Bristile Roofing Technical Manua 21144804379

BRISTILE ROOFING
TECHNICAL MANUAL
CONTENTS
INTRODUCTION Essential 1.1
Specifications 1.1
Local Authorities 1.1
Behaviour 1.1
Standards 1.1
Roofing Terminology 1.2
COMPANY INFORMATION The Bristile Story 2.1

Customer Service 2.2
Contact Information 2.4
ROOFING FACTS Roofing Facts 3.1
ROOF DESIGN Design Considerations 4.1

Wind Categories 4.2
Terrain Categories 4.3
Fixing Requirements for Tiles and Accessories 4.5
Batten Sizes and Rafter Spacings 4.8
Rafter Lengths and Pitches 4.9
WARRANTIES 50 Year Product Warranty (Concrete) 5.1

Colour For Life Warranty (Terracotta) 5.2
10 Year Installation Warranty (Concrete & Terracotta) 5.4
ROOF PREPARATION Roof Preparation Requirements 6.1

Working at Heights 6.2
Roof Frame 6.2
Exposed Rafter 6.3
Valleys 6.4
Fascia Set Up 6.5
Flashings 6.6
Dutch Gable Flashings 6.6
Abutment Flashings 6.7
Vent Pipe Flashings 6.9
Chimney Flashings 6.10
Box Gutter Flashings 6.11
Special Barge Flashings 6.11
Mansard Roof 6.12
Change of Pitch Flashings 6.12
Barge 6.13
Anti-Ponding Boards 6.14
TILE INSTALLATION Laying Tiles 7.1
Battens 7.1
Security Fixing to Rafter 7.1
Joints in Battens 7.1
Hip & Valley Joints 7.1
Metal Battens 7.1
Timber Batten Fixing 7.2
Metal Batten Fixing 7.2
Sarking 7.3
Laying 7.3
Over-lapping Sarking 7.3
Obstacles in the Roof 7.3
Use of Security Pads 7.3
Sarking at Eaves 7.3
Sarking Support 7.3
Sarking at Valleys 7.3
Valley Construction 7.4
Laying of Tiles 7.5
Batten Set Out 7.5
Vienna Profile Set Out 7.6
Swiss Profile Set Out 7.6
Marseille Profile Set Out 7.7
Roman Profile Set Out 7.8
Loading 7.8
First Course 7.8
Laying 7.8
Blending 7.8
Securing of Tiles 7.9
Tile Clips 7.9
Nails 7.9
Steep and Vertical Pitch 7.9
Securing of Accessories 7.10
Accessory Tiles 7.10
Laying 7.10
Ridge 7.10
Hip 7.11
Wing Ridge 7.12
Steep Pitch 7.12
Valley Tiles 7.12
Fire Walls 7.13
Bush Fire Protection 7.13
Barge/Gable 7.13
Bed & Point Finish 7.14
Concrete and Terracotta Barge Installation 7.14
Concealed/Secret Gutter Finish 7.15
Bed and Point Materials 7.15
Mortar Mix 7.15
Application 7.15
Flexible Pointing 7.15
Application 7.15
Roof Completion 7.15
Caring for your Roof 7.16
CONCRETE TILES Bristile Concrete Tiles 8.1
Hacienda 8.2
Yeoman (Shingle and Shake) 8.3
Villa 8.4
Bristile Concrete Tile Accessories 8.5
BRISTILE TERRACOTTA Marseille 9.1

Vienna 9.2
Swiss 9.3
Roman 9.4
Bristile Terracotta Tile Accessories 9.5
ARCHITECTURAL DRAWINGS Bed and Point Barge Board Set Up 10.1

o
Change of Pitch (45 or less) 10.2
o
Change of Pitch (More than 45 ) 10.3
Chimney Flashing 10.4
Chimney Tray 10.5
Concealed Flashing to Gable End 10.6
Concealed Gutter Flashing to Abutment 10.7
Counter Batten 10.8
Dutch Gable Detail 10.9
Exposed Rafter 10.10
Concrete Barge Tile 10.11
Terracotta Barge Tile 10.12
Fascia Set Up 10.13
Flashing at Timber Side Abutment 10.14
Flashing to Brick Abutment 10.15
Flexible Pointing 10.16
Installed Sarking 10.17
Hip End 10.18
Mansard Detail 10.19
Wing Ridge 10.20
Standard Ridge Cap 10.21
Steep Pitched Ridge 10.22
Stepped Cover Flashing 10.23
Fire Wall Set Up 10.24
Valley Finish 10.25
CASE STUDY North Lakes Retirement Village 11.1

Stellar at Carina 11.4
BROCHURES
REFERENCED DOCUMENTS
This manual refers to and recommends the consideration of the following documents.
AS Australian Standards
AS 1397 Steel sheet and strip - Hot-dipped zinc-coated or aluminium zinc-coated
AS 1684.2 Residential timber-framed construction – Non-cyclonic areas
AS 1684.3 Residential timber-framed construction – Cyclonic areas
AS/NZS 1170.0 Structural design actions - General principles
AS/NZS 1170.1 Structural design actions - Permanent, imposed and other actions
AS/NZS 1170.2 Structural design actions - Wind actions
AS 1720.1 Timber structures - Design methods
AS 2049 Roof tiles
AS 2050 Installation of roof tiles
AS 2334 Steel nails - Metric series
AS 3500.3.1 National plumbing and drainage - Storm water drainage -
Performance requirements
AS 3566.1 Self-drilling screws for the building and construction industries -
General requirements
AS 3959 Construction of buildings in bushfire-prone areas
AS 4055 Wind loads for housing
AS/NZS 4200.1 Pliable building membranes and underlays - materials
AS/NZS 4200.2 Pliable building membranes and underlays - installation requirements
AS/NZS 4600 Cold-formed steel structures
FOREWORD
This manual has been prepared by Bristile Roofing to assist building industry professionals who are either
constructing or designing roofs that use our concrete or terracotta roof tiles. It is not possible to cover
every situation that may eventuate in this manual, therefore Bristile Roofing is prepared to consult on any
exceptional circumstances that may occur.
This manual is intended as an industry guide but does not replace the experience and good trade practice
required to obtain a quality roof installation. The details in this manual are provided only as a guide for
builders and designers when dealing with typical roof construction scenarios. It is still the responsibility
of the designer and builder to ensure that the roof structure satisfies all relevant construction codes and
Australian standards.
INTRODUCTION
ESSENTIAL
The utmost care has been taken in compiling this manual. Bristile Roofing is not liable nor
responsible for the contents of the manual (including any printing or typographical errors) and
urges that all standards and recommendations are checked independently. Note: Instructions
and details in this manual refer to both concrete and terracotta tiles (unless expressly noted).
SPECIFICATIONS
Bristile Roofing advise that material contained is this manual is correct at the time of printing,
specifications are subject to change without notice.
LOCAL AUTHORITIES
Product specifications and installation standards contained within this manual are minimum
recommendations based on Australian good trade practice. The appropriate fixing standard for
specific regions will vary in accordance with the environmental conditions. Where applicable, it
is advised Bristile Roofing’s local office be consulted, together with other local authorities.
BEHAVIOUR
Bristile Roofing roof tiles will behave as documented if installed in accordance with good trade
practice and following the recommendations contained in this and other relevant manuals.
Preferred methods and standards of fixing tiles are documented in this manual which includes
the complete range of Bristile Roofing roofing tiles.
Consider the following points:
» Impress the highest standards of trade practice to guarantee attractive and enduring
roof finishes
» Encourage affinity between overlapping trades on the building site
» The full range of products may not be available or applicable to all states at this time
» Consistent installation methods are stated, but this may vary from state to state, gain advice
from local authorities.
» High wind areas require special installation standards
STANDARDS
Australian standards and installation specifications should be adhered to when installing roofing
tiles. These standards and specifications are provided to convey up-to-date information for
industry (architects, building contractors as well as purchasers and installers).
Where ever a standard is referred to in this manual it will be the most current version of
that standard.
Bristile Roofing TECHNICAL MANUAL 1.1

ROOFING TERMINOLOGY
ABUTMENT Where the roof tiles meet a structure above the roof line.
ACCESSORY A product (concrete or terracotta) used to complete the

roof eg. apex, ridge and barge tiles.
“A” FRAME ROOF Steep pitched gable roof, each pitch extending from near
ground line to meet at the ridge.
APEX The intersection of all ascending hips where they meet

either a ridge or another ascending hip. Note: Also the
name of a three or four-way fitting used to cover this point.
APRON FLASHING A one-piece flashing, such as is used at the lower side of a

chimney that penetrates a sloping roof.
BARGE BOARD/VERGE A sloping board installed to the pitched edges of a gable,

BOARD/GABLE BOARD covering the ends of roof timbers.
ANTI-PONDING BOARD A sarking or underlay-support of various materials,

(galvanised iron, fibrous cement etc), installed along the
eaves lines from the top of the fascia back to the rafter
with a clearance of 10mm below the first batten. This
prevents water “ponding” behind the fascia. Anti-ponding
boards should be installed on all low pitched roofs or roofs
with no overhang.
BARGE COURSE/VERGE COURSE The tiles next to the gable.
BASTARD VALLEY OR HIP A valley or hip formed in an abnormal or non-parallel line

on which tiles are fixed.
BATTEN (METAL) Metal battens shall be designed in accordance with

AS 4600. They shall be manufactured from galvanised
steel, of at least commercial grade, with a corrosion-
resistant coating with a minimum thickness of 300g/m
of zinc.
BATTEN (TIMBER) Timber battens are nailed to the roof frame and support
the tiles at the correct set out. Timber battens are supplied
in various dimensions depending on the roof specifications
are being satisfied. Timber battens must comply with
specifications detailed in AS 1684.2, AS 1684.3 or
AS 1720.1 as appropriate.
BEDDING A composition of clean, sharp sand and cement for fixing

ridge capping on hips and ridges. The edges are finished
off with a pointing material.
BELLCAST BATTEN A batten installed on the toe of the rafters in a vertical line
(TILTING BATTEN) with the plum cut, to keep the eaves course of tiles on the
same rake as the other courses. (The fascia board usually
serves this purpose).
BOND The system of aligning tiles on the roof in relationship to

each other. With a straight bond, the sides of tiles form
straight lines from bottom to top course. With a staggered,
broken or cross bond, tiles in each alternate course
overlap, by half, the tiles above and below them.
1.2 Bristile Roofing TECHNICAL MANUAL

BOX GUTTER An internal roof gutter between the slopes of a roof or a roof
and a wall that discharges water internally through a sump.
CAPILLARY BREAK A groove or space left between two surfaces, large enough
to prevent capillary movement of water into a building.
CEILING JOISTS The joists that carry the ceiling and also form a tie between
the feet of the common rafters.
CLEAT A small piece of wood that reinforces another, or is used to

locate positively another timber.
CLIPPING BATTEN A batten installed to the rafters directly behind the fascia.
The clipping batten is used for installing the bottom course
of tiles when sarking is not specified. Generally it is only
used on homes with metal fascias, and only in high
wind areas.
COLLAR TIE The timber used to connect two rafters at or near their centres.
CONCEALED GABLE FLASHING Subject to regional specification in the use of the

galvanised metal flashing, a concealed gable flashing is a
fibre cement verge strip running to the gutter line.
COUNTER BATTENS A batten normally installed on top of and parallel to the

rafters over the ceiling lining, where the ceiling lining is
fixed on top of the rafters (exposed beams). Tiling battens
are then installed to the counter battens, creating an air
space which allows sarking to dish between the rafters.
DORMER OR DORMER WINDOW A vertical window or opening, coming through a sloping

roof, usually provided with its own-pitched roof.
DORMER CHEEK The upright side to a dormer.
DUTCH GABLE A roof that has a gable near the ridge, with the lower
part hipped.
EAVES The lowest over hanging part of a sloping roof which

provides beyond the external wall.
EAVES FASCIA A board on edge installed along the feet of the rafters. It
often carries the eaves gutter along the eaves.
EAVES OVERHANG The inclined distance (line of rafter) from the outside of the
external wall to the inner face of the fascia.
EAVES WIDTH The horizontal distance from the inner face of the fascia
board to the outside of the external wall.
EDGE OF ROOF The area of a roof bounded by the eaves, ridge and barge,
extending towards the centre of the roof for a distance equal
to 0.1 multiplied by the minimum plan dimension of the
building, measured from eaves to eaves, or barge to barge.
FACADE The face or front of a building.
FALL The slope or pitch of a roof or gutter.
FASCIA BOARD A wide board set vertically on edge and fixed to the rafter
ends or wall, which carries the gutter.

FLEXIBLE POINTING A highly pliable yet durable compound which, once
cured, forms a mechanical fixing between the tile and
ridge capping.
HIGH WIND AREA Areas in which the basic design and wind velocity,
modified for terrain and height in accordance with
AS 1170.2 and AS 4055 to give a wind classification of
N3 or greater.
HIP The edge formed by the meeting of two parallel pitched

roof surfaces.
HIP BOARD The board, set on edge, at which the hip rafters meet.
HIP END TILE A sloping triangular roof fitting designed to cover the end
of a hipped roof.
HIPPED ROOF (END) A gable roof which has two additional sloping planes at
either end of the roof.
LAP HEAD OR END LAP The distance by which one course of tiles overlaps the
course below.
SIDE LAP The distance by which one tile interlocks with the tile
beside it.
LIFTS Roofing trade term for stacks of tiles around the roofs.
LOADING The installing requirements and materials for sarking,

battens, tiles and accessories etc, specified by the tile
manufacturer as sufficient to withstand the loading
requirements of AS 1170.0, AS 1170.1 and AS 1170.2.
MANSARD ROOF A roof structure with two pitches. The steep pitch
commences at the eaves, and intersects with the lower
pitch, which finishes at the ridge. Tiles on the lower pitch
overhang the steeper pitch by a slight margin.
MOTTLE Used to describe the laying of various coloured tiles at a

consistent percentage throughout the roof.
PARAPET WALL Usually a brick or timber structure that rises above the
roof line.
PICKING UP The term used when the tiler is trowelling off any
excess mortar that may overhang the ridge capping
after bedding.
PITCH The angle or slope of the roof surface to the horizontal

expressed either in degrees or as a ratio, eg 15° or 1:3.75.
RIGID POINTING A mixture of clean sand, cement and oxide colouring

used for the completion of joints between ridge or hips
and with roof tiles or tiles at gable ends. (Obsolete
method that has been replaced by flexible pointing.)
PROFILE The shape and design of the tile.
UNDER PURLIN A horizontal member in a roof at right angles to the

principal rafters or trusses. It carries the common rafters.
RAFTER A sloping member that extends from the eaves to the

ridge of a roof to support roofing material.

COMMON RAFTER The main support rafter of the slope between eaves, wall
plate and ridge.
CRIPPLE CREEPER RAFTER The rafter connecting a hip and valley.
CRIPPLED JACK OR BROKEN

HIP RAFTER A rafter connecting the end of a ridge to a valley.
HIP RAFTER A rafter following the line of the intersection of two

roof planes.
HIP CREEPER RAFTER A rafter connecting a wall top plate and hip.
JACK OR CROWN END RAFTER A rafter installed at the end of a ridge and the meeting
point of two hips.
PRINCIPAL RAFTER An upper member in a truss that has the same

inclination as the common rafters.
VALLEY RAFTER A rafter following the line of the internal intersection of

two roof surfaces.
VALLEY CREEPER RAFTER A rafter connecting ridge and valley.
RAKE The roof’s angle of inclination from the horizontal.
RIDGE The horizontal line where two planes of a roof meet together.
RIDGE BOARD The horizontal board, set on edge, at which the rafters meet.
RIDGE CAPPING A roof fitting used to cover the ridge-line that can be
either ‘V’ shaped or arched (rounded). This generally
consists of a specifically made tile used for both the ridge
and hips of a roof.
ROOF A covering to protect a building from the elements.
ROOF TILE A concrete or terracotta product used to cover the field of

the roof.
SARKING OR UNDERLAY A reflective, pliable membrane that is installed under the

tile battens and conforms to AS/NZS 4200.1.
SAWTOOTH ROOF A roof structure that is vertical on one side with a slope
down from the ridge line on the other.
SECRET GUTTER A gutter usually fixed against a wall adjoining the roof
slopes, concealed by the roof covering and vertical wall
flashing, then spilling into an eaves gutter.
SCRIBE BOARD A type of barge board shaped to match the over hanging
profile formed by the under surface of roof tiles that
overhang a gable end. The tiles are pointed up on the
interlocking joints.
SKILLION The term for a pitched roof with one plane.
SKYLIGHT A glazed window or translucent roof section fitted parallel

to the roof slope to admit light.
SHEATHING A close boarding or other material nailed to the frame

work of a wall or roof. Sometimes referred to as sheeting.

