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06
DATA PROJECTOR
BS254 & BX254 & BX324
SERVICE MANUAL
1
2011/06/16
Delta Elec. Inc. BS254 & BX254 & BX324 rev.06
CONTENTS
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2011/06/16
Delta Elec. Inc. BS254 & BX254 & BX324 rev.06
10-5.Projection Distance……………………………………………………………………..…..70
11.EDID data …..................................................................................................................... 71
12.RS232…………………………….……………………………………………….………………75
13.Spare part list ....................................................................................................................84
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2011/06/16
Delta Elec. Inc. BS254 & BX254 & BX324 rev.06
Be sure to read this Service Manual before providing services. In the projector, full
consideration is taken to ensure safety for fire, electric shock, injury, harmful radiation, and
substance. Therefore, observe the notice described in this Service Manual so that safety is
kept when providing services. Moreover, be sure to observe the notice described in the
Instruction Manual.
Pay attention to the following items during service inspection.
1. This equipment contains parts under high voltage. When making repairs, etc.
Be sure to pull out the power plug beforehand to insure safety.
2. Parts may be very hot immediately after use.
Make sure the equipment has cooled off sufficiently before carrying out repairs.
3. Make sure that parts and screws and wiring, etc. are returned to their original positions.
Tube, tape and other insulation materials have been used for safety reasons.
The internal wiring has been designed to avoid direct contact with hot parts or parts under
high voltage when using clamps or other tools.
4. The parts used in this device have special safety features such as flame-resistance and
anti-voltage properties. When replacing parts, always use parts supplied from the factory.
5. After finishing operations make sure that all parts and wires have been returned to their
original position and that there has been no deterioration of the area around the location that
was worked on.
6. Be sure to use a grounding strap (wrist band) during repair and inspection.
1.2 Lamp
During current conduction, the lamp is in the high-temperature state. In this case, pay
careful attention because a high voltage is used. When replacing a lamp, replace it after
confirming that the lamp has gotten cold sufficiently.
1.3 Lens
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2011/06/16
Delta Elec. Inc. BS254 & BX254 & BX324 rev.06
Do not look into a lens during projection. This damages your eyes.
2. Specifications
2-1. Summary Specifications
Model BS254 BX254 BX324
Vertical keystone
+/- 15 degrees
correction
Data compatibility IBM PC or compatibles (VGA, SVGA, XGA, SXGA, UXGA), Mac
V-Sync 43 - 87 Hz
Safety certification FCC-B, UL, cUL, TUV, CB, CE, PCT, SASO, NOM, KC and CCC
PC RGB
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2011/06/16
Delta Elec. Inc. BS254 & BX254 & BX324 rev.06
Audio IN 3.5 Mini-jack Stereo
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2011/06/16
Delta Elec. Inc. BS254 & BX254 & BX324 rev.05
8. Function keys See Top view-on screen Display (OSD) buttons and LEDS
Important:
Ventilation openings on the projector allow for good air circulation, which keeps the projector
lamp cool. Do not obstruct any of ventilation openings.
Green Power on
6. Up Cursor / Keystone Navigates and changes settings in the OSD / Quick Menu-For Keystone
7. Down Cursor / Keystone Navigates and changes settings in the OSD / Quick Menu-For Keystone
8. Right Cursor / OK Navigates and changes settings in the OSD / Enter Menu
Navigates and changes settings in the OSD / Optimizes image size, position,
10. Left Cursor / Auto
and resolution
NOTE:
If you video equipment has both S-VIDEO and RCA jacks (composite video) connect to the
S-VIDEO connector. S-VIDEO provides a better quality signal.
5. Ceiling support holes Contact your dealer for information on mounting the projector on a ceiling
NOTE:
When installing, ensure that you see only UL Listed ceiling mounts.
The construction of the ceiling mount must be of a suitable shape and strength. The ceiling
mount load capacity must exceed the weight of the installed equipment (not less than 5.15KG)
over a period of 60 seconds.
Important:
1. Avoid using the projector with bright fluorescent lighting turned on. Certain high-frequency
fluorescent lights can disrupt remote control operation.
