Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Bulletin
RB.211−73−AJ366
Transmittal - Page 2
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Transmittal - Page 3
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Transmittal - Page 4
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Transmittal - Page 5
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Supplement
1 May 3/16
2 May 3/16
3 May 3/16
4 May 3/16
RB.211−73−AJ366
Transmittal - Page 6
FUEL AND CONTROL - FUEL TUBES - LP COMPRESSOR CASE - INTRODUCTION OF REVISED LP FUEL,
HYDRAULIC AND OIL TUBE ASSEMBLIES WITH OPTIMISED ROUTING AND CLAMPING ARRANGEMENT -
MOD.73-AJ366
1. Planning Information
Printed in Great Britain
A. Effectivity
Airbus A330
B. Concurrent Requirements
None.
C. Reason
(1) Problem
The following problems have been identified with the LP compressor case
mounted LP fuel return tube assemblies and hydraulic tube assemblies that
can cause fluid leaks and subsequent in-service disruption:
(a) The LP compressor case mounted LP fuel return tube assemblies between
the Fuel Oil Heat Exchanger (FOHE) and the HP fuel pump are
susceptible to cracking at clipping points and the unsupported mid
span sections.
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RB.211−73−AJ366
Page 1 of 236
The relative movement between the P-clip and the tube due to low
frequency vibration, which results in wear of the P-clip rubber
insulating material. This further causes metal to metal contact
between the tube and the P-clip band leading to frettage of the tube
and subsequent localised thinning of the tube wall.
(2) Evidence
(b) There have been several instances of damage on the hydraulic system,
including tube fractures, loose unions, leaking seals, damaged
brackets and threads on the ripple damper, leading to introduction of
NMSB to ensure regular inspection of the hydraulic green system ripple
damper.
(3) Substantiation
The changes introduced by this Service Bulletin have been the subject of
engineering analysis, including stress analysis, modal frequency testing,
bench and flight testing, and trial installation. In addition, back to
back wear testing of the P-clips and Teflon lined clamp block assemblies
similar to the subject hardware has been carried out during rig testing on
other Trent engines.
(4) Objective
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RB.211−73−AJ366
Page 2
(5) Effect of Bulletin on:
(a) Operation
Not affected.
Printed in Great Britain
(b) Maintenance
(c) Overhaul
(e) Interchangeability
D. Description
(1) This Service Bulletin introduces revised fuel tube assemblies, oil tube
assemblies and hydraulic tube assemblies with supporting hardware changes.
(a) Thirteen additional Teflon lined multi-tube block assemblies and two
saddle clamps are introduced on the rear LP compressor case assembly
to support the following tube assemblies:
(i) Five fuel tube assemblies between the FOHE and the fuel pump
(feed and return).
(iii) Two oil tube assemblies between FOHE and oil pump (feed).
(iv) Two oil tube assemblies between Air Oil Heat Exchanger (AOHE)
to the FOHE (feed).
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RB.211−73−AJ366
Page 3
(b) Three fuel tube assemblies between the fuel pump and FOHE (feed) are
re-routed to accommodate the new block assemblies.
(c) Two revised fuel tube assemblies between fuel pump and FOHE (return)
are introduced similar to the existing items except for:
(ii) The wall thickness of the tube is increased from 0,71 mm (0.028
in.) to 1,63 mm (0.064 in.).
(iii) The end fittings are revised to accommodate the revised tube
thickness.
(e) The following oil tube assemblies are re-routed to accommodate the new
clamping arrangement and revised routing of the fuel and hydraulic
tube assemblies:
(i) Two oil feed tube assemblies between FOHE and oil pump.
(ii) Two oil feed tube assemblies between AOHE and FOHE.
(iii) An oil vent tube assembly between the oil tank and gearbox
assembly.
(iv) An oil feed tube assembly between an oil feed tube and the oil
tank.
(f) A revised green system hydraulic pump to pylon, pressure line tube
assembly is introduced similar to the existing item except for:
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RB.211−73−AJ366
Page 4
(g) The green system hydraulic pump to hydraulic system suction line tube
assembly is re-routed.
(h) The following loom assemblies are re-routed with no hardware change:
assembly.
(j) Eight redundant clamp blocks, four half sealing blocks and two half
clamps along with its attaching parts, plates and retainers are
deleted.
(k) Five accessory mounting bracket assemblies that support the fuel tube
assemblies between FOHE and LP fuel pump on the rear LP compressor
case assembly are revised to accommodate the new block assemblies.
(n) The quantity of fuel tube support flange bracket assemblies on rear LP
compressor case assembly is decreased from six to one.
(o) The bracket assembly that supports the hold open rod is replaced by a
composite bracket with additional provision for supporting green
system hydraulic pump to hydraulic system tube assembly (pressure
line) through a single tube block assembly.
(p) The redundant bracket assembly that was supporting green system
hydraulic pump to hydraulic system tube assembly (pressure line) is
deleted.
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RB.211−73−AJ366
Page 5
(r) An additional flange bracket assembly is introduced that supports an
accessory mounting bracket assembly on flange D of the rear LP
compressor case assembly.
(u) The clipping angle bracket on FOHE to LP pump- FOHE to line disconnect
fuel tube assembly end fitting at the FOHE end is revised.
(x) The quantity of existing clipping angle bracket mounted on oil tube
assembly end fittings are decreased from two to one.
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RB.211−73−AJ366
Page 6
CP2672 re-identified to CSA004426.
(ab) The following clip stack has been modified to reduce the size of a
clip:
CP2726.
(ac) Revised and additional attaching parts for brackets and tube
assemblies are introduced at various locations on the LP compressor
case assembly.
(ad) The redundant attaching parts for deleted brackets and tube assemblies
are deleted.
(ae) An additional bolt and washer are introduced to blank off a hole in
the rear fan case that has been left vacant with the introduction of
new and repositioned accessory mounting brackets to this Service
Bulletin. The hole is adjacent to the attaching holes for the AOHE.
(2) For relationship with other Service Bulletins see 1.K. References
(a) Part 1
(b) Part 2
E. Compliance
(1) ON-WING
Not applicable.
(2) IN-SHOP
ALERT
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RB.211−73−AJ366
Page 7
It is anticipated that the incorporation requirements of this Service
Bulletin will be subject to an EASA Airworthiness Directive.
F. Approval
The technical content under the JAR 25 regulation of this document is approved
under the authority of DOA ref. EASA.21J.031.
G. Manpower
(1) On-wing
Not applicable.
(2) In-shop
Not affected.
NOTE: The parts affected by this Service Bulletin are accessible In-shop.
For prices and availability of future spares see supplement to this bulletin.
May. 3/16
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RB.211−73−AJ366
Page 8
Part No. Description Usage Function
A. M. O.
multi-purpose stand
A - Accomplishment
M - Maintenance
O - Overhaul
(3) Datum
K. References
73-D558
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RB.211−73−AJ366
Page 9
(7) Rolls-Royce RB211 Non-Modification Service Bulletin:
73-AH522
LP fuel tubes, clips and FOHE mounting hardware - Inspection for frettage.
73-AH619
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RB.211−73−AJ366
Page 10
M. Interchangeability of Parts
One-Way Interchangeable. The old part may be replaced by the old or new part in
isolation, but the new part must not be replaced by the old part in isolation.
It is essential that items within Part 1 and Part 2 are fitted as a set.