SOFFIT The lining installed under the eaves between the fascia
board and external wall.
SOFFIT BEARER Timber or metal used to support the soffit.
STORM SEAL A bitumen impregnated foam strip used to weather proof

areas of roof to prevent water penetration during storms,
can be flexible pointed.
STAGGERED BOND The method of laying tiles where the vertical joint of
every tile is laid to overlap with a half bond of the tiles in
the course below.
STARTER/SHELL END The first hip cap at the lowest point of the hip line.
STRAIGHT BOND Where tiles are not staggered but are laid directly on top
of the tile in the course below, so that the vertical joints
form one straight line up the slope of the roof.
STUD A vertical wall support.
TOP PLATE The horizontal member above a wall on which the truss
or rafter sits.
TILTING BATTEN Serves the same purpose as a bellcast batten.
TILE CLIP A specially formed metal fastening used to secure tiles to

supporting members.
TRUSS ROOFS A roof supported by self-supporting, triangulated

structural framework which is, usually prefabricated
and delivered to the job site. This type of construction is
commonly used for all types of roofs.
UPRIGHT WORK Tiling carried out on a roof pitched close to vertical,

normally on a facade or a mansard roof.
VALLEY The internal angle formed by the meeting of two sloping

surfaces of a roof; the opposite of a hip. A valley iron/tray
is installed in this area to direct water to the gutter.
VALLEY BATTEN A tiling batten fixed parallel to each side of the valley
board. It must be fixed on all valley where the roof is
sarked.
VALLEY IRON/VALLEY TRAY A “V” shaped sheet lipped on each outside edge and
formed to fit into the angle of a valley.
VENT Any pipe or tube projecting through the roof covering,

normally circular in shape.
VERGE The edge of a sloping roof that overhangs the gable.
WEEPHOLE A small hole (6mm in diameter) inserted into the ridge

bedding and pointing line at the water-channel of the tile
to allow drainage of water.
Z FLASHING Normally a galvanised strip with an internal lip fixed

under the cement verge strip and run into the gutter line.

THE BRISTILE STORY
“TODAY, THAT SMALL ROOF TILE COMPANY HAS DEVELOPED INTO ONE OF AUSTRALIA’S
BIGGEST SUPPLIERS OF CONCRETE AND TERRACOTTA ROOF TILES PRODUCING UP TO
250,000 UNITS PER DAY FROM THREE PLANTS”.
In 2700BC the Chinese first developed the including the incorporation of the famous
glazed terracotta roof tile and they have been Victorian brand Nubrik which had first made
a reliable and sought after roofing product concrete tiles in 1972 under the Whitelaw
ever since. The refinement of concrete roof Roof Tiles brand.
tiles into a long lasting and cost effective Today, these various roof tile companies,
roofing material happened in the middle of the which first started serving the Australian
19th century. The versatility of both products market over 75 years ago, have combined.
has seen them become popular in such Now known as Bristile Roofing, we are one
diverse markets as Europe, North America of the country’s largest suppliers of concrete
and Asia. and terracotta roof tiles producing up to
Terracotta tiles were first introduced to the 250,000 units per day from three plants,
Australian market in 1916. In 1929 Mr. Lance with a comprehensive range of more than 40
Brisbane established the terracotta division colours and seven profiles. Bristile Roofing
of our business in Perth, Western Australia. is part of the national Brickworks group of
Thanks to Mr. Brisbane, from whom the companies which includes other famous
company took its name, and the hard work Australian brands like Austral Bricks, Eureka
of dedicated employees through the years, Tiles Australia and Auswest Timbers.
the Bristile brand became synonymous with There have been a lot of changes over the
building products of the highest quality. years, but one thing that has not changed is
Concrete tiles were first marketed in the our desire to provide our customers with the
late 1940’s and roof tiles, whether concrete very best quality products and service. Our
or terracotta, quickly became the roofing focus on quality gives us the confidence to
material of choice due to their durability, provide a written 10 year installation warranty
profile variation and selection of colours. on our concrete and terracotta product and
In 1974, Besser Roof Tiles (as the company a 50 year product warranty on our concrete
was then known) entered the Queensland range of tiles. Bristile terracotta products
market offering one tile profile in eight colours. are covered by our famous “Colour for Life”
In those days maximum output was 20,000 warranty that states they will retain their colour
tiles per day. In time the company expanded for life.
into New South Wales, building factories
in Grafton and Sydney. The Pioneer group For more information on any of our products
purchased the company in 1989 and oversaw please call 1300 274 784 or visit our website
further development during the next decade at www.bristileroofing.com.au

CUSTOMER SERVICE
PRODUCT AND TECHNICAL INFORMATION
Comprehensive product and technical
advice is available for the full range of Bristile
concrete and terracotta roof tiles at any of
our offices Australia wide or via the web at
www.bristileroofing.com.au
OUR REPRESENTATIVES
Bristile Roofing sales staff are fully trained to
assist you with enquiries concerning pricing,
product and technical information, selection
and installation, regardless of whether you’re
building a new house or simply re-roofing.
SAMPLES
Staff at all our sales centres can arrange
product samples from our comprehensive
range of products. Call 1300 274 784 to
request any required samples.

INSTALLATION AND SERVICE
Customers can be provided with supply
and fix quotations based on their working
drawings. Our helpful staff can answer
any technical or colour selection queries
at the same time. Bristile Roofing offers an
installation service in most areas using one
of our fully qualified and highly experienced
sub-contractors. Alternatively in some regions
of Australia, Bristile Roofing recommends
the roofing services of independent tiling
contractors and distributors.
ON-SITE DELIVERY
Bristile Roofing tiles are delivered ready for
immediate use. For difficult sites, all terrain
forklifts may be used to ensure correct
placement of tiles.
ENVIRONMENT, HEALTH & SAFETY

Environment, health and safety are major
considerations that Bristile Roofing recognise
as an integral part of our business. We are all
responsible for:
» Preventing injury
» Preventing occupational illness
» Minimising the negative environmental
impact our activities may cause
» Complying with all legal requirements
The Bristile Roofing Environment, Health
and Safety policies detail our defined
responsibilities.

OFFICE CONTACT DETAILS NATIONAL LOCAL CALL NUMBER 1300 274 784
QUEENSLAND
SUNSHINE COAST/NORTH QUEENSLAND Shed 2 / 34 Technology Drive
WARANA, QLD 4575
Ph: 07 5493 9688 Fax: 07 5493 9433
BRISBANE (Head Office Queensland / East Coast) 164 Viking Drive
WACOL, QLD 4076
P.O. Box 3040 DARRA, QLD 4076
Ph: 07 3212 2444 Fax: 07 3212 2499
GOLD COAST 3 Central Avenue
WEST BURLEIGH, QLD 4220
Ph: 07 5593 8420 Fax: 07 5593 8489
NEW SOUTH WALES

TUGGERAH 19 Bryant Drive
TUGGERAH, NSW 2259
Ph: 02 4351 5500 Fax: 02 4351 3300
PORT MACQUARIE 42 Jindalee Road
PORT MACQUARIE NSW 2444
P O Box 5349
Ph: 02 6581 1533 Fax: 02 6581 0618
HORSLEY PARK (Head Office NSW) 738 - 780 Wallgrove Road
HORSLEY PARK NSW 2164
P O Box 2164
Ph: 02 9830 7888 Fax: 02 9830 7889
VICTORIA
VICTORIA / PLANT (Head Office Victoria) 41 – 55 Eliott Road DANDENONG, VIC 3175
P.O. Box 4068 DANDENONG SOUTH, VIC 3164
Ph: 03 8710 8710 Fax: 03 8710 8700
SOUTH AUSTRALIA
SOUTH AUSTRALIA (Joint Bristile Roofing & Austral Bricks) Greenwith Road, GOLDEN GROVE SA 5125
P.O. Box 26 SURREY DOWNS SA 5126
Ph: 08 8282 6331 Fax: 08 8288 7264
WESTERN AUSTRALIA
CAVERSHAM (Head Office West Coast) Harper Street, CAVERSHAM WA 6055
Locked Bag 100 MIDLAND WA 6936
Ph: 08 9261 9999 Fax: 08 9379 2649
Bristile Roofing (East Coast) Pty. Ltd. ABN 77 090 775 634

ROOFING FACTS

ASSURANCE
Bristile Roofing is so confident of our tiles’ quality and durability, we offer a 50 year
product warranty on our concrete tiles and our famous “Colour for Life” warranty on our
terracotta products.
SELECTION CHOICE
Design often determines the choice of roofing materials. Individual colour and style selections
can create an impression or make a statement that will help a roof stand out, or alternatively
blend in with the existing street scape. Our wide range of colour choices, finishes and shades
combined with traditional and contemporary tile profiles can be utilised to create the desired
roofing effect. Our expert product consultants take the hard work out of choosing the correct
tile, assisting in finding the style and colour that will best compliment your home, taking the
time and worry out of choosing the right tile to create that individual look.
STRENGTH AND ENDURANCE

Bristile Roofing’s concrete and terracotta tiles are made to meticulous strength specifications
ensuring Australian Standards are met. Terracotta has been used for thousands of years as its
both durable and attractive. Whilst concrete is strong and dense ensuring the roofing tiles are
waterproof and long lasting. Tests on product that has been installed for a period of time show
that concrete tiles actually strengthen as they age.
HEAT RESISTANCE
Concrete and terracotta are non-combustible materials and therefore provide excellent
protection against bushfires. Bristile Roofing offers relevant advice for houses being built in
bushfire prone areas on page 7.13 of this manual.
ABSORPTION
The amount of water absorbed by roof tiles is minimal. Bristile Roofing tile products are
manufactured to AS 2049 which states that a tile can not absorb more that 10% of its dry
weight after total immersion in water.

THERMAL MASS
Relative to other roofing materials concrete and terracotta tiles have a high mass. This mass
evens out temperature fluctuations by storing, and then releasing heat energy during the day
and night.
WIND RESISTANCE
The benchmark in roof fixing systems was developed and fully tested at the James Cook
University Testing Laboratories in Townsville. The products and fixing methods of this tested
system are used when installing all Bristile roofs fitted in high wind locations. These products
are benchmarks throughout Australia and are exported worldwide.
RUN-OFF
The water collected off a tile roof is just as safe to use as it is from any other roofing material.
Note: The greatest potential for the contamination of water collected from any roof is the
organic material that collects in the gutters. To avoid contamination of collected water, the roof
should be installed with a first flush system and/or be cleaned regularly.
MARINE EXPOSURE
Bristile Roofng tile products are manufactured to AS 2049 and are certified exposure
grade after required testing. This makes them an excellent choice for homes built in
severe marine environments.
COLD CLIMATE
Modern concrete and terracotta roof tile products manufactured to AS 2049 need to pass the
freeze and thaw test described in AS 4046.6. This makes them an ideal choice for homes built
in frost or snow prone areas.
CONDENSATION
A tiled roof can “breathe”, minimising the need for insulation against the corrosive effects of
condensation that can affect other roofing materials.

NOISE REDUCTION
The density of roof tiles ensures that your roof tiles make less noise, ensuring quiet enjoyment
in your home. The creaking and tapping sounds associated with other roofing materials often
have to be masked with insulation. The density of tiles acts as a natural sound barrier to any
external noise.
ECONOMICAL
Considering the critical role they play, roof tiles are surprisingly affordable. A tile roof constitutes
about 5% of the cost of a new home, slightly less for concrete, slightly more for terracotta roof
tiles. It’s worth getting a quote just to make the comparison yourself. The value of terracotta is
not just in its beauty and longevity, but in the appreciable amount it can add to the real estate
value of your home.
COLOUR
CONCRETE TILES
The colour coating on concrete tiles is purely decorative, and plays no role in any protective or
water proofing function. Over several years, the colour coating of your concrete tiles will take on
a more subdued, matt appearance because of the effects of air pollution and powerful UV rays
from the sun.
TERRACOTTA TILES
Because they are fired, the colours of both glazed and natural terracotta tiles are colour fast,
which means home owners have peace of mind in the knowledge that their new roof will not
change greatly in its appearance for the life of the home. No other roofing material can make
this claim. For more details see Bristile Roofing’s “Colour For Life” warranty.
RE-ROOFING
It’s worth noting that there may be little difference between the cost of installing a new tiled roof
or having an existing roof repainted, so consider getting a quote before you proceed. If you do
want to re-paint your roof contact Bristile Roofing and we can refer you to a reputable local roof
restoration firm.
CLEANING
Like any roofing material, tiles can become dirty or mossy. Whether you choose to clean them
yourself or hire a tradesman, moss, lichen and grime can be easily removed using a high
pressure water spray and suitable cleaning agent.
NATURAL SALTS
Occasionally, the natural salts within a concrete tile may migrate to the surface as a whitish grey
discolouration called efflorescence. This has no effect on the performance of the tile. Although
common to many concrete products, efflorescence is relatively rare in concrete tiles. If it does
occur it will usually weather off naturally over time.

DESIGN CONSIDERATIONS
When designing new roofs Australian Standards AS 1170.2 and AS 4055 are to be
considered, in conjunction with:
a) The regional design wind speeds
b) The terrain category of a building site
c) The Technical Record 440 (TR440) extension of this code, believed to be the standard for
the design of products for most cyclonic areas. Applicable in Australia to areas north of the
latitude 250 south, and within 50kms of the coast (including off shore islands).
d) State and/or local statutory authority requirements and covenants. Exceptional
considerations may apply to the site in relation to items a), b) and c)
The installation specifications given in this manual are based on a basic wind speed for greatest
strength of 60m/s at a height of 6m from ground level. Suitable for sites in Regions A and B. It
is advisable to consult both your building engineer and local Bristile Roofing office in relation
to designated cyclonic area installation specifications areas i.e. Regions C and D. This section
will cover Bristile Roofing recommended installing specifications based on the design gust wind
speed, as well as:
a) Minimum roof pitch requirements
b) Maximum rafter length requirements
c) Batten requirements and rafter and truss spacings
d) Batten installing requirements
e) Sarking installation requirements
Specifiers are advised to determine local requirements before proceeding, noting that relevant
local authorities may implement special specifications to the final structure.
It is also advisable to consult your local Bristile Roofing office, as they may recommend installing
specifications based on regional experience.
STORM WATER DRAINAGE: The National Plumbing and Drainage standard AS 3500.3.1 should be consulted to determine
the best solutions for managing stormwater run off from a roof.
CODE CONSIDERATIONS: The design of a roof requires the consideration of many building codes and standards. The
following sections and tables summarise the major design requirements applicable to roof tiles.
These requirements are by no means exclusive, as there may be any number of local regulative
requirements and covenants. Specifiers are advised to ensure they have fully determined the
local requirements.
STANDARDS: Bristile Roofing products comply with the following standard: AS 2049 Roof Tiles. Bristile
Roofing fixing complies with the following standard: AS 2050 Installation of Roof Tiles. Bristile
Roofing complies with the following standard when installing sarking: AS/NZS 4200.2 Pliable
building membranes and underlays – installation requirements.
WIND FORCES: Wind forces must be considered when designing or specifying roof structures and roofing
materials. The forces involved may take the form of positive or negative pressure (suction).
The magnitude of these forces is affected by regional wind velocities, exposure and building
configuration. The methods for determining these are set out in Standards Association of
Australia Loading Code for Wind Forces AS 1170.2. As an extension to this code, following
Cyclone Tracy devastating Darwin in 1974 criteria were developed for the design of structures
including roofs. The resultant set of guidelines is called Technical Record 440 (TR440) and is
now deemed to be the standard for design of products for most cyclonic areas.

