3000CV User Manual Rev 1 8

User manual
VIDITECH 2500CV / 3000CV

VIDITECH 2500CV/E / 3000CV/E
ViDiTech spol. s r. o.
Hudcova 78b
612 00 Brno email: sales@viditech.cz
Czech Republic tel: +420 539 011 985
www.viditech.eu rev. 1.8 sales@viditech.cz

VIDITECH 2500CV/3000CV
protection class II. device
warning, see safety instructions in manual
All rights reserved
No part of this technical documentation may be reproduced without prior written permission of
ViDiTech spol. r.o.
Specifications are subject to change without notice. Every attempt has been made to make this
document complete, accurate and up-to-date. Readers are cautioned, however, that ViDiTech spol.
r.o. reserves the right to make changes without notice and shall not be responsible for any damages,
including indirect, incidental or consequential damages, caused by reliance on the material
presented, including, but not limited to, omissions, typographical errors, arithmetical errors or listing
errors in the content material.
Copyright 2012 by ViDiTech spol. r.o.
www.viditech.eu sales@viditech.cz 1
CONTENT
1 INTRODUCTION........................................................................................................................................ 4
1.1 BASIC ADVANTAGES OF THE INSTRUMENT ........................................................................................................ 4

1.2 NUMBER OF MEASURING CHANNELS ............................................................................................................... 4
1.3 CURRENT OUTPUTS AND RELAYS .................................................................................................................... 4
1.4 COMMUNICATION INTERFACE ....................................................................................................................... 4
1.5 INSTRUMENT ATTACHMENT DISPOSITIONS ....................................................................................................... 4
2 OUTER DESCRIPTION OF THE INSTRUMENT ............................................................................................. 5
2.1 KEYBOARD ................................................................................................................................................ 5

2.2 TERMINAL BOARD ....................................................................................................................................... 5
2.3 ATTACHMENT OF THE INSTRUMENT ................................................................................................................ 6
2.4 BOX ......................................................................................................................................................... 6
3 INITIATION OF THE INSTRUMENT TO OPERATIONAL STATE ..................................................................... 7
3.1 INITIALIZATION ........................................................................................................................................... 7

3.2 MAIN SCREEN ............................................................................................................................................ 7
3.3 INSTRUMENT RESTART ................................................................................................................................. 8
4 STARTING MENU...................................................................................................................................... 8
4.1 LIMITS ...................................................................................................................................................... 8

4.1 TEMPERATURES .......................................................................................................................................... 9
4.2 MACHINE INFORMATION .............................................................................................................................. 9
5 NESTED MENU ......................................................................................................................................... 9
5.1 ANALYSIS ................................................................................................................................................ 10

5.1.1 Velocity of vibration analysis ........................................................................................................... 10
5.1.2 Vibration acceleration analysis ....................................................................................................... 10
5.1.1 Bearing condition ............................................................................................................................ 10
5.2 TRENDS .................................................................................................................................................. 11
5.2.1 First time interval ............................................................................................................................ 11
5.2.2 Second time interval ........................................................................................................................ 11
5.2.3 Third time interval ........................................................................................................................... 11
5.2.4 Probability of exceeding the L2 limit ............................................................................................... 12
5.3 POSTMORTEM DATA.................................................................................................................................. 12
5.4 SELFTEST ................................................................................................................................................. 12
5.5 SETUP .................................................................................................................................................... 13
5.5.1 Device .............................................................................................................................................. 13
5.5.2 Channel............................................................................................................................................ 15
5.5.3 Limit ................................................................................................................................................. 15
5.5.4 Machine parameters ....................................................................................................................... 17
5.5.5 Recorder .......................................................................................................................................... 17
6 TERMINAL DESCRIPTION ........................................................................................................................ 19
7 MOST COMMON CAUSES OF MALFUNCTION ......................................................................................... 21
8 TECHNICAL SPECIFICATION .................................................................................................................... 22
8.1 OVERALL ................................................................................................................................................. 22

8.2 ACCURACY .............................................................................................................................................. 23
8.3 LOGICAL INPUTS DC CHARACTERISTICS .......................................................................................................... 23
8.4 COMMUNICATION .................................................................................................................................... 24
9 ACCESSORIES ......................................................................................................................................... 24
10 MENU STRUCTURE ................................................................................................................................. 26
1 INTRODUCTION
Viditech 2000CV is an eight-channel digital instrument for measuring and evaluating
vibration, temperature and condition of rotating machines bearing.
1.1 Basic advantages of the instrument