Printed in Great Britain
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RB.211−73−AJ366
Page 11
M07100047 becomes M07101062,
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Page 12
2. Material Information
All Engines
Printed in Great Britain
Part 1 of SB
71-51-13
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Page 13
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-14
71-51-29
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RB.211−73−AJ366
Page 14
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CSA004409)
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RB.211−73−AJ366
Page 15
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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RB.211−73−AJ366
Page 16
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CSA004413)
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RB.211−73−AJ366
Page 17
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-30
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RB.211−73−AJ366
Page 18
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
thk) EKT
(CSA004419) EMX
ENZ
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RB.211−73−AJ366
Page 19
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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RB.211−73−AJ366
Page 20
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CSA004423)
71-51-60
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RB.211−73−AJ366
Page 21
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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RB.211−73−AJ366
Page 22
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CSA004402)
72-35-16
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RB.211−73−AJ366
Page 23
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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RB.211−73−AJ366
Page 24
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
73-11-47
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Page 25
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
73-34-11
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Page 26
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
79-11-11
79-22-47
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RB.211−73−AJ366
Page 27
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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RB.211−73−AJ366
Page 28
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CSA004400)
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Page 29
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
Part 2 of SB
29-11-48
29-11-49
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Page 30
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
73-11-46
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Page 31
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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RB.211−73−AJ366
Page 32
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
Part 1 of SB
72-34-15
B. Parts to be reworked:
None.
All Engines
Part 1 of SB
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RB.211−73−AJ366
Page 33
72-35-16
73-11-47
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RB.211−73−AJ366
Page 34
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
Part 2 of SB
73-11-46
Part 1 of SB
72-34-15
D. Redundant parts:
All Engines
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RB.211−73−AJ366
Page 35
Part 1 of SB
71-51-13
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RB.211−73−AJ366
Page 36
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CP2661)
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Page 37
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
May. 3/16
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RB.211−73−AJ366
Page 38
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CP2666)
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Page 39
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-14
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Page 40
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-29
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Page 41
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CP2553)
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Page 43
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-30
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Page 44
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
72-35-16
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Page 45
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
73-11-47
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FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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Page 47
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
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Page 48
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
thk) EKT
(CP2729) EMX
ENZ
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Page 49
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
May. 3/16
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RB.211−73−AJ366
Page 50
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CP2607)
79-22-47
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Page 51
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
Part 2 of SB
29-11-48
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Page 52
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
29-11-49
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FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
73-11-46
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Page 54
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(CP2998)
Part 1 of SB
72-34-15
All Engines
Part 1 of SB
71-51-13
May. 3/16
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FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-14
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Page 56
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
May. 3/16
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FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-51-29
71-51-30
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Page 58
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
71-71-47
73-11-47
79-22-47
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Page 59
FIG NEW QTY PART TITLE MAT OLD INSTR
ITEM PART PART DISP
NO. NO. NO.
(1) Additional.
(2) Not Interchangeable. The new part must not be replaced by the old part in
isolation, and the old part must not be replaced by the new part in
isolation.
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(3) Clipstack assembly re-identified from CP2671 to CSA004425.
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(25) Part of bracket assembly at ATA chapter reference 72-34-15, fig/item
04095.
(38) Clip stack assembly re-identified from CP2412 to CSA004408 with the
addition of a spacer and longer bolt.
(46) Part has been replaced and is now an integral part of tube assembly at ATA
chapter reference 29-11-49, fig/item 05100.
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3. Accomplishment Instructions
A. The parts introduced by this Service Bulletin are one way interchangeable with
the existing only as a Service Bulletin set. (see 1.M. Interchangeability of
Parts).
Printed in Great Britain
(1) Remove the harness 4407KS (AV) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Removal) from the connection at the
hydraulic LP switch (4001JG2-A) and the associated clipping points only.
Refer to Fig.1:
(b) Disassemble and remove the clipping points from the harness; CP2550,
CP2551, CP2552, CP2553, CP2554, CP2555, CP2556, CP2588, CP2589,
CP2659, CP2660, CP2661, CP2662, CP2663, CP2664, CP2665, CP2666,
CP2667, CP2668 and CP2669.
(c) Coil the harness and temporarily support with tape to prevent stress
to the electrical harness at the next attached clipping point.
(2) Remove the harness 4408KS (AW) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Removal) from the connection at the
hydraulic LP switch (4001JG1-A) and the associated clipping points only.
Refer to Fig.3:
(b) Disassemble and remove the clipping points from the harness; CP2550,
CP2551, CP2552, CP2553, CP2554, CP2555, CP2556, CP2588, CP2589,
CP2659, CP2660, CP2661, CP2662, CP2663, CP2664, CP2665, CP2666,
CP2667, CP2668 and CP2669.
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RB.211−73−AJ366
Page 63
(c) Coil the harness and temporarily support with tape to prevent stress
to the electrical harness at the next attached clipping point.
(3) Remove the harness 4415KS (AP) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Removal) from the connection at the
connection at the Air Oil Heat Exchanger (AOHE) (also identified as the
(a) The AOHE (ACOC) engine oil LVDT connector (4073KS-J2) and the clipping
point; CP2527.
(e) Disconnect the master EMCD connector (4300KS-A) and the clipping
point; CP2984.
(f) Disassemble and remove the clipping points from the harness; CP2589,
CP2659, CP2660, CP2661, CP2662, CP2663, CP2664, CP2665, CP2666,
CP2667, CP2668 and CP2669.
(g) Coil the harness and temporarily support with tape to prevent stress
to the electrical harness at the next attached clipping point.
(4) Remove the harness 4416KS (AS) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Removal) from the connection at the
oil temperature thermocouple (4042KS2-A), the connection at the AOHE
(ACOC) torque motor (4073KS-J4), the connection at the fuel LP switch
(4075KS-B), the connection at the oil scavenge differential pressure
switch connector (4076KS-A), and the associated clipping points only.
Refer to Fig.7:
(a) Disconnect the fuel LP switch connector (4075KS-B) and the clipping
points; CP2555, CP2556, CP2588, CP2659, CP2661, CP2662, CP2663,
CP2664, CP2665, CP2666, CP2667, CP2668, CP2669, CP2670, CP2687,
CP2671, CP2676, CP2672, CP2679, CP2675 and CP2682.
(b) Disconnect the AOHE (ACOC) torque motor connector (4073KS-J4) and the
clipping points; CP2684, CP2685 and CP2686.
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(c) Disconnect the oil temperature thermocouple connector (4042KS2-A) and
the clipping points; CP2683, CP2684, CP2685, CP2686, CP2687 and
CP3670.
(e) Disassemble and remove the clipping points from the harness; CP2555,
CP2556, CP2588, CP2659, CP2661, CP2662, CP2663, CP2664, CP2665,
CP2666, CP2667, CP2668 and CP2669.
(f) Coil the harness and temporarily support with tape to prevent stress
to the electrical harness at the next attached clipping point.
(5) Drain the fuel from the FOHE and the LP fuel tubes.
(a) Drain the fuel from the FOHE in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Removal).
(b) Drain the fuel from the LP fuel tubes, (Tubes 223, 250 and 222) at the
connections with the LP fuel pump.
(6) Drain the oil from the Air Oil Heat Exchanger (AOHE) (also identified as
the Air Cooled Oil Cooler ACOC) and the oil tubes.
(a) Drain the oil from the AOHE (ACOC) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Removal).
(b) Drain the oil from the oil tubes, (Tubes 282, 281 and 270).
(7) Remove the Fuel Oil Heat Exchanger (FOHE) in accordance with current
overhaul procedures (Engine Manual, 72-00-34, Removal) to gain access to
the LP compressor case.
(8) Remove the AOHE (ACOC) in accordance with current overhaul procedures
(Engine Manual, 72-00-34, Removal) to gain access to the LP compressor
case.
(a) Remove the Fuel tubes (Tubes 272, 330 and 250) (IPC, 73-11-47,
Fig./Item 04-100, 04-300 and 04-500 in accordance with the current
overhaul procedures (Engine Manual, 72-00-34, Removal). Refer to
Fig.24.
(b) Remove the Fuel tubes (Tubes 271 and 222) (IPC, 73-11-47, Fig/Item
05-100 and 05-500) in accordance with the current overhaul procedures
(Engine Manual, 72-00-34, Removal). Refer to Fig.28.