WIND CATEGORIES
WIND CATEGORIES
The pressure created by winds must be considered when specifying roof structures and
roofing materials. Determining the wind force affecting a site at height is essential to pinpoint
the desired level of security installation, as the negative pressure exerted to the leeward side of
a pitched roof at 35m/s can be more than the weight of the tiles.
High Pressure Zone
Medium Pressure Zone
The following factors affect the magnitude of these wind forces: basic wind speed, direction,
terrain and building height.
BASIC WIND SPEED CATEGORIES

AS/NZS 1170.2 and AS 4055 provides information on wind speeds commonly affecting
different areas throughout Australia.
o
BASIC WIND SPEEDS IN DIFFERENT REGIONS 142
REGIONS Vs (m/s) Vp (m/s) Vu (m/s)
REGION B
A 38 41 50 Australian Territory Only
B 38 49 60 o
REGION C 11
C 45 57 70
D 50 69 85 WEIPA
DARWIN
KATHERINE
For detailed regional wind speed information refer
COOKTOWN
to table 3.1 on page 13 of AS/NZS 1170.2 Structural
REGION C
design action - Wind actions CAIRNS
REGION B MAREEBA
DERBY BURKETOWN
BROOME TOWNSVILLE
200
REGION C CHARTERS TOWERS
BOWEN
20 0 PORT MACKAY
HEDLAND
MARBLE BAR
REGION D ALICE SPRINGS ROCKHAMPTON
REGION C REGION B BUNDABERG

250
REGION A4 MARYBOROUGH
CARNARVON
GASCOYNE JUNCTION TOOWOOMBA BRISBANE
250 GLEN INNES
GRAFTON
MORAWA
REGION B 300
270 COFFS HARBOUR
GERALDTON
REGION A1
30 0 GREEN HEAD SYDNEY REGION A2
PERTH CANBERRA
ADELAIDE
MELBOURNE Regions are marked with

200KM
REGION A5 the letters A (A1 to A5) B,
(WITHIN 70KM OF 50KM
C and D. Coastal Region
MELBOURNE GPO) boundaries are smooth lines set
in from a smoothed coastline by 50,
REGION A3 100, 150 and 200km. Islands within
50km of the coast are the same
region as the adjacent coast.
HOBART

TERRAIN CATEGORIES
Basic Wind Loading Categories
The effect of local buildings, hills and
vegetation is taken into account by the
code as local structures and terrain Roughness Length (2°)m
features that will dissipate the force of
the wind. The wind load categories in
Australia are defined by AS/NZS 1170.2 0.002 Natural snow surface
as follows:
The four defined terrain categories are
assessed by the direction and speed of
the wind flowing towards a structure.
Those quoted are in accordance with
0.006 Desert (stones)
AS 1170.2.
TERRAIN CATEGORY 1,ZO=0.002M 0.008 Cut Grass (10 mm)

Exposed open terrain with few or no
obstructions, in which the average height
of objects surrounding the structure
is less than 1.5 metres. This category
includes water surfaces (open sea coast
and lakes), flat and treeless plains and 0.02 Rough open water surfaces at wind-
open snow fields. speeds (Vu) and (Vp), Isolated trees uncut
grass and airfields
TERRAIN CATEGORY 2,ZO=0.02M

Open terrain grassland with few well- 0.04 Crops
scattered obstructions having heights
generally from 1.5 to 10.0 metres. This
category includes open park-land, and 0.06 Few trees, Long grass (600.mm)
sparsely built up out skirts of towns
and suburbs.
0.2 Level wooded country Suburban buildings
Terrain with numerous closely
0.4 Centres of small towns
spaced obstructions having the size of
domestic houses. This includes most
suburban areas.
0.8 High density metropolitan

Terrain with numerous large high (10.0 1.0 Forests
to 30.0 metres) and close obstructions,
such as a large city centres and well
developed industrial complexes. 2.0 City buildings (10.0m to 30m)

WIND CATEGORIES
Determining the wind speed affecting a building site and house design, (the regions Wind Class
together with the Wind speeds affecting a site) is the responsibility of the specifiers. For non-
cyclonic areas, Wind Class is generally between N1-N4 and should be specified on the roofing
structure plan. Where as cyclone affected regions will have a Wind Class from C1-C4.
Bristile Roofing is able to evaluate the desired level of security installation required for
the roof in accordance with AS 2050 Installation Roof Tiles based on the Wind Class
specification supplied.
Table 1 (below) summarises the relationship between the Wind Speeds and the Wind Class.
The method includes combinations of regions, terrain categories, topographic effects and
shielding of housing shown in Table 2. Wind Classification system N1, N2, N3, N4, N5, N6
for non-cyclonic Regions A and B, and C1, C2, C3 and C4 for cyclonic Regions C and D shall
be considered.
TABLE 1: DESIGN WIND SPEED — EQUIVALENT VALUES

HOUSING PROVISIONS EQUIVALENT VALUES
DESCRIPTION
WIND CLASS — AS 4055 DESIGN GUST WIND SPEED (M/SEC)
— KM/H FOR NON-CYCLONIC FOR CYCLONIC PERMISSIBLE STRESS
REGIONS A AND B REGIONS C AND D METHOD ONLY
W28 101 N1 N/A 28
W33 119 N2 N/A 33
W41 148 N3 C1 41
W50 180 N4 C2 50
W60 216 N5 C3 60
W70 252 N6 C4 70
TABLE 2: WIND CLASSIFICATION SYSTEM (REFER AS 4055)

WIND CLASSIFICATION
REGION TERRAIN CATEGORY TOPOGRAPHIC CLASSIFICATION
T1 T2 T3 T4 T5
FS PS NS FS PS NS FS PS NS FS PS NS FS PS NS
A TC 3 N1 N1 N2 N1 N2 N2 N2 N3 N3 N3 N3 N3 N3 N4 N4
TC 2.5 N1 N2 N2 N2 N3 N3 N2 N3 N3 N3 N4 N4 N3 N4 N4
TC 2 N2 N2 N3 N3 N3 N3 N3 N3 N4 N3 N4 N4 N4 N5 N5
B TC 3 N2 N2 N3 N2 N3 N3 N3 N3 N4 N3 N4 N4 N4 N4 N5
TC 2.5 N2 N3 N3 N3 N3 N4 N3 N4 N4 N4 N4 N5 N4 N5 N5
TC 1 N3 N4 N4 N4 N5 N5 N4 N5 N5 N5 N6 N6 N6 N6 N/A
C TC 3 C1 C1 C2 C2 C2 C2 C2 C2 C3 C3 C3 C3 C3 C4 C4
TC 2.5 C1 C2 C2 C2 C2 C3 C2 C3 C3 C3 C4 C4 C3 C4 C4
TC 1, TC 2 C2 C2 C2 C2 C3 C3 C3 C3 C4 C3 C4 C4 C4 N/A N/A
D TC 3 C2 C2 C3 C2 C3 C3 C3 C4 C4 C4 C4 N/A C4 N/A N/A
TC 2.5 C2 C3 C3 C3 C3 C4 C3 C4 C4 C4 N/A N/A N/A N/A N/A
TC 1, TC 2 C3 C3 C3 C3 C4 C4 C4 N/A N/A N/A N/A N/A N/A N/A N/A
FS full shielding PS partial shielding Wind Classification system N1, N2, N3, N4, N5, N6 for non-cyclonic Regions A and B, and C1, C2, C3 and
NS no shielding N non-cyclonic C4 for cyclonic Regions C and D shall be considered. The system includes the combinations of regions,
C cyclonic N/A not applicable terrain categories, shielding of housing and topographic effects given in Table 2.

FIXING REQUIREMENTS
FOR TILES AND ACCESSORIES
ACCESSORIES
TABLE 3: AS 2050 MINIMUM MECHANICAL INSTALLING REQUIREMENTS FOR TILES AND ANCILLARIES
WIND CLASSIFICATION TILE INSTALLING ANCILLARY INSTALLING
EDGE OF ROOF FIELD OF ROOF RIDGE, HIP AND BARGE TILES
N1 and N2 Mechanically fasten each full tile in second course and then every second tiles Mechanically fasten each tile
in every course or every tile in each alternate course
N3 and C1 Mechanically fasten each full tile in Mechanically fasten each second full tile Mechanically fasten each tile
second course
N4 and C2/C3 Mechanically fasten every full tile Mechanically fasten every full tile Mechanically fasten each tile
TABLE 4: AS 2050 WIND CLASSIFICATION AND MAXIMUM DESIGN GUST WIND SPEED
WIND CLASSIFICATION MAXIMUM DESIGN GUST WIND SPEED (M/S)
PERMISSIBLE STRESS METHOD (VP) SERVICEABILITY LIMIT STATE (VS) ULTIMATE LIMIT STATE (VU)
N1 28 (W28N) 26 34
N2 33 (W33N) 26 40
N3C1 41 (W41N/C) 32 50
N4C2 50 (W50N/C) 39 61
C3 60 (W60C) 47 74
Note: Wind classifications are as defined in AS 4055
TABLE 5: AUSTRALIAN MECHANICAL REQUIREMENTS FOR TILES AND ACCESSORIES

DESIGN WIND TILE FIXING RIDGE FIXING BARGE FIXING
VELOCITY (M/S) EDGE OF ROOF FIELD OF ROOF RIDGE TILES HIP RIDGE TILES
Up to but not Mechanically fix all full tiles in the 2nd course and then Mechanically fix each Mechanically fix each Mechanically fix each
including < 33 either every 2nd tile in every course, or every tile in each ridge tile hip tile barge tile
2nd course
≥33 < 41 Mechanically fix each full Mechanically fix each 2nd Mechanically fix each Mechanically fix each Mechanically fix each
tile in 2nd course full tile ridge tile hip tile barge tile.
≥41 < 60 Mechanically fix each Mechanically fix every Mechanically fix each Mechanically fix each Mechanically fix each barge
tile. full tile full tile ridge tile hip tile barge tile

TABLE 6: AUSTRALIAN FIXING RECOMMENDATIONS
WIND CLASS SARKING SECURITY PADS TILE CLIPS EAVES CLIPS ANTI-PONDING FIXING BODY AND
EDGE OF ROOF BOARD EDGE OF ROOF
N1 Optional depending Optional Optional Optional Required for pitches See Table 3
N2 on pitch Recommended under 20° subject to
N3 Mandatory as by state specifications
N4 AS 4200.2 Mandatory Recommended
C1
C2
C3
TABLE 7: BATTEN FIXING SPECIFICATIONS FOR:

• 38, 50 x 25 mm Hardwood Battens - 38 x 38 mm Pine Battens
• 600mm Truss Centres
• Softwood Frame (JD4) and Hardwood Frames (J2)
DESIGN WIND VELOCITY EDGE OF ROOF FIXING FIELD OF ROOF FIXING
N1 (W28) 1/65 x 3.05 Plain Shank Nail 1/65 x 3.05 Plain Shank Nail
N3 (W41) 1/65 x 3.05 Ring Shank Nail 1/65 x 3.05 Plain Shank Nail
N4 (W50) 1/75 x 3.05 Ring Shank Nail 1/75 x 3.05 Plain Shank Nail
C1 (W41) 1/65 x 3.05 Ring Shank Nail 1/65 x 3.05 Plain Shank Nail
C2 (W50) 1/75 x 3.05 Ring Shank Nail 1/75 x 3.05 Plain Shank Nail
C3 (W60) 1/75 x 14 Type 17 Screw 1/65 x 3.05 Ring Shank Nail
TABLE 8: BATTEN FIXING SPECIFICATIONS FOR:

• 30 x 19mm Metal Battens
• 600mm Truss Centres
• Softwood Frame (JD4)
DESIGN WIND VELOCITY EDGE OF ROOF FIXING FIELD OF ROOF FIXING
N3 (W41) 1/65 x 3.05 Ring Shank Nail 1/65 x 3.05 Ring Shank Nail

Bristile Roofing tiles are manufactured and tested to cope with a varied range of weather
conditions throughout Australia. Factors affecting the design of your roof are as follows:
SELECTING THE ROOF TILE

The depressions in the body of a profiled roof tile act as an unaffected watercourse quickly
dispersing water from the roof. On flatter profiled tiles, these depressions are either less
prominent or not featured. Therefore, water is more able to be blown across the roof by wind,
resulting in water following the tile’s under-lapping watercourse.
Profile shape should be considered carefully, particularly on roofs that are built in exposed
areas where high winds are probable.
THE PITCH OF THE ROOF

The pitch of the roof affects the force of gravity and when combined with wind forces
dictates the pull of water from the roof. The greater the pitch, the more effectively the water
will disperse, therefore the less the pitch the less effective the water dispersal. Tiling is not
recommended for a roof pitch below 15 degrees without special safeguards being put in place.
AS 2050 states where it is intended to fix tiles to roofs with a pitch of less than 15 degrees,
the tile manufacturer’s advice should be adhered to. Sarking is a pliable foil installed prior
to fixing the roof battens. Sarking acts as insulation keeping you home cool and free from
dust as well as acting as a secondary water catchment. Your Bristile Roofing representative
should be consulted when choosing the correct grade of sarking for your roof design. Table 9
(below) demonstrates the minimum roof pitch at which Bristile Roofing tiles are to be installed,
showing each region with and without the need for sarking.
TABLE 9
NSW VIC & TAS QLD SA WA Cyclonic Area

W/OutSark With Sark W/Out Sark With Sark W/Out Sark With Sark W/Out Sark With Sark W/Out Sark With Sark W/Out Sark With Sark
Concrete
Hacienda 20 15 20 15 20 15 20 15 N/A N/A – 17.5
Villa 20 15 20 15 20 15 20 15 N/A N/A – 17.5
Yeoman (Shake) 25 17.5 20 15 25 17.5 20 15 N/A N/A – 17.5
Yeoman (Shingle) 25 15 20 15 25 15 20 15 N/A N/A – 17.5
Terracotta
Marseille 18 15 20 15 20 15 20 15 18 15 – 17.5
Swiss 18 15 20 15 20 15 20 15 18 15 – 17.5
Vienna 18 15 20 15 20 15 20 15 18 15 – 17.5
Roman 18 15 20 15 20 15 20 15 18 15 – 17.5
- Sarking required regardless of pitch. Note: Roofs with pitches of less than 20° with sarking installed require Anti Ponding Boards to be fitted.

BATTEN SIZES AND
RAFTER SPACINGS (MM)
RAFTER (TRUSS) SPACINGS
Stress on the rafters and specified battens increase the wider the spacing. Timber
battens should be sound, and of sufficient length and size to meet regional fixing
requirements. Regions have varying batten sizes and types, however must be fixed in
accordance with the AS 1684.2, AS 1684.3 or AS 1720.1.
TABLE 10: BATTEN SIZES AND RAFTER SPACINGS (MM)

BATTEN MATERIAL SPECIFICATION
RAFTER SPACING 451–600 601–900*
Queensland Hardwood 40 x 25 Hardwood 50 x 38
Softwood 50 x 38 Softwood 50 x 38
New South Wales Hardwood 50 x 25 Hardwood 50 x 38
Metal Topspan 20 (Non Standard)
Victoria Hardwood 50 x 25 Hardwood 50 x 38
Metal Topspan 20 (Non Standard) Metal Topspan 40 (Non Standard)
South Australia Hardwood 38 x 25 Hardwood 50 x 38
Metal Topspan 20 (Non Standard)
Western Australia Softwood 38 x 38 Hardwood 38 x 38
Softwood 63 x 38
Tasmania Hardwood 50 x 25 Hardwood 50 x 38
Note: Bolded product denotes most popular batten preference

*Contact your local Bristile Roofing office for information relating to the installation of roof tiles on roofs with this truss spacing.

