises above 55° C and is monitored during
its operation.
Fan faults are displayed and can be read out by means of the diagnostic buffer. The SF LED
illuminates "red" in the event of temperature or fan faults.
Note
Temperature faults are detected and reported by the controller. Lower-level components,
such as SINAMICS Integrated, are then controlled accordingly by the application.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 7-1
Spare parts/accessories
Battery
A 3 V lithium battery can be inserted in the fan/battery module. The battery is preassembled
with an approximately 4 cm long cable with plug. The appropriate mating connector is
attached to a small printed circuit board for connection in the fan/battery module.
7.1.2 Fan/battery module assembly
Procedure
Two plastic rails for installing this module are located on the underside of the control unit.
Use the following procedure to install the fan/battery module:
1. If required, insert a battery in the fan/battery module.
2. Hold the fan/battery module at an angle to the front with the open side facing up (battery
visible).
3. Push the plastic guide into the cutouts on the underside of the control unit.
4. Tilt the fan/battery module up until the front latching device snaps into place.
The electrical connection between the fan/battery module and the control unit is made
automatically.
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Figure 7-1 Fan/battery module assembly
D4xx
7-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
7.1.3 Battery replacement in the fan/battery module.
Procedure
Proceed as follows to replace the battery:
1. Gently press the fan/battery module backwards.
This detaches the module from its front latching device.
2. Tilt the fan/battery module forwards at an angle and pull out the plastic guide from the
recess of the control unit.
3. Remove the battery using a screwdriver (at the side) and disconnect the battery from the
module by unplugging the connector.
4. Connect the cable connector of the new battery to the mating connector in the fan/battery
module and push in the battery.
Terminal for battery

cable connector
Battery cable connector
Figure 7-2 Battery replacement in the fan/battery module.
5. Hold the fan/battery module at an angle to the front with the open side facing up (battery
visible).
6. Push the plastic guide into the cutout on the underside of the control unit.
7. Tilt the fan/battery module up until the front latching device snaps into place.
The electrical connection between the fan/battery module and the control unit is made
automatically.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 7-3
7.2 Supplemental system components
7.2 Supplemental system components
Connection options for supplemental system components
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Figure 7-3 Position of supplemental system components
D4xx
7-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0
7.3 Terminal board TB30
7.3 Terminal board TB30
Features of the TB30

The TB30 is a terminal expansion module that can be inserted in the D4xx.
The TB30 contains the following terminals:
Table 7-1 Overview of TB30 interface
Interface Number
Digital inputs 4
Digital outputs 4
Analog inputs 2
Analog outputs 2
You can find additional information about the TB30 option board in the SINAMICS S120
product manual and the SINAMICS S120 commissioning manual.
Caution
The Option Board may only be inserted and removed when the D4xx Control Unit and the
TB30 Option Board are deenergized.
7.4 Terminal module TM31
Features of the TM31

With the terminal module TM31, the number of available digital inputs and outputs and the
number of analog input and outputs within a drive can be expanded The TM31 can be
connected by means of DRIVE CLiQ. It has 2 DRIVE CLiQ interfaces for this purpose.
The TM31 contains the following terminals:
Table 7-2 Interface overview of the TM31
Interface Number
Digital inputs 8
Bidirectional inputs/outputs 4
Relay outputs with changeover contact 2
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 7-5
Interface Number
Analog inputs 2
Analog outputs 2
Temperature sensor input (KTY84-130 or PTC) 1
You can find additional information about the TM31 in the SINAMICS S120 product manual
and the SINAMICS S120 commissioning manual.
Caution
The 50 mm clearances above and below the components must be observed.
Features of the TM41

With the terminal module TM41, the number of available digital inputs and outputs and the
number of analog outputs within a drive can be expanded. In addition, one channel can be
used for encoder simulation. The TM41 can be connected by means of DRIVE CLiQ.
The TB41 contains the following terminals:
Table 7-3 TM41 interface overview
Type Number
Digital inputs 4
Digital inputs/outputs 4
Analog inputs 1
TTL encoder output 1
For further information on the TM41 terminal module please see Equipment Manual TM41.
Caution
D4xx
7-6 Manual, 12.2004, 6AU1900-1AJ32-0BA0
7.6 Terminal modules TM15 and TM17 High Feature
7.6 Terminal modules TM15 and TM17 High Feature
Features of TM15 and TM17 High Feature

