Heatcon Catalogue

PRODUCT CATALOG COMPOSITE
REPAIR SOLUTIONS
T raining E quipment
A ccessories M aterials
Delivering Innovation
to the
Composite Repair Industry!
HEATCON
®
AS9100 and ISO 9001:2008 Certified
COMPOSITE SYSTEMS
COMPOSITE REPAIR SOLUTIONS
MISSION STATEMENT
The Management of HEATCON® and its subsidiaries is committed to quality and continual
improvement in all areas of the organization. As individuals we believe that teamwork and
customer satisfaction are the foundation of our past and future success.We are committed,
through the skills of every one of our employees to be a vibrant, innovative and responsible
world market leader in HEATCON®’s portfolio of products and services. HEATCON®’s target
for quality is to maintain and to improve the quality of products and service, in order to meet
or exceed customer requirements and internal needs. Our management is committed to the
safety of the company’s operations and, in particular, to the health and safety of employees,
customers and the public in general.Under observance of the aforementioned, customer
satisfaction is the company’s main priority: we want to be our customers’ preferred supplier.
NOTES
Please Recycle
HEATCON® Email: info@heatcon.com • www.heatcon.com
COMPOSITE SYSTEMS
Composite Repair Solutions
NOTES
For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com 11.0.0 | 1
COMPOSITE SYSTEMS
Product Catalog
Table of Contents
Equipment Thermowelder 39
Thermocouples 40
Thermocouple Accessory Assortment 41
Hot Bonder Comparison Guide 4
Temperature Indicator 42
Hot Bonder Comparison Guide continued 5
Vacuum Generator 43
Single and Dual Zone Hot Bonders 6
Electric Vacuum Pumps 44
Single and Dual Zone EV Series 7
Vacuum Leak Checker 45
Single and Dual Zone Flightline Series 8
Vacuum Hose/Sniffer Assembly 45
Features and Options 9
Vacuum Accessory Assortment 46
Configuring Your Hot Bonder Package 10
Vacuum Accessory Assortment continued 47
Military Dual Zone Hot Bonder - N Model 11
Radome Moisture Meter 48
Military Dual Zone Hot Bonder - M Model 12
Portable Electronic Scales 49
HCS8800 “Micro Bonder” 13
Ultrasonic Leak Detector 50
Protection and Services 14
Magnehelic® Pressure Gauges 50
B-Model Equipment Input Cables 15
Heat Blanket Tester 51
B-Model Equipment Output Cables 15
Heat Blankets
A and B-Model Paper and Ink 17
Heat Blankets 52
Data Capture and Analysis Software 18
Heat Blankets Continued 53
Bonder Calibration Kit 18
Heat Blankets Continued 54
Thermographic Inspection Kits 19
Stretchable Heat Blankets 55
Portable Autoclave 20
Stretchable Heat Blankets Continued 56
Portable Autoclave continued 21
Thermal Uniformity Testing 56
Power Booster Box 22
Supervisory Heat Blankets 57
Phosphoric Acid Containment System (PACS) 23
Radome Heat Blankets 58
PACS Replacement Parts 24
Abdradable/Fantrack Replacement 59
PACS Accessory Assortment 25
Custom Formed Heat Blankets 60
PACS Accessory Assortment continued 26
Custom Formed Our Process 61
PACS Welding Accessory Assortment 27
Heat Blanket Construction 62
Ovens and Controllers 28
Plugs and Receptacles 63
Hot Air Curing System 29
Plugs and Receptacles continued 64
Infrared Curing Systems 30
Heat Lamps 31 Materials
Debulking and Curing Table 32
Walk-In Freezers 33 Materials Capabilities 65
Moderate-Cold Cabinets 34 Material Recertification 66
Circular Chart Recorder 35 Material Cutting and Kitting 66
Downdraft Tables 36 Pre-assembled Kits 67
Dust Collection Equipment 37 Pre-Assembled Kits 68
Custom Control Panels 38 Resin Kits 69
HCS2034 Series Blade Clamps 39 Tack Rags 70
* All products, prices, services, or availability are subject change without notice.
2 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

COMPOSITE SYSTEMS
Product Catalog
Table of Contents
Fiberglass - Prepreg 71 Router Motor and Bits 101
Carbon Fabrics and Kevlar™ - Prepreg 72 Router Motor Kevlar™ Bits 102
Film and Foaming - Adhesive 73 Router Motor Bits, Collets, and Templates 103
Airbus Silicone Adhesive Foam Tape 74 Router Motor Lay-up Cutting Templates 104
Aluminum Foil 75 Grinder Motor and Sanding Barrels 105
Corrosion Inhibiting - Primer 75 Grinder Motor Sanding Disks and Bayonets 106
Fillers, Resins, Potting, and Edge 75 Grinder Motor Sanding Disks and Bayonets 107
Fiberglass, Carbon, and Kevlar™ - Dry Fabric 76 Grinder Motor Accessories 108
Release Peel Ply 77 Orbital Sander and Three Way Air Manifold 109
Nylon Bagging Film 78 Belt Sander, Accessories, and Cleco® Pliers 110
Breather/Bleeder Cloth 78 Additional Repair Tools and Accessories 111
Teflon® Release Fabric - Porous 79 Additional Repair Tools and Accessories 112
Teflon® Release Fabric - Non-Porous 79 Additional Repair Tools and Accessories 113
Release Film - Perforated 80 Composite Repair Safety Items 114
Release Film - Non-Perforated 80
Flash Tape 81 Technical Services
Polyester Discs 81
Sealant Tape 81
Consultations/Facility Design/Installation 115
Pre-Formed Core Materials 82
Composite Repair Training 115
Aluminum and Non-Metallic - Honeycomb 83
Phase 1 Fabrication/Damage Repair 116
Tool Kits Combo (Combination of Phases 1 and 2) 118
Composite Repair Tool Kit 84 Bonded Aluminum Repair - 5 days 120
Drill Motor and Grinder Motor 85 Course Descriptions 121
Router Motor and Orbital Sander 86 2011 Course Schedule 122
Grinder Motor Accessories 87 2011 Course Schedule continued 123
Additional Tools and Accessories 88 Available Training Materials 124
Composite Repair Tool Kit 89
Metal Bond Tool Kit 90
Metal Bond Tool Kit Continued 91
NSN’s
Floor Panel Repair Tool Kit 92
Floor Panel Repair Tool Kit Accessories 92 National Stock Numbers 125
UAV Composite Repair Tool Kit 93 National Stock Numbers 126
UAV Composite Repair Tool Kit Continued 94 National Stock Numbers 127
UAV Composite Repair Tool Kit Continued 95
Storage Solutions 96
Storage Solutions Continued 97
Drill Motor and Bits 98
Drill Motor Accessories and Counter Bores 99
Drill Motor Accessories and Reamers 100
* All products, prices, services, or availability are subject change without notice.
COMPOSITE SYSTEMS
Single Zone Dual Zone Military
-04
-02
-E
-E
L
L
HOT BONDER
0-F
0-F
0M
0N
0B
0B
0B
0B
0
COMPARISON
80
00
00
00
20
20
20
20
20
GUIDE
S8
S9
S9
S9
S9
S9
S9
S9
S9
HC
HC
HC
HC
HC
HC
HC
HC
HC
Number of Zones 1 1 1 1 2 2 2 2 2
Input Amperage per Zone (Amps) 20 30 30 30 30 30 30 30 30
Operating Voltage (VAC) 90-264 90-264 90-264 90-264 90-264 90-264 90-264 90-264 90-264
47-63 47-63 47-63 47-63 47-63 47-63 47-63 47-63
Input Frequency (Hz) 47-63
400-440 400-440 400-440 400-440 400-440 400-440 400-440 400-440
F E AT U R E S
Operating Temperature (°F) 500 1000 1000 1000 1000 1000 1000 1000 1000
Blanket Blanket Blanket Blanket Blanket Blanket
Hot Air Hot Air Flightline Hot Air Hot Air Flightline Hot Air Hot Air
Heating System Blanket
Radiant Radiant Blanket Radiant Radiant Blanket Radiant Radiant
Lamp Lamp Lamp Lamp Lamp Lamp
Upper Blanket Size Limitations @ 480 720 720 720 720 720 720 720 720
5 Watts in2 at 120V / 220V 960 1440 1440 1440 1440 1440 1440 1440 1440
Network Functionality (Large Area
No Yes Yes Yes Yes Yes Yes No No
Repair) (Requires Controller Console)
Operating Environmental Limitations
0-130 32-122 32-122 32-122 32-122 32-122 32-122 14-130 14-130
Temperature °F
Relative Humidity % ± 5% 0-99 0-93 0-93 0-93 0-93 0-93 0-93 0-93 0-93
Shop Shop Shop
Shop Shop Shop Shop
Vacuum Source None Shop Air Air / Int Air / Ext Air / Int
Air Air Air Air
Pump Pump Pump
Vacuum Lines 1 - 10ft 2 - 10ft 2 - 10ft 2 - 10ft 4 - 10ft 4 - 10ft 4 - 10ft 4 - 10ft 2 - 10ft
On On On On On On On On On
Vacuum Monitoring Screen Screen Screen Screen Screen Screen Screen Screen Screen
Display Display Display Display Display Display Display Display Display
Return Vacuum Monitoring Yes Yes Yes Yes Yes Yes Yes Yes No
Thermocouple Type J J or K J or K J or K J or K J or K J or K J J
Thermocouples per Zone 4 10 10 10 10 10 10 10 8
Temperature Accuracy ± 1°F ± 1°F ± 1°F ± 1°F ± 1°F ± 1°F ± 1°F ± 1°F ± 1°F
Number of Storable Cure Programs 8 30 30 30 30 30 30 30 30
0-480 0-2000 0-2000 0-2000 0-2000 0-2000 0-2000 0-2000 0-2000
Dwell Time
Min Min Min Min Min Min Min Min Min
0-720 0-2880 0-2880 0-2880 0-2880 0-2880 0-2880 0-2880 0-2880
Max Program Time
Min Min Min Min Min Min Min Min Min
Run Separate Programs on each Zone N/A N/A N/A N/A Yes Yes Yes Yes Yes
Run Same Program on Both Zones at
N/A N/A N/A N/A Yes Yes Yes Yes Yes
the same time
Ramp Rate 1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-99
Programmable without a Personal
Yes Yes Yes Yes Yes Yes Yes Yes Yes
Computer
Modify a Program in Process Yes Yes Yes Yes Yes Yes Yes Yes Yes
3 9 9 9 9 9 9 9 9
Number of Dwell Cycles in a Cure
Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps Ramps
Program
2 Dwells 8 Dwells 8 Dwells 8 Dwells 8 Dwells 8 Dwells 8 Dwells 8 Dwells 8 Dwells
Full Functionality without a Personal
Computer
COMPOSITE SYSTEMS
Single Zone Dual Zone Military
-04
-02
-E
-E
L
L
HOT BONDER
0-F
0-F
0M
0N
0B
0B
0B
0B
0
COMPARISON
80
00
00
00
20
20
20
20
20
GUIDE
S8
S9
S9
S9
S9
S9
S9
S9
S9
HC
HC
HC
HC
HC
HC
HC
HC
HC
Full Text-based GUI, Real Language
screens
F/C F/C F/C F/C F/C F/C F/C F/C
InHg InHg InHg InHg InHg InHg InHg InHg F
Variable Units of Measure
kPa kPa kPa kPa kPa kPa kPa kPa InHg
mBar mBar mBar mBar mBar mBar mBar mBar
Mono Color Color Color Color Color Color Color Color
Display Type
F E AT U R E S
chrome LCD LCD LCD LCD LCD LCD LCD LCD
Sunlight Readable Yes Yes Yes Yes Yes Yes Yes Yes Yes
User Interface 4 Button Prompts Prompts Prompts Prompts Prompts Prompts Prompts Prompts
Printout of Program and Cure No Yes Yes Yes Yes Yes Yes Yes Yes
Vacuum Pressure Presented Visually Yes Yes Yes Yes Yes Yes Yes Yes Yes
All TC’s Status Presented Visually at
Once
TC Test / Blanket Test Prior to Start
Cure
Data Export USB USB USB USB USB USB USB USB USB
Only
Last
Last 6 Last 12 Last 12 Last 12 Last 12 Last 12 Last 12 Last 12
Stored Cured Data Cure on
Cures Cures Cures Cures Cures Cures Cures Cures
Each
Zone
Data Logging Interval 1 Min 1 Min 1 Min 1 Min 1 Min 1 Min 1 Min 1 Min 1 Min
1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-99
Print Interval N/A
Min Min Min Min Min Min Min Min
Password Protection No Optional Optional Optional Optional Optional Optional Optional No
1 per 1 per 1 per 1 per 1 per 1 per 1 per
Printer No 1
Zone Zone Zone Zone Zone Zone Zone
Audible Alarm Yes Yes Yes Yes Yes Yes Yes Yes Yes
High Limit Relay Yes Yes Yes Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes Yes
Yes Yes
Power Loss Recovery 0-15 0-15 0-15 0-15 0-15 0-15 0-15
2 Min 5 Min
Min Min Min Min Min Min Min
Weight (lbs) 4.1 15 29 25 28 38 37 42.5 37
21.75 in 21.75 in 21.75 in
10 in x 18 in x 23.5 in 29 in x 23.75 in 29 in x
x 14.25 x 14.25 x 14.25
Dimensions (L x W x H) 6.5 in x 13 in x x 17 in x 19 in x x 18 in x 18 in x
in x 6.5 in x 6.5 in x 6.5
2.5 in 5.75 in 7.75 in 9.5 in 7 in 8 in
in in in
Removable Lid N/A Yes Yes Yes Yes Yes Yes Yes Yes
Separate
Equipment Storage in Lid Case
Optional Optional Optional Optional Optional No No No
30 Amp Standard Circuit Breaker No Yes Yes Yes Yes Yes Yes Yes Yes
CE Compliant Yes Yes Yes Yes Yes Yes Yes Yes Yes
This and other information from HEATCON® Composite Systems provides product or system options for further investigation by users having
technical expertise. Before you select or use any product or system it is important that you analyze all aspects of your technical application and
review the information concerning the product in the current product catalog. The user, through their own analysis and testing, is responsible for
making the final selection of the system and components and assuring that all performance, safety, and warning requirements of the application
are met.
COMPOSITE SYSTEMS
HCS9000B / HCS9200B
Single & Dual Zone Hot Bonders
RELIABLE
EASY TO USE
UPGRADEABLE
SUPERIOR CAPABILITIES
COMPACT SIZE/PORTABLE
Thermographic Inspection (NDT)
Compatible HCS9000B Specifi cations:
See page 19 for Details Weight - Only 15lbs (6.8kg)
Dimensions - 18in x 13in x 5.75in (45.7cm x 33.02cm x
Applications: 14.6cm)
The primary system application is composite NSN: 4920-01-462-4658
and metal bond repairs, by heating and curing
prepregs, resins or adhesives.
Manufacturing applications include secondary
bonding processes normally accomplished
with autoclaves or ovens. Hot bonders are
also useful in R&D projects for materials and
processes.
The line of HEATCON® Composite Repair
Systems can also be used to control other
resistive heat sources for a wide variety of
manufacturing and repair applications.
HCS9200B Specifi cations:
Weight - Only 28lbs (12.7kg)
Dimensions - 21.75in x 14.25in x 6.5in (55.25cm x 36.2cm
Accessories Included: x 16.5cm)
• Heat Blankets • Accessory Storage in NSN: 4920-01-462-4666
• Power Cords Removable Lid
• Data Capture Analysis
•
•
Thermocouples
Vacuum Hose Software Hot Bonder of Choice for
• USB drive
•
•
Air Filter
Extra Printer Ribbon Major Airlines, Repair
and Printer Paper
Specifi c accessories are described by quotation
Stations and the Military!
See page 9 for Full Features and Options

