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Contents
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Demand Study and Design of Filtration Tank 2010
Table of Figures
Chapter One
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Demand Study and Design of Filtration Tank 2010
Table 1.4 Additional demand for the various factors that are
considered
Chapter Two
(Side View)
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Demand Study and Design of Filtration Tank 2010
Table 2.8 Properties of the sand for the Filter Medium from sieve
analysis
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Demand Study and Design of Filtration Tank 2010
Chapter 1
Demand Analysis
For the Sophia Settlement
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Demand Study and Design of Filtration Tank 2010
1.1 BACKGROUND
Since May 30, 2002 the Guyana Water Incorporated (GWI) has been
responsible for providing a safe and dependable water supply to its
customers throughout Guyana. Over this period of time GWI has been
gradually developing their potable water facilities to meet the demands
of the increasing population. In several regions across Guyana, they
have installed wells and treatment plants to enhance their water
quality production.
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Demand Study and Design of Filtration Tank 2010
The scope of the analysis will cover the essential criteria’s needed to
determine an accurate population demand. In order to asses all
impacts of the project, the planning period should be at least as long
as the economic life of the facilities. The U.S Internal Revenue
Service publishes estimates of the economic life of buildings,
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Demand Study and Design of Filtration Tank 2010
1.3 LIMITATIONS
Limitations for this aspect of the study were minimal.
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Demand Study and Design of Filtration Tank 2010
1.3 CONSIDERATIONS
In calculating the demand for the Sophia area, the following were taken into
considerations:
The map of Sophia is attached to this demand study. It highlights the area
covered by this analysis.
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Demand Study and Design of Filtration Tank 2010
Table 1.1 shows the number of lots under the classified category.
Table 1. 4 shows the additional demand for the various factors that
were considered.
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Demand Study and Design of Filtration Tank 2010
The graph above shows the exponential growth rate of the demand of
the 20 year planning horizon.
1.6 CONCLUSION
Based on all the calculations and assumptions made, the estimated demand
for sections A to F of the Sophia Settlement, Greater Georgetown is 228488
gal/day and can be approximated to 2.3 million gal/day.
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Demand Study and Design of Filtration Tank 2010
1.7 APPENDICES
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Maps of Sophia
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Demand Study and Design of Filtration Tank 2010
A
F Field B
C
D
M
ap 1: Aerial Photograph of the Sophia Area
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Demand Study and Design of Filtration Tank 2010
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Demand Study and Design of Filtration Tank 2010
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Demand Study and Design of Filtration Tank 2010
Chapter 2
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2.1 ABSTRACT
The filtration process is deemed the second most important stage in the
treatment of water. Moreover, the major type of filter used in Guyana to
treat water is the rapid sand filter due to the economical nature. This
research seeks to assess the efficiency of the present configuration of the
rapid sand filter used at the Sophia Water Treatment Plant and proposes a
more efficient configuration. In doing so the dimensions, inflow, outflow and
the quality of water and the composition of the present filter tank were
assessed. A model of the proposed filter tank was also built.
2.2 AIM
The basic aims of this report are:
• To determine the filtration rate of the rapid sand filter at the Sophia
treatment plant; and,
2.2 INTRODUCTION
Water filtration is a physical process for separating suspended and colloidal
impurities from water by passage through a porous medium, usually a bed of
sand or other granular material. Water fills the pores of the medium, and the
impurities are left behind in the openings or upon the medium itself.
Filtration is an important and active process in the natural purification of the
underground waters, and it is an essential unit process utilized under
controlled conditions in water treatment plants throughout the world.
Normally, there are two applicable types of filtration processes: slow sand
filtration and rapid sand filtration. However, for the purpose of this project
only rapid sand filtration will be discussed. The pre-treatment filtration
removal mechanisms for rapid sand filtration include, in the order of
importance: aeration, coagulation, flocculation and sedimentation.
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Demand Study and Design of Filtration Tank 2010
These methods identified that filtering water through crude sand or charcoal
filters (Baker & Taras, 1981) was the accepted technique to produce quality
drinking water. These writings suggest that the major motive in purifying
water was to provide better tasting drinking water. It was assumed that good
tasting water was also clean.