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(c) Remove the Fuel tube (Tube 223) (IPC, 73-11-46, Fig/Item 01-500) in
accordance with the current overhaul procedures (Engine Manual,
72-00-34, Removal). Refer to Fig.20.
(11) Drain the hydraulic fluid from the hydraulic tube 259 (if necessary) and
tube 260 at the non-return coupling joint (IPC, 2911-38, Fig./Item
02-068).
(12) Remove the bracket (IPC, 79-11-11, Fig./Item 01-035) from the oil tank
cover. Refer to Fig.39:
(a) Release and remove the three bolts and the three washers (IPC,
79-11-11, Fig./Item 01-052 and 01-060) securing the bracket (IPC,
79-11-11, Fig./Item 01-035) to the oil tank cover (IPC, 79-11-11,
Fig./Item 01-050).
(b) Retain the three bolts and the three washers for re-installation later
in these Accomplishment Instructions.
(a) Remove the Hydraulic tubes (Tubes 297, 260, 302 and 259) (IPC,
29-11-49, Fig/Item 02-100, 03-500, 04-500 and 05-100) in accordance
with the current overhaul procedures (Engine Manual, 72-00-34,
Removal). Refer to Figs.9 and 14.
(b) When the hydraulic tube (Tube 302) is removed, retain the bolt (IPC,
29-11-49, Fig./Item 04-497) and washer (IPC, 29-11-49, Fig./Item
04-498) for re-installation later in these Accomplishment
Instructions.
(14) Remove the Oil Tank and the oil tank spill drain tube (Tube 265) to gain
access to the LP compressor case:
(a) Remove the Oil Tank (IPC, 79-11-11, Fig./Item 01-200), to gain access,
in accordance with current overhaul procedures (Engine Manual,
72-00-34, Removal) and retain for re-installation later in these
Accomplishment Instructions.
(b) Remove the oil tank spill drain tube (Tube 265) (IPC, 71-71-47,
Fig./Item 11-100) only, in accordance with current overhaul procedures
(Engine Manual, 72-00-61, Removal) and retain for re-installation
later in these Accomplishment Instructions.
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(15) Remove the brackets from the LP compressor case. Refer to Figs.41, 42, 43,
44 and 45:
(a) Remove the brackets (IPC, 72-34-15, Fig./Item 04-095 04-140 and
04-153, 72-34-16, Fig./Item 05-080, 05-100, 05-350, 05-400, 05-500 and
05-550, 73-11-46, Fig./Item 01-450, 73-11-47, Fig./Item 04-050,
Printed in Great Britain
Retain the nuts bolts and washers that secure the brackets above for
re-installation later in these Accomplishment Instructions.
(c) Remove the Thrust Reverser C-Duct Keeper bolt and nut (IPC, 72-34-15,
Fig./Item 04-152 and 04-149) and retain for re-installation later in
these Accomplishment Instructions. Refer to Fig.44.
(1) Install the new brackets to the LP compressor case. Refer to Figs.46, 47,
48, 49 and 50:
(a) Install the new bracket (IPC, 72-35-16, Fig./Item 05-120) to the LP
compressor case. Refer to Fig.47:
(iii) Torque tighten the four nuts (IPC, 72-35-16, Fig./Item 05-352
and 05-402) to 15,2 Nm (135 lbfin), the two nuts (IPC,
72-35-16, Fig./Item 05-122) to 15,2 Nm (135 lbfin) and the bolt
(IPC, 72-35-16, Fig./Item 05-358) to 4,5 Nm (40 lbfin).
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(b) Install the new bracket (IPC, 72-35-16, Fig./Item 05-500 and 05-140)
to the LP compressor case. Refer to Fig.47:
(i) Install the new brackets (IPC, 72-35-16, Fig./Item 05-500 and
05-140) to the LP compressor (bolt holes 16 and 17). Secure
with the two bolts (IPC, 72-35-16, Fig./Item 05-144), the two
(iii) Torque tighten the two nuts (IPC, 72-35-16, Fig./Item 05-502)
to 15,2 Nm (135 lbfin), the two nuts (IPC, 72-35-16, Fig./Item
05-142) to 15,2 Nm (135 lbfin), and the two bolts (IPC,
72-35-16, Fig./Item 05-507) to 11,3 Nm (100 lbfin).
(c) Install the new bracket (IPC, 72-35-16, Fig./Item 05-130) to the LP
compressor case. Refer to Fig.48:
(iii) Secure the new bracket (IPC, 72-35-16, Fig./Item 05-550) to the
new bracket (IPC, 72-35-16, Fig./Item 05-130) with the two
bolts (IPC, 72-35-16, Fig./Item 05-557). Then secure the new
bracket (IPC, 72-35-16, Fig./Item 05-550) to the new bracket
(IPC, 72-35-16, Fig./Item 05-570) with the two bolts (IPC,
72-35-16, Fig./Item 05-556) and the two washers (IPC, 72-35-16,
Fig./Item 05-553).
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(iv) Torque tighten the two nuts (IPC, 72-35-16, Fig./Item 05-133)
to 15,2 Nm (135 lbfin), the two nuts (IPC, 72-35-16, Fig./Item
05-552) to 15,2 Nm (135 lbfin), the two bolts (IPC, 72-35-16,
Fig./Item 05-557) to 6,2 Nm (55 lbfin), and the two bolts (IPC,
72-35-16, Fig./Item 05-556) to 11,3 Nm (100 lbfin).
Printed in Great Britain
(d) Install the new bracket (IPC, 72-34-15, Fig./Item 04-153) to the LP
compressor case. Refer to Fig.49:
(ii) Install the existing Thrust Reverser C-Duct Keeper bolt and nut
(IPC, 72-34-15, Fig./Item 04-152 and 04-149) retained for
re-installation. Refer to Fig.49.
(iii) Torque tighten the two nuts (IPC, 72-34-15, Fig./Item 04-143)
to 15,3 Nm (135 lbfin).
(e) Install the new bracket (IPC, 73-11-47, Fig./Item 04-070) to the LP
compressor case. Refer to Fig.49:
(ii) Remove the two bolts (IPC, 79-11-11, Fig./Item 01-774) the two
nuts (IPC, 79-11-11, Fig./Item 01-772) and the two washers
(IPC, 79-11-11, Fig./Item 01-776) securing the oil tank support
bracket (IPC, 79-11-11, Fig./Item 01-770).
(iii) Install the new bracket (IPC, 72-35-16, Fig./Item 05-530) onto
the existing oil tanks support bracket (IPC, 79-11-11,
Fig./Item 01-770) on the LP compressor case. Secure with the
two bolts (IPC, 79-11-11, Fig./Item 01-774), the two washers
(IPC, 79-11-11, Fig./Item 01-776) and the two nuts (IPC,
79-11-11, Fig./Item 01-776).
(iv) Secure the new bracket (IPC, 73-11-47, Fig./Item 04-070) to the
new bracket (IPC, 72-35-16, Fig./Item 05-530) with the two
bolts (IPC, 73-11-47, Fig./Item 04-067).
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(v) Torque tighten the four bolts (IPC, 73-11-47, Fig./Item 04-074
(2 off) and 79-11-11, Fig./Item 01-774 (2 off)) to 15,2 Nm (135
lbfin), and the two bolts (IPC, 73-11-47, Fig./Item 04-076) to
4,5 Nm (40 lbfin).
(f) Install the new bracket (IPC, 73-11-47, Fig./Item 04-050) to the LP
(ii) Release and remove the nut (IPC, 72-00-61, Fig./Item 01-194),
the washer (IPC, 72-00-61, Fig./Item 01-193) and the bolt (IPC,
72-00-61, Fig./Item 01-192) securing the bonding strap (IPC,
72-00-61, Fig./Item 01-190) to the existing bracket (IPC,
72-34-15, Fig./Item 04-095). Refer to Fig.45. Retain the nut,
the washer and the bolt to re-install the bonding strap.
