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Liner Cementing
Table of Contents
Introduction................................................................................................................................................6-3
Topic Areas ............................................................................................................................................6-3
Learning Objectives ...............................................................................................................................6-3
Unit A: Types of Liners .............................................................................................................................6-3
Drilling Liners ........................................................................................................................................6-3
Production Liners ...................................................................................................................................6-4
Stub Liners .............................................................................................................................................6-4
Scab Liners.............................................................................................................................................6-4
Quiz A: Types of Liners.........................................................................................................................6-5
Unit B: Setting Liners ................................................................................................................................6-6
Preparing Liners .....................................................................................................................................6-6
Making Up Liners ..................................................................................................................................6-6
Running Liners.......................................................................................................................................6-7
Quiz B: Setting Liners............................................................................................................................6-7
Unit C: Cementing Liners ..........................................................................................................................6-8
Single Stage Method ..............................................................................................................................6-8
Delayed-Set Method...............................................................................................................................6-9
Quiz C: Cementing Liners......................................................................................................................6-9
Unit D: Liner Calculations.......................................................................................................................6-10
The Required Calculated Results .........................................................................................................6-10
Well Parameters ...................................................................................................................................6-10
Liner Cementing Job One.....................................................................................................................6-12
1 Cement Volume ...............................................................................................................................6-13
2 Sacks of Cement ..............................................................................................................................6-15
3 Mixing Water Required ...................................................................................................................6-15
4 Displacement Fluids Required .........................................................................................................6-15
5 Top of Cement with Drillpipe In and Drillpipe Out ........................................................................6-16
6 Pressure to Land the Plug ................................................................................................................6-17
Quiz D: Liner Calculations...................................................................................................................6-17
Answers to Unit Quizzes .........................................................................................................................6-18
6•1 Cementing 1
Liner Cementing
6•2 Cementing 1
Liner Cementing
Introduction
In the past, it was common to have several C. Cementing Liners
strings of casing in a deep well. All these strings
D. Liner Calculations
extended from the wellhead to different depths.
However, another method is now used for
varying well conditions. This time, and money, Learning Objectives
saving method involves the hanging of a casing
string from the bottom of a cemented casing
string. These hanging casing strings are called Upon completion of this section, you should be
liners and they are used in almost every deep familiar with
well completion. • The different types of liners
• How liners are set
Topic Areas • The different techniques of cementing liners
A. Types of Liners
B. Setting Liners
Drilling Liners
6•3 Cementing 1
Liner Cementing
Stub Liners
Scab Liners
6•4 Cementing 1
Liner Cementing
Fill in the blanks with one or more words to check your progress in this section.
1. A drilling liner is used above a __________________________________________ zone to case off
open holes so that _________________________________ may be performed.
3. A production liner is hung in the producing formation. It is cemented and ___________________ like
any completion string.
4. The main difference between stub and scab liners is that a scab liner is ________________________.
5. Stub and scab liners are short liners that are used when casing above a drilling liner has been
________________. They can also be used when a liner is _______________________ or when
greater ________________________ is needed because of high pressure or other reasons.
6. Stub and scab liners can be hung uphole on existing casing or they can be set with part of their weight
on the __________________________.
Now, look up the suggested answers in the Answer Key at the back of the section.
6•5 Cementing 1
Liner Cementing
Making Up Liners
6•6 Cementing 1
Liner Cementing
Fill in the blanks with one or more words to check your progress in this section.
1. One step in the preparation of a liner is to ______________ the mill finish. This is usually
accomplished by ____________________________________________.
2. The amount of overlap between the casing and the liner is usually between _________ and
_________ feet.
3. Because of the small clearance between a casing and a liner, it is very important to make sure the
liner is __________________________.
5. The setting tool connects the ___________________ to the liner and forms a
____________________________________________ with the liner.
6. After the liner has been set, _________________________________ is pumped down hole.
Now, look up the suggested answers in the Answer Key at the back of the section.
6•7 Cementing 1
Liner Cementing
10 to 30% more than the caliper-calculated Bottom plugs are generally not run in liner
volume of cement is pumped when using the cementing; therefore, as the two plugs descend,
single stage method of cementing liners. This they wipe mud off the liner. This mud, trapped
amount of cement is circulated down the drill between the shoe and the collar, should not go
pipe (behind the spacer fluid). It travels out the into the annulus to contaminate the cement.
shoe and up the outside of the liner (Fig. 6.4).
The pump-down plug is released and pumped The drill pipe and setting tool are then pulled out
down with displacement fluid. It mates with the of the hole. It is risky to reverse out excess
liner-wiper plug and its pins are sheared off. cement at this point because this process would
Both continue downward until they seat and seal exert extra pressure on the annulus. The extra
on the float or landing collar. pressure could break down the formation and
cause lost circulation. This would leave the
overlap area unprotected. Instead, the cement is
drilled out after it has set, which should result in
a good bond in the liner-casing overlap.
6•8 Cementing 1
Liner Cementing
Delayed-Set Method
Fill in the blanks with one or more words to check your progress in this section.
1. ________________ % more cement than the caliper calculated volume is used with the single-stage
method of cementing liners.
2. The path that the cement takes is down the ________________ and then up the ______________ in
the single-stage method.
3. It is risky to reverse out cement when the workstring is pulled in the single-stage method because this
would ______________________________________.
4. The delayed-set method differs from the single-stage method because the liner is lowered into the
hole ____________ the cement is pumped down.
Now, look up the suggested answers in the Answer Key at the back of the section.
6•9 Cementing 1
Liner Cementing
6 • 10 Cementing 1
Liner Cementing
4B Well Parameters
A A Liner Size
B Liner Top
C Well Fluid
D Hole Size
E Liner Total Depth
F Shoe Track Length
1B G Required Cement (on top of liner)
H Excess Volume Required (percent)
I Size of Previous Casing
J Depth of Previous Casing
K Drill pipe size, weight, thread
6 • 11 Cementing 1
Liner Cementing
Well Parameters
Item Description Data
A Liner Size 7 in, 29 lb/ft,
N-80
B Liner Top 11, 600 ft
C Well Fluid 12.4 lb/gal
D Hole Size 8 ½ in.
E Liner Total Depth 12,925 ft 8 1/2 in. hole
F Shoe Track Length 81 ft
G Required Cement (on top of 300 ft cap
liner)
H Excess Volume Required 10%
(percent)
I Size of Previous Casing 9 5/8 in, 47 lb/ft,
N-80
J Depth of Previous Casing 11,930 ft
K Drill pipe size, weight, thread 4.5 in, 16.6 lb/ft 81 ft
6 • 12 Cementing 1
Liner Cementing
6 • 13 Cementing 1
Liner Cementing
1C - Liner Lap Volume (Annular Looking in Section 221, Table 221-D, we find
Volume between Casings) that the volume factor is not printed for 9 5/8 in.
casing.
This is the volume between the existing 9 5/8 in. There is an easy way to calculate this factor. All
intermediate casing and the 7 in. liner, you need to know is
commonly referred to as the “Liner Lap.” This
volume is calculated as “Perfect Hole” with no 1. Drillpipe O.D. Î 4.5 in
washout or excess (because we are working with 2. Casing I.D. Î we look up the I.D. in section
pipe inside pipe). 210, Table 214, page 23 and find the I.D. for
Lap Footage (Section 221, Page 113): 9 5/8 in., 47 lb/ft, casing is 8.681 in.
9 5/8 in. pipe depth: 11,930 ft The formula for calculating the volume factor is
7 in. top of liner: -11,600 ft found in section 240, page 10.
330 ft of Lap Linear feet per Cubic Feet = 183.35
330 ft × 0.1438 ft3/ft = 47.45 ft3 D2 - nd2
where:
1D - Liner Cap Volume (Annular D = Diameter of hole, inches (or I.D. casing)
Volume Between Drill Pipe and
d = Outside Diameter of tubing, inches
Casing)
n = number of tubing strings
This is the volume above the liner hanger inside (in our case, we are calculating the annulus
the intermediate casing commonly referred to as between 9 5/8 in. casing and 4.5 in. drill pipe)
Liner Cap Cement. This volume will reach its
maximum height when the plug lands. This will Applying the Formula:
give you the maximum differential pressure 183.35 183.35 183.55
(pressure to land plug). As you pull drill pipe, = =
the height will decrease until the drill pipe is 8.681 − 4.5 75.36 − 20.25 55.11
2 2
6 • 14 Cementing 1
Liner Cementing
2 Sacks of Cement
6 • 15 Cementing 1
Liner Cementing
4A - Drillpipe Volume
6 • 16 Cementing 1
Liner Cementing
0.8052
Refer to Section 240, Page 18 to arrive at psi/ft 15.5 lb/gal 81 ft x
psi/ft
= 65 psi
for lb/gal figures. Cement
Fill in the blanks with one or more words to check your progress in this section.
1. What are the six critical calculation required for each liner cementing job?
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
2. With liners, if you underestimate _______________________, you could leave the previous casing
shoe unprotected.
Now, look up the suggested answers in the Answer Key at the back of the section.
6 • 17 Cementing 1
Liner Cementing
6 • 18 Cementing 1
Section 7
Plug-Back Cementing
Table of Contents
Introduction................................................................................................................................................7-3
Topic Areas ............................................................................................................................................7-3
Learning Objectives ...............................................................................................................................7-3
Unit A: Purposes of Plug-Back Cementing ...............................................................................................7-3
Plugging to Isolate Zones .......................................................................................................................7-3
Plugging to Stop Lost Circulation ..........................................................................................................7-4
Plugging for Directional Drilling ...........................................................................................................7-4
Plugging for Well Abandonment ...........................................................................................................7-5
Unit A Quiz ............................................................................................................................................7-6
Unit B: Plug-Back Cementing Calculations ..............................................................................................7-7
Balanced Plug Cementing ......................................................................................................................7-7
Example Using Equalization Point Formula ..........................................................................................7-8
Balanced Plug Job One (One Wellbore Geometry) ..............................................................................7-9
Balanced Plug Job Two (Two Wellbore Geometries)..........................................................................7-11
Unit B Quiz ..........................................................................................................................................7-13
Answers to Unit Quizzes .........................................................................................................................7-14
7•1 Cementing 1
Plug-Back Cementing
7•2 Cementing 1
Plug-Back Cementing
Introduction
During its life, every well will require a plug- Topic Areas
back cementing job. Slurry is pumped down
drillpipe or tubing and into the annulus; unlike The units included in this section are:
primary cementing jobs, the cement levels in the
annulus and inside the tubular goods are the A. Purposes of Plug-Back Cementing
same. This creates a blocked area which is B. Plug-Back Cementing Calculations
referred to as a cement plug. Typical length of a
cement plug is 100 to 500 ft. Halliburton
recommends a 500 ft minimum. Learning Objectives
Setting high quality cement plugs may be
difficult for several reasons: state regulations, Upon completion of this section, you should be
formations, and the conditions in the hole. familiar with:
However, plug-back cementing serves many • the conditions under which cement plugs are
purposes, as you will see in this section. used
• how to calculate basic plug-back cementing
jobs
7•3 Cementing 1
Plug-Back Cementing
7•4 Cementing 1
Plug-Back Cementing
7•5 Cementing 1
Plug-Back Cementing
Unit A Quiz
Fill in the blanks with one or more words to test your progress on Unit A.
1. Plug-back cementing differs from primary cementing because the level of cement in the ___________
is the same as in the __________.
2. A cement plug can prevent ____________ migration by _________ a high-pressure zone from a
lower pressure zone.
4. A plug may be used to form a new _______________ for a well from which drillstem tests may be
conducted.
5. A cement plug stops lost circulation because its cement _________ into a formation’s pores or
fractures.
6. The purpose of a cement plug in directional drilling is to provide a ______________ for the tool. A
plug used for this purpose is called a _____________. The bit is ____________ off the plug to drill in
another direction.
7. When plugging to abandon, plugs are set across and above _________ formations, and above and
below ___________ zones. In addition, they are set above and below the bottom of ________ and at
__________ level.
Now, check your answers in the Answer Key at the back of this section.
7•6 Cementing 1
Plug-Back Cementing
C Top of plug
C
1
D Hole size
A 4
D 2
3
B Balanced Plug Cementing
Mud
Spacer One of the most unique calculations in the
Wellbore after job
completion
Wellbore during
job execution
Cement oilfield is the balanced plug. More often than
(drillpipe out) (drillpipe in) not, this job is performed with open-ended
drillpipe. When performed correctly, the
Figure 7.5 – Well parameters.
calculations are simple. Problems with this job
occur when one of the known parameters, such
as drillpipe ID or hole size is incorrectly
reported.
Plug calculations are easier to reason out when
you draw two wellbores:
• The wellbore during job execution
• The wellbore after job completion
7•7 Cementing 1
Plug-Back Cementing
7•8 Cementing I
Plug-Back Cementing
Balanced Plug Job One (One The following table presents the well parameters
Wellbore Geometry) for our example job:
Well Parameters
In a single wellbore geometry, you have the Hole Size 8 ¾ in. (Average)
same size hole (on average) throughout the area
Drillpipe Size 4 ½ in., 16.6 lb/ft EUE
involved in the calculations, as shown in Fig.
Plug Depth 6,800 ft
7.7.
Length of Plug 500 ft
Cement Type Class H
Mixed at 16.4 lb/gal 1.06 ft3/sk yield
Spacer Ahead 20 bbl water
8 7
Cement Required
6
5
1 Section 210, Table 213, Page 13
3 3
500 ft × 0.4176 ft /ft = 208.8 ft
2 Sacks Of Cement
C 208.8 ft3 ÷ 1.06 ft3/sk = 197 sks
1
A 4 3 Mixing Water
D 2
197 sks × 4.3 gal/sk = 847.1 gal
3
B
Calculations (Drillpipe In)
Mud
Spacer
Wellbore after job Wellbore during Cement
4 Height of Cement (HOC)
completion
(drillpipe out)
job execution
(drillpipe in)
We use the equalization point formula, Red
Book, Section 240, page 12:
Figure 7.7 – Single geometry wellbore.
N
h=
C+ T
where h = height of cement (drillpipe in)
N = ft3 of slurry used
C = ft3/ft factor for annulus
T = ft3/ft factor for tubing or drillpipe
Therefore:
h= 208.8 ft3 = 208.8 ft3
0.3071 ft /ft + 0.0798 ft /ft 0.3869 ft3/ft
3 3
= 539.67 ft
7•9 Cementing I
Plug-Back Cementing
7 Height of Mud
Drillpipe Depth 6800 ft
HOC (Drillpipe in) - 539.67 ft
HOS (Drillpipe in) - 365.61 ft
5,894.72 ft
Mud
8 Volume Of Mud Behind (To Balance) Spacer
5894.72 ft × 0.01422 bbl/ft = 83.82 bbl Wellbore after job Wellbore during Cement
completion job execution
(drillpipe out) (drillpipe in)
Working with a Fixed Amount of
Spacer Figure 7.8 – Working with a fixed amount of
spacer.
What happens when a customer tells you that
there is 20 barrels of spacer available on location
and you are to decide how much to pump ahead
and behind? The following shows the
calculations:
5 Height of Spacer
Known: 20 bbl total spacer
The trick is to use the same equalization point
formula we used in Calculation 4 (substitute
barrels instead of cubic feet).
h= 20 bbl
0.0547 bbl/ft + 0.01422 bbl/ft
= 20 bbl = 290.198 ft
0.06892 bbl/ft
Therefore the spacer height is 290.198 ft and the
volume of spacer ahead (of cement) is
290.19 ft × 0.0547 bbl/ft = 15.87 bbl
7 • 10 Cementing I
Plug-Back Cementing
5 6
4 Height of Cement (HOC)
Work from the know values to solve for the
6,040 ft 4B unknown. We are trying to determine the cement
6,140 ft 6,1 40 ft height with the drillpipe in. We have two
1 4A different hole sizes to work with. To solve this
2 6,3 40 ft problem, first calculate what you know (the
volume in the 9 ½ in. hole, because you know
3 the volume factor and length). Then subtract this
volume from the total cubic feet of slurry. Then
use the equalization point formula
N
Job Completed Job Execution
h=
(Drillpipe Out) (Drillpipe In) C +T
Figure 7.9 – Two wellbore geometries. to solve for the actual height. (If you have a third
hole size then you continue to work from the
bottom up, solving for the volume until you get
to the top hole size that contains cement and
then use the equalization point formula.)
Now, working from the bottom up:
7 • 11 Cementing I
Plug-Back Cementing
7 • 12 Cementing I
Plug-Back Cementing
Unit B Quiz
Fill in the blanks with one or more words to test your progress on Unit B.
1. What are the well parameters needed for the plug-back calculations?
____________________________
____________________________
____________________________
____________________________
2. The heights of all fluids are _____________ when the drillpipe is in the wellbore.
Now, check your answers in the Answer Key at the back of this section.
7 • 13 Cementing I
Plug-Back Cementing
7 • 14 Cementing I
Section 8
Squeeze Cementing
Table of Contents
Introduction................................................................................................................................................8-3
Topic Areas ............................................................................................................................................8-3
Learning Objectives ...............................................................................................................................8-3
Unit A: Squeeze Cementing Background ..................................................................................................8-3
Purposes of Squeeze Cementing ............................................................................................................8-3
Squeeze Cementing Terminology ..........................................................................................................8-4
Hesitation ...............................................................................................................................................8-5
Planning Squeeze Cementing Jobs.........................................................................................................8-5
Unit A Quiz ............................................................................................................................................8-6
Unit B: Squeeze Cementing Calculations..................................................................................................8-7
Squeeze Problem One ............................................................................................................................8-9
Squeeze Problem Two..........................................................................................................................8-17
Unit B Quiz ..........................................................................................................................................8-22
Answers to Unit Quizzes .........................................................................................................................8-23
8•1 Cementing 1
Squeeze Cementing
8•2 Cementing 1
Squeeze Cementing
Introduction
If all primary cementing jobs were completely this process. The bottom of casing strings (shoe)
successful, there would rarely be a need for and liner tops may also require squeezing to
squeeze cementing. However, if drilling mud correct problems. These types of jobs may not
has been bypassed (channeling) during the require perforating prior to squeezing.
primary job, squeeze cementing may be required
to correct or remediate the problem.
Topic Areas
Squeeze cementing is the process by which
cement is forced into the casing-hole annulus. In this section, these units will be included:
Fluid returns are not normally expected at the
surface. Perforations in the pipe are often A. Squeeze Cementing Background
required to obtain a flow path to the annulus. B. Squeeze Cementing Calculations
The channel or area of poor bond, as well as the
perforations, are filled with cement. Pump
pressure is allowed to rise in order to "squeeze" Learning Objectives
cement slurry into the desired area. The cement
is allowed to harden into a plug which blocks
Upon completion of this section, you should be
fluid movement. Drill-out of set cement inside
familiar with:
the casing is normally required.
• The purposes of squeeze cementing
Existing production perforations may be
abandoned by squeeze cementing. Also, casing • How to calculate a basic squeeze cementing
leaks due to pipe corrosion may be sealed with job
8•3 Cementing 1
Squeeze Cementing
Figure 8.1 – Squeezing to repair casing. In squeeze jobs, forcing the formation to fracture
is not the objective. If the formation fractures, it
will break down. Then whole cement slurry (not
just the filtrate) will be displaced into the
formation. Therefore, care must be taken so that
Squeeze Cementing the pump pressure and the pressure exerted by
Terminology the weight of the fluid are not sufficient to force
a fracture of the formation. The pressure
In order to understand the different methods required to force filtrate into the formation
used in squeeze cementing, it is necessary to without fracturing it is called the pump-in
first be familiar with the following terms: pressure.
