RENR7435-03

May 2010
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Component Locations
Part Machine Schematic VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Description (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Number Location Location COMPENSATED)

Accumulator Gp - 164-6981 1 B-4 VALVE ENVELOPES VALVES VALVE PORTS

Block - 2 D-7
Cylinder Gp - Boom Note A 3 F-1
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Bucket Note A 4 F-7
Cylinder Gp - Stick Note A 5 F-7 CONTROL VALVES CHECK VALVES
AB A B
Filter Gp - Case Drain 289-8194 6 A-4
P T P T
Filter Gp - Pilot Hydraulic 158-8987 7 A-4 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Filter Gp - Return Oil 188-4140 8 A-6
Manifold Gp - Control 215-5037 9 B-5 FLUID STORAGE RESERVOIRS

Motor Gp - Swing 179-9775 10 F-5

Motor Gp - Left Travel 215-9952 11 F-3
Tap Locations
Motor Gp - Right Travel 215-9952 12 F-2 Pressure, Sampling, and Sensor VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Pump Gp - Main Hydraulic 272-6959 13 B-2 Tap

Description
Schematic 325D and 329D Excavator MEASUREMENT ROTATING SHAFTS

Number Location
Sensor As - Left Pump Pressure
Sensor As - Right Pump Pressure
221-8859
221-8859
14
15
B-3
A-3 AA Left Pump Delivery Pressure B-3 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Switch As - LH Travel Pressure 309-5769 16 E-7 BB Right Pump Delivery Pressure A-3
COMBINATION CONTROLS
Switch As - Pressure (Implement Swing) 309-5769 17 B-7 CC Pilot Pump Delivery Pressure A-4 325D: 329D:
Switch As - RH Travel Pressure 309-5769 18 E-6 DD Left Pump Power Shift Pressure B-2 NAC1-UP CZF1-UP
EE Case Drain Pressure A-2
Swivel Gp 234-4440 19 E-3 LAL1-UP LGN1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Tank Gp - Hydraulic Oil 289-5564 20 A-5 FF Right Pump Power Shift Pressure A-2
WLT1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Cooler Bypass 173-4672 21 A-7 SOS Hydraulic Oil Sampling Port A-4
Valve Gp - LH Joystick 297-0533 22 C-7
Valve Gp - Load Control Boom Cylinder 255-5683 23 D-1 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Load Control Stick Cylinder 255-5680 24 D-5
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Main Control 285-1341 25 C-2 thru C-5
Valve Gp - Pilot Travel 310-0414 26 E-6, E-7
Valve Gp - Pressure Reducing Boom/Swing 310-0210 27 B-4 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - RH Joystick 297-0532 28 C-6
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Shuttle 185-0462 29 B-6, B-7
Valve Gp - Solenoid (Heavy Lift) 121-6303 30 B-4
Valve Gp - Swing Cushion (With Fine Swing) 322-8716 31 E-5 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
(Without Fine Swing) 158-9085 31 E-4, E-5
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Travel LT Counterbalance 204-2819 32 E-3
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Travel RT Counterbalance 204-2819 33 E-2 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Note A: Refer to parts manual for specific cylinder information.

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

11 9 10 17 29 28 22 16 18 26 SOS CC HYDRAULIC SYMBOLS (ELECTRICAL)

32 G
M
3 5 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 28 inches)

21
24

RENR7435-03
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

13 7
14 FILTER & VALVE GP - PILOT
T

PRESSURE TEMPERATURE LEVEL FLOW

15 4 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

BB 13 AA ELECTRICAL SCHEMATIC EXAMPLE

CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

12 1 2 23 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”

33 6 7 8 20 25 27 30 19 31 EE WIRE

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

1 2 21 23 17 22 16 18 26 PREVIOUS STANDARD

5 WIRE WIRE COLOR

24 25 27 30 29 28 FF DD
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

PUMP GP - MAIN HYDRAULIC

13
14 3
15

4
11 12 6 7
32 33 8 20 9 10 19 31
COMPONENT LOCATIONS
 7 6 5 4 3 2 1

BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP MOTOR GP
SWING MOTOR LEFT TRAVEL RIGHT TRAVEL
215-9952 215-9952
F PG
F

AR3 BR3 AL3 BL3 DR

MOTOR GP AR4 BR4
RCV-C SWING
MU 179-9775

VALVE GP Pp3 Pp3

SWING CUSHION
WITHOUT FINE SWING T1 T1
BG AG 158-9085

VALVE GP DR DR
T2 T2
PILOT TRAVEL B1 A1 B1 A1
310-0414

FINE
SWING
TP TT
AG BG BG AG
TRAVEL(L) TRAVEL(R) VALVE GP
SWING CUSHION
WITH FINE SWING B A
322-8716

BL2 AL2 A B B A
E E
VALVE GP VALVE GP
LT COUNTERBALANCE RT COUNTERBALANCE
204-2819 204-2819
BACK FWD FWD BACK
T5 T2 T4 T6 T3 BL1 AL1 BR1 AR1
T1
BL2 AL2
aL1 bL1 bR1 aR1
SWIVEL GP
234-4440