CAUTION: DO NOT REMOVE ALL FOUR BOLTS THAT SECURE THE GEARBOX
MOUNTING BRACKET TO THE LP COMPRESSOR CASE OR EXCESSIVE
STRAIN WILL RESULT IN DAMAGE TO THE REMAINING GEARBOX
MOUNT AND THE GEARBOX.
(iii) Release and remove only the two bolts (IPC, 72-34-15, Fig./Item
04-102) to allow the removal of the existing bracket (IPC,
72-34-15, Fig./Item 04-095) from the Gearbox mount support
bracket (IPC, 72-34-15, Fig./Item 04-100). Remove and discard
the existing bracket (IPC, 72-34-15, Fig./Item 04-095).
(v) Secure the new bracket (IPC, 73-11-47, Fig./Item 04-050) to the
new bracket (IPC, 73-11-46, Fig./Item 01-450) with the bolt
(IPC, 73-11-47, Fig./Item 04-056). Then secure the new bracket
(IPC, 73-11-47, Fig./Item 04-050) to the new bracket (IPC,
72-34-15, Fig./Item 04-095) with the two bolts (IPC, 73-11-47,
Fig./Item 04-053).
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(vii) Torque tighten the bolt (IPC, 72-00-61, Fig./Item 01-192) to
6,2 Nm (55 lbfin),
(viii) Torque tighten the two nuts (IPC, 73-11-47, Fig./Item 04-051)
to 15,2 Nm (135 lbfin), the two bolts IPC, 72-34-15, Fig./Item
04-102) to between 109 and 121 Nm (963 and 1070 lbfin), the two
Printed in Great Britain
(g) Install the bolt (IPC, 73-11-47, Fig./item 04-020) and the washer
(IPC, 73-11-47, 04-022) to the LP compressor case. Torque the bolt to
15,2 Nm (135 lbfin). Refer to Fig.51.
(2) Install the fuel and hydraulic tubes to the LP compressor case:
(a) Install the existing hydraulic (suction) tube (Tube 297) (IPC,
29-11-49, Fig./Item 02-100) to the Pylon disconnect (if installed) and
the tube (Tube 256) (IPC, 29-11-49, Fig./Item 02-500) disconnect.
Refer to Figs.18 and 19:
(i) Attach the hydraulic tube (Tube 297) to the Pylon disconnect
(if installed) and to the Tube 256 connector.
NOTE: Align the block marks on the existing tube to aid the
correct location of the Tube 297 to the location of the
pylon disconnect (if not installed).
(2) Secure the clamp block assembly to the bracket with the two
bolts (IPC, 29-11-48, Fig./Item 02-048).
(iii) Secure the Tube 297 connector to the Pylon disconnect (if
installed).
(iv) Secure the Tube 297 disconnect to the hydraulic Tube 256
connector.
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(b) Install the existing hydraulic (pressure) tube (Tube 302) (IPC,
29-11-49, Fig./Item 04-500) to the Pylon disconnect (if installed) and
the tube (Tube 255) (IPC, 29-11-49, Fig./Item 04-100) connector. Refer
to Figs.18 and 19:
(i) Attach the hydraulic Tube 302 to the Pylon disconnect (if
(ii) Attach the tube (Tube 304) (IPC, 29-11-49, Fig./Item 16-100)
connector (IPC, 29-11-49, Fig./Item 16-100) to the Tube 302
disconnect.
NOTE: Align the block marks on the existing tube to aid the
correct location of the Tube 302 to the location of the
pylon disconnect (if not installed).
(2) Secure the clamp block assembly to the bracket with the two
bolts (IPC, 29-11-48, Fig./Item 04-478).
(2) Install the bolt (IPC, 29-11-49, Fig./Item 04-497) and the
washer (IPC, 29-11-49, Fig./Item 04-498) through the bracket
(IPC, 72-35-15, Fig./Item 02-291) to the hydraulic pulsation
damper.
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(4) Torque tighten the bolt (IPC, 29-11-49, Fig./Item 04-497) to
23,7 Nm (210 lbfin).
(c) Assemble the clamp block (IPC, 29-11-48, Fig./Item 02-070) to the two
hydraulic tubes; (Tube 302) (IPC, 29-11-49, Fig./Item 04-500) and
(Tube 297) (IPC, 29-11-49, Fig./Item 02-100). Refer to Fig.19:
(ii) Secure the clamp block to the bracket with the two bolts (IPC,
29-11-48, Fig./Item 02-064)
(iii) Torque the two bolts (IPC, 29-11-48, Fig./Item 02-064) to 11,3
Nm (100 lbfin).
(d) Assemble clipping position CP2715 to the two tubes (Tubes 256 and
302). Refer to Figs.18 and 79:
(ii) Torque tighten the two bolts (IPC, 29-11-48, Fig./Item, 02-418)
to 15,2 Nm (135 lbfin).
(e) Secure the two hydraulic tubes (Tube 297 and 302) (IPC, 29-11-49,
Fig./Item 02-100 and 04-500). Refer to Fig.18:
(i) Torque tighten the Tube 256 connector to the Tube 297
disconnect to between 214,7 to 237,3 Nm (1900 to 2100 lbfin).
Use the HU38684-1, spanner, 1 off, to tighten the hydraulic
tube.
(ii) Torque tighten the tube (Tube 302) connector (IPC, 29-11-49,
Fig./Item 04-500) to the Pylon disconnect (if installed) to
between 128,8 and 142,4 Nm (1140 and 1260 lbfin).
(iii) Torque tighten the tube 304 connector (IPC, 29-11-49, Fig./Item
16-100) to the (IPC, 29-11-49, Fig./Item 04-500) disconnect to
between 15,3 and 16,4 Nm (135 and 145 lbfin).
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(iv) Torque tighten the tube (Tube 297) connector (IPC, 29-11-49,
Fig./Item 02-200) to the Pylon disconnect (if installed) to
between 214,7 and 237,3 Nm (1900 and 2100 lbfin).
(v) Torque tighten the tube (Tube 255) connector (IPC, 29-11-49,
Fig./Item 04-100) to the tube (Tube 302) disconnect (IPC,
(f) Install the new LP fuel to LP fuel pump tube (Tube 223) (IPC,
73-11-46, Fig./Item 01-500). Refer to Figs.21, 22 and 23:
(i) Loosely attach the existing LP fuel tube (Tube 296) (IPC,
73-11-46, Fig./Item 01-300) to the LP fuel tube (Tube 223)
(IPC, 73-11-46, Fig./Item 01-500)) at the bracket (IPC,
73-11-46, Fig./Item 01-470) with the gasket (IPC, 73-11-46,
Fig./Item 01-498), the four bolts (IPC, 73-11-46, Fig./Item
01-314) and the four nuts (IPC, 73-11-46, Fig./Item 01-310).
(ii) Attach the tube (Tube 223) (IPC, 73-11-46, Fig./Item 01-500) to
the installed LP fuel pump with the seal ring (IPC, 73-11-47,
Fig./Item 01-516) and secure the LP fuel tube to the LP fuel
pump (IPC, 73-12-11, Fig./Item 01-250) with the three bolts
(IPC, 73-11-46, Fig./Item 01-514).
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(vii) Torque tighten the three bolts (IPC, 73-11-46, Fig./Item
01-514) at the fuel pump connection to 11,5 Nm (100 lbfin).
(ix) Torque tighten the four nuts (IPC, 73-11-46, Fig./Item 01-310)
securing the tube (Tube 223) to the bracket (IPC, 73-11-46,
Fig./Item 01-470) and the tube (Tube 296) to 32,2 Nm (285
lbfin).
(g) Install the new hydraulic (pressure) tube (Tube 259) (IPC, 29-11-49,
Fig./Item 05-100) to the Pylon disconnect (if installed) and the No 2
hydraulic pump (rear) union (IPC, 29-11-11, Fig./Item 02-050) (if
installed). Refer to Figs.11, 12 and 13:
(i) Attach the hydraulic tube (Tube 259) (IPC, 29-11-49, Fig./Item
05-100) to the Pylon disconnect (if installed) and the No 2
hydraulic pump (rear) pressure union (IPC, 29-11-11, Fig./Item
02-050) (if installed).
