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Abstract
This paper examines the results obtained from combined tension–torsion loading tests carried out on Mild steel (En8) specimen. The
loading of the specimen was carried out in different modes: (i) maintaining tensile force or axial displacement constant and increasing
torque or angle of twist; (ii) maintaining torque or angle of twist constant and increasing load or axial displacement. A finite element
solution of the problem was obtained to gain further insight into the effects of the loading modes. The results from the finite element
analysis (FEA) were validated against experimental results.
© 2003 Published by Elsevier B.V.
Keywords: Torsion; Tension; Constant angle of twist; Constant axial displacement; ANSYS
Fig. 3. (a) Axial stress vs. axial strain; (b) uniaxial tensile load vs. axial strain.
the experiment. The same procedure was carried out for 75% duces von Mises yield condition. The axial load in the spec-
yield torque. imen then decreases rapidly as the normalised torque ex-
Four transducers, namely, an axial load cell, a torque ceeds 1.5 times the yield torque. When the specimen was
load cell, an angle measuring device and a linear variable subjected to an initial axial load corresponding to 75% yield
displacement transducer (LVDT) were used to measure the load and then torque is applied, the axial load starts to de-
axial load, torque, angle of twist and axial displacement, crease at a greater rate at the initial stage of loading and
respectively. The modular amplifier excites the transducers tends to drop rapidly after about 1.5 times the yield torque.
and the signal are received and amplified and then fed to On comparison of these two cases, when the initial ax-
LabVIEW. The signal, in volts, from the amplifier is scaled ial load is smaller, the subsequent torque holding capacity
properly and shown on the indicator in the front panel as of the specimen is extended upto 1.75 times yield torque
well as stored as a Microsoft Excel file, for future analysis. after which yielding occurs. The specimen sustains larger
torque because of the nonlinear, inelastic behaviour across
the cross-section in shear. This increases the torque carrying
4. Results and discussion behaviour of the specimen. From the yield criteria for com-
bined loading according to von Mises, the material starts
4.1. Axial displacement held constant yielding at lower torque when the initially applied axial load
is increased. This follows the yield criteria σ 2 + 3τ 2 = Y 2 ,
Initially the specimen was extended to a displacement where σ is the axial stress, τ the shear stress and Y the ax-
corresponding to 50% yield load and then a torque was ap- ial yield stress. After reaching the yield plateau the com-
plied. It was observed from Fig. 5, that as the torque was bined stresses in the specimen follows the yield plateau as
increased gradually, the initially applied axial load remains shown in Fig. 5. The normalised torque exceeds unity due
constant for certain level of torque. It then decreases very to the strain hardening property of the material as shown in
marginally until the combined axial load and torque pro- Fig. 4.
810 N.M. Zarroug et al. / Journal of Materials Processing Technology 143–144 (2003) 807–813
Fig. 5. Normalised axial load vs. normalised torque (constant axial displacement).
4.2. Angular twist held constant tial torque followed by increasing axial load, yields plas-
tically at an early stage than the specimen subjected to a
In this loading mode, the specimen was subjected to 50% lower initial torque. This is due to the fact that the combined
yield torque and the angle of twist was held constant. An stress level meets the strain hardening yield plateau at an
axial load was then applied to the specimen already under early stage and then follows the yield plateau until necking
torque. The torque remains constant at the initial level until starts. The combined stress in the specimen with the lower
the applied axial load reaches a value which when combined initial torque meets the yield plateau drawn using maximum
with the torque causes the material to yield. Thereafter, for stresses just prior to the onset of necking. The combined
any increase in axial load the torque reduces rapidly till stress levels in both cases do not follow the yield plateau
the axial load reaches a maximum of about 1.2 times the drawn with the values of initial yield stresses in tension and
yield axial load as shown in Fig. 6. At this stage any at- torsion.
