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Co-operating organizations
The Mechanical Engineering Industry Standards Committee, under whose supervision this
British Standard was prepared, consists of representatives from the following Government
departments and scientific and industrial organizations:
The Government departments and scientific and industrial organizations marked with an asterisk
in the above list, together with the following, were directly represented on the committee entrusted
with the preparation of this British Standard:
Contents
Page
Co-operating organizations Inside front cover
Foreword iii
1 General 1
1.1 Scope 1
1.2 Terminology 1
2 Bolts 1
2.1 Material 1
2.2 Heat treatment 1
2.3 Mechanical properties 1
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI
© BSI 07-1999 i
BS 4395-2:1969
Page
Figure 9 — Wedge loading of full size bolt 15
Figure 10 — Proof load test for nut 16
Figure 11 — Nut squareness gauge 18
Table 1 — Number of pieces comprising a batch of bolts 1
Table 2 — Tolerance on nominal length 2
Table 3 — Thread lengths 2
Table 4 — Mechanical properties of bolts 4
Table 5 — Dimensions of hexagon head bolts 5
ii © BSI 07-1999
BS 4395-2:1969
Foreword
1)
In course of preparation
The diametral dimension for the flat washers given in this specification have been
based on the “large diameter series” detailed in ISO Recommendation R 887,
“Washers for hexagon bolts, metric series”. The thicknesses for the flat washers
have been based on those currently given in BS 31392), and the American
Standard ASTM A 3253), since it was felt that these thicknesses were more
compatible with the function for which these washers are used. The washer
thicknesses quoted in ISO/R 887 being more applicable to ordinary hexagon bolts
and nuts.
The dimensions of square taper washers given in this British Standard have been
based on the inch sizes at present given in BS 3139, since it seems unlikely that
BS 4, “Structural steel sections”, will be revised to provide rational metric sizes for
sections in the near future. It also seems unlikely that a metric version of BS 4
would in any way change the flange angles, and there appears to be justification
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 18, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
2) BS 3139, “High strength friction grip bolts for structural engineering” — Part 1: “General grade
bolts”.
3)
ASTM A 325, “High-strength carbon steel bolts for structural joints, including the suitable nuts
and plain hardened washers”.
4)
ISO Recommendation R 898/I, “Mechanical properties of fasteners” — Part I: “Bolts, screws and
studs”.
5)
ISO Recommendation R 898/II, “Mechanical properties of fasteners” — Part II: “Nuts with
specified proof load values”.
iv © BSI 07-1999
BS 4395-2:1969
6)
This term includes both top and bottom blown oxygen processes.
© BSI 07-1999 1
BS 4395-2:1969
Table 2 — Tolerance on nominal length 2.6.4.2 Tolerances. The tolerances on bolt thread
Nominal length
lengths shall be plus two pitches for all diameters.
Tolerance on length Bolts that are too short for minimum thread length
Over Up to and including shall be threaded as near to the head as possible,
mm mm mm providing the radius specified in Table 5 is
maintained.
30 50 ± 1.25
50 80 ± 1.50 2.6.5 Chamfering and facing of head. The heads
80 120 ± 1.75 shall be chamfered at an angle of approximately 30°
on their upper faces. The diameter of the ring
120 180 ± 2.00 formed by the chamfer on the upper face of the bolt
7)
BS 3643, “ISO Metric screw threads” — Part 1: “Thread data and standard thread series” — Part 2: “Limits and tolerances for
coarse pitch series threads”.
2 © BSI 07-1999
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI BS 4395-2:1969
© BSI 07-1999 3
Table 4 — Mechanical properties of bolts
4
BS 4395-2:1969
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
M 16 2.0 157 15.7 154.1 14.13 138.7 12.45 122.2 9 365 280 38 27 380 280
M 20 2.5 245 24.5 240.0 22.05 216 19.41 190.4 9 365 280 38 27 380 280
M 22 2.5 303 30.3 296.5 27.2 266 24.0 235.4 9 365 280 38 27 380 280
M 24 3.0 353 35.3 346 31.8 312 28.0 274.6 9 365 280 38 27 380 280
M 27 3.0 459 45.9 450 41.4 406 36.3 356 9 365 280 38 27 380 280
M 30 3.5 561 56.1 550 50.5 495 44.4 435 9 365 280 38 27 380 280
M 33 3.5 694 69.4 680 62.4 612 55.0 540 9 365 280 38 27 380 280
NOTE 1 The tensile stress area is calculated from the following formula:
As = ;/4 (mean of pitch (effective) and minor diameters)2 = ;/16 (pitch (effective) diameter + minor diameter)2
NOTE 2 Based on 100 kgf/mm2 (981 N/mm2) for all sizes.
NOTE 3 Based on 90 kgf/mm2 (882 N/mm2) for all sizes.
NOTE 4 Based on 79.2 kgf/mm2 (776 N/mm2) for all sizes.
NOTE 5 Hardness values are given for guidance only.