COMPOSITE SYSTEMS
HCS9000B-EV / HCS9200B-EV
EV Series Hot Bonders
RELIABLE
EASY TO USE
UPGRADEABLE
SUPERIOR CAPABILITIES
COMPACT SIZE/PORTABLE
Built in Electric Vacuum Pump

Max. flow is 0.75 cubic ft/min (354 HCS9000B-EV Specifi cations:
cm3/sec) and Max. level is 28+ in/Hg Weight - Only 29lbs (13.2kg)
Dimensions - 21.75in x 14.25in x 6.5in (552.5mm x 362mm x
(0.967kgs/cm2) 165.1mm)
Applications:
This line of HEATCON® Composite Repair
Systems has a built-in vacuum system to allow
easier mobility to the repair site and without the
need for a alternative air source.
The primary system application is composite
and metal bond repairs, by heating and curing
Manufacturing applications include secondary
bonding processes normally accomplished
with autoclaves or ovens. Hot bonders are
also useful in R&D projects for materials and
processes.
Accessories Included:
• Heat Blankets • Accessory Storage in HCS9200B-EV Specifi cations:
• Power Cords Removable Lid
Weight - Only 38lbs (17.4kg) (Vacuum Pump located in Lid Assembly)
• Thermocouples • Data Capture Analysis
• Vacuum Hose Software Dimensions - 21.75in x 14.25in x 6.5in (552.5mm x 362mm x
165.1mm)
• Air Filter • USB drive
• Extra Printer Ribbon
and Printer Paper Built in Vacuum System
Specifi c accessories are described by quotation See page 9 for Full Features and Options
COMPOSITE SYSTEMS
HCS9000FL / HCS9200FL
Flightline / Hazardous
DESIGNED SPECIFICALLY
FOR HAZARDOUS AND
FLIGHTLINE ENVIRONMENTS!
Applications:
The Flightline Composite Repair Systems
include the same basic features, operation
and capabilities as the HCS9000 and
HCS9200 systems, but are further designed
to meet the requirements of Class I, Division
II, hazardous environment operation per HCS9000FL Specifi cations:
the U.S. National Electric Code (NEC), as Weight - Only 25lbs (11kg)
promulgated by the National Fire Protection Dimensions - 23.5in x 17in x 7.75in
Association (NFPA). (59.69cm x 43.18cm x 19.68cm)
NSN: 4920-01-462-4673
The primary application is composite and
metal bond repairs on fueled aircraft and in
other Class I, Division II environments.
Heat blankets* for the flightline systems
include a supervisory grid for over-
temperature safety and a ground plane for
sensing faulty circuits.
Distinctive Specifi cations:
• These Units are Purged and Pressurized for Use in

Hazardous Environments.
• Dynamic Alarm/Control Integration with Indicators for
Pressure Status, Purge Cycle Initiation and
System Ready HCS9200FL Specifi cations:
• Arc Suppressing Power Connectors are Specifically Weight - Only 37lbs (16.9kg)
Designed for Hazardous Environments Dimensions - 29in x 19in x 9.5in
• A Ground Fault Interrupter (GFI) to Maximize (73.66cm x 48.26cm x 24.13cm)
Equipment Safety. NSN: 4920-01-462-4675
• Independent High Limit Controller Disables Power in
the Event of Over-Temperature Conditions.
* System requires special heat blankets for vapor volatile environments. See page 9 for Full Features and Options
Heat blankets must be ordered separately. Please ask your sales engineer
for more information regarding Supervisory Heat Blankets.

COMPOSITE SYSTEMS
B / EV / FL Series
Features and Options
Standard Features: 3. Record of Tag Number, P/N, Employee ID
4. Graph of actual cure showing time and
• Operate by easy to follow menus on High-
temperature
Resolution, High-Contrast, Sunlight readable LCD
5. Setpoint, actual temperatures and vacuum
Screen (5.25in x 6.75in) (13.33cm x 17.14cm)
are printed at selected intervals
• Easy change of any cure parameter while 6. Print - Temperature Summary or all
program is running Thermocouples
• In progress graphic and numeric displays are 7. Record of alarm conditions and alarm
easy to interpret clear
• Store 30 programs, enter or revise from key pad 8. Prints any program changes or
• Temperature control by TC 1 or 2, hottest/ adjustments made during cure
coolest (automatically locates) or average of all • Quiet internal vacuum system runs off plant air
thermocouples, mode selected by operator • Vacuum system capable of up to 28 in/Hg
• 10 thermocouple inputs per zone per aerospace • Monitor vacuum by separate line from repair
manufacturers recommendations • External filter/trap cleans plant air
• Temperature adjustments made in increments of • Adjustable vacuum level, readable before
1°F or C. starting cure
• Exceptional integration of alarm and control • Shock mounted components
systems: • Operates on 90 - 270V, 47 - 63Hz
1. Scans all thermocouples for alarm and • 30 amps per zone allows bigger blankets and
control more heat
2. High/low temperature deviation alarms for • Both zones on HCS9200B can be independently
both ramp and dwell powered/operated
3. Select low vacuum alarm level • HCS9200B “Slave” function runs two zones or
4. Alarm system advises specific problem blankets as one
5. Any alarm causes hold condition, not • Temperature display in Celsius or Fahrenheit,
shut down user selectable
6. Alarm hold is automatically released when • Vacuum display in Millibars, in, Hg or Kpa, user
problem is corrected selectable
7. Easy to silence audible alarm • Easy to upgrade hardware, software, and other
8. Adjustable loudness features
• Precise PID control, plus Auto-Tune for unusual • Multiple blanket per zone capability
situations • All aluminum, scratch resistant, anodized
• Automatic management of thermocouple break or faceplate
malfunction • Ergonomic design, convenient hookup of all
• Intelligent, automatic restart function after power accessories
loss • Removable lid, lightweight, portable and rugged
• Dot matrix printer offers the following: • Circuit breakers are on front panel, no fuses to
1. Standard paper tape and ribbon replace
2. Time, date, and full program/cure • Handles on three sides for convenient handling
description
Options:
• Software Security Lock with password access • Accessory Kits and tool packages
• Foreign language menu systems • Type “K” Thermocouples
• Software modifications for special applications • Special Hot Bonder/cure process training
• Customized silicone rubber heat blankets
COMPOSITE SYSTEMS
B / EV / FL Series
Configuring Your Hot Bonder Package
STEP 1: Select Composite Repair Unit STEP 5: Select Output Power Cable
Model Page Item Voltage Page
HCS9000B / HCS9200B 3 HCS9000-71-145 125V/15A 13
HCS9000B-EV / HCS9200B-EV 4 HCS9000-72-180 250V/15A 13
HCS9000FL / HCS9200FL 5 HCS9000-71-220 125V/30A 11
HCS9000-72-220 250V/30A 11
STEP 2: Select Options Other (specify)
Item Yes/No
Accessory Storage Lid Standard STEP 6: Thermocouple Type
Accessory Storage Case HCS1011-05 Item Page
Type K Thermocouple Operation (p 38) Standard (Type J Disposable) 37
Special Vacuum Fitting Options Type J 37
Special Software Option Type K (must select Type K Operation in Step 2) 37
Security Password Protection
1000°F (537.77°C) Operation (standard is STEP 7: Select Heat Blankets
500°F (260°C))
Item Voltage Page
Standard 120V 220V/240V 49-51
STEP 3: Select Voltage for Repair Unit Flightline (for use ONLY 120V 220V/240V 54
120V with flightline bonders)
240V Stretchable 120V 220V/240V 58-59
STEP 4: Select Input Power Cable
Item Voltage Page To properly configure your hot bonder, please
HCS9000-70-145 (US) 120V 11
follow the steps outlined here. This will help
ensure you get the right product and meet
HCS9000-70-140 (US, Asia) 100V/220V 11
your specific requirements. Consult the
HCS9000-70-150 (Europe) 100V/220V 11
manufacturer’s SRM for specific details and
HCS9000-70-160 (China) 250V
application procedures.

