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®
SAE-400
For use with machines having Code Numbers:
11605, 11807, 11966, 12311
Date Purchased
2.b. EMF fields may interfere with some pacemakers, and welders
having a pacemaker should consult their physician before
welding.
FOR ENGINE POWERED 2.c. Exposure to EMF fields in welding may have other health effects
EQUIPMENT. which are now not known.
1.a. Turn the engine off before troubleshooting 2.d. All welders should use the following procedures in order to
and maintenance work unless the minimize exposure to EMF fields from the welding circuit:
maintenance work requires it to be running. 2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
1.b. Operate engines in open, well-ventilated areas or vent the engine
exhaust fumes outdoors. 2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work
1.c. Do not add the fuel near an open flame cables. If the electrode cable is on your right side, the
welding arc or when the engine is running. work cable should also be on your right side.
Stop the engine and allow it to cool before
2.d.4. Connect the work cable to the workpiece as close as pos-
refueling to prevent spilled fuel from
sible to the area being welded.
vaporizing on contact with hot engine parts and igniting. Do not
spill fuel when filling tank. If fuel is spilled, wipe it up and do not 2.d.5. Do not work next to welding power source.
start engine until fumes have been eliminated.
3
SAFETY
3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant material
Make certain the insulation is large enough to cover your full area to protect your skin and that of your helpers from the arc rays.
of physical contact with work and ground.
4.c. Protect other nearby personnel with suitable, non-flammable
In addition to the normal safety precautions, if screening and/or warn them not to watch the arc nor expose
welding must be performed under electrically themselves to the arc rays or to hot spatter or metal.
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped FUMES AND GASES
positions such as sitting, kneeling or lying, if there
is a high risk of unavoidable or accidental contact
CAN BE DANGEROUS.
with the workpiece or ground) use the following
5.a. Welding may produce fumes and gases
equipment:
hazardous to health. Avoid breathing these fumes and gases.
• Semiautomatic DC Constant Voltage (Wire) Welder. When welding, keep your head out of the fume. Use enough
• DC Manual (Stick) Welder. ventilation and/or exhaust at the arc to keep fumes and gases
• AC Welder with Reduced Voltage Control. away from the breathing zone. When welding with
electrodes which require special ventilation such
3.c. In semiautomatic or automatic wire welding, the electrode,
as stainless or hard facing (see instructions on
electrode reel, welding head, nozzle or semiautomatic welding
container or MSDS) or on lead or cadmium plated
gun are also electrically “hot”.
steel and other metals or coatings which produce
3.d. Always be sure the work cable makes a good electrical highly toxic fumes, keep exposure as low as
connection with the metal being welded. The connection should possible and within applicable OSHA PEL and
be as close as possible to the area being welded. ACGIH TLV limits using local exhaust or
mechanical ventilation. In confined spaces or in
3.e. Ground the work or metal to be welded to a good electrical (earth) some circumstances, outdoors, a respirator may
ground. be required. Additional precautions are also
required when welding on galvanized steel.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace 5. b. The operation of welding fume control equipment is affected by
damaged insulation. various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
3.g. Never dip the electrode in water for cooling. welding procedure and application involved. Worker exposure
level should be checked upon installation and periodically
3.h. Never simultaneously touch electrically “hot” parts of electrode thereafter to be certain it is within applicable OSHA PEL and
holders connected to two welders because voltage between the ACGIH TLV limits.
two can be the total of the open circuit voltage of both
welders. 5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations. The
3.i. When working above floor level, use a safety belt to protect heat and rays of the arc can react with solvent vapors to form
yourself from a fall should you get a shock. phosgene, a highly toxic gas, and other irritating products.