FFT analysis – detail analysis containing ca. 1000 spectral lines
New firmware – easy update performed by customer
All functions in instrument – complete evaluating unit
1.2 Number of measuring channels
 2x vibration (in each channel ISO 1 Hz – 1 kHz)
 2x bearing condition (in each channel 500 Hz – 15 kHz)
 4x temperature (3-conductor PT 100)
Each channel contains a limit L1 (warning) and L2 (danger).
For vibration measuring accelerometers with ICP supply are used.
 3x logical input (SPD – revolution, TM – Trip Multiply and TRG – synchronizing input
(currently not supported))
1.3 Current outputs and relays
The instrument communicates with the superior system through 6 current outputs
(4-20) mA.
 2x vibration (A, B)
 2x temperature (A, B)
 2x universal (temperature (C, D) or condition of bearing (A, B))
These relays ensure complete protection of the diagnosed machine

 OK relay (ensuring a trouble-free state of the instrument)
 L1 relay (user defined warning of a raised value)
 L2 relay (user defined warning of a high value)
Vibration channels (A, B) have their own buffered outputs on the BNC connectors.
1.4 Communication interface
 ModBus RTU (version 2500CV/3000CV) / ModBus over Ethernet (2000CV/E / 3000CV/E)
The communication interface ensures connection to the Ethernet, through which it is possible
to monitor and control the instrument. It is possible to choose between ModBus RTU
(through RS485) and ModBus over Ethernet (connectable using standard RJ-45 connector).
1.5 Instrument attachment dispositions

 Small size – it is also possible to place the instrument into a separate (industry) box
 Mounting – easy assembly using a DIN moulding.
2 OUTER DESCRIPTION OF THE INSTRUMENT
2.1 Keyboard
The keyboard is functionally divided into 3 main areas (display, control buttons and
signalling of instrument state), see fig 1. In the central part a visor for a four-line display is
placed. Under the display the control panel in form of four buttons is situated. Arrow buttons
up and down serve to browse the menu of the instrument, required options are
confirmed by the button enter and cancelled by the button cancel . Above the display
LED-diodes (OK, L1, L2) are placed, reflecting the current state of the measuring unit and the
diagnosed object. The name of the instrument with its serial number is stated in the heading.
Fig. 1 Front view of the instrument control panel.
2.2 Terminal board

Terminal boards in the bottom and top part of the instrument are used to connect inputs and
outputs. This access enables standard attachment of more devices in close proximity and is
very user friendly.
Terminal board in the bottom part contains input for power supply +24 V, outputs for relay
OK, L1 and L2, reset of relay L2 and a communication interface ModBus.
Fig. 2 Description of the bottom terminal board
Terminal board in the top part of the instrument contains inputs for:
accelerometers (channels A, B)
temperature sensors PT100 (channels A, B, C, D)
logical inputs TM (Trip multiply), TRG (Trigger) and SPD (speed).
Terminal boards also contain current outputs (4 – 20) mA for vibration V (A, B), temperature
T (A, B) and a universal optional output U (temperature/condition of bearing).
Fig. 3 Description of the top terminal board.
Fig. 3a Sensors connection
2.3 Attachment of the instrument

The back side of the instrument is equipped with a standard DIN moulding (comfortable
assembly) and switches for changing type of input circuits and power supply for sensor .It is
possible to place the instruments close to each other (holes for air cooling are placed in
vertical direction).
2.4 Box
Fully occupied instrument including a holder for the DIN moulding and fully connected
terminal boards has maximal dimensions (height/width/depth) 137/90/108 mm (see fig. 4).
The primary box is made of steel with a surface treat against corrosion and is surface
varnished. The back side of the box is made of anodized aluminium plate (for heat
dissipation). Used material is selected with regard to high endurance against electromagnetic
disturbance.
Fig. 4 Mechanical dimensions of the instrument.
3 INITIATION OF THE INSTRUMENT TO OPERATIONAL STATE

3.1 Initialization
After turning on the power supply the instrument automatically initializes, this consists of
stabilization of filters and initiation of the internal test (Selftest see 5.4). The process is
identical to the device reboot(see 3.3).
3.2 Main screen