COMPOSITE SYSTEMS
HCS9200N
Military Dual Zone Hot Bonder
TESTED AND CERTIFIED TO
MIL-STD-461E EMI AND
MIL-STD810E ENVIRONMENTAL
(NSN: 4920-01-528-7446)
Applications:
The HCS9200N Series, Composite
Repair Set; Temperature/Vacuum
Controller (Hot Bonder/Controller)
is a computer monitored and
controlled, electrical heating, dual
zone composite repair system with Specifi cations:
multiple sensor inputs and various Weight - Only 37lbs (16.78kg) (Accessory Set - 70lbs (31.75kg))
graphical status display screens with Dimensions - 29in x 18in x 8in (73.66cm x 45.72cm x 20.32cm)
complete process documentation (Accessory Set - 25in x 19in x 9.5in (63.5cm x 48.26cm x 24.13cm))
printout. Full Sunlight Readable EL Display (5in x 4.75in) (12.7cm x 12.06cm)
The unit provides finite control of Power - 90 – 264VAC (47 – 63Hz ), Auto Switching
the temperature, vacuum and time Operating Enviromental Limitations:
necessary to cure critically sensitive Temperature: 14ºF - 130°F (-10°C - 54.4°C)
composite resins and adhesives. Relative Humidity (non-condensing): 0 – 95 ±5%
The controller is compact and Cure Temp. Range - Ambient to 500°F (260°C) (Heat Blankets
portable for use in a shop or flight Limited to 450ºF (232.22°C))
line environment. Audible Alarm; 90dB, Adjustable Volume
30 Separate, Operator Entered Programs
Accessory Set Cables Rated at 20 Amps
The Hot Bonder Accessories Included:
Designed for and Preferred • Heat Blankets • Air Filter
by the Navy! •
•
Power Cords
Thermocouples
• Data Download Cable
• Vacuum Hose/Gauge
COMPOSITE SYSTEMS
HCS9200M-04
Military Dual Zone Hot Bonder
Applications:
The primary system application
is composite and metal bond
repairs, by heating and curing
Designed specifically for the
military, the HCS9200M-04 has
been certified to MIL-STD-810E.
This rugged and explosion
proof hot bonder is capable of
operating under real world and
adverse conditions.
The HCS9200M-04 hot bonder
also features an internal electric
vacuum pump and two low
temperature (heated) pneumatic
vacuum pumps, capable of
operating in temperatures from
140° F (60°C) to 14° F (-10°C).
Specifications:
Weight: 42.5 lbs. (19.28kg)
Dimensions: 23.75in x 18in x 7in (60.33cm x 45.72cm x 17.78cm)
Control Operating Voltage: 90-264VAC/45-65Hz/1 Phase
Power System Operating Voltage: 120/240VAC/45-65Hz/1 Phase,
TESTED AND CERTIFIED TO 30 Amps per zone maximum
MIL-STD810E ENVIRONMENTAL Internal Electric Vacuum Pump (12 Volt DC)
Internal GFI Protection
(NSN: 4920-01-588-4308) (2) Low Temperature Operation (Heated) Pneumatic Vacuum
Pumps
MIL Spec Metal Case
MIL-STD 810E Certified: Accessories Included:

• Explosive Atmosphere • Heat Blankets • Air Filter
• Power Cords • Extra Printer Ribbon
• High Temperature Operation ( 140°F) (60°C)
• Thermocouples and Printer Paper
• Low Temperature Operation ( 14°F ) (-10°C) • Vacuum Hose

COMPOSITE SYSTEMS
HCS8800
“Micro Bonder”
Applications:
The HCS8800 series “Micro Bonder” is a
compact and portable composite curing
controller designed to accomplish localized
repairs on composite structures or for
use in other composite curing / training
applications.
SPECIFICATIONS
Operating Voltage: 120 or 240V, single phase
Current (Amps) Maximum Load: 20 Amps
Operating Environmental Limitations:
• Temperature: 0 - 130° F (-18° - 54.4° C)
• Relative Humidity: 0 - 99%
ONLY
Cure Temperature Range: 0 - 500° F (-18° - 260° C)
Control Parameters:
• Internal Control System Resolution: 0.5° F (0.28° C)
• Display Resolution: 1.0° F (0.55° C) 4.1 lbs
• Program Resolution: 1.0° F (0.55° C) (1.9 kg)
• Temperature Accuracy: +/- 1° F (0.55° C)
Control Methods:
• Hottest TC
• Coolest TC
FEATURES
• TC Average LCD Graphic Display
Vacuum Monitoring Capability: 0 - 30 Hg Audible Alarm
Temperature Feedback: 4 Type J Thermocouples Type J Thermocouples
Operation Interface: 4 Key Operator Interface
• 4 Push Buttons with Menu Selected/Real Language
Screens on a Dark and Sunlight Readable 2.8 in. USB Data Connection
(71.1mm) Liquid Crystal Display (LCD) Integrated Circuit Breaker and Power
Power Failure/Recovery: Switch
• Power Recovery within 2 minutes of power loss Vacuum Monitoring Capability
results in continued program operation
Alarm Volume: 77 dB (Adjustable)
Programs Stored to Memory: 8 Separate programs –
either downloaded via USB, or operator-entered Lightweight, Portable and
Cure Data Download: USB Uploadable to HEATCON
Easy to Operate...
®
Composite Systems DCAS Software

Dimensions and Weight Control Unit: Ideal for Training
• 10 in. x 6.5 in. x 2.5 in. (254mm x 165.1mm x 63.5mm)
• 4.1 lbs (1.9kg)
Environments!
COMPOSITE SYSTEMS
Protection & Services

Calibration Services
Our calibration program is in accordance with ISO10012-1 and MIL-STD-45662A. All instruments
used for calibration are certified and have traceability back to N.I.S.T. We provide calibration services
for most makes and models of equipment, not just HEATCON® composite repair systems.
Email: service@heatcon.com
Equipment Support Program

A 3-year optional package that includes HCS9000B / EV / FL HCS9200B / EV / FL
the following: Part Number Part Number
Free annual calibration
Free software upgrades HCS9000-ESP1 HCS9200-ESP1
Note: Term effective from date of shipment on new equipment. Standard software revisions only. No options included.
Leasing / Rentals
Leasing Advantages Rentals
We can offer leasing, on our equipment, Short term rentals are also available at weekly or
through our leasing company or yours. monthly rates.
Warranty Services
HEATCON® Composite Systems now warrants all of our “Hot Bonders” for 3 full years and 1 full year
on all of our HCS manufactured products against parts and workmanship defects from date of delivery,
provided such products are properly applied, used, and maintained. Should any product fail under
warranty conditions, it will be repaired or replaced at no charge. If you need warranty service for your
product contact us for instructions on where to send your product. (See actual written warranty for
complete coverage details and conditions.)

COMPOSITE SYSTEMS
Input Power Cables

B-Model Equipment Input Cables
B-Model Equipment Input Cables
Description Image Part Number2 Color Code Wire Support
U.S. Up to 30A @ 125VAC

Input Power
Black
Cable - HCS9000-70-145
White 15A Installed Plug
with plug
Green
U.S./ASIA
Input Power
Black Up to 30A @ 250VAC
Cable - HCS9000-70-140
White
without plug1
Green
EUROPEAN
Input Power
Brown Up to 30A @ 250VAC
Cable - HCS9000-70-150
Blue
without plug1
Green
1
User installs plug.
2
Part of Standard Accessory Package. Based on Customer Requirements.
Output Power Cables

B-Model Equipment Output Cables
Description Image Part Number Lead Length Blade Type NEMA Volts Amps
HCS9000-71-220 L5-30 125V 30A
Output Power Cable - 5ft Twist Lock

with Receptacle (1.52m)
HCS9000-72-220 L6-30 250V 30A
COMPOSITE SYSTEMS
Output Power Cables

Lead
Description Image Part Number Blade Type NEMA Volts Amps
Length
HCS9000-72-225 L6-30 250V

Output Power
10ft
Cable - Twist Lock 30A
(3.05m)
with Receptacle
HCS9000-71-225 L5-30 120V
HCS9000-71-175 5-15 125V 4-15A
Output Power
5ft
Cable - Straight
(1.52m)
4-Gang Box
HCS9000-72-175 6-15 250V 4-15A
HCS9000-71-155 L5-15 125V 4-15A
Output Power
5ft
Cable - Twist Lock
(1.52m)
4-Gang Box
HCS9000-72-155 L6-15 250V 4-15A
L5-30 1-30A/
HCS9000-71-230 125V
/5-15 2-15A
5ft 1 @ 30A
(1.52m) Twist Lock
Output Power
Cable - 2 @ 15A L6-30 1-30A/
Duplex HCS9000-72-230 250V
(Straight /6-15 2-15A
Receptacle Available in
any output
configuration)
HCS9000-72-245 250V
10ft L6-30 1-30A/
(3.05m) /6-15 2-15A
HCS9000-71-245 120V

COMPOSITE SYSTEMS
Output Power Cables

Lead Blade
Description Image Part Number NEMA Volts Amps
Length Type
HCS9000-71-170 5-15 125V 2-15A
Output Power Cable - 5ft

Straight
Duplex Receptacle (1.52m)
HCS9000-72-170 6-15 250V 2-15A
HCS9000-71-145 L5-15 125V 2-15A
Output Power Cable - 5ft Twist

Duplex Receptacle (1.52m) Lock
HCS9000-72-180 L6-15 250V 2-15A
Documentation
A and B-Model Paper and Ink
A and B-Model Paper and Ink
Description Image Part Number Details
Roll of paper used for hard copy text

Printer Paper HCS2045-03 and graphic printouts of
repair information.
Continuous loop ink ribbon used

for hard copy printouts of repair
Printer Ribbon HCS2045-04
information. Use with HCS2045-03
printer paper.
COMPOSITE SYSTEMS
HCS-DCAS
Data Capture and Analysis Software
Part Number
HCS-DCAS-01 for Bonder Software Revisions .8A - .8H
Software Package Includes: HCS-DCAS-02 for Hot Bonders with USB Port Installed
• Data Capture Software Flash Drive HCS-DCAS-03 for Hot Bonders with USB Port Installed
• Interface Cable with USB Adapter (HCS-DCAS-01 only)

• Installation Guide
System Requirements:
• Windows® 98 or Newer Operating System1
• Serial (DB9) or USB Connector
• 120Mb Disk Space for Installation
Note: Bonder software revisions .8A - .8H require Data

Export Software to be installed on the Hot Bonder
Windows is a Registered Trademark of Microsoft Corporation. All
1
Rights Reserved.
HCS2051
Available as a FREE Download at HEATCON.COM
Bonder Calibration Kit

Applications:
The HCS2051 Hot Bonder Calibration Kit is used to
perform equipment calibration, traceable to N.I.S.T.
standards for FAA and other regulatory body certification.
Proper use of this equipment may eliminate the
requirement to send your composite repair system
off-site for calibration and certification, saving valuable
production down time.
Protective Case Included
If an in-house calibration facility exists, this kit allows
the Cal Lab to be functional with a single purchase.
Specifi cations: Items provided can be used to calibrate all makes and
Weight - 5.5lbs (2.5kg) models of composite repair systems. “Yearly Calibration
Dimensions - 17.25in x 12.25in x 3.5in Recommended.”
(43.82cm x 31.12cm x 8.89cm)
Includes:
• Programmable Thermocouple Calibrator
• Thermocouple Interconnect Cable
• Calibrated Vacuum Gauge
• Hose Assembly & Adapter