The terminal modules TM15 and TM17 High Feature are used to implement measuring
inputs and cam outputs for SIMOTION D. In addition, these terminal modules provide drive-
related digital inputs and outputs with short signal delay times.
TM15
Each of the 24 isolated DI/O can be parameterized channel-by-channel as a digital input
(DI), digital output (DO), measuring input, or output of the output cam.
TM17 High Feature

Each of the 16 DI/O can be parameterized channel-by-channel as a digital input (DI), digital
output (DO), measuring input, or output of the output cam.
As compared to TM15, TM17 High Feature has fewer I/O channels–but with higher
functionality. TM17 High Feature is characterized, in particular, by an extremely high
resolution and accuracy, as well as an input filter–that can be parameterized–and enable
inputs (up to 6). Parameterized enable inputs can enable measuring inputs or outputs of
output cams (gate function). Due to their high accuracy, the DI/O channels of the TM17 High
Feature are non-isolated.
You can find more information about TM15 and TM17 High Feature in the operator's guide
for SINAMICS TM15 and TM17 High Feature.
Caution
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 7-7
7.7 CX32 module
7.7 CX32 module
Features of the CX32 (Control Extension)

The CX32 module enables you to expand the performance of a SIMOTION D axis assembly.
The number of connectable axes is increased.
The CX32 has the following interfaces:
• 4 DRIVE CLiQ (X100 – X103)
• 4 digital inputs and 4 digital inputs/outputs (X122)
• Power supply (X124)
You can find additional information about the CX32 in the SINAMICS S120 product manual
and the SINAMICS S120 commissioning manual.
Caution
D4xx
7-8 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Appendices A
A.1 Standards
IEC 1131
The SIMOTION programmable controller meets the requirements and criteria of the
Standard IEC 1131, Section 2.
CE Designation
Our products meet the general and safety-related requirements of the following EC
guidelines and conform to the uniform standards (EN) for programmable controllers
published in the official gazettes of the European Union:
89/336/EEC "Electromagnetic Compatibility" (EMC guideline)
The EU declaration of conformity is part of this manual; note the corresponding reference.
EMC guideline
SIMOTION products are designed for industrial use.
Table A-1 Electromagnetic compatibility (EMC)
Application range Requirements for

Radio interference Immunity to noise
Industry EN 61000-6-4 EN 61000-6-2 : 1999
UL approval
Recognized component mark for Canada and the United States Underwriters Laboratories
(UL) in accordance with Standard UL 508, File 16 4110
A.2 Information on insulation tests, safety class, and degree of protection
Test voltages
During the routine test, the insulation resistance is tested at the following test voltage in
accordance with IEC 1131 Part 2:
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 A-1
Appendices
A.3 Rated voltage for operation of the D4xx
Table A-2 Test voltages
Circuits with rated voltage Ue relative to other Test voltage

circuits or ground
0 V < Ue ≤ 50 V 500 V DC
Safety class
Safety class I in accordance with IEC 536 (VDE 0106, Part 1), i.e. a protective-conductor
terminal is required on the mounting rail!
Protection against ingress of solid foreign bodies and water

IP 20 degree of protection in accordance with IEC 529, i. e. protection against contact with
standard probes.
Also: Protection against ingress of solid foreign bodies with diameters greater than 12.5 mm.
No special protection against ingress of water.
A.3 Rated voltage for operation of the D4xx
Rated voltage for operating the control unit

The control unit operates with a rated voltage. The following table contains the rated voltage
and the corresponding tolerance range.
Table A-3 Rated voltage for the control unit
Rated voltage Tolerance range