Main screen displays a preview of the effective values of the vibration channels (A, B), see fig.
5. These values are stated numerically. A bar graph is used to display ranges, also includes set
limits (L1 – warning, L2 – danger). Next to the bar graph a percentage range to limit L2 is
displayed. In case of unconnected vibration input, “sensor error“ is displayed at the
respective channel. The same warning notification is displayed, if the connected sensor is
damaged. Main screen also includes two temperatures (A, B). If no temperature sensors (PT
100) are connected to these channels, N/A is displayed.
Fig. 5 Main screen of the instrument after initialization into operating condition.
3.3 Instrument restart
Restart of the instrument is possible by simultaneously pressing buttons ESC and for at
least 2 s. Afterwards the following are displayed: name of the instrument and instrument FW
version and hardware version. After these system data are presented, the filters are
stabilizing, selftest and the Main screen is displayed (fig. 6). Upon selftest completion there
will be displayed result for about 10seconds.
Fig. 6 Preview of the screen during restart.
4 STARTING MENU
Arrow buttons are used to browse the starting menu, which contains 5 screens in total
(main screen, exceeded limits, temperatures, information about the diagnosed machine and
infoemation about instrument), see fig. 7.
Fig. 7 Starting menu of the instrument (limits, temperatures).
4.1 Limits
By using the arrow button , information about whether the set limits L1 or L2 of the
measured parameters have been exceeded for all channels of the instrument (fig. 7). Among
measured parameters belong the velocity of vibrations, conditions of the bearing and
temperature (temperature is possible to measure by up to 4 channels). If any measured
parameter exceeds the set limit, instead of the dash – an exceeded limit (L1, L2) is displayed.
4.1 Temperatures
By pressing again, temperatures in all channels (A, B, C, D) are displayed. N/A is displayed
if any channel has no temperature sensor connected. On the first line of the menu the internal
temperature of the instrument is displayed, see fig. 7.
4.2 Machine information

The last item of the starting menu is the information about the state of the diagnosed machine
node, where the following specifications in order are presented, see fig. 8:
 Speed (signal from the revolution sensor at the logical input of the instrument). If the
speed sensor is not connected, or the speed is zero, appears on the display 0 rpm.
We strongly recommend using three-wire speed sensors based on eddy current
principle. Using of different speed sensor (e.g. inductive) – please consult with
manufacturer.
 Bearing condition (BC): here the current state of the diagnosed machine is displayed in the
parameter bearing condition (BC) describing the rate of Average value (Avg) to Reference
value (Ref). The average value is obtained from a 16 minute section with a period of
analysis every 4 minutes. After turning on the instrument a recording of the average value
is being saved for 8 hours. Consequently is this value saved and is changed only when the
new Reference value (8 hours) decreases by more than 10 % compared to the original.
These parameters are obtained only if Machine on YES is indicated.
Fig. 8 Information about the diagnosed machine.
4.3 Instrument information

 Machine on: YES/NO giving actual information, if the machine is running or stoped. This
inforamtion is dependent on the set treshold, machine runtime is dependent as well.
 Recorder: indicates whether the recorder is enabled
 Machine runtime: period during which input signal is above treshold set for this
option(device settings)
Fig. 9 Information about the instrument.
5 NESTED MENU
The nested menu can be triggered by the button and left by the button. This menu
includes the following options (Analysis, Trends, Postmort data, Selftest, Logger and Setup),
see fig. 10:
Fig. 10 Preview of the nested menu options.
5.1 Analysis
5.1.1 Velocity of vibration analysis

Using this option an analysis of the velocity of vibrations in the frequency domain 1 Hz – 1
kHz can be obtained. Fast Fourier Transform (FFT) containing ca. 1 000 frequency lines is
used for the calculation. For analysis of each channel the following are available:
window function – rectangular / Hann
number of spectrum averaging (2x, 4x, 8x, 16x)
After the analysis 20 highest lines ranged by maximal amplitude are displayed. Button
shows the sum (Summ) of the 20 highest lines and the sum of the whole spectrum (Total),
see fig. 11. It is necessary to remark, that the highest lines (tips), mentioned in the
enumeration are determined by three neighbouring lines, whereas the line which has two
surrounding lines at least by 30 % lower, is determined as the tip. The size of the tip is
then determined as the square root of sum of squares of these three lines. Browsing
through the highest values is done by .
Fig. 11 Sample list of frequency lines and the sum of spectrums.
5.1.2 Vibration acceleration analysis

Analysis of acceleration is pursued in the range 500 Hz – 15 kHz and the progress is
analogous to the velocity of vibrations analysis. Again a selection is possible, from which
channel the analysis will be performed, what type of window function and the final
averaging. The summary is displayed in the same way as in the velocity of vibrations
analysis.
5.1.1 Bearing condition