COMPOSITE SYSTEMS
HCS2052 Series
Thermographic Inspection Kits
Increase Your Hot Bonder Capabilites*
(no need for a dedicated controller)
Applications:
• 120V or 220V blanket confi gurations
The primary system application is the
• Standard 20ft. Tefl on® Leads
inspection of composite sandwich
• Heat Blanket Plugs installed structures using thermographic
• External Thermocouples techniques to detect trapped water
• Durable / Transportable Case inside the honeycomb cells.
* Program linking or Multi-Step Programming is required for

thermographic inspection.If you do not have a HEATCON® composite
repair system, please contact us for a variety of options.
(HCS2000-19 shown)
COMPLETE BLANKETS ONLY BLANKETS ONLY

APPLICATION
KIT** 120V 220V
A318, A319, A320, A321
HCS2052-01 HCS2000-19 HCS2000-20
Elevators (3 Blankets)
A330
HCS2052-02 HCS2000-21 HCS2000-22
A310
HCS2052-03 HCS2000-23 HCS2000-24
Thermal imaging camera is required for thermographic inspection per OEM specifications. (Camera Sold Separately and Subject to
Availabilty. Contact Us Directly for options)
**Complete Kits include: HCS9000B-AV Controller, Cables, Heat Blankets, and Transport Case (You must specify voltage when ordering)
INDUSTRY APPROVED • Portable and Lightweight

• High Thermal Sensitivity for Max. Temp. Accuracy
THERMAL IMAGING CAMERAS
• Large Color Touch-Screen LCD
(Sold Separately and Subject to Availability)
Flir® is a Registered Trademark of Flir Systems™
COMPOSITE SYSTEMS
HCS3100
Portable Autoclave
This Unit Features:
• Lighted Interior
• Removable Part Carrier
• Internal Connections for Heat blankets,
Vacuum, and Thermocouples
• Built in Electric Vacuum Pump
• Adjustable Operating Pressures
• Custom Sizes to Suit your Applications
• Safety Indicator for Vessel Pressure
• Flanged Access Ports for Additional Options
Typical Applications:
• Rotor Blades • Ailerons • Rudders
• Wing Flaps • Winglets • Elevators
Model Shown: HCS3100-01-36-10

US Patent - 7,137,799
Portable Autoclave
Model Number Diameter Length Cart Required
36in 10ft
HCS3100-01-36-10 HCS3200-36-10
(91.44cm) (3.05m)
36in 16ft
HCS3100-01-36-16 HCS3200-36-16
(91.44cm) (4.88m)
36in 20ft
HCS3100-01-36-20 HCS3200-36-20
(91.44cm) (6.1m)
42in 10ft
HCS3100-01-42-10 HCS3200-42-10
(106.68cm) (3.05m)
42in 16ft
HCS3100-01-42-16 HCS3200-42-16
(106.68cm) (4.88m)
42in 20ft
HCS3100-01-42-20 HCS3200-42-20
(106.68cm) (6.1m)
48in 10ft
HCS3100-01-48-10 HCS3200-48-10
(121.92cm) (3.05m)
48in 16ft
HCS3100-01-48-16 HCS3200-48-16
(121.92cm) (4.88m)
48in 20ft
HCS3100-01-48-20 HCS3200-48-20
(121.92m) (6.1m)
Our patented HCS3100 (Series) Portable Autoclaves are custom built semi-portable pressure vessels. They are
designed to provide controlled temperature, vacuum, and pressure during composite and metal bond repair processes.
The positive internal pressure applied to the repair enables operators to achieve the higher pressure when required by
aircraft manufacturer repair manuals. Heat is applied only where required using specially constructed silicone rubber
heat blankets. This method results in reduced operational costs and fewer problems due to temperature induced part
damage.

COMPOSITE SYSTEMS
HCS3100
Portable Autoclave continued
Optimized
Interior
Space
SPECIFICATIONS
Dimensions:
• Standard Lengths Available: 3ft - 35ft (.9m -
10.6m) Internal
• Inside Diameter: 3ft - 6ft (.9m - 1.82m)
• Length and Diameter are Customizable upon Connectors
Request
Recommended Power Requirements: for ease
• Minimum - 240V, Single Phase - 60 Amps of use
to 480V, 3 Phase - Amperage Depends on
customer configuration requirements
• Other Voltages, Multiple Zones, and Phase
Configurations Available Built-in
Operating Pressure:
• ASME Certified Vessel is designed to operate Vacuum
from 0 - 100 psi @ 400°F
• Certified Pressure Relief Valve built in, per
System
ASME, for your safety
• Higher Operating Pressures are available upon
Request
Construction:
• Vessel: Constructed from certified rolled
Customized
plate steel material (SA516-70). ID Label Control
Stamped with Final ASME Hydrostatic Test
Documentation and Data Plate Panels
• Closures: Hinged Closure - Various Mechanical
Locking Devices
• Fixed (Closed) End - Welded Domed Tank Head
• Locking Casters and Floor Jacks for Mobility and
Stablization
• Additional Auxiliary Ports for Future Expansion
Calibration:
• 1 Year Intervals recommended by HEATCON®
Composite Systems
Re-Certifi cation:
• No Annual Certification of the Pressure Vessel
required
(Please check local government directives which may
supercede this requirement)
COMPOSITE SYSTEMS
HCS2040
Power Booster Box
Specifi cations:
Dimensions - 24.5in x 15in x 12in
(62.2cm x 38.1cm x 30.4cm)
Supplied with:
• Input Power Cable
• Bonder Interface Cable
Power Booster Boxes
Maximum Output Input Voltage
Model Number Output 3 Phase Output 1 Phase
Load 30Amps
HCS2040-09 19.7kW 380V/3 Phase WYE 2ea @ 380V/20A 6ea @ 220V/15A
HCS2040-16 21.5kW 415V/3 Phase WYE 2ea @ 415V/20A 6ea @ 230V/15A
Typical Setup:
Power In Heat
120/240V Power Blanket Allows the
Hot Bonder
Booster user to operate
Box Heat up to 6
Blanket Large Heat
Power In Blankets, at the
3 Phase Heat same time!
Blanket
Applications:
The HCS2040 series Power Booster Boxes are designed to connect directly to the
output from your HCS9000/HCS9200 bonder. Three-phase power is supplied to the
booster on a separate circuit, and is internally switched to control your large repair.
An emergency stop is included for operator safety.

COMPOSITE SYSTEMS
HCS2046-02
Phosphoric Acid Containment System (PACS)
Under Licensing agreement from Boeing
Specifi cations:
Weight - Only 15lbs (10kg)
(41.91cm x 30.5cm x 22.86cm)
Input Power - 90VAC - 264VAC (45 - 65Hz)
Output Power - 3-10V, 10A maximum
Includes:
PACS Console, Flow Control Head, Inlet Air
Filter, Power Lead Set, and Two each Carbon
Filter for Vacuum Exhaust
Stainless Steel Screens, Fluid Recovery / Supply Bottles,
and Connectors must be ordered separately or
from the available kits listed below
Stainless Steel Screens used in Kits:

Mesh Size: 16in x 16in Mesh (40.64cm x
40.64cm), 0.018AWG
Stainless Grade: 304
Sizes - One each:
12in x 12in
(30.48cm x 30.48cm)
10in x 10in
(25.4cm x 25.4cm)
8in x 8in
HCS2046-02-200 (20.32cm x 20.32cm) HCS2046-02-300
(5 Liter Kit) 6in x 6in (10 Liter Kit)
(15.24cm x 15.24cm)
Applications:
The HCS2046-02 Phosphoric Acid Containment System (PACS) includes all equipment necessary
for trained operators to perform a phosphoric acid anodizing process. The control methods for this
unit are automatic timing and voltage monitoring and manual flow adjustment. Operator Interface is
20 character, backlit LCD display, 5 push-button operation, and flow control valve for flow adjustment.
The HCS2046-02 also includes an alarm for both voltage shorts and low flow rate with 85dB and
adjustable volume.
COMPOSITE SYSTEMS
HCS2046-02
PACS Replacement Parts
PACS Replacement Parts
Replacement filters for fluid
Fluid filter - Inline HCS1016-017
supply lines
Replacement Assembly and filter
Fluid filter - Inline Assembly HCS2046-02-018
for fluid supply lines - Acid
Replacement Assembly and filter
Fluid filter - Inline Assembly HCS2046-02-019
for fluid supply lines - Water
Fluid Stop Filter HCS1015-019 Replacement fluid stop filter
Replacement leads for screen

Power Lead Set HCS2046-02-020
attachment
Replacement Lid, 3.26in (8.3cm),

Lid, Venting Closure HCS2046-01-003 for
4, 5, 10L Bottles
Replacement Lid, 2.08in (5.3cm),

Lid, Venting Closure HCS2046-01-014
for 2L Bottles
Replacement Coupler, Male,

Hose 0.25in (6.35mm),
Insert, Coupler HCS1016-003
Miniature 0.125in (3.175mm) Nomi-
nal Flow - used on HCS1016-16
Replacement Coupler, Male,
Hose 0.25in (6.35mm),
Insert, Coupler HCS1016-004
0.25in (6.35mm) Nominal Flow -
used on HCS1016-15
Replacement Coupler, Female,

Coupler, Female HCS1016-015 Hose, 0.25in (6.35mm) Barb -
Used on HCS1016-04
Replacement Coupler, Female,

Hose, 0.25in (6.35mm) Barb, Min-
Coupler, Female HCS1016-016
iature 0.125in (3.175mm) - used
on HCS1016-03
Replacement Coupler, 0.25in
Coupler, Insert HCS1016-014 (6.35mm) NPT Male Threads -
Used on HCS1432 Vacuum Port

COMPOSITE SYSTEMS
HCS2046-02
PACS Accessory Assortment
Acid Resistant
Service Cart
HCS2046-02-021 24in x 36in x 32.5in
(Console)
(60.96cm x 91.44cm x 82.55cm)
Phosphoric Acid
HCS2046-02-002 12%, 1L Package
Solution - 1 Liter
Phosphoric Acid
HCS2046-02-002-4 12%, 4L Package - Cubitainer
Solution - 4 Liter
Polyethylene Drum
Acid Disposal
HCS2046-02-003 55gal Capacity
Container
(208.17L)
51.5in x 51.5in x 10in

(130.81cm x 130.81cm x 25.4cm)
Spill Containment
HCS2046-02-004
Pallet
62gal Spill Capacity
(234.67L)
Sodium Bicarbonate 500g

HCS2046-02-005
Powder (0.5kg)
Emergency Spill
HCS2046-02-006 For chemical/acid spill cleanup
Kit
Acid Storage 65in x 43in x 18in

HCS2046-02-007
Cabinet - 2 Door (165.1cm x 109.22cm x 45.72cm)
Polarizing Inspection
HCS2046-02-008
Filter
COMPOSITE SYSTEMS
HCS2046-02
PACS Accessory Assortment continued
Fluorescent Inspection 15W, 120V, 60Hz
HCS2046-02-009
Lamp 25ft (7.62m) Cord
pHydrion™
INSTA-CHEK 0-13 Dispenser w/paper
HCS2046-02-010
Jumbo 0-13pH
pH Testing Paper
Chemical Splash resistant, anti-
Safety Goggles HCS2046-02-011
fog design
Safety Gloves S, M, L or XL when
HCS2046-02-012
Nitrile ordering 50 Pair/box
Heavy-Duty Nitrile coated with