3.j. Also see Items 6.c. and 8. 5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your employer’s
safety practices. MSDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
4
SAFETY
Welding Safety
Interactive Web Guide
for mobile devices
5
SAE-400® TABLE OF CONTENTS
PAGE
INSTALLATION .........................................................................................................................................................A-1
TECHNICAL SPECIFICATIONS .................................................................................................................................A-1
SAFETY PRECAUTIONS ..........................................................................................................................................A-2
LOCATION/VENTILATION........................................................................................................................................A-2
ANGLE OF OPERATION...........................................................................................................................................A-2
LIFTING ............................................................................................................................................................A-2
HIGH ALTITUDE OPERATION...................................................................................................................................A-3
TOWING ............................................................................................................................................................A-3
VEHICLE MOUNTING ..............................................................................................................................................A-3
PRE-OPERATION ENGINE SERVICE ........................................................................................................................A-3
WELDING OUTPUT CABLES....................................................................................................................................A-5
MACHINE GROUNDING .........................................................................................................................................A-5
OPERATION ............................................................................................................................................................B-1
ADDITIONAL SAFETY PRECAUTIONS ......................................................................................................................B-1
GENERAL DESCRIPTION.........................................................................................................................................B-1
RECOMMENDED APPLICATIONS ............................................................................................................................B-2
DESIGN FEATURES AND ADVANTAGES ..................................................................................................................B-2
DUTY CYCLE..........................................................................................................................................................B-2
ENGINE CONTROLS ...............................................................................................................................................B-2
WELDER CONTROLS..............................................................................................................................................B-3
CURRENT CONTROL ..............................................................................................................................................B-3
REMOTE CONTROL................................................................................................................................................B-3
AUXILIARY POWER CONTROLS...............................................................................................................................B-4
ENGINE OPERATION...............................................................................................................................................B-5
STARTING INSTRUCTIONS .....................................................................................................................................B-5
STOPPING THE ENGINE..........................................................................................................................................B-5
TYPICAL FUEL CONSUMPTION ...............................................................................................................................B-6
ACCESSORIES ..........................................................................................................................................................C-1
MAINTENANCE.........................................................................................................................................................D-1
ROUTINE MAINTENANCE .......................................................................................................................................D-1
ENGINE AIR FILTER................................................................................................................................................D-1
PERIODIC MAINTENANCE ......................................................................................................................................D-1
TROUBLESHOOTING ................................................................................................................................................E-1
DIAGRAMS .............................................................................................................................................................F-1
Content/details may be changed or updated without notice. For most current Instruction Manuals, go to
parts.lincolnelectric.com.
6
SAE-400® INSTALLATION
TECHNICAL SPECIFICATIONS
SAE-400® (K1278-14)
115/230 VAC
80 - 575 AMPS 97 MAX. OCV @ 1800 RPM 3000 WATTS, 60 HZ.
100% DUTY CYCLE
PHYSICAL DIMENSIONS
HEIGHT WIDTH DEPTH WEIGHT
50.13 IN. 28.00 IN. 83.00 IN. 2157LBS.
1273.3 MM 711.2 MM 2108.2 MM 978.4KG
A-1
SAE-400® INSTALLATION
WARNING
ENGINE EXHAUST can kill.
• Use in open, well ventilated areas or FALLING EQUIPMENT can cause injury.
vent exhaust outside • Lift only with equipment of adequate
• Do not stack anything near the engine. lifting capacity.
• Be sure machine is stable when lifting.
• Do not lift this machine using lift bail if it
MOVING PARTS can injure. is equipped with a heavy accessory such
• Do not operate with doors open or as a trailer or gas cylinder.
guards off.
• Do not lift machine if lift bail is damaged.
• Stop engine before servicing.
• Do not operate machine while suspended from lift bail.
• Keep away from moving parts
LOCATION/VENTILATION
The welder should be located to provide an unrestricted flow of
clean, cool air to the cooling air inlets and to avoid restricting the
cooling air outlets. Also, locate the welder so that the engine
exhaust fumes are properly vented to an outside area.
CAUTION
DO NOT MOUNT OVER
COMBUSTIBLE SURFACES
Where there is a combustible surface directly under
stationary or fixed electrical equipment, that surface should
be covered with a steel plate at least .06”(1.6mm) thick,
which should extend not less than 5.90(150mm) beyond the
equipment on all sides.
A-2
SAE-400® INSTALLATION
VEHICLE MOUNTING
WARNING
Improperly mounted concentrated loads
may cause unstable vehicle handling and
tires or other components to fail.
