Regular T-Shirt Costing Robin A.

Parry
BIFT - Tools & Techinques on Merchandising
Style no: XXXX Fabric Quality : 100% Combed cotton Single Jersey - 145 Gsm
Item: Crew neck t-shirt with lycra rib at neck
Current US$ Dollar Rate 65.00
Measurements CM Allowence Total
Back Length 88 8 96 5% is added to the Required fabric weight
Sleeve Length 20 0 20 final fabric weight (with yarn to fabric
Chest 50 0 50 as yarn to fabric allowence added) - Devided
Sewing Allowence 10 0 10 wastage by 1000 to make in to Kg's
Since two parts
Weight Allowence Total
are required
Fabric weight 180 1 180.00 Fabric wastatge on
consumption when
cutting the garment
Back Length Sleeve Length Allowence Chest

96 20 10 50 180.00

0.96 + 0.2 + 0.10 x 0.5 x 2 x 0.180 x 1.10 x 12 x 1.03

3.08 Kgs Fabric weight for the Garment

Per Doz Fabric to produce 3%
Rib Pecentage 5% (12 Pcs) more garments as
0.15 Kgs Weight of Rib for the Garment production wastage

Fabric price working:

Total Fabric Cost Process B/D Taka U$ Remarks
Fabric Weight Fab Price Cost Remarks Yarn price $ 3.25
Knitting 10.00 $ 0.15
Main Fabric 3.08 $ 5.50 $ 16.96 Dying / Finishing 80.00 $ 1.23
Trim 3% 3.00 $ - Compacting 10.00 $ 0.15
Rib Lycra 0.15 $ 6.89 $ 1.06 Brushing / peaching $ -
6.24 Kg's $ 18.02 Others / GP 40.00 $ 0.50
Total 140.00 $ 5.29

For Lycra (U/C) $ 1.60

Price per Yd $ 6.89
Garment Costing
Item Detail Cost
Depends whether the fabric is
Fabric $ 18.02 Sketch done in-house or bought from
Collar / Cuff (Flat knit) $ - Rib out and the margins kept.
Trims $ 3.00 Others will be transport,
commissions, etc..
Print $ -
CM $ 6.00
Freight $ -
S/C or Commission $ -
Others $ -
Cost per Doz - FOB $ 27.02 Sleeve Length
Cost per Pce - FOB $ 2.25 Chesh
Back Length
Additional comments:
** Sleeveless tops - Same formular without Sleeve
length (eg. Sleeve length will be - '0')
** Raglan sleeve - Same formular will be used, but
the sleeve length is taken from "Center Back".
** Polo shirts - the cost of collars and cuffs will be added
** Consumption will be make seperately using the same method to calculate additional components such as hoods, extra
trimmings etc..
 Regular Pant / Shorts costing (Knits) Robin Parry
BIFT - Tools & Techinques on Merchandising
Style no: XXXX Fabric Quality : 100% Combed cotton Single Jersey - 200 Gsm
Item: Basic short
Current US$ Dollar Rate 58.00
Measurements CM Allowence Total
Side Length 60 0 60 5% is added to the Required fabric weight
Thigh 38 3 41 final fabric weight (with yarn to fabric
as yarn to fabric allowence added)
Sewing Allowence 10 0 10 wastage Devided by 1000 to make
in to Kg's
Weight Allowence Total Since Four parts
Fabric weight 200 0.95 210.53 are required
Fabric wastatge on
consumption when
cutting the garment
Side Length Allowence Thigh

60 10 41 210.53

0.60 + 0.10 x 0.41 x 4 x 0.211 x 1.10 x 12 x 1.03

3.29 Kgs Fabric weight for the Garment

Per Doz Fabric to produce 3%
Rib Pecentage (12 Pcs) more garments as
- Kgs Weight of Rib for the Garment production wastage

Fabric price working:

Total Fabric Cost Process B/D Taka U$ Remarks
Fabric Weight Fab Price Cost Remarks Yarn price $ 2.90
Knitting 10.00 $ 0.17
Main Fabric 3.29 $ 5.31 $ 17.46 Dying / Finishing 80.00 $ 1.38
Trim 0% - $ - Compacting 10.00 $ 0.17
Rib Lycra - $ 5.31 $ - Brushing / peaching $ -
3.29 Kg's $ 17.46 Others / GP 40.00 $ 0.69
Total 140.00 $ 5.31

For Lycra (U/C)

Price per Yd $ 5.31
Garment Costing
Item Detail Cost
Depends whether the fabric is
Fabric $ 17.46 Sketch done in-house or bought from
Collar / Cuff (Flat knit) $ - out and the margins kept.
Trims $ 3.50 Others will be transport,
commissions, etc..
Print $ -
CM $ 4.00
Freight $ -
S/C or Commission $ -
Others $ -
Cost per Doz - FOB $ 24.96 Side Length
Cost per Pce - FOB $ 2.08 Thigh

Additional comments:
** Consumption will be make seperately using the same method to calculate additional components such as extra
trimmings, pocketing, piping, etc..
 Cost Working Sheet
Customer: Driven Sourcing
Style: A3444 Date 05-05-07
Base: 100% Cotton S/J. GSM - 200

Actual Size
Cost Parameters Cost per
Kg.($) L
Chest 50
Over Arm 20
Body Length 88
GSM 180
Consumption: 2.80
Consumption : 10% 3.08
Yarn / kg (30's Ctn)+20D Elast.
Process Loss
Knitting Cost
Dyestuff Cost
Packing Cost
Comm. Exp.
Total Fabric Cost
Margin
Fabric Price (+Margin) $5.50
Body Fabric Cost (Per Dzn) $16.96
Collars & Cuff $0.00 $0.00
Total Fabric Cost (Per Dzn) $16.96
Trims (plus 5% Excess.) $3.00 $3.00
Print $0.00 $0.00
Embroidery $0.00
Sub Total Cost $19.96
Sea $0.00
Frieght
Air $0.00
Effective CM $12.00
Total Variable Cost $31.96
Actual Cost $33.56
Buyer & Eve Commission 5% $1.60
Commercial. Exp. 5% $1.68
CNF/FOB Price (Per Dz) $36.84
CNF/FOB Price (Per Pc) $3.07
Quoted Price US$38.00/Dz
 Cost Working Sheet
Customer: Med Ler
Style: MO2-01-014 Date 05-06-07
Base: 100% Cotton 40X40 120/80

Actual Size
Cost Parameters Cost per
Yds .($) M
Body Length 21
Sleeve Length 13.5
Chest 31
Fabric Width 57
Consumption: 0.82
Consumption : 20% 0.98
Yeards Price @ $1.45
Process Loss 15% $1.71
Knitting Cost $0.00
Dyestuff Cost $0.00
Packing Cost $0.00
Comm. Exp. 3% $0.05
Total Fabric Cost $1.76
Margin $0.09
Fabric Price (+Margin) 5% $1.84
Body Fabric Cost (Per Dzn) $21.79
Collars & Cuff $0.00 $0.00
Total Fabric Cost (Per Dzn) $21.79
Trims (plus 5% Excess.) $3.50 $3.50
Print $1.50 $1.50
Embroidery $1.00 $1.00
Sub Total Cost $27.79
Sea $0.00
Frieght
Air $0.00
Effective CM $12.00
Total Variable Cost $39.79
Actual Cost $41.78
Buyer & Eve Commission 5% $1.99
Commercial. Exp. 5% $2.09
CNF/FOB Price (Per Dz) $45.86
CNF/FOB Price (Per Pc) $3.82
Quoted Price US$38.00/Dz
 Cost Working Sheet
Customer: Med Ler
Style: MO2-01-014 Date 05-06-07
Base: 100% Cotton 40X40 120/80