Safety Apron HCS2046-02-013
adjustable neck and waist
HCS2046-01-016 6in x 6in

(15.2cm x 15.2cm)
HCS2046-01-017 8in x 8in

(20.3cm x 20.3cm)
Stainless Steel 10in x 10in
Screens HCS2046-01-018 (25.4cm x 25.4cm)
HCS2046-01-023 12in x 12in

(30.5cm x 30.5cm)
HCS2046-01-022 Bulk Screen, 12in x 24in

(30.5cm x 61cm)
4L, Heavy Duty with

HCS2046-01-019
Protective Lid1
5L, Heavy Duty with

Vacuum Bottles HCS2046-01-002
Protective Lid1
10L, Heavy Duty with

HCS2046-01-020
Protective Lid1
2L, Heavy Duty, Non-Vacuum

Acid Supply Bottle HCS2046-01-021
Grade, with Protective Lid1
1
Venting Closure Lid for PACS System Sold Separately
pHydrion is a registered trademark of Micro Essential Laboratory

COMPOSITE SYSTEMS
HCS2046-02
PACS Welding Accessory Assortment
PACS Welding Accessory Assortment
Safety Glasses, Provides filtration requirements outlined in

HCS2032-02
Shaded 5.0, Welding ANSI Z87.1-1989
Rated 1.5KVA @ 50% Duty Cycle

Spot Welder - 120V HCS2046-01-024A
Welds uncoated stock as thick as
0.125in (3.175mm)
Rated 2.5KVA @ 50% Duty Cycle
Spot Welder - 230V HCS2046-01-024B
Welds uncoated stock as thick as
0.19in (4.7625mm)
.09in x 36in
Rod, Stainless Steel HCS1008-050 (2.38mm x 914.4mm)
(Sold in Quantities of 10 each)
15° angle top jaw, straight bottom jaw
Copper construction
Tongs, Welder
HCS2046-01-024C 0.624in x 14in (overall)
Replacement
(15.85mm x 355.6mm)
Tip diameter: 0.25in (6.35mm)
Tips, Replacement, Screw-in replacement tip for welder tongs

HCS2046-01-024D
Welder Tongs (2 required)
Miscellaneous Kits
Fluid Containment Bottles

- 2 ea 10L bottles
- 2 ea 4L bottles
Bottle Kit, Large
HCS2046-02-300 Stainless Steel Screens
Designed for Larger
12in x 12in, 10in x 10in, 8in x 8in, 6in x 6in
Repair Areas
(30.48cm x 30.48cm, 25.4cm x 25.4cm, 20.32cm x
20.32cm, 15.24cm x 15.24cm)
(1ea) Connectors
Fluid Containment Bottles

- 2 ea 5L bottles
- 2 ea 2L bottle
Bottle Kit HCS2046-02-200 Stainless Steel Screens

12in x 12in, 10in x 10in, 8in x 8in, 6in x 6in
(30.48cm x 30.48cm, 25.4cm x 25.4cm, 20.32cm x
20.32cm, 15.24cm x 15.24cm)
(1ea) Connectors
COMPOSITE SYSTEMS
HCS2910 Series
Composite Curing Ovens
Standard Capabilities:
• Ramp rates to 350°F (177°C) at up to 8°F / minute
• Cool down rate controlled to 3°F / minute
• Temperature uniformity +/- 10°F
• Recirculating airflow
• Maximum operation temperature of 450°F (232.°C)
Standard Construction:
• Insulated panels and flooring
• Aluminized steel surfaces
• Electric or gas heating option
• Double front opening doors
• Double wall construction
• Industrial grade hinges with FM approved safety latches
• High temperature insulation and gaskets
• Painted in medium blue, or your choice of color
• Internal vacuum connections
• Internal temperature monitoring thermocouple jacks
Control panel options:
1) Ramping/Profiling temperature controller with circular chart
recorder and high limit control.
2) HCS2040-12 oven controller - See below
HCS2910 Oven shown with HCS2040-12 Oven Controller
Our HCS2910 series ovens have been designed to meet demanding composite curing requirements. Airfl ow
patterns maximize temperature uniformity throughout the oven and provide rapid ramp rates. Digital controls
and power switching components ensure accurate temperature control. With every oven, we offer installation
and startup assistance. Consult your sales representative for a quotation.
Specifi cations:
HCS2040-12
Oven Controller
Dimensions - 20.5in x 8.5in x 7.5in (52.07cm x 21.59cm x 19.05cm)
Hi-Contrast, Sunlight Readable LCD screen
On-Screen Text-Based Prompts/Help Screens
Dynamic Alarm/Control Integration
Select by Hottest, Coldest, Average of All or No. 1/No. 2
Applications:
Thermocouple (10 Thermocouple Inputs) The primary application for the HCS2040-12
Selectable Metric or English Units
Oven Controller is to control small to large
walk-in ovens used in composite repair. The
90-264VAC (45-65Hz)
HCS2040-12 can also be used to control
Hard Copy Printout
other resistive heat sources for a wide variety
Power Failure Auto Recovery of manufacturing and repair applications.
Stores up to 30 cure profiles

COMPOSITE SYSTEMS
HCS2041
Hot Air Curing System
Standard ALL Models Applications:
Size - 22in x 8in x 6.5in This Portable Hot Air Composite
(55.39cm x 20.3cm x 16.5cm)
Curing System fills an important
Weight - 9 lbs (4kg) gap in composite repair techniques
Safety - Internal High Limit by applying heat to difficult shapes
Plant Air - 80psi / 4CFM or hard to reach areas. Primary
applications are composite
repairs, secondary bonding,
and modifications to composite
structures. Powered and controlled
by a Hot Bonder, it can be effectively
used in place of standard silicone
rubber heat blankets. More
importantly, it provides even heating
of contoured surfaces where a heat
blanket cannot be used.
Specifi cations A typical procedure involves
Model Power Input Coverage Area vacuum bagging the repair area and
placing thermocouples in strategic
HCS2041-01 1800W 110 / 220V 19in x 19in
(48cm x 48cm) locations. A second bag, and
24in x 24in the supplied insulation shroud, is
HCS2041-02 3000W 220 / 240V (61cm x 61cm) applied to make a tent which fills
30in x 30in with hot air. To provide consistent
HCS2041-03 6000W 220 / 240V (76cm x 76cm) temperature, hot air enters the tent
through a controllable diffuser and
Replacement Parts may be recirculated by way of a
Description Part Number Details return hose. The system is easy to
Hose, Silicone set up and operate and includes
HCS2041-01-001 .075in ID x 4ft
Rubber/Wire (1.9mm x 1219.2mm) the hot air generator as well as
Hose, Silicone high temperature hoses, an air
HCS2041-01-002 2.5in ID x 2.5ft
Rubber/Wire (6.35cm x 76.2cm) diffuser and insulation shrouds. It
Clamp, Stainless Steel HCS2041-01-003 Small Hose will heat an approximate surface
area of up to 30in x 30in (76.2cm
Clamp, Stainless Steel HCS2041-01-004 Large Hose
x 76.2cm) at 250°F (121.11°C) with
Tube, Aluminum HCS2041-01-005 Hot Air Diffuser 24in
(60.96cm) ease. Depending on the application
Clamp HCS2041-01-006 Diffuser Tube and techniques used, it is capable
of heating a larger area at higher
Fiberglass Diffuser
Tape, Insulation HCS2041-01-007 temperatures.
Tube, 10ft (3.05m)
Shroud, Insulated HCS2041-01-130 11in H x 16in D Applications are constantly evolving,

(27.94cm x 40.64cm) so call for the latest developments.
Shroud, Insulated HCS2041-01-131 12in H x 22in D
(30.48cm x 55.88cm)
COMPOSITE SYSTEMS
HCS2044
Infrared Curing Systems
Applications:
The primary system application is
Controller
to accelerate the cure of two part
resin systems, paint, primers and
other coatings. Advanced control
functions make these units truly self
supporting. A built in selector switch
enables automatic temperature
control or manual control from 0
to 100% power. In automatic and
manual control mode, an infrared
sensor, continuously measures
part temperature and adjusts power
to maintain accurate temperature.
High-efficiency, electric quartz

infrared heat elements emit radiant
energy that penetrates into the
surface of the heated part. An HCS2044-10-T
adjustable head allows heat to be Lamp Assembly
directed where it is needed.
Specifi cations:
Automatic Operation
2 Sizes - 3kW (3 Modules) or 6kW (6 Modules)
Welded Steel Construction
Industrial Grade Components
Powder Coated Finish
Specially Designed and Tested Heat Units - no “Hot-Spots” HCS2044-20-T
Instant On/Off, Energy Efficient Lamp Assembly
Easy to Operate & Control
Infrared Curing Systems
Curing Part Thermal Output Input Power
Model Dimensions
Area Distance Sensor Power Required
90.5in x 33in x 43in 39in x 31.5in 19.5in 220/240V, 60Hz.,
HCS2044-10-T (229.87cm x 83.82cm x (99.06cm x Yes 3kW
109.22cm) 80.01cm)
(50cm) 1 Phase, 20A
90.5in x 36in x 47in 39in x 63in 19.5in 220/240V, 60Hz.,

HCS2044-20-T (99.06cm x Yes 6kW
(229.87cm x 92cm x 119.38cm)
160.02cm)
(50cm) 1 Phase, 27A

COMPOSITE SYSTEMS
Hot Bonder Controlled

Heat Lamps
Capabilities:
• Custom designed to meet your specific

requirements.
• Can be designed to be controlled by

hot bonders or with built in controllers.
• High-efficiency, electric quartz infrared

heat elements emit radiant energy that
penetrates into the surface of the heated
part. An adjustable head allows heat to
be directed where it is needed.
Portable Heat
Lamp Assembly
HCS2044-30-02-120 (120V)
HCS2044-30-02-220 (220/240V)
Specifi cations:
Wattages - 3600W
Head Dimension - 28in W x 12in H x 2in D
(71.12cm W x 30.48cm H x 5.08cm D)
Controlled with Hot Bonder
Portable Heat
Lamp Assembly Standard Stand Size
HCS2044-30-01-120 (120V)
HCS2044-30-01-220 (220/240V) Height - 68in (172.72cm)
Width - 31in (78.74cm)
Specifi cations: Depth - 40in (101.6cm)
Wattages - 1600W
Head Dimension - 12in W x 12in H x 2in D
(30.48cm W x 30.48cm H x 5.08cm D)
Controlled with Hot Bonder
COMPOSITE SYSTEMS
HCS7500
Debulking and Curing Table
Standard Features:
• Welded Aluminum Tube Frame
• Locking Caster Wheels
• Reusable Vacuum Bag Assembly
• Electric Vacuum Pump System
• Temperature Range to 500°F (260°C)
• HCS9000 Panel Mount Control System
• 8 Thermocouple Ports
MAKING EASY WORK OF

HCS7500-07 shown LARGE PART REPAIRS!
Applications:
The primary system application is curing and debulking of large size composite parts. This is a
difficult process, but HEATCON® Composite Systems has addressed this with our HCS7500 Series
of Heated Vacuum Debulking and Curing Tables. By utilizing this equipment, debulking and curing
of large panels can be accomplished with less time and expense as compared with other methods.
There are four different sizes and multiple options to choose from. Custom manufacturing of tables
to customer requirements are also available.
Specifi cations: Options:
• Voltage - 240V (Model -06), 380V, 480V
HCS7500 -06 -07 -08 -09
(3 Phase)
60in 72in 72in 120in
Length • None, Standard, or Insulated Lid
(152.4cm) (182.9cm) (182.9cm) (304.8cm)
• None (plumbing only) or Electric Vacuum
48in 48in 60in 60in Pump
Width
(121.9cm) (121.9cm) (152.4cm) (152.4cm)
• Vacuum Gauge
36in 36in 36in 36in (Inches Mercury and kiloPascals or Millibars)
Height
(91.4cm) (91.4cm) (91.4cm) (91.4cm)