RAFTER LENGTHS
AND PITCH
PITCHES
ES
The minimum pitch recommended for a roof can be influenced by the water run off
depth. Extremely long runs accumulate water to a considerable depth at the bottom of
the run, particularly at low pitches, and in heavy rainfall conditions. It is for this reason
that Bristile Roofing recommends that any roof with rafter lengths in excess of 4.5 metres
should be built at a pitch greater than the minimum stated in Table 9 on page 4.7 of this
manual. The specified pitch should increase by 2° for every additional metre of
rafter length.
Informative Notes in AS 2050 “Installation of Roof Tiles”, state: “Long rafter lengths may
require sarking to prevent inundation of the roof. These lengths may vary according
to the tile profile used, the pitch of the roof and the exposure. The manufacturer’s
specification should be consulted.” Table 11 indicates the maximum rafter lengths
after which sarking must be installed to the area of roof that exceeds the noted
maximum length.
TABLE 11: SARKING REQUIREMENTS IN RELATION TO PITCH/RAFTER LENGTH

ROOF - DEGREES OF PITCH MAXIMUM RAFTER LENGTH WITHOUT SARKING (MM)
≥18 < 20 4,500
≥20 < 22 5,500
≥22 6,000

PRODUCT
1 WARRANTY - CONCRETE ROOF TILES
Bristile Roofing warranties for 50 years from the date of installation or supply, that the concrete
roof tiles supplied to a given project will remain structurally sound and in addition:
» Will not crack, split or warp due to defective manufacturing
» Will not become porous and leak
» Will not be adversely affected by frost or salt air
» Will comply with the water absorption, permeability, and the transverse strength tests
specified in Australian Standard AS 2049
2 BRISTILE ROOFING’S OBLIGATIONS

a) If your concrete roof tiles fail to meet any of the standards set out in Section 1, Bristile
Roofing will, at its discretion and on a pro-rata basis:
(i) Repair or replace the defective tiles; or
(ii) Supply equivalent tiles; or
(iii) Pay for their repair, replacement or substitution.
3 EXCLUSIONS
a) This warranty covers only tile products that are manufactured by Bristile Roofing. All other
products or materials used to install the roof may be covered by other manufacturer’s
warranties. Examples of such products include:
(i) Sarking (iv) Anti-ponding board
(ii) Clips & nails (v) Fire wall batts
(iii) Flexible pointing (vi) Battens
b) Due to raw materials and the manufacturing method used to produce concrete tiles
some colour variations may occur from batch to batch. All efforts are made to ensure that
produced colours match sample tiles and product displays as closely as possible.
c) Efflorescence is a natural residue that can appear on various masonry products including
concrete roof tiles. Tiles produced by Bristile Roofing have special surface treatments which
reduce the likelihood of efflorescence occurring. If efflorescence does occur, it will usually
weather off and disappear after additional exposure to the elements. Efflorescence does not
affect the performance of the tile in any way.
d) Bristile Roofing cannot warranty the surface appearance of your concrete roof tiles.
As concrete roof tiles age, they take on a matt appearance caused by weathering and
air pollution.
e) This warranty does not apply to damage caused to the tiles by:
(i) Incorrect installation
(ii) People (other than qualified roof installers) walking or working on the roof
(iii) Animals or insects
(iv) Falling objects
(v) Air pollution
(vi) Being treated by unsuitable chemicals, cleaners or coatings
(vii) Any factor beyond the control of Bristile Roofing (including an act of God, natural
disaster, war or riot).
f) Bristile Roofing will have no liability to you for any loss (including loss of profits and
consequential loss), damage to persons or property or death or injury caused by any act or
omission of Bristile Roofing or its agents.
g) This warranty excludes all other warranties and liabilities for damage or loss in connection with defects
in your Bristile Roofing apart from those imposed by law (including Australian Trade Practices Act).
This warranty is issued by Bristile Roofing (East Coast) Pty. Ltd. ABN 77 090 775 634.

COLOUR FOR LIFE
LIF
1. WARRANTY – TERRACOTTA ROOF TILES
Bristile Roofing terracotta roof tiles (Tiles) are fired at extremely high temperatures ensuring a
no fade product. As such, Bristile warrants that there will be no significant change to the colour
of the product over the life of the Tile. However, the Tiles are a natural product, and accordingly,
there will be natural colour variation between Tiles, and this is not covered by this warranty.
To minimise the aesthetic effect of these variations, the Tiles are sold in packs of colour blends.
Bristile warrants that it has manufactured its Tiles in accordance with the Australian Standard
AS 2049, and that its Tiles are tested to the Australian Standard AS 4046. Test results are
recorded for product produced and include tests for:
» Permitted Distortion
» Batten Lugs & Squareness
» Transverse Breaking Load
» Water Absorption
» Permeability
» Freeze/Thaw
» Resistance to salt attack
» Determination of dynamic weather resistance
The above warranties apply to Tiles manufactured on or after 1 July 1999.
2. BRISTILE OBLIGATIONS
a) If your Tiles significantly change in colour over time, or are not manufactured in conformity
with the above standards, Bristile will, without limiting any other statutory rights you may
have, and subject to the provisions stated in paragraphs 3 and 4 below, at its own expense,
take such steps as it determines to be reasonably required in the circumstances, including,
where necessary:
(i) the replacement of the Tiles or the supply of equivalent Tiles;
(ii) the repair of the Tiles;
(iii) the payment of the cost of replacing the Tiles or of acquiring equivalent Tiles; or
(iv) the payment of the cost of having the Tiles repaired provided you have: (a) produced
written proof of date of purchase and installation of the Tiles; and (b) afforded Bristile a
reasonable opportunity to inspect and, where necessary, test the Tiles.
b) Small surface imperfections and glaze chipping are inherent to all Tiles. These imperfections
in no way affect the performance of the Tile. However, if any significant chipping of glazed
Tiles occurs during a roof installation performed by Bristile, it will be repaired by Bristile, at its
own cost, using an after firing glazing operation, after installation.

3. LIMITATION OF LIABILITY IN CERTAIN SITUATIONS
(a) Subject to paragraph 3 (b) below, liability for breach of a condition or warranty implied into
your contract with Bristile is limited to any one of the following as determined by Bristile:
(i) the replacement of the Tiles or the supply of equivalent Tiles;
(ii) the repair of the Tiles;
(iii) the payment of the cost of replacing the Tiles or of acquiring equivalent Tiles; or
(iv) the payment of the cost of having the Tiles repaired.
b) This limitation only applies if:
(i) your Tiles are ordinarily acquired for personal or household use; or
(ii) if the claim is fair and reasonable in the opinion of Bristile Roofing
4. EXCLUSIONS
a) This product warranty only applies to Tiles that are manufactured by Bristile Roofing: no other
products or materials used to install your roof are covered by the warranty.
b) This product warranty does not apply to damage caused to the Tiles by:
(i) The transportation of the Tiles by anyone other than Bristile People (other than Bristile roof
installers) walking or working on the roof
(ii) Animals, insects, mould, mildew, lichens or other plant growths.
(iii) Falling objects
(iv) Air pollution or environmental change
(v) Their treatment by chemicals, cleaners or coatings which have not first been checked for
suitability with Bristile
(vi) Any other factor beyond the control of Bristile (including an act of God, natural disaster,
war or riot)
c) This product warranty does not apply to any Tiles which are removed from their first place of
installation and re-installed
d) This warranty excludes all other warranties and liability for damage or loss in connection
with defects in your Bristile roof apart from those imposed by law (including Australian Trade
Practices Act). This warranty is issued by Bristile Pty Ltd 34 079 711 603.

INSTALLATION
1. WARRANTY - CONCRETE AND TERRACOTTA ROOF TILES
Bristile Roofing warranties, for 10 years from the date of installation, the workmanship relating
to the installation of any concrete or terracotta tile roof fitted by an approved Bristile Roofing
sub-contractor.
We confirm that at the time of fixing, the roof will be installed in accordance with the most current
version of Australian Standard AS 2050 unless notified in writing by Bristile Roofing.
2. BRISTILE ROOFING’S OBLIGATIONS

Bristile Roofing agrees to make good any faulty workmanship if it can be proven that the
work carried out was not in accordance with Australian Standard AS 2050, unless there was
notification in writing by Bristile Roofing stating that for whatever reason AS 2050 did not apply
at the time of installation. Written notification of non-compliance must be submitted to Bristile
Roofing within 10 years of the date of installation.
3. EXCLUSIONS
a) This warranty does not cover pointing. Any claim to rectify pointing needs to be made to the
pointing manufacturer.
b) This warranty does not apply to workmanship adversely affected by any factor beyond the
control of Bristile Roofing (including an act of God, natural disaster, war or riot).
c) As far as permitted by statute, Bristile Roofing limits its liability to one of the following:
(i) Supplying the services again; or
(ii) Paying for the services to be supplied again.
d) Bristile Roofing will have no liability for any loss (including loss of profits and consequential
loss), damage to persons or property or death or injury caused by any act or omission of
Bristile Roofing or its agents.
e) This warranty excludes all other warranties and liability for damage or loss in connection with
defects in your Bristile roof apart from those imposed by law (including the Australian Trade
Practices Act).This warranty is issued by: Bristile Roofing (East Coast) Pty Ltd
ABN 77 090 775 634 and Bristile Operations (West Coast) ABN 34 079 711 603.

ROOF PREPARATION
REQUIREMENTS
The designer should ensure that the roof profile and any damage. If there is any that other tradesmen involved in the
structure complies with all relevant local and damage to the tiles or quantities delivered construction have completed their work,
state statutory requirements and standards are not correct, Bristile Roofing needs to be i.e. bricklayers, carpenters, plumbers,
where applicable. notified immediately. electricians, and ceiling fixers for exposed
beam areas.
On delivery the principal contractor or owner Suitable areas of the building site should be
made available and access should preferably The Australian Standard AS 2050 Fixing of
should inspect the product for transportation
Roof Tiles (Appendix A), covers the need to
damage. If there is any visible damage, a be provided to all sides of the roof to allow
define the responsibilities (commonly called
claim should be filed promptly with Bristile efficient delivery and consequent loading of
“Work by other Trades’’ and “Information
Roofing or the relevant carrier. Examine each the roof.
supplied by designer or builder”) of the main
pallet for colour, profile and any damage. Prior to installation of the roofing tiles, the contractor or designer. The following list
Check accessory items for proper colour, principal contractor (builder) must ensure describes these areas of responsibility.
KEY RESPONSIBILITIES: ROOF PREPARATION REQUIREMENTS

Unless otherwise specified in the roof contract The following table is a simple checklist that can be used by all trades on a job to ensure
the following must be completed before roof that all required trade work is completed prior to the arrival of the roof tiler. The reference
tiles can be loaded onto the roof frame: number displayed allows quick access to information relating to the nominated area
of work.
1. Roof structure and rafters are to be
secured, square and correctly braced
2. Fascia boards installed at the correct ITEM PREPARATION REFERENCE
height with counter (tilt) batten General All load bearing walls and partitions framed N/A
(where applicable) and braced. Roof structure to be sound,
square, straight and true. Adequate supports
3. Valley boards and valley irons installed and bracing installed. Tiles should never be
in place laid on a roof with only temporary supports
and bracing.
4. Barge boards installed with counter (tilt)
battens fitted (where applicable) Eaves Fascia or tilt batten fixed, gutter fixed See page 6.5 of this manual
5. With exposed rafters, all above rafter Gables Barge board fixed See pages 6.5, 7.14 and
boarding and ceiling materials are to Verge Strip fixed (Bed & Point) 7.15 of this manual
be installed Flashing installed (Dry Gables)
Brickwork complete
6. Gutters, spouting, down pipes and dry
Valleys Valley boards and valley irons fitted correctly See page 6.4 of this manual
soakers (where applicable) installed
Change of More Than 6° Flashings fixed correctly depending on the See page 6.12 of this manual
7. Anti-ponding facilities installed
degree of pitch change
(Vic and WA)
Dutch Gables Barge board, gable sheeting and See page 6.6 of this manual
8. Chimneys, abutments, vent pipes and flashing installed
roof ventilation installed, complete with
flashings and supports Ridge Abutments Flashing installed See page 6.9 of this manual
9. Installation of full scaffold, guardrail Abutments Soaker trays fitted, formed flashing See pages 6.7 and 6.8 of
installed, apron flashing installed, this manual
or safety mesh in accordance with
flashing to brickwork completed
Occupational Health and Safety guidelines.
Any uncertainty about the builder’s Exposed Beams Sheeting boards installed and counter See page 6.3 of this manual
battens correctly fitted
safety provisions should be referred to
Bristile Roofing. Box Gutters Over flashing installed, box gutter fitted See page 6.11 of this manual
Specifications of the construction of the roof Party Wall Insulation Party wall finished to correct height See page 7.13 of this manual
frame and installation of related materials Chimney and Vent Pipe Soaker formed and flashed and lead See page 6.9 and 6.10 of
prior to installation is covered in this section. flashing fitted this manual

WORKING AT HEIGHTS
State legislation is to be referred for advice about how to manage risk of falls while carrying out:
» Housing construction; and
» Any other type of construction work
Fall protection recommendations vary by state. Refer to relevant state’s legislation to determine
the most suitable hierarchy of control measures.
Detailed control measures to prevent the risk of injury should be outlined in a workplace health
and safety risk assessment plan.
ROOF FRAME
Load bearing internal partitions and wall frames are to be correctly framed and braced. Roofing
structures are to be square and straight and true to dimension specifications. The underside
of the rafter or truss top chord should be diagonally braced. To assure normal rafter spacing
along the eve creeper, rafters must be installed at hip corners. Top edges of hip and ridge
boards should be level on their top edge. Slight deviations in a roof plane will be noticeable on
a finished roof, and the tiler cannot correct this.
METAL ROOF FRAMES

Metal roof frames must be installed using non-ferrous, stainless steel or steel nails/screws with
suitable corrosion resistant coating. Corrosive regions may promote unfavourable galvanic
relationships in metallic substrate.

EXPOSED
EXPOSED RAFTER
If the roofing design includes exposed rafters or raked ceilings, ceiling linings, counter
battens and sarking are to be installed on top of the rafters. Counter battens must be
fastened over the rafter centre lines to guarantee the sarking sag complies with
AS/NZS 4200.2 giving clearance between the sarking, insulation material and ceiling linings.
Figure 1 Cathedral Ceiling with Counter Battens side section

Sarking x
ma
in - 40
20m
Tile batten
Exposed Rafter
Ceiling lining
Figure 2 Cathedral Ceiling with Counter Battens end section Sarking membrane allowed Tile batten
to dish a minimum of 20mm
and a maximum of 40mm
Counter batten
Ceiling lining
Exposed rafter

VALLEY
VALLEYS
To ensure that this simple but critical area of the roof performs correctly, cooperation from
several trade areas is essential. Firstly the carpenter must install the valley boards. These can
be straight, or if available tapered hardwood boards with a minimum thickness of 19mm for
roofs using 25mm battens and 30mm thick for roofs where 38mm battens are used. Boards
are fixed to the trusses or rafters with the thick edge facing into the centre of the valley.
Now the fascia and gutter fixer fits the valley iron. He lays the iron onto the valley boards and
then secures it with bent over nails. He “bird mouths” the end of the valley where it empties
into the gutter and makes sure that it has sufficient projection into the gutter. If it is an up and
over valley he will need to cut the two sides of the valley and rivet them together sealing the
join with silicone. (See illustration)
Figure 3 Valley iron installation
Valleys rivetted and sealed at junction
Figure 4 Valley board installation
Tile Batten Sarking installed under Sarking

valley batten, not to
protrude into valley
Valley iron
Valley batten only required

when sarking installed
Tapered or straight valley board
(thick edge faces in) Valley rafter

FASCIA SET UP
It is vital to ensure the fascia board height is correct to avoid the last course of tiles on a roof
dipping. If a fascia batten is not utilised or the fascia height is incorrect the last course of tiles
will not be on the same plane as the remainder of the roof. The fascia board should be secured
to the rafters by the top edge, 25mm higher than the tile batten thickness. Therefore, a 25mm
thick batten requires a 50mm distance between the top of the rafter and the top of the fascia
board. This distance is known as the fascia, tilt or bellcast height. Reduce the measurement of
the fascia distance by 10mm if the roof pitch is less than 20 degrees. Alternatively, as the pitch
increases toward 45 degrees, the fascia distance must increase too. If a fascia board is not used,
or fascia height is not sufficient, a batten referred to as a “fascia”, “bellcast” or “tilt” batten must
be installed. Fascia batten height should be calculated using the same method, and installed on
the top edge of the lower rafter.
Figure 5 Fascia bellcast detail
Metal or fibre cement anti-ponding

board prevents sarking from ponding
Fascia to be set up 25mm Tile overhang behind fascia
+ the thickness of the tile
batten used on the roof
50
Tile batten
Truss or rafter
Metal fascia & gutter Soffit lining
Figure 6 Tilt batten bellcast detail
Bottom course of tiles is supported on Tilt Batten

and maintains the same plane as course above
Tile batten
Truss or rafter
Tilt Batten by builder

FLASHINGS
Roof flashings to tile roofs are to be installed Flashings can be formed out of materials distance of this gap must be sufficient to
by a qualified roof plumber, roof tilers are not such as Zincalume® steel, soft zinc, copper cater for any batten thickness. The minimum
responsible for the correct flashing of various and lead. If lead is used it should be a clearance from the top of the rafter or truss
2
roof features. minimum of 20kg per m . The lead should and the bottom edge installed flashing needs
be sufficiently pliable to allow dressing down
The following details cover some of the more to be 100mm. The included table details the
over tile profiles. Side flashings should be
common design scenarios that may occur on clearance required depending on the size of
dressed to fit closely into and against the tile
roofs, they have been developed over time battens being used.
profile, and be a close fit to the vertical wall.
and work well if installed correctly. On some Flashing against vertical framework must be Note: Lead flashings must not come into
®
occasions correct installation of flashings will sufficiently supported. contact with Zincalume steel. On any roof
require coordination between the roof tiler When wall sheeting finishes above a tiled where the roof is part of a potable (drinking
and plumber. roof a clearance gap is required. The water) catchment area lead flashings should
be painted.
DUTCH GABLE FLASHING
Figure 7 Dutch gable installation detail