tempt to increase the axial load causes the onset of plas-
tic instability and necking. The axial load decreases rapidly 4.3. Constant axial load
at a constant torque until the specimen fails through frac-
ture. Similar behavior is repeated for an initial torque of In the third loading mode, the specimen was subjected to
about 73% yield torque. The results plotted in terms of nor- an initially applied axial load of 50% of the uniaxial proof
malised shear stress and axial stress for specimens initially yield load and subsequent application of torque, maintaining
subjected to initial torque of 29 and 79% yield torque, give the axial load constant throughout the test. This procedure
a clearer indication of when plastic yielding commences un- was repeated for an initially applied axial load of 75% of the
der combined torsion and tension loads. These results shown uniaxial yield load. As the torque was gradually increased,
in Fig. 7 indicate that the specimen subjected to higher ini- the shear strain as well as the axial strain was observed to
Fig. 6. Normalised axial load vs. normalised torque (constant angle of twist).
N.M. Zarroug et al. / Journal of Materials Processing Technology 143–144 (2003) 807–813 811
Fig. 7. Normalised axial stress vs. normalised shear stress (constant angle of twist).
Fig. 8. Normalised shear strain vs. normalised axial strain (constant load).
increase so as to maintain the axial load constant. To observe but it exceeds 3.5 for the lower initially applied axial load.
the effect of initially applied axial load on the strength of This shows that, since the combined stress is lower in the
the solid rod with the subsequently applied torque, the test latter case it can accommodate more shear strain. The rate
results are plotted in terms of normalised axial strain versus of increase in the axial strain rate is significantly higher for
normalised shear strain and are shown in Fig. 8. It was the higher initial axial load compared to that for low initial
observed from this figure that at higher initial axial load, the axial load, for a given increase in the shear strain and hence
normalised shear strain does not reach more than about 2 shear stress.
Fig. 9. Normalised axial strain vs. normalised shear strain (constant torque).
812 N.M. Zarroug et al. / Journal of Materials Processing Technology 143–144 (2003) 807–813
Fig. 10. Images from ANSYS showing deformation of specimen at 50% yield torque and 118% yield axial load.
N.M. Zarroug et al. / Journal of Materials Processing Technology 143–144 (2003) 807–813 813
6. Conclusion the shear strain. The axial strain was found to increase
rapidly for initially applied higher load case.
• Experimental results from combined torsion–tension load- • Similarly, to maintain the initially applied torque on sub-
ing indicates that the initially applied torque or axial load sequent application of axial load, the shear strain increases
begins to decrease with the subsequently applied load or along with the axial strain.
torque respectively, when the combined stress reaches a • The results from preliminary FEA were found to be in
critical value which is governed by the yield criteria. close agreement with the experimental results.
• When the axial displacement was maintained constant and • A refinement in analysis of load cases is carried out to
torque was increased, the axial load carrying capacity of simulate the exact loading path of the actual experiment.
the specimen decreases. A rapid drop in the axial load
carrying capacity is observed once yield torque is reached.
• When the angle of twist was maintained constant and the References
axial load was increased, the torque carrying capacity of
the specimen drops rapidly once the yield load is reached. [1] S.A. Meguid, L.E. Malvern, J.D. Campbell, Plastic flow of mild steel
under proportional and non-proportional straining at a controlled rate,
When the initially applied torque is closer to the yield
Trans. ASME 101 (1979) 248–253.
torque, the maximum axial load that can be applied to the [2] S.A. Meguid, M.S. Klair, L.E. Malvern, Theoretical and experimen-
specimen decreases significantly. After the specimen be- tal results of the plastic and strain-hardening behavior of En8 at a
comes fully plastic, even without any increase in load the controlled rate, Int. J. Mech. Sci. 26 (11/12) (1984) 607–616.
axial stress and shear stress increases rapidly as necking [3] A.R.M. Ali, M.S.J. Hashmi, Theoretical and experimental results of the
elastic–plastic response of a circular rod subjected to non-proportional
commences and fails rapidly. combined torque and tension loadings, in: Proceedings of the Insti-
• To maintain the initially applied load on subsequent ap- tution of Mechanical Engineers, Part C, vol. 213, 1999, pp. 251–
plication of torque, the axial strain increases along with 261.