A-3
SAE-400® INSTALLATION
WARNING
DIESEL FUEL can cause fire. BATTERY CONNECTION
• Stop engine while fueling.
• Do not smoke when fueling.
WARNING
• Keep sparks and flame away from tank. • Use caution as the electrolyte is a strong acid that can
• Do not leave unattended while fueling. burn skin and damage eyes.
• Wipe up spilled fuel and allow fumes to clear before • Remove and discard the insulating cap from the
starting engine. negative battery terminal. Attach and tighten negative
battery cable terminal.
• Do not overfill tank, fuel expansion may cause overflow.
DIESEL FUEL ONLY NOTE: This machine is furnished with a wet charged battery; if
unused for several months, the battery may require a booster
charge. Be careful to charge the battery with the correct polarity.
Make sure that the battery is level while charging.
Fill the fuel tank with clean, fresh diesel fuel. The capacity of the
fuel tank is 22.5 gallons (85.1 liters). See engine Operator’s
Manual for specific fuel recommendations.
WARNING
Note: Before starting the engine, be sure the fuel shutoff valve is
in the open position. Gases from battery can explode.
A-4
SAE-400® INSTALLATION
A-5
SAE-400® OPERATION
SAFETY INSTRUCTIONS
• Do not weld near flammable material .
• Do not weld on containers that have
held flammable material.
WARNING
Do not attempt to use this equipment until you have MOVING PARTS can injure.
thoroughly read all operating and maintenance manuals • Keep away from moving parts
supplied with your machine. They include important safety • Do not operate with doors open or
precautions, detailed engine starting, operating and guards off.
maintenance instructions and parts lists.
• Stop engine before servicing.
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrodes with your skin or wet clothing. ENGINE EXHAUST can kill.
• Insulate yourself from the work and • Use in open, well ventilated areas or vent
ground. exhaust outside.
• Always wear dry insulating gloves.
• Do not use AC welder if your clothing, gloves or work
area is damp or if working on, under or inside
workpiece.
Use the following equipment: ADDITIONAL SAFETY PRECAUTIONS
• Semiautomatic DC constant voltage (wire) welder. Always operate the welder with the hinged doors closed as these
• DC manual (stick) welder. provide maximum protection from moving parts and insure proper
cooling air flow.
• AC welder with reduced voltage control.
Read carefully the Safety Precautions page in the Instruction
Manual before operating this machine. Always follow these and
any other safety procedures included in this manual and in the
ARC RAYS can injure eyes and engine instruction manuals.
burn skin.
Wear eye, ear, and body protection.
GENERAL DESCRIPTION
• Only qualified personnel should install, use or The SAE-400® is a diesel engine driven welding power source.
service this equipment. The machine uses a DC generator for DC stick electrode welding
and an AC exciter for 115/230 VAC auxiliary power. As a
• Consult instruction manual before operating. generator it can supply up to 3,000 watts of 115/230 volt AC
power. As a welder it provides up to 575 amps of DC constant
current output.
Before operating, read and understand the manufacturers The engine 1104A-44 is a 64.4 Hp @ 1710 RPM (48kw),
instructions for this equipment and the consumables to be 4-cylinder water cooled diesel made by Perkins.
used including the Material Safety Data Sheet (MSDS) and
follow your employer’s safety practices.
FUMES AND GASES can be
dangerous to your health.
• Keep your head out of fumes.
• Use enough ventilation or exhaust at the
arc, or both, to keep the fumes and gases
from your breathing zone and general area.
B-1
SAE-400® OPERATION
B-2
SAE-400® OPERATION
B-3
SAE-400® OPERATION
B-4
SAE-400® OPERATION
B-5
SAE-400® OPERATION
PERKINS 1104A-44
WELDING LOAD
1.84 GAL./HR.(6.95 L./HR.)
400 AMPS, 40 VOLTS
WELDING LOAD
2.38 GAL./HR.(9.02 L./HR.)
500 AMPS, 40 VOLTS
AUXILIARY POWER
.79 GAL./HR.(2.98 L./HR.)