Flashing to extend 300mm
past end of dutch gable
Barge
Lead flashing
turned up behind
gable cladding
If dry verge used it needs
to spill out onto
flashing at this point
Lead flashing turned up

10mm under hip to allow
direction of moisture
to weep holes
Flexible pointing
Figure 8 Dutch gable installation detail (section)
Tapered barge tile

Rafter
Tile batten
Metal barge
Gable cladding Lead to have a 75mm

75 up-stand behind cladding
Lead flashing
Variable height refer to
Clearance Requirements table below
CLEARANCE REQUIREMENTS
CLEARANCE BATTEN THICKNESS
Rafter 125mm 25mm
Tile batten
138mm 38mm
150mm 50mm

Figure 9 Abutment flashing to timber frame
ABUTMENT FLASHING
Lead flashing
by plumber
Wall Cladding
Support for flashing
75
Tile batten
300
Rafter
Flashing to extend a
minimum of 300mm
onto roof. To be dressed
down by plumber
Figure 10 Flashing at side abutment
Weatherboards
to stud wall
Noggin to
support flashing
Counter flashing
turned up to full
length of roof Bristile Roof Tiles
Sarking
Tile batten
Rafter
Figure 11 Abutment flashing to brick wall
Tiles to be set back

10-20mm from face
Lead flashing of brickwork
fitted to brickwork
by plumber
Flashing to have
lap 75mm minimum
Undersoaker
metal flashing
by plumber
Tile batten
Rafter

Figure 12 Abutment flashing to brick wall section
12 min Tile setback
Stepped lead flashing by plumber
Rafter Tile batten
Figure 13 Concealed abutment flashing to brick wall section
Zincalume® concealed
gutter by plumber
Timber support for

concealed gutter Tile batten
150
Figure 14 Vertical abutment flashing to brick wall
Lead apron flashing Lead apron flashing

dressed onto tile fitted to brickwork
profile by plumber by plumber
152 min.
Tile batten
25
Rafter

Figure 15 Abutment of ridge to gable flashing (plan view)
460 x 460 lead flashing at Lead to be turned up 10mm

ridge gable join to stop splashing from dry verges
Dry verge
empties onto
flashing
A A
Weephole Weephole
Lead abutment flashing Ridge tile Lead to be turned up

10mm at this point
Figure 16 Abutment of ridge to gable flashing (front elevation)
Ridge Tile
Bedding and flexible pointing
Weep hole
460 x 460 lead flashing

at ridge gable join
Step flashing Rafter

by plumber
Ridge board
Figure 17 Vent pipe flashing detail
Rubber boot covers flashing

up-stand by at least 25mm
Circular clip secures
collar to vent pipe
Lead flashing is formed

into an up-stand around pipe
Lead flashing covers entire tile and

underlaps adjacent tiles on all sides
and is dressed down onto tile below

CHIMNEY FLASHING
To divert water around the projections Figure 18 Zincalume® chimney soaker flashing
and from under flashing, edges around
roof penetrations such as chimneys,
shafts, vents, skylights and abutments, the Rafter
flashings should be trimmed and turned
up. Also consider the issue of ponding.
127
203
203
®
Zincalume chimney
soaker tray
Battens cut off
flush with chimney
opening
Figure 19 Complete chimney flashing detail
Soft zinc step flashing fitted Soft zinc step flashing fitted by
to chimney brickwork by others. others to brickwork in the front of
It then overflashes the chimney and positioned under chimney
up-stand of the chimney tray. soaker tray and dressed down onto tiles.
Tiles to overlap chimney tray by

at least 100mm. Dry seal material
to be used to seal this area.
Zincalume® chimney
tray installed by others on
GENERAL the roof frame prior to the
chimney’s construction.
All edges and junctions of finished works

should be clean and properly sealed
against water penetration.

BOX GUTTER FLASHINGS
Box gutters are water collection devices Figure 20 Box gutter adjoining brick wall
that are installed where two opposing roof
lines meet at the base of their rafters, or
where one roof meets an abutment. Box
gutters are a custom design roof feature,
so each one will be different from project 300 min.
to project. Installers should therefore
obtain detailed plans from the builder to 150 lap
ensure that they complete the roof as per Box gutter
the designers specification.
150 Flashing up-stand
For box gutters that are formed at Tilt batten by builder
structural abutments, figure 20 gives a
25 turn up
typical detail of the general specifications
usually required for this type of gutter. Supporting boards
75 x 75 wall plate
However just like the traditional box
gutter mentioned previously, these
details can change and it is the installer’s
responsibility to ensure that he fits the
tiles in accordance with the specifications
and requirements set out in the plan.
SPECIAL BARGE FLASHING

Where a clean line gable finish is required Figure 21 Concealed gutter
a concealed gutter can be used. The
fascia is set up to cover the sides of the
tiles and then a one piece gutter flashing Barge
to project above 75
is fitted over the fascia and supported tile batten
on the tile battens. Tiles are then fitted to
overlap the concealed gutter with a set-
back from the fascia of 20mm. One-piece concealed gutter flashing
(by fascia & gutter fixer)
Note: All gable cuts to be
mechanically fixed. End rafter Tile batten
Barge board
Figure 22 Ship end (splayed gable)
Cut tiles to a neat straight line

with a maximum 20mm gap Zincalume® capping
between tile and back of gutter (by builder)
Zincalume® box gutter

(by builder)
End rafter

MANSARD ROOF
Where the two roof lines of a Mansard roof Figure 23 Mansard detail
intersect, sarking will be carried across
over anti-ponding board which supports it
where the roof line changes pitch.
Figure 23 shows the specialised metal
flashing that is installed by the roof
plumber. The nature of the flashing
means that the tiler and roof plumber Anti-ponding board for
flashing and sarking
need to work together to ensure that
this critical area of the roof is Tile batten by builder
waterproofed correctly.
Lead or metal
flashing by roof plumber
Tile batten
Sarking with 150mm

lap to upper and
lower sections
CHANGE OF PITCH FLASHINGS

Where two roof planes of different pitch Figure 24 Change of pitch sarking details 45o and less
meet, a specialised flashing will need to
be installed by the plumber to ensure that Internal pitch change
this area of the roof does not leak. If the angle between 6o and 30o
pitch variation between the two roofs is
≥6° ≤30° then flashing should be fitted 152 - 178
as described in Figure 24. If the pitch
Sarking to come up
variation is >30° then Figure 25 is to and past the first batten
be followed.
45o or less
15o
Rafter
Figure 25 Change of pitch sarking detail more than 45o
Rafter
Lead flashing dressed
onto tiles by plumber Sarking to come up
and past the first batten
More than 45o
Tilt batten 25mm thicker

than tiling battens
15o
Internal pitch change

angle greater than 30o

BARGE
Gable ends can have a number of different barge details. If the barge is set up correctly for
finishes. These different types of finishes require the type of gable finish being used, the tiler will
different barge board and flashing designs. be able to complete his work without delay and
Listed below are several of the more common the gable will function correctly.
Figure 26 Barge set up for barge tile finish Metal barge set up so it
will finish flush with the
top of the roof battens
Set up
flush
Tile batten
Nogging
End rafter
Figure 27 Barge set up for bed and point finish Barge set up so it
will finish 5mm below the
finished batten height
Set up
5mm
Tile batten
Nogging
End rafter

ANTI-PONDING
BOARDS
To prevent sarking from sagging and ensure pitched roofs are recommend to have anti-
that collected water will run-off to the guttering ponding boards installed subject to regional
anti-ponding boards should be installed at the specifications. If there is no eaves overhang the
eaves line. In accordance with AS 4200.2, low use anti-ponding boards is strongly advised.
Figure 28 Anti-ponding board installation detail
Metal or fibre cement anti-ponding

board prevents sarking from ponding
Tile overhang behind fascia
50
Tile batten
Truss or rafter
Metal fascia & gutter Soffit lining

LAYING TILES
Bristile Roofing advises tiles be laid and secured in accordance with AS 2050 “Installation
of Roof Tiles.” Details of Bristile Roofing’s security installation specifications are detailed in
this section. Regional experience, research and application have helped to develop these
specifications, taking into account the following Building Codes and Standards: a) AS 2050
“Installation of roof tiles” b) AS/NZS 4200.2 “Installation of materials suitable for use as Pliable
Building Membranes and underlays - Installation requirements” Variations in regional ideals
mean, your roof tiling contractors will:
1. Install an appropriate fall protection system to meet Occupational Health and Safety
guidelines (subject to regional practice)
2. Fix anti-ponding boards (subject to regional practice)
3. Install sarking or underlay (as required)
4. Install tile battens
5. Install tiles and related material using a recommended security method
6. Bed and point ridge and hip joins
7. Install fire-resistant batts over party walls (as required)
8. Clean the roof of footmarks and loose debris
BATTENS
Batten installation to rafters must comply with the loading requirements specified in Clause
1.4.1 of AS 2050.
SECURITY FIXING TO RAFTER

» Non-ferrous stainless steel or steel fixings with an appropriate corrosion-resistant coating
should be used for fixing of tiles to battens and battens to metal framing
» Clout nails must comply with AS 2334 (minimum diameter of 2.8mm, and minimum
penetration of 15mm into the rafter)
» Any self-drilling screws used to fix battens must comply with AS 3566.1 self drilling screws for
the building and construction industries - general requirements.
JOINTS IN BATTENS
Three consecutive battens should not be jointed to the same rafter, joints should be staggered
over the roof. Batten joints are required to meet in the centre of trusses and rafters.
HIP AND VALLEY JOINTS

Battens are required to be mitre cut at intersections with hip board and valley battens, securing
joints with skew nail to ensure sound support.
METAL BATTENS
Metal battens are to be manufactured to the standard noted in clause 2.2.2 found in AS 2059
and fitted in accordance clause 3.2.1 of the same standard. As battens may be installed by
trades other than roof tilers special attention should be given to batten spacings.

TIMBER BATTEN
BATTEN FIXING Figure 29 Timber batten fixing detail
Timber batten fixing notes:

» Fixing of tile battens is to be in accordance Battens mitre cut over hips
and then skew nailed
with the relevant tables found on page 4.6
» If the battens are joined in a run, they Batten joins to be staggered so that
each grouping of three battens does
should be butt jointed at the centre of a not contain more than one join
rafter or truss.
» Battens must be mitre cut to hip and valley
boards, and attached by skew nailing.
» Battens must not be connected to, or
supported by brickwork, as this will
accentuate the normal settlement problem
of timber framed roofs. The laying and
fixing of tile battens is performed by
the tiler.
» Battens should only be stood on where they
cross rafters or trusses. Standing in the middle
of a batten where it spans between rafters or
trusses could cause the batten to break.
» Battens shall be aligned to within a
tolerance of 20 mm in 4m.
Battens butt jointed or mitre

METAL BATTEN
BATTEN FIXING Battens mitre cut into valley cut over rafter and skew nailed
batten and skew nailed
Metal batten fixing notes:
» To minimise cutting, lay all battens in one
direction, starting from one end of roof. To
obtain correct length of battens, cut with tin
Figure 30 Metal batten fixing detail
snips at each side of the batten, then bend (a) (b)
and snap.
» Overlap battens and snap fix together,
lapping of battens takes place
over trusses with a minimum joint Secured by nail or screw Batten fixed with galvanised 1/65 x 2.8 Plain Top Span 40 metal battens are
through both ends. Shank Nail for timber frame and 1/65 Senco to have both flanges fixed to
lap of 40mm required.
Gold Nail for steel frame. Note: For any non the rafter.
» Battens are nailed to trusses at each Bluescope steel frame consult with
support. See diagram (a) manufacturer about suitable fixing methods.
» On roofs with valleys, a metal valley

To minimise cutting, lay all battens in one
batten to support and house the ends
directions, starting from one end of the roof.
of the tile battens and prevent sarking For hip valley roofs lay battens starting from valley.
damage are used. Valley support should
be approximately 20mm deep, metal or
timber.
» Nail or screw valley battens into position
alongside the valley support (valley boards).
Fix tile battens ensuring that the ends
engage securely into the valley batten.
Metal valley batten fixed with
» Load and spread tiles, using tile clips to fix nails or screws to rafters.
in position.
» When using Top Span 40 battens the top Batten ends to be pushed hard
into valley batten. Ends do not
and bottom flange is to be fixed to the need to be mitre cut. Battens to be joined over trusses
rafter. Fascia to be installed to suit batten with a minimum lap joint of
height. Battens should only be stood 40mm.
on where they cross rafters or trusses.
Standing in the middle of a batten where
it spans between rafters or trusses could
cause the batten to buckle.

SARKING
Sarking is a reflective, water resistant 41m/s (ie. Greater than C1 or N3).
membrane that is installed between the top » Where run off from a high level gutter
chord of the roof truss or rafter and the roof or valley discharges onto the roof, the
battens. It has a number of benefits the roof should be sarked from the point
most important of which are, the provision of discharge down to the eaves gutter.
of a reflective barrier that minimises heat
Minimum width 1.8 metres on either side
transmission into the roof space, and as a
of the discharge point. Alternatively lead
water resistant membrane that provides a
flashing sufficient to cover the spreader
secondary barrier to water entry.
discharge point can be fitted.
A number of circumstances which dictate Note: Ideally the National Plumbing and
the use of sarking as a protective measure Drainage standard AS 3500.3.1 should be
against damage, irrespective of roof pitch are consulted to determine the best solutions
listed below. for managing stormwater run off when the
» Where local regulatory authorities require roof is being designed.
the use of sarking » At any change of roof pitch greater
» Where extreme weather conditions are than 6° and extending from there to the
probable i.e. cliff tops, open exposed sites eaves gutter.
» Bushfire prone areas to prevent flying » Where radiant heat is a problem and
embers entering the roof space. sarking is used to control it.
» Mansard roofs. » Long rafter lengths
» Where design wind velocities exceeds
LAYING security pads in a staggered pattern under

each second row of battens between each
Sarking should be laid with the reflective side
pair of rafters.
face down.
OVER-LAPPING SARKING SARKING AT EAVES

Sarking should extend over the fascia
Sarking should overlap at least 150mm, with
board by a minimum of 25mm and a
the upper layer on top of the lower layer of
maximum of 50mm to allow for optimum
sarking. The end of a roll of sarking, should
have overlapping layers at least one rafter water run off.
space in length. Sagging should not occur
more than 40mm between rafters. SARKING SUPPORT
Approved anti-ponding board is preferable
OBSTACLES IN THE ROOF on roofs with a low pitch, in accordance with
HOT FLUE regional specifications. (Make reference
Sarking should be cut back to create a clear to page 6.14 of this manual). Adequate
space of 50mm. reinforcement of the sarking, where rafter
centres exceed 600mm. Using heavy grade
PENETRATIONS sarking or supporting the existing sarking
Water should be diverted from the roof by becomes mandatory where the rafter centres
turning up and sealing sarking at any roof
exceed 900mm. Installation of sarking support
projection. In the case of a fascia batten being
or safety mesh is performed by other trades as
used in place of a fascia board (and there
referred to in AS 2050 Appendix A.
is no gutter), the sarking material should be
neatly trimmed to the outside edge of the
fascia batten. SARKING AT VALLEYS
Sarking is secured by fixing a valley batten
USE OF SECURITY PADS parallel to the valley gutter. The sarking should
The use of security pads or anti-flap pads is either overlap the valley by less than 25mm or
recommended to avoid constant flexing and to be cut at the valley batten. If sarking projects
increase the life of the sarking material. Install too far into valley the roof is likely to leak.