As already mentioned in chapter 4.2 Machine information, the bearing condition is read
every 4 minutes. In addition the current state may be displayed after request of service.
After selecting this item for the relevant channel, the following are displayed:
Actual – effective value of acceleration calculation
Reference – reference value
BC – final parameter
!!! WARNING !!! – here the calculation of BC differs from calculation for Limits/Machine
information. In this case BC is calculated as the rate of Actual value to Reference value (BC =
Actual / Ref), see fig. 12.
Fig. 12 Sample analysis of the Bearing condition.
5.2 Trends
Trends contain long-term records of parameters vibration velocity, vibration acceleration
and temperature, divided into three time intervals, see fig. 13:
Fig. 13 Scheme of trend creation.
5.2.1 First time interval

The basic time interval, which is averaged for trend calculation, is 16 minutes. This
enumeration is displayed graphically in the form of 30 lines of basic time intervals. On the
display the time interval is shown in two steps (0 min – 224 min) and after pressing
(240 min – 464 min). During enumeration of the trend there is a change on the display in
the bottom line between time range and maximal/minimum value of the given record, see
fig. 13.
Fig. 13 Preview of the vibration velocity trend of the first interval.
5.2.2 Second time interval

The second time interval is displayed after another press of the button. The display is
analogous to the previous case. Every line of this interval is calculated as a sum from the
first interval. The total range is again divided into two screens (0 hour – 112 hours and 120
hours – 232 hours).
5.2.3 Third time interval

The third time interval is solved as the previous. Every line is calculated as a sum of the
previous interval. The total range is again divided into two screens (0 days – 140 days and
150 days – 290 days).
5.2.4 Probability of exceeding the L2 limit
Calculation of probability estimation of exceeding the set limit L2, serves the operator by
better orientation with machine cut off planning or the machine maintenance. This
parameter helps avoiding big damages during repairs.
The probability is calculated from the highest trend range (300 days) and is displayed
after pressing (after entering the trend of a respective parameter). The estimated time
until exceeding limit L2 and probability estimation accuracy of time (HIGH/ LOW) is
displayed on the screen. In case a short record for the calculation of the estimation is read,
N/A is displayed.
This parameter is calculated for vibration velocity trend, and is only approximate!!!
Fig. 15 Exceeding limit L2 estimation preview.
5.3 Postmortem data

This type of saved data is formed as a circular recorder with a length over 68 minutes. In the
moment of exceeding the L2 limit (when the machine is turned off) the recording continues
for another 30 s, see fig. 16. Besides information about exceeding limits, the Postmort
recorder is an important tool when searching for links about the machine drop-out.
!!! After turning off or restarting the instrument, the Postmort record is deleted !!!
Fig. 16 Postmort recorder preview.
5.4 Selftest
During each start of the instrument a selftest proceeds. It contains following:
1) Test of measuring chain: signal of this specification is applied to the input of the whole
measuring chain:
signal shape rectangular
amplitude 43 mV
frequency 228,9 Hz
If the resultant vibration effective value lies in range 9,5 – 11 (mm/s), the instrument is in
order.
2) Test relay switching and limit evaluation – during test various limit values are set so, that
they are active(gradually L1, L2) and their evaluations are examined. If everything is
correct, the device will show Selftest OK, otherwise Selftest failed.
Fig. 17 Display of the instrument internal test result.
5.5 Setup
The instrument setup enables setting the instrument parameters, channels, limits,
information about machine and recorder. The individual items in this menu are protected by
a password. The instrument password is set to 77320 by default.
Fig. 18 Instrument setup – communication parameters.
5.5.1 Device
The password (77320) is requested after entering this item. The password is inserted by
and confirmed by the button. The first displayed screen obtains items regarding
the instrument communication, see fig. 19. For a change request of the default parameter
press on the required line, then input the change and confirm by pressing or cancel
the selection by pressing .
First menu screen of the instrument setup

instrument ID (1 – 63)
The identification number serves for explicit instrument designation within the ModBus
bus line.
transfer speed (4,8; 9,6; 19,2; 38,4; 57,6; 115,2) kBps
Default value is 57,6 kBps.
parity (even/odd/none)
Fig. 19 Instrument setup – communication parameters.
The next menu screen of the instrument setup offers the following selections:
Type of units: Metric / Imperial
Type of RPM input: OFF, RPM, Machine On
Selection OFF means, that input is off(device does not measure speed). Selection RPM
means, that instrument measures rotation speed. Selection Machine On means, that
instrument does not measure speed(it takes them as constant from Machine Setup), but on
the basis of the logic level at the input recognizes whether the machine is running(input
log H.)or not(input log L.)
The current output: Bearing condition (A, B) / Temperature (C, D).
BC enabled: YES/NO
Turns off the bearing condition evaluation, thus suppressing automatic analyses
Fig. 20 Instrument information.