3000VA
B-6
SAE-400® ACCESSORIES
WARNING
Pipe Thawing with an arc welder can cause fire, explosion,
damage to electric wiring or to the arc welder if done
improperly. The use of an arc welder for pipe thawing is not
approved by the CSA, nor is it recommended or supported
by Lincoln Electric.
C-1
SAE-400® MAINTENANCE
D-1
SAE-400® MAINTENANCE
D-2
SAE-400® MAINTENANCE
5. Slide the quick change ring up over the element and rotate SPARK ARRESTOR
counter clockwise until an audible click or pop is heard. If you
do not hear the click you have not rotated the ring far enough WARNING
and the element is not in the locked position. Another
indication that the ring is in the locked position is that one set • Spark Arrester and Muffler may be hot!
(it doesn’t matter which one) of arrows located on the outside • Allow engine to cool before servicing
of the ring should be located directly under the air vent valve. spark arrester!
6. Remove the see-through bowl from the old element and • Do not operate engine while servicing
install on the new element. spark arrester!
7. Open the fuel shutoff valve.
8. Open the air vent valve on the front of the filter header until
fuel emerges free of air bubbles and then close the air vent
valve.
SAE-400® with integral spark arresting mufflers:
Note: Consult your engine operation manual for information
Service spark arrester every 250 hours.
on air bleeding the entire fuel system.
Service as follows:
1. Stop engine and allow to cool.
Engine and Maintenance components
2. Remove clean out plug from side of spark arrester.
ITEM MAKE PART NUMBER 3. Without damaging the spark arrester, gently tap on the
arrester shell near the clean out plug.
Engine Air Filter Donaldson P822768
4. Once particles are removed, replace the clean out plug.
Fan Belt Perkins 2614B555 043
Fuel Filter Perkins 26560201 GFCI Testing AND RESETTING Procedure
Engine Oil Filter Perkins 2654407 The GFCI should be properly tested at least once every month or
whenever it is tripped. To properly test and reset the GFCI:
Pre-Filter/Water Lincoln M21584-B
• If the GFCI has tripped, first carefully remove any load and
Separator Element Stanadyne 39420 LE check it for damage.
• If the equipment has been shut down, it must be restarted.
• The equipment needs to be operating at high idle speed and
any necessary adjustments made on the control panel so that
the equipment is providing at least 80 volts to the receptacle
input terminals.
• The circuit breaker for this receptacle must not be tripped.
Reset if necessary.
• Push the "Reset" button located on the GFCI. This will assure
normal GFCI operation.
• Plug a night-light (with an "ON/OFF" switch) or other product
(such as a lamp) into the Duplex receptacle and turn the
product "ON".
• Push the "Test" button located on the GFCI. The night-light or
other product should go "OFF".
• Push the "Reset" button, again. The light or other product
should go "ON" again.
If the light or other product remains "ON" when the "Test" button
is pushed, the GFCI is not working properly or has been incorrectly
installed (miswired). If your GFCI is not working properly, contact a
qualified, certified electrician who can assess the situation, rewire
the GFCI if necessary or replace the device.
D-3
SAE-400® TROUBLESHOOTING
TROUBLESHOOTING
WARNING
Service and Repair should only be performed by Lincoln Electric Factory
Trained Personnel. Unauthorized repairs performed on this equipment may
result in danger to the technician and machine operator and will invalidate
your factory warranty. For your safety and to avoid Electrical Shock, please
observe all safety notes and precautions detailed throughout this manual.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
E-1
SAE-400® TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
4. Field circuit may have variable resistance 4. Check field current with ammeter to discover varying
connections or intermittent open circuit, due current. This applies to both the main generator and
to loose connections or broken wire. exciter.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
E-2
SAE-400® TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
2. Exciter may not be operating. 2. Check exciter output voltage with voltmeter or lamp.
3. Field circuit of generator or exciter may be 3. Check for open circuits in rheostat, field leads and
open. field coils. Also check resistors.
4. Polarity reversing switch may be in the 4. Put handle in positive or negative position.
neutral position.