COMPOSITE SYSTEMS
HCS2710
Walk-In Freezers
Standard Features:
Sizes from
• 26ga embossed galvanized steel, aluminum
coated 8ft x 8ft
• Smooth aluminum floor (2.43m x 2.43m)
• Integral thermometer and lighting available for quick shipment!
• Heavy duty hinges and hardware
• Designed for CFC-free (R-404A Refrigerant)
• 36in (91.44cm) wide self-closing door with
emergency release
• Temperature rating to -10°F (-23°C)
• Timed defrost system built in
Options:
• External access ramp
• Temperature chart recorder
• Strip curtains
Model1 Length Width Height
Model HCS2710-0808 Shown
8ft 8ft 8ft 7in
HCS2710-0808
(2.43m) (2.43m) (2.61m)
8ft 12ft 8ft 7in

HCS2710-0812
(2.43m) (3.65m) (2.61m)
12ft 12ft 8ft 7in

HCS2710-1212
(3.65m) (3.65m) (2.61m)
12ft 16ft 8ft 7in

HCS2710-1216
(3.65m) (4.87m) (2.61m)
12ft 20ft 8ft 7in

HCS2710-1220
(3.65m) (6.09m) (2.61m)
1
Specify voltage when ordering.
Applications: Refrigeration Units must be matched to the
The HCS2710 Walk-in freezers are a necessity freezer/voltage requirements.
for larger composite repair facilities. Sizes
starting at 8ft x 8ft (2.43m x 2.43m) allow for bulk You will need to hire a refrigeration
material storage with easy access. Standard contractor to install the freezer and
and custom sizes are available to suit your charge the system with refrigerant (not
storage needs. included with purchase).
Accessories:
Many accessories are available to complete your system. Items such as ramps, racking, freezer curtains, and non-
skid coating can be purchased with the HCS2710 or separately. Contact a sales representative for more information.
COMPOSITE SYSTEMS
HCS2700
Moderate-Cold Cabinets
Standard Features:
• Outer cabinet of welded steel, two-
coat enamel finish, zinc coated Convenient, Safe and
• Inner compartment; welded steel,
zinc coated, epoxy enamel finish
Economical Cold Storage!
• Cabinet sealed to minimized
moisture accumulation Applications:
• Insulation is environmentally safe, These large capacity cabinets are specifically
high density, non-settling fiberglass
engineered to meet storage requirements for
or urethane foam
• Rigid compartment support
prepreg composite material and our standard
• Controls are conveniently mounted 44in (1.12m) cores. Standard models are
in instrument panel configured to include a digital temperature
• Refrigerants are CFC-free (non- recorder, chart recorder and an audible over-
ozone depleting) temperature alarm system. An optional CO2
• Color is attractive two-tone gray; standby system is available.
optional colors available
• Breaker strips of ABS
• Casters (recessed) are heavy duty
swivel type
• Counterbalanced lid, easy opening
and safe with magnetic gasket
• Handle, chrome plated, solid die
casting, with cylinder key lock
• Sub-lids for added content
protection
• Compressor is permanently
lubricated and hermetically sealed
• Refrigerant is nontoxic,
noncombustible
• Temperature recorder
• Digital Temperature Controller
• Sonalarm Signal System (HCS2700-34-20 Shown)
Moderate-Cold Cabinets
Dimension to nearest inch/centimeter Approx. Approx.
Temp Amps
HCS2700 Cubic Outside Inside Ship Net
115V/
Model Feet/Liter Weight Weight
°C °F H W D H W D 230V
lb/kg lb/kg
-34-20- 1
20.3/566 -34 -30 35/89 72/183 30/76 30/76 56/142 23/58 10/5 350/159 225/102
-34-25- 1
24.9/705 -34 -30 35/89 83/211 30/76 30/76 69/175 23/58 10/5 380/173 234/106
1 = 115V/60Hz, 2 = 230V/50Hz, Add “-C” to part number if CO2 standby system is required
1
Note: Please specify voltage (115V/60Hz or 230V/50Hz) and special options when ordering.

COMPOSITE SYSTEMS
HCS1335
Circular Chart Recorder
Applications:
The HCS1335 is a circular chart
recorder like no other. Programmable
alarm options combined with “ease of
setup” provide the flexibility required
for multiple recording applications.
The HCS1335 is the first recorder to
“self document” setup configuration
and can operate using standard or
competitive charts, another first in
the industry. Eliminate “multi-vendor” HCS1335-1110111 (shown)
chart inventories while reducing Recording:
operator confusion. Protect your Chart Size: 10in (25.4cm)
process with the battery backup Recording Accuracy: ±0.5% of span (100
option, continuous recording for up to division span)
48 hours in the event of power loss. Sensor Break: Full scale pen < 10 seconds
Chart Speed: Configurable
Input Filtering: Programmable up to 120 seconds
Miscellaneous Features:
Specifi cations: Operating Temperature: 32°F to 140°F (0 to 60°C)
Weight - Only 7lbs Maximum (3.17kg) Storage Temperature: -°F to 149°F (-40 to 65°C)
Dimensions - 14in x 14in x 3.8in Humidity: 0-90% RH (non-condensing)
(35.56cm x 35.56cm x 9.65cm)
Vibration: 0.3 to 100Hz @ 0.2g
Line Voltage - 110/220VAC, 50/60Hz Mounting: ± 20 degrees of vertical
Power Consumption - 15VA Maximum ± 10 degrees of horizontal
Thermocouple (T/C) - Type J,K,T,R,B,S Moldings: Fire retardant Noryl w/acrylic window
Linear - 4-20 mA, 0-5VDC Panel Rating: Nema 3 std (Nema4 option)
Common Mode Rejection - > 120dB at 60Hz Panel Cutout: Industry Standard: 12.7in x 12.7in
Cold Junction Accuracy - ±0.2°C @ 25°C ambient (32.25cm x 32.25cm)
Ambient Error - ±0.01% span /°C from 25°C ambient
Isolation - PV inputs isolated from all alarm outputs
10in (25.4cm) Chart Paper HCS1335-01

Replacement Pen Units HCS1335-02
1
Not available on single pen ink model 48 hours of continuous recording
2
UL Pending, CE, CUL
COMPOSITE SYSTEMS
HCS2037
Downdraft Tables
Standard Features:
• Semi-Circle Cartridge Baffles
• Baffle Tray
• Angle Drawer Baffles
• Efficiency - 92% or better
Recommended Options:
• Stack Silencer w/ HEPA Filter (not
shown)
• Fiberglass Grating
• Hinged side and back walls
Model HCS2037-15 shown
Downdraft Tables
Work Surface Avg. Open Face
Part Number1 Table Motor Avg. Air Flow (cfm) Weight
Dimensions Velocity (fpm)
Single Phase ONLY Models
38in x 30in x 34in 38in x 30in
HCS2037-10 1hp 1200cfm@ 2.5in H20 200fpm 145lbs
(96.52cm x 76.2cm x 86.36cm) (96.52cm x 76.2cm)
HCS2037-11 (81.28cm x 121.92cm x 99.06cm) (81.2cm x 121.92cm)
1.5hp 1500cfm@ 4in H20 190fpm 280lbs
3 Phase ONLY Models
7.5hp 3000cfm@ 4in H20 250fpm 450lbs

7.5hp 4300cfm@ 4in H20 240fpm 550lbs

10hp 5050cfm@ 4in H20 210fpm 750lbs

7.5hp 3000cfm@ 4in H20 300fpm 450lbs

7.5hp 4300cfm@ 4in H20 325fpm 600lbs

10hp 5050cfm@ 4in H20 270fpm 800lbs
All units available in 50Hz confi gurations. Air fl ow is reduced approx. 17%.
1
NOTE: Please specify voltage, frequency, and other options when requesting quote.

COMPOSITE SYSTEMS
HCS2037
Dust Collection Equipment
Applications:
Our series of dust collectors are
designed for installation in industrial
applications for the removal of smoke,
dust, and other airborne contaminants.
With removal of particulate as small as
0.5 micron, the unit’s self-supporting arm
capture pollutants before they reach the
worker’s breathing zone. Additionally,
the standard filters act as heat recovery
devices to drastically reduce heating cost
by cleaning and recycling plant air.
Model HCS2037-19C shown
Dust Collectors
Part Avg. Air Inlet
Dimensions Weight Motor
Number1 Flow (cfm) Velocity
Single Phase ONLY Models
30in x 35in x 43in 400lbs TEFC 1.5hp
HCS2037-18 1000cfm 3000fpm
(76.2cm x 88.9cm x 109.22cm) (181.43kg) 120/220/1/60
26in x 33in x 42in 350lbs 1hp TEFC 1725 rpm
HCS2037-20 900cfm 2600fpm
Model HCS2037-19 shown (66.04cm x 83.82cm x 106.68cm) (158.76kg) 120/220/1/60
HCS2037-21 28in x 28in x 66in 340lbs 1.5hp 120/220/1/60 1000cfm 5000fpm

(71.12cm x 71.12cm x 167.64cm) (154.22kg)
3 Phase ONLY Models
30in x 35in x 43in 400lbs 7.5hp 208/230/460/ 1800cfm 4500fpm
HCS2037-19 (76.2cm x 88.9cm x 109.22cm) (181.43kg) 5757/3/60 (900cfm/arm) per arm
30in x 35in (includes
HCS2037-19C 500lbs 7.5hp 208/230/460/ 1800cfm 4500fpm
hopper)
(ceiling mounted) (226.8kg) 5757/3/60 (900cfm/arm) per arm
(76.2cm x 88.9cm)
28in x 28in x 66in 340lbs 3hp 208/230/460/ 5000fpm

HCS2037-22 1800cfm
(76.2cm x 88.9cm x 167.64cm) (154.22kg) 5757/3/60 per arm
1
All units available in 50Hz confi gurations. Air fl ow is reduced approx. 17%.
Note: Please specify voltage, frequency, and other options when requesting quote.
COMPOSITE SYSTEMS
Control Panels
Custom Capabilities
Applications:
For those applications where a portable
composite repair system is not the best
choice, we can provide custom heat control
systems to suit your requirements.
• Composite Fabrication
• Larger Infrared Heat Lamps
• Oven Control
• Refrigeration Control
Capabilities:
Simply provide us with your requirements and
we will provide the solution.
• UL 508 Listed Industrial
• Standard or Made-to-Order
• Single and Multiple OEM
• Complete Systems Integration - through a
Front of Control Panel network of Trained Professionals
Available Options:
• Controls:
- Single and Multizone
- Temperature Limit
- Timers, Counters, Panel Meters
- Chart Recorders
- Programmable Logic
- Operator Interface Terminals
• Relays:
- Contractor
- Mercury Displacement
- Solid State
- Motor Starters and Drives
• Enclosure Ratings:
- NEMA 12 Dust Resistant (standard)
- NEMA 4 Moisture Resistant
- NEMA 4X Corrosion Resistant
Inside Control Panel
- NEMA 4/7 Moisture/Explosion Resistant
- NEMA 7 Explosion Resistant

COMPOSITE SYSTEMS
HCS2034 Series
Blade Clamps
The HCS2034 series Blade Clamps are
custom designed to be used on-location
or localized “on-blade” repairs that require
a positive pressure application.
By having the ability to repair blades on the

aircraft, the need for track and balance is
greatly reduced, giving you additional labor
and operation cost savings.
The bladder assembly and/or padded

base can be reversed for even greater
possibilities.
Custom configurations are available upon