• Cement dehydration The volume per minute at which the fluid will be
pumped during the squeeze job is called the
• Pump-in pressure and injection rate injection rate. Both the pressure and rate should
• Low- and high-pressure squeeze be established by performing an injection test in
which well fluid is pumped into the formation to
• Block squeezing determine at what rate and pressure the fluid will
Cement slurry is composed of cement, additives be absorbed into the formation.
and water. When slurry reaches a permeable During a low-pressure squeeze job, enough
formation, only the water (filtrate) will pass into pressure is applied to form a filter cake of
the cracks of the formation (Figure 8.2). Cement dehydrated cement on the formation. In other
dehydration is the process by which the cement words, the pump-in pressure or the pressure
forms a cake and hardens on the face of the necessary to place cement against the formation
formation. will not cause the formation to fracture.
However, if the formation will not absorb filtrate
at the pump-in pressure, (because of blocked
perforations or low formation permeability),
more pressure may be applied. This will result in
a fractured formation - whole slurry will fill the
fractures. This is considered a high-pressure
squeeze job.
8•4 Cementing 1
Squeeze Cementing
Block squeezing requires that perforations be the necessity of using a spacer (in case of
made at the interval to be squeezed. Then, fluid incompatibility)
cement is forced into this interval (Figure 8.3).
• the bottomhole static temperature, which
Block squeezing is generally used to isolate the
affects the setting time of the cement
producing zone before completing a well.
• the difference between the depths of the
perforations and the packer (if used), which
should from 100 to 150 ft to allow enough
volume to continue the squeeze after the
cement has cleared the workstring
• the maximum pressure to be used, which
cannot exceed the pressure limitations of the
workstring, casing, BOPs, and other
equipment to be used
• the type of cement to be used, in that fluid-
loss additives are used to ensure that a small
amount of cement filter cake will form
against the formation, while the slurry in the
casing remains fluid enough to reverse out
Figure 8.3 – Block Squeeze
• the amount of cement to be used, which
depends on the volume of the workstring
Hesitation Squeeze (volume of cement should not exceed the
capacity of the tubular goods) and the length
At some point during a squeeze job, you will of the interval to be squeezed (a rule of
have attained the pressure planned for the job. thumb is to use 2 sk/ft).
That pressure is then held. If it drops off (that is, • testing all wellhead equipment and annulus
bleed off is occurring), you know that your to the pressure required to reverse out the
cement is continuing to dehydrate. maximum height of cementing the
In this case, a hesitation squeeze may be workstring.
conducted. Time is allowed for the cement to
begin to set. The pressure is applied again. If
bleed off continues, more time is allowed. This
is repeated as many times as is necessary; the
only limitation is the thickening time of the
cement. If too long a period is allowed, the
workstring may be cemented up.
8•5 Cementing 1
Squeeze Cementing
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. Common reasons for performing a squeeze job are to ___________ a defective primary cementing
job or to __________ holes in casing caused by corrosion. In addition, the ______________ ratio is
improved.
2. When the filtrate enters the formation, cement ____________ to form a cake on the formation.
3. The pressure required to force filtrate into the formation without ___________ it is called the
___________ pressure. This pressure is established by pumping _________________ into the
formation to be squeezed.
4. If the formation fractures during a squeeze job, then a _________ pressure squeeze job is being
performed.
5. If the pressure drops off during a squeeze job, this is called ______________. To correct this
condition, a _______________ squeeze may be performed.
6. The ____________ pressure to be used during a squeeze job cannot exceed the limitations of the
equipment being used.
8•6 Cementing 1
Squeeze Cementing
1 Volume of cement (bbl). Following are the well parameters needed for the
calculations (Fig. 8.3):
2 Pressure to reverse one barrel of slurry from
workstring. A Drillpipe/tubing size
A
2
4
Well Fluid
Well Fluid
5
Cement
B
C
8•7 Cementing 1
Squeeze Cementing
Well Fluid
Well Fluid
Well Fluid
6 7 8
Cement
8•8 Cementing 1
Squeeze Cementing
Well Parameters
A 2 7/8 in., 6.5 lb/ft
EUE Tubing Drillpipe/tubing size 2 7/8 in., 6.5 lb/ft
EUE
Packer Depth 5000 ft
Top of perforations 5094 ft
Bottom of perforations 5136 ft
Casing size 7 in., 20 lb/ft
Cement type Class G
Cement volume 75 sk
Displacement/well fluid Fresh water (8.33
lb/gal)
8•9 Cementing 1
Squeeze Cementing
2 Pressure to Reverse One Barrel of the number of feet that one barrel will fill
Slurry from Workstring inside the tubing, which is 172.76 ft/bbl.
3. Multiply the differential pressure found in
Step 1 by the value found in Step 2 to obtain
the pressure required to reverse out one
barrel of slurry from the workstring:
2
0.3878 psi/ft × 172.76 ft/bbl = 67.00 psi/bbl
Later on, you will be calculating different values
of cement left in the tubing, according to where
you are in your job. You will then use the value
determined in the step above to calculate the
total pressure required to reverse out the cement.
Well Fluid
8 • 10 Cementing 1
Squeeze Cementing
8 • 11 Cementing 1
Squeeze Cementing
8 • 12 Cementing 1
Squeeze Cementing
5
The pressure needed to reverse out this cement
in the tubing can be calculated by multiplying
Cement
8 • 13 Cementing 1
Squeeze Cementing
6 Pressure to Reverse Cement from Use your Red Book to find the capacity
Workstring when Cement Reaches factor (bbl/ft) of the 7 in., 20 lb/ft casing,
the Top Perforation then multiply this value by the length of
casing between the packer and the top
perforation (5094 ft – 5000 ft = 94 ft).
94 ft × 0.0404 bbl/ft = 3.80 bbl
2. Now, subtract this volume from the total
volume of cement to determine how much
slurry remains in the tubing:
15.36 bbl – 3.80 bbl = 11.56 bbl
3. The final step in this calculation is to
multiply the volume of cement remaining in
the tubing by the differential pressure per
Well Fluid
6
Cement
8 • 14 Cementing 1
Squeeze Cementing
8 • 15 Cementing 1
Squeeze Cementing
9 Results of Calculations
8 • 16 Cementing 1
Squeeze Cementing
8 • 17 Cementing 1
Squeeze Cementing
1 Volume of Cement
2
Absolute Mixing
Material Material Factor Volume Water
Name (lb) (gal/lb) (gal) Required
(gal)
Class H
94 × 0.0382 = 3.5908 4.3
Cement
0.4% Halad-
0.376 × 0.0811 = 0.0305 0 +
413
Well Fluid
× = +
Water 35.819 = 8.33 × 4.3 gal +
Totals 130.20 7.92 4.3 gal
Cement Density
130.20 / 7.92 = 16.4 lb/gal
(lb/gal)
Cement Yield
7.92 / 4.4805 = 1.06 ft3/sk
(ft3/sk)
Mixing Water
4.3 Gal/sk
required
8 • 18 Cementing 1
Squeeze Cementing
4
Well Fluid
Well Fluid
Cement
6
Cement
8 • 19 Cementing 1
Squeeze Cementing
7 Pressure to Reverse Cement from (1903 psi) from the collapse resistance of
Workstring when Cement Reaches the casing being used. This value can be
Bottom Perforation found in the “Dimensions and Strengths”
section of the Red Book. Refer to the correct
table for the 7 in, 20 lb/ft, J-55 casing being
Capacity of casing from packer to bottom
used (Fig 8.20). The collapse resistance is
perforation = 2.02 bbl (from Calculation 3 ) 2270 psi.
28.32 bbl – 2.02 bbl = 26.30 bbl 2270 psi – 1903 psi = 367 psi
26.30 bbl × 72.32 psi/bbl = 1903 psi 2. Since there is a differential pressure from
the packer to the perforation (no cement is in
the channel), you must also subtract this. To
calculate the differential, multiply the
distance from the packer to the lowest
perforation (6250 ft – 6200 ft = 50 ft) by the
difference in the psi/ft for the cement and
well fluid (0.8519 psi/ft - 0.4330 psi/ft =
0.4189 psi/ft):
Well Fluid
8
Figure 8.18 – Pressure to reverse cement.
8 • 20 Cementing 1
Squeeze Cementing
8 • 21 Cementing 1
Squeeze Cementing
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit B.
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
2. To convert a given volume of cement from sacks to barrels, you must determine the
____________________________________________.
Now check your answers in the Answer Key at the back of this section.
8 • 22 Cementing 1
Squeeze Cementing
8 • 23 Cementing 1
Section 9
Table of Contents
Introduction................................................................................................................................................9-3
Topic Areas ............................................................................................................................................9-3
Learning Objectives ...............................................................................................................................9-3
Unit A: Cementing Heads/Plug Containers ...............................................................................................9-3
Methods of Using Plug Containers ........................................................................................................9-4
Commonly Used Halliburton Plug Containers.......................................................................................9-5
Remote Control Plug Container System ................................................................................................9-6
Quick-Latch Coupler..............................................................................................................................9-7
Casing Swivels .......................................................................................................................................9-7
Plug Container Lifting Devices..............................................................................................................9-8
Maintenance and Use of Plug Containers ..............................................................................................9-8
Unit A Quiz ..........................................................................................................................................9-10
Unit B: Density Measurement..................................................................................................................9-11
Radioactive Density Meters .................................................................................................................9-11
Pressure Balanced Mud Scale ..............................................................................................................9-11
Unit B Quiz ..........................................................................................................................................9-12
Answers to Unit Quizzes .........................................................................................................................9-13
9•1 Cementing 1
Surface Cementing Equipment
9•2 Cementing 1
Surface Cementing Equipment
Introduction
The main purpose of any cement mixing system A. Cementing Heads/Plug Containers
is to blend water and dry cement at a satisfactory
B. Density Measurements
rate so that ideal weights, viscosities, and
densities can be maintained. In addition, recently
developed mixing systems provide the capacity Learning Objectives
for additive reactions and batch mixing. The end
result is cement that will set properly downhole.
Upon completion of this section, you should be
familiar with
Topic Areas • Types of cementing heads
• Use of Densometers
In this section, the following units are included:
9•3 Cementing 1
Surface Cementing Equipment
4. Place the top plug inside the plug container 2. Circulate the well fluids and prepare the
so that it rests on top of the extended cement for pumping.
plunger. 3. When the cement is introduced into the
5. Reinstall the cap on the top of the plug casing, retract the bottom plug release
container and begin the cementing job. The plunger for the bottom plug.
bottom plug will travel down the casing in 4. Open the middle Lo-Torc valve above the
front of the cement to separate the cement bottom plug to allow the bottom plug to
from the well fluid. enter the casing ahead of the cement.
9•4 Cementing 1
Surface Cementing Equipment
9•5 Cementing 1
Surface Cementing Equipment
• is approximately 33% shorter and lighter • includes a plunger assembly that attaches to
than previous Halliburton plug containers. the plug container body with a 3 in. 1502
union half, allowing easier removal and
• includes an integral quick-latch coupler maintenance.
(QLC) that allows safe and quick
installation. The QLC also eliminates taper- • includes a new lifting swivel and has a
threaded connections from the PC assembly, seamless, weldless cap with bar holes for
thereby eliminating the maintenance easy makeup.
associated with tapered threads.
Figure 9.3 – Front and side view of free fall type cementing plug.
9•6 Cementing 1
Surface Cementing Equipment
The control console releases the plugs and opens Premium and type-certified couplers are
the valves in a controlled sequence, preventing available for NKK-3SB, Vam, Mannesmann,
accidental release of the wrong plug or pumping API 8RD,and Buttress type threads.
on top of a plug before the plug release plunger
is retracted. Because the plug release plungers
and Lo-Torc valves can be operated by remote
control, you can release plugs during pumping,
saving rig time and promoting rig safety.
The console has a sequencing system that can
prevent the operator from accidentally releasing
the top plug first or pumping on top of a plug
before retracting the plunger.
The release pins on the plunger lock
mechanically in the external position to help
prevent plugs from being released prematurely.
After the plugs are released, fluid flow through Figure 9.5 – Quick-latch coupler
the manifold forces them down the casing. mechanism.
Because they operate by remote control, they
can be stationed a safe working distance from
the wellhead. These systems also have manual
override, so operators can run the release Casing Swivels
plungers manually if air pressure is lost.
Casing swivels allow the casing to rotate during
cementing or circulating. Install swivels between
the top of the casing and the bottom nipple of
the plug container; latch elevators onto the
casing below the swivel.
IMPORTANT: Casing swivels are not
designed to lift or support casing weight.
When rotation is required, set the slips on the
casing and remove the elevators. A torque arm
or bar inserted into the side of the swivel should
be tied off to the rig to prevent the plug
container from rotating. The casing swivel also
Figure 9.4 – Lo-Torc valve. has a safety clamp that mechanically locks the
casing coupling to the swivel to allow the casing
to rotate counter-clockwise. Before clamping
onto the casing coupling, position the safety
clamp in the recess slot provided on the swivel
Quick-Latch Coupler body.
9•7 Cementing 1
Surface Cementing Equipment
Inspection Procedure
Safety Concerns
Plug Container Lifting Devices
Older style slings use welded rings as part of the
Chain slings/hoist rings for Halliburton plug construction of the sling (Figure 9.8). In some
containers are used to lift the cap on and off the cases, these welded rings have broken at the
plug container during a job. They are also used weld, causing some safety concerns.
to lift the entire plug container onto the rig floor
and to lift the plug container while it is being
attached to the casing. Chain slings/hoist rings
are designed only to lift the weight of the plug
container and attached equipment. Never use
them for any other purpose.
9•8 Cementing 1
Surface Cementing Equipment
job. Since the free-fall plug container is procedure for operating a cementing head is:
currently used in many locations, this table screw in the pin, put the safety latch on to
provides information about these parts, their prevent the handle from turning, remove the cap,
functions, and how to properly maintain them. load the plug, and put the cap back on tightly.
However, this information also applies to the To drop the plug, first remove the safety. Screw
manifold-type cementing head. the pin to the left and it will back out allowing
the plug to fall. If the head has a manifold, first
After all service checks, the plug container is
drop the plug, then open the top valve and close
ready for the job. Although many things are
the lower valve.
involved when dropping plugs, the general
9•9 Cementing 1
Surface Cementing Equipment
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. Plug containers are used in most cementing jobs to adapt the ____________ to the pumping lines as
well as release the _________________________ at the proper time.
4. The Compact™ plug container is approximately ______% shorter and lighter than previous
Halliburton plug containers
5. The Remote Control Plug Container System includes two ___________________ operated plug
release plungers.
8. Chain slings/hoist rings for Halliburton plug containers are used to lift the ________ on and off the
________________________ during a job. They are also used to lift the entire plug container onto
the ___________________and to lift the plug container while it is being attached to the casing.
9. Switching slings between plug containers could cause the sling to be ________________________,
possibly causing injury.
10. Most of the parts of the plug container and its attachments need to be ________________ and
________________ thoroughly before and after their use.
9 • 10 Cementing 1
Surface Cementing Equipment
9 • 11 Cementing 1
Surface Cementing Equipment
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. A density meter is used to measure the ___________ of a fluid.
2. Of the two types of densometers discussed in this unit, the ____________ type is more accurate
because it is not affected by ___________ in the fluid being weighed.
3. A radioactive densometer is calibrated with __________, rather than _____________ like the
pneumatic densometer.
4. The ___________________________ is similar in operation to the conventional mud scales with the
difference being that the slurry sample can be placed in a fixed volume sample cup under pressure.
9 • 12 Cementing 1
Surface Cementing Equipment
9 • 13 Cementing 1
Surface Cementing Equipment
9 • 14 Cementing 1
Section 10
Downhole Cementing
Equipment
Table of Contents
Introduction..............................................................................................................................................10-3
Topics ...................................................................................................................................................10-3
Learning Objectives .............................................................................................................................10-3
Unit A: Guiding and Floating Equipment................................................................................................10-3
Guide Shoes..........................................................................................................................................10-3
Super Seal™ II Float Shoe...................................................................................................................10-4
Super Seal™ II High-Port Up-Jet (HPUJ) Float Shoe .........................................................................10-4
Super Seal™ II Down-Jet Float Shoe ..................................................................................................10-5
Super Seal™ II Float Collar .................................................................................................................10-5
Insert Flapper Float Valve....................................................................................................................10-6
Backpressure Valves ............................................................................................................................10-6
Pressure Differential Fill (PDF) Float Shoes and Collars ....................................................................10-7
Unit A Quiz ..........................................................................................................................................10-8
Unit B: Casing Attachments ....................................................................................................................10-9
Clamps..................................................................................................................................................10-9
Centralizers...........................................................................................................................................10-9
Wall Cleaners .....................................................................................................................................10-10
Cement Baskets ..................................................................................................................................10-11
Unit B Quiz ........................................................................................................................................10-12
Unit C: Primary Cementing Plugs .........................................................................................................10-13
Bottom Plugs ......................................................................................................................................10-13
Top Plugs............................................................................................................................................10-13
Latch-down Plugs...............................................................................................................................10-14
Unit C Quiz ........................................................................................................................................10-16
Unit D: Multiple Stage Cementing Tools ..............................................................................................10-17
Type-P External Sleeve (ES) Cementer .............................................................................................10-17
Type-H External Sleeve (ES) Cementer.............................................................................................10-18
Stage Tool Plug Sets ..........................................................................................................................10-18
Full-Opening (FO) Multiple-Stage Cementer ....................................................................................10-19
External Sleeve Inflatable Packer Collar (ESIPC) .............................................................................10-20
Unit D Quiz ........................................................................................................................................10-21
Answers to Unit Quizzes....................................................................................................................10-22
10 • 1 Cementing 1
Introduction
10 • 2 Cementing 1
Unit A: Guiding and Floating Equipment
Introduction
During the early stages of the drilling process, A. Guiding and Floating Equipment
the hole will be lined with steel casing to prepare
B. Casing Attachments
the well for production or deeper drilling. The
steel casing provides a smooth bore for the tools C. Primary Cementing Plugs
necessary to drill and complete the well. The D. Multiple-Stage Cementing Tools
types of downhole equipment discussed in this
section contribute to a good cement job; they
help ensure a uniform cement sheath behind the Learning Objectives
casing.
As you learn more about downhole equipment, Upon completion of this section, you should be
keep in mind that any item that will be used familiar with:
inside the casing must be made of drillable
material. • Functions of downhole equipment
• Descriptions of the basic types of equipment
used downhole
Topics
• Uses and applications of downhole
equipment
This chapter covers the following topics:
10 • 3 Cementing 1
Unit A: Guiding and Floating Equipment
10 • 4 Cementing 1
Unit A: Guiding and Floating Equipment
10 • 5 Cementing 1
Unit A: Guiding and Floating Equipment
10 • 6 Cementing 1
Unit A: Guiding and Floating Equipment
casing. Two common types of valves are the Automatic fill equipment is used to
flapper and poppet valves (Fig. 10.6).
• reduce rig time
The flapper valve uses a spring-loaded flapper
that has a rubber coating around a beveled edge, • reduce fluid surge effects of running casing
which seals on a tapered seat. The spring is a • prevent the sticking of casing
low force type (it requires only a small amount
of pressure to open the valve). Flapper type equipment can be converted to
automatic fill by installing a fill tube through the
When pumping stops, the spring pushes the middle of the tool. This holds the flapper off its
valve back against the seat, preventing fluid seat.
from entering the casing.