(ii) Locate the four bolt flange on to the bracket (IPC, 72-35-16,
Fig./Item 05-500) and install the four bolts (IPC, 72-35-16,
Fig./Item 05-508) hand tight.
(iii) Torque tighten the four bolts (IPC, 72-35-16, Fig./Item 05-508)
to 11,3 Nm (100 lbfin).
(iv) Attach the hydraulic tube 303 (IPC, 29-11-49, Fig./Item 17-100)
to the hydraulic tube (Tube 259) (IPC, 29-11-49, Fig./Item
05-100).
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(vii) Assemble the clamp block (IPC, 29-11-48, Fig./Item 05-030) to
the tube (IPC, 29-11-49, Fig./Item 05-100) and the bracket
(IPC, 73-34-15, Fig./Item 04-140) at position D. Secure with
the two bolts (IPC, 29-11-48, Fig./Item 05--064).
(viii) Assemble the clip position CP2943. Torque tighten the nut (IPC,
(ix) Assemble the clip position CP2727. Torque tighten the bolt
(IPC, 29-11-49, Fig./Item 05-133) to 6,2 Nm (55 lbfin).
(h) Install the new hydraulic (suction) tube (Tube 260) (IPC, 29-11-49,
Fig./Item 03-500) to the Pylon disconnect (if installed) and the No 1
hydraulic pump (rear) union (IPC, 29-11-11, Fig./Item 02-040) (if
installed). Refer to Figs.15, 16, 22 and 49:
If the Pylon disconnect and the hydraulic pump are not installed,
position the tube coupling end in line with the other hydraulic and
fuel tubes also installed at this pylon disconnect location. The
hydraulic tube (Tube 260) can then be repositioned when either the
pylon disconnect or the hydraulic pump is installed on the engine.
(iii) Assemble the clip position CP2726. Torque tighten the bolt
(IPC, 29-11-49, Fig./Item 03-533) to 6,2 Nm (55 lbfin). Refer
to Fig.81.
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(i) Install the new bracket (IPC, 72-35-16, Fig./Item 05-080) to the LP
compressor case. Refer to Figs.13 and 47:
(ii) Install the bolt (IPC, 29-11-49, Fig./Item 05-124) and the
washer (IPC, 29-11-49, Fig./Item 05-126) through the bracket
(IPC, 72-35-16, Fig./Item 05-080) to the hydraulic pulsation
damper (part of the new hydraulic tube (Tube 259).
(iv) Torque tighten the two nuts (IPC, 72-35-16, Fig./Item 05-146)
to 15,3 Nm (135 lbfin).
(j) Attach the oil tube (Tube 279) (IPC, 79-22-47, Fig./Item 03-500) to
the bracket (IPC, 72-35-16, Fig./Item 05-350) and assemble the
clipping point CSA004394. Refer to Figs.36 and 89.
(k) Attach the oil tube (Tube 279) (IPC, 79-22-47, Fig./Item 03-500) to
the bracket (IPC, 72-35-16, Fig./Item 05-500) and assemble the
clipping point CSA004395. Refer to Figs.36 and 90.
(l) Attach the oil tube (Tube 280) (IPC, 79-22-47, Fig./Item 04-100) to
the bracket (IPC, 72-35-16, Fig./Item 05-350) and assemble the
clipping point CSA004399. Refer to Figs.32 and 93.
(m) Attach the oil tube (Tube 280) (IPC, 79-22-47, Fig./Item 04-100) to
the bracket (IPC, 72-35-16, Fig./Item 05-500) and assemble the
clipping point CSA004400. Refer to Figs.32 and 94.
(3) Install the Fuel Oil Heat Exchanger (FOHE), removed for access above, in
accordance with current overhaul procedures (Engine Manual, 72-00-34,
Installation):
CAUTION: MAKE SURE THE FOHE MOUNT INSPECTION IS COMPLETED BEFORE THE
FOHE IS INSTALLED ON TO THE LP COMPRESSOR CASE OR DAMAGE TO
THE FOHE AND OR THE ENGINE CAN OCCUR.
(a) Before the FOHE is installed, inspect the FOHE mounts and associated
hardware in accordance with Non-Modification Service Bulletin
73-AH522.
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(4) Install the fuel and oil tubes to the LP compressor case:
(a) Install the new LP fuel tubes (Tubes 330, 250 and 272) (IPC, 73-11-47,
Fig./Item 04-100, 04-300 and 04-500) from the Fuel pump (IPC,
73-12-11, Fig./Item 01-250) to the Fuel Oil Heat Exchanger (FOHE)
(IPC, 79-21-11, Fig./Item 01-030). Refer to Figs.25, 26 and 27:
(ii) Attach the seal ring (IPC, 73-11-47, Fig./Item 04-316) to the
LP fuel tube (Tube 330) (IPC, 73-11-47, Fig./Item 04-300).
Attach the LP fuel tube (Tube 330) (IPC, 73-11-47, Fig./Item
04-300) to the LP fuel tube (Tube 272) (IPC, 73-11-47,
Fig./Item 04-500). Loosely secure with the four bolts (IPC,
73-11-47, Fig./Item 04-314) and the four nuts (IPC, 73-11-47,
Fig./Item 04-310).
(iii) Attach the seal ring (IPC, 73-11-47, Fig./Item 04-116) to the
LP fuel tube (Tube 250) (IPC, 73-11-47, Fig./Item 04-100).
Attach the LP fuel tube (Tube 250) (IPC, 73-11-47, Fig./Item
04-100) to the LP fuel tube (Tube 330) (IPC, 73-11-47,
Fig./Item 04-300). Loosely secure with the four bolts (IPC,
73-11-47, Fig./Item 04-114) and the four nuts (IPC, 73-11-47,
Fig./Item 04-110).
(iv) Loosely attach the LP fuel tube (Tube 250) (IPC, 73-11-47,
Fig./Item 04-100) to the LP fuel pump (IPC, 73-12-11, Fig./Item
01-150) with the seal ring (IPC, 73-11-47, Fig./Item 04-108).
Secure with the three bolts (IPC, 73-11-47, Fig./Item 04-106).
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(2) If necessary: Loosen the three nuts (IPC, 73-11-46, Fig./Item
01-421 (2 off), and 01-427) securing the clamp block (IPC,
73-11-46, Fig./Item 01-420). Refer to Fig.16.
(b) Install the new LP fuel tubes (Tube 271 and 222) (IPC, 73-11-47,
Fig./Item 05-100 and 05-500). Refer to Figs.29 and 30:
(i) Loosely attach the LP fuel tube (Tube 271) (IPC, 73-11-47,
Fig./Item 05-100) and the bracket (IPC, 73-11-47, Fig./Item
05-070) to the (FOHE) (IPC, 79-21-11, Fig./Item 01-030) with
the seal ring (IPC, 73-11-47, Fig./Item 05-108). Secure with
the three bolts (IPC, 73-11-47, Fig./Item 05-106).
(ii) Attach the seal ring (IPC, 73-11-47, Fig./Item 05-508) to the
LP fuel tube (Tube 222) (IPC, 73-11-47, Fig./Item 05-500).
Attach the LP fuel tube (Tube 271) (IPC, 73-11-47, Fig./Item
05-100) to the LP fuel tube (Tube 222) (IPC, 73-11-47,
Fig./Item 05-500). Loosely secure with the four bolts (IPC,
73-11-47, Fig./Item 05-114) and the four nuts (IPC, 73-11-47,
Fig./Item 05-110).