The first record of experimentation in water filtration, after the blight of the
Dark Ages, came from Sir Francis Bacon in 1627 (Baker & Taras, 1981).
Hearing rumours that the salty water of the ocean could be purified and
cleansed for drinking water purposes, he began experimenting in the
desalination of seawater using simple filtration techniques.
The first water treatment plant was erected in 1804 at Paisley, Scotland
(Baker & Taras, 1981). This plant provided filtered water to every household
within the city limits. The Scottish water treatment plant depended upon
slow sand filters designed by Robert Thom, an important scientist of the
Scottish Enlightenment. However, due to increasing demands scientists in
the United States designed a rapid sand filter in the late 19th century (Baker
& Taras, 1981). The rapid sand filter was cleaned by powerful jet streams of
water, greatly increasing the efficiency and capacity of the water filter. It was
therefore capable of supplying large demands based on modifications of its
dimensions (height, width, thickness of sand layer, etc.).
filters operate at rates 1 to 10 mgd per acre, and rapid filters at rates 1 to as
much as 8 gpm per square foot. Filters may also be classified based on the
filter media used, such as sand, coal, multi-layered filter, etc.
It is evident that with increasing population, the need for larger quantities of
potable water supply will increase. The rapid sand filtration technique is
therefore employed in most water treatment plants in the developed and the
developing countries largely due to its superior rate of filtration and
consequent discharge as compared to the slow sand filtration method.
2.4 LIMITATIONS
The limitations encountered during the design of the filtration tank were:
2.1 METHODOLOGY
The research done was carried out in the following format:
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Demand Study and Design of Filtration Tank 2010
2.1 DESIGN
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Parameters Standard
pH 6-8
Table 2.1: Showing the Drinking Water Standards
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i. Ion Exchange
The ion exchange process percolates water through bead-like spherical resin
materials (ion-exchange resins). The principle behind this process is that the
ions in the water are exchanged for other ions fixed to the beads. The two
most common ion-exchange methods are softening and deionization.
Figure 2.1: Chemical Reaction in the Softening Method of Ion Exchange Process
(Source: www.allaboutwater.com/filtration)
Deionization beads exchange either hydrogen ions for cations or hydroxyl
ions for anions. The cation exchange resins, made of styrene and
divinylbenzene containing sulfonic acid groups, will exchange a hydrogen ion
for any cations they encounter (e.g., Na+, Ca++, Al+++). Similarly, the
anion exchange resins, made of styrene and containing quaternary
ammonium groups, will exchange a hydroxyl ion for any anions (e.g., Cl-).
The hydrogen ion from the cation exchanger unites with the hydroxyl ion of
the anion exchanger to form pure water.
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The distinction between filters is important because the three methods serve
very different functions. Depth filters are usually used as prefilters because
they are an economical way to remove 98% of suspended solids and protect
elements downstream from fouling or clogging. Surface filters are used to
remove 99.99% of suspended solids and may be used as either prefilters or
clarifying filters. Micro-porous membrane (screen) filters are placed at the
last possible point in a system to remove the last remaining traces of resin
fragments, carbon fines, colloidal particles and microorganisms.
iv. Ultrafiltration
While a microporous membrane filter removes particles according to pore
size; an ultrafiltration membrane functions as a molecular sieve. It separates
dissolved molecules on the basis of size by passing a solution through an
infinitesimally fine filter.
The ultra filter is a tough, thin, selectively permeable membrane that retains
most macromolecules above a certain size including colloids,
microorganisms and pyrogens. Smaller molecules, such as solvents and
ionized contaminants, are allowed to pass into the filtrate. Thus, ultra filter
provides a retained fraction (retentate) that is rich in large molecules and a
filtrate that contains few, if any, of these molecules.
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Advantages Disadvantages
Regenerable.
Table 2.5: Showing the Characteristics of Ultra Filtration Process
v. Reverse Osmosis
Reverse osmosis is the most economical method of removing 90% to 99% of
all contaminants. The pore structure of reverse osmosis membranes is much
tighter than that of the ultrafiltration membranes. Reverse osmosis
membranes are capable of rejecting practically all particles, bacteria and
organics >300 daltons molecular weight (including pyrogens). In fact,
reverse osmosis technology is used by most leading water bottling plants.