The diameter of the fill tube can be chosen to
The poppet valve uses a rubber-coated, spring- somewhat control the flow rate of fluid into the
loaded valve, which seals on a plastic seat. The casing. To stop the flow rate and convert from
poppet is pushed downward by fluid pressure automatic fill to float valve, a ball must be
allowing the fluids to be pumped through the landed on a seat in the fill tube, pressure applied,
valve. Once the pumping has stopped, a shut off and sheared out of the valve.
is created when the poppet is pushed up against
the seat by a spring. To convert the poppet valve to automatic fill,
specially designed stand-off lugs are inserted
between the spring loaded valve and the seat.
This allows fluid flow to occur through the valve
from either direction. To cause the valve to act
as a backpressure valve, a specified pump rate
must be achieved that will open the valve
sufficiently to free the stand-off lugs. The lugs
then flow downward from the poppet, allowing
the valve to seat when pumping is stopped.
10 • 7 Cementing 1
Unit B: Casing Attachments
Unit A Quiz
Fill in the blanks with one or more words to check your progress.
1. The purpose of guiding equipment is to help casing travel downhole without causing
____________________________________________.
5. The main difference between a guide shoe and a float shoe is that a float shoe contains a
_____________________. Fluid can only flow ______________ the casing.
8. Some fluid should enter the casing in deep holes to decrease the differential
pressure to minimize the possibility of _______________________.
10 • 8 Cementing 1
Unit B: Casing Attachments
10 • 9 Cementing 1
Unit B: Casing Attachments
The dual-contact (double bow) welded Centralizers with turbofins attached to each bow
centralizer is designed for small-clearance spring are designed to create localized turbulent
casing-to-hole size applications. The centralizer fluid flow at the centralizer. The turbofins divert
will perform as a standard bow centralizer in the fluid flow, more evenly distributing cement
holes up to 1/2 in. smaller than the centralizer’s around the casing.
nominal OD. When run in holes less than 1/2 in.
All welded and nonwelded bow-spring
smaller than the OD, the center of the centralizer
centralizers are available in most common
contacts the casing OD, performing as a rigid
hole/casing sizes.
centralizer. Because of its high restoring force
with very little spring deflection, the dual-
contact centralizer is excellent for deviated and
horizontal wellbores. The dual-contact
centralizer should only be installed between a
collar and stop ring— never over a casing collar.
10 • 10 Cementing 1
Unit B: Casing Attachments
slurry at a rate high enough to create turbulent either rotation or reciprocation during the
flow. circulating and displacing operations.
Two common types of scratchers are rotation
and reciprocation. The rotation-type scratcher Cement Baskets
(Fig. 10.12) cleans the formation when the
casing is rotated at about 15 to 20 rev/min. A
continuous length of scratchers is needed across Cement baskets are also installed on the outside
the zones to be cleaned. of casing. They help support some of the
hydrostatic pressure that the cement slurry
produces until it sets and protect the producing
formation against cement contamination. A
cement basket has a canvas or metal liner
supported by steel staves (Fig. 10.13).
This canvas liner filters out the cement solids,
Wire Type
which may form a bridge between the casing
and hole. The maximum amount of pressure that
any cement basket should ever be expected to
hold is approximately 50 psi. A cement basket
should be able to travel the full length of the
pipe joint.
Cable Type Cable-Type Wire-Type
10 • 11 Cementing 1
Unit C: Primary Cementing Plugs
Unit B Quiz
Fill in the blanks with one or more words to check your progress.
1. If a casing attachment is not installed over a casing collar, then a (an) _____________ is used to
fasten the equipment to the casing.
2. If you’re working on a well that will likely have corrosion problems, you’ll want to avoid the use of
any clamp that could ____________ the casing, like a clamp which has ________________.
3. A uniform cement sheath around the casing largely determines the effectiveness of the
__________________ between the wellbore and casing.
4. The casing attachments used to center the casing in the hole are called
_______________________________________.
6. Rotation type scratchers clean the formation when the casing is___________.
9. Cement baskets support some of the _________________________, which the slurry produces until
it sets. They have a ____________________ liner, which filters out cement solids that can form a
___________________between the casing and the wellbore.
10 • 12 Cementing 1
Unit C: Primary Cementing Plugs
Cement
• Top plugs Slurry
• Latchdown plugs
Boundary
Mud
Top Plugs
10 • 13 Cementing 1
Unit C: Primary Cementing Plugs
Top plugs have rubber wipers to wipe the casing The maximum pressure that the baffle will
and can withstand considerably more pressure. withstand is dependent upon the proper make-up
To help with easy identification, top plugs are of the casing joints and the weight range of the
black and bottom plugs are red. Top and bottom casing. A differential of 3,000 psi should not be
plugs have a solid core of plastic. exceeded in any light weight casing. Higher
differential pressures are allowable in heavier
weight casing with a maximum of 5,000 psi in
Latch-down Plugs the heaviest weights.
10 • 14 Cementing 1
Unit C: Primary Cementing Plugs
10 • 15 Cementing 1
Unit D: Multiple Stage Cementing Tools
Unit C Quiz
Fill in the blanks with one or more words to check your progress.
1. Primary cementing plugs minimize _____________________ by _____________ the casing clean.
3. A bottom plug enters the casing _______________ the cement slurry. The _________________
pressure between the inside of the casing and the annulus causes the plug(s) ________________ to
rupture.
4. Bottom plugs are almost always used in primary cementing, except when
______________________________________ is (are) being run.
5. A top plug enters the casing ______________________ the cement slurry. When it seats on/at the
_______________________, pressure will increase. This indicates that cement placement is
____________________.
6. _____________________ are black and have a deep cup on top; ______________________are red
and shallow.
7. A (an)_______________________ plug functions in the same way as a top plug, but it has a
(an)______________________, which locks into a groove in its baffle.
8. To save rig time, you might use a latchdown plug in conjunction with a guide shoe instead of a (an)
_______________________.
10 • 16 Cementing 1
Unit D: Multiple Stage Cementing Tools
10 • 17 Cementing 1
Unit D: Multiple Stage Cementing Tools
10 • 18 Cementing 1
Unit D: Multiple Stage Cementing Tools
10 • 19 Cementing 1
Unit D: Multiple Stage Cementing Tools
10 • 20 Cementing 1
Unit D: Multiple Stage Cementing Tools
Unit D Quiz
Fill in the blanks with one or more words to check your progress.
1. Multiple stage cementing tools are used when you want to cement behind the same casing string in
___________ stages.
2. The decision to cement in multiple stages would be made when high hydrostatic pressure might cause
the _________________ to break down.
4. During the second stage, cement is displaced through _______________ in the multiple stage tool.
5. A multiple stage tool called a __________________________ has two sleeves which are operated
_____________________. One sleeve moves to uncover the __________ and the other moves to
close the _____________________.
6. The first part of the plug set to enter the hole when the free fall method is used is the
_______________________.
7. Once the opening plug has landed, the Type-P ES cementer is opened by ___________________.
8. Unlike the ES cementers, the FO cementer operates _____________________ and can be opened and
closed _________________________________.
9. Formation packer equipment is used when you want to ________________ cement from flowing
_____________________.
10 • 21 Cementing 1
Unit D: Multiple Stage Cementing Tools
Items from Unit B Quiz Refer to Items from Unit D Quiz Refer to
Page Page
1. clamp 10-10 1. several 10-17
2. scar, dogs (teeth) 10-10 2. formation 10-17
3. cement 10-10 3. hydraulic, free fall plug, 30° 10-17,
18
4. centralizers 10-10
4. ports 10-18
5. filter cake 10-12
5. Type-H ES Cementer, 10-18
6. rotated 10-12
hydraulically, ports, ports
7. picked up 10-12
6. shut off baffle 10-19
8. pumping rate, movement 10-11,12
7. pressure 10-18
9. hydrostatic pressure, canvas, 10-12
8. mechanically, as many times as 10-19
bridge
necessary
10. weak zone 10-12
9. prevent, downward 10-20
10 • 22 Cementing 1
Section 11
Table of Contents
Introduction..............................................................................................................................................11-3
Topic Areas ..........................................................................................................................................11-3
Learning Objectives .............................................................................................................................11-3
Unit A: Pumping and Mixing Equipment ................................................................................................11-3
RCM II .................................................................................................................................................11-3
Automatic Density Control (ADC®) ....................................................................................................11-4
Pumping Equipment .............................................................................................................................11-4
Quiz: Unit A .........................................................................................................................................11-6
Answers to Unit Quiz...............................................................................................................................11-7
11 • 1 Cementing 1
Cement Mixing and Pumping Equipment
11 • 2 Cementing 1
Cement Mixing and Pumping Equipment
Introduction
The main purpose of any cement mixing system A. Pumping and Mixing Equipment
is to blend water and dry cement at a satisfactory
rate so that ideal weights, viscosities, and
densities can be maintained. In addition, recently Learning Objectives
developed mixing systems provide the capacity
for additive reactions and batch mixing. The end Upon completion of this section, you should be
result is cement that will set properly downhole. familiar with
• Cement mixer components
Topic Areas • General pump equipment
11 • 3 Cementing 1
Cement Mixing and Pumping Equipment
11 • 4 Cementing 1
Cement Mixing and Pumping Equipment
considerations. Most units are powered by requiring more than 1,000 sk, or where you
internal-combustion engines or electric motors. expect high pressures.
Cementing units may be manifolded with two or Field slurries are usually mixed and pumped into
three pumps. For high-pressure systems, one the casing at the highest possible rate. This
pump mixes while the other displaces. Low- varies from 20 to 50 sk/min, depending on the
pressure systems use a centrifugal pump for capacity of each mixing unit. As a result, the
mixing and two positive displacement pumps for first sack of cement on a primary cement job
displacing. reaches bottom in a relatively short time.
Most cementing work involves a maximum
pressure of less than 5,000 psi, but you may
encounter operations demanding up to 20,000
psi. Since operating conditions vary widely, the
cementing pump and its powertrain were
designed to withstand maximum pressures.
For a given job, the number of trucks you will
need to mix the cement depends on cement
volume, well depth, and anticipated pressures.
For surface and conductor strings, one truck is
usually enough; on intermediate or production
casing, you may need one to three units. You
may also need several mixing trucks on jobs Figure 11.4 – Advantage Skid
11 • 5 Cementing 1
Cement Mixing and Pumping Equipment
Quiz: Unit A
Fill in the blanks with one or more words to check your progress in Section 11:
2. In an RCM II system, the mixing water passes through a system consisting of ____ jets.
6. For a given job, the number of trucks you will need to mix the cement depends on
____________________, ______________________, and ______________________________.
11 • 6 Cementing 1
Cement Mixing and Pumping Equipment
11 • 7 Cementing 1
Section 12
Table of Contents
Introduction..............................................................................................................................................12-3
Topic Areas ..........................................................................................................................................12-3
Learning Objectives .............................................................................................................................12-3
Unit A: Bulk Material Plants ...................................................................................................................12-4
Pneumatic Plants ..................................................................................................................................12-4
Unit A Quiz ..........................................................................................................................................12-6
Unit B: Sampling of Field Blend .............................................................................................................12-7
Manual Blend Sampling.......................................................................................................................12-7
Automatic Blend Sampling ..................................................................................................................12-7
Unit B Quiz ..........................................................................................................................................12-8
Unit C: Bulk Transportation Equipment..................................................................................................12-9
400-ft3 Pneumatic Truck ......................................................................................................................12-9
Model 660 Pneumatic Cementing Trailer ..........................................................................................12-11
1410 ft3 Pneumatic Field Storage Trailer ...........................................................................................12-11
Offshore Operations ...........................................................................................................................12-12
General Safety Guidelines..................................................................................................................12-12
General Operator Maintenance ..........................................................................................................12-13
Unit C Quiz ........................................................................................................................................12-15
Answers to Unit Quizzes .......................................................................................................................12-16
12 • 1 Cementing 1
Bulk Cement Storage and Handling
12 • 2 Cementing 1
Bulk Cement Storage and Handling
Introduction
Bulk cement handling systems are used for most • Large cement jobs are more practical.
modern oilwell cementing. With these systems,
Before beginning any cement job, consider all
you can formulate compositions to suit any well
aspects of the job you are about to do.
condition. At bulk blending stations, cement is
Considerations range from a careful review of
handled by pneumatic systems operated under
the call sheet to ensure the correct equipment
30 to 40 psi air pressure. This cement is then
and bulk materials have been ordered to getting
transported to the job site in weather-tight bins
needed equipment and bulk materials ready for
or tanks.
transport to location.
For a specific cementing job, the dry ingredients
The bulk plant operation, bulk materials
are blended and loaded into bulk transport units
sampling, and bulk truck operation procedures
that can carry about 300 to 600 ft3 of Portland
are the topics presented in this section to provide
cement.
you with a basic understanding of the bulk
For high-volume jobs, you may need several materials operation.
field storage bins. These bins may be located at
the well and filled before the cement job.
Offshore, supplies and pumping equipment must Topic Areas
always be on hand for instant use in case of
emergency. Supply-service vessels using a Included in this section are the following units:
pneumatic system deliver bulk materials to
containers located on the rig. A. Bulk Material Plants
12 • 3 Cementing 1
Bulk Cement Storage and Handling
Pneumatic Plants
12 • 4 Cementing 1
Bulk Cement Storage and Handling
12 • 5 Cementing 1
Bulk Cement Storage and Handling
enough to read to the closest 0.5 lb, yet be plant is similar. The size and location of the field
capable of weighing as much as 50 lb. service center determines to a large degree the
size and type of bulk plant in operation at that
Although many types of pneumatic bulk plants
center.
are in use today, the basic operation of each
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. The handling of large quantities of cements and other dry materials in ___________________ form
has greatly increased the ease with which cements can be handled.
2. The permanent and the portable ___________________ bulk materials plants are most commonly
used by Halliburton.
3. In the pneumatic bulk process, cements are mixed by transferring ________________ from tank to
tank.
4. The scale tank is a ____________________ tank to which the bulk cement materials are blown or
vacuumed pneumatically and _____________________.
5. Blended dry materials are usually blown to the bulk truck for transport to the location from the
_____________________ or _________________ tank.
6. After the cement is transferred from the storage tank to the scale tank, ___________ pneumatic
transfers are required to ensure proper mixing.
7. The admix hopper is used for adding the chemical additives that are not stored in the plant in
___________________ form.
8. To ensure that the right percentage of additive will be added to the bulk cement, proper
__________________ is required. This involves the use of a scale capable of accuracy to
________________ pound.
12 • 6 Cementing 1
Bulk Cement Storage and Handling
12 • 7 Cementing 1
Bulk Cement Storage and Handling
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit B.
1. Two methods are available for taking a sample of the blended cement mixture. Both the
__________________ and ___________________ blend sampling methods require at least
________________________ of sample to be taken for proper analysis.
2. Sampling of the blend in a manual fashion can occur __________________ in the bulk loading
process.
3. The automatic sampling method uses a probe for taking blend samples at regular intervals. This
device is installed in the _________________ ______________ between the blending plant and the
truck.
12 • 8 Cementing 1
Bulk Cement Storage and Handling
The 400 ft3 Pneumatic Truck with Drum blower • two ASME-coded 200 ft3 pneumatic storage
(Fig. 12.5) is used for transporting bulk tanks
materials (cement blends and fracturing sand) • one ASME-coded 21 ft3 Steady Flow®
from service centers to job locations. This self- separator assembly with dust collector
contained truck can either pneumatically
discharge to bulk storage units or discharge • one power-takeoff (PTO) driven air blower
directly to pumping equipment during a job. In assembly rated at 270 scf/min at 29 psig
addition to interconnecting piping, fittings, and
The two 8 ft diameter, 200 ft3 pneumatic storage Each storage tank is equipped with a gross
tanks are ASME-coded pressure vessels with 36 aeration system for unloading stored materials.
psig maximum allowable working pressure This system consists of two aeration cartridges
(MAWP). This MAWP allows operators to use a in the bottom of each tank. The air inlet nozzle
higher-pressure compressor from another unit, of each aeration cartridge extends through the
even though the maximum pressure of the truck- tank cone. These cartridges can be lifted out
mounted blower is 29 psig. through the 20 in. manway after the hose adapter
and jam nut are removed from the nozzle.
12 • 9 Cementing 1
Bulk Cement Storage and Handling
Tank Openings
12 • 10 Cementing 1
Bulk Cement Storage and Handling
Features
12 • 11 Cementing 1
Bulk Cement Storage and Handling
12 • 12 Cementing 1
Bulk Cement Storage and Handling
• Before removing caps, hose connections, or • Never work under the vehicle when the
opening valves to atmosphere, always engine is running. The vehicle could
completely vent possible trapped pressure in suddenly move or fingers, hair, or clothing
the discharge and vent lines. Caps and hoses could become caught in rotating shafts,
removed under pressure could become pulleys, and belts, resulting in serious injury.
dangerous projectiles, resulting in serious
injury or damage.
General Operator Maintenance
• Prevent accidental discharge of air or
material in the direction of yourself or
others. Dry, abrasive material could be Pre-Operation Checks
forcefully blown into the face or eyes.
• Never pressurize tanks above maximum Before leaving the field camp, inspect the
allowable working pressure (MAWP). following:
Pressurizing above the MAWP could result
1. Check all belts for fraying and excessive
in violent tank rupture or a pressure
looseness.
explosion. If the safety relief valves allow
overpressure, replace them before any 2. Check the blower assembly for loose or
additional operation. missing parts. Tighten or replace parts as
necessary.
• Frequently monitor the tank pressure gauges
to prevent accidental overpressure. If the 3. Check the following pneumatic equipment:
MAWP is reached, close the tank air-supply a) Check the air and discharge manifold to
valve. Vent the tank if an extended delay is ensure that the unit is ready for
expected. operation.
• Do not operate the blower at maximum b) If they are not closed already, close the
pressure with its relief valve venting for an pneumatic tank air-supply valves and
extended period. The blower and air piping the separator air-supply valve to prevent
will become extremely hot, possibly air from being supplied to the tanks
resulting in personal injury and possible prematurely.
damage to the blower and relief valve. In
addition, unnecessary energy is used c) Check the top of the pneumatic tanks to
because no aeration will occur at maximum be sure that the manway hatches are
pressure. closed and latched.
• Do not touch the blower case or nearby 4. If the hatch will be opened, or if cam
piping during or soon after operation. These adjustments are necessary, open the air-vent
items can become hot enough to cause valve to relieve any pressure in the tank,
serious skin burns. regardless of the reading on the tank
pressure gauge.
• Always wear ear protection when working
near the blower. Prolonged exposure to Caution—Loosen but do not swing the hatch
blower noise could result in hearing damage. cams off until you verify that pressure is not
trapped in the tank. If internal pressure exists in
• Never lubricate or work on the blower with
the tank, these cams will prevent the cover from
the engine running, even if the PTO is
being blown off.
disengaged. Someone might engage the PTO
or the PTO could accidentally engage and
Warning—If air begins to escape from the
catch fingers, hair, or clothing, resulting in
hatch while you are loosening the hatch cams,
serious injury.
stop loosening the cams and immediately relieve
all pressure through the vent valves or pressure-
12 • 13 Cementing 1
Bulk Cement Storage and Handling
relief valve on top of the tank. Excess pressure Pneumatic Tanks and Manifolding- Before
could result in equipment damage or personal each trip, inspect the structural supports for the
injury. tanks, separator, dust collector, ladder, platform,
manifolding, and fenders.
Routine Operator Maintenance The tanks should always be cleaned before
different materials are transported.