2. Be sure nothing obstructs the path between the remote control and the projector. If the path
between the remote control and the projector is obstructed, you can bounce the signal off
certain reflective surfaces such as projector screens.
3. The buttons and keys on the projector have the same functions as the corresponding
buttons on the remote control. This user’s manual describes the functions based on the remote
control.
Company Confidential LG ______________________ Delta____________
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2011/04/07
Delta Elec. Inc. BS254 & BX254 & BX324 rev.05
The remote control uses infrared transmission to control the projector. It is not necessary to
point the remote directly at the projector. Provided you are not holding the remote
perpendicular to the sides or the rear of the projector, the remote will function well within a
radius of about 7 meters (23 feet) and 15 degrees above or below the projector level. If the
projector does not respond to the remote control, move a little closer.
Caution:
3. TROUBLE SHOOTING
By checking operations during normal usage time, it is possible to carry out judgments on
malfunction to a certain extent. Carry out the following checks before disassembling the
equipment.
No
< Power supply error > Yes • Power Supply Unit malfunction
Power: OFF • Check the connection of Power Supply (LVPS BD CON3002 to MB P301)
Temp: OFF • Check keypad connection ( MB P800 to Keypad P8100)
Lamp: OFF • Check voltage (12v, 5v, 3.3v, 2.5v,1.8v,1.2v,…etc) on Main Board.
No
No
No
Waiting
Power On
No
No
< Color Wheel error > • Flexible cable of Color Wheel Ass’y is disconnected (P708) or broken.
Power: Flashing Green Yes • Index Board (P8101) / Main Board (P704) is disconnected
Light9 • Index Board malfunction
Temp: OFF • Color Wheel Ass’y malfunction (doesn’t rotate).
Lamp: OFF • Main Board Ass’y malfunction (Color Wheel Ass’y doesn’t rotate).
No
Image
Display
Image
Display
Yes No
Yes
Confirmation with none-signal state
No
Yes
“No signal” Message display
No No
No
Yes
• Check the pattern generator setting is wrong
• Main Board Ass’y malfunction
Image display No • DMD Set malfunction
normally • Setting on PC side(external output setting, resolution, etc.)
• Cable malfunction (disconnection and pins broken)
No
Yes
• Connector (P902) disconnected
Speaker work No • Speaker Ass’y malfunction
normally • Main Board Ass’y malfunction
Yes
Check the
projection
Screen
Yes
No
Does the lamp System OK
go off during Normal operation
operation?
Yes
• Connector P8003 of Fan disconnected
• Lamp fan (Fan1) malfunction
Lamp: Flashing
Red Light 1
< Fan error >
Power: Flashing Green Yes • Connector P8002 of Fan disconnected
•Blower fan (Fan2) malfunction
Light 6 Lamp: Flashing
Temp: OFF Red Light 2
No
• Lamp malfunction
• Power Supply Unit malfunction
These guidelines provide tips to deal with problems you may encounter while using the
projector. If the problem remains unsolved, contact your dealer for assistance.
Often after time spent troubleshooting, the problem is traced to something as simple as a loose connection.
Check the following before proceeding to the problem-specific solutions.
• Use some other electrical device to confirm that the electrical outlet is working.
• Ensure the projector is turned on.
• Ensure all connections are securely attached.
• Ensure the attached device is turned on.
• Ensure a connected PC is not in suspending mode.
Ensure a connected notebook computer is configured for an external display. (This is usually done by pressing an
Fn-key combination on the notebook.)
Image Problems
2. Turn off all equipment and power up again in the correct order.
3. Ensure the projector-to-screen distance is within the 10-meter (33-feet) specified range.
6. Use the Keystone button on the remote control or projector to correct the problem.
7. Set the Frequency and Tracking settings on the Computer menu of the OSD to the default
settings.
8. To ensure the problem is not caused by a connected PC’s video card, connect to another
computer.
Problem: The color of the projected image does not match the source image.
Adjust the Color Temperature and Gamma settings on the Image menu of the OSD.