Natural osmosis occurs when solutions with two different concentrations are
separated by a semi-permeable membrane. Osmotic pressure drives water
through the membrane; the water dilutes the more concentrated solution;
and the end result is equilibrium. However, water purification systems utilise
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Since reverse osmosis membranes are very restrictive, they yield slow flow
rates; storage tanks are required to produce an adequate volume in a
reasonable amount of time.
Reverse osmosis is the most economical and efficient method for purifying
tap water once the system is properly designed for the feed water conditions
and the intended use of the product water. Reverse osmosis is also the
optimum pre-treatment for reagent-grade water polishing systems.
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The following are the pros and cons of the reverse osmosis process:
Advantages Disadvantages
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flocs flow through the filter medium under the force of gravity or under a
pumped pressure where the floc is trapped in the sand matrix.
Slow sand filters work through the formation of a gelatinous layer (or biofilm)
called the hypogeal layer in the top few millimetres of the fine sand layer.
The hypogeal layer is formed in the first 10-20 days of operation and consists
of bacteria, fungi, protozoa, rotifera and a range of aquatic insect larvae. As
the hypogeal layer ages, more algae tend to develop and larger aquatic
organisms may be present including some bryozoa, snails and Annelid
worms.
The hypogeal is the layer that provides the effective purification in potable
water treatment, the underlying sand providing the support medium for this
biological treatment layer. As water passes through the hypogeal layer,
particles of foreign matter are trapped in the mucilaginous matrix and
dissolved organic material is adsorbed and metabolised by the bacteria,
fungi and protozoa. The water produced from a well-managed slow sand
filter can be of exceptionally good quality with 90-99% bacterial reduction.
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Slow sand filters slowly lose their performance as the hypogeal layer grows
and thereby reduces the rate of flow through the filter. Eventually it is
necessary to refurbish the filter. Two methods are commonly used to do this.
In the first, the top few millimetres of fine sand is scraped off to expose a
new layer of clean sand. Water is then decanted back into the filter and re-
circulated for a few hours to allow a new hypogeal layer to develop. The filter
is then filled to full depth and brought back into service. The second method,
sometimes called wet harrowing, involves lowering the water level to just
above the hypogeal layer, stirring the sand and thereby suspending any
solids held in that layer and then running the water to waste. The filter is
then filled to full depth and brought back into service. Wet harrowing can
allow the filter to be brought back into service more quickly.
Advantages Disadvantages
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Sand filtration can be either rapid or slow. The difference between the two is
not a simple matter of the speed of filtration, but in the underlying concept
of the treatment process. Slow sand filtration is essentially a biological
process whereas rapid sand filtration is a physical treatment process. The
table that follows gives a general comparison of the slow and rapid sand
filters.
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(Source: www.watertreatments.com/water-filters/rapid-sand-filters)
Choice of Filter
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Slow sand filters have an advantage over rapid sand filters in that they
produce microbiologically "clean" water which should not require disinfection
to inactivate any bacteria, although the addition of a disinfectant to provide
a residual for the distribution system is still advisable. However, because of
their slow flow rate, slow sand filters require large tracts of land if they are to
supply large populations and can be relatively labour intensive to operate
and maintain.
The rapid sand filter differs from the slow sand filter in a variety of ways, the
most important of which are the much greater filtration rate and the ability
to clean automatically using backwashing. Rapid sand filtration is now
commonly used worldwide and is far more popular than slow sand filtration.
The principal factor affecting the decision is the smaller land requirement for
rapid sand filters and lower labour costs. Conversely, rapid sand filters do not
produce water of the same quality as slow sand filters and a far greater
reliance is placed on disinfection to inactivate bacteria. However, once the
proper pre-treatment processes are implemented prior to the filtration, this
filter system will be just as effective.
Therefore, rapid sand filter system is chosen on the basis that the filtration
tank must be able to supply the estimated demand of the Sophia.
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Demand Study and Design of Filtration Tank 2010
Filters that must be taken off-line periodically to back wash are classified
operationally as semi-continuous. Filters in which filtration and backwash
operations occur simultaneously are classified as continuous.
