3100 CV 0001

Date 3/15/2018 1
Version 16.0.17.0 File 3100-CV-0001-2.an2x

Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
General Material
Belt Width mm 1200 Description Gold Ore
Belt Speed m/sec 2,25 Density kg/m³ 1600
Load mtph 1250 Surcharge Angle deg 25,0
Ambient Temp °C -16 Actual Area m² 0,096
Total Mass kg 124831 Percent Loaded % 52
Total HS Inertia kg-m² 26 Edge Distance mm 213
Calculation Method CEMA Universal (7th) Bed Depth mm 185
Friction Force kN 26,4 Lump Size mm 260
Lift Force kN 37,8 Chute Drop Height m 1,20
Misc Drag kN 15,7 Impact Energy N-m 413,7
Friction Factors
Equivalent DIN f 0.0406
Idlers Carry Return

Specification DIN-6300 DIN-6300
Description 6305-127-3 6306-127-1
Estimated No of Idlers 242 119
Belt Width mm 1200 1200
No of Rolls 3 1
Angle deg 45,0 0,0 Profile
Roll Diameter mm 127 127 Horizontal Length m 287
Type Fixed Fixed Vertical Lift m 25
Rotating Weight kg 15,9 14,1
Bearing Type Ball Ball
Rating N 4700 2053
Max Actual Load N 2132 803
Max Calc Load N 2843 839
RPM 338 338
Min L10 Life hr 133595 433403
Ave L10 Life hr 149833 785038
Vert. Misalign mm 3,175 3,175 Belt
Angular Install Tolerance mm 12,700 12,700 Type Conti - ContiFlex
Forward Tilt deg 0,0 0,0 Description 4-500
Mfg. Tolerance mm 2,540 2,540 Cover Gauge mm 8,0 x 4,0
Idler/Belt Friction 0,50 0,50 Rating kN /(N/mm) 105 / 88
Seal Drag -Kis Nm 0,29 0,36 Safety/DesignFactor 10,00
Speed Factor -Kiv N-m/rpm 0,0003 0,0003 Elastic Modulus N/mm 11289
Load Factor -Ciw mm-N/N 0,05131 0,05969 Weight kg/m 26,8
Drag Multiplier 1,00 1,00 Apparent Length m 595
Kt Multiplier 1,95 1,95 Max Run Ten kN / N/mm / % 100,0 / 83 / 95
Max Accel Ten kN / N/mm / % 112,8 / 94 / 107
Takeup Max Decel Ten kN / N/mm / % 70,0 / 58 / 67
Type Auto
Tension kN 17,4
No of Pulleys 1
Weight kg 3539
Selected Due To Accel Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 2,61
Total m 3,24
Comments:
Date 3/15/2018 2
Drives
1
Location 6
Number of Motors 1
Total Nameplate Power (kW) 250
Power Ratio 1,00
Efficiency 0,92
Wrap Angle (Deg) 202
Synchronous RPM 1500
HS Inertia (kg-m²) 11
Running
Running Power (kW) 195
Percent Nameplate (%) 78,1
Running Te (kN) 79,8
Friction Factor 0,50
Wrap Factor 0,21
Slip Ratio 5,83
Actual T1/T2 Ratio 4,88
Breakaway
Breakaway Friction Multiplier 1,50
Req Breakaway Torque (% Nmpl) 99
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 10
Ave Starting Torque (% Nmpl) 106
Starting Te (kN) 95,4
Wrap Factor 0,17
Slip Ratio 6,95
Stopping
Est. Drift Time(sec) 3,5
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0,00
Wrap Factor 0,17
Slip Ratio 6,95
Comments:
Date 3/15/2018 3
Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 17,28 -0,07 -0,24 Carry 1,20 100 9,00 1250
2 Carry 28,15 -0,01 -0,03 Carry 1,20 100
3 Carry 27,06 7,76 16,00 Carry 1,20 100
4 Carry 60,11 17,23 16,00 Carry 1,20 100
5 Carry 154,50 0,04 0,01 Carry 1,20 100
6 Dr/Head Drive Pulley
7 Return -0,79 0,32 21,95 Return 2,40 X