24 VDC 20.4 VDC to 28.8 VDC
D4xx
A-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
Appendices
A.4 Safety of electronic controllers
A.4 Safety of electronic controllers
Introduction
The remarks made here relate to fundamental criteria and apply irrespective of the type of
controller and the manufacturer.
Reliability
The reliability of devices and components is maintained at the highest possible level thanks
to comprehensive and cost-effective measures implemented during the development and
manufacturing processes.
These include
• The selection of high-quality components
• Worst-case dimensioning of all circuits
• Systematic and computerized inspection of all supplied components
• Burning in of all LSI circuits (e.g. processors, memories, etc.)
• Measures to prevent static discharge when handling MOS circuits
• Visual checks during various stages of manufacture
• Continuous heat testing at higher ambient temperatures for several days
• Thorough computerized final inspection
• Statistical analysis of all returned goods so that corrective measures can be initiated
immediately
• Monitoring of the primary controller components using online tests
These measures are considered to be basic measures for safety engineering. They avoid or
control the majority of faults that may occur.
The risk
Special safety standards must be applied to any system - and therefore to the situation as
well - whenever, if a fault occurs, it may cause injury to persons or damage to property.
Special regulations specific to the system apply to such applications. These must be taken
into account for configuration of the controller (e.g. VDE 0116 for furnaces).
For electronic controllers with safety responsibility, the measures required for preventing or
controlling faults depend on the hazard inherent in the plant. In this respect, the basic
measures listed above are no longer adequate once the hazard exceeds a certain potential.
Additional measures (e.g. double redundancy, tests, checksums, etc.) for the controller must
implemented and certified (DIN VDE 0801).
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 A-3
Appendices
A.5 EC Declaration of Conformity
Division into safety-critical and non-safety-critical areas

Nearly all systems contain parts that perform safety-related tasks (e.g. emergency stop
switch, protective grating, two-hand controls). To avoid having to apply safety-related criteria
to the entire controller, it is customary to divide the controller into two areas - one that is
critical to safety and one that is not critical to safety. No special demands are made as
regards safety in the area that is not safety-critical as an electronic fault would not have any
effect on the safety of the system. However, in the safety-critical area, only controllers and
circuits that comply with the relevant regulations, may be used.
Note
Even if an extremely high level of conceptual safety has been achieved in the design of an
electronic controller - e.g. through implementation of a multichannel design - strict adherence
to all instructions in the operator's guide is mandatory, as incorrect handling could invalidate
measures taken to prevent hazardous faults or create additional potential hazards.
A.5 EC Declaration of Conformity
Calling the Declaration of Conformity

SIMOTION D4xx product manual
Order no.: 6AU1900-0BK32-0AA0
To access the current Declaration of Conformity on the Internet, go to:
http://www4.ad.siemens.de/view/cs/en/15257461
D4xx
A-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0
ESD guidelines B
B.1 Electrostatically sensitive modules
Definition
All electronic modules are equipped with highly integrated modules or components. Because
of the technology used, these electronic components are very sensitive to overvoltages and
thus to discharge of static electricity.
The acronym ESD has become the established designation for such Electrostatically
Sensitive Devices. The ESD designation is used internationally to refer to electrostatically
sensitive devices.
Electrostatically sensitive devices are identified with the following symbol:
Figure B-1 Electrostatically sensitive modules
Caution
Electrostatically sensitive devices can be irreparably damaged by voltages that are far lower
than anything a person can perceive. These voltages occur if you touch a component or the
electrical connection of a module without having previously discharged any static from your
body. Any damage that occurs to a module as a result of overvoltage is generally not
recognized immediately and only comes to light after the equipment has been operating for
some time.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 B-1
ESD guidelines
B.2 Electrostatic accumulation on individuals
B.2 Electrostatic accumulation on individuals
Accumulating an electrostatic charge

Anyone who is not conductively connected to the electrical potential of their environment can
accumulate an electrostatic charge.
The figure below shows the maximum electrostatic voltages that can accumulate on a
person who is operating equipment when he/she comes into contact with the materials
indicated. These values comply with the specifications in IEC 801-2.
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Figure B-2 Electrostatic voltage that can accumulate on operating personnel
D4xx
B-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0
ESD guidelines
B.3 Basic measures for protection against discharge of static electricity
B.3 Basic measures for protection against discharge of static electricity
Ensure proper grounding

When working with electrostatically sensitive devices, make sure that the you, your
workstation, and the packaging are properly grounded. This prevents the accumulation of
static electricity.
Avoid direct contact