Lamp Problems
10. Ensure the power source is good by testing with another electrical device.
11. Restart the projector in the correct order and check that the Power LED is green.
12. If you have replaced the lamp recently, try resetting the lamp connections.
14. Put the old lamp back in the projector and have the projector serviced.
15. Power surges can cause the lamp to turn off. Re-plug power cord. When the Ready LED is
on, press the power button.
17. Put the old lamp back in the projector and have the projector serviced.
18. Direct the remote control towards remote sensor on the projector.
19. Ensure the path between remote and sensor is not obstructed.
Audio Problems
S
Look the full set projector. Look at the IO side.
M
Look at the keypad of top side. Look at the keypad of top side.
I
Loose these three screws and note Take out the lamp module like this.
S
this connector
M
Remove the lamp modules (upward view). Look the Lamp #1.
B
I
Look at the bottom side Remove the four screws.
S
M
Look the screws (S01). When assembly the front cover note
these connector.
B
I
When assembly the top cover note Review the Top Cover Assy.
S
these connectors.
M
Review the projector. Remove these screws.
B
M
Remove the four screws. Review the four screws. (S04)
B
Y
Main Board Review #Top side
E
Main Board Review #Bottom side
M
P803 Therm P804 Ballast
P902 SPK P708 MOTOR
B
P8003 Fan3
L P704 Index/IR
P800 Keypad
Y
P700 DMD
P8002 Fan2
I
Review the projector. Remove the three screws and careful this
shield when assembly.
S
SS
B
Review the screws (S01). Review the optical module #1.
Review the optical module #2. Review the optical module #3.
Company Confidential LG ______________________ Delta____________
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Delta Elec. Inc. BS254_BX254_BX324 rev.06
I
Review the Projector. Remove the two screws (S01) and take
S
out the Engine FAN.
M
Review the Optical Engine FAN. Remove the three screws and careful
B
when the wire when you assembly.
I
Remove the three screws. Review the three screws (S01).
S
M Review the Power board. Remove the two screws and careful the
wire when assembly.
B
Review the two screws (S05) & (S01). Review the LVPS Board.
Company Confidential LG ______________________ Delta____________
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2011/06/16
Delta Elec. Inc. BS254_BX254_BX324 rev.06
I
Remove the three screws (S01). Review the projector.
S
M
Remove the two screws (S01). Review the two LAMP FANS.
S
Remove the screws (S01). Review the ADJ FOOT.
A
The document is to describe a Windows application software “DLP Composer Lite” for
projector firmware.
Its main purpose is to provide a detailed procedure of upgrading the application software of a
DLP projector.
The system requirement and the installation procedure of “DLP Composer Lite v10.0” are
also included in the document.
Note:
1.User must have administrative privileges on the target computer in order to
install the driver.
2.The installation target directory must not be write-protected.
User also required having the basic knowledge of Windows application installation.
System Requirement
Start-up page:
Click on the “I accept agree to be bound by all the terms and conditions of this License
Agreement” point to continue.
Click on the “Browse” button to change the default directory for saving the drive file
somewhere else.
or
Click on the “Back” button to return to the previous page.
or
Click on the “Cancel” button to cancel the installation.
or
Click on the “Next” button to continue.
Installation Completed:
The document is to describe a Windows application software “DLP Composer Lite” for
projector firmware.
Its main purpose is to provide a detailed procedure of upgrading the application software of a
DLP projector.
The system requirement and the installation procedure of “DLP Composer Lite v10.0” are
also included in the document.
Note:
1.User must have administrative privileges on the target computer in order to
install the driver.
2.The installation target directory must not be write-protected.
User also required having the basic knowledge of Windows application installation.
System Requirement
Step 1: Launch the “DLP Composer Lite v10.0” from installed shortcut at
Program > DLP Composer(TM) Lite 10.0 > DLP Composer(TM) Lite 10.0.exe
Step 2: While executed, The window shall appear as the following picture.
Click on the “Edit” button to continue to the “DLP Composer Preferences” page.