There are a number of different types of rapid sand filters depending upon
bed depth (e.g., shallow, conventional and deep bed) and the type of filtering
medium used (mono-, dual-, and multi-medium).
The principal filtration methods now used with reference to the rate of flow
through gravity filters may be classified as:
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In constant-rate filtration with fixed head, the flow through the filter is
maintained at a constant rate. They are either influent controlled or effluent
controlled. Pumps or weirs are used for influent control whereas an effluent
modulating valve that can be operated manually or mechanically is used for
effluent control.
In the effluent controlled type of filters, the filter effluent lines are connected
to a common header. A fixed orifice is built into the effluent piping for each
filter so that no filter after washing will take an undue share of the flow. The
filtered water header pressure may be regulated by a throttle valve which
discharges to filtered water reservoir. Costly rate controllers are replaced
with fixed orifices and therefore, would make the units economical
particularly in large water works involving batteries of filters. For equal
duration of filter runs the total output per day from a declining rate filter is
higher than that in the conventional filters. In group of filters operating at an
average rate of 10 m3/m2/hr, the fixed orifice will be so designed that a
recently cleaned filter will begin operation at 15 m3/ m2/hr while the filter
next in line for cleaning will have slowed down to about 5 m 3/m2/hr. Usually
the depths of filter boxes for declining rate filters are more than those for the
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conventional ones. These would permit longer filter runs and consequent
reduced wash water requirements.
The filter beds are operated by scheduled cleaning in such a way that each
of beds will be in different stage of filter cycle producing the required
average flow. When the rate of flow is reduced to the minimum design rate,
the filter is removed from service and backwashed. In an inlet-controlled
filter, the rate of flow is controlled proportional to the rate of filtration with
float control arrangement to the inlet valve. Inlet control reduces the amount
of work which has to be done on the filter to just clean it.
• Filter media,
• Gravel support,
Filter Tank
Filter bed sizes vary from 25 to 100 m2 with lengths in the range of 4 to 12
m, widths in the range of 2.5 to 8 m and length to breadth ratio of 1.25 to
1.33. The wash water collection channel is located on one side along the
length of the filter. A minimum overall depth of 2.6 m including a free board
of 0.5 m is adopted.
Filter media
The filter media is the important component of the filter which actually
removes the particles from the water being treated. The filter media must
have the following properties: coarse enough to retain large quantities of
floc, sufficient fine particles to prevent passage of suspended solids, deep
enough to allow relatively long filter runs, and graded to permit backwash
cleaning.
Filter media is most commonly sand, though other types of media can be
used, usually in combination with sand. The sand used in rapid sand filters is
coarser than the sand used in slow sand filters. This larger sand has larger
pores which do not fill as quickly with particles removed from the water.
Coarse sand also costs less and is more readily available than the finer sand
used in slow sand filtration. The filter sand used in rapid sand filters is
prepared from stock sand specifically for the purpose. Most rapid sand filters
contain 60 to 75 cm thickness of sand, but some newer filters are deeper.
The sand used as filter media in rapid sand filtration is generally of effective
size of 0.4 to 0.7 mm and uniformity coefficient of 1.3 to 1.7. The standing
water depth over filter varies between 1.0 and 2.0 m.
Graded Gravel
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The filter gravel at the bottom of the filter bed is not part of the filter media
and it is merely providing a support for media above the under drains and
allowing an even distribution of flow of water across the filter bed during
filtering and backwashing. The gravel also prevents the filter sand from
being lost during the operation. The filter gravel is usually graded of size
from 2.5 to 50 mm (largest size being at the bottom) in four to five layers to
total thickness of 45 to 50 cm, depending on the type of under drain system
used. In case the under drainage system with porous bottom or false floor no
gravel base is required. The filter gravel shall be classified by sieves into four
or more size grades, sieves being placed with the coarsest on top and the
finest at the bottom.
1. Pipe laterals
2. False floor
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regular intervals or a porous plate floor supported on concrete pillars are all
satisfactory when properly designed and constructed.