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(iii) Loosely attach the LP fuel tube (Tube 222) (IPC, 73-11-47,
Fig./Item 05-500) to the LP fuel pump (IPC, 73-12-11, Fig./Item
01-150) with the seal ring (IPC, 73-11-47, Fig./Item 05-516).
Secure with the three bolts (IPC, 73-11-47, Fig./Item 05-514).
(c) Install the AOHE (ACOC), removed for access above, in accordance with
current overhaul procedures (Engine Manual, 72-00-34, Installation) to
gain access to the LP compressor case.
(d) Install the new oil tubes (Tubes 279 and 281) (IPC, 79-22-47,
Fig./Item 03-500 and 03-100) to the FOHE and the AOHE (ACOC). Refer to
Fig.36:
(i) Lubricate and attach the seal ring (IPC, 79-22-47, Fig./Item
03-516) to the oil tube (Tube 279) (IPC, 79-22-47, Fig./Item
03-500) (attached above).
(ii) Attach the oil tube (Tube 279) (IPC, 79-22-47, Fig./Item
05-100) to the FOHE (IPC, 79-21-11, Fig./Item 01-030). Loosely
secure with the three bolts (IPC, 79-22-47, Fig./Item 03-514).
(v) Attach the oil tube (Tube 281) (IPC, 79-22-47, Fig./Item
03-100) to the oil tube (Tube 279) (IPC, 73-11-47, Fig./Item
05-100) connector.
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(vi) Lubricate and attach the seal ring (IPC, 79-22-47, Fig./Item
03-516) to the oil tube (Tube 281) (IPC, 79-22-47, Fig./Item
03-100).
(vii) Attach the oil tube (Tube 281) (IPC, 79-22-47, Fig./Item
03-100) to the AOHE (ACOC) (IPC, 79-21-21, Fig./Item 01-100)
Printed in Great Britain
(x) Torque tighten the tube 281 (IPC, 79-22-47, Fig./Item 03-100)
connector at tube 279 to 67 Nm (590 lbfin).
(e) Install the new oil tubes (Tube 280 and 282) (IPC, 79-22-47, Fig./Item
04-100 and 05-100) to the FOHE and the AOHE (ACOC). Refer to Figs.32
and 34:
(i) Lubricate and attach the seal ring (IPC, 79-22-47, Fig./Item
04-108) to the oil tube (Tube 280) (IPC, 79-22-47, Fig./Item
04-100).
(ii) Attach the oil tube (Tube 280) (IPC, 79-22-47, Fig./Item
04-100) (attached above) to the FOHE (IPC, 79-21-11, Fig./Item
01-030) with the bracket (IPC, 79-22-47, Fig./Item 03-070) and
loosely secure with the three bolts (IPC, 79-22-47, Fig./Item
04-106).
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(vi) Assemble the clipstack at position CSA004400. Torque tighten
the bolt (IPC, 79-22-47, Fig./Item 04-133) to 4,5 Nm (40
lbfin).
(vii) Attach the oil tube (Tube 282) (IPC, 79-22-47, Fig./Item
05-100) to the oil tube (Tube 280) (IPC, 79-22-47, Fig./Item
(xii) Torque tighten the tube 282 (IPC, 79-22-47, Fig./Item 05-100)
connector at tube 280 to 67 Nm (590 lbfin).
(xiii) Torque tighten the tube 283 (IPC, 79-22-47, Fig./Item 05-500)
connector at tube 282 to 67 Nm (590 lbfin).
(f) Install the Oil Tank and the oil tank spill drain tube (Tube 265)
(IPC, 71-71-47, Fig./Item 11-100), removed for access above:
(i) Install the Oil Tank (IPC, 79-11-11, Fig./Item 01-200), removed
for access above, in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Installation).
(ii) Install the oil tank spill drain tube (Tube 265) (IPC,
71-71-47, Fig./Item 11-100), removed for access above, in
accordance with current overhaul procedures (Engine Manual,
72-00-61, Installation).
(g) Install the new oil tube (Tube 270) (IPC, 79-22-47, Fig./Item 09-100)
to tube 282 and the oil tank assembly. Refer to Fig.38:
(i) Lubricate and attach the seal ring (IPC, 79-22-47, Fig./Item
09-116) to the oil tube (Tube 270) (IPC, 79-22-47, Fig./Item
09-100).
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(ii) Attach the oil tube (Tube 270) (IPC, 79-22-47, Fig./Item
09-100) to the oil tank assembly (IPC, 79-11-11, Fig./Item
01-200). Loosely secure with the three bolts (IPC, 79-22-47,
Fig./Item 09-114).
(iii) Attach the oil tube (Tube 270) (IPC, 79-22-47, Fig./Item
Printed in Great Britain
(vi) Torque tighten the tube 270 (IPC, 79-22-47, Fig./Item 09-100)
connector at tube 282 to 19 Nm (170 lbfin).
(h) Install the new oil tube (Tube 269) (IPC, 79-22-47, Fig./Item 15-100).
Refer to Fig.40:
(i) Lubricate and attach the seal ring (IPC, 79-22-47, Fig./Item
15-100) to the oil tube (Tube 269) (IPC, 79-22-47, Fig./Item
15-100).
(ii) Attach the oil tube (Tube 269) (IPC, 79-22-47, Fig./Item
15-100) to the oil tank cover (IPC, 79-11-11, Fig./Item
01-050). Loosely secure with the three bolts (IPC, 79-22-47,
Fig./Item 15-106).
(iii) Attach the oil tube (Tube 269) (IPC, 79-22-47, Fig./Item
15-100) to the oil tube (Tube 252) (IPC, 79-22-47, Fig./Item
15-500). Tighten the connector on the oil tube (Tube 269) to
the oil tube (Tube 252).
(iv) Torque tighten the tube (Tube 269) connector at the tube (Tube
252) connector to 67 Nm (590 lbfin).
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(vii) Install the new bracket (IPC, 79-11-11, Fig./Item 01-035) to
the oil tank cover. Refer to Fig.40:
(2) Install the third bolt and the third washer (IPC, 79-11-11,
Fig./Item 01-052 and 01-060) (removed with the existing
bracket (IPC, 79-11-11, Fig./Item 01-035, refer to Fig.39)
and retained for re-installation earlier in these
Accomplishment Instructions) to the existing oil tank cover
(IPC, 79-11-11, Fig./Item 01-050).
(i) Assemble the clamp block (IPC, 73-11-47, Fig./Item 04-495) to the
tubes (Tubes 271, 272, 269 and 282) (IPC, 73-11-47, Fig./Item 01-500,
04-500, IPC, 79-22-47, Fig./Item 15-100 and 05-100) and the bracket
(IPC, 73-11-46, Fig./Item 05-550) At position B. Secure with the three
bolts (IPC, 73-11-47, Fig./Item 04-474). Refer to Fig.30.
(5) Pre SB 73-D558: Install the new switch guard (IPC, 73-34-11, Fig./Item
01-058) to the low oil pressure switch (IPC, 73-33-11, Fig./Item 01-140)
and the fuel filter differential pressure switch (IPC, 73-34-11, Fig./Item
01-050). Refer to Figs.52 and 54:
(a) Remove the three existing bolts (IPC, 73-34-11, Fig./Item 01-054) from
the fuel filter differential pressure switch (IPC, 73-34-11, Fig./Item
01-050) and the one bolt (IPC, 73-33-11, Fig./Item 01-143) from the
low fuel pressure switch (IPC, 73-33-11, Fig./Item 01-140). Refer to
Fig.52.
(b) Install the new switch guard (IPC, 73-34-11, Fig./Item 01-058) in
accordance with current overhaul procedures (Engine Manual, 72-00-34,
Removal). Refer to Fig.54.