SWITCH AS
SWITCH AS RH TRAVEL
LH TRAVEL PRESSURE
PRESSURE 309-5769
309-5769

BL3 AL3 BR4 VALVE GP

VALVE GP
LOAD CONTROL
D LOAD CONTROL
SP3 SPi SP2 BP3 BPi BOOM CYLINDER
D
STICK CYLINDER
SDr aL1 BDr BP2 255-5683
255-5680 aL2
AR4
RCV-B
AL2 AL1 AR1 aR3 aR4
RCV-A
BL2 BL1 aR1 BR1 BR3 AR3
VALVE GP AL4 aL4 SP1 ST Pi4 BR2 AR2
VALVE GP T aL3 Di4 aR2 Pi1 BP1 BT aR5 R3
LH JOYSTICK RH JOYSTICK (CLOSE)
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (DOWN) BR4 R1 BR5 AR5 (IN)
297-0533 297-0532
JLP JRP
JLT JRT
VALVE GP
STICK SWING BUCKET BOOM MAIN CONTROL
(Dimensions: 34 inches x 28 inches)

285-1341
RENR7435-03

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
C C

SWING

STICK(2)
TRAVEL(L)

BOOM(1)
BUCKET
STICK(1)

ATCH
MAIN
RELIEF
VALVE

(OUT) (R) (FWD) (OPEN) (UP) (OUT)

Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
bR1
HL bL4 bL3 bL2 bL1 bR3 bR4
PL PR HR

VALVE GP A1 A2 A3 A4 A5 A6 A7 A8
SHUTTLE
185-0462 SENSOR AS
LEFT PUMP PUMP GP
24 Page,

PRESSURE
HL
221-8859 AA MAIN HYDRAULIC
272-6959 LINES GROUP COLOR DESCRIPTIONS
M2 IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
B1 B2 B3 B4 B5 B6 B7 B8 B1 A1 B2 A2 PILOT PUMP OUTPUT
P2 Pi1 P-IN PSA2 DR1 PSA1 G2
VALVE GP IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
PRESSURE REDUCING L
T-OUT2 DR2 E SUPPLY LINE
B (BOOM, SWING PRIORITY) F
T Pn2 DRAIN / RETURN LINE
B
(TRAVEL)

310-0210
(SWING)

aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2

T
PL P
U
M
Ps2 DD ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
NO.1

NO.2

P
A2 PsM2 LEFT TRAVEL MOTOR CONTROL CIRCUIT
(LOCK)

SWING MOTOR CONTROL CIRCUIT

NO.3

P1 G4
P2 BOOM CYLINDER CONTROL CIRCUIT
SWITCH AS BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
PRESSURE VALVE GP S3 SWING BRAKE CONTROL CIRCUIT
(IMPLEMENT SWING) A SOLENOID Dr2 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
309-5769 P1
(HEAVY LIFT)
S1 I Dr1
PAC 121-6303
D DrM RCV: RETURN CHECK VALVE
T P
DR3 DR4 Pi2 DR5 T-OUT1 DR6
PILOT
G3 EE LINE PATTERNS
PsM1 Pressure Line
RCV-C ACCUMULATOR GP Ps1
164-6981 Pilot / Load Sensing Pressure
FILTER GP
RCV-B MANIFOLD GP PILOT HYDRAULIC
A1
FF Drain / Return Lines
CONTROL 158-8987 R
I Component Group
215-5037 PR G Pn1
H
OUT IN T
PROPORTIONAL
G P
REDUCING VALVE Attachment
FILTER GP A3 U
M
HR Air Line
RCV-A TANK GP CASE DRAIN P
D E F 289-8194
HYDRAULIC OIL T Pi CALLOUTS
A 289-5564 G1 M1
A
PG PC YY Taps (Pressure, Sampling, Sensor - by letter)
FILTER GP Pm
52 Components (By number)
VALVE GP RETURN OIL CC SOS BB
COOLER BYPASS 188-4140 THIS SCHEMATIC IS FOR THE 325D & 329D EXCAVATOR
173-4672 SENSOR AS HYDRAULIC SYSTEM
RIGHT PUMP
MEDIA NUMBER: RENR7435-03
PRESSURE
221-8859 PART NUMBER: 297-0502, CHANGE: 01 VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specific ations.

7 6 5 4 3 2 1