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TABLE OF CONTENTS
Section Page
Safety Instructions.................................................................................. 2
Safety Icon Explanation............................................................................ 2
Instructions Pertaining to Risk of Electrical Shock, Fire, or
Injury to Persons....................................................................................... 3
Safety Statements..................................................................................... 3
Introduction............................................................................................. 4
Nomenclature............................................................................................ 4
Operating Envelopes................................................................................. 4
Superheat Requirements ......................................................................... 4
Suction Accumulator................................................................................. 5
Liquid Line Check Valve............................................................................ 5
Crankcase Heaters................................................................................... 5
Lubricants ................................................................................................. 5
Practical Considerations........................................................................... 5
Deep Vacuum Operations......................................................................... 6
Compressor Cycling.................................................................................. 6
Electrical Connections............................................................................... 6
Three Phase Scott Tee Motor Design....................................................... 7
IPR Valve.................................................................................................. 7
High Potential Testing............................................................................... 7
Mounting................................................................................................... 7
Safety Instructions
Instructions
Copeland™ compressors
Copeland Scroll ™ are manufactured
compressors according
are manufactured to the latest
according to theU.S. and
latest European
U.S. Safety Standards.
and European Safety
Particular emphasis has been placed on the user's safety. Safety icons are explained
Standards. Particular emphasis has been placed on the user's safety. Safey icons are explained below and safety
below
instructions applicable toapplicable
and safety instructions the products in this
to the bulletin
products in are
thisgrouped on page
bulletin are 3. These
grouped instructions
on Page 3. Theseshould
be retained throughout
instructions the lifetime
should be retained the lifetimeYou
of the compressor.
throughout arecompessor.
of the strongly advised tostrongly
You are follow these safety
advised
instructions.
to follow these safety instructions.
FLAMMABLE
BURN HAZARD
WARNING • Do not touch the compressor until it has cooled down.
• Ensure that materials and wiring do not touch high temperature areas of
the compressor.
• Use caution when brazing system components.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in serious personal injury or
property damage.
COMPRESSOR HANDLING
CAUTION • Use the appropriate lifting devices to move compressors.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in personal injury or
property damage.
Safety Statements
• Refrigerant compressors must be employed only for their intended use.
•
install, commission and maintain this equipment.
•
• All valid standards and codes for installing, servicing, and maintaining electrical and
refrigeration equipment must be observed.
Introduction
Hermetic compressors have been developed for the
DANGER
1/3 hp to 1 1/4 hp refrigeration applications. These R-290 is flammable and should be handled by
compressors are designed to operate safely and qualified personnel in accordance with appropriate
reliably in the high, medium and extended medium care for safe use. Emerson Climate Technologies
temperature ranges. In addition, some of the extended highly recommends that service personnel use
medium temperature compressors have the ability to spark proof tools, anti-static gloves for hand
operate in the low temperature range with SPECIAL and anti-static clothes. Avoid the build-up of
APPLICATION ENGINEERING APPROVAL. It must be electrostatic charge, work in a well ventilated area.
noted however, that under low evaporating conditions Fire and smoking is forbidden!
and when operating with R-448A and R-449A the
operating envelope for these models is restricted. There are only a limited number of R-290 compressors
available at this time; the compressor's nomenclature
Nomenclature will be designated with a "U" in the eighth character for
R-290 application. Example: RFT22C1U-CAA
The SystemPro™ HFC/HFO compressor model numbers
include the nominal capacity at the standard ARI 60Hz Compressors designed for the use of R-290 will not be
rating conditions. Please refer to product literature for charged with a positive dry air charge but will have a
specific model number details. See Figure 1. slight vacuum from the factory.
Single phase motor connections are shown in Figures liquid refrigerant is within the compressor shell the
2, 3 and 4. motor can be immersed in liquid refrigerant to a greater
extent than with standard hermetic compressors. In this
It is recommended that insulated terminal connectors respect these compressors are more like semi-hermetic
be used within the compressor's terminal box whenever compressors (which have horizontal motors partially
possible. Ensure that the terminal connections do not submerged in oil and refrigerant). When the RFT, RRT
interfere with the closing of the terminal box cover. and RST compressors are Hipot tested and liquid
refrigerant is in the shell, they can show higher levels
To provide flag terminal connections for all RFT, RRT,
of leakage current than compressors with the motor
and RST models, a terminal connector (P.N. 021-0373-
on top because of the higher electrical conductivity of
00) is provided with the compressor models listed in
liquid refrigerant than refrigerant vapor and oil. This
Table 4. Refer to Figure 5 for wiring convention.
phenomenon can occur with any compressor when
Terminal covers must be installed properly prior to the motor is immersed in refrigerant. The level of
energizing the compressor. current leakage does not present any safety issue. To
lower the current leakage reading the system should
Three Phase Scott-T Motor Design be operated for a brief period of time to redistribute
Note that the RST70C1, RST80C1, RST97C1 and the refrigerant to a more normal configuration and the
the RST10K1 in the TA5 three phase motors use a system high potential tested again. See bulletin AE4-
modified "Scott-T" connection and don't have equal 1294 for Megohm testing recommendations. Under no
resistance on all three windings. Two windings will circumstances should the Hipot or Megohm test be
have equal resistances and the third winding will be performed while the compressor is under a vacuum.