The best way to avoid costly breakdowns and • If the tanks will be loaded with a similar
time-consuming troubleshooting is to keep the material, operators should blow the tanks
truck in good repair. This section discusses out with air and inspect them before loading
routine maintenance for the following major them again.
components:
• If the tanks will be loaded with a different
• air-supply system material (for example, tanks previously
• relief valves carrying cement will be loaded with frac
sand), remove and clean the air pads and
• pneumatic tanks and manifolding wash out the tanks.
Air-Supply System- Frequently check the
Caution—Do not “blow down” the tanks and
drains on the underside of the air supply
manifold without connecting the discharge
manifold for condensation. If drain valves will
manifold to a plant waste tank. Excessive and
not pass air while the manifold is under pressure,
potentially harmful dust emissions would result.
clean or replace the valves. Routinely pressurize
the air-supply system and operate all valves to Important—Immediately report pressure vessel
be sure they are working properly. Repair or defects to a maintenance or safety supervisor.
replace any valves that are leaking. Look for Never attempt unauthorized repair or alteration
signs of cement backing up into the system. If of ASME-coded pressure vessels. Coded vessels
check valves are not holding, cement may have must adhere to strict qualification, procedural,
been forced into the air lines. and reporting requirements. Repairs may only be
Relief Valves- Examine the relief valves for made by an ASME-authorized repair shop. If
clogged or plugged discharge openings and repairs or modifications are necessary, contact
cement buildup around the valve seat or valve the Duncan manufacturing organization for
spring. Verify that no parts are broken or assistance.
missing.
Check all valves and manifolds on the tanks to
Test the safety valves at least once each month. make certain they are holding pressure. Cycle
Pressurize the system to the low-pressure safety the valves to make sure they are opening
valves set pressure and allow each valve to open completely. Repair or replace any worn valves,
and reset as it would during a normal job. Watch linkages, or handles.
the system pressure carefully.
Inspect manifolds for loose or damaged parts,
Caution—Do not exceed the safe maximum and check hoses for wear or leaks.
pressure. If the safety valves are not operating
properly the blower could be damaged or the Caution—Replace worn flexible hose
tank could rupture, resulting in potentially immediately. A blown hose can ruin a job and
severe or fatal injury. possibly cause personal injury.
Caution— Do not use safety valves for routine On trucks with combination dust collectors
venting. Use them only often enough to be sure (cyclone-plus- dustbag), remove and empty the
they are working properly. The more the valves bottom dust pan after each job. To increase bag
are opened, the more likely they are to leak. life and improve operation, periodically brush
materials from the inside of the bag.
12 • 14 Cementing 1
Bulk Cement Storage and Handling
Trucks with cyclone dust-collectors should be collection chamber. Cement tends to build up in
serviced after each job. Open the dump valve the throat and close off the flow area.
and empty the dust chamber. If necessary, “rod
out” the throat of the cyclone. The throat is the
small end of the top where dust enters the
Unit C Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. The 400 ft3 pneumatic truck can either _________________ discharge to bulk storage units or
discharge ____________ to pumping equipment during a job.
3. How fast can the Model 660 pneumatic cementing trailer deliver cement to a field storage bin?
_______________
4. What is the maximum allowable tandem axle weight for trucks in most areas of the United States?
_______________
12 • 15 Cementing 1
Bulk Cement Storage and Handling
12 • 16 Cementing 1
Cementing 1
Student Workbook
Developed by
Halliburton Energy Institute
for the
HES Cementing Product Service Line
Confidentiality
All information contained in this publication is confidential and proprietary property of
Halliburton Energy Services, a division of Halliburton Company. Do not transfer this
document outside of Halliburton without approval from the Intellectual Property Group
of the Law Department.
Document History
First Release: July 2001
Revised: October 2002
Revised: March 2003
Revised: July 2003
Acknowledgements
HEI would like to thank the following for their contributions to this manual (in
alphabetical order):
Greg Ash, David Bedford, Clay Dupree, John (J.J.) Jennings, Kathy Mead,
Von Parkey, Sherry Snyder, and Ralph Voss
Cementing 1
Table of Contents
Section Subject
1 Introduction to Cementing
2 Casing and Tubing
3 API Cements and Additives
4 Primary Cementing
5 Primary Cementing Calculations
6 Liner Cementing
7 Plug-Back Cementing
8 Squeeze Cementing
9 Surface Cementing Equipment
10 Downhole Cementing Equipment
11 Cement Mixing and Pumping Equipment
12 Bulk Cement Storage and Handling
Section 1
Introduction to Cementing
Table of Contents
Introduction................................................................................................................................................1-3
Before You Start This Course ................................................................................................................1-3
How This Course is Organized ..............................................................................................................1-3
Study Suggestions ..................................................................................................................................1-4
The Purpose of Cement in an Oil Well ......................................................................................................1-5
Halliburton and the Drilling of an Oil Well ...............................................................................................1-6
Drilling Operations.................................................................................................................................1-6
Running Drill Pipe .................................................................................................................................1-6
Running Surface Casing.........................................................................................................................1-7
Cementing ..............................................................................................................................................1-8
Tripping In............................................................................................................................................1-10
Running and Cementing Intermediate Casing......................................................................................1-10
Drilling To Final Depth........................................................................................................................1-10
Completing the Well ............................................................................................................................1-10
Setting Production Casing ....................................................................................................................1-11
Perforating............................................................................................................................................1-11
Installing the Completion System ........................................................................................................1-12
Sand Control.........................................................................................................................................1-12
Installing the Christmas Tree ...............................................................................................................1-13
Acidizing ..............................................................................................................................................1-13
Fracturing .............................................................................................................................................1-13
Historical Background of Cementing ......................................................................................................1-16
Halliburton Energy Services Vision and Mission....................................................................................1-17
HES 2003 Vision Statement.................................................................................................................1-17
HES Mission Statement .......................................................................................................................1-18
General Safety and Work Guidelines.......................................................................................................1-19
Cementing Job Descriptions ....................................................................................................................1-20
Oilfield Terms, Slang, and Acronyms .....................................................................................................1-21
Common Oilfield Terms ......................................................................................................................1-21
Common Oilfield Acronyms ................................................................................................................1-28
Common Halliburton Acronyms ..........................................................................................................1-28
1•1 Cementing 1
Introduction
1•2 Cementing 1
Introduction
Introduction
Welcome to Halliburton’s Cementing Product Book course. You can ask your supervisor or
Service Line (PSL). Halliburton is the world mentor to enroll you and for the course
leader in oil and gas well cementing, both in workbooks.
market position and customer perception.
Consistently ranked number one in value by
independent surveys of oil and gas customers, How This Course is Organized
the Cementing PSL provides excellent value for
oil and gas operators throughout the world. Familiarize yourself with the way this workbook
Cementing is the process upon which is organized. You will find a table of contents at
Halliburton Company was built, starting in the beginning of each section, followed by an
1921. introduction, a list of topic areas, and the
learning objectives for that section.
This course is your introduction to the
cementing process: what it is, why is it done, Each section in this workbook contains several
and how we do it. From this course, you will units. Each unit contains all the information you
learn many new terms, types of equipment, types need to learn. Other manuals or catalogs are not
of materials, and processes. By completing this necessary, with the possible exception of a
course, you will be able to more effectively dictionary and the Halliburton Cementing
communicate with others in the PSL and at the Tables (Red Book). Each unit is made up of text,
job site, be better able to participate in figures to help explain the text (pictures,
cementing jobs, and be prepared to take on more drawings charts, etc.), and a unit quiz. When you
responsibility. You start to become the complete all the units in a section, you complete
invaluable person who can deliver the Customer a self-check test. Both the quizzes and tests will
Service that has been a Halliburton tradition for help you check your personal progress. The time
more than 80 years. you spend on each unit is not important; it is
important that you learn and retain the content.
Take time to carefully read this introduction. It
will acquaint you with this course and suggest At the end of every section are the answers to all
ways to get the most out of it. unit quizzes and the self-check tests. After you
complete a quiz or a test, refer to the appropriate
This workbook allows you to learn at your own answer key. Let your supervisor know when you
speed, without an instructor, and at any time or complete a section. Then you will take a written
place that may be convenient for you. Your test that is graded. This section test is based
immediate supervisor is normally responsible for solely upon the information in your workbook.
your enrollment and can assist you in However, you cannot use your workbook as a
completing the course. reference while taking the test.
Successful completion of all the section tests and
Before You Start This Course a comprehensive final examination makes you
eligible to attend the next level course.
Parts of this course, starting with Section 5, For more information on a subject covered in
require you to calculate answers using basic your workbook, let your resource personnel
math and geometry, along with the Halliburton know of your interest — they can direct you to
Cementing Tables (the Red Book). If you believe more information.
that you need additional training in math or
using the Red Book, then you should complete
the Essential Math course or the Essential Red
1•3 Cementing 1
The Purpose of Cement in an Oil Well
Keep your workbook available at all times; you When you work through all the units in a
never know when you might have the section, you will be ready to take the self-check
opportunity to work on a unit. Try and set aside test for that section. Go back through all the
enough time to complete an entire unit during a units to review what you have learned. Your
study period. completed unit quizzes should also be helpful
here.
Some study suggestions include
If you are having trouble choosing or calculating
• Review both the section and unit an answer, go to the next question. At the end of
introductions. They will very briefly the test, go back to the questions you didn't
describe what is in the unit. answer and try again. Remember, you are not
competing with anyone but yourself. Take your
• Skim through the unit. Look at the figures
time and do your best.
and headings to see what's familiar to you
and what isn't. They will tell you what to When you finish a self-check test, turn to the
expect. answer key at the end of the section to check
your answers. References are provided as to
• Read the content carefully. Go back to the
where the answers can be found. Make sure that
beginning of the unit and read the content,
you understand the correct answers before
paragraph by paragraph. Study the figures. If
proceeding to another section. Check with your
you are unfamiliar with the meaning of a
resource personnel if you feel the response you
word, look it up in a dictionary.
gave is correct. Don't forget to let your program
• Check your understanding. Try to put into coordinator know that you have completed the
your own words the paragraph you have just section.
read. Go back and underline or make notes Upon completion of a section, ask your
of important points. This will help you to supervisor any questions you might have before
review the content of the unit later. taking the in-class section test. Successful
• Review the unit. At the end of each unit, take completion of the test enables you to move on to
a few minutes to look over your notes. the next section. Remember that successful
completion of all in-class section tests and the
• Take the unit quiz. Try not to refer to the comprehensive course final examination enables
text when you are filling in the blanks in the you to be enrolled in the appropriate next level
unit quiz. Write your answers in your school.
workbook.
1•4 Cementing 1
The Purpose of Cement in an Oil Well
1•5 Cementing 1
Halliburton and the Drilling of an Oil Well
1•6 Cementing 1
Halliburton and the Drilling of an Oil Well
1•7 Cementing 1
Halliburton and the Drilling of an Oil Well
Cementing
1•8 Cementing 1
Halliburton and the Drilling of an Oil Well
casing and wall of the hole. Pumping continues drilling is resumed with a smaller bit that fits
and the cement slurry fills the annular space. inside the surface casing.
A top plug, which is similar to the bottom plug
except that it is solid, is released as the last of
the cement slurry enters the casing. The top plug
follows the remaining slurry down the casing as
displacement fluid (usually water or drilling
mud) is pumped in behind the top plug.
Meanwhile, most of the cement slurry flows out
of the casing and into the annular space. By the
time the top plug seats on or “bumps” the
bottom plug in the float collar, which signals the
cementing pump operator to shut down the
pumps, the cement is only in the casing below
the float collar and in the annular space. Most of
the casing is full of displacement fluid.
1•9 Cementing 1
Halliburton and the Drilling of an Oil Well
Tripping In
Drilling To Final Depth
To resume drilling, a smaller bit is selected,
because it must pass down inside the surface Whether intermediate casing is set or not, the
casing. To drill the surface hole, the example rig final part of the hole is what the operating
crew used a 17-1/2 inch bit, whereas a 12-1/4 company hopes will be the production hole. To
inch bit will now be used. In this case, the inside drill it, the crew makes up a still smaller bit,
diameter of the surface casing is less than 13-3/8 such as 7 7/8-in. for our example. This bit is
inches, so in order to get adequate clearance, a tripped in, drills out the intermediate casing
12-1/4 inch bit is used. As before, the bit is shoe, and heads toward what everyone hopes is
made up on the drill collars followed by drill pay dirt, which is a formation capable of
pipe. producing enough oil and gas to make it
economically feasible for the operating company
to complete the well.
Running and Cementing
Intermediate Casing Once again several bits will be dulled and
several round trips will be made, but before long
the formation of interest (the pay zone, the oil
At this point, particularly in deep wells, another
sand, or the formation that is supposed to
smaller-inch-diameter string of casing may be
contain hydrocarbons) is penetrated by the hole.
set and cemented in the hole, such as using a 12
It is now time for a big decision. The question is,
¼-in. bit and 8 5/8-in. casing. This casing string
“Does this well contain enough oil or gas to
is the intermediate string. It runs all the way
make it worthwhile to run the final production
from the surface, down through the surface
string of casing and complete the well?”
string, and to the bottom of the intermediate
hole. Sometimes intermediate string is needed in
deeper holes because almost invariably so-called Completing the Well
troublesome formations are encountered in the
hole.
After the operating company carefully considers
Troublesome formations are those that may all the data obtained from the various tests it has
contain formation fluids under high pressure ordered to be run on the formation or formations
and, if not sealed off by casing and cement, of interest (such as the tests performed by
could blow out, making it difficult if not Halliburton’s Logging & Perforating PSL or
impossible to eventually produce oil or gas from Sperry-Sun Drilling Services), a decision is
the well. Or perhaps there is a sloughing shale, a made on whether to set production casing and
formation composed of rock called shale that complete the well or to plug and abandon it. If
swells up when contacted by the drilling mud the decision is to abandon it, the hole is
and falls or sloughs off into the hole. Many considered to be dry, that is, not capable of
types of troublesome formations can be producing oil or gas in commercial quantities. In
overcome while they are being drilled but are other words, some oil or gas may be present but
better cased off and cemented when the final not in amounts great enough to justify the
portion of the hole is drilled. expense of completing the well.
Therefore, several cement plugs will be set in
the well to seal it off more or less permanently.
However, sometimes wells that were plugged
and abandoned as dry at one time in the past
may be reopened and produced if the price of oil
or gas has become more favorable. The cost of
plugging and abandoning a well may only be a
few thousand dollars. Contrast that cost with the
1 • 10 Cementing 1
Halliburton and the Drilling of an Oil Well
Cement
Surface
Casing
Intermediate
Casing
Cement
Production
Casing
Reservoir
Casing Shoe
Cement
1 • 11 Cementing 1
Halliburton and the Drilling of an Oil Well
1 • 12 Cementing 1
Halliburton and the Drilling of an Oil Well
Fracturing
1 • 13 Cementing 1
Halliburton and the Drilling of an Oil Well
1 • 14 Cementing 1
Halliburton and the Drilling of an Oil Well
Figure 1.16- Schematic of cement job showing various cementing equipment and casing
attachments.
1 • 15 Cementing 1
Historical Background of Cementing
1 • 16 Cementing 1
Halliburton Energy Services Vision and Mission
regulatory bodies reduced WOC times from 72 250 sk of Portland cement and water into the
to 24 hours. casing. This was the first blowout cementing
job. After a 10-day wait, the cement was drilled
To evaluate the success of early cementing,
out, and the well was produced without
crews conducted water shutoff tests. If no water
excessive water or gas production. Within
was found on the test, the cement job was
months, crews had cemented 61 wells using this
successful. Studies of those early jobs showed
technique.
that cement had to reach a certain strength or
hardness before a job could be successful. Cores
taken from a large number of deep wells showed
that many cement failures were the result of mud
contamination. To improve the quality of
cement, cementers focused their attention on
conditioning the mud, circulating the hole before
cementing, and placing a water spacer between
the mud and the cement.
In 1920, a blowout on Skelly’s No. 1 Dillard
(Figure 1.12) occurred while operators were
running casing into the oil sand. Efforts to
control it had failed until Halliburton, using Figure 1.18- Blowout at Skelly’s No. 1
crude mixing and cementing equipment, pumped Dillard.
The Halliburton Energy Services 2003 Vision is to be the undisputed leader in Real Time
Reservoir Solutions.
The fundamental principles to achieving our vision involve:
• Providing superior value to shareholders and customers
• Creating a company-wide environment for developing, motivating, and rewarding our people
• Being the undisputed leader in innovative technology, integrated solutions and health, safety
and the environment.
• Being No. 1 or 2 in core discrete businesses
• Leveraging Halliburton Company's total capability
1 • 17 Cementing 1
General Safety and Work Guidelines
Our Mission Statement defines our purpose and our beliefs in how we want to achieve our vision by
providing "markers or guideposts" to our beliefs as a company.
1 • 18 Cementing 1
General Safety and Work Guidelines
After arriving at the location and changing to 9. All safety equipment should be carried in its
work clothes, clear the way to the equipment proper place on the vehicle. This equipment
site. This preparation is especially important on should be checked periodically. It is the duty
a new location. Transporting heavy equipment
1 • 19 Cementing 1
Cementing Job Descriptions
of the operator to know the location of the • If you are not sure, ask the advice of your
equipment and its proper operation. supervisor.
In short: • Study the rules and regulations in the HES
• Be sure you know how to do the job. Safety Policy Manual
1 • 20 Cementing 1
Oilfield Terms, Slang, and Acronyms
operational excellence and customer satisfaction performance measures and documents results
for the long term growth and profitability of the and best practices. (This classification is
NWA. Manages processes to ensure job site available only for North America MBU
execution as designed. Follows up job site participants).
performance with customer. Maintains MBU
1 • 21 Cementing 1
Oilfield Terms, Slang, and Acronyms
the formation pressure being greater than the fluids to impart special properties, but primarily
hydrostatic head of the fluid in the hole. to increase the density of the fluid phase.
BLOWOUT PREVENTER- A device attached CALIPER LOGGING- An operation to
immediately above the casing, which can be determine the diameter of the well bore or the
closed and shut off the hole should a blowout internal diameter of casing, drill pipe, or tubing.
occur. In the case of the wellbore, caliper logging
indicates undue enlargement of the bore due to
BOLL WEEVIL- Any inexperienced worker or
caving condition or other causes. In the case of
“hand.”
tubular goods, the caliper log reveals the internal
BOND- Adhering, binding, or joining of two corrosion.
materials; e.g., cement to casing.
CASING CEMENTING- The practice of
BONDING- The state of bond between cement filling the annulus between casing and hole with
and casing and/or formation. cement in order to prevent fluid migration
BOTTOMHOLE PRESSURE- The pressure at between permeable zones and to support the
the bottom of a well. casing.
1 • 22 Cementing 1
Oilfield Terms, Slang, and Acronyms
CENTIPOISE (CP)- A unit of viscosity equal the upflowing drilling fluid from the well bore to
to 0.01 poise. A poise equals 1 g per meter- the slush pit.
second, and a centipoise is 1 g centimeter-
CONNECTION- The joining of two lengths of
second. The viscosity of water at 20°C is 1.005
pipe.
cp (1 cp = 0.000672 lb/ft-sec).
CONTAMINANTS- Materials, usually mud
CENTRALIZERS- Spring steel guides that are
components, which become mixed with the
attached to casing to keep it centered in the hole.
cement slurry during the displacement process,
CHRISTMAS TREE- A term applied to the and which have a deleterious effect on cement
valves and fittings assembled at the top of a well properties.
to control the flow of the oil.