8 Bend Drive Snub Pulley
9 Return -35,68 -0,02 -0,03 Return 2,40 X
10 Bend Take-up Snub Pulley
11 Return 0,00 -5,09 -90,00 Return 2,40 X
12 Bend Take-up Pulley
13 Return 0,00 5,09 90,00 Return 2,40 X
14 Bend Take-up Snub Pulley
15 Return -116,47 -0,01 0,00 Return 2,40 X
16 Return -60,15 -17,23 -15,99 Return 2,40 X
17 Return -27,02 -7,74 -15,99 Return 2,40 X
18 Return -28,11 0,01 0,02 Return 2,40 X
19 Return -16,46 0,01 0,03 Return 2,40 X
20 Bend Tail Snub Pulley
21 Return -0,82 -0,15 -10,28 Return 3,05 X
22 Tail/TU Tail Pulley 12871
Comments:
Date 3/15/2018 4
Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 0,00 0,09 30,41 30,5 30,0 13,3 20,18 9,48 46,40 10,02 1569 3356
2 Carry 17,28 0,01 33,33 34,2 30,8 13,3 20,18 9,48 46,40 9,61 5468
3 Carry 45,43 0,00 35,72 37,8 29,7 12,8 20,18 9,48 46,40 8,43 5468
4 Carry 72,49 7,76 51,79 55,1 42,2 12,8 20,18 9,48 46,40 6,32 12147
5 Carry 132,60 24,99 87,36 93,4 70,0 13,3 20,18 9,48 46,40 5,15 30010
6 Dr/Head 287,10 25,03 99,97 112,8 63,5 367 55626
7 Return 286,95 24,26 20,50 17,8 28,3 3,7 4,35 1,17 4,01 23
8 Bend 286,16 24,58 20,59 17,9 28,3 129 318
9 Return 286,07 24,59 20,72 18,1 28,3 3,9 4,35 1,17 4,01 1166
10 Bend 250,39 24,57 21,05 18,7 27,8 142 603
11 Return 250,07 24,26 21,20 18,9 27,6 137
12 Bend 250,07 19,17 19,86 17,6 26,2 138 603
13 Return 249,44 19,17 19,99 17,9 25,9 137
14 Bend 249,44 24,26 21,33 19,3 27,2 143 603
15 Return 249,13 24,57 21,48 19,6 26,9 3,9 4,35 1,17 4,01 3806
16 Return 132,66 24,57 22,59 21,5 25,6 3,8 4,35 1,17 4,01 2045
17 Return 72,51 7,34 18,62 18,0 20,3 3,8 4,35 1,17 4,01 919
18 Return 45,49 -0,40 16,84 16,4 18,0 3,9 4,35 1,17 4,01 919
19 Return 17,38 -0,39 17,11 16,9 17,7 3,9 4,35 1,17 4,01 538
20 Bend 0,92 -0,39 17,27 17,2 17,5 111 288
21 Return 0,87 -0,39 17,38 17,4 17,4 4,9 3,48 1,17 4,45 22
22 Tail/TU 0,06 -0,54 17,35 17,4 17,4 13057 633
Comments:
Date 3/15/2018 5
Pulley
Pulley No. 1 2 3 4 5 1) Dr/Head@6: Drive Pulley
Flight Description Dr/Head Bend Bend Bend Bend
Label Drive Pulley Drive Snub Pulley Take-up Snub Pulley Take-up Pulley Take-up Snub Pulley
Location 6 8 10 12 14
Same As (Pulley No.)
Tension (T1) (kN) 100,0 20,6 21,1 19,9 21,3
Tension (T2) (kN) 20,5 20,7 21,2 20,0 21,5
T1 Incoming Angle (degrees) 360,0 22,0 360,0 90,0 90,0
2) Bend@8: Drive Snub Pulley
Wrap Direction Clockwise Counter Counter Clockwise Counter
Wrap Angle (degrees) 202,0 22,0 90,0 180,0 90,0
T2 Outgoing Angle (degrees) 202,0 360,0 270,0 270,0 360,0
Pulley Weight (kg) 1204,83 317,89 603,06 603,06 603,06
Resultant Force (kN) 119,1 10,9 34,3 33,9 34,7
Resultant Force Angle (degrees) 267,99 188,52 142,15 360,00 218,24
3) Bend@10: Take-up Snub Pulley
Pulley Diameter (mm) 800 508 630 630 630
Lagging Gauge (mm) 12,7 9,5 9,5 9,5 9,5
Lagging Type Ceramic Diamond Diamond Diamond Diamond
Face Width (mm) 1276 1276 1276 1276 1276
Pulley RPM (RPM) 52,06 81,54 66,21 66,21 66,21
Bearing Centers B (mm) 1625 1625 1625 1625 1625