lower than the other two. See Figure 7. Carefully
compare measured motor resistance values to the WARNING
two different published resistance values for a given
High Potential Testing (Hipot)/Megohm Testing with
compressor model before replacing the compressor
R-290
as being defective. Due to the nature of the Scott-T
construction there is an inherent current imbalance Special attention should be taken when using a
in the motors that is much larger than what is seen in Hipot/ Megohm reading on an R-290 compressor.
a standard 3-phase motor. Effectively you will have These tests can induce an electrical arc
two terminals draw similar currents while the third and cause a potential fire/explosion hazard.
will draw a higher current. The current draw on the Compressors removed from an R-290 system will
Scott-T motors as shown in the performance data need to have the oil drained and a nitrogen purge
and in the operating envelope (available online at introduced to flush any remaining R-290 from the
www.emersonclimate.com under the OnLine Product compressor prior to Hipot /Megohm testing.
Information link) comes from the two main windings.
Mounting
The Scott-T motor in the RST product line uses both
an internal and external motor protector. SystemPro compressors are internally spring mounted
to reduce vibrations. Resilient type mounts have been
IPR Valve developed specifically for these compressors. The
approved ECT mounting kit part is 527-C001-00 for
RFT, RST and RRT compressors have internal pressure
both 60 and 50 hertz applications.
relief valves which open when the suction to discharge
pressure differential is between 450 to 550 psi. A typical mounting assembly is shown in Figure 6.
This results in increased compressor current and
protector ambient causing the protector to open and
interrupt the power to the compressor.
R*T Nomenclature
Figure 2
Capacitor Start - Induction Run Motor (CSIR)
Figure 3
Capacitor Start - Capacitor Run Motor (CSCR)
Figure 4
Permanent Split Capacitor Motor (PSC)
with PTC Start Assist
Figure5
New Connector Design
A PHASE B PHASE
Mounting Stud, 5/16
M1 T1 M2
Metal Sleeve Washer A B
A2
Compressor Rubber
Mounting Foot Mounting
Spacer
A1 C PHASE
Lockwasher
Mounting Base
Mounting Nut
C
Figure 6 Figure 7
Mounting Kit 527-C001-00 Scott-Tee Three Phase
150 150
60 60
140 60 140 60
130 130
49 49
120 120
49
RFT
49
RST
110 110
100 100
32 32
90 32 40°F RG 90 32 40°F RG
80 80
21 21
70 21 70 21
°C -34 -23 -12 °C -32 -23 -9 -1 13
60 60
-50
Co
-40 -30-32-20 -10 0
-18
10 -9
20 30 40 -50 -40 -30-32-20 -10 0 10 20 30 40 50 60
C o
-18 -9
Figure 8 Figure 9
RFT 404A/R-290* LOW TEMP. RST 404A/R-507 EXT. MED. TEMP.
150
150 oC
140
140 60
130
130
120
120
90 32 90
40°F RG
80 80
70 21 70
60 60
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60
oC -23 -1 10
Figure 10 Figure 11
RST R-290*/R-448A/R-449A MED. TEMP. RFT R-448A / R-449A LOW TEMP.
Note: See additional restrictions under Practical
Considerations, item 6, page 5 of this document.
oC oC
150 150
60 60
140 60 140 60
130 130
49 49
100 37 100
40°F RG
32 32
90 32
90 32 65°F RG
80 80
21 21
70 21 70 21
°C -32 -23 -9 °C -23 -9 13
60 60
-50 -40 -30 -20 -10 0 10 20 30 40 50 -50
C o
-40 -30-32-20 -10 0
-18
10 -9
20 30 40 50 60
Co -32 -18 -9
Figure 12 Figure 13
RFT 134a /R-450A/R-513A EXT. MED. TEMP. RRT 134a/R-450A/R-513A HIGH TEMP.
CAUTION
*Standard refrigeration compressors cannot be used in R-290 applications under any circumstances!
© 2016 Emerson Climate Technologies, Inc. 11
AE4-1344 R16
CAUTION
*Standard refrigeration compressors cannot be used in R-290 applications under any circumstances!
Table 3
Crankcase Heater Part Numbers
Part Number Volts Watts
018-0097-00 120 20
018-0097-01 240 20
Table 4
Compressor Models with New Connector Design
Table 5
Discharge line Temperature Cut-Out (220°F Cut-Out)
Tube size Kit # Part #
1/4"
3/8" 998-7022-01 085-7022-07
The contents of this publication are presented for informational purposes only and are not to be construed as warranties or guarantees, express or implied, regarding the products or
services described herein or their use or applicability. Emerson Climate Technologies, Inc. and/or its affiliates (collectively "Emerson"), as applicable, reserve the right to modify the design or
specifications of such products at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection,
use and maintenance of any Emerson product remains solely with the purchaser or end user.