CROWN BLOCK- Sheaves and supporting
CIRCULATE- To cycle drilling fluid through beams on top of derrick.
drill pipe and well bore while drilling operations
CURING- Aging of cement under specified
are temporarily suspended. This is done to
conditions.
condition the drilling fluid and the well bore
before hoisting the drill pipe and to obtain - Atmospheric Pressure Curing - The aging of
cuttings from the bottom of the well before cement specimens for test purposes at normal
drilling proceeds. Circulation of the drilling fluid atmospheric pressure (14.7 psi at sea level), for a
while drilling is suspended is usually necessary designated period of time under certain given
to prevent drill pipe from becoming stuck. conditions of temperature and humidity. See API
RP 10B.
CLAY- A hydrated aluminum silicate. Clays are
components of soils in varying percentages. - Pressure Curing - The curing of cement
Some types swell with absorption of water. specimens for test purposes, in water at pressure
Various types are: kaolinite, smectite, illite, above atmospheric pressure. See API RP 10B.
chlorite and mixed-layer. A plastic, soft, DENSITY- When used in relation to materials
variously colored earth, commonly a hydrous such as solids, liquids, or gases, this means the
silicate of alumina, formed by the decomposition weight of a unit volume of the material. Many
of feldspar and other aluminum silicates. See types of units are used to measure density. The
also Attapulgite, Bentonite, High Yield, Low chemist usually uses grams per cubic centimeter
Yield, and Natural Clays. Clay minerals are (gm/cc). In the oil patch we may use pounds per
essentially insoluble in water but disperse under cubic foot (lb/cu ft) for solids, pounds per gallon
hydration, shearing forces such as grinding, (lb/gal) for liquids and pounds per cubic foot
velocity effects, etc., into the extremely small (lb/cu ft) for gases.
particles varying from submicron to 100-micron
sizes. DERRICKMAN- The crew member whose
work station is in the derrick while the drill pipe
COLLAR- A pipe coupling threaded on the is being hoisted or lowered into the hole. He
inside. attaches the elevators to the stands of drill pipe
COMING OUT OF HOLE- Withdrawing of while the pipe is being lowered into the hole and
the drill pipe from the well bore. This detaches the elevators while the pipe is being
withdrawal is necessary to change the bit, or hoisted. Other responsibilities frequently include
change from bit to core barrel, to prepare for a conditioning the drilling fluid and maintenance
drill stem test, and for other reasons. of the slush pumps. He is usually next in line of
authority under the driller.
CONDUCTOR PIPE- A short string of casing
of large diameter which is used in marshy DIATOMACEOUS EARTH- An infusorial
locations and under certain other conditions. Its earth composed of siliceous skeletons of diatoms
principal function is to keep the top of the well and being very porous. Sometimes used for
bore open and to provide means of conveying combating lost circulation and as an additive to
1 • 23 Cementing 1
Oilfield Terms, Slang, and Acronyms
cement; also has been added to special drilling rotary drilling rigs normally there are two
fluids for a particular purpose. floormen on each drilling crew.
DIFFERENTIAL PRESSURE- The difference FLUID LOSS- The volume of fluid lost to a
in pressure between the hydrostatic head of the permeable material due to the process of
drilling-fluid column and the formation pressure filtration. The API fluid loss is the volume of
at any given depth in the hole. It can be positive, fluid in a filtrate as determined according to the
zero, or negative with respect to the hydrostatic Fluid-Loss Test given in API RP 10B. See
head. Water Loss.
DISPLACEMENT RATE- The volumetric FLUID-LOSS ADDITIVE- An additive used
flow rate at which cement slurry is pumped to reduce the fluid loss of cement slurries.
down the hole. Material used to maintain adequate injected fluid
within the created fracture and to minimize
DOPE- Material used on threads of pipe or
damage by controlling fluid leak-off.
tubing to lubricate and prevent leakage.
FORMATION DAMAGE- Damage to the
DOUBLE- Two lengths or joints of pipe joined
productivity of a well resulting from invasion
together.
into the formation by mud particles or mud
DRILL STRING- The string of pipe that filtrates. Asphalt from crude oil will also
extends from the bit to the Kelly, carries the damage some formations. See Mudding Off.
mud down to the bit, and rotates the bit.
FRACTURING- Application of hydraulic
DRILLING FLUIDS- Any fluid, such as air or pressure to the reservoir formation to create
gas, water- or oil-base muds, circulated in a well fractures through which oil or gas may move to
during drilling operations. the well bore.
DRILLING MUD OR FLUID- A circulating GEL CEMENT- Cement having a small to
fluid used in rotary drilling to perform any or all moderate percentage of bentonite added as a
of various functions required in the drilling filler and/or to reduce the slurry weight. See
operation. Gunk Plug.
ELEVATORS- Latches that secure the drill GRAVITY, SPECIFIC- The weight of a
pipe; attached to the traveling block which raises particular volume of any substance compared to
and lowers the pipe from the hole. the weight of an equal volume of water at a
FEMALE CONNECTION- A pipe or rod reference temperature. For gases, air is usually
coupling with the threads on the inside. taken as the reference substance, although
hydrogen is sometimes used.
FILLER MATERIAL- A material added to a
cement or cement slurry for the primary purpose HEADACHE- A warning cry given when
of increasing the yield of the slurry. anything is dropped from overhead.
FILTER CAKE- The suspended solids that are HYDROCARBON- A compound consisting
deposited on a porous medium during the only of molecules of hydrogen and carbon.
process of filtration. See also Cake Thickness. KELLY OR KELLY JOINT- A heavy square
FITTINGS- The small pipes and valves that are pipe or other configuration that works through a
used to make up a system of piping. like hole in the rotary table and rotates the drill
stem.
FLASH SET- Flash set is abnormal early
thickening or setting of cement slurry wherein LATEX- Colloidal suspension or emulsion of
the cement slurry becomes unpumpable. organic materials. Certain latexes are sometimes
used as cement additives.
FLOORMAN- A member of the drilling crew
whose work station is about the derrick floor. On LINER- Any string of casing whose top is
situated at any point below the surface.
1 • 24 Cementing 1
Oilfield Terms, Slang, and Acronyms
LOG- A running account listing a series of measurement is the darcy or millidarcy (0.001
events in chronological order. The driller’s log is darcy).
a tour-to-tour account of progress made in
POTASSIUM- One of the alkali metal elements
drilling. Electric well log is a record of
with a valence of 1 and an atomic weight of
geological formations which is made by a well
about 39. Potassium compounds, most
logging device. This device operates on the
commonly potassium hydroxide (KOH) are
principle of differential resistance of various
sometimes added to drilling fluids to impart
formations to the transmission of electric
special properties, usually inhibition.
current.
POZZOLAN- A siliceous or siliceous and
MAKE A HAND- To become a good worker.
aluminous material, which in itself posseses
MALE CONNECTION- A connection with the little or no cementitious value but will in finely-
threads on the outside. divided form and in the presence of moisture,
chemically react with calcium hydroxide at
NEAT CEMENT- A slurry composed of
ordinary temperature to form compounds
portland cement and water.
possessing cementitious properties.
OIL-COUNTRY TUBULAR GOODS- Oil-
PRECIPITATE- Material that separates out of
well casing, tubing, or drill pipe.
solution or slurry as a solid. Precipitation of
OIL FIELDS- An area where oil is found. A solids in a drilling fluid may follow flocculation
loosely-defined term referring to an area in or coagulation, such as the dispersed red-bed
which one or more separate pools or reservoirs clays upon addition of a flocculation agent to the
may be found. fluid. An insoluble solid substance produced as a
OLD HAND- A man who has been around the result of a chemical reaction.
oil field for a long time. PRIMARY CEMENTING- Primary casing
OPEN HOLE- The uncased part of the well. cementing is the original cementing operation
performed immediately after casing has been run
OPERATOR- The person, whether proprietor into the hole. See Casing Cementing.
or lessee, actually operating a mine or oil well or
lease. PUMPING TIME- Synonymous with
cementing time except in those instances where
OPERATING PRESSURE- The pressure at a volume of cement slurry is premixed prior to
which a line or system is operating at any given displacement in a well. In this instance, the
time. pumping time will be total cementing time
PACKER FLUID- Any fluid placed in the minus mixing time.
annulus between the tubing and casing above a PULLING CASING- Removing casing from a
packer. Along with other functions, the well.
hydrostatic pressure of the packer fluid is
utilized to reduce the pressure differentials RESERVOIR- Each separate, unconnected
between the formation and the inside of the body of producing formation.
casing and across the packer itself. RETARDER- A chemical which is added to
PAY ZONE OR PAY FORMATION- The cements to increase their thickening time. A
formation drilled into that contains oil and/or gas chemical or physical modification that slows the
in commercial quantities. reaction of an acid on the formation so as to
achieve deeper penetration.
PERMEABILITY- The property of a solid
medium which allows a fluid to flow through its RIGGING UP- Before the work of drilling can
interconnected pore network. A procedure for be started, but after the derrick has been built,
determining the permeability of hardened tools and machinery must be installed and a
cement is given in API RP 10B. Unit of supply of fuel and water must be established.
This operation, which in substance is that of
1 • 25 Cementing 1
Oilfield Terms, Slang, and Acronyms
getting the rig ready, is conveniently described SLOUGHING- The partial or complete collapse
by the driller’s term “rigging up.” of the walls of a hole resulting from
incompetent, unconsolidated formations, high
RISER- A pipe through which liquid travels
angle or repose, and wetting along internal
upward.
bedding planes.
ROUGHNECK- A driller’s helper and general
SLURRY- Suspension of cement in water, oil,
all-around worker on a drilling rig.
or mixture of both.
ROUSTABOUT- A laborer who assists the
SLURRY VOLUME- The sum of the absolute
foreman in the general work about producing oil
volumes of solids and liquids that constitute a
wells and around the property of the oil
slurry.
company. The roustabout is a semi-skilled
laborer in that he requires considerable training SLURRY DENSITY- The density of a cement
to fit him for his work. slurry expressed in either pounds per gallon or
pounds per cubic foot. Light-weight and heavy-
SACK- Sack is a weight measure. Cement,
weight slurries are prepared by adding suitable
bentonite, and barite are marketed in sacks
additives to modify slurry density.
containing amounts as follows:
SLURRY WEIGHT- See Slurry Density.
- Cement- 94 pounds
SLURRY YIELD- (a) Volume of slurry when
- Bentonite- 100 pounds
one sack of cement (94 pounds) is mixed with
- Barite- 100 pounds desired amount of water containing any other
SALT- In mud terminology, the term salt is additive such as accelerators, fluid-loss control
applied to sodium chloride, NaCl. Chemically, agents, etc. (b) Slurry volume as previously
the term salt is also applied to any one of a class defined by the total number of sacks of cement
of similar compounds formed when the acid (94 pounds per sack).
hydrogen of an acid is partly or wholly replaced SODIUM CHLORIDE- NaCl. Commonly
by a metal or a metallic radical. Salts are formed known as salt. Salt may be present in the mud as
by the action of acids on metals, or oxides and a contaminant or may be added for any of
hydroxides, directly with ammonia, and in other several reasons. See Salt.
ways.
SPECIFIC GRAVITY- The weight of any
SAND- A loose granular material resulting from volume of a material divided by the weight of
the disintegration of rocks, most often silica. the same volume of a material taken as a
SCRATCHER- A device fastened to casing standard. For solids or liquids, the standard is
which removes the mud cake from the hole to water. For gases, the standard is air. It may also
condition it for cementing. It is fashioned of stiff be defined as the ratio of the density of a
wire. substance to the density of water or air. We deal
mostly with liquids and solids. The density of
SET CASING- To install steel pipe or casing in water is 1 gm/cc or 8.33 lb/gal. To go from
a well bore. An accompanying operation is the density to specific gravity, and vice versa, is a
cementing of the casing in place by surrounding simple matter. For example, given a 10 lb/gal
it with a wall of cement extending for all or part brine, calculate its specific gravity:
of the depth of the well.
Specific Gravity = 10 lb/gal ÷ 8.33 lb/gal = 1.2
SHALE- Fine-grained clay rock with slate-like
cleavage, sometimes containing an organic oil- SQUEEZE- A procedure whereby slurries of
yielding substance. cement, mud, gunk plug, etc. are forced into the
formation by pumping into the hole while
SHUT IN- To close valves on a well so that it maintaining a back pressure, usually by closing
stops producing; said of a well on which the the rams.
valves are closed.
1 • 26 Cementing 1
Oilfield Terms, Slang, and Acronyms
SQUEEZE CEMENTING- The process of TUBING JOB- The pulling and running of
forcing cementing material under pressure into a tubing.
specific portion of a well, such as fractures,
VISCOSITY- The internal resistance offered by
openings, or permeable zones.
a fluid to flow. This phenomenon is attributable
- High Pressure Squeeze Cementing - The to the attractions between molecules of a liquid,
forcing of cement slurry into the points to be and is a measure of the combined effects of
squeezed with a final pressure equal to or greater adhesion and cohesion to the effects of
than the formation breakdown pressure. suspended particles, and to the liquid
environment. The greater this resistance, the
-Low Pressure Squeeze Cementing - The forcing
greater the viscosity. See Apparent and Plastic
of cement slurry into the points to be squeezed
Viscosity.
with a pressure not exceeding the formation
breakdown pressure. WAITING ON CEMENT- After the casing has
been cemented, it is necessary to suspend
STAND OF PIPE- Two or three or sometimes
operations and allow time for the cement to set
four joints of pipe fastened together, called a
or harden in the well bore. The time during
double, thribble, or fourble, respectively.
which operations are suspended is designated as
SURFACE PIPE- The first string of casing to waiting on cement.
be set in a well. The length will vary in different
WALL CAKE- The solid material deposited
areas from a few hundred feet to three or four
along the wall of the hole resulting from
thousand feet. Some states require a minimum
filtration of the fluid part of the mud into the
length to protect fresh-water sands. On some
formation.
wells it is necessary to set a temporary
conductor pipe which should not be confused WATER-CEMENT RATIO- The ratio by
with surface pipe as described here. weight of water to cement in a cement slurry.
TEARING DOWN- The act of dismantling a WATER LOSS- See Fluid Loss. The volume of
rig at the completion of a well and preparing it water lost to the permeable material due to the
for moving to the next location. process of filtration. The API water loss is the
volume of filtrate determined according to the
TENSILE STRENGTH- A measure of force
Fluid-Loss Test given in API RP 10B.
per unit cross sectional area required to pull a
specimen apart. WATER LOSS CONTROL- To regulate the
water loss of a cement slurry by the use of
THICKENING-TIME- The time required for a
additives.
cement slurry of a given composition to reach a
consistency of 70 Bc under given wellbore WATER OF HYDRATION- The water
conditions. Determined by methods outlined in chemically combined with the solid to form a
API RP 10B. crystalline compound. In cement slurries, the
water necessary to hydrate the cement, forming
TOOL JOINT- A drill-pipe coupler consisting
cementitious materials.
of a pin and box of various designs and sizes.
The internal design of tool joints has an WATER-SOLIDS RATIO- The ratio by
important effect on mud hydrology. weight of water to the total solids in a cement
slurry.
TOOL PUSHER- A foreman in charge of one
or more drilling rigs. Supervisor of drilling WEIGHT- In mud terminology, this refers to
operations. the density of a drilling fluid. This is normally
expressed in either lb/gal, lb/cu ft, psi
TOTAL DEPTH (OR TD)- The greatest depth
hydrostatic pressure per 1,000 ft of depth.
reached by the drill bit.
WEIGHTING MATERIAL- Any of the high
TRIP- To pull or run a string of rods or tubing
specific gravity materials used to increase the
from or into a well.
density of drilling fluids. This material is most
1 • 27 Cementing 1
Oilfield Terms, Slang, and Acronyms
commonly barite but can be galena, etc. In MMCR - Micro Matrix Cement Retarder -
special applications limestone is also called a Micro Matrix cement retarder (MMCR) is
weight material. designed for use in Micro Matrix cement
only. MMCR is a liquid. Secondary Effects:
WORK-OVER- To perform one or more of a
Micro Matrix cement retarder is an
variety of remedial operations on a producing oil
extremely potent retarder for conventional
well with the hope of restoring or increasing
cements
production. Examples of work-over operations
are deepening, plugging back, pulling and MSDS - Material Safety Data Sheet
resetting the liner, squeeze cementing, shooting,
NORM - Naturally Occuring Radioactive
and acidizing.
Material - as it relate to the EPA
OD - Outer Diameter
Common Oilfield Acronyms OSHA - Occupational Safety and Health
Administration - Federal US Agency
ADC - Automatic Density Control responsible for worker safety
API - American Petroleum Institute POOH - Pull Out Of Hole
ASME - American Society of Mechanical PPE - Personal Protective Equipment - used for
Engineers personal safety in performance of duties -
ASTM - American Society for Testing and coveralls, gloves, eye protection, hearing
Materials protection
BHA - Bottom Hole Assembly PTA - Plug to Abandon
BOP - Blow Out Preventer RCM - Recirculating Cement Mixer
CBL - Cement Bond Log RIH - Run in Hole
DHT - Down Hole Tool SPE - Society of Petroleum Engineers
DOT - Department of Transportation - US TD - Target Depth
Federal Agency TOC - Top Of Cement
EPA - Environmental Protection Agency - US TVD - True Vertical Depth
Federal Agency responsible for
environmental regulatons ZI - Zonal Isolation (ZI) is a process used in
petroleum well construction which keeps
EPT - External Pipe Thread fluids in one permeable zone of the well
FWCA - Free Water Cement Additive - FWCA bore separate from fluids of another zone.
is a powdered, solids-suspending agent. It is Once the well has been drilled and lined
designed to prevent solids from settling and with pipe, the connection between the
to control free water geological formation and the well must be
established and assured. Completion
HEC - Hydroxy Ethyl Cellulose includes installing suitable tubing or casing,
HPHT - High Pressure High Temperature and cementing this casing, using casing
plugs and packers
HSE - Health, Safety, and Environment
HWO - Hydraulic Work Over. Well control and
well maintenance duties. Common Halliburton Acronyms
ID - Inside Diameter
BU - Business Unit
LGC - Liquid Gel Concentrate
1 • 28 Cementing 1
Oilfield Terms, Slang, and Acronyms
CAPE - Concurrent Art to Production how do we know we've done it, and how
Environment can we make it better.