Shaft Length (mm) 2464 1922 1962 1962 1962 4) Bend@12: Take-up Pulley
Shaft Material 1045 1045 1045 1045 1045
Key Type Profiled None None Profiled None
Shaft Diameter (mm) 200 90 120 120 120
Turndown Radius (mm) 24,6 10,0 15,0 15,0 15,0

Hub Series All All All All All
Hub Identifier XT 80 HE-45 HE-50 HE-50 HE-50 5) Bend@14: Take-up Snub Pulley
Bearing Series SNL SNL SNL SNL SNL
Bearing Bore (mm) 149,9997 69,99986 89,99982 89,99982 89,99982
Bearing Identifier SNL 3134 SNL 519-616 SNL 524-620 SNL 524-620 SNL 524-620
Seal Type premium premium premium premium premium
Overhung Load (N) 0,0
Shaft Deflection 0,0006 0,0012 0,0012 0,0012 0,0013

Shaft Safety Factor 3,40 3,96 2,70 2,73 2,67
Hub Safety Factor 2,48 5,61 2,34 2,37 2,32
Turndown Safety Factor 2,07 5,46 3,01 3,04 2,97
Bearing L10 Life (hrs) (hr) 4428310 166479248 11131935 11553131 10731127
Backstop Required? Yes

Min Backstop Rating 59588
Backstop Torque 7380
Comments:
Date 3/15/2018 6
Pulley
Pulley No. 6 7 6) Bend@20: Tail Snub Pulley
Flight Description Bend Tail/TU
Label Tail Snub Pulley Tail Pulley
Location 20 22
Same As (Pulley No.)
Tension (T1) (kN) 17,3 17,4
Tension (T2) (kN) 17,4 30,4
T1 Incoming Angle (degrees) 0,0 169,7 7) Tail/TU@22: Tail Pulley
Wrap Direction Counter Clockwise
Wrap Angle (degrees) 10,3 190,5
T2 Outgoing Angle (degrees) 349,7 0,2
Pulley Weight (kg) 287,86 633,96
Resultant Force (kN) 5,9 47,6
Resultant Force Angle (degrees) 178,38 93,91
Pulley Diameter (mm) 508 630

Lagging Gauge (mm) 9,5 9,5
Lagging Type Diamond Diamond
Face Width (mm) 1276 1276
Pulley RPM (RPM) 81,54 66,21
Bearing Centers B (mm) 1625 1625

Shaft Length (mm) 1907 1967
Shaft Material 1045 1045
Key Type None Profiled
Shaft Diameter (mm) 75 130
Turndown Radius (mm) 7,1 7,1

Hub Series All All
Hub Identifier HE-35 XT 60
Bearing Series SNL SNL
Bearing Bore (mm) 59,99988 115,00104
Bearing Identifier SNL 516-613 SNL 526
Seal Type premium premium
Overhung Load (N)

Shaft Deflection 0,0014 0,0013
Shaft Safety Factor 4,53 2,90
Hub Safety Factor 5,04 2,79
Turndown Safety Factor 6,91 3,52
Bearing L10 Life (hrs) (hr) 440085248 23255276
Backstop Required?
Min Backstop Rating
Backstop Torque
Comments:
Date 3/15/2018 7
Idlers
Carry Default Return Default
Idler Name Carry Return
Specification DIN-6300 DIN-6300
Description 6305-127-3 6306-127-1
Type Fixed Fixed
Estimated No of Idlers 242 119
For Belt Width (mm) 1200 1200

No of Rolls 3 1
Angle (degrees) 45 0
Bearing Type Ball Ball
Roll Diameter (mm) 127 127
Roll Material Steel Steel
Rotating Weight (kg) 15,9 14,1
Load Rating (N) 4700 2053

Max Actual Load (N) 2132 803
Max Calc. Idler Load - CIL (N) 2843 839
RPM 338 338
Min L10 Life (hr) 133595 433403
L10 Average (hr) 149833 785038
% Reliability for 50000 Hrs 98,02 99,83
Vertical Misalignment (mm) 3,175 3,175

Angular Install Tolerance (mm) 12,700 12,700
Angular Install Tolerance (deg) 0,51 0,51
Forward Tilt (degrees) 0,0 0,0
Manufacturing Tolerance (mm) 2,540 2,540
Idler to Belt Friction Factor 0,50 0,50
Seal Drag - Kis (Nm) 0,29 0,36