Third screen contains logical inputs settings(in this version of the instrument only NPN
works):
Synchronizing input – Synchro input: OFF, NPN, PNP
Revolution input – RPM input: PNP/NPN
Trip Multiply – Trip input: PNP/NPN
Fig. 21 Instrument setup – selection of logical input.
Among another instrument setup belong:
Contrast of display backlight: 0 – 100 %

Reset of time during instrument running: YES/NO
Pulses per revolution: 1 – 20
The selection of more pulses per revolution is required especially for low revolution
machines.
Password change: YES/NO

Password to enter Machine setup can be defined by the instrument operator. Nevertheless
the default password noted in the manual is always functional (protection from operator
mistake).
Fig. 22 Instrument setup – other options.
Last screen is for setting time. Accuracy of clock is ± 1 seconds per day. If the instrument is
not permanently connected to the computer, then every three months it is required to set
time.
Real time circuit has its own power supply, which is not needed to be replaced
(ie. it runs even after the instrument has been disconnected from the power
supply), but if the instrument is without power supply more than roughly
30days, it may reset time. We recommend always check time in the instrument.
Fig. 23 Time setting screen
5.5.2 Channel settings

After entering this setup it is possible to input the sensitivity of accelerometers connected
to channels A, B. Advancing to other screens using , these options for both channels are
displayed:
Sensitivity: OFF / (50 – 199) mV/g
Fig. 24 Sensitivity settings screen.
High pass:
- (1, 3, 10) Hz
- Range: (10, 20, 40, 50, 100 a 200) mm/s
Fig. 25 Filters and ranges settings screen.
Machine on, threshold: (1 – 50) % of range

Trip multiply: (1.0 –20.0) x L2
It is used when starting the machine to bridge critical speed. If TM is active(corresponding
to logical input), limit L1 is disabled and limit L2 is multiplied by the TM parameter.
Fig. 26 Trip settings screen.
Reset bearing condition reference value (Ref):

Channels A, B: ANO/NE - separately
Reset trends:
Channels A, B, C ,D: ANO/NE - separately
!!! ATENTION !!! Does not distinguish between the type of trend (reset are all trends
simultaneously - vibration velocity, acceleration and temperature).
Fig. 27 Reset BC reference and reset trends screens.
5.5.3 Limit
Limits can be set separately for vibration velocity, bearing condition and temperature, see
fig. 23. Every item is secured by a password (77320).
Fig. 27 Setup – Limits.
a) Vibration velocity limits

After entering the limit setup, it is possible to input bounds for limit 1 and limit 2 (from 0.2
mm/s to the set maximal range). Another parameter is time, for which the limit has to be
exceeded, to be operated (range 1 s – 10 s).
Fig. 28 Limits for vibration velocity setup.
b) Bearing condition limits
Limit of the bearing condition is relative to the BC value calculated as a rate of the actual
value to the reference value. The limit can be set in a range (1.0 – 99.9) or turned off (OFF).
c) Temperature limits
It is possible to set temperature limits for all channels (A,B, C, D). The limit can be allowed
by entering the respective value, or turned off (OFF). In case of unconnected temperature
sensor, N/A is displayed at the channel, and it is not possible to set limits.
Fig. 29 Setting limits for vibration velocity
5.5.4 Machine parameters

Setting the parameters of the machine is protected by a password (77320).
You can set the following parameters:
Machine type - supercritical / subcritical
The base machines - fixed / flexible
Working speed machine - 50-30.000 1/min
The direction of rotation - clockwise / counter-clockwise (CW / CCW)
Number of poles of the electromotor - 1-10
Number of blades machines - N/A-100 (N / A = not machine blades)
Fig. 30 Machine setup
5.5.5 Recorder
It’s possible to enable/disable recorder and set his other parameters here.
Fig. 31 Recorder setup
On the first screen is possible to enable recorder and set periodical recording, threshold recording or
both. Threshold is in percent values of L2 limit. When you achieve threshold level of recorded value
or multiplication of this level then value is recorded.
Fig. 32 Threshold setup
In case of periodical recording you can set independently time values for velocity, temperature,
bearing condition, analysis and speed. Time format is DD:HH:MM (days, hours, minutes).
Obr. 33 Period setup
For analysis and bearing condition you can set also window type and number of averages.
Fig. 34 Analysis and bearing condition recorder setup
6 TERMINAL DESCRIPTION POPIS SVOREK