5. Exciter may have lost excitation. 5. Check components and continuity in flashing circuit.
Welding arc is loud and 1. Series field circuit may be open circuited. 1. Check circuit with ringer or voltmeter.
spatters excessively.
2. Current setting may be too high. 2. Check setting and current output with ammeter.
2. Exciter output low causing low output 2. Check for shorts in exciter armature with growler.
compared to dial indication.
3. “Current Control” set to minimum and 3. Check to see that series field is properly connected
welder output so great that engine stalls and not shorted.
when arc is struck.
Welder has output and no 1. Local/Remote switch is in wrong position. 1. Place switch in “LOCAL” position to control output at
control the welder. Place switch in “REMOTE” position to
control output remotely.
No auxiliary power 1. Circuit Breakers open. 1. Check and reset breakers. If breakers keep tripping
check connections to auxiliary receptacles. Also
make sure load does nor exceed receptacle’s current
rating.
3. If the GFCI tripped. (See Maintenence 3. Follow “GFCI Testing and Resetting Procedure” in the
Section). MAINTENANCE section of this manual.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
E-3
Index of Sub Assemblies - 12311
KEY PART NUMBER DESCRIPTION QTY
P-909-A Index of Sub Assemblies AR
P-909-B.2 Miscellaneous Items AR
1 P-909-C Final Assembly AR
2 P-909-D Engine Assembly AR
3 P-909-E Generator-Alternator Assembly AR
4 P-909-F Lower Control Panel Assembly AR
5 P-909-G Control Panel Assembly AR
6 P-909-H Left Gas Tank Rail & Output Panel AR
7 P-909-J Remote Control AR
8 P-909-K Generator Brush Holder AR
Printed 08/17/2015 at 08:38:18. Produced by Enigma.
No Image
9SE106A-15 LOCKWASHER 1
9SCF000027 1/2-13HN 1
17 9SS12934-2 COVER SEAL 1
18 9SM12005-6 SIDE RAIL 1
9SCF000030 1/2-13X1.25HHCS 1
9SS9262-1 PLAIN WASHER 1
9SE106A-15 LOCKWASHER 1
9SCF000027 1/2-13HN 1
9SCF000030 1/2-13X1.25HHCS 1
9ST10878 WASHER 4
9SS8025-92 SELF TAPPING SCREW 8
9SS10656-2 DOOR HOOK ASBLY 4
9ST10878 WASHER 4
9SS8025-92 SELF TAPPING SCREW 8
54 9SS25474 DOOR RESTRAINT ASBLY 1
9SS24739-2 MISC STAINLESS STEEL SCREW 2
9SS9262-174 PLAIN WASHER (SS) 2
9SE106A-22 WASHER #10 LOCK (SS) 1
P-909-C.jpg
P-909-D.jpg
9SCF000014 1/4-20X.75HHCS 2
9SS9262-23 PLAIN WASHER 2
9SE106A-2 LOCKWASHER 2
9SCF000017 1/4-20HN 2
10 9SM13690-1 TOP EXCITER COVER WELDEDASBLY 1
9ST9860-6 LOCKWASHER 4
9SS9225-8 THREAD FORMING SCREW (ROLLING) 4
11 9ST6225-1 EXCITER LOCK NUT 1
12 9ST7090-1 EXCITER NUT WASHER 1
P-909-E.jpg
P-909-F.jpg
9SCF000045 #10-24X5.00RHS 1
9SE106A-1 LOCKWASHER 1
9SCF000010 #10-24HN 1
16 9ST13339 CAUTION DECAL 1
17 9ST13637 SILICON BRIDGE ASBLY 3
9SCF000059 #8-32X.875RHS 3
9SS9262-3 PLAIN WASHER 4
9ST4291-A LOCKWASHER 4
9SCF000042 #8-32HN 3
P-909-G.jpg
P-909-H.jpg
P-909-J.jpg
P-909-K.jpg
F-1
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is past-
DIAGRAMS
F-2
DIAGRAMS
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is past-
ed inside the machine on one of the enclosure panels.
SAE400 PERKINS EXPORT w/ EURO RECEPTACLES WIRING DIAGRAM Code 12311
CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR. NEUTRAL BONDED TO FRAME.