CBT - Computer-Based Training HPM - Halliburton Performance Management -
This function includes Market and Business
CEMS - Computerized Equipment Management
Analysis, Strategic Planning, PSL
System - field system for tracking
Marketing and the Product Development
equipment and repairs
and Commercialization Initiative
COE - Common Office Environment – An Champion
architecture of PCs that standardizes
HR - Human Resource department
software and hardware throughout the
company. HRD - Human Resource Development -This
department drives performance -focused
CPI - Correction, Prevention, and Improvement.
change of our people, processes, and
Halliburton’s quality improvement system.
organization, supporting Halliburton`s goal
CPS - Completion Products & Services PSL – A of becoming a high -performing
reservoir focused set of Completion organization. Using the developmental
Solutions including Subsurface Products, solutions approach, HRD develops and
Sand Control, Slickline, and Surface implements specific processes that change
Products and improve performance - -processes
CT - Coiled Tubing and all its components collectively known as interventions - -to
support our clients` business needs
CVA - Cash Value Added - The CVA for a
period is a good estimate of the cash flow IS - Integrated Solutions PSL -was established,
generated above or below the investor's uniting the best people, technology,
requirement for that period. See also products, and equipment to offer oil and
NOVA gas companies the most effective and
profitable solutions to their challenges
EJCS - End of Job Customer Survey
IT - Information Technology
F&A - Finance and Administration
ITP - Integrated Technology Products -The
FDP - Field Development Product – Code for purpose of the Integrated Technology
new products before they are named. Products Group is to offer solutions with
FSQC - Field Service Quality Coordinator reservoir performance focus; champion the
rapid development and introduction of new
FSR - Field Service Representative technologies that cross PSL boundaries;
HALCO21 - Halliburton’s team and processes focus on cross -PSL technology delivery as
for revolutionizing business processes a business; and commercialize multi-PSL
globally to provide dramatic improvements solutions based on value creation transfer
for Halliburton Company, enabling our technology to countries.
success in the 21st Century JSA - Job Safety Analysis
HEI - Halliburton Energy Institute – the KBR - Kellogg Brown and Root – Halliburton’s
development center in Duncan, OK, which business unit that provides a full spectrum
provides training for employees and of services: project development,
customers technology licensing and development,
HMS - Halliburton Management System - is an consulting, project management,
integrated management system designed to engineering, procurement, construction,
meet operations, quality, health, safety, and operations and maintenance services.
environmental management systems needs. KPI - Key Performance Indicator; used as a
What that really means is, the HMS is what measure in Service Quality PII
we do, how we do it, who is responsible,
1 • 29 Cementing 1
L&P - Logging and Perforating PSL Coordinator deploys equipment, materials,
and personnel with focus on optimizing use
MBU - Mobile Business Unit - a team with
and profit.
equipment, which can deliver products and
services to the customer SS - Shared Services - the enabler for change by
pulling together the various functions that
NOVA - Net Operating Value Added
were common to all our operations under
NWA - Natural Work Area - A method of one management structure that exists along
dividing up the United States into regions side of the other mainstay processes of
which have similar product and service acquisition and execution. Through this
requirements model each Business Unit is able to access
PD&C - Product Development & the resources necessary to acquire and
Commercialization execute its work, yet gain the efficiencies
and synergies available by "sharing" key
PE - Production Enhancement PSL services between Business Units.
PII - Performance Improvement Initiative - SSDP - Service Supervisor Development
Three areas of Performance we can focus Program is designed to train Supervisors to
on in the delivery of our services, In meet increasing technical and customer
addition to our financial performance. - needs on a global basis. Successful
Doing the Job Right the First Time by completion of the program is expected to
Using Standard Processes and Procedures - lead to promotion of the Participant from
Reducing Injuries by Better Management entry level ( or experienced candidates
of Risk -Protecting the Environment by from within Halliburton) to a revenue
Reducing the Amount of Waste Created producing Service Supervisor in field
and Using Environmentally Friendly operations.
Operating Practices
SSDS - Sperry-Sun Drilling Services
PPR - People Performance Results - part of the
People Performance Management system SSIT - Service Supervisor In Training - is
used to establish goals, provide feedback responsible for successful wellsite job
on performance, assess performance and execution in a safe and efficient manner.
deliver pay or other incentive based The Service Supervisor's emphasis is on
rewards operational excellence and customer
satisfaction for long term growth and
PSL - Product Service Line profitability of the NWA.
PSMT - Product Service Management Team T&E - Travel & Entertainment - System of
QA - Quality Assurance tracking these expenses
RTO - Real Time Operations - delivery of real TC - Team Coordinator -The PSL Team
time data from wellsite to Coordinator functions as a team leader and
Halliburton/Client office, typically via use coach for the Service Supervisors. The
of the Mobile Net satellite system Team Coordinator provides personnel
development for the MBU Team and
SC - Service Coordinator - is a customer focused champions best practices and process
member of the PSL and Asset Management improvements.
Team. The Service Coordinator provides
technical and operational expertise, TTTCP - Tools & Testing and Tubing Conveyed
champions service excellence, creating Perforating PSL
customer satisfaction. The Service
1 • 30 Cementing 1
Section 2
Table of Contents
Introduction................................................................................................................................................2-3
Topic Areas ............................................................................................................................................2-3
Learning Objectives ...............................................................................................................................2-3
Unit A: Casing and Tubing Uses ...............................................................................................................2-3
Unit A Quiz ............................................................................................................................................2-4
Unit B: Typical Casing Strings ..................................................................................................................2-5
Conductor Casing ...................................................................................................................................2-5
Surface Casing........................................................................................................................................2-5
Protective Casing (Intermediate Casing)................................................................................................2-6
Production Casing ..................................................................................................................................2-6
Liners......................................................................................................................................................2-7
Tubing String..........................................................................................................................................2-8
Unit B Quiz ............................................................................................................................................2-9
Unit C: Casing and Tubing Threads ........................................................................................................2-10
Casing Threads.....................................................................................................................................2-10
Tubing Threads ....................................................................................................................................2-11
Thread Selection...................................................................................................................................2-12
Make-Up Torque Selection ..................................................................................................................2-12
Thread Care ..........................................................................................................................................2-13
Unit C Quiz ..........................................................................................................................................2-14
Answers to Unit Quizzes .........................................................................................................................2-15
2•1 Cementing 1
Casing and Tubing
2•2 Cementing 1
Casing and Tubing
Introduction
For well operations to take place, lengths of Topic Areas
tubular goods are joined together and run down-
hole. Then, surface and downhole equipment This section presents the following topics:
can be connected so that drilling and cementing
operations can proceed. A. Casing and Tubing Uses
2•3 Cementing 1
Casing and Tubing
• Troublesome zones (such as salt) and on the casing also has an effect upon the
sloughing shale collapse and burst values.
• Lost circulation zones You may also encounter compression and
bending forces, which often occur in non-
Remember, the casing size and weight chosen vertical holes. The degree to which these forces
will determine casing inside diameter (ID). This, are exerted will also effect the burst and collapse
in turn affects maximum bit diameter and limits resistance of the pipe. Another secondary
the size of the next casing string. condition is load change during cementing due
The basic loading conditions on a casing or to the placement of fluids of differing densities.
tubing string that must be considered are API bulletins, as well as the Redbook, contain
collapse, burst, and tension. All pipe designs minimum burst, collapse, and tension casing
must carry a safety factor that considers the values. To use API’s monogram, casing
uncertainty of the magnitude of these forces. manufactures must use minimum standards set
The Red Book (Halliburton Cementing Tables) by the API. Non-API casing is often
lists collapse and burst (internal yield) manufactured using the same standards, but for
limitations for common pipe sizes and grades. In critical wells, be sure that the material meets all
addition, the Redbook provides limitations on API standards.
the tensile force (parallel to the axis of the
casing string) that is allowed for different pipe
sizes, grades, and coupling types. Tensile force
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. The casing program should be appropriate for the __________________________ and allow safe
well production.
2. The casing size and weight chosen will determine casing ________________________.
3. The basic loading conditions on a casing or tubing string that must be considered are
______________, ________________, and _______________.
2•4 Cementing 1
Casing and Tubing
Surface Casing
2•5 Cementing 1
Casing and Tubing
Conductor
Casing Conductor
Casing
Cement
Cement
Surface
Casing Surface
Casing
Intermediate
Casing
Cement
Reservoir
Reservoir
Figure 2.2 - Surface Casing (Set inside the Figure 2.3 - Protective Casing (Set inside
conductor casing) the surface casing and extending from total
depth to surface)
2•6 Cementing 1
Casing and Tubing
to kill the well (offset bottom hole pressure with cemented casing string. These hanging casing
fluid hydrostatic head), circulate workover strings are called liners and they are used in
fluids, and conduct some pressure testing. almost every deep well completion.
Casing in general and production casing/liners Four types of liners will be described briefly to
specifically, allow for a wellbore with consistent begin this section:
known internal diameter. This is critical when
• Drilling (or protective) liners
utilizing special downhole tools that require
these conditions. These tools are commonly • Production liners
inserted into the casing during completion and
production operations in order to obtain • Stub liners
wellbore isolation at desired points. • Scab liners
In some areas, conditions may allow you to use
small diameter lines; in these instances, Drilling Liners
production casing is set for well fluid
production. In other words, these are tubingless A drilling liner (Fig. 2.5) is a string of casing
completions – there is no backup string. that is hung from another casing of a larger
diameter which has already been cemented
downhole. It is used to case off open holes so
that deeper drilling may be performed. A drilling
Conductor
Casing
liner serves to
Intermediate
• isolate high-pressure zones.
Casing
A drilling liner is subject to the same design
conditions as protective casing, and it provides
Cement
Production the same protections. Multiple drilling liners
Casing
may be required. As with all liners, the top of
the casing does not extend to the surface, but is
Reservoir
“hung off” at some point in the previous casing
Cement
Casing Shoe string.
Liners
2•7 Cementing 1
Casing and Tubing
A production liner is a string of casing that is An unusual type of liner, a scab liner (Fig. 2.7)
hung from a drilling liner or casing in the is usually not cemented after it has been run
producing formation (Fig. 2.6). This type of downhole and, therefore, it is retrievable. It has a
liner is then cemented and perforated like any packoff on both ends and is used under the same
other completion string. It provides isolation and conditions as a stub liner.
support when casing has been set above the
Stub and scab liners can be set with part of their
production zone.
weight on the liner below or hung uphole on
existing casing.
Conductor
Casing
Cement
Surface
Casing
Intermediate
Casing
Scab Liner
Cement
Production
Liner
Reservoir
Production
Casing Shoe Liner
Cement
Reservoir
Tubing String
Stub Liners
The tubing string gives produced fluids a flow
A stub liner (also called a tie-back liner) is path to the surface and allows you to inject for
usually a short string of casing that provides an secondary recovery, storage, and disposal. By
upward extension for a drilling liner. It is run increasing the size of this string, you can reduce
when friction pressure and increase production or
• casing above the drilling liner has been injection rates. However, by increasing this
damaged in some way (by corrosion, etc.) diameter, you must increase all other casing
sizes in the well. In other words, you must make
• a liner is leaking sure the increased production/injection ratio
justifies the higher cost.
• greater resistance is needed for other reasons
(abnormal pressure, etc.).
2•8 Cementing 1
Casing and Tubing
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit B.
1. The first string in the well may be ___________ or ___________ casing. If the top soil is erodible,
then ___________ casing will be the first type run.
2•9 Cementing 1
Casing and Tubing
2 • 10 Cementing 1
Casing and Tubing
Tubing Threads
2 • 11 Cementing 1
Casing and Tubing
Thread Selection
2 • 12 Cementing 1
Casing and Tubing
2 • 13 Cementing 1
Casing and Tubing
After a piece of equipment has been inspected, After you’ve finished using the equipment,
equal care should be taken in its use: reinspect it for damage. Be sure to clean the
thread protectors and carefully reattach them to
• Never allow threads to hit metal or hard
the equipment.
objects.
Remember, if you have a question about the
• Never drop or throw equipment. condition of a thread, ask a supervisor. One
• Be aware of proper torque when making up blown out pin could not only cause an accident,
a piece of equipment. but could also leave you with a workstring full
of cement.
• Place wrenches close to the threads but not
on them.
Unit C Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. Threads have been regulated by the _______________ for over 50 years.
2. As a connection is screwed together, the pin threads begin to ______________ to the box threads.
Eventually, the pin end is ________ tightly into the box, which produces a __________ against
internal pressure.
4. The two main questions you need to answer when choosing the proper pin size for casing or tubing
are: What is the type of ______________ on the string, and what is the ______________ of the pipe
on the string?
5. When inspecting threads, you should look for _________________, __________________, and
___________________.
2 • 14 Cementing 1
Casing and Tubing
2 • 15 Cementing 1
Casing and Tubing
2 • 16 Cementing 1
Section 3
Table of Contents
Introduction................................................................................................................................................3-3
Topic Areas ............................................................................................................................................3-3
Learning Objectives ...............................................................................................................................3-3
Unit A: API Cements .................................................................................................................................3-3
API Classification ..................................................................................................................................3-3
Manufacturing and Composition............................................................................................................3-4
Unit A Quiz ............................................................................................................................................3-5
Unit B: Cement Properties .........................................................................................................................3-6
Factors Influencing Slurry Properties.....................................................................................................3-6
Thickening Times...................................................................................................................................3-7
Compressive Strength ............................................................................................................................3-7
Mix Water ..............................................................................................................................................3-8
Unit B Quiz ............................................................................................................................................3-9
Unit C: Cement Additives........................................................................................................................3-10
Introduction ..........................................................................................................................................3-10
Cement Accelerators ............................................................................................................................3-10
Lightweight Additives..........................................................................................................................3-10
Heavyweight Additives ........................................................................................................................3-10
Cement Retarders .................................................................................................................................3-11
Lost Circulation Additives ...................................................................................................................3-11
Fluid Loss Additives ............................................................................................................................3-11
Cement Dispersants or Friction Reducers ............................................................................................3-12
Gas Control Additives ..........................................................................................................................3-12
Salt as an Additive (Salt Cement) ........................................................................................................3-13
Unit C Quiz ..........................................................................................................................................3-14
Answers to Unit Quizzes .........................................................................................................................3-15
3•1 Cementing 1
API Cements and Additives
3•2 Cementing 1
API Cements and Additives
Introduction
Cements are used universally in well completion B. Cement Properties
operations to fill the annular space between the
C. Cement Additives
casing and the open hole. The principal
functions of the primary cementing process are
• to bond and support the casing Learning Objectives
• to restrict fluid movement between
Upon completion of the section, you should be
formations
familiar with:
• to protect the casing from corrosion
• the API classification system and the ratings
• to protect the casing from shock loads when of the various cements based upon physical
drilling deeper makeup
• to seal off lost circulation (or thief) zones. • the basic physical properties of commonly
used Halliburton cements
3•3 Cementing 1
API Cements and Additives
You may also hear the terms Standard, Premium creating a hydraulic cement--one that hardens
and Premium Plus when referring to oil field with the addition of water. Aspdin named the
cements. product portland cement because it resembled a
stone quarried on the Isle of Portland off the
• Standard cement has characteristics similar British Coast. With this invention, Aspdin laid
to API Classes A&B. However; Standard the foundation for today's portland cement
Cement may not meet API specifications for industry.
Class A or B.
Cements consist of limestone (or other materials
• Premium Cement has characteristics similar high in calcium carbonate), clay or shale, and
to API Classes G&H. However; Premium some iron and aluminum oxides (if not found in
Cement may not meet API specifications for quantity in the clay or shale). These dry
Class G or H. materials are finely ground and mixed
• Premium Plus Cement has characteristics thoroughly in the correct proportions, either dry
similar to API Class C. However; Premium (dry process), or with water (wet process). The
Plus Cement may not meet API mixture is heated to very high temperatures
specifications for Class C. causing the ingredients to react chemically,
resulting in material called clinker. The clinker
Other materials having somewhat different is ground with a controlled amount of gypsum to
cement properties are also commonly used in the form cement.
primary cementing process. These materials All cement classes are manufactured in
do not fall in any specific API classification and essentially the same way and made of the same
are classified as “Special Cements.” ingredients, only in different proportions.
The water requirement of each cement varies
Manufacturing and Composition with the fineness of grind or amount of surface
area. High early strength cements (Class C) have
In 1824, Joseph Aspdin, a British stone mason, a high surface area (fine grind); the retarded
obtained a patent for a cement he produced in cements (Classes D, E, F) have less surface area,
his kitchen. The inventor heated a mixture of and the Portland cements (Classes A & B) have
finely ground limestone and clay in his kitchen a surface area slightly higher than the retarded
stove and ground the mixture into a powder cements. Class G is a premium fine grind and
class H is a premium coarse grind.
3•4 Cementing 1
API Cements and Additives
Unit A Quiz
Fill in the blanks with one or more words to check you progress in Unit A.
1. The American Petroleum Institute has identified nine classes of basic cements. Five of those nine
classes are commonly used in the oil field. They are _____________, _____________,
_____________, _____________ and _____________.
2. The API cements most commonly used across a wide geographical area are classes _____ and
_____.
3. Although both Class G and Class H cements have similar properties, Class H has a ___________
density.
4. Special cements are similar to basic cements in that they are commonly used in the
_______________________ process.
6. Although all classes of cements are manufactured in basically the same way, they differ in that
different ______________ of ingredients are used.
7. The water requirements for each type of cement vary based upon _________________________.
3•5 Cementing 1
API Cements and Additives
3•6 Cementing 1
API Cements and Additives
The careful recording and monitoring of slurry The “Technical Data” section of your Red Book
density ensures a correct water to solids ratio is contains temperature/thickening time
maintained. information. This data represents average
temperatures at various depths along the Gulf
Slurry yield is the number of ft³/sk an API
Coast and may not correspond to temperatures at
standard manufactured cement yields based
the same depths in other areas.
upon a given amount of mixing water. In
determining the volume of cement required to do Always remember temperature, rather than
a particular cement job, a caliper survey, volume depth, has the greatest effect on cement
requirements based on Red Book data, and/or thickening times.
regulatory requirements are used. Too much
Thickening time is also affected by conditions
cement rather than too little is always advisable,
that cannot always be controlled during
especially where there is a possibility of mud
laboratory tests, such as
contamination, dilution, or channeling.
• water invasion - causes failure to set
Compressive Strength
3•7 Cementing 1
API Cements and Additives
3•8 Cementing 1
API Cements and Additives
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit B.
1. An important factor in determining the thickening time and compressive strength of the cement is
the ______________________ or gallons of water required per sack of cement.
2. In order to determine the water requirements for the cement you are using, refer to your
_____________.
5. Contaminants which can affect the cement slurry usually come from two sources: mixing water
and ______________________.
6. An important thing to remember when dealing with thickening times in the field is that the
cement starts to build __________________ once you’ve stopped _____________.
8. The wellbore temperature and the cement type, density, and additives are factors to consider
when determining ____________________________________time.
3•9 Cementing 1
API Cements and Additives
3 • 10 Cementing 1
API Cements and Additives
• Barite (more common in drilling fluids) Actually, lost circulation control during
cementing involves adding material that will
• Ottawa sand prevent losses to the cement slurry while you are
placing it. Some of the more commonly used
• Salt
lost circulation materials include
Of the materials listed, hematite is most widely
used, because it most closely fits physical • Granular (gilsonite, coal, perlite, walnut
requirements and achieves the highest effective hulls, mica)
specific gravity. • Fibrous (nylon, polypropylene)
• Laminated (cellophane)
Cement Retarders • Specialized flash setting or gelling materials
3 • 11 Cementing 1
API Cements and Additives
3 • 12 Cementing 1
API Cements and Additives
3 • 13 Cementing 1
API Cements and Additives
Unit C Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. Most additives are available as _______________ or ________________________________.
8. Because cements with dispersers added can be pumped in turbulent flow at lower pressures, you can
reduce the __________________ required.
9. The path of gas migration is __________________ and exists even after the cement has fully
hardened.
10. _________________________ can help prevent shale sections from sloughing or heaving during
cementing.