NOTE 6 See Appendix B for method of carrying out:
1) ultimate load test,
2) load at permanent set limit (R0.2 min.) proof load and elongation tests,
3) hardness tests.
© BSI 07-1999
Table 5 — Dimensions of hexagon head bolts
© BSI 07-1999
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Pitch of Diameter of Width across Width across Diameter of Depth of Radius under Transition Thickness of
Nominal unthreaded
size and thread flats corners washer face washer face head diameter head
thread p shank
d s e df c r da k
diameter (coarse
d pitch series) max. min. max. min. max. min. max. min. max. max. min. max. max. min.
M 16 2.0 16.70 15.30 27 26.16 31.2 29.30 27 24.91 0.4 1.0 0.6 18.70 10.45 9.55
M 20 2.5 20.84 19.16 32 31.00 36.9 35.03 32 29.75 0.4 1.2 0.8 23.24 13.90 12.10
M 22 2.5 22.84 21.16 36 35.00 41.6 39.55 36 33.75 0.4 1.2 0.8 25.24 14.90 13.10
M 24 3.0 24.84 23.16 41 40.00 47.3 45.20 41 38.75 0.5 1.2 0.8 27.24 15.90 14.10
M 27 3.0 27.84 26.16 46 45.00 53.1 50.85 46 43.75 0.5 1.5 1.0 30.84 17.90 16.10
M 30 3.5 30.84 29.16 50 49.00 57.7 55.37 50 47.75 0.5 1.5 1.0 33.84 20.05 17.95
M 33 3.5 34.00 32.00 55 53.80 63.5 60.79 55 52.55 0.5 1.5 1.0 37.00 22.05 19.95
BS 4395-2:1969
5
BS 4395-2:1969
8)
BS 3643, “ISO metric screw threads” — Part 1: “Thread data and standard thread series” — Part 2: “Limits and tolerances for
coarse pitch series threads”.
6 © BSI 07-1999
BS 4395-2:1969
M 16 18.8 184.4
M 20 29.4 288.4
M 22 36.4 356.9
M 24 42.5 415.4
HB 353 HRC 36 HV 370
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI
M 27 55.0 540.0
M 30 67.3 660.0
M 33 83.3 817.0
NOTE 1 Based on 120 kgf/mm2 (1 176 N/mm2) on the equivalent stress area of the corresponding bolt (see Table 4).
NOTE 2 For method of carrying out tests see Appendix C.
9)
BS 891, “Method for Rockwell hardness test”.
10)
BS 427, “Method for Vickers hardness test”.
© BSI 07-1999 7
Table 8 — Dimensions of hexagon nuts
8
BS 4395-2:1969
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI
Figure 4 — Hexagon nut Dimensions in millimetres
1 2 3 4 5 6 7 8 9 10 11 12
Nominal Pitch of Width across Width across Diameter of Depth of Thickness of Tolerance
size and thread flats corners washer face washer face nut on
thread p squareness
s e df c m (see 3.5.3)
diameter (coarse
d pitch
series) max. min. max. min. max. min. max. max. min. max.
M 16 2.0 27.00 26.16 31.20 29.30 27.00 24.91 0.4 15.55 14.45 0.46
M 20 2.5 32.00 31.00 36.90 35.03 32.00 29.75 0.4 18.55 17.45 0.54
M 22 2.5 36.00 35.00 41.60 39.55 36.00 33.75 0.4 19.65 18.35 0.61
M 24 3.0 41.00 40.00 47.30 45.20 41.00 38.75 0.5 22.65 21.35 0.70
M 27 3.0 46.00 45.00 53.10 50.85 46.00 43.75 0.5 24.65 23.35 0.78
M 30 3.5 50.00 49.00 57.70 55.37 50.00 47.75 0.5 26.65 25.35 0.85
M 33 3.5 55.00 53.80 63.50 60.79 55.00 52.55 0.5 29.65 28.35 0.94
© BSI 07-1999
BS 4395-2:1969
Table 9 — Number of pieces comprising a 4.7.2 Taper washers. 3°, 5°, and 8° taper washers
batch of washers for use with high strength friction grip bolts shall be
Washers for bolt sizes d Number of pieces in batch
identified with an indented letter “M” and the angle
of taper indicated by the following features.
16 mm 15 000 or fraction thereof
3° taper washers shall have a projection as
Over 16 mm up to and 5 000 or fraction thereof shown in Figure 6a. This projection shall be
including 24 mm rounded to avoid sharp edges.
Over 24 mm 2 500 or fraction thereof 5° taper washers shall be chamfered on one
corner as shown in Figure 6b.
4.6 Finish 8° taper washers shall be chamfered on two
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI
4.7 Marking
4.7.1 Plain washers. Flat round washers for use
with high strength friction grip bolts shall be
identified by the provision of three nibs and an
indented letter “M” as shown in Figure 5.