Specifi cations: request.
Weight - 31lbs (2.3kg)
Dimensions - 39.375in x 14.75in (100cm x 37.47cm)
Operating Pressure: 15psi
Pressure Bladder Area: 12.5in x 12.5in (31.75cm x 31.75cm)
Adjustable Height and Pressure Area Placement
HCS2030
Thermowelder
Applications:
Our HCS2030 Thermowelder provides a full proof
system for ensuring quality welded junctions for both
type “J” and “K” thermocouples. Few things are more
exasperating than having a composite part ruined by
faulty thermocouple readings during its cure. Twisted wire
junctions are susceptible to splitting open under pressure,
and silver solder type welds often leave unwanted marks
on the finished product. Our thermowelder provides a
low profile micro-bead welded junction which eliminates
thermocouple mark-off and breaks.
Specifi cations:
HTW-WP Weldpowder 4oz
Dimensions - 10in x 7in x 6in
(25.4cm x 17.75cm x 15.24cm)
(for use in our Thermowelder)
Input Power - 120V or 240V/50-60Hz
COMPOSITE SYSTEMS
HCS2010
Thermocouples
Applications:
Our HCS2010-25 “Teflon ® Insulated” series
thermocouple assemblies are vacuum sealed
to prevent air leakage and a cost effective
alternative to our HCS2010-01 Kapton® Insulated
thermocouples.
Our HCS2010-01 thermocouples are designed to
provide accurate temperature readings every time.
HCS2010-25 Standard 10ft (3.05m) long assemblies are wrapped
in a high temperature Kapton® sheath for kink and
vacuum leak resistance. Alternate lengths available
upon request. Our thermocouple assemblies also
come with a low profile micro-bead welded junction
and plug strain relief.
We also supply bulk quantities of thermocouple
wire in a wide variety of types (J, K) and gauges; as
well as a selection of thermocouple plugs. In this
way you can manufacture your own thermocouples
to fit your unique requirements. Please contact us
HCS2010-01 for more information.
Thermocouple Accessory Assortment
The HCS1353 is a type “J”, 2-pole
connector plug that provides
Thermocouple Plug - dependable connections
HCS1353
Type “J” to the receptacle.
This plug provides a continuous
temperature rating to 400°F (200°C).
The HCS1354 strain relief attaches
directly to the HCS1353 plug,
Thermocouple Clamp HCS1354
relieving wire tension that can cause
thermocouple failure.
The HCS1362 is a type “K”, 2-pole
connector plug that provides
Thermocouple Plug - dependable connections to the
HCS1362
Type “K” receptacle. This plug provides a
continuous temperature rating
to 400°F (200°C).
This is a type “J”, 2-pole connector plug
that provides dependable connections
Mini-Thermocouple Plug HCS1355 to the receptacle. This plug provides
a continuous temperature rating
to 400°F (200°C).

COMPOSITE SYSTEMS
Thermocouple
Equipment Accessory Assortment continued
Thermocouple Accessory Assortment
One light squeeze

Thermocouple Wire
HCS2036-01-049 strips wire clean up to
Stripper
0.88in (22.35mm).
This is a type “J”, 24ga thermocouple

wire with Kapton® Insulation. It offers
precise temperature readings along
Thermocouple Wire -
HCS1351 with exceptional kink resistance. This
Kapton®
wire is rated to 600°F (316°C) and is
available by the foot (30.48cm) or rolls
of 500ft (152.4m).
This is a type “J”, 24ga thermocouple
wire with Fiberglass Insulation. It
is an excellent choice for higher
Thermocouple Wire - temperature applications such as
HCS1352
Fiberglass thermoplastics. This wire has a
continuous temperature rating to
900°F (482°C) and is available by the
foot (30.48cm) or rolls of 500ft (152.4m).
This is a type “K”, 24ga thermocouple
wire with Teflon® Insulation. It offers
precise temperature readings and
Thermocouple Wire -
HCS1350 calibrated conductors for high system
Teflon®
accuracy. This wire is rated to 400°F
(204°C) and is available by the foot
(30.48cm) or rolls of 500ft (152.4m).
The HCS1358 is a type “J”, 5 port
thermocouple block receptacle.
5-Port Thermocouple
HCS1358 This block provides a continuous
Block
temperature rating to 400°F (200°C)
and 500°F (260°C) intermittent.
The HCS1365 is a type “J”, round

Thermocouple Round single thermocouple block that
HCS1365
Single Port Block provides a continuous temperature
rating to 400°F (200°C).
COMPOSITE SYSTEMS
HCS2042
Temperature Indicator
Applications:
The HCS2042 Temperature Indicator
provides technicians with a way to
monitor up to 10 thermocouples.
This unit is most beneficial when the
temperature controller or composite
repair system being used does
not have sufficient thermocouple
capabilities. Other uses include
monitoring secondary areas that
are away from the cure but may be
damaged by excess heat, extra large
repairs or special Quality Assurance
(Q.A.) requirements.
T h i s Te m p e r a t u r e I n d i c a t o r i s
Front View highly recommended for users of
the HCS6500 Econo Bonder. The
HCS6500 only has one controlling
thermocouple which, due to the
nature of heat blankets, is often not
enough to monitor certain processes
with confidence. The temperature
indicator has receptacles for ten
type “J” thermocouples which can be
monitored one at a time by rotating the
dial manually.
Specifi cations:
120V (HCS2042-01)
240V (HCS2042-02)
J Type Thermocouples
10 Channels
Dial Selector
°F or °C
Rear View
LED Read-Out
No Print Out

COMPOSITE SYSTEMS
HCS2025
Vacuum Generator
Single Vacuum Models
HCS2025-01 Single, in/Hg
HCS2025-02 Single, mb
Dual Vacuum Models
HCS2025-03 Dual, in/Hg
HCS2025-04 Dual, mb
Specifi cations:
m (26.04cm x 15.24cm x 12.7cm)
Applications:
Our lightweight, rugged and portable vacuum generator is designed to provide regulable
vacuum pressure for a wide range of applications. The HCS2025 can achieve up to 28
in/Hg or 933.33mb vacuum pressure. It can be used in conjunction with our composite
repair systems for large area repairs or as a stand alone unit for wet lay-up repairs.
This unit features a vacuum gauge for precise readings and a brass regulator for exact
control. Vacuum can be measured Inches/Hg or Millibars. Positive Air Pressure of 80-
100psi is needed to operate this device.
Both single vacuum source or dual configurations are available (see part number
variations above image). The dual unit can be used to provide vacuum to two separate
repairs or to provide vacuum to a double bag lay-up for use with our HCS2046-02
Phosphoric Acid Anodizing Kit.
COMPOSITE SYSTEMS
HCS2055
Electric Vacuum Pumps
Applications:
This Accessory Case with Electrical Vacuum
Pump is capable of delivering 28+ in/Hg (0.967kg/
cm2) at 1 cubic ft/min (472cm3/sec) per and is
equipped with power switch, fuse and built-in
vacuum gauge. The lid of the case has a large
storage compartment with hinged divider and
push button latches. The lower section of the
case has additional storage room for hoses
and cords. An “F” adapter (HCS2016-06) and
interface hose w/sniffer are also included.
HCS2055-02 120V Version
HCS2055-04 220V Version
Specifi cations:
Weight - 29lbs (13kg)
Dimensions - 24in x 15in x 9in
v (60.96cm x 38.1cm x 22.86cm)
Applications:
Portable two-stage Electric Vacuum Pump for small
to medium sized composite repairs. Unit has two
modes of operation, maximum flow and maximum
level. Maximum flow is 0.75 cubic ft/min (354 cm3/
sec) and used for initial bag pull-down and seal.
Maximum level is 28+ in/Hg (0.967kgs/cm2) and used
for final cure vacuum.
This unit includes universal power input for operation HCS2055-06
anywhere in the world (47-63Hz, 100-250VAC). 100-250V
The removable accessory case lid holds a vacuum
hose assembly. There is also an internal power cord
storage area (shown). Vacuum hose included with
vacuum pump. Specifi cations:
Dimensions - 13.75in x 12.25in x 7.5in
m (34.93cm x 31.12cm x 19.05cm)

COMPOSITE SYSTEMS
HCS2018
Vacuum Leak Checker
Applications:
The HCS2018 Vacuum Leak Checker can help
prevent one of the most common problems
associated with composite fabrication and
repair - loss of vacuum pressure during the
cure process. This device allows you to check
the integrity of your vacuum seal before you
cure your composite lay-up.
The vacuum leak checker can be used in
conjunction with autoclaves, ovens and
composite repair systems (hot bonders). This
simple yet effective system can detect the
presence of hidden leaks before they ruin a
Specifi cations: valuable part.
Vacuum - 0-30 in/Hg
Used with HCS2015-06 Vacuum Sniffer
HCS2015-05
Vacuum Hose/Sniffer Assembly
Specifi cations:
10ft (3m) Long Assembly
Collapse-proof, high temperature Teflon® hose
Stainless steel braided protective wrap to prevent
crushing and abrasion
Quick release fitting for ease of operation and vacuum integrity
250°F (121°C)
High temperature machined aluminum vacuum sniffer
Other lengths available
Applications:
The HCS2015-05 Vacuum Hose/Sniffer Assembly is designed to eliminate problems such as
vacuum leaks and collapsed vacuum lines. It is intended for use with both composite repair
systems and curing ovens.
COMPOSITE SYSTEMS
Vacuum
Vacuum Accessory Assortment
Vacuum Accessory Assorment
Description 1
Image Part Number Details Size
4ft
HCS1404
(1.21m)
This collapse-proof hose with stainless 5ft

HCS1405
steel over-braid offers excellent abrasion (1.52m)
Vacuum Hose -
and puncture protection. Each end
Teflon® with stainless 6ft
HCS1406 includes 0.25in (6.4mm) NPT male
steel overbraid (1.82m)
threads. This vacuum hose is offered
250°F (121°C)
in various lengths, including custom 10 ft
HCS1403
lengths. (3.04m)
20ft
HCS1407
(6.09m)
Made of machined aluminum with

maximum temperature 500°F (260°C).
Simple 1/4 turn installation, and
Vacuum Sniffer HCS1418
breathable base design. Wrench flats for
easy change of fittings. Very rugged and
easy to seal.
Vacuum Sniffer Same as above, with the addition of the

HCS2015-06
Assembly HCS1402 male Quick-Disconnect.
Allows composite repair system to

Vacuum “F” Adapter HCS2016-06 monitor and record vacuum from
an external source.
Inline filter/trap, bulb style. Easy to clean
and view contaminates. Installs directly
Air Filter/Trap to machine’s plant air connection and
HCS2021-01
Assembly has quick disconnect on plant air side.
Can be used on other Composite Repair
units. Please consult factory.
Element, Replacement Filter Element for
HCS2021-01-001
Replacement Filter Air Filter/Trap Assembly
Attach to plant air and apply vacuum

Integrated Vacuum
HCS2026-01 direct to repair. Use 80 to 100psi, at 2.0
Pump & Sniffer
SCFM for 27in - 28in/Hg at sea level.
5-Port Vacuum
HCS2016-02
Manifold Primarily designed for schools or
training situations when curing multiple
projects simultaneously. Allows vacuum
4-Port Vacuum to multiple bags.
HCS2016-03
Manifold
1
Replacement Accessories for HCS9000/9200 Series Composite Repair Systems.