# Labelling Description
1 Grounding terminal
2 OK relay
3
4
5 L1 relay
6
7
8 L2 relay
9
10
11 L2 relay
12
13
15 B Bus ModBus – pole B
16 A Bus ModBus – pole A
17 24V Power supply voltage for logical sensors for LOG inputs (galvanically separated
from 24 V on terminal 1)
18 Ground potential (GND) – galvanically separated from GND on terminal 62
19 TRG Input for synchronizing input (signal)
20 SPD Input for revolution sensor (signal)
21 TM Input for sensor (signal) activating Trip Multiply
22 VB DC output (4-20) mA –channel A, vibration velocity
24 VA DC output (4-20) mA –channel B, vibration velocity
25 -24V Power supply -24V
26 IN+ Positive input of sensor C(not used in CV)
29 SUP Power supply (+5mA) of acceleration sensor B
30 CMP Compensated input of electrodynamic sensor vibration speed(not used in CV)
31 IN+ Positive input of the acceleration sensor B signal
34 SUP Power supply (+5mA) of acceleration sensor A
35 CMP Compensated input of electrodynamic sensor vibration speed(not used in CV)
36 IN+ Positive input of the acceleration sensor A
40 U2 DC output (4-20) mA – channel 2, universal
42 U1 DC output (4-20) mA – channel 1, universal
44 TB DC output (4-20) mA – channel B, temperature Pt100
46 TA DC output (4-20) mA – channel A, temperature Pt100
47,51 Grounding terminal
CM Negative pole of the temperature sensor PT100:
48 PT100D
52 PT100C
55 PT100B
58 PT100A
IN Signal input of the temperature sensor PT100:
49 PT100D
53 PT100C
56 PT100B
59 PT100A
SP Positive pole of the temperature sensor PT100 power supply:
50 PT100D
54 PT100C
57 PT100B
60 PT100A
61 24V Instrument power supply terminal – positive pole
62 0V Instrument power supply terminal – negative pole
63 24V Instrument power supply terminal – positive pole – reserve
64 0V Instrument power supply terminal – negative pole – reserve
66 RST Reset relay input
7 POSITIONS OF INPUT CIRCUITS SWITCHES:

On the back side of the instrument are polarity switches of input circuits and power supply of
sensors. Switching these (and updating firmware) is possible to modify type CV to any other
supported instrument type. Any unauthorized manipulation with these switches may lead to
damage of the instrument or sensors. Correct position for instrument of CV type is:
B A
-24 V CMP -24 V
ICP DIR ICP

Acceleration sensor
Purpose of particular switches:

- ICP/-24V – switches between ICP(current supply +24V/5mA) and voltage supply(-24VDC).
These are set for each channel separately.
- CMP/DIR – used for connection of passive speed sensor (position CMP) or for connection
other sensors – acceleration sensors, distance sensors (position DIR. This is set for both
channels at once.
8 MOST COMMON CAUSES OF MALFUNCTION

The instrument Viditech 2000CV has its own internal diagnostical functions, which are carried
out independently on safety appliances and diagnostical activity. If the instrument discovers any
errors, it informs the user using a notification on the display and turns off the OK relay. In this
case the defect must be removed without delay.
Malfunction Description Possible cause/removal

#1 Internal error Fault of the channel A input Malfunction of instrument,
amplifiers repair by manufacturer
needed.
#2 Internal error Fault of the channel B input Malfunction of instrument,
amplifiers repair by manufacturer
needed.
#3 Channel A sensor DC offset of channel A out of set Disconnected sensor
error bounds Defective sensor
Interrupted cable of sensor
Badly connected sensor
#4 Channel B sensor DC offset of channel B out of set Disconnected sensor
error bounds Defective sensor
Interrupted cable of sensor
Badly connected sensor
#5 Unused
#6 Unused
#7 Internal error Fault of analog part power supply Malfunction of instrument,
repair by manufacturer
needed.
#8 Case overheated Instrument overheated above Turn off the instrument, cool
90 °C down, or secure better
thermal conditions for the
instrument.
#9 Internal error Fault of the autonomous Malfunction of instrument,
instrument memory controls repair by manufacturer
(RAM and FLASH) needed.
#10 Both channel sensor DC offset of both channels (A+B) Disconnected sensors
out of set bounds Defective sensors
Interrupted cables of sensors
Badly connected sensors
#11 Internal FW error Internal fault state of the Restart needed, or (if
instrument FW malfunction continues),
repair by manufacturer.
#12 Displacement error from control Not used in 2500CV/3000CV
sensor
Error #11 subtype