VALLEY CONSTRUCTION Figure 31 Valley construction detail
Optional sarking
Creeper rafters
A A
Tile battens
Valley batten only required
when sarking installed Tile cuts fixed with
an approved valley
clip as shown
Tile battens must be mitre
cut and skew nailed to side
of valley batten (or valley
board if no valley batten)
Zincalume®
valley iron
Metal fascia
Figure 32 Valley construction detail (Section A-A)
Tile batten
60 - 100
Sarking installed under

valley batten, is not to
Valley iron
Tapered or straight valley board Valley rafter Valley batten only

(thick edge faces in) required when sarking
installed

LAYING OF TILES
CONCRETE TILE BATTEN SET OUT
All Bristile Roofing tiles are designed to be consistent in dimension, which allows for easy
set out. Concrete tiles can be installed with a variable head lap which allows them to be
fitted without the need to cut the top course of tiles. Terracotta tiles though, have minimal
head lap tolerances and designers should ensure that the rafter lengths work full tile
courses wherever possible. The information below gives a basic understanding of the tile
set out procedure. Contact your nearest Bristile Roofing office for more detailed coursing
information if required.
CONCRETE TILE BATTEN SET Figure 33 Concrete tile batten set out procedure section
OUT PROCEDURE:
Correct spacing of tile battens is essential
Uniform spacing
to obtain a uniform appearance of the
as per table
finished roof. The following procedure
is followed when setting out the roof in
preparation for tiling:
1. The first set out nail is nailed at the
C
front edge of fascia board or tilt batten,
point “A”. The next set out nail is
positioned to the underside of the first
batten, point “B”. Required spacing is
determined by using the first course
set out dimension noted in the Tile
B Top batten set out as noted
Gauge Ready Reckoner found in the on the Tile Gauge Ready
A Reckoner
Bristile Roofing Specification and
Installation manual.
2. The top batten set out nail position is
also noted in the Tile Gauge Ready
Reckoner and is measured from point
“C” which is the apex of the truss or
ridge rafters.
3. A measurement is made between
points “B” and “C” and is then referred
to the Tile Gauge Ready Reckoner Note: If there is significant thickness variation in supplied battens
First (gutter) course set
which confirms the number of out as per table then set out should be from the top of the batten.
courses required to cover the Roofs installed in Victoria are also set out from the top of the batten.
nominated rafter length.
4. The process is repeated at the other
end of the roof.
5. A chalk line is snapped across the top
of the rafters at each gauge mark.
6. A set out nail is fixed at each batten
rafter/truss crossing.
7. The battens are then laid out on the set
out nails ready for final fixing.

VIENNA PROFILE Figure 34 Vienna layout coursing details Ridge tile
345mm
345mm
370mm
Clay tiles
Tile batten
Fascia
Rafter
50mm
overhang Section - Along rafter
Vienna finishing verge tile bedded to

brickwork and fixed with 75 x 3.75 Tile fixed to barge with 75 x 3.75
springhead galvanised anchor nails springhead galvanised anchor nails
275mm 242mm 242mm 242mm
Scribed fillet on barge

Tile batten
Rafter Rafter
Wallplate
Brickwork to finish flush with

underside of tile batten Section - Through rafters
SWISS PROFILE Ridge tile

Figure 35 Swiss layout coursing details
365mm
365mm
370mm
Clay tiles
Tile batten
Fascia board Rafter
60mm overhang
wide base gutter required Section - Along rafter

Tile fixed to barge with 100 x 3.75
Double roll Swiss tile springhead galvanised nails
275mm 220mm 220mm 220mm

Tile batten
Rafter Rafter
Scribed barge board
Section - Through rafter
MARSEILLE PROFILE Figure 36 Marseille layout coursing details

Ridge tile
345mm
345mm
370mm
Clay tiles
Tile batten
Fascia
Rafter
50mm
overhang Section - Along rafter
Marseille finishing verge tile bedded Marseille starter verge tile fixed to
to brickwork and fixed with 75 x 3.75 barge with 75 x 3.75 springhead
springhead galvanised anchor nails galvanised anchor nails
160mm 242mm 242mm 124mm

Tile batten
Rafter
Rafter
Wallplate
Brickwork to finish flush with

underside of tile batten
Section - Through rafters

Ridge tile
ROMAN PROFILE Figure 37 Roman layout coursing details
370mm
370mm
372mm
Clay tiles
Tile batten
Fascia
Rafter
60mm overhang
wide base gutter required Section - Along rafter
Roman finishing gable tile fixed

to barge board with 75 x 3.75 Brickwork to finish flush with
springhead galvanised anchor nails underside of batten
180mm 221mm 221mm 225mm
55mm
Fixing plate to suit tile batten

with 75 x 3.55 springhead
galvanised achor nails
Tile batten Rafter
Rafter
Double roll Wallplate Brickwork to finish flush with
Swiss tile underside of tile batten
221mm 285mm
221mm
120mm
Section - Through rafters
LOADING LAYING
Battening and sarking of the entire roof must Tiles are to be laid and secured in accordance
be completed before tiles are loaded onto with AS 2050 “Installation of roof tiles”.
the roof. In buildings where the rafters are All courses should be aligned horizontally,
internally exposed, or the length of the truss vertically and diagonally to ensure a straight
top chord of rafter exceeds 6 metres, tiles finish at the roof edge and to achieve good
should be loaded onto the structure from roof aesthetics.
each side to ensure that their weight is
evenly distributed. BLENDING
Layout is crucial due to the varying shades
FIRST COURSE of colour which are a feature of terracotta
tiles. Numerous tile colours in blended roofs
The first course of tiles should be positioned
involve the mixing of many tile shades as
to provide an adequate projection over the
they are laid. A visual inspection of the roof
fascia and into the gutter. For Bristile profiles
should be carried out approximately 75 - 100
this projection is normally 50mm.
tiles into the installation to check courses and
Note: Roman and Swiss terracotta profiles even distribution. Visual inspections of the
will require a 60mm projection. Due to this roof should be repeated at regular intervals
requirement the gutter width should be during installation. The same method should
considered when using these profiles. be employed when blending some concrete
roof tiles.

SECURING OF TILES
TILE CLIPS
Bristile Roofing products are secured to the roof frame using a number of purpose made
clips which make up our clipping system. These various clips are designed to fix different
Bristile Roofing profiles and accessory fittings in a range of installation situations. All clips
have been fully tested to comply with relevant fixing standards and are to be installed as per
manufacturers specification to ensure the performance of the installed roof.
Included below are a series of illustrations which detail how and where the main types of tile
clips are fitted.
NAILS Figure 38 Ajax wire clip

Non-ferrous or galvanised 2.8mm diameter
nails, of sufficient length to pierce the
rafter a minimum of 15mm should be
used. Timber relevant nail requirements
and wind loadings are specified in
Table 7 on page 4.6 of this manual. The
use of standard and heavy duty clips,
eaves tile clips, screws and adhesives are
offered in Bristile Roofing’s security fixing
system. Further relevant information can
be found in Section 2.4.2 of AS 2050.
STEEP AND VERTICAL PITCH Figure 39 Ramlat clip

For roofs pitched between 40-70 degrees
all tiles must be mechanically fixed.
“Mechanical fixing” is achieved by nailing,
screwing or clipping every tile. The method
used is often dictated by the regional
authority and they should be consulted
during the design process. Clips are the
preferred method of mechanical fixing
where there are extreme conditions. If the
roof has a greater pitch than 70 degrees
it must be double mechanical fixed
and sarked.
Figure 40 Elabana clip

SECURING OF
ACCESSORIES
ACCESSORY TILES
The installation of accessory tiles can only begin after the main roof tiles have been laid.
Accessories manufactured by Bristile Roofing are detailed in the “Product” sections of this
manual. Weatherproofing of all junctions of hip and ridges is mandatory. The pitch, profile and
position of the roof join dictates which accessories should be used.
LAYING
Whilst allowing for the natural contour of ridge tiles, ridge and hip tiles must be laid in a
straight line. Over-lapping ridge tiles should be directed away from prevailing winds where
possible.
RIDGE Figure 41 Ridge installation detail

Prevailing winds
Ridge tiles are laid onto a bed of mortar Visible part of
then finished with flexible pointing material. Coathanger ridge clip
25mm min
Bedding supports ridge
tiles in correct alignment Flexible pointing
adheres ridges to
roof tiles
Weep holes 6mm diameter

formed in each water channel
Tile battens
Figure 42 Ridge installation front section
30 max Ridge tile Note: Coathanger ridge clip used only in New South Wales
Weep holes
both sides
Ridge clip Truss

fixed under top
tile battens
Figure 43 Ridge installation side section

Ridge tile
Ridge clip
fixed under
top tile batten
Top tile batten Truss

HIP
A hip starter or shell end is the beginning Figure 44 Hip installation detail
of a hip, sited on a bed of mortar at the
Hip board
lower end of the hip. There must be a
Starter hip batten
maximum of 25mm between the planes of
with 5mm space
cut and laid roof tiles at the join of a hip. between hip board Finishing hip batten
Tile battens
In line with the nose of the first course of 25mm space
tiles, a hip starter must be laid to project between cuts
into the gutter. Alternatively, a ridge tile
can be shaped to replace a hip starter.
Anti-ponding
board Hip tiles
Hip starter bedded and

Metal fascia finished with flexible pointing.
No voids to be visible.
Figure 45 Offset (Bastard) Hip installation
Line of Bastard hips 450 x 450mm

flashing installed
at hip apex
Weepholes formed
in bedding here Long tile cuts
A with weather
checks removed
Hip starter
A
Gutter
Hip starter trays or clips

for roofs 30° and over and
Chinamans Hat on Yeoman roofs with hips
Finial over 2.5m with a pitch of
greater than 25°.
Figure 46 Offset (Bastard) Hip installation (Section A-A)

Bedding & flexible
pointing
Tiles long cut to rake
Tile Batten
Hip Board
Rafter
Hip batten with 5mm
space to hip board

WING RIDGE Figure 47 Wing ridge (barge tile) detail
Where roof line terminates at a vertical Tapered barge tile
wall a wing ridge is formed. This line of

From top of
roof is covered by either a barge tile or Bedding & flexible batten to top
pointing 75
steep angle ridge. The capping tile is of barge board
mechanically fixed with a screw into the Weepholes
horizontal barge board. The edge of the
capping tile that covers the roof is bedded Type 17 x 14
barge screw
and pointed to create a weatherproof seal.
Horizontal barge
board with saw cut
to form drip groove
Rafter
Tile batten
Wall cladding
Note: The steep angle ridge fitting

(see Tile Accessories on page 8.5 of this manual)
can also be used in this wing ridge application
Figure 48 Steep pitch detail

Ridge Cap
Hooked Nail Reinforcing Mesh

of Bitumen Impregnated Foam
STEEP PITCH
Roofs pitched greater than 40 degrees
require the use of Barge or Steep Angle Bedding Flexible Pointing
Mortar
Ridge tiles. The bed and pointing of the
Bristile Tile
ridge, hip or gable can be strengthened by
using galvanised wire or bitumen-
impregnated foam.
Ridge Board
Tile Batten
Ridge Board
Figure 49 Valley Seal Installation
Tile batten
VALLEY TILES
The valley width is dependent on regional
weather conditions. A gap of 60-100mm
between tiles is acceptable, in normal
conditions. If the home is in a high rainfall
area, valley tiles should be storm sealed.
Tapered or straight valley board Valley seal supports and adheres
Storm sealing allows the valley gap to be (thick edge faces in) valley cuts to valley iron
Valley iron
increased to 100mm. AS 2050 states that
the roof must overlap each side of the
valley gutter by at least 150mm. In high
rainfall areas, valley design and downpipe
position should be carefully considered
when designing the roof.

FIRE WALLS Figure 50 Party Wall installation front elevation detail
Tile batten to continue over
All partition fire walls require an approved party wall. Maximum permissible
non- combustible material to fill the batten size 75 x 50mm.
cavity between the top of the fire wall
and the underside of the roof. Bristile
Roofing recommends the use fire batts
for this purpose. Apart from sarking and Sarking to
continue over Fire wall batt compressed
roof battens with a maximum section of between tiles and party
party wall
75mm x 50mm no other combustible wall
25 25
material is allowed to cross the fire wall.
Note: The illustrations to the right are only Rafter
an example of how party wall insulation
may be installed. The actual party wall
Render trowelled to a
insulation requirements for a given 230mm brick
smooth line on top of
party wall
project should be confirmed on the brick wall
working drawings.
Figure 51 Party Wall installation side elevation detail

party wall. Maximum permissible
batten size 75 x 50mm.
Fire wall batts compressed

between the underside of the roof
tiles and the top of the party wall.
Rafter
m
9 0m a x
m
Render trowelled to a
smooth line on top
of brick wall
230mm brick party wall to finish no higher than
90mm to the top of the tile batten.
BUSHFIRE PROTECTION
Supplementary fixing requirements apply to classified bush fire areas as per AS 3959. High fire
hazard area can be identified by State authorities, insurers, country fire authorities or related
bodies: For roofs in these areas
» Sarking/underlay must be used
» Flexible pointing must be used
» Every tile must be secured
Where winds are in excess of 41m/s i.e. above N3 or C1, sarking with security pads is
recommended regardless of roof pitch. Sarking is mandatory, where winds exceed 47m/s.

BED AND POINT FINISH Figure 52 Bed and Point verge detail
Place bedding strip of 5mm fibre cement Watercourse to be Bedding

100mm wide over the metal “Z” flashing, removed from
gable tiles 5 mm AC Strip
which sits on top of the barge board and
bed roof tile to same. The projection over
the barge board shall be a minimum of Flexible
10mm and a maximum of 25mm. Bedding Pointing
is pointed with an approved flexible pointing
10 min - 25 max
with no visible trowel marks
With a bed and point finish the projections
of gable ends should be left to the
Tile batten
discretion of the tiler, thus ensuring the
“Z” Flashing End rafter
finishing off of a full tile at all left hand
gables whenever practical. The exposed
side water channel to all left hand Timber Barge Nogging
gables should be removed, all verge (to finish 5mm
below batten
tiles to a perimeter of 1200mm will be height)
mechanically fixed.
The barge board should be set down
5mm from the top side of the batten. This
ensures that the AC strip and “Z” flashing
slope down which ensures any collected
moisture will run away from the roof space.
CONCRETE AND TERRACOTTA Figure 53 Concrete barge tile installation detail
BARGE INSTALLATION Concrete barge tile

Tapered barge tiles are a purpose made
fitting designed to seal the gable end. Barge
tiles are installed starting at the bottom of
the gable where the first barge is trimmed
Type 17
around the gutter. The void formed is barge
bedded and pointed to vermin proof the screw
gable. Barge tiles are then laid one per tile
course up the gable and secured with a
Tile batten
Type 17 screw into the barge board. The End rafter
apex barge is trimmed to match apex barge
on opposite side. The join is then finished Metal Barge
with flexible pointing. Terracotta barge tiles
are fitted in the same way however as they
are not tapered, they require bedding and
Figure 54 Terracotta barge tile installation detail
pointing to the roof as shown in figure 54.
Terracotta barge tile
Bedding & Pointing
Type 17
barge
screw
Tile batten
End rafter
Metal Barge
Note: It is good practice for roof tiles on gable roofs to finish with equal length tiles at
both ends. Local requirements and site exposure may dictate the gable end/verge finish to
be used.

CONCEALED SECRET Figure 55 Concealed gutter installation detail
GUTTER FINISH Tiles to be cut at a maximum of 20mm from back of barge
Where a clean line gable finish is required 20 Watercourse to be removed from gable tiles
a concealed gutter can be used. The fascia Barge to
project above 75
is set up to cover the sides of the tiles tile batten
and then a section of guttering is fitted
over the fascia and supported on the tile
battens. Tiles are then fitted to overlap the
concealed gutter with a set back from the Barge One piece concealed gutter flashing
Board (by fascia & gutter fixer) Tile batten
fascia of 20mm. Note: All gable cuts to be
mechanically fixed. End rafter
BED AND POINT MATERIALS

MORTAR MIX
A sand:cement ratio of four parts clean, sharp sand to one part cement should be used for
the bedding mortar mix (As documented in section 2.3 of AS 2050.) The “fattiness” of the mix
can be improved by adding lime or mortar plasticisers to the mix where suitable sand
is not available.
FLEXIBLE POINTING
A very strong bond between the tile and ridge capping can be achieved by using Flexible
Pointing, a highly pliable yet durable compound once cured. The use of Flexible Pointing
produces the following benefits:
» It will absorb the movement of a roof and is less prone to cracking than traditional
mortar pointing
» Allows the roof to be completed earlier as there is no need to wait for the roof to “settle”
before pointing can begin
» Saves time and money with a reduction in long-term roof maintenance
» Reduces the need for mechanical fasteners as the bond between tile and ridge is
very strong
» Is resistant to leaching, efflorescence and fading, thereby maintaining the appearance of the
roof for a much longer period
» Once cured, Flexible Pointing resists moisture ensuring dampness will not seep under
the ridge
» Is flexible enough to allow for the removal and replacement of tiles if necessary
» Available in a range of modern colours which match all Bristile Roofing products
APPLICATION
Using an approved formula or pre-mixed pointing material, pointing should be colour matched
ROOF COMPLETION to the roof tiles. The flexible pointing material should be trowelled to a thickness of 3–5mm,
Upon completion of the job, tilers should ensuring that the pointing is in complete contact with the edge of the capping creating a neat,
take care to clean and remove all debris clean finish. An allowance for drainage weepholes may be required. Clean and brush free
from the roof. Particular care should be loose mortar and pointing particles from all tiles adjacent to the ridge and hip tiles.
taken to ensure the removal of metal
debris (nails, screws) which may cause
staining of the tiles or corrosion of gutters.
Broken, cracked or chipped tiles should
be replaced following a final roof check to
ensure the roof is fully waterproof.