Never touch electrostatically sensitive devices if this can be avoided (for example, during
maintenance work). When you touch modules, make sure that you do not touch either the
pins on the modules or the printed conductors. If you follow these instructions, electrostatic
discharge cannot reach or damage sensitive components.
If you have to take measurements on a module, make sure that you first discharge any static
that may have accumulated in your body. To do this, touch a grounded metal object. Only
use grounded measuring instruments.
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 B-3
Index
A F
Axis assembly, 1-1 Fan/battery module
Battery replacement, 7-3
Features, 7-1
C Installation, 7-2
Compact Flash slot, 4-15
CompactFlash card
Changing, 3-11
I
CompactFlash card Interface
Slot, 3-10 Compact Flash slot, 4-15
CompactFlash card Digital I/O, 4-6
Features, 3-9 DRIVE CLiQ, 4-2
Formatting, 3-12 Ethernet, 4-4
Writing to, 3-12 Power supply, 4-11
Control unit PROFIBUS, 4-12
Device image, 2-2, 2-3
CX32, 7-8
L
LED displays, 3-1
D
Digital I/O interface
Assignment, 4-8 M
Technical data, 4-9
MAC addresses, 3-6
Digital inputs
Measuring sockets, 4-15
electrically isolated, 4-11
Memory concept
Digital inputs/outputs
SIMOTION D, 3-13
bidirectional, 4-11
Mode selector
Dimension drawing of D435, 6-1
Positions, 3-7
DRIVE CLiQ
advantages, 1-7
DRIVE CLiQ interface
Assignment, 4-2
N
Usage, 4-3 Nameplate
Position, 3-5
Non-volatile data, 3-14
E
Ethernet interface
P
Assignment, 4-2
Persistent data, 3-14
Power failure
Behavior of SIMOTION D, 3-16
D4xx
Manual, 12.2004, 6AU1900-1AJ32-0BA0 Index-1
Index
Power supply, 2-5, 2-6

Power supply interface
Assignment, 4-11
PROFIBUS interface
Assignment, 4-13
R
Real-time clock, 2-4
Reset
Button, 3-8
Performing, 3-8
S
SIMOTION D
D445, 1-3
Memory concept, 3-13
Product variants, 1-3
SRAM, 3-14
SRAM, 3-14
System components, 1-5
T
Technical Data
D425, 5-1
D435, 5-1
D445, 5-2
Terminal Board 30, 7-5
Terminal module
TM15 and TM17, 7-7
TM31, 7-5
D4xx
Index-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0

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Preface

Operator control (hardware) 3

Copyright Siemens AG . All rights reserved. Disclaimer of Liability

Siemens Aktiengesellschaft 6AU1900-1AJ32-0BA0

Hotline and Web addresses

Siemens Internet address

Disposal and recycling

4.3.1 Ethernet interfaces X120 and X130 ........................................................................................... 4-4

Table 5-6 Electrical connection values....................................................................................................... 5-3

SIMOTION runtime module and SINAMICS drive module

SIMOTION D axis assembly

Figure 1-1 Example of a SIMOTION D4xx axis assembly

In general, a SIMOTION D axis assembly consists of the following elements:

1.2 Product description of D4xx

Design of SIMOTION D4xx

1.3 Software components

SIMOTION runtime system and SINAMICS closed-loop drive control

SINAMICS S120 closed-loop drive control including the following functions:

1.4 Product variants

Table 1-1 Product variants

Feature SIMOTION D435 SIMOTION D435 SIMOTION D445

1.5 System components

Table 1-2 Central components

Table 1-3 System components

Distributed I/O systems

Table 1-4 Distributed I/O systems

Distributed I/O Function

Table 1-5 Optional components for the control unit:

Operator input and monitoring components

DRIVE CLiQ technology

Approved components for SIMOTION D

Note safety information

2.2 D435 and D425

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Figure 2-1 Position of interfaces and front panel components

Figure 2-2 Interfaces and display elements

Features of real-time clock

Table 2-1 Clock features

With power OFF

2.5 Power supply of D425 and D435

External 24 V power supply

Table 2-2 Input voltage specification

Input voltage Typical power Maximum power

2.6 Power supply of D445

External 24 V power supply

Table 2-3 Input voltage specification

Input voltage Typical power Maximum power

3.1.1 LED displays

Arrangement of LED displays

Figure 3-1 LED display on control unit

Table 3-1 Meaning of LED states

Name Function State Meaning

Name Function State Meaning

Name Function State Meaning

Figure 3-2 Nameplate

MAC address of X120

Figure 3-3 MAC addresses

3.1.3 Mode selector

Mode selector positions

Figure 3-4 Mode selector

Possible selector positions

Table 3-2 Selector positions and their meaning

Selector position Meaning LED

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