Error subtype # Meaning
1 Full front for analysis calculation
2 No free space for long calculation
3 Timer start error
4 Couldn’t register asynchronous function
5 Attempt to register already registered asynchronous function
6 Couldn’t register synchronous function
7 Attempt to register already registered synchronous function
8 Error sending result of asynchronous operation
9 Attribute registration error(not used)
10 Full front for write/read from eeprom
11 Wrong number of interrupt
12 Nonregistered function for interrupt handler
13 Wrong number of interrupt when registering interrupt handler
14 Attempt to reregister already registered interrupt handler function
15 Attempt to delete registration of interrupt handler, with number out of range
of all interrupts
16 Full front “memory management”(not used)
17 Another sampling can’t start(full front)
18 Full front “machine event”
19 Full buffer for sampling
20 Full buffer for ModBus messages
21 RAM error for analysis
9 TECHNICAL SPECIFICATION
9.1 Overall
Supply voltage 18 to 36 V DC,
recommended wire area 2,5 mm2 for SE terminal
Power consumption1 max. 8 W
Operational temperature 0 to + 55 °C
Relays output load 5A/250 V AC
Protection IP20
Housing material metal, painted
Dimensions approx. 90 x 106 x 80 (W x H x D)
Mass approx. 700 g
Terminals detachable terminal board, maximal wire area 2,5mm2
(bottom terminals), 1,5 mm2 (top terminals)
Instrument type dual-channel

Internal impedance: 100 kΩ ± 10 %
1
Typical power when all outputs are fully loaded
9.2 Accuracy
 Overall at 80 Hz: ±2 % ± 1digit
within the filter range 10… 1.000 Hz: ±10 % ± 1digit
at cut-off frequencies: +10 % -20 % ± 1digit
 Filter steepness: 40 dB/dec cut-off frequency for -3dB

 Temperature: Pt100 sensor: ± 2 °C in range 10 °C to 150 °C
 Speed 10 … 15000 RPM, ±1 % ± 5digits
1 to 20 pulses per revolution setup
 Analog outputs ±2 % of displayed value
±5 % at 2 mA output current
 FFT analysis parameters:
velocity: 7.18 kHz sampling frequency, 8192 samples
acceleration: 57 kHz sampling frequency, 8192 samples
 FFT analysis accuracy:
Indication of frequency within the range 1 ... 1.000 Hz:
±0.9 Hz (±0.5 Hz2)
Indication of amplitude within the selected filter range:
+5 % ... -20 %
 FFT window types Rectangular / Hann
 FFT averages 2/4/8/16

 Overall FFT noise +5 % + 5 digits
 Measured units mm·s-1 / in·s-1, °C / °F
Measured ranges 10, 20, 40, 50, 100, 200 mm·s-1
Frequency ranges
High freq. range: 1/3/10 ... 1.000 Hz
Low freq. range: 1 ... 100 Hz
Recommended sensor ATW08Pt
Range for OK-monitoring 6 V ± 0,4 V … 18 V ± 0,4 V
9.3 Logical inputs DC characteristics

 Input logic low VILmin = 0,0 V
VILmax = 1,6 V
 Input logic high VIHmin = 2,5 V
VIHmax = 24,0 V
 Maximal surge current Ismax = 3 mA
 Max. load of +24V
supply for LOGINs 60 mA
2
Typical accuracy for single sine wave signal
9.4 Communication
ModBus RTU
 Baud rates 4.8 / 9.6 / 19.2 / 38.4 / 76.8 / 115.2 kBps
 Parity even / odd / none
ModBus over Ethernet

 connection 10/100Base-T Ethernet with RJ45 connector
10 ACCESSORIES
We recommend the following accessories to the 2500CV/3000CV instrument:
1) Accelerometers with integrated temperature sensors ATW08 – product of ViDiTech.
Fig. 26 Accelerometers from ViDiTech.
The sensors contain one measuring element (powered by the CCLD system) and are
standardly produced with a sensitivity ca. 100 mV/g and with an integrated temperature
sensor Pt100 in the top of the M8 screw, which also serves for mounting to the measured
spot. They are equipped with 3 m cables with a connector connectable to the
2500CV/3000CV instrument and applicable to temperature up to 105 °C. Two accelerometer
sensors may be connected to one instrument.
For details visit http://www.viditech.eu section Sensors.
2) Converter ModBus/USB – product of ViDitech
Fig. 27 Converter from ViDiTech.
The converter is used to connect the instrument to a PC (using a standard USB port). The
converter supports all communication speeds, which are implemented in the instrument and
is a simple and suitable solution to interconnect more instruments to one PC (e.g. managing
instruments using Control Software).
For details visit http://www.viditech.eu section Converters.
3) Lambda power supply
Fig. 28 Instrument power supply unit.
Power supply 230 V AC/24 V DC 10 W is ideal for powering one instrument from the
distribution network 230 V AC. Can easily be fitted to the instrument using the DIN moulding.
For powering more instruments, powerful supplies from the manufacturer´s product line can
be chosen (e.g. 30 W for 3 instruments 2000CV or 60 W for ca. 6 units).
For details see manufacturer´s website www.tdk-lambda.com
4) Control Software package – product of ViDiTech