Company Confidential LG ______________________ Delta____________
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2011/06/16
Delta Elec. Inc. BS254_BX254_BX324 rev.06
Step 3:
Turn on the projector, press the” MENU “ button on the keypad or IR controller.
Then select “Installation II”, then press “ Down ” button and select “ Advance ” item.
Press “Down” button on the keypad to select “Low Power Mode” item,
Press the “Enter “button to set function to “Off”.
Step 5: Make sure that the RS-232 cable is firmly connected between projector and
computer.
Step 6: Using the remote control and press <Down>, <Up>, <Right>, <Up> keys in
sequence using buttons.
The “Power LED” shall blink twice and the download mode will be enabled.
Step 8:
Step 8:
Press the “Start” button to update the flash with the chosen firmware.
Step 10:
A warning message box will appear for confirmation. Press <Y> to continue.
Company Confidential LG ______________________ Delta____________
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2011/06/16
Delta Elec. Inc. BS254_BX254_BX324 rev.06
Step 11:
When the last warning message box appears, this is the last chance to cancel the update.
Press “Confirm” button to start the firmware update.
Caution:
You can use the four (arrow) buttons to set a password and prevent unauthorized use of the
projector. When enabled, the password must be entered after you power on the projector.
IMPORTANT:
Keep the password in a safe place. Without the password, you will not be able to use the
projector. If you lose the password, contact your reseller for information on clearing the
password.
Press (Enter) / ►
4.
Forget the password recovery (only used in the service center not to be in the end-user side)
8. Still pressed “MENU” key and plug the AC power cord when Power LED going to flashing=>
Phase a short time =>flash three times.
Press the cursor ▲▼ button to move up and down in the Installation II menu. Select the
Factory Reset sub menu and press (Enter) / ► to reset all the menu items to the factory
default values.
Press the cursor ▲▼ button to move up and down in the Installation II menu. Select the
Installation II sub menu and press (Enter) / ► to enter the Status sub menu.
ITEM DESCRIPTION
Active
Display the activated source.
Source
Video Displays resolution/video information for RGB source and color standard for
Information Video source.
Lamp hour used information is displayed. ECO and Normal counter are
Lamp Hours
separated.
Step 2: Press “Right” button on the keypad or “ Enter “button by remote controller, then select
“Lamp Hour Reset” , press “Right” button or “ Enter “button
Step 3: Press “ Enter “ button twice by remote control, then press “ (UP) (DOWN) (LEFT)
(RIGHT)” by remote control.
Input Pattern
Step 2 : After complete the OSD will show the picture as follow , if not complete, just close the OSD。
Input Pattern
Step 2 : After complete the OSD will show the picture as follow, if not complete, just close the OSD。
NOTE: You can select Calibration Status – VGA or Calibration Status – YUV item to watch the calibrated
value at any time。
B. In service mode
D. Switch Pattern 49 “256 Gray Scale” (1024 x 768 @ 60Hz) (800 x 600 @ 60Hz). Fine-tune
until the gray scale still distinct. Decrease the color to the minimum, tune off G, B channel,
check the smooth in brighter level of the R 256 ramp. If not, fine tune “CW INDEX Delay
Time” until R 256 ramp smooth.
Step 1 : Adjust integration rod screw to eliminate color edge @ White pattern
Screw 2
Step 2: Adjust lamp module angle to set the maximum brightness measured by CL200
The projection lamp should be replaced when it burns out. It should only be replaced with a
certified replacement part, which you can order from your local dealer.
1. The projection lamp used in this product contains a small amount of mercury.
2. Do not dispose this product with general household waste.
3. Disposal of this product must be carried out in accordance with the regulations of your local
authority.
Warning:
Be sure to turn off and unplug the projector at least 30 minutes before replacing the lamp.
Failure to do so could result in a severe burn.
Reverse steps 1 to 5 to
6 install the new lamp module.
While installing, align the
lamp module with the
connector and ensure it is
level to avoid damage.
After replacing the lamp, you should reset the lamp hour counter to zero. Refer to the following:
Cleaning the projector to remove dust and grime will help ensure trouble-free operation.