Actual Size
Cost Parameters Cost per
Yds .($) 14
Body Length 30.5
Sleeve Length 19
Chest 44.5
Fabric Width 57
Consumption: 1.19
Consumption : 5% 1.25
Yeards Price @ $1.35
Process Loss 0% $1.35
Knitting Cost
Dyestuff Cost
Packing Cost
Comm. Exp. 0% $0.00
Total Fabric Cost $1.35
Margin $0.00
Fabric Price (+Margin) 0% $1.35
Body Fabric Cost (Per Dzn) $20.24
Collars & Cuff $2.00 $2.00
Total Fabric Cost (Per Dzn) $22.24
Trims (plus 5% Excess.) $2.50 $2.50
Print $0.00 $0.00
Embroidery $0.00 $0.00
Sub Total Cost $24.74
Sea $0.00
Frieght
Air $0.00
Effective CM $12.00
Total Variable Cost $36.74
Actual Cost $38.57
Buyer & Eve Commission 5% $1.84
Commercial. Exp. 5% $1.93
CNF/FOB Price (Per Dz) $42.34
CNF/FOB Price (Per Pc) $3.53
Quoted Price US$38.00/Dz
 Cost Working Sheet
Customer: nahid
Style: 9YWOM74031 CD 19-08-08
Base: 100% RAMI

Actual Size
Cost Parameters Cost per
Yds .($) 10
Inseam Length 20
Front Rise+ Waist Belt 12
Thigh 28
Fabric Width 56
Consumption: 1.16 /Pc yds
Consumption : 10% 1.27 /Pc yds
Yeards Price @
Pocketing yds for dz 5 yds $0.32 1.60
Process Loss 2%
Knitting Cost
Dyestuff Cost
Packing Cost
Comm. Exp. 2%
Total Fabric Cost
Margin
Fabric Price (+Margin) 5% $2.00
Body Fabric Cost (Per Dzn) $32.13
Zipper $0.00 $0.00
Total Fabric Cost (Per Dzn) $32.13
Trims (plus 5% Excess.) $8.00 $8.00
Print & Wash $3.00 $3.00
Embroidery $0.00
Sub Total Cost $43.13
Sea $0.00 $0.00
Frieght
Air $0.00
Effective CM $8.00
Total Variable Cost $51.13
Actual Cost $51.13
Buyer & Eve Commission 0% $0.00
Commercial. Exp. 3% $1.53
CNF/FOB Price (Per Dz) $52.66
CNF/FOB Price (Per Pc) $4.39
Quoted Price US$ 4.90
METTER TO KG CONVERSION SYSTEM:

FABRIC LENGTH X GSM / WEIGHT X FABRIC WIDTH X 0.0232 FABRIC LENGTH IS METTER
1000

15 220 58 0.0232
1000

4.44048 KG

KG TO METTER CONVERSION SYSTEM:

SAY HERE IS 4.44048 KGS CONSUMPTION IS THIS KGS.

Formula 0.0232 191.4

Width 58 3.3
GSM 220 0.015
1000 15 METTER
ENGTH IS METTER
Costing - Knits Date: 01/June/2005
(Tools and Techniques of Merchandising - BIFT)

Information Needed to do a costing: Note:

1 Size spec or sample for measurements Need: Chest, Back Length, and Sleeve length
2 Fabric Type Single Jersey, Pique, Interlock, Rib, etc..
3 Weight of the fabric (Gsm) 200 gsm, 230 gsm, etc..
4 Yarn Price Per Kg
5 Fabric Cost Per Kg
6 Fabric Consumption Kg's per Doz
7 Total Fabric cost Cost per doz in U$
8 Trims & Accesories cost (Collars, cuffs, Sewing & Packing) Cost per doz in U$
9 Cutting & Making cost Cost per doz in U$
10 Embroidery / Applique / Prining cost if any Cost per doz in U$
11 Freight cost (If freight is paid by the factory) Cost per doz in U$
12 Commissions / GP Cost per doz in U$

Information needed to work the fabric price: Note:

1 Fabric type & Weight (Gsm) Single Jersey, Pique, Interlock, Rib, etc..
2 Yarn count & Quality (eg. Combed, carded, T/C, Cotton, CVC, SVS, etc..) 40's, 34's, 30's, etc..
3 Yarn price Per Kg base on the count and quality
4 Knitting charge Depends on the fabric - SJ, Pique, Interlock, etc..
5 Dying and Finishing charge Depends on the color - White, Lt, Md, Dk, etc..
6 Compacting charge (If required) Is to control shrinkage
7 Brushing & Peaching charges (If required) If required
8 Special yarn / Finishing Lycra, Teflon finish, etc..

Yarn Prices
Quotations are taken from yarn suppliers (directly from spniing mills or agents). The prices fluctuates base on the world cotton market / index.
Finer counts of yarn is more expensive (Given below just an idea of up-charges):
Count Up-Charge Eg. Price
30's & 26's Base $ 2.90 ** Taken only as base price, will change
24's & 20's $ (0.05) $ 2.85 ** Will be less U$ 0.05 per Kg
34's & 36's $ 0.10 $ 3.00 ** Will be U$ 0.10 more than 30's
Over 40's $ 0.25 $ 3.15 ** Will be U$ 0.25 more than 30's

Knitting charges for different fabrics in B'desh (Approximate figures):

Fabric Charge Charge Remarks
Tk. U$
Single Jersey 10.00 $ 0.17 Yarn Dying - If it's yarn dyed then the knitting charges will be more
Terry 45.00 $ 0.78 CVC / CVS Knitting is more costly
Rib 20.00 $ 0.34
Pique 25.00 $ 0.43
Interlock 30.00 $ 0.52
Y/D Rib 40.00 $ 0.69 For 'Feeder strips' (Engineered stripes will be more costly)
Y/D Single jersey 25.00 $ 0.43 For 'Feeder strips' (Engineered stripes will be more costly)
Dying, Finishing, & Other Charges in B'desh (Approximate figures):
Per KG - Tk. Per KG - U$ Remarks
Dying & Finishing 75.00 1.29 Depends on the colors (Lt. Md. Dk) and the dye stuff used
Compacting 10.00 0.17 Approx
Peaching / Brushing 25.00 0.43 Approx
Bleaching (For White) 15.00 $ 0.26 Only bleach or paroxide (Add +U$ 0.12 for finishing)
Heat Setting (For CVC, Lycra) 25.00 $ 0.43 Will loose about 20 - 25 gsm of the fabric weight

Details on Yarn Count against Fabric Weight (for reference only):

Single Jersey Rib Pique Interlock

Weight Count Weight Count Weight Count Weight Count
130 Gsm 32's 180 Gsm 30's 180 Gsm 30's 210 Gsm 34's
145 Gsm 30's 220 Gsm 26's or 30's 200 Gsm 30's 250 Gsm 30's
180 Gsm 24's 240 Gsm 24's 230 Gsm 24's
200 Gsm 20's 300 Gsm 20's
280 Gsm 30'2
** Using above yarn counts depends stronly on machine guage and fabric color.

Robin A. Parry
Yarn to Fabric wastage / shrinkage added in costing
Fabric Shrinkge Percentage
Single Jersey 5%
Interlock 8%
Rib 8%
Pique 8%
Any white Fabric 10%

Yarn kilo (Kg) price in to yard price

First Gms per Linear yard: Note: The price per Kg will be given by the supplier, in this case it's U$ 3.50 / Kg

Stays constant
Weight in Gms (Dosen't Change) Finished

for M/Sq Fabric Width Gms per L/Yd

270 X 36 X 62 = 388.800

1,550

Hence base on above the price per yard in US$:

Price per KG - Gms per L/Yd

U$ Price per yd
3.5 X 388.800 = U$ 1.36

1,000

Yds per KG in the required width is calculaded = 1000 / Gms per Linear yard
= 1000 / 388.80 (In the case of above)
= 2.57