Software working on the client – server model basis, is used for viewing, managing
instruments, their control, setup, data reading and remote access to them. From measured
values reports can be compiled or records saved to database.
Fig. 29 Preview of SW (Control Center 2).
11 MENU STRUCTURE
Viditech 3000CV
Main
Base Menu
screen
Limits
Temperatures Velocity
1 Hz – 1 kHz
Machine
Acceleration Velocity
Information
100Hz–15 kHz
kHz
Nested Menu Bearing Acceleration
Analysis condition
Trends Temperature
Postmortem
data Limits
Errors
Selftest
Selftest
Logger
Setup Device Velocity
Bearing
Channel
condition
Restart
ESC + Limits Temperature
Machine

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3000CV User Manual Rev 1 8

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User manual

VIDITECH 2500CV / 3000CV

www.viditech.eu rev. 1.8 sales@viditech.cz

protection class II. device

warning, see safety instructions in manual

All rights reserved

Copyright 2012 by ViDiTech spol. r.o.

1.1 BASIC ADVANTAGES OF THE INSTRUMENT ........................................................................................................ 4

2.1 KEYBOARD ................................................................................................................................................ 5

3.1 INITIALIZATION ........................................................................................................................................... 7

4.1 LIMITS ...................................................................................................................................................... 8

5.1 ANALYSIS ................................................................................................................................................ 10

6 TERMINAL DESCRIPTION ........................................................................................................................ 19

7 MOST COMMON CAUSES OF MALFUNCTION ......................................................................................... 21

8.1 OVERALL ................................................................................................................................................. 22

10 MENU STRUCTURE ................................................................................................................................. 26

1.1 Basic advantages of the instrument

These relays ensure complete protection of the diagnosed machine

1.5 Instrument attachment dispositions

2 OUTER DESCRIPTION OF THE INSTRUMENT

Fig. 1 Front view of the instrument control panel.

2.2 Terminal board

Fig. 2 Description of the bottom terminal board

Fig. 3 Description of the top terminal board.

Fig. 3a Sensors connection

2.3 Attachment of the instrument

Fig. 4 Mechanical dimensions of the instrument.

3 INITIATION OF THE INSTRUMENT TO OPERATIONAL STATE

3.2 Main screen

Fig. 6 Preview of the screen during restart.

Fig. 7 Starting menu of the instrument (limits, temperatures).

4.2 Machine information

Fig. 8 Information about the diagnosed machine.

4.3 Instrument information

Fig. 9 Information about the instrument.

Fig. 10 Preview of the nested menu options.

5.1.1 Velocity of vibration analysis

Fig. 11 Sample list of frequency lines and the sum of spectrums.

5.1.2 Vibration acceleration analysis

5.1.1 Bearing condition

Fig. 12 Sample analysis of the Bearing condition.

Fig. 13 Scheme of trend creation.

5.2.1 First time interval

Fig. 13 Preview of the vibration velocity trend of the first interval.

5.2.2 Second time interval

5.2.3 Third time interval

Fig. 15 Exceeding limit L2 estimation preview.

5.3 Postmortem data

Fig. 16 Postmort recorder preview.

Fig. 17 Display of the instrument internal test result.

Fig. 18 Instrument setup – communication parameters.

First menu screen of the instrument setup

Fig. 19 Instrument setup – communication parameters.

Fig. 20 Instrument information.

Fig. 21 Instrument setup – selection of logical input.

Among another instrument setup belong:

Contrast of display backlight: 0 – 100 %

Password change: YES/NO

Fig. 23 Time setting screen

5.5.2 Channel settings

Fig. 24 Sensitivity settings screen.

Fig. 25 Filters and ranges settings screen.

Machine on, threshold: (1 – 50) % of range

Fig. 26 Trip settings screen.