REMOTE CONTROL
LEADS CONNECTED TO ENGINE IDLER/ENGINE P.C. BOARD, SEE DETAIL NEUTRE RACCORDE AU BATI. G
SAE-400®
* Y X
B3 IDLER/ENGINE G
B1 PROTECTION P.C. BOARD
GND-A 238 PLUG FOR
5
55
10
U W REMOTE CONTROL
61 58 RESISTORS POTENTIOMETER
59 57
1 3 1 2 LEAD COLOR CODE
212C 54 B4 844A
J32 B-BLACK OR GREY R-RED OR PINK
212D 44
1
4 6 3 4 B2 844 G-GREEN U-BLUE
J31
J33
N-BROWN W-WHITE REMOTE CONTROL
>
>
TO CURRENT
POTENTIOMETER BOX CONNECT TO BASE
TRANSFORMER
FUEL/ HOUR 93
METER/ LEDS REMOTE CONTROL
FLASHING DIODE RECEPTACLE
212H 229 AND RESISTOR AC AND SWITCH
8 5 FUEL LEVEL 203
5S SENSOR 5J *238
4 1 J52 G
5K
58H ALTERNATOR (-) D2 (+) X
*61 FUEL B Y
*58 GND-F PUMP ROTOR
GND-D + - AC R
212 W
12V INSULATED FUEL INJECTION PUMP 600 R
STUD ON CONTROL
212B
PANEL 212A SLIP RINGS 41
HOLD PULL
600A W
GND-C 41A 1
IDLER COIL COIL GND-S 41B 2
RED WHT (+)
SOLENOID BLK GND-BB 42A 42
GLOW PLUGS 821A 202 3
*57 *55 GND-R 21 NEG POS 22 4 602
212E 4C CB3 D3 - +
201A 5
F-3
*212C IDLER 15A 602A
L/+ GND-AA 6
212 *212D SWITCH 201
4D L/+ (-) 1 4 P8
*844A 3 2
IGNITION (+) SWITCH FOR LOCAL OR
53 SWITCH OIL 115V/16A 230V/15A
REMOTE CONTROL SHOWN
GND-B
GLOW START PRESSURE 1 PHASE 202A AC AC 214 215 IN LOCAL POSITION.
56 TEMPERATURE 1 PHASE 7B
PLUG SENSOR & *54 (YELLOW) D1 602A
SWITCH/SENDER (BLUE) POLARITY
CB4 SWITCH 400F 500Ω
G W SWITCH 6B SWITCH 1
50A 10A
SENSOR (-) 2
50B 52 G 4 3
WK 602C
203A 602B RHEOSTAT
*44 200
OIL
50B 43 4 5
PRESSURE 115V DUPLEX
51A SILVER 230V DUPLEX N BACK VIEW
GAUGE RECEPTACLE TERMINAL
50A RECEPTACLE ALTERNATOR U REACTOR OF POLARITY
821B 820 810 SWITCH
STARTING 8 5 8 5 6C AUXILIARY
MOTOR + - 4 1 4 1 LOAD POWER WDG.
AMMETER 11D 7C
S
CB1
GND-C
B 5L TO IDLER GFCI 821A
HOT
50 15A
WHITE
GND-D
51 212A TOROID A 2
WATER 5J CB2
+ + 20A 7A 1
B+ D+ TEMPERATURE 5M
11C
GAUGE
GND-B
11A
ALTERNATOR 11B TO WORK ELECTRODE
5L *60A
*GND-A 2CR TERMINAL
*844
GND-E GND-E
- - WELD CURRENT
5K SENSING SWITCH
A.01
M25498PRINT
DIAGRAMS
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is past-
ed inside the machine on one of the enclosure panels.
SAE-400®
63.06
38.50
23.00 CENTER OF GRAVITY WITH OIL AND
28.00 26.00 WATER IN ENGINE, BUT NO FUEL
47.95 50.13
39.69 44.00
F-4
21.00
6.00
M8869-36
DIAGRAMS
SAE-400® DIAGRAMS
WARNING
ELECTRIC SHOCK can kill MOVING PARTS can injure
Do not operate with panels open. Keep guards in place.