1. Be sure to turn off and unplug the projector at least 30 minutes before cleaning.
Failure to do so could result in a severe burn.
2. Use only a dampened cloth when cleaning.
Do not allow water to enter the ventilation openings on the projector.
3. If a little water gets into the projector interior while cleaning,
leave unplugged in a well-ventilated room for several hours before using.
4. If a lot of water gets into the projector interior when cleaning, have the projector serviced.
You can purchase optic lens cleaner from most camera stores. Refer to the following to clean
the projector lens.
1. Apply a little optic lens cleaner to a clean soft cloth.
(Do not apply the cleaner directly to the lens.)
2. Lightly wipe the lens in a circular motion.
Caution:
1. Do not use abrasive cleaners or solvents.
2. To prevent discoloration or fading, avoid getting cleaner on the projector case
Carry out cleaning of the main unit and interior when replacing
the lamp or making inspections.
The glass cleaner used with the following parts is as follows.
Caution:
In the event of an error, please disconnect the AC power cord and wait for one (1) minute
before restarting the projector. If the POWER or LAMP LED are still blinking or the over temp
LED is lit, contact your service center.
The projector can display several resolutions. The following table outlines the resolutions that
can be displayed by the projector.
480i 15.734 60 - ○ -
SDTV
576i 15.625 50 - ○ -
480p 31.5 60 - ○ -
EDTV
576p 31.3 50 - ○ -
720p 37.5 50 - ○ -
720p 45.0 60 - ○ -
1080i 33.8 60 - ○ -
HDTV
1080i 28.1 50 - ○ -
1080p 67.5 60 - ○ -
1080p 56.3 50 - ○ -
○: Supported frequency
- : Frequency not supported
*: Displayable level
* The resolution of the panel for the BS254 is 800 x 600 and1024 x 768 is for the BX254 & BX354.
Resolution other than native resolution may display with uneven size of text or lines.
* HDTV timing: DVD player (main source), VG828 (secondary source).
Distance (m) 1.32 3.58 4.39 8.78 1.57 3.14 3.93 11.77
Keystone (degree) 12.5 12.5 12.5 12.5 13.9 13.9 13.9 13.9
Image Height (mm) 457 1219 1524 1864 610 1219 1524 4527
Image Width (mm) 610 1626 2032 3762 813 1626 2032 6096
A. BS254 (DP-2404)
EDID Version # 1, Revision # 3
DDC Test For: GSM BS254
C. BX324-SD (DP-3408)
EDID Version # 1, Revision # 3
DDC Test For: GSM BX324-SD
RS232 Setting
:
Setting the HyperTerminal parameter:
Step3. In Bits per second choose “ 9600 ” and in Flow control choose “ None ”。
Step7. Mark Send Line ends with line feeds and Echo typed characters locally and click OK
bottom to complete setting.
Control Sequence
The projector may send a return code after it received a command. If the command isn’t
received correctly, the projector will not send the return code
Operation Command
The operation commands execute the basic operation setting of this projector.
Operation ASCII HEX
Power On ※ ~ P N CR ※ 7Eh 50h 4Eh 0Dh
Power Off ~ P F CR 7Eh 50h 46h 0Dh
Auto Image ~ A I CR 7Eh 41h 49h 0Dh
Lamp Hour Reset ~ R L CR 7Eh 52h 4Ch 0Dh
Input Select RGB ~ S R CR 7Eh 53h 52h 0Dh
Input Select Video ~ S V CR 7Eh 53h 56h 0Dh
Input Select S-Video ~ S S CR 7Eh 53h 53h 0Dh
3622403511
9 EAL32377714 DC FAN ASSY BUB04512HD-SM00 L70/25 45 S V V V
3622404311
EBT61018601
17 5600601233 PWB ASSY LVPS BD V V V
EBT61018602
Hexagonal Screw
37 MEG42520801 3461431703 V V V
STAND OFF S18C HEX 4.7*4 F#4-40 M # 4-
7 8 9 10 12
14 16 17 18 19
20 22 24 26 27
28 29 30 31 32
33 34 35 36 37
38 40 A