CARING FOR
YOUR
OUR ROOF
Bristile concrete products are structurally guaranteed to perform their function (eg. remaining
waterproof), for 50 years. Our terracotta tiles are covered by the Colour for Life warranty (refer
to the various warranties found in section 5 of this manual for full details). These warranties do
not cover matters beyond Bristile Roofing’s control, such as:
» Damage caused to the roof by other parties, eg. plumbers, TV antenna and air conditioning
installers etc.
» Falling objects
» Air pollution
» Acts of nature
» Tiles being treated with incorrect chemicals or coatings
» Acts of war or terrorism
Roof traffic should be minimised to ensure the roof remains watertight. Follow the hints below
to minimise roof damage:
» Observe safety requirements and only access your roof when absolutely necessary
» Wear non-slip, soft sole footwear
» Due to the slippery nature of tiles always be aware of weather and conditions
» Extend ladders at least 1 metre past the gutter and secure
» Only step on the lower centre of roof tiles
» If heavy traffic is necessary secure a walkway of plywood, ladders, planks etc.
» Use a long stick or rake where possible to remove objects from the roof
» Remove roof tiles by kicking the lower centre of the tile towards the ridge
» It is recommended you consult a roofing specialist if maintenance is required for the roof
SOME MAINTENANCE ADVISE FOR TILED ROOFS

Leaks generally occur due to one of the following points, and are mostly confined to
small areas:
» Cracked or broken cement mortar bedding to the ridge or hip capping.
(Capping should be re-bedded or re-pointed.)
» Cracked or broken roof tiles. (Replace individual roof tiles.)
» Roof tiles displaced. (Return tiles to their proper position.)
» Blocked drainage channels under the ‘sidelaps’ of individual tiles.
(Remove any built-up dirt or debris.)
» Flashings blocked, damaged or displaced. (These problems should be corrected with the
assistance of a qualified roof plumber if required).
» Blocked gutters (including valley gutters) and downpipes.
(Obstructing debris should be removed.)

CONCRETE
CONCRETE TILES
BRISTILE CONCRETE TILES
Concrete tiles were first produced in Germany in 1844 and were available in one colour.
Advancements in technology has meant Bristile Roofing can now offer you concrete tiles that
are stylish, strong, size exact, with high quality colour coatings that are extremely long lasting.
OUR CONCRETE RANGE ELEGANTLY COVERS EVERY STYLE OF HOME

You’ll have a low maintenance roof that will save you money on upkeep and repairs over the
long term, Bristile Roofing concrete tiles are made to last. By using qualified tiling contractors
and following the recommendations detailed in this manual, Bristile Roofing concrete tiles will
protect you from even the worst weather, from howling winds to fierce heat, from snow and ice
to salt spray. Bristile Roofing tiles also offer noise reduction qualities, making them very suitable
for high traffic (both air and road) locations. They are flexible in their ability to meet many roof
design requirements and are available in different profiles that allow for even greater individual
design expression.
ROOF TILES
MANUFACTURE Tiles are manufactured to AS 2049.
APPLICATION Within a range of pitches from 15o to vertical, tiles can be fixed as either roof or wall coverings.
FIRE RESISTANCE All tiles are fully fire resistant and incombustible according to ASTM(USA) E108–88 tests.
(No comparable Standard available in Australia).
MASS OF ROOFING To calculate timber sizes, allow 60kg/m2 for concrete tiles and battens for a pitched or truss
roof with a flat ceiling. Based on a roof having a mass of 60kg/m2 plus a 10mm plaster ceiling,
counter battens and light weight insulation, allow 90kg/m2 for a cathedral style ceiling.
PERFORMANCE All roof tiles manufactured by Bristile Roofing conform to AS 2049.
PRODUCT DETAIL Refer to both the specific product details covered in this section and recommendations for the
various profiles detailed in the section 4 “Design Considerations” of this manual.

HACIENDA
THIS BOLD TILE WITH ITS LARGE ROLL SUITS A WIDE RANGE OF ROOF STYLES FROM TUSCAN TO CONTEMPORARY.
PRODUCT SPECIFICATION Top isometric view

The Hacienda profile is used in the Designer, Traditional and Bushland Blends range.
COVERAGE
9.2M2
DIMENSIONS (NOMINAL)
Length: 440
Width: 335
End elevation view
AVERAGE MASS
Mass per tile: 4.9kg
Mass per M2: 52kg
HEAD LAP
Minimum head lap is 75mm. Head lap can be increased up to 110mm depending on the set
out requirement of the roof.

YEOMAN (SHINGLE & SHAKE)
THE TIMELESS ELEGANCE OF THE SHINGLE TILE IS CAPTURED WITH THE YEOMAN PROFILE.
Top isometric view PRODUCT SPECIFICATION

Clever design provides a premium tile that has a subtle roll to aid in its ability to shed water.
Available in a smooth shingle or the striated shake style this class product adds street
prestige to any project it is used on. This profile is used in the Classic colour range of tiles.
COVERAGE
9.2M2
End elevation view
Length: 440
Width: 335
AVERAGE MASS
Mass per M2: 52kg
HEAD LAP

VILLA
WHEN A TRADITIONAL ROOFLINE IS PREFERRED THE TIMELESS CHARM OF THE VILLA PROFILE WITH ITS CLEAN
GEOMETRIC LINES IS THE PERFECT CHOICE.

This profile is used in the Heritage colour range of tiles
COVERAGE
9.2M2
Length: 440
Width: 335
End elevation view
AVERAGE MASS
Mass per M2: 52kg
HEAD LAP

BRISTILE CONCRETE
TILE ACCESSORIES
PROFILE LENGTH WIDTH HEIGHT WEIGHT ANGLE
Ridge 440 250 70 3.4 150
Tapered Barge 440 200 140 4.3 75
Three Way Apex 345 420 95 3.4 150
Four Way Apex TBC TBC TBC TBC 150
Apex Finial 225 250 285 7.6 150
Gable Finial 305 250 285 5.1 150
Ridge Saddle 158 258 165 2.3 150
Spoon 480 425 130 7.0 150
Steep Angle Ridge 480 250 155 6.8 75

(NSW only)
Chinaman’s Hat 460 460 420 17.5 150

MARSEILLE
ORIGINATING IN FRANCE THIS CLASSIC STYLE OF TERRACOTTA TILE CONTINUES THE PROUD TRADITION OF
THE TILE MAKER’S CRAFT.

This original and very French profile is perfect for projects where that traditional
terracotta look is required.
COVERAGE
12M2
Length: 450
End elevation view Width: 278
AVERAGE MASS
Mass per tile: 4kg
Mass per M2: 50.4kg

VIENNA
A TILE TO COMPLIMENT TODAY’S VARIED ARCHITECTURAL STYLES, THE PACE AND DIVERSITY OF MODERN CITY
LIVING IS REFLECTED IN STRONG, STRAIGHT LINES OF THIS TILE.

A tile to compliment today’s varied architectural styles, Bristile Vienna tiles provide a selection of
fashionable colour choices to compliment any home.
COVERAGE
12M2
Length: 450
Width: 278 End elevation view
AVERAGE MASS
Mass per M2: 52.4kg

SWISS
MODERN CONTEMPORARY OR MORE TRADITIONAL ARCHITECTURAL STYLES BENEFIT EQUALLY WHEN USING THE
CLASSIC AND ENDURING BEAUTY OF THE SWISS PROFILE.

Steeper pitched roofs with broad roof planes in particular, really show off this profile’s
striking shape.
COVERAGE
12M2
Length: 455
End elevation view
Width: 275
AVERAGE MASS
Mass per M2: 52kg

ROMAN
THE BOLD LINES OF THE ROMAN PROFILE IS UNIQUE TO BRISTILE ROOFING

ROOFING AND WILL TURN ANY ROOF INTO
A FEATURE.
FEATURE
The strong continental influence inspired by traditional Italian architecture makes this tile ideal
for mediterranean or tuscan style homes.
COVERAGE
12M2
Length: 445
End elevation view
Width: 285
AVERAGE MASS
Mass per M2: 53.6kg

BRISTILE TERRACOTTA
TILE ACCESSORIES
Double Roll Swiss 445 275 70 4.5 N/A
Roman Ridge 440 255 120 4.3 90°
3 Way Roman Apex 440 255 120 4.3 90°
4 Way Roman Apex 400 400 150 6.0 90°
Roman Barge R/H Starter 440 110 115 2.0 90°
Roman Barge L/H Finisher 440 110 115 2.0 90°
Roman Hip Starter 450 230 120 3.2 90°
Roman Double Roll 445 390 80 6.0 N/A
Roman Eave Closer 445 280 80 6.5 N/A
Roman Double Roll Eave Closer 445 390 80 6.5 N/A
Roman Gable End “B” Infill 20 220 230 1.5 N/A
Standard Ridge 457 216 90 4.4 120
Special Ridge 432 215 120 3.6 90°
Saddle Ridge 216 224 185 3.1 120°

3 Way Standard Apex 310 330 100 1.9 120°
4 Way Standard Apex 270 270 120 3.8 120°
Marseille Verge Starter (R/H) 450 160 50 2.8 N/A
Marseille Verge Finisher (L/H) 450 160 50 2.8 N/A
Standard Hip Starter 445 216 75 3.8 120°
Bullnose Hip Starter 450 216 90 4.0 90°
3 Way Apex Acorn Finial 410 310 410 6.4 120°
4 Way Apex Acorn Finial 400 400 480 7.5 120°
Gable End Acorn Finial 450 220 420 7.8 120°
3 Way Apex Scroll Finial 420 320 310 6.3 120°
Gable End Ball Finial 450 220 420 9.2 120°
Gable End Scroll Finial 450 220 295 7.5 120°
Collarless Ridge 460 220 70 4.4 120°
Collarless Hip Starter 425 220 70 3.8 120°

BED AND POINT
BARGE BOARD SET UP
Watercourse to be
removed from
gable tiles
Flexible
Pointing
Tile batten
“Z” Flashing End rafter
Timber Barge Nogging

(to finish 5mm
below batten height)
BED & POINT BARGE BOARD SET UP

Drawing No. BTR01
Not to scale
Author: Bristile Roofing
Issued: September 2005

CHANGE OF PITCH
o
(45 OR LESS)
Internal pitch change

angle between 6° and 30°
Sarking to come
up past the first
batten
45° or less
15°
Rafter
CHANGE OF PITCH (45o OR LESS)

Drawing No. BTR002
Not to scale

CHANGE OF PITCH
o
(MORE THAN 45 )
Rafter
Lead flashing
dressed onto tiles
by plumber
Sarking to come
up past the first
batten
More than 45°
15°
Tilt batten 25 mm
thicker than tiling
Internal pitch change battens
angle greater than 30°
CHANGE OF PITCH (MORE THAN 45o)

Drawing No. BTR003
Not to scale

CHIMNEY FLASHING
Lead flashing over
valley tray upstand
Galv. tray
chimney surround
Lead flashing dressed

min. 200mm over tiles
Rafters 100 x 50
Bristile Roof Tiles
Two 100 x 50 trimmers leave

10mm clear of brickwork
Chimney stack
Ledger beam for rafters

packed 10mm off brickwork
with FC strips
CHIMNEY FLASHING
Drawing No. BTR004
Not to scale

CHIMNEY TRAY
Chimney Tray
Weep Hole
Over Flashing
Back Gutter
Step Tile
Flashing
Boarding Block
to support
Back Gutter
Tile Batten
Rafter
CHIMNEY TRAY
Drawing No. BTR005
Not to scale

CONCEALED FLASHING
TO GABLE END
Tiles to be cut at a maximum of 20mm from back of barge
20
Watercourse to be removed from gable tiles
Timber barge to
project above
tile batten 75
Barge One piece concealed gutter flashing

Board (by fascia & gutter fixer)
Tile batten
End rafter
CONCEALED FLASHING TO GABLE END

Drawing No. BTR006
Not to scale

CONCEALED GUTTER
FLASHING TO ABUTMENT
Stepped soft zinc

flashing by plumber.
Tile batten
12
38
Timber support for

concealed gutter
Zincalume® concealed
150 gutter by plumber.
CONCEALED GUTTER FLASHING TO ABUTMENT

Drawing No. BTR007
Not to scale

COUNTER BATTEN
Sarking membrane allowed

to dish a minimum of 20mm
and a maximum of 40mm. Tile batten
Counter batten
Ceiling lining
Exposed rafter
COUNTER BATTEN
Drawing No. BTR008
Not to scale

DUTCH GABLE DETAIL
Tapered barge tile
Rafter
Metal barge
Tile batten
Gable cladding
Lead to have a 75mm
75 up-stand behind cladding
Lead flashing
Tile batten Rafter
DUTCH GABLE DETAIL

Drawing No. BTR009
Not to scale

EXPOSED RAFTER
ax
0m
in -4
2 0m
Tile batten
Sarking
Counter batten
Exposed rafter
Ceiling lining
EXPOSED RAFTER
Drawing No. BTR010
Not to scale

CONCRETE BARGE TILE
Tapered
barge tile
Type 17
barge
screw
Tile batten
End rafter
Metal Barge
CONCRETE BARGE TILE

Drawing No. BTR011
Not to scale

TERRACOTTA BARGE TILE
Terracotta barge tile
Bedding & Pointing
Type 17
barge
screw
Tile batten
End rafter
Metal Barge
TERRACOTTA BARGE TILE

Drawing No. BTR012
Not to scale

FASCIA SET UP
Tile Batten
Sarking
Fascia to be set up 25mm

+ the thickness of the tile
batten used on the roof Anti Ponding Board
Truss / Rafter
Fascia Board
FASCIA SET UP
Drawing No. BTR013
Not to scale

FLASHINGS AT
TIMBER SIDE ABUTMENT
Weatherboards to stud wall
Noggin to
support flashing
Counter flashing turned up

to full length of roof Bristile Roof Tiles
Sarking
Tile batten
Rafter
FLASHINGS AT TIMBER SIDE ABUTMENT

Drawing No. BTR014
Not to scale

FLASHINGS TO
BRICK ABUTMENT
Lead apron flashing min

dressed onto tile profile 152
by plumber
Lead apron flashing

fitted to brickwork
by plumber
Tile batten
25
Rafter
FLASHINGS TO BRICK ABUTMENT

Drawing No. BTR015
Not to scale

FLEXIBLE POINTING
Ridge collar
Flexible pointing smooth

trowelled on to an average
thickness of 3mm at top and
5mm at bottom
Keep edge of ridge tile

clean of bedding
Under bedding
Weepholes formed in bedding

and pointing to allow drainage of
moisture under the ridge tile.
Figure 8.5 (a) Tuck Point Bedding Figure 8.5 (b) Raked Bedding Figure 8.5 (c) Tapered Ridge Tile
Tapered
edge
3mm 3mm
FLEXIBLE POINTING
Drawing No. BTR016
Not to scale

INSTALLED SARKING
Sarking membrane
Anti ponding board
150
Sarking membrane
Anti flap pads placed
head lap joint
under all tile battens and
sarking laps if required
INSTALLED SARKING
Drawing No. BTR017
Not to scale

HIP END
Hip board
Starter hip batten

with 5mm space Finishing hip batten
Tile battens between hip board
25mm space
between cuts
Anti-ponding
board
Hip tiles
Hip starter bedded and finished

Metal fascia with flexible pointing.
No voids to be visible.
HIP END
Drawing No. BTR018
Not to scale

MANSARD DETAIL
Anti-ponding board for

flashing and sarking
Tilt batten by
builder
Lead or metal
flashing by roof
Tile batten
plumber
Sarking with 150mm

lap to upper and
lower sections
MANSARD DETAIL
Drawing No. BTR019
Not to scale

WING RIDGE
Tapered barge tile
From top of
Bedding & flexible 75 batten to top
pointing of barge board
Weepholes
Type 17 x 14
barge screw
Horizontal barge
board with saw cut
to form drip groove
Rafter
Tile batten
Wall cladding
WING RIDGE
Drawing No. BTR020
Not to scale