Disconnect NEGATIVE (-) BATTERY LEAD(S) Keep away from moving parts.
from ground before servicing. Only qualified personnel should install,use
Do not touch electrically live parts. or service this equipment.
A.01
M22332
F-5
SAE-400® DIAGRAMS
FIGURE 1
RCD
Cover Plate
230V
Euro Receptacle
FRONT PANEL
RED 7A
FIGURE 2
RED 6A
2-POLE RCD
BLACK 6C Sleeving
BLACK 7C
FIGURE 3
Sleeving
(Route out of lower corner of RCD
cover box to upper control panel.)
M22332
F-6
WARNING
l Do not touch electrically live parts or l Keep flammable materials away. l Wear eye, ear and body protection.
electrode with skin or wet clothing.
l Insulate yourself from work and
AVISO DE
ground.
Spanish
l No toque las partes o los electrodos l Mantenga el material combustible l Protéjase los ojos, los oídos y el
PRECAUCION
bajo carga con la piel o ropa moja- fuera del área de trabajo. cuerpo.
da.
l Aislese del trabajo y de la tierra.
French
ATTENTION
l Ne laissez ni la peau ni des vête- l Gardez à l’écart de tout matériel l Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
avec des pièces sous tension.
l Isolez-vous du travail et de la terre.
German
WARNUNG
l Berühren Sie keine stromführenden l Entfernen Sie brennbarres Material! l Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
Körper oder feuchter Kleidung!
l Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
ATENÇÃO
l Não toque partes elétricas e elec- l Mantenha inflamáveis bem guarda- l Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
da.
l Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
WARNING
l Keep your head out of fumes. l Turn power off before servicing. l Do not operate with panel open or
l Use ventilation or exhaust to guards off.
remove fumes from breathing zone.
AVISO DE
l Los humos fuera de la zona de res- Spanish
l Desconectar el cable de ali- l No operar con panel abierto o
PRECAUCION
piración. mentación de poder de la máquina guardas quitadas.
l Mantenga la cabeza fuera de los antes de iniciar cualquier servicio.
humos. Utilice ventilación o
aspiración para gases.
French
ATTENTION
l Gardez la tête à l’écart des fumées. l Débranchez le courant avant l’entre- l N’opérez pas avec les panneaux
l Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones protection enlevés.
de travail.
German
WARNUNG
l Vermeiden Sie das Einatmen von l Strom vor Wartungsarbeiten l Anlage nie ohne Schutzgehäuse
Schweibrauch! abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
l Sorgen Sie für gute Be- und nen; Maschine anhalten!) Betrieb setzen!
Entlüftung des Arbeitsplatzes!
Portuguese
ATENÇÃO
l Mantenha seu rosto da fumaça. l Não opere com as tampas removidas. l Mantenha-se afastado das partes
l Use ventilação e exhaustão para l Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço. l Não opere com os paineis abertos
l Não toque as partes elétricas nuas. ou guardas removidas.
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing
and selling high quality welding equipment, consumables, and
cutting equipment. Our challenge is to meet the needs of our
customers and to exceed their expectations. On occasion,
purchasers may ask Lincoln Electric for advice or information
about their use of our products. We respond to our customers
based on the best information in our possession at that time.
Lincoln Electric is not in a position to warrant or guarantee such
advice, and assumes no liability, with respect to such information
or advice. We expressly disclaim any warranty of any kind,
including any warranty of fitness for any customer’s particular
purpose, with respect to such information or advice. As a matter
of practical consideration, we also cannot assume any respon-
sibility for updating or correcting any such information or advice
once it has been given, nor does the provision of information or
advice create, expand or alter any warranty with respect to the
sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection
and use of specific products sold by Lincoln Electric is solely
within the control of, and remains the sole responsibility of the
customer. Many variables beyond the control of Lincoln Electric
affect the results obtained in applying these types of fabrication
methods and service requirements.
Subject to Change – This information is accurate to the best of our
knowledge at the time of printing. Please refer to
www.lincolnelectric.com for any updated information.