3 • 14 Cementing 1
API Cements and Additives
3 • 15 Cementing 1
Section 4
Primary Cementing
Table of Contents
Introduction................................................................................................................................................4-3
Topic Areas ............................................................................................................................................4-3
Learning Objectives ...............................................................................................................................4-3
Unit A: Primary Cementing Background...................................................................................................4-3
Preparations for Primary Cementing ......................................................................................................4-5
Pre-Job Checklist....................................................................................................................................4-5
Unit A Quiz ............................................................................................................................................4-6
Unit B: Types of Casing Cementing Jobs..................................................................................................4-7
Conductor Casing ...................................................................................................................................4-7
Surface Casing........................................................................................................................................4-7
Intermediate Casing................................................................................................................................4-8
Production Casing ..................................................................................................................................4-9
Innerstring Cementing..........................................................................................................................4-10
Unit B Quiz ..........................................................................................................................................4-12
Unit C: Preventing Cementing Failures ...................................................................................................4-13
Causes of Primary Cementing Failures ................................................................................................4-14
Effects of Drilling Fluids and Contaminants on Cements....................................................................4-14
Flow Properties ....................................................................................................................................4-15
Conditioning the Drilling Fluid............................................................................................................4-16
Pipe Movement ....................................................................................................................................4-16
Pipe Centralization ...............................................................................................................................4-17
Eccentric Flow and Density Difference ...............................................................................................4-17
High Displacement Rates .....................................................................................................................4-18
Spacers and/or Flushes .........................................................................................................................4-18
Unit C Quiz ..........................................................................................................................................4-19
Answers to Unit Quizzes .........................................................................................................................4-20
4•1 Cementing 1
Primary Cementing
4•2 Cementing 1
Primary Cementing
Introduction
Primary cementing is the cementing operation Topic Areas
performed immediately after the casing has been
run downhole. This is accomplished by pumping The units in this section are:
cement slurry down the entire length of casing,
out the bottom joint, and up into the annular A. Primary Cementing Background
space. The cement is then allowed to set before B. Types of Casing Cementing Jobs
drilling is resumed or the well is completed.
C. Preventing Cementing Failures
The materials, tools, equipment, and techniques
to be used vary depending on the hole
conditions, depth of the well, and the people Learning Objectives
planning the job. Successful primary cementing
presents a constant challenge and requires up-to- Upon completion of this section, you should be
date knowledge and technology. familiar with:
As part of a cementing team, you must know • The purpose of primary cementing
and understand purpose and methods for
primary cementing, and how to ensure that the • The main types of casing which are
job is done correctly. cemented
• How to help prevent cementing failures by
using best practices
4•3 Cementing 1
Primary Cementing
single-stage primary cementing job using the three-, and four-stage cementing procedures
two-plug displacement method (Fig. 4.1). decrease the hydrostatic pressure of the fluid
column in the annulus, help protect weak zones
The single-stage primary cementing procedure
against excessive high pressure, and help
pumps cement down the casing between two
prevent circulation loss. In addition to offering
rubber plugs. The plugs are equipped with
economic advantages, cement may or may not
wiping fins to help prevent contamination of the
be circulated up the entire string to surface.
cement by mud and to help clean the interior of
Multiple-stage primary cementing is also
the pipe.
important for use in wells where two or more
Other commonly used techniques depend upon zones are separated by long intervals.
well depth and completion requirements. Two-,
Figure 4.1 – Single-stage primary cementing job using the two-plug displacement method.
4•4 Cementing 1
Primary Cementing
Pre-Job Checklist
Questions to answer before leaving for Questions to answer while on location:
location:
• Does the bulk cement ticket agree with the • Have pumping equipment and bulk cement
order from the well operator? equipment been checked and are they ready to
mix cement?
• What is the approximate time needed to mix
and displace cement? (Does this agree with • Has maximum pressure been agreed upon?
pumping time of cement?)
• Has it been determined if the rig pump or the
• Has preparation been made to weigh cement service unit is to pump the plug down?
properly while mixing?
• Has preparation been made to flush the lines
• What is the size and type of thread on the after releasing the plug if the customer so
connections? desires?
• What type of floating equipment is being used? • Has preparation been made to leave the
(Is a ball or other dropping device used with service truck tied into casing while rig pump is
this equipment?) displacing cement in order to record pressure
on casing job if the well operator so desires?
• Has the Pre-Trip Inspection been performed on
the equipment? • What size and weight casing is being used?
• Has the Lab report been finalized on the • What is the size of the hole?
cement and additives?
• Is there enough water to mix cement? Is the
• What type of recording equipment is to be rate of water supply adequate?
used?
• Has the volume of displacement fluid been
checked to see if there is adequate supply on
location?
• Is everyone on location aware of all the safety
concerns?
• Has preparation been made to drop the plugs
on the fly?
4•5 Cementing 1
Primary Cementing
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. Primary cementing _____________ zones so that migration of fluids cannot occur. It prevents
pollution and contamination of ________________________.
2. In addition, primary cementing protects the casing against ____________ and ______________, and
the hole against _____________ while deeper drilling is being done.
3. Before drilling, a hole is dug on site which will house BOPs as well as other items. The rig will be
placed over this hole, which is called a ____________.
4•6 Cementing 1
Primary Cementing
Surface Casing
4•7 Cementing 1
Primary Cementing
Surface pipe size ranges from 7 5/8-in. to 20-in. the casing is reduced by adding weighted fluid
OD. Again, the size depends upon how much between the drill pipe and the casing.
additional casing will be run below the surface
If lost circulation is a problem, the cement may
casing. As the depth increases, so does the
be pumped down the annulus through a 1 in.
temperature, pressure, and the amount of
pipe to bring cement to the surface. If casing
corrosive fluids. Thus, different grades of pipe
collapse or formation breakdown may be a
are necessary to withstand different well
problem, the cement may be pumped in stages,
conditions. The hole is drilled to the depth
using a multiple stage tool.
desired for the surface casing.
Usually a filler or lead cement (a less expensive
cement, such as Class H cement with Bentonite)
Conductor
is run to fill the annulus back to ground level.
Casing Higher strength cement (called the tail cement)
Cement
is then pumped to set around the bottom of the
Surface
Casing
surface casing. Before drilling out, the cement
should have a compressive strength of at least
500 psi.
The bottom joints of surface casing (or any
casing string that will have drilling operations
conducted below it) are subject to being
unscrewed by drill pipe rotation. As drill pipe is
rotated clockwise inside the surface casing, any
Reservoir
drag transferred to the casing results in a
counter-clockwise force being exerted above the
point of drag. Should the force be adequate to
unscrew a casing joint, the problem must be
Figure 4.3 – Surface Casing fixed or the well abandoned. For this reason, the
bottom joints of casing must be well centralized
in the hole, with a competent cement in place to
Before cementing, the well should be circulated hold it securely in a fixed position. Often,
to break up the gel strength of the mud. Also, a special thread compounds are used to chemically
spacer should be run for good mud removal. "weld" the box and pin connections together.
Cement for surface casing will usually be an
accelerated type. Other additives are used to
combat lost circulation, if necessary. Intermediate Casing
Normally, a simple combination of a casing Intermediate casing is set after the surface casing
guide shoe, float collar (or insert float valve), (Fig. 4.4). A string may extend from ground
and centralizers is used. It is important to ensure level to as far as 25,000 ft. The size and type of
that the bottom section of the surface casing is intermediate casing is again dependent on the
well centralized. Downhole equipment discussed number of other strings to be run below it, and
in Section 10 may be used when running surface the grade required to withstand the conditions in
casing. the well. Sizes range from 6 5/8 in. to 20 in.,
On a conventional job, both a top and a bottom with the most common sizes being: 9 5/8-in., 10
plug should be run, unless you are using a lost 3/4-in. and 13 3/8-in. casing. The hole is drilled
circulation additive in the cement. An important to the depth desired for the intermediate casing.
point to keep in mind is that the pressure to land
the plug, when released, must not be enough to
collapse the casing. When innerstring cementing
techniques are used, the possibility of collapsing
4•8 Cementing 1
Primary Cementing
Cement
Surface Production Casing
Casing
4•9 Cementing 1
Primary Cementing
Innerstring Cementing
4 • 10 Cementing 1
Primary Cementing
4 • 11 Cementing 1
Mud Removal
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit B.
1. Cement for conductor and surface casing usually contains additives to _______________ the setting
time and to reduce _________ time.
4. A cementing technique known as __________________ is sometimes used for large diameter casing
to reduce the amount of wasted cement. Tubular goods are stabbed into a specially-designed
________________________. Cement is then pumped through this smaller string and a
____________________ plug is run.
5. The depth of surface casing depends on how far you must go to cover all ______________ zones.
6. Following the spacer, _____________ cement is run. This is followed by a _________ cement which
is usually more expensive and more dense.
7. Cement with _______________ is used as the tail cement with intermediate strings.
8. The last full string of pipe run in the hole is ________________ casing.
10. The cementing job performed for the _______________ casing is probably the most important for the
well’s success. The pipe should be_________ during cementing.
4 • 12 Cementing 1
Mud Removal
Figure 4.8 – Test samples showing cement displacement efficiencies: Sample 2 is 97% efficient
and Sample 4 is only 64% efficient (notice the mud between the cement and the outer casing).
4 • 13 Cementing 1
Mud Removal
4 • 14 Cementing 1
Mud Removal
Sealants (scrap, cellulose, rubber, etc.) Seal against leakage to formation Retardation
4 • 15 Cementing 1
Mud Removal
Conditioning the Drilling Fluid influence, the results presented in Figure 4.5
show a significant decrease in displacement
efficiency after only 5 minutes of down time.
A well-conditioned drilling fluid is the most
significant factor affecting drilling fluid
displacement. Studies in test wells that simulate
Affect of Static Time
realistic permeability reveal the importance of
additives to control fluid leak-off, from the mud, 100
in order to prevent excessive filter-cake buildup.
90
2 Hours
4 Hours
0 Minutes
5 Minutes
mobility of the drilling fluid, enabling
displacement by the cement slurry.
4 • 16 Cementing 1
Mud Removal
4 • 17 Cementing 1
Mud Removal
High Displacement Rates Spacers may be water or oil based. Current oil
based spacers often use synthetic oils to avoid
the environmental concerns of hydrocarbon
The greatest displacement efficiencies observed
based oil, such as diesel. Water based spacers
in tests conducted at a scale-model test facility
tend to leave steel in a water wet condition
consistently occur at the highest displacement
which aids with cement bonding.
rates, regardless of the flow regime of the
cement slurry. The highest displacement Non-weighted spacers are often referred to as
efficiency occurred under turbulent flow flushes. Water is a common flush. These are
conditions; however, if turbulent flow could not most effective and economical on low density
be achieved, displacement was consistently muds that are near the density of the flush. They
better at the highest rates attained under like are the easiest to put into turbulent flow. Often,
conditions for similar slurry compositions. additives are used which thin drilling mud or
chemically attack mud filter cake.
With other factors being equal, thin cement
slurry placed under turbulent flow conditions
exhibited higher drilling fluid displacement
efficiency than a thicker slurry placed at low
rates. Frequently, turbulent flow is not a viable
option, such as when hole and formation
conditions create frictional pressures exceeding
the fracturing gradient of the formation. Test and
field data clearly indicate that even when
turbulence is not possible, pump rates should be
maximized.
4 • 18 Cementing 1
Mud Removal
Unit C Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. A plugged shoe or collar, contaminated mixing water, or an inadequate pumping rate might cause the
___________ to _________________________.
3. Drilling fluid and cement are often _______________ and intermixing of the two may cause a
primary cementing job _________________.
4. ___________________________ properties allow for maximum removal of drilling mud due to high
frictional drag forces.
6. Pipe movement can offset the ________________ effects of poorly _________________ casing
during a primary cement job.
7. If casing is not perfectly centered, cement will tend to flow up the _________ side of the annulus.
8. Even if turbulent flow cannot be obtained, the highest possible __________________ should be used
for _____________ mud removal.
4 • 19 Cementing 1
Mud Removal
4 • 20 Cementing 1
Section 5
Table of Contents
Introduction................................................................................................................................................5-3
Topic Area..............................................................................................................................................5-3
Learning Objectives ...............................................................................................................................5-3
Unit A: Capacity Calculations ...................................................................................................................5-3
Fill-Up Calculations ...............................................................................................................................5-4
Displacement..........................................................................................................................................5-4
Bull-Plugged Pipe ..................................................................................................................................5-5
Open-Ended Pipe....................................................................................................................................5-5
Unit A Test:............................................................................................................................................5-7
Unit B: Annular Volume Calculations.......................................................................................................5-8
Unit B Test ...........................................................................................................................................5-11
Unit C: Slurry Weight and Volume Calculations ....................................................................................5-12
Density .................................................................................................................................................5-12
Specific Gravity....................................................................................................................................5-13
API Gravity ..........................................................................................................................................5-13
Absolute Density vs. Bulk Density ......................................................................................................5-13
Absolute Volume..................................................................................................................................5-13
Unit C Quiz: .........................................................................................................................................5-17
Unit D: Primary Cementing Calculations Example .................................................................................5-18
Given Information for Primary Cementing Calculations .....................................................................5-20
1 Calculations for Pressure Required to Lift Pipe...............................................................................5-20
2 Calculations for Amount of Cement ................................................................................................5-22
3 Sacks of Cement ..............................................................................................................................5-25
4 Calculations for Amount of Mixing Water ......................................................................................5-25
5 Calculations for Amount of Fluid to Displace Top Plug .................................................................5-26
6 Calculations for Pressure to Land the Plug ......................................................................................5-27
7 Calculations for Resulting Force......................................................................................................5-28
Intermediate Casing Job One ...............................................................................................................5-33
Unit D Quiz ..........................................................................................................................................5-36
Answers to Unit Quizzes .........................................................................................................................5-37
5•1 Cementing 1
Primary Cementing Calculations
5•2 Cementing 1
Primary Cementing Calculations
Introduction
Primary cementing is the cementing operation C. Slurry Weight and Volume Calculations
performed immediately after the casing has been
D. Primary Cementing Calculations Example
run downhole. The materials, tools, equipment,
and techniques to be used vary depending on the
hole conditions, depth of the well, and the Learning Objectives
people planning the job. Successful primary
cementing presents a constant challenge and
requires up-to-date knowledge and technology. Upon completion of this section, you should be
familiar with:
• How to calculate the amount of cement for a
Topic Area Primary job.
• How to calculate the mixing water required
The units in this section are:
for the cement.
A. Capacity Calculations
• How to calculate the pressure required to
B. Annular Volume Calculations land the top plug
5•3 Cementing 1
Primary Cementing Calculations
Figure 5.1
Fill-up of pipe is defined as the length of pipe a Displacement is defined as the volume of fluid
specified volume will fill. Fill-up factors are also displaced by an object when it is placed in that
listed in Section 210 of the Red Book. fluid. In the oilfield, the terms displacement and
displace may be confused. The word displace
Sample Problem often refers to pumping the fluid inside the pipe
out of the pipe, as in displacing cement with
fresh water. To do this, the volume of fluid
How many feet of 3-1/2 in., 15.50 lb/ft internal
pumped is usually equal to the capacity of the
upset drill pipe will 25 barrels of oil fill? Use
pipe. This is totally different from the definition
Figure 5.1 to aid in your calculations.
of displacement as given in the first sentence of
Solution: this paragraph.
Fill-up Factor = 152.05 ft/bbl
Fill-up = 152.05 ft/bbl × 25 bbl = 3801.25 ft
5•4 Cementing 1
Primary Cementing Calculations
Figure 5.2 illustrates the volume of fluid When the pipe is open-ended (that is, some
displaced when bull-plugged pipe is run in the opening permits the pipe to fill up on the inside
hole. This volume is equal to the outside as it is lowered into the well), it will displace
diameter’s flat surface area multiplied by the less fluid than the bull-plugged string. As shown
length of the pipe: in Figure 5.3, open-ended pipe will displace a
volume equal only to the volume of steel placed
Displacement = OD Area × Length
in fluid. This displacement can be calculated by
or multiplying the cross-sectional area by the
Displacement = 0.7854 × OD × OD × Length length:
Displacement = Cross-sectional Area × Length
3 in.
1.5 in.
Dry
1,000 ft
1,000 ft Dry
Bottom
Bull-
Plugged
Figure 5.3
Sample Problem
Sample Problem
What is the displacement, in barrels, for the
string of bull-plugged pipe shown in Figure 5.2?
What is the displacement, in barrels, for the
Solution: open-ended pipe illustrated in Figure 5.3?
3 in. = 0.25 ft Solution:
Displacement = OD = 3 in. = 0.25 ft
0.7854 × 0.25 ft × 0.25 ft × 1000 ft =
ID = 1.5 in. = 0.125 ft
49.09 ft3
OD Area = 0.7854 × 0.25 ft × 0.25 ft =
Conversion factor =
0.0491 ft2
(located in section 240, page 85)
0.1781 bbl/ft3 ID Area = 0.7854 × 0.125 ft × 0.125 ft =
0.0123 ft2
Displacement =
49.09 ft3 × 0.1781 bbl/ft3 = Cross-sectional Area =
8.74 bbl 0.0491 ft2 – 0.0123 ft2 =
0.0368 ft2
5•5 Cementing 1
Primary Cementing Calculations
5•6 Cementing 1
Primary Cementing Calculations
Unit A Test:
For items 1 and 2, fill in the blanks. For items 3 to 5, use your Red Book as a reference and find the
solutions to check your progress in Unit A.
1. The volume that a certain length of pipe will hold is known as the pipe's ______________________.
4. How many feet of 4-1/2 in., 16.6 lb/ft internal upset drill pipe will 25 barrels of oil fill?
OD = 4.5 in.
ID = 2.0 in.
Length = 2000 ft
Now, check your answers against the Answer Key at the back of this section.
5•7 Cementing 1
Primary Cementing Calculations
Figure 5.6
5•8 Cementing 1
Primary Cementing Calculations
Figure 5.7
5•9 Cementing 1
Primary Cementing Calculations
5 • 10 Cementing 1
Primary Cementing Calculations
Unit B Test
1. What is the annular volume, in gallons, between 5000 ft of 9-5/8 in., 53.50 lb/ft casing and 12-1/4 in.
hole? Use the Red Book to find the appropriate factor.
2. What is the annular volume in cubic feet, for 7675 ft of 2-7/8 in., 6.5 lb/ft tubing inside 7 in., 26 lb/ft
casing? Use the Red Book to find the appropriate factor.
Now, look up the suggested answers in the Answer Key at the back of this section.
5 • 11 Cementing 1
Primary Cementing Calculations
Density Gases
Air 0.075 0.0075 0.0012
Density can be defined as the weight of a Oxygen 0.084 0.00134
substance per unit volume. In the English Nitrogen 0.0737 0.00118
system, one cubic foot is a unit of volume, and Carbon Monoxide 0.0734 0.00117
one pound is a unit of weight. In the metric Hydrogen 0.0053 0.000085
system, a unit of volume is cubic centimeter (cc)
and weight can be measured in grams (g). If you
measured the weight of a specific volume of For practical purposes, the densities of gases are
iron, wood, lead, and water, you would find they compared with air at atmospheric pressure
have widely different weights. Therefore, a term instead of with water. Using air as a comparative
is needed to refer to the weight of a unit-volume reference, the vapor densities of the gases listed
of substance -- that term is density. For example, above are:
a cubic foot of water weighs 62.4 lb, so the Air 1.00
density of water is 62.4 lb/ft3. Oxygen 1.120
If you know the density and the volume of a Nitrogen 0.983
material, you can calculate its weight: Carbon Monoxide 0.979
Hydrogen 2.004
Weight = Density × Volume
Some densities of common materials are listed
here for your reference.
5 • 12 Cementing 1
Primary Cementing Calculations
Sample Problem
Absolute Density vs. Bulk
What is the specific gravity of a 10 lb/gal brine? Density
Solution
Absolute density is the mass per unit volume.
density of substance Absolute density considers only the actual
Sp Gr = volume occupied by a material. Bulk density is
density of standard
mass per unit bulk volume -- which includes the
10 lb/gal actual volume of the material plus the volume of
Sp Gr =
8.33 lb/gal trapped “air.”
Sp Gr = 1.2
If you were given the specific gravity of a liquid Absolute Volume
as 1.2, the density can be calculated:
Absolute volume is the volume per unit mass.