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(6) SB 73-D558: Remove the existing switch guard and install the new switch
guard (IPC, 73-34-11, Fig./Item 01-058) from the fuel filter differential
pressure switch (IPC, 73-34-11, Fig./Item 01-050). Refer to Figs.53 and
54:
(a) Remove the existing switch guard (IPC, 73-34-11, Fig./Item 01-058) in
Printed in Great Britain
(b) Install the new switch guard (IPC, 73-34-11, Fig./Item 01-058) in
accordance with current overhaul procedures (Engine Manual, 72-00-34,
Removal). Refer to Fig.54.
(7) Install the new race (IPC, 71-51-60, Fig./Item 07-100). Refer to Fig.55:
(a) Install the new race (IPC, 71-51-60, Fig./Item 07-100) to the clamp
block (IPC, 73-11-47, Fig./Item 04-475) and secure with the bolt (IPC,
73-11-47, Fig./Item 04-454).
Assemble the clip position CSA004432. Torque tighten the nut (IPC,
71-51-60, Fig./Item 07-132) to 6,2 Nm (55 lbfin).
Assemble the clip position CSA004402. Torque tighten the nut (IPC,
71-51-60, Fig./Item 07-148) to 6,2 Nm (55 lbfin).
(b) Torque tighten the bolts (IPC, 73-11-47, Fig./Item 04-454) to 11,5 Nm
(100 lbfin).
(8) Install the harness 4407KS (AV) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Installation) from the connection at
the hydraulic LP switch (4001JG2-A) at the associated clipping points
only. Refer to Fig.2:
(a) Assemble the clip position CP2545. Torque tighten the nut (IPC,
71-51-30, Fig./Item 01-323) to 6,2 Nm (55 lbfin).
(b) Assemble the clip position CP2544. Torque tighten the nut (IPC,
71-51-30, Fig./Item 01-315) to 6,2 Nm (55 lbfin).
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(9) Install the harness 4408KS (AW) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Installation) from the connection at
the hydraulic LP switch (4001JG1-A) at the associated clipping points
only. Refer to Fig.4:
(a) At clipstack CP2457 torque tighten the bolt (IPC, 71-51-29, Fig./Item
01-347) to 6,2 Nm (55 lbfin).
(c) Assemble the clip position CP2546. Torque tighten the bolt (IPC,
29-11-48, Fig./Item 08-277) to 4,5 Nm (40 lbfin).
(d) Assemble the clip position CP2733. Torque tighten the bolt (IPC,
71-51-29, Fig./Item 01-555) to 6,2 Nm (55 lbfin).
(10) Install the harness 4415KS (AP) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Installation) from the connection at
the fuel filter differential pressure switch (4034KS-A), the connection at
the oil quantity transmitter (4050KS-A), the connection at the oil
temperature thermocouple (4042KS1-A), the connection at the master EMCD
connector (4300KS-A), the connection at the AOHE (ACOC) engine oil LVDT
(4073KS-J2A), at the associated clipping points only. Refer to Fig.6:
(a) Assemble the clip positions CSA004407, CP2676, CP2677, CP2678, CP2680,
CP2681 and CSA004431.
(b) Assemble the clip position CP2984. Torque tighten the nut (IPC,
71-51-13, Fig./Item 02-482) to 6,2 Nm (55 lbfin).
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(c) Attach the master EMCD connector (4300KS-A) to the master EMCD.
(d) Assemble the clip position CP2683. Torque tighten the nut (IPC,
71-51-13, Fig./Item 02-154) to 6,2 Nm (55 lbfin).
(f) Assemble the clip position CP2807. Torque tighten the bolt (IPC,
71-51-13, Fig./Item 02-363) to 4,5 Nm (40 lbfin).
(g) Assemble the clip position CP2842. Torque tighten the bolt (IPC,
71-51-13, Fig./Item 02-717) to 6,2 Nm (55 lbfin).
(h) Attach the oil quantity transmitter (4050KS-A) connector to the oil
quantity transmitter.
(i) Assemble the clip position CSA004415. Torque tighten the bolt (IPC,
71-51-13, Fig./Item 01-274) to 6,2 Nm (55 lbfin).
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(11) Install the harness 4416KS (AS) in accordance with current overhaul
procedures (Engine Manual, 72-00-34, Installation) from the connection at
the fuel LP switch (4075KS), the connection at the oil temperature
thermocouple (4042KS-1), the connection at the AOHE (ACOC) torque motor
(4073KS), the connection at the oil scavenge differential pressure switch
connector (4076KS-A) at the associated clipping points only. Refer to
(a) Assemble the clip positions CP2226, CP2684, CP2685, CP2686, CP2687,
CSA004403, CSA004408, CSA004406, CSA004413, CSA004414, CSA004416,
CSA004418, CSA004419, CSA004420, CSA004421, CSA004422, CSA004423,
CSA004424, CSA004425, and CSA004426.
(b) Assemble the clip positions CP2679. Torque tighten the nut (IPC,
71-51-13, Fig./Item 02-042) to 6,2 Nm (55 lbfin).
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At clipstack CSA004413, torque tighten the nut (IPC, 71-51-29,
Fig./Item 01-166) to 6,2 Nm (55 lbfin).
D. Module re-identification:
(2) To prevent incorrect use. Cut up the old Module 07 identification plate
such that one of the bolt holes is missing from the largest remaining
portion.
(4) Refer to para 1.M. Interchangeability, to determine the correct new Module
07 identity number. Mark the new Module 07 Module number on the
identification plate in accordance with current overhaul procedures
(TSD594-J, TASK 70-00-00-300-363, OP 363, Subtask 70-00-00-180-363-027).
The identification plate can only be marked by any one of the methods
described within Subtask 70-00-00-180-363-027.
(5) Attach the new Module 07 identification plate in accordance with current
overhaul procedures (Engine Manual, 72-34-00, Installation).
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E. Module Identification and Interchangeability:
Refer to Figs.124, 125, 126, 127 and 128 and the current overhaul
procedures (Engine Manual, 72-00-00, Description and Operation, Config-1)
Refer to Figs.129, 130, 131, 132 and 133 and the current overhaul
procedures (Engine Manual, 72-00-00, Description and Operation, Config-2)
to make sure the re-identified Module can be correctly installed to the
existing Module(s) or Engine.
Refer to Figs.134, 135, 136 and 137 and the current overhaul procedures
(Engine Manual, 72-00-00, Description and Operation, Config-3) to make
sure the re-identified Module can be correctly installed to the existing
Module(s) or Engine.
Refer to Figs.138, 139, 140 and 141 and the current overhaul procedures
(Engine Manual, 72-00-00, Description and Operation, Config-4) to make
sure the re-identified Module can be correctly installed to the existing
Module(s) or Engine.
F. When necessary: Install the LP compressor case (Modules 34 and 61) to the Core
engine in accordance with current overhaul procedures (Engine Manual, 72-00-05
Installation (Engine stand system or the In-line gantry system) and 72-35-15,
Installation) except as follows:
(1) Prepare the LP compressor case: Loosen the LP fuel tube (Tube 223) (IPC,
73-11-46, Fig./Item 01-500) as follows:
(a) Release and remove the two bolts, the two washers and the two nuts
(IPC, 73-11-46, Fig./Item 01-474, 01-472 and 01-471) securing the
bracket (IPC, 73-11-46, Fig./Item 01-470) to the rear stiffener. Keep
the two bolts, the two washers and the two nuts for reassembly. Refer
to Fig.21.
(b) Release and remove the two bolts, the two washers and the two nuts
(IPC, 73-11-46, Fig./Item 01-404, 01-403 and 01-401) securing the
block clamp (IPC, 73-11-46, Fig./Item 01-400) to the rear stiffener.
Disassemble the block clamp assembly. Keep the two bolts, the two
washers, the two nuts and the block clamp for reassembly. Refer to
Fig.21 Location B.
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(c) Release and remove the two bolts, the two washers and the two nuts
(IPC, 73-11-46, Fig./Item 01-414, 01-413 and 01-411) securing the
block clamp (IPC, 73-11-46, Fig./Item 01-410) to the rear stiffener.