Speed Factor - Kiv (Nm/RPM) 0,0003 0,0003
Load Factor - Ciw (mm-N/N) 0,05131 0,05969
Drag Multiplier 1,00 1,00

Temperature Multiplier - Kt 1,95 1,95
Regen Multiplier
Comments:
Date 3/15/2018 8
Vertical Curves
Location Type Radius (m) Tension Tension (kN) Lift (m) Edge (m) Center (m) Idler Load (N) Idler Spacing (m)
3 Concave 170 Run 35,7 151 83 13
Carry Side Accel 37,8 160 77 8
Drift 29,7 125 105 7
5 Convex 100 Run 87,4 73 13 3180 1,20
Carry Side Accel 93,4 28 12 3253 1,20
Drift 70,0 22 17 2972 1,20
16 Convex 100 Run 22,6 0 0 1174 2,40
Return Side Accel 21,5 0 0 1148 2,40
Drift 25,6 0 0 1247 2,40
18 Concave 170 Run 16,8 71 0 0
Return Side Accel 16,4 69 0 0
Drift 18,0 76 0 0
Comments:
Date 3/15/2018 9
Trajectory
Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 90 Pulley Center To Top Of Material
X Dimension mm -1772
2 610 360
Y Dimension mm 0
3 914 810 Pulley Center To Bottom Of Material
4 1219 1440 X Dimension mm -1772
Y Dimension mm 0
5 1524 2249
Horizontal Bankboard
6 1829 3239 Pulley Center To Top Of Material
7 2134 4409 X Dimension mm 0
Y Dimension mm 1772
8 2438 5758
Pulley Center To Bottom Of Material
9 2743 7288 X Dimension mm 0
10 3048 8997 Y Dimension mm 1772
11 3353 10886
12 3658 12956
13 3962 15205
14 4267 17634
15 4572 20243
Comments:
Date 3/15/2018 10
Belt
Specification Conti - ContiFlex
Carcass 4-500
Rating N/mm 88
Top Cover Gauge mm 8,0
Bottom Cover Gauge mm 4,0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 1219
Min Belt Width mm 914
Weight kg/m 26,8
Modulus N/mm 11289
Accel/Decel Limit % 150
Top Cover Def. Drag Multiplier 1,33
Bottom Cover Def. Drag Multiplier 1,33
Run Accel Decel

Min Safety Factor 10,00
Actual Safety Factor 10,51 9,31 15,00
Local Tension Limits % 115
Min Local Safety Factor 8,70 5,80 5,80
Actual Local Safety Factor 8,78 7,93 9,14
Highest Local Tension Location Head Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 0,00 0,00 0,00
Lowest Local Tension N/mm 3,48 3,60 3,14
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition
Comments:
Date 3/15/2018 11
Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 6
Length (mm) 2267
Trough Depth (%) 50
Pulley Height (mm) 126
Tension At Head (kN) 100,0 112,8 63,5
Highest Local Stress (N/mm) 99,7 110,4 69,3
Local (S.F.) 8,78 7,93 12,63
Splice (S.F.) 2,63 2,38 3,79
Low Tension (N/mm) 73,2 83,9 42,8
Tail Transition Point 1

Length (mm) 2114
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 30,4 30,5 30,0
Highest Local Stress (N/mm) 96,0 96,1 95,7
Local (S.F.) 9,11 9,10 9,14
Splice (S.F.) 2,73 2,73 2,74
Low Tension (N/mm) 3,5 3,6 3,1
Head Transition
Tail Transition
Comments:

3100 CV 0001

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Date 3/15/2018 1

Version 16.0.17.0 File 3100-CV-0001-2.an2x

Idlers Carry Return

Bearing Centers B (mm) 1625 1625 1625 1625 1625

Turndown Radius (mm) 24,6 10,0 15,0 15,0 15,0

Overhung Load (N) 0,0

Shaft Deflection 0,0006 0,0012 0,0012 0,0012 0,0013

Backstop Required? Yes

Pulley Diameter (mm) 508 630

Bearing Centers B (mm) 1625 1625

Turndown Radius (mm) 7,1 7,1

Overhung Load (N)

For Belt Width (mm) 1200 1200

Load Rating (N) 4700 2053

Vertical Misalignment (mm) 3,175 3,175

Seal Drag - Kis (Nm) 0,29 0,36

Drag Multiplier 1,00 1,00

Material Discharge Trajectory

Run Accel Decel

Tail Transition Point 1

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