1.2 × 8.33 lb/gal = 10 lb/gal Here is an example of absolute volume. Let's
assume we have a container (Figure 5.8) that
measures one cubic foot (1 ft high, 1 ft deep, 1 ft
API Gravity wide). This container is filled with golf balls.
There are void spaces between the golf balls
Baume’s gravity is a scale that uses salt water as filled with trapped air. We want to know the
a reference rather than fresh water. It is used in volume in gallons that is occupied by the golf
refineries to determine the gravity of acids and balls only.
alkalis only.
API gravity is used in most other instances in the
oil field. Water is used as the standard. Water's
API gravity is 10 degrees.
As the specific gravity increases, the API gravity
decreases. Crude oil with a 42° API gravity has
an actual specific gravity of 0.82. American
crude is commonly run from 0.768 to 0.966
specific gravity, which would range from 52.6°
to 10.5° on the API gravity scale.
5 • 13 Cementing 1
Primary Cementing Calculations
5 • 14 Cementing 1
Primary Cementing Calculations
The left-hand column lists the material, the Total lb ÷ Total abs gal = lb/gal
second column gives the bulk weight in lb per 12.33 lb ÷ 1.1824 gal = 10.427943 lb/gal
ft3. The third column gives the specific gravity,
and the fourth column provides absolute volume Sample Problem
in gal/lb.
Note: When using fluids in absolute volume What is the absolute volume (gallons) and
calculations, you will not find a gal/lb factor in weight (lb per gallon) of this slurry?
the Red Book. However, you can calculate this • Base Fluid is water @ 8.33 lb/gal
factor if you know the fluid density in lb/gal.
Simply divide 1 by the fluid density. For • Additive is 3% KC1
example, water is 8.33 lb/gal, so: • 4 lb of sand is added
gal/lb = 1 ÷ 8.33 lb/gal = 0.12 gal/lb Solution
ABSOLUTE
Sample Problem MATERIAL FACTOR VOLUME
MATERIALS (lb) (gal/lb) (gallons)
What is the absolute volume (gallons) and Water 8.33 × 0.1200 = 1.0
weight (lb per gallon) of this slurry? 3% KC1 0.2499 × 0.0443 = 0.0110705
We will use the chart below to help in our 12.5799 lb ÷ 1.1934705 gal = 10.5 lb/gal
calculation of absolute volume. First, list the Note: Generally, when working with sand and
materials and their weights in the first two water (or base fluid) slurries, the calculations are
columns. Then, using the Red Book table, list the based on 1 gallon of base fluid and the weight of
absolute volume factors (gal/lb) in the third that 1 gallon of fluid.
column.
ABSOLUTE Sample Problem
MATERIAL FACTOR VOLUME
MATERIALS (lb) (gal/lb) (gallons)
What is the absolute volume (gallons) and
Water 8.33 0.1200 weight (lb per gallon) of this slurry?
Sand 4 0.0456
• Class H Cement
TOTALS
• Water @ 8.33 lb/gal
Multiply the materials (lb) by the factor (gal/lb)
to obtain the absolute volume and add these Solution
values to the table. For the totals, add the For this cementing problem, we will add a
materials (lb) together and add the absolute column to the chart for mixing water
volumes together: requirements. Proceed as in the last two sample
ABSOLUTE problems until you need to fill in the mixing
MATERIAL FACTOR VOLUME water requirements for the Class H cement. This
MATERIALS (lb) (gal/lb) (gallons) quantity you can find in the Technical Data
Water 8.33 × 0.1200 = 1.0 section of the Red Book in the table for “Water
Requirements.” For Class H cement, the
Sand 4.0 × 0.0456 = 0.1824
requirements are 4.3 gal/sk. Enter this under the
TOTALS 12.33 lb 1.1824 gal
appropriate column:
Find the weight of the mixed slurry using this
formula:
5 • 15 Cementing 1
Primary Cementing Calculations
Enter 5.2 gal for the absolute volume for water. Total lb ÷ Total abs gal = lb/gal
Divide the water factor by the absolute volume
to determine the materials (lb) for water. Then 129.82 lb ÷ 7.9 gal = 16.4 lb/gal
calculate the totals: Find the yield of cement (ft3 per sack) by using
this formula:
Total abs gal ÷ 7.4805 gal/ft3 = ft3/sk
7.9 gal/sk* ÷ 7.4805 gal/ft3 = 1.06 ft3/sk
*NOTE: When working with cement slurries,
the calculations are usually based on one sack of
cement and the weight of that sack.
5 • 16 Cementing 1
Primary Cementing Calculations
Unit C Quiz:
For items 1 3, fill in the blanks. For items 4 and 5, calculate the answer.
5. Using Class H cement (94 lb/sk) and 4.3 gallons mixing water, what is the cement slurry density (lb/
gal) and yield (ft3/sk)?
Now, look up the suggested answers in the Answer Key at the back of this section.
5 • 17 Cementing 1
Primary Cementing Calculations
F
A Well Parameters
A Pipe Size
B
B Well Fluid
5
C C Hole Size
D Pipe Depth
3
Calculation Guidelines
4 • Do not apply any decimal places for pressure or sacks
6 • Apply one decimal place for lb/gal
• Apply 2 decimal places for
psi/bbl
cubic feet
E pounds
feet
area
gallons
barrels
D • For psi/ft use same number of decimal places as in Red
Book “Hydrostatic Pressure And Fluid Weight Conversion
Tables”
Figure 5.10 – Primary Cementing Setup • Show one decimal place for bbl/min
• Rounding numbers – if the last number is to be dropped,
round up if ≥ 5, down if < 5.
5 • 18 Cementing 1
Primary Cementing Calculations
. X = +
X = +
X = +
X = +
X = +
Total mixing water must be entered under absolute gallons before totaling.
Find the weight of the mixed cement by using this formula:
Total Pounds/Total Absolute gallons = lb/gal
Find the cement yield in cubic feet per sack by using this formula:
Total Absolute gallons / 7.4805 gal/ft3 (constant) = ft3/sack
The mixing water per sack is the sum of the gallons in the far right column
5 • 19 Cementing 1
Primary Cementing Calculations
5 • 20 Cementing 1
Primary Cementing Calculations
possibly lift the pipe out of the hole, so you need d) The buoyancy factor (Step 2a)
to chain the pipe down during the operations. multiplied by the weight per foot of
casing (Step 2b) times the length of the
1. First, the area of the casing must be found.
casing (Step 2c) equals the weight of the
a) In the “Calculations and Formulae” pipe hanging in fluid:
section of the Red Book (see also Figure
0.8671 BF × 36 lb/ft × 300 ft = 9364.68 lb Ð
5.13), look up the formula for the area
of a circle. (The arrow indicates the direction of this force.)
2
Area = 0.7854 × D 3. Now you have enough information to
calculate the amount of pressure to apply to
the casing at the surface, pumping
downward through the casing below the
casing shoe, to start the lift (or to balance the
pipe). The larger the diameter of the pipe the
less pressure is required to lift the string.
This is why you need to chain down large
diameter casing during the pumping
operation (chain it to the substructure or a
Figure 5.13 leg of the derrick, but not to the rotary
table).
The downward force of the pipe (step 2d)
b) Plug the diameter (9 5/8 in.) into the divided by the area of the pipe (step 1b) is the
formula for area of a circle (area of the pressure needed to start the lift:
casing):
9364.68 lb Ð ÷ 72.76 in. = 129 psi
9.625 in. × 9.625 in. × 0.7854 = 72.76 in.2
When applying pressure to start circulation,
2. The next step is to calculate the weight of
caution should be taken to prevent the pipe from
the pipe when it is hanging in fluid (the
blowing out of the hole and causing damage.
downward force of the pipe in the wellbore.)
The casing should be chained down and all
a) First, look up the buoyancy factor for personnel except the operator, should be cleared
the wellbore fluid you are working with. off the rig floor.
Keep in mind that this buoyancy factor
relates to the fact that open-ended pipe
weighs less in a fluid than it does in air.
The weight of this fluid is 8.7 lb/gal.
Referring to the “Displacement” section
of the Red Book (see also Figure 5.14),
you will see that the buoyancy factor is
0.8671 for a fluid of that weight.
b) You also need to know how much your
casing weights in air. From the casing
stamp, you can find that this casing
weigh 36 lb/ft.
c) Since it is not known at what depth the
annulus might become bridged, use the
overall length of your casing (300 ft) for
these calculations.
5 • 21 Cementing 1
Primary Cementing Calculations
5 • 22 Cementing 1
Primary Cementing Calculations
4. To find the mixing water requirements for a Water 41.65 × 8.33 = 5.00
sack of cement with its additives, refer to the Totals 137.78 8.7270 5.00
gray pages in the “Technical Data” section Total mixing water must be entered under absolute gallons
of your handbook (see also Figure 5.15). before totaling.
These requirements are 5.0 gal., 0 gal and 0 Find the weight of the mixed cement by using this formula:
gal for the cement, Calcium Chloride and Total Pounds ÷ Total Absolute gallons = lb/gal
Flocele respectively. Add these figures Find the cement yield in cubic feet per sack by using this
together for the water’s absolute volume: formula:
3 3
Total Absolute gal ÷ 7.4805 gal/ft (constant) = ft /sk
5 gal + 0 + 0 gal = 5 gal The mixing water per sack is the sum of the gallons in the far
right column
5. To obtain the weight of the water required,
multiply the weight per gallon of water by Cement Density 137.78 ÷ 8.7270 = 15.8 lb/gal
the volume of water (step 4): Cement Yield 8.7270 ÷ 7.4805 = 1.17
3
ft /sk
8.33 gal/lb × 5 gal = 41.65 lb Mixing Water 5.00 gal/sk
Required
6. Total the materials and absolute volume
columns:
5 • 23 Cementing 1
Primary Cementing Calculations
7. To find the weight of the cement slurry in 93.96 ft3 × 2 = 187.92 ft3
pounds per gallon, divide the total pounds
by the total absolute volume in gallons:
137.78 ÷ 8.7270 gal = 15.8 lb/gal
5 • 24 Cementing 1
Primary Cementing Calculations
Figure 5.17
5 • 25 Cementing 1
Primary Cementing Calculations
Figure 5.18
to barrels since tanks on trucks are marked off in bottom plug is not run, the top plug will wipe
barrels. down the walls and mud will collect in the shoe
joint between the top plug and the cement slurry.
1. First, find out how much mixing water you
need in gallons: When all of the cement has been mixed, the top
plug will be pumped down to a depth of 260 ft.
5 gal/sk × 175 sk = 875 gal The number of barrels needed to do this is the
2. Since there are 42 gal in a barrel, convert to same as the capacity of the casing to the float
barrels: collar.
875 gal ÷ 42 gal/bbl = 20.83 bbl 0.0773 bbl/ft × 260 ft = 20.1 bbl
Therefore, it will take this amount of water to
mix your cement. You will need more water on
location, considering the water used for cleanup,
spacer, etc.
5 • 26 Cementing 1
Primary Cementing Calculations
5 • 27 Cementing 1
Primary Cementing Calculations
5 • 28 Cementing 1
Primary Cementing Calculations
amount of cement calculations. To find the 3. In the same way, calculate the downward
buoyancy factor for this weight, you must force contributed by the cement:
look up 15.8.
40 ft × 0.7586 BF × 36 lb/ft = 1092.38 lbÐ
Now the length and weight of the piece of pipe
in question are needed. Cement is inside the pipe 4. Adding these two downward forces together
in the shoe joint (40 ft) and displacement fluid is (Step 2 and 3) will give you the total
inside the pipe above the float collar (260 ft). downward force:
The weight of the pipe is 36 lb/gal. 8116.06 lbÐ + 1092.38 lbÐ = 9208.44 lbÐ
Using the formula for downward force, 5. Subtract the upward force (Step 1) from the
determine the downward force contributed by downward force (Step 4) to obtain the
the displacement fluid: resulting force:
Length of pipe × buoyancy factor for the 9208.44 lbÐ - 6984.96 lbÏ = 2223.96 lbÐ
displacement fluid inside the pipe × pipe weight
per foot = pounds of downward force Although this is considered a downward force, it
will be necessary to chain down the casing as a
260 ft × 0.8671 BF × 36 lb/ft = 8116.06 lbÐ precautionary measure.
5 • 29 Cementing 1
Primary Cementing Calculations
Well Parameters
Pipe Size 13 3/8 in., 68 lb/ft
Well Fluid 8.5 lb/gal
Hole Size 17.5 in.
Pipe Depth 2400 ft
13 3/8-in. Casing
Shoe Track Length 80 ft
Required Cement Fill-Up (TAIL) 400 ft′
17 1/2-in. Hole
Required Cement Fill-Up (LEAD) 2000 ft′
Excess Volume Required (percent) 120%
2 Cement Volume
Lead Lead Slurry Composition Given
Tail
Halliburton Light Cement Sl. Wt 13.6 lb/gal
Displacement 3
2% Calcium Chloride Sl. Vol. 1.55 ft /sk
1/4 lb/sk Flocele Water 7.62 gal/sk
5 • 30 Cementing 1
Primary Cementing Calculations
Surface Casing Two Lead Cement Surface Casing Two Tail Cement
Worksheet for Slurry Weight and Volume Worksheet for Slurry Weight and Volume
Calculations Calculations
Material Material Factor Absolute Mixing Material Material Factor Absolute Mixing
Name (lb) (gal/lb) Volume Water Name (lb) (gal/lb) Volume Water
(gal) Required (gal) Required
(gal) (gal)
65% Class H 61.1 × 0.0382 = 2.33402 2.75 Class H 94 × 0.0382 = 3.5908 4.30
Cement Cement
35% Poz 25.9 × 0.0488 = 1.26392 1.27 1% Calcium 0.94 × 0.0612 = 0.05753
6% Bentonite 5.22 × 0.0453 = 0.23647 3.60 Chloride
2% Calcium 1.74 × 0.0612 = 0.10649 0.00 .25lb Flocele 0.25 × 0.0845 = 0.02113
Chloride × =
.25lb Flocele 0.25 0.0845 0.02113 0.00
Water 63.47 = 8.33 × 7.62 Water 35.819 = 8.33 × 4.30
Totals 157.68 11.5820 7.62 Totals 131.009 7.9695 4.30
Total mixing water must be entered under absolute Total mixing water must be entered under absolute
gallons before totaling. gallons before totaling.
Find the weight of the mixed cement by using this Find the weight of the mixed cement by using this
formula: formula:
Total Pounds ÷ Total Absolute gallons = lb/gal Total Pounds ÷ Total Absolute gallons = lb/gal
Find the cement yield in cubic feet per sack by using Find the cement yield in cubic feet per sack by using
this formula: this formula:
3 3 3 3
Total Absolute gal ÷ 7.4805 gal/ft (constant) = ft /sk Total Absolute gal ÷ 7.4805 gal/ft (constant) = ft /sk
The mixing water per sack is the sum of the gallons in The mixing water per sack is the sum of the gallons in
the far right column the far right column
Cement Density 157.68 ÷ 11.5820 = 13.6 lb/gal Cement Density 131.009 ÷ 7.9695 = 16.4 lb/gal
3 3
Cement Yield 11.5820 ÷ 7.4805 = 1.55 ft /sk Cement Yield 7.9695 ÷ 7.4805 = 1.07 ft /sk
Mixing Water 7.62 gal/sk Mixing Water 4.3 gal/sk
Required Required
5 • 31 Cementing 1
Primary Cementing Calculations
Lead
1972 sk × 7.62 gal/sk = 15026.64 gal ÷ 42 gal/bbl
= 357.78 bbl
Total 422.69 bbl
5 • 32 Cementing 1
Primary Cementing Calculations
Well Parameters
Pipe Size 7 in. 32 lb/ft
Well Fluid 10.4 lb WBM
GIVEN:
TOS (top Cement through casing as follows
of spacer)
30 bbl spacer @ 11.4 lb/gal
Followed by:
Premium Class G Cement containing 0.5% CFR-3 + 0.1%
HR-5. Displace plug with 10.4 lb/gal WBM.
TOC (top
of cement) Due to drillout and deepening displace with mud instead of
9,200 ft
water.
9,620 ft
9,700 ft
5 • 33 Cementing 1
Primary Cementing Calculations
X = +
X = +
X = +
Total mixing water must be entered under absolute gallons before totaling.
Find the weight of the mixed cement by using this formula:
Total Pounds/Total Absolute gallons = pounds/gallons
Find the cement yield in cubic feet per sack by using this formula:
Total Absolute gallons / 7.4805 gal/ ft3 (constant) = ft3./sack
The mixing water per sack is the sum of the gallons in the far right column
5 • 34 Cementing 1
Primary Cementing Calculations
1 Cement Volume
3 3
Open Hole: 500 ft × 0.1503 ft /ft = 75.15 ft
3 3
25% Excess: 75.15 ft × 25% = 18.79 ft
3/ 3
Shoe Track: 80 ft × 0.2025 ft /ft = 16.2 ft
3
Total: 110.14 ft
2 Sacks of Cement
3 3
110.14 ft ÷ 1.16 ft /sk = 95 sks
5 • 35 Cementing 1
Primary Cementing Calculations
Unit D Quiz
Fill in the blank with one or more words to check your progress in Unit D.
1. When using the Worksheet for Slurry Weight and Volume Calculations, the first thing you need to
know is what ___________ of cement is being used. Then you can look up the ingredient’s
______________ and _____________ volume factors.
2. An absolute volume for each material is calculated by multiplying its _____ by its ___________.
3. To obtain the density of the cement mixture, divide the ________________ of the materials by the
________________________________________ of the materials.
4. To find the yield, the total absolute volume in gallons is divided by the constant, ___________ gal/ft³.
5. To calculate the total volume of slurry needed for this job, add the slurry needed to fill the
_________________ and the slurry needed to fill the ____________________. Your unit of measure
will be ___________ which needs to be converted to __________.
6. To calculate the number of sacks needed for this job, divide the amount of slurry in _____________
by the _______________________________ in cubic feet per sack.
7. To obtain the total amount of mixing water you will need, multiply the number of ______/sk water by
the number of __________.Then convert to the unit of measurement used in tanks, ___________, by
dividing gallons by _______gal/bbl.
8. You need to calculate the pressure needed to land the plug, since a pressure build up might
indicate_________ and a loss of pressure may mean
______________________________________________.
9. For the pressure to land the plug, you will need to use the ____________
___________________________________ conversion tables in the “Calculations and Formulas”
section of you handbook. You will look up the _____/ft of the fluids (extrapolating, if necessary),
then multiply these by the depth of the float collar (or the length of the _____________ part of the
hole).
Now, look up the suggested answers in the Answer Key at the back of this section.
5 • 36 Cementing 1
Primary Cementing Calculations
Refer to
Page
Items from Unit C Quiz
1. Divided, standard
2. Actual volume
3. Absolute volume
5 • 37 Cementing 1
Primary Cementing Calculations
4.
ABSOLUTE
MATERIAL FACTOR VOLUME
MATERIALS (lb) (gal/lb) (gal)
Brine Water 10 = 1.0
Sand 10 × 0.0456 = 0.456
TOTALS 20 lbs 1.456 gal
Slurry Weight = 20 lbs ÷ 1.456 gal = 13.74 lbs/gal
Refer to
Page
Items from Unit D Quiz
1. type, water requirement, absolute
2. gal/lb, weight
3. weight, gallons
4. 7.4805
5. annulus, shoe joint, ft3, sk
6. ft3, yield
7. gal, sk, bbl, 42
8. bridging, lost circulation
9. hydrostatic pressure & fluid weight, psi,
unbalanced
5 • 38 Cementing 1