Disassemble the block clamp assembly. Keep the two bolts, the two
washers, the two nuts and the block clamp for reassembly. Refer to
Fig.22 Location C.
Printed in Great Britain
(d) Release and remove the three bolts (IPC, 73-11-46, Fig./Item 01-424 (2
off) and 01-428), the three washers (IPC, 73-11-46, Fig./Item 01-434
(2 off) and 01-427) and the three nuts (IPC, 73-11-46, Fig./Item
01-421 (2 off) and 01-425) securing the block clamp (IPC, 73-11-46,
Fig./Item 01-420) to the rear stiffener. Refer to Fig.22 Location D.
Partially disassemble the block clamp assembly. Remove the metal end
fitting, the outer block clamp half and the three metal supports,
leave the other block clamp half between the rear stiffener and the
two tubes (Tube 223 and Tube 260). Keep the three bolts, the three
washers, the three nuts and the remaining block clamp parts for
reassembly. Refer to Fig.22 Location D.
(e) Release and loosen, but do not remove, the two bolts, the two washers
and the two nuts (IPC, 73-11-46, Fig./Item 01-434, 01-433 and 01431)
securing the block clamp (IPC, 73-11-46, Fig./Item 01-430) to the rear
stiffener. Refer to Fig.16 Location C.
(f) Release and loosen, but do not remove, the three bolts (IPC, 73-11-46,
Fig./Item 01-444) securing the block (IPC, 73-11-46, Fig./Item 01-440)
to the bracket (IPC, 73-11-47, Fig./Item 04-070). Refer to Fig.23
Location F.
(2) Prepare the LP compressor case: Loosen the hydraulic tube (Tube 260) (IPC,
29-11-49, Fig./Item 03-500) as follows:
(a) Release and remove, the two bolts (IPC, 29-11-49, Fig./Item 03-564)
securing the saddle clamp (IPC, 29-11-49, Fig./Item 03-560) to the
bracket (IPC, 73-11-46, Fig./Item 01-415). Make sure the saddle clamp
remains on the tube (Tube 260) for re-installation. Keep the two
bolts, the two washers and the two nuts for reassembly. Refer to
Fig.16 Location C.
(b) Release and loosen, but do not remove, the two bolts (IPC, 73-11-47,
Fig./Item 04-454) securing the block clamp (IPC, 73-11-47, Fig./Item
04-475) and the race tube (71-51-60, Fig./Item 07-100) to the bracket
(72-35-16, Fig,/Item 05-350). Refer to Fig.16 Location B and Fig.55.
(c) Attach the HU45551 protector sleeve around the hydraulic tube (Tube
260) (IPC, 29-11-49, Fig./Item 03-500), next to the block clamp (IPC,
73-11-46, Fig./Item 01-420).
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(3) Prepare the LP compressor case: Loosen the hydraulic tube (Tube 259) (IPC,
29-11-49, Fig./Item 05-100) as follows:
(a) Release and remove the two bolts (IPC, 73-11-46, Fig./Item 05-054)
securing the block clamp (IPC, 29-11-48, Fig./Item 05-040) to the
bracket (IPC, 72-35-16, Fig./Item 05-350). Refer to Fig.12 Location B.
NOTE: The upper section of the clamp block and the associated
securing bolts are removed to allow the two tubes (Tubes 223
and 259) to flex and allow the insertion of the HU45552 spacer.
(b) Release and remove the two bolts (IPC, 73-11-46, Fig./Item 05-054)
securing the block clamp (IPC, 29-11-48, Fig./Item 05-040) to the
bracket (IPC, 72-35-16, Fig./Item 05-550). Refer to Fig.12 Location C.
Partially disassemble the block clamp assembly. Remove the upper metal
end fitting, the outer block clamp half and the two metal supports,
leave the lower block clamp half and metal end fitting between the
bracket and the tube (Tube 259). Keep the two bolts and the remaining
block clamp parts for reassembly. Refer to Fig.12 Location C.
NOTE: The upper section of the clamp block and the associated
securing bolts are removed to allow the two tubes (Tubes 223
and 259) to flex and allow the insertion of the HU45552 spacer.
CAUTION: MAKE SURE THE TUBES 223, 259 AND 260 ARE FLEXED WITH CARE TO
PREVENT ANY DAMAGE WHEN THE SPACER IS INSTALLED AND OR REMOVED.
DAMAGE CAN OCCUR IF CARE IS NOT TAKEN.
(4) Install the HU45552 spacer between the rear stiffener and the remaining
block half to allow access to the LP compressor case support structure
securing bolt holes.
(5) Upon completion of the right hand (when viewed from the rear) LP
compressor case support structure to the LP compressor case, reassemble
the LP compressor case LP fuel tube and Hydraulic tubes mounting
assemblies loosened above as follows:
(a) Remove the HU45552 spacer from between the rear stiffener and the
remaining block half.
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(b) Prepare the LP compressor case: Install the hydraulic tube (Tube 259)
(IPC, 29-11-49, Fig./Item 05-100) mounting assemblies as follows:
(c) Prepare the LP compressor case: Install the hydraulic tube (Tube 260)
(IPC, 29-11-49, Fig./Item 03-500) mounting assemblies as follows:
(ii) Secure the block clamp (IPC, 73-11-47, Fig./Item 04-475) and
the race tube (71-51-60, Fig,/Item 07-100) to the bracket
(72-35-16, Fig,/Item 05-350) with the two bolts (IPC, 73-11-47,
Fig./Item 04-454). Refer to Fig.16 Location B and Fig.55.
(vi) Remove the HU45551 protector sleeve from around the hydraulic
tube (Tube 260) (IPC, 29-11-49, Fig./Item 03-500), next to the
block clamp (IPC, 73-11-46, Fig./Item 01-420).
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(d) Prepare the LP compressor case: Install the LP fuel tube (Tube 223)
(IPC, 73-11-46, Fig./Item 01-500) mounting assemblies as follows:
(viii) Secure the block clamp (IPC, 73-11-46, Fig./Item 01-430) to the
rear stiffener with the two bolts, the two washers and the two
nuts (IPC, 73-11-46, Fig./Item 01-434, 01-433 and 01-431).
Refer to Fig.16 Location C.
(x) Secure the block clamp (IPC, 73-11-46, Fig./Item 01-440) to the
bracket (IPC, 73-11-47, Fig./Item 04-070) with the three bolts
(IPC, 73-11-46, Fig./Item 01-444). Refer to Fig.23 Location F.
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(6) Continue with the Installation of the LP compressor case (Modules 34 and
61) to the Core engine in accordance with current overhaul procedures
(Engine Manual, 72-00-05 (Engine stand system or the In-line gantry
system) and 72-35-15, Installation).
The Service Bulletin number and relevant Service Bulletin part shall be recorded
in the engine log book when the Service Bulletin part is fitted in its entirety.
Whenever this Service Bulletin number appears in, or is added to, a log book
record then all reference to Service Bulletin 73-AH619 shall be deleted from this
record should it be already present.
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34
Fig.127
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34
Fig.132
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FUEL AND CONTROL - FUEL TUBES - LP COMPRESSOR CASE - INTRODUCTION OF REVISED LP FUEL,
HYDRAULIC AND OIL TUBE ASSEMBLIES WITH OPTIMISED ROUTING AND CLAMPING ARRANGEMENT -
MOD.73-AJ366
This is a technical document not a quotation; any prices and delivery given are in
good faith without engagement.
Alternative parts can be supplied instead of parts listed. See Material Information
disposition instructions.
1. Modification Kit
Unit Price
Part No. Qty US Dollars
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Supplement Page 1 of 4
Unit Price
Part No. Qty US Dollars
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Supplement Page 2
Unit Price
Part No. Qty US Dollars
3. Consumable Items
Unit Price
Part No. Qty US Dollars
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Supplement Page 3
4. Tools
Unit Price
Part No. Qty US Dollars
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Supplement Page 4