1 2 3 4 5 6 7
© BSI 07-1999 9
BS 4395-2:1969
1 2 3 4 5 6
10 © BSI 07-1999
BS 4395-2:1969
of 5.1.2 below.
“Bolts M 20 × 120 to BS 4395-2, Grade 10.9”.
5.1.2 Purchaser’s inspection. The inspector
representing the purchaser shall have access, at all 6.1.2 Nuts. For nuts it is also necessary to specify
reasonable times while work on the contract of the the nominal diameter and strength grade (12) e.g.:
purchaser is being performed, to all parts of the “Nuts M 20 to BS 4395-2, Grade 12”.
manufacturer’s works concerned with the 6.1.3 Washers. For washers the nominal diameter
manufacture of the material ordered. The and type of washer (e.g. flat round or taper 3°, 5°
manufacturer shall afford the inspector all or 8°) shall also be given e.g.:
reasonable facilities, without charge, to satisfy him
“Washers M 20 × 5° taper to BS 4395-2”.
that the material is being furnished in accordance
with the provisions of this standard. Unless
otherwise specified, all tests and inspection shall be
carried out at the place of manufacture prior to the
despatch of the finished material from the works
and shall be so conducted as not to interfere
unnecessarily with the operation of the works.
© BSI 07-1999 11
BS 4395-2:1969
12 © BSI 07-1999
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI BS 4395-2:1969
14) BS 240, “Method for Brinell hardness test” — Part 1: “Testing of metals”.
15) BS 891, “Method for Rockwell hardness test” — Part 1: “Testing of metals”.
16)
BS 427, “Method for Vickers hardness test” — Part 1: “Testing of metals”.
© BSI 07-1999 13
BS 4395-2:1969
14 © BSI 07-1999
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI BS 4395-2:1969
mm mm
Appendix C Testing of mechanical C.2 Hardened mandrel. The mandrel shall have a
properties of steel nuts (See 3.3) hardness of not less than Rockwell C45. The thread
shall be tolerance class 4h except that the major
C.1 Proof load test. The proof load test consists of diameter shall be equal to the minimum major
applying the relevant proof load given in Table 7 diameter for class 4h with a plus tolerance of one
which was obtained from the proof load stress given quarter of the 6g major diameter tolerance.
in Note 1 to Table 7.
C.3 Hardened test plate. The test plate shall have
C.1.1 Assemble the nut to be tested on a hardened a hardness of not less than Rockwell C38.
and tempered mandrel as shown below and apply
C.4 Hardness tests on nuts. Brinell, Rockwell or
the specified load in an axial direction.
Vickers hardness may be determined. Apply the
C.1.2 The nut shall withstand this load without impression to the top or bottom face of the nut,
failure by stripping or rupture, and should be otherwise on the side of the nut.
removable by the fingers after the load is released.
If the threads of the mandrel are damaged during
the test, the test shall be discarded.
C.1.3 It may be necessary to use a manual wrench
to start the nut in motion. Such wrenching is
permissible providing it is restricted to a half turn
and the nut is then removable by the fingers
following initial loosening.
© BSI 07-1999 15
BS 4395-2:1969
C.4.1 Perform a Brinell hardness test in accordance C.4.3 Perform a Vickers hardness test in accordance
with the requirements of BS 240-117). with the requirements of BS 427-119).
C.4.2 Perform a Rockwell hardness test in
accordance with the requirements of BS 891-118).
17) BS 240, “Method for Brinell hardness test” — Part 1: “Testing of metals”.
18) BS 891, “Method for Rockwell hardness test” — Part 1: “Testing of metals”.
19)
BS 427, “Method for Vickers hardness test” — Part 1: “Testing of metals”
16 © BSI 07-1999
BS 4395-2:1969
© BSI 07-1999 17
18
BS 4395-2:1969
Licensed Copy: Giorgio Cavalieri, none, 22-Nov-00, Uncontrolled Copy. © BSI
Figure 11 — Nut squareness gauge
Appendix F Standard nominal lengths and preferred sizes of ISO metric high strength friction grip bolts
(Higher grade)
Nominal
size and Standard nominal lengths in millimeters
thread
diameter
d 60 65 70 75 80 85 90 100 110 120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500
M 16 X X X X X X X X X X X X X X X X X X X X X X X
M 20 X X X X X X X X X X X X X X X X X X X X X
M 22 X X X X X X X X X X X X X X X X X X X X
M 24 X X X X X X X X X X X X X X X X X X X
M 27 X X X X X X X X X X X X X X X X X X X X X X X X X X
M 30 X X X X X X X X X X X X X X X X X X X X X X X X
M 33 X X X X X X X X X X X X X X X X X X X X X X X X
NOTE The inclusion of dimensional data in this standard is not intended to imply that all of the products described are stock production sizes. The purchaser is requested to consult
with the manufacturer concerning lists of stock production sizes.
© BSI 07-1999
BS 4395-2:1969
British Standards
© BSI 07-1999
BS 4395-2:
1969
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