STANDARD RIDGE CAP
30 max
Ridge tile
Weep holes
both sides
Truss
Tile battens
STANDARD RIDGE CAP

Drawing No. BTR021
Not to scale

STEEP PITCHED RIDGE
Barge or Steep Angle Ridge
Hooked Nail Reinforcing Mesh

of Bitumen Impregnated Foam
Bedding Flexible Pointing

Mortar
Bristile Tile
Ridge Board
Tile Batten
STEEP PITCHED RIDGE

Drawing No. BTR022
Not to scale

STEPPED COVER FLASHING
12min
Tile setback Stepped lead flashing
by plumber.
Lead flashing dressed onto

tile profile by plumber.
Tile batten
Rafter
STEPPED COVER FLASHING

Drawing No. BTR023
Not to scale

FIRE WALL SET UP
party wall. Maximum permissible
batten size 50 x 75 mm.
Sarking to Fire wall batt compressed

continue over between tiles and party
party wall wall
25 25
Rafter
Render trowlled to a
230 mm brick smooth line on top of
brick wall
Note: This is a typical example of how a fire

wall is constructed but can vary from this on
different projects. Always check the working
drawings to confirm actual fire wall design.
FIRE WALL SET UP

Drawing No. BTR024
Not to scale

VALLEY FINISH
Tile cuts adhered with an
approved adhesive
under tile as shown
Adhesive not to be
applied to nose of
valley cuts
Tile batten
60-100
Sarking installed under

valley batten, is not to
Tapered or straight valley board

(thick edge faces in) Valley batten only
Valley iron required when
sarking installed
Valley rafter
VALLEY FINISH
Drawing No. BTR025
Not to scale

NORTH LAKES
RETIREMENT VILLAGE
ON THE NORTH SIDE OF BRISBANE AT THE NORTH LAKES

ESTATE IN MANGO HILL, THE 18TH RETIREMENT VILLAGE
BUILT BY J&G KNOWLES PTY LTD IS TAKING SHAPE.
This large urban project covers 8.5 Melbourne based company specialising in the
hectares and consists of 170 luxury villas, development and management of retirement
58 independent luxury apartments, 28 villages, they have been perfecting their
fully serviced apartments and associated business model for the last 30 years.
community buildings. The development The company has its own in-house design
commenced on site in late April 2004 and is department and utilise their years of
due for completion in September 2006 well experience to produce village environments
ahead of schedule. J&G Knowles Pty Ltd is a

“MARKET LOVES TERRACOTTA PRODUCT,
THEY ASSOCIATE PRESTI
PRESTIGE
GE AND DURABILITY
WITH THIS PPREMIUM
REMIUM PRODUCT”
which appeal to their core market. Terry very clear about the design criteria of their “In our experience terracotta tiles are the
Edwards, the chief architect on this project, projects and the materials used to construct most durable and low maintenance roof
had a specific look in mind when it came them. Construction Manager Des Powell, system available. We know that in decades
to the roof: “In keeping with the intended foresees significant long term benefits in to come the product will look as good as it
‘Californian’ design theme we specified a using terracotta roof tiles: “Because we know does today. They may require a clean with
roof product that would compliment the a high-pressure water cleaner from time to
we will be looking after these properties for
sandstone render we wanted to use. The time but that’s all. We know this for a fact
the long term it is very important that we
blend of 70% Sunset, 20% Natural Blend, because we have many villages featuring
use products we know will stand the test of
10% Ivory in the Swiss profile gave us the terracotta tiles that have really stood up well
exact colour and look we were looking for.” time and won’t require significant upkeep to the test of time.” said Des.
Terry explained. or maintenance”.
The company operates in a booming but very
The company not only designs and builds After costing several roofing options the competitive market and they know that the
villages but also handles their marketing and company decided that Bristile Roofing product they offer must be top quality in order to
ongoing management. As a result of this vast terracotta tiles would best suit their attract customers. The use of a prestige product
experience the company’s management is overall requirements. such as terracotta roof tiles gives the North

“TERRACOTTA TILES HAVE BEEN USED BECAUSE J&G KNOWLES MANAGE
THE VILLAGES AFTER THEY HAVE BEEN BUILT SO THEY WANT DURABLE LOW
MAINTENANCE ROOFS WHICH REMAIN SO FOR DECADES TO COME.”
- DES POWELL, CONSTRUCTION MANAGER
DES POWELL, CONSTRUCTION MANAGER

<
Lakes project a visual advantage. “The market different tile colours on a roof. This means A project of this scale operates on extremely
loves terracotta roofs, they associate quality the roof colour can be customised to suit any critical construction schedules and the
and prestige with the product.” Des explained. project requirements. This is a real advantage installation of the roof is a key component
The terracotta look is enhanced even further for builders and designers who want their of the overall schedule. Bristile Roofing
with ‘Roman’ ridge fittings which were specified projects to stand out from the rest. contracting staff and on site representative
on the North Lakes project. Their height and David Tregear have worked closely with the
Blended tiles have been used to great effect
shape really accentuate hip and ridge lines and on site construction team to ensure roofs are
at the North Lakes Retirement Village. Des
give the roof that extra visual interest. “Even at a installed and finished on time.
has been very happy with the workmanship of
distance the ridge lines stand out and the tilers “We have been very happy with the way the
have paid close attention to keeping them gun the dedicated tiling crew who have worked on
contracting work has been handled. Bristile
barrel straight which is so critical with these the project from the beginning.
Roofing management have worked hard to
types of fittings.” Des said. “The blending of the tiles has been very ensure that any site issues (particularly at
Part of the great appeal of a tiled roof is that a consistent on all the roofs installed to this the beginning of the project) were sorted
designer is not restricted to one colour. For a stage. The results are very pleasing and out quickly which meant our program was
small fee Bristile Roofing will blend up to four really set off the exterior of each building.” generally unaffected” said Des.

PROJECT INFORMATION
NAME OF DEVELOPMENT North Lakes Retirement Village
TYPE OF DEVELOPMENT Retirement Village
TOTAL ROOF AREA 36,500M2
NUMBER OF BUILDINGS 75
STREET ADDRESS Endeavour Drive
SUBURB Mango Hill
PROJECT COMPLETION DATE September 2006
OTHER BRICKWORKS PRODUCTS Austral Terracade, Austral Avanti common
double height bricks, Ashgrove and
Birkdale pavers
PRODUCT INFORMATION
TILE / BLEND COLOUR Sunset 70%, Natural Blend 20%, Ivory 10%
PROFILE Swiss
RIDGE TYPE Roman
BUILDER INFORMATION
BUILDER NAME J&G Knowles & Associates Pty Ltd
BUILDER CONTACT Des Powell
CONTACT PHONE 0414 071 355
POSTAL ADDRESS P.O. Box 207
SUBURB Mango Hill
POST CODE 4509
EMAIL ADDRESS Des.powell@retire.com.au
DESIGNER INFORMATION
DESIGNER NAME J&G Knowles & Associates Pty Ltd
DESIGNER CONTACT Terry Edwards
PHONE 03 9559 7200
POSTAL ADDRESS 346 South Hampton Road
SUBURB Hampton East
POST CODE 3188
Roof durability, low ongoing maintenance,
prestige product to support the “Californian”
design theme
INSTALLATION CONSIDERATIONS
Reliable installation, consistent blending of
product, straight hip installation

STELLAR AT CARINA
HOUSING PROJECT
“STELLAR AT CARINA” IS SITUATED IN A CONVENIENT LOCATION AT

1 CELESTIAL COURT, CARINA WHICH ALLOWS READY ACCESS TO
BRISBANE’S CBD, MORETON BAY, AND THE DYNAMIC GOLD COAST REGION.
Clean, green and contemporary were the environment that would achieve a harmonious
design tenets that award winning builder and blend of cutting edge design, diverse building
Australian icon AVJennings insisted upon materials and a colour palette that would
when they began to develop their “Stellar complement the open parkland setting of
at Carina” project. The vision was a built the site.
Bristile Roofing PRODUCT & SPECIFICATION CATALOGUE 11.5

“A ‘MINIMALIST’ YET STYLISH LOOK WAS WHAT WE WERE AFTER.
THE DESIGNS NEEDED TO BE ENERGY EFFICIENT UTILISING
MATERIALS AND DESIGN ELEMENTS THAT WOULD REDUCE
DEMAND ON ENERGY TO HEAT AND COOL THE HOMES.”
Michael Jullyan of Michael Jullyan Architects After the initial concept designs were and mortar. In fact we have reserved over
created the original design concepts for accepted, John’s internal team completed 1.5 hectares on the site as a green zone.”
AVJennings. John Fowell (General Manager their development to approved plan stage. On this project AVJennings have
- Integrated Housing QLD) explained: Structural design though was not their demonstrated that a blend of different
“A ‘minimalist’ yet stylish look was what sole focus, a desire to create quality green building materials allows for a much more
we were after. The designs needed to be space was also actively persued. As a interesting streetscape which caters to
energy efficient utilising materials and result of this effort, the landscape work a wider range of customer’s tastes. John
design elements that would reduce demand for the project was awarded Queensland says “We made a conscious decision
on energy to heat and cool the homes.” Association of Landscape Industries to incorporate several different styles
The muted tones of Bristile Roofing‘s (QALI) awards for construction & design of homes to ensure visual interest and
Cane, Slate and Birch tiles were selected. excellence. As John says “We take move away from the traditional medium
Drawn from the Classic range, which every opportunity to create a total living to high density tradition of having two
have a flat shingle appearance they fitted environment which considers the blending or three standard designs and then
perfectly into the overall design concept. of all site elements, not just the bricks

“IT IS EXTREMELY IMPORTANT IN A PROJECT OF THIS SIZE, THAT ROOFS ARE FITTED AND
FINISHED OFF WHEN REQUIRED AND BRISTILE ROOFING HAVE NEVER LET US DOWN.”
- JOHN FOWELL, GENERAL MANAGER - INTEGRATED HOUSING QLD
JOHN FOWELL, GENERAL MANAGER - INTEGRATED HOUSING QLD

<
duplicating them repeatedly throughout of living in a house, without the burden on-site management were very
a project.” In the end, 13 spacious 23 of a big yard and regular maintenance. happy with the well-managed Bristile
– 25 square designs were developed. The Aside from size and maintenance Roofing contracting team and said
goal for all of them was elegant alfresco benefits, Stellar at Carina’s strength lies “It is extremely important in a project
living with an accent on style. in the homes’ exceptional design, high of this size, that roofs are fitted and
“Stellar at Carina” is situated in a quality, high level of standard inclusions finished off when required and Bristile
convenient location at 1 Celestial Court, and affordable pricing”. Roofing have never let us down.”
Carina which allows ready access to The market response has been As a major supplier and installer of
Brisbane’s CBD, Moreton Bay, and the exceptional with completion due mid quality terracotta and concrete roof
dynamic Gold Coast region. Dianne Gould 2007. The schedule has been greatly tile products, Bristile Roofing is
(Sales & Marketing Manager Integrated assisted by Bristile Roofing’s commitment proud to have been associated with
Housing QLD) says “Stellar at Carina to ensure delivery and installation of AVJennings and their trend setting
allows people to have all the benefits product is on time. John points out that “Stellar at Carina” project.

PROJECT INFORMATION
NAME OF DEVELOPMENT Stellar at Carina
TYPE OF DEVELOPMENT Medium Density Housing
TOTAL ROOF AREA 14,560m2
NUMBER OF BUILDINGS 91
STREET ADDRESS 1 Celestial Court
SUBURB Carina
PROJECT COMPLETION DATE Mid 2007
PRODUCT INFORMATION
TILE / BLEND COLOUR Classic Range - Cane, Slate, Birch
PROFILE Yeoman - Shake
RIDGE TYPE Standard
BUILDER INFORMATION
BUILDER NAME AVJennings
BUILDER CONTACT John Fowell
CONTACT PHONE 07 3361 3766
POSTAL ADDRESS 56-58 Jephson Street
SUBURB Toowong
POST CODE 4006
DESIGNER INFORMATION
DESIGNER NAME Michael Jullyan Architects
DESIGNER CONTACT Michael Jullyan
PHONE 07 3396 1719
POSTAL ADDRESS P.O. Box 5129
SUBURB Manly
POST CODE 4179
Clean uncluttered lines, use of varied building
materials, focus on environmentally sustainable
design, energy efficient, neutral colours.
INSTALLATION CONSIDERATIONS
Well managed on site delivery and installation
of product ensured that critical construction
deadlines were always met. Ability to
co-ordinate with other trades on high set work.

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BRISTILE ROOFING

COMPANY INFORMATION The Bristile Story 2.1

ROOFING FACTS Roofing Facts 3.1

ROOF DESIGN Design Considerations 4.1

WARRANTIES 50 Year Product Warranty (Concrete) 5.1

ROOF PREPARATION Roof Preparation Requirements 6.1

BRISTILE TERRACOTTA Marseille 9.1

ARCHITECTURAL DRAWINGS Bed and Point Barge Board Set Up 10.1

CASE STUDY North Lakes Retirement Village 11.1

Bristile Roofing TECHNICAL MANUAL 1.1

ACCESSORY A product (concrete or terracotta) used to complete the

APEX The intersection of all ascending hips where they meet

APRON FLASHING A one-piece flashing, such as is used at the lower side of a

BARGE BOARD/VERGE A sloping board installed to the pitched edges of a gable,

ANTI-PONDING BOARD A sarking or underlay-support of various materials,

BARGE COURSE/VERGE COURSE The tiles next to the gable.

BASTARD VALLEY OR HIP A valley or hip formed in an abnormal or non-parallel line

BATTEN (METAL) Metal battens shall be designed in accordance with

BEDDING A composition of clean, sharp sand and cement for fixing

BOND The system of aligning tiles on the roof in relationship to

1.2 Bristile Roofing TECHNICAL MANUAL

CLEAT A small piece of wood that reinforces another, or is used to

CONCEALED GABLE FLASHING Subject to regional specification in the use of the

COUNTER BATTENS A batten normally installed on top of and parallel to the

DORMER OR DORMER WINDOW A vertical window or opening, coming through a sloping

DORMER CHEEK The upright side to a dormer.

EAVES The lowest over hanging part of a sloping roof which

FACADE The face or front of a building.

FALL The slope or pitch of a roof or gutter.

Bristile Roofing TECHNICAL MANUAL 1.3

HIP The edge formed by the meeting of two parallel pitched

LOADING The installing requirements and materials for sarking,

MOTTLE Used to describe the laying of various coloured tiles at a

PITCH The angle or slope of the roof surface to the horizontal

RIGID POINTING A mixture of clean sand, cement and oxide colouring

PROFILE The shape and design of the tile.

UNDER PURLIN A horizontal member in a roof at right angles to the

RAFTER A sloping member that extends from the eaves to the

1.4 Bristile Roofing TECHNICAL MANUAL

CRIPPLE CREEPER RAFTER The rafter connecting a hip and valley.

CRIPPLED JACK OR BROKEN

HIP RAFTER A rafter following the line of the intersection of two

PRINCIPAL RAFTER An upper member in a truss that has the same

VALLEY RAFTER A rafter following the line of the internal intersection of

VALLEY CREEPER RAFTER A rafter connecting ridge and valley.

RAKE The roof’s angle of inclination from the horizontal.

ROOF A covering to protect a building from the elements.

ROOF TILE A concrete or terracotta product used to cover the field of

SARKING OR UNDERLAY A reflective, pliable membrane that is installed under the

SKILLION The term for a pitched roof with one plane.

SKYLIGHT A glazed window or translucent roof section fitted parallel

SHEATHING A close boarding or other material nailed to the frame

Bristile Roofing TECHNICAL MANUAL 1.5

SOFFIT BEARER Timber or metal used to support the soffit.

STORM SEAL A bitumen impregnated foam strip used to weather proof

STUD A vertical wall support.

TILTING BATTEN Serves the same purpose as a bellcast batten.

TILE CLIP A specially formed metal fastening used to secure tiles to

TRUSS ROOFS A roof supported by self-supporting, triangulated

UPRIGHT WORK Tiling carried out on a roof pitched close to vertical,

VALLEY The internal angle formed by the meeting of two sloping

VENT Any pipe or tube projecting through the roof covering,

VERGE The edge of a sloping roof that overhangs the gable.

WEEPHOLE A small hole (6mm in diameter) inserted into the ridge