Wash-water Troughs
Wash-water troughs placed above the filter media collect the backwash
water and carry it to the drain system. Proper placement of these troughs is
very important to ensure that the filter media is not carried into the troughs
during the backwash operation and removed from the filter. The upper edge
of the wash-water trough should be placed sufficiently nearer to the surface
of sand so that a large quantity of dirty water is not left above the filter sand
after completion of washing. At the same time, the top of the wash-water
trough should be placed sufficiently high above the surface of the sand so
that the sand will not be washed into the gutter.
Width of the filter bed must be equally divided by the troughs so that each
trough covers an equal area of the filter. Maximum clear spacing between
the troughs may be 180 cm. The horizontal travel of wash-water to trough
should not be more than 90 cm. All the wash water troughs must be installed
at the same elevation so that they remove the backwashed water evenly
from the filter so that an even head is maintained across the entire filter. The
troughs may be made with the same cross-section throughout its length or it
might be constructed with varying cross-section increasing in size towards
the outlet end. The bottom of the troughs should clear the top of the
expanded sand by 50 mm or more. These wash water troughs are
constructed in concrete, plastic, fiberglass, or other corrosion-resistant
materials. The troughs are designed as free falling weirs.
Backwashing
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Proper backwashing for cleaning the filter is a very important step in the
operation of a filter. If the filter is not backwashed periodically, it will
eventually develop additional operational problems. If a filter is to operate
efficiently during a filter run it must be cleaned regularly at every 24 to 48
hours. Treated water from storage is used for the backwashing. This treated
water is generally taken from elevated storage tanks or pumped in directly
from the clear water drain by passing in the reverse direction from under
drains to the media.
During filtration, the grains of filter media become coated with the floes,
which plug the voids between the filter grains, making the filter difficult to
clean. Backwash should, therefore, be arranged at such a pressure that sand
bed should expand to about 130 to 150% of its undisturbed volume so as to
dislodge the deposited floes from the filter media during the backwash.
Washing causes the sand grains to impinge on one another and thus
dislodging adhering floc and, the rising wash water carries the material and
discharge into the gutters. The backwash flow rate has to be great enough to
expand and agitate the filter media and suspend the floes in the water for
removal. On the other hand an unduly high rate of flow will cause more
expansion than needed, so that the sand grains will be separated further and
scrubbing action will be decreased and the media will be washed from the
filter into the troughs and out of the filter. A normal backwash rate is 600
Lpm/ m2 of filter surface area without any other agitation. The pressure of
the wash water to be applied is about 5 m head of water as measured in
under drains. Backwashing normally takes about 10 minutes, though the
time varies depending on the length of the filter run and the quantity of
material to be removed. Filters should be backwashed until the backwash
water is clean. For high rate back wash, the pressure in the under drainage
system should be 6 to 8 m with wash water requirement being 650 to 850
Lpm/ m2 of filter (40 – 50 m/hr) for a duration of 6 to 10 minutes.
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i. Filter Calculations
GWI uses 12” = 0.305 m pipes for inlets; therefore this diameter was used
since it is readily available.
A basin of depth of 10’ is used, which is a standard for rapids and filters and
adequate for our design
V=Q/A
Since 2 filters are being used, the demand is divided by 2; therefore each
filter must satisfy a demand of 2.3mgd2=1.15 mgd
Therefore supply (Q) = 4353.26 m3 per day = 3.02 m3 per min = 0.05 m3 per
sec
A = πR 2 = 0.073m2
V=0.050.073=0.69 m/s
A=Q/V
A=0.050.002=25m2
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Testing was also done to find the Velocity at which water flows through 30”
of reef sand, the only limitation to this experiment was that a constant head
was impossible to maintain. Since there was a lack of equipment in the
Laboratory to conduct the test, so the group members improvised and used
a 1.5” diameter pipe, drilled holes in the bottom, placed 6” of gravel inside
to prevent the sand from escaping through the holes and then filled it with
30” of sand. Then, let water flow through (steady head could not be
maintained) and timed it taking the volume for a specific time.
Area = 0.0012m2
Velocity = 0.00038/0.0012
= 0.32m/min
= 5.33 mm/sec
Under-drain System
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The under-drain system we chose was the false floor with strainer nozzles,
which prevent the medium from passing with the filtered water and eliminate
the need for a course medium, therefore only one medium would be
required.
The amount of nozzles to be used varies from 50-90 per square metre.
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( Source : http://www.oasen.nl/oasen/Documents/Oasen%20in%20Indonesi%C3%AB/Filtratie%20ontwerp
%20en%20inrichting_eng.pdf)
Backwashing
The design for wash water of velocity 40m/hr for duration of 10mins was
considered.
= 14.875m2
= 595m3/hr
= (669.375/60) x 10
The horizontal travel of wash-water to trough should not be more than 90cm
≈ 6’
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Therefore two (2) wash water troughs would be require; the arrangement of
which is shown below:
Since there are two wash troughs the wash-water will be divided evenly
between. Therefore each takes off a discharge of – 595/2 =275.5m3/hr.
Q=2.49bh3/2
h = 0.215m = 8.36” ≈ 9”
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Since the bed expansion would be between 130% and 150%, the trough was
placed at the maximum bed expansion which would be a bit over the actual
bed expansion since the design utilises the minimum backflow velocity. This
will prevent the washing away of the filter medium.
Guyana has sand readily available. For choosing the filter media; sieve
analysis was done on two types of sand found in Guyana, Silica Sand and
Reef Sand.
Based on these results, the reef sand from sample three was selected as the
filter medium. The standard thickness of the media for the rapid sand filter is
30”; thus, this thickness is used in the design.
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Wash-water
trough Inlet
Retention
Tank Supply
Outl Tank
et
Back
wash
Wash-water pipe
Outlet
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Filter
Medium
Under
drain Under drain
Nozzles
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Also a model of the filter bed was made to test raw water samples. This was
done by using a 4.5’ length of 1.5” diameter pipe, drilling holes in the bottom
placing gravel at the bottom to prevent the sand from escaping and then
filling it with 30” of reef sand. This apparatus was used to filter water for
testing and also to find the velocity of the water.
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i. Results
The results for the testing are summarised in the table below:
Unfiltered 14 6.04
Filtered 4 6.42
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2.81 APPENDICES
2.81 Filter Media Selection
Sample 1 (Silica)
CIV322 (FILTRATION
Project: TANK DESIGN) Job No.: 1
Sample No.: 1 Location: UOG Lab
Depth of
Description of Sample: White sand (Silica) Sample: Surface
04/19/20
Tested By: Group 3 Date: 10
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Sample 1 (Silica)
From graph,
Cu= D60D10
Therefore,
Cu= 0.50mm0.18mm=2.78
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CIV322 (FILTRAION
Project: TANK DESIGN) Job No.: 1
Sample No.: 2 Location: UOG Lab
Description of Sample: Brown sand (Reef Depth of
sand) Sample: Surface
04/19/20
Tested By: Group 3 Date: 10
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From graph,
Cu= D60D10
Therefore,
Cu= 0.48mm0.29mm=1.66
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CIV322 (FILTRAION
Project: TANK DESIGN) Job No.: 1
Sample No.: 3 Location: UOG Lab
Description of Sample: Brown sand (Reef Depth of
sand) Sample: Surface
04/19/20
Tested By: Group 3 Date: 10
From graph,
Cu= D60D10
Therefore,
Cu= 0.80mm0.50mm=1.6
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GLOSSARY
Back washing: The purpose of filter back washing is to remove from the bed
all of foreign material collected in the bed during the preceding filter run. It is
the reverse flow of water through the filter tank; which is required to flush
out loose particles from the pore spaces, and agitate the grains of the media
to remove accumulated coatings.
Break through: The penetration of part of the coagulated material into the
bed.
Floc: An alternative word for floccule. The large particles formed when small
suspended particles aggregate in the flocculation process.
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REFERENCES
The Water Treatments, “Rapid Sand Filters”, retrieved on April 15th , 2010
from http://www.thewatertreatments.com/water-filters/rapid-sand-filters
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Water Supply, “The Rapid Sand Filter”, retrieved on April 16th, 2010 from:
http://www.allaboutwater.org/filtration.html
Oasen, “Filtration and Design Installation”, retrieved on April 16th, 2010 from:
www.oasen,nl-Documents-Oasen%20in%20indonesi%C3AB-Filtratie
%20ontwerp%20en%20inrichting_eng.url
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