COMPOSITE SYSTEMS
Vacuum
Vacuum Accessory Assortment continued
Vacuum Accessory Assortment
Description1 Image Part Number Details
Quick Disconnect Male version with 0.25in (6.35mm) NPT female threads. Also
HCS1428-002
Coupler - Male used on HCS2015-05 Vacuum Hose/Sniffer Assembly.
Quick Disconnect
Female version with 0.25in (6.35mm) NPT male threads.
Coupler - HCS1015-002
Mates with HCS1428-002.
Female
Plant air hose fitting that mates with the composite repair
equipment air input connection. For equipment that uses
Quick Disconnect HCS1414 plant air. 0.25in (6.35mm) NPT female threads.
Used on HCS2021-01 filter assembly
Vacuum hose fitting that mates with HEATCON® Composite

Systems vacuum sniffers. Allows for rapid, leak-proof
Quick Disconnect -
HCS1401 vacuum connections. This parts 0.25in (6.35mm) NPT female
Female
threads mate with vacuum hoses or HCS1402 with 0.25in
(6.35mm) NPT male fittings.
Vacuum hose fitting that mates with HEATCON® Composite

Quick Disconnect - Systems vacuum sniffers. Allows for rapid, leakproof
HCS1402
Male vacuum connections. Attaches to HCS1418 vacuum sniffer
with 0.25in (6.35mm) NPT male fittings or the HCS1401
Precision 0-30 in/Hg gauge with 3in (7.6cm) dial. 0.25in

(6.35mm) NPT Stainless Steel fitting provides 0.5% accuracy.
HCS2051-01-002
Available with certification documents for calibration
(gauge only)
purposes. Also used as a replacement gauge for the
Vacuum Gauge
HCS2051 Calibration Kit. Not available in millibars.
HCS2051-01-005 Vacuum Gauge Assembly -- Shown
Inexpensive means of monitoring the vacuum of a

composite repair bag. Available with certification documents
Vacuum Gauge as an option.
HCS2027-01
with Sniffer
Also available: HCS2027-04 Vacuum Gauge with
HCS1401 quick disconnect, without sniffer.
Precision 0-30 in/Hg and 0-100 Kilopascals (KPS) gauge

and HCS1401 Quick Disconnect used to monitor vacuum
Vacuum Gauge of a composite repair bag. Available with certification
with HCS2027-03 documents as an option.
Quick Disconnect
Used with HCS2015-06 Vacuum Sniffer.
1
Replacement Accessories for HCS9000/9200 Series Composite Repair Systems.
COMPOSITE SYSTEMS
HCS2049
Radome Moisture Meter
Applications:
The HCS2049 Radome Moisture
Meter indicates moisture levels
in aircraft radomes. A patented
dielectric radio frequency power
loss absorption method is used to
determine moisture levels.
HCS2049-01 115V
HCS2049-02 230V
Kit Includes:
• Metering unit
• Electrode gun
• Separate charger
Features:
• Direct reading scale for instantaneous reading of
Good, Fair, Poor and Unacceptable radome moisture levels.
• Spring-loaded contact points allow nondestructive testing of
irregular radome surfaces.
• Separate electrode gun permits testing in remote areas.
• Rechargeable Ni-Cad batteries
• Available with 115V or 230V battery charger

COMPOSITE SYSTEMS
HCS2038-03 Series
Portable Electronic Scales
Applications:
Typically used for weighing fillers, adhesives, and resins during
composite layup applications, the HCS2038-03 Series electronic
scales allows for accurate weight measurements up to 6200g.
Specifi cations
Model Number Pan Size Capacity Accuracy Weighing Modes Power Incl. / (Optional)
5.75x5.25in 115 VAC

HCS2038-03-002 2000g ±1g g, lb/oz
(14.61cm x 13.34cm) (3 AA Alkaline Batteries)
115 VAC
HCS2038-03-003 5.5x5.5in 620g ±0.01g g, ct, lb/oz (230 VAC, EUROPEAN
(13.97cm x 13.97cm)
STYLE, HCS2038-03-009)
115 VAC
HCS2038-03-005 7.5x7.5in 6200g ±0.1g g, ct, lb/oz (230 VAC, EUROPEAN
(19.05cm x 19.05cm)
STYLE, HCS2038-03-009)
6.5x5.5in 115 VAC
HCS2038-03-006 6000g ±0.1g kg/g, lb/oz
6.5x5.5in 115 VAC
HCS2038-03-007 600g ±0.1g kg/g, lb/oz
6.5x5.5in 115 VAC
HCS2038-03-008 2000g ±0.1g kg/g, lb/oz
Model Number Description Voltage Style

EUROPEAN STYLE, (FOR HCS2038-03-003,
HCS2038-03-009 ADAPTER, SCALE 6VDC/230VAC
005)
HCS2038-03-002 HCS2038-03-003 / 005 HCS2038-03-006 / 007 / 008
COMPOSITE SYSTEMS
HCS2038-02
Ultrasonic Leak Detector
Applications:
The HCS2038-02 Ultrasonic Leak Detector is ideal for
detecting and locating sources of vacuum leaks through
the use of sophisticated electronic circuitry. The Ultrasonic
Leak Detector incorporates an internal noise control that
eliminates interference from audible noise and detects only
high frequency sounds caused by vacuum leaks.
Multiple Uses: • Detecting Gas Leaks Specifi cations:

• Vacuum Bag Leaks • Locating Worn Bearings Weight with battery - 9oz (255g)
• Leaks in Compressed Air Systems Operating Temp - 32° to 140°F (0° to 50°C)
• Diagnosing Solenoid Operations Power - 9VDC (Battery)
• Detecting Electric Arcing Includes - 9V Battery, Rubber Probe Extension,
Headphones, Storage Case
Magnehelic® Pressure Gauges

Stocked Models
Model Number Range in W.C. Range Pa or kPa
HCS2038-11A 0 - 0.5 0 - 125Pa
HCS2038-11B 0 - 1.0 0 - 250Pa
HCS2038-11C 0 - 2.0 0 - 500Pa
Note: Indicate Positive, Negative or Differential Accurate within 2%
Applications:
The HCS2038-11x Magnehelic® is the industry standard to monitor
and measure positive pressure in clean rooms, fan and blower
pressures, and filter resistance.
Specifi cations:
Service - Air and non-combustible, compatible gases.
Housing - Die cast aluminum case and bezel with acrylic cover. Exterior finish is coated gray to withstand 168 hour salt spray corrosion test.
Accuracy - ±2% of full scale (±3% on -0, -100PA, -125PA, -10mm and ±4% on -00, -60PA, -6mm ranges), throughout range at 70°F (21.1°C).
Pressure Limits - -20 in/Hg to 15psig† (-0.677 bar to 1.034 bar); MP option; 35psig (2.41 bar), HP option; 80psig (5.52 bar).
Overpressure - Relief plug opens at approximately 25psig (1.72kPa), standard gauges only.
Temperature Limits - 20 to 140°F (-6.67 to 60°C).
Size - 4in (101.6mm) Diameter dial face.
Mounting Orientation - Diaphragm in vertical position. Consult factory for other position orientations.
Process Connections - 1/8in (3.175mm) female NPT duplicate high and low pressure taps - one pair side and one pair back.
Weight - 1lb 2oz (510g), MP & HP 2lb 2oz (963g).
Note: Magnehelic® is a registered trademark of Dwyer Instruments

COMPOSITE SYSTEMS
HCS2047-01
Heat Blanket Tester
Specifi cations:
Weight - Only 2.5lbs (1.1kg)
Dimensions - 8.5in x 6in x 3in (21.59cm x 15.24cm x 7.62cm)
Power - 100-240VAC (47-63Hz), 0.1A
Construction - Aircraft Quality Aluminum Enclosure, Sealed Keypad,
Backlit LCD Display
Includes - Carrying Case, Test Leads
IT’S AS SIMPLE AS
“PASS” OR “FAIL”
Be sure to check out the
Heat Blanket section of
our catalog!
Applications:
This “easy-to-use” Heat Blanket Tester will
identify possible hidden damage to the
blanket with a simple “Pass/Fail” feature.
This will help to ensure uniform heating of
the application by elimination of cold spots
associated with blanket failure.
With prompting by on-screen menus the
repair technician connects the blanket to
the tester, enters the voltage and wattage
and views the results. The tester can
identify open, shorted and intermittent
circuits or power leads. Protective Case Included!
COMPOSITE SYSTEMS
Standard
Heat Blankets
Applications:
STRONG
Our silicone rubber heat blankets are specifically designed
FLEXIBLE or the repair of composite structures using vacuum
bagging techniques.
DURABLE The unique construction of our heat blankets allows you
UNIFORM HEATING to apply uniform heat exactly where you want it. Our
design employs a grid of wound resistance wire vulcanized
UNIQUE between two layers of fiberglass reinforced silicone rubber.
This design features strength, flexibility, durability and
CONSTRUCTION even heat distribution.
Specifi cations:
Maximum Width - 42in (91.4cm) Unspliced
The Solution to Maximum Length - 136in (345.44cm) Unspliced
Uneven Heat Maximum Temperature - 500°F (232°C)
Distribution is Quality! Watt Density - 5 W/in2 (0.8 W/cm2)

Standard Material - Textured Silicone Rubber
Standard Leads - Teflon® insulated
600V/400°F (204°C)
Standard Lead Length - 5ft (1.52m)
Standard Input Power - 120V or 220/240V
(others available)
Double Buss Bar Construction - to Maximize
Strain Relief
External Tabs - Increase Heating Area
Featured Options:
Heat Mapping - to test for thermal uniformity
Supervisory Circuits - for Hazardous
Environments
Multiple Zones - for Large Repairs
Custom Sizes/Shapes/Contours
Plugs - for Various Applications and Power
Sources
CE Conformity - must be specified at time of
order.

COMPOSITE SYSTEMS
← Width → ← Length →
Watts
Serial Volts
Number
To ensure traceability, each heat blanket is identifi ed with:
1) serial number, 2) voltage and 3) watts.
In Stock 120V Rectangular Heat Blanket Assortment - plug not included
Available Options
Description Part Number Watts Stock Bonder Kit1 Supervisory Heat Mapping
4in x 10in (10.6cm x 25.4cm) HC040100E51 200W √ √ √
6in x 6in (15.2cm x 15.2cm) HC060060E51 180W √ √ √ √
6in x 8in (15.2cm x 20.3cm) HC060080E51 240W √ √ √
6in x 10in (15.2cm x 25.4cm) HC060100E51 300W √ √ √
6in x 12in (15.2cm x 30.5cm) HC060120E51 360W √ √ √
6in x 20in (15.2cm x 50.8cm) HC060200E51 600W √ √ √
6in x 24in (15.2cm x 61.0cm) HC060240E51 720W √ √ √
6in x 36in (15.2cm x 91.4cm) HC060360E51 1080W √ √ √
6in x 40in (15.2cm x 101.6cm) HC060400E51 1200W √ √ √
6in x 72in (15.2cm x 182.9cm) HC060720E51 2160W √ √ √
8in x 8in (20.3cm x 20.3cm) HC080080E51 320W √ √ √
9in x 12in (22.8cm x 30.4cm) HC090120E51 540W √ √ √
10in x 10in (25.4cm x 25.4cm) HC100100E51 500W √ √ √ √
12in x 12in (30.5cm x 30.5cm) HC120120E51 720W √ √ √ √
12in x 18in (30.5cm x 45.7cm) HC120180E51 1080W √ √ √
12in x 24in (30.5cm x 61.0cm) HC120240E51 1440W √ √ √
15in x 15in (38.1cm x 38.1cm) HC150150E51 1125W √ √ √ √
15in x 18in (38.1cm x 45.7cm) HC150180E51 1350W √ √ √
18in x 18in (45.7cm x 45.7cm) HC180180E51 1620W √ √ √
18in x 24in (45.7cm x 61.0cm) HC180240E51 2160W √ √ √
24in x 24in (61.0cm x 61.0cm) HC240240E51 2880W √ √ √
In Stock 120V Round Heat Blanket Assortment - plug not included
6in (15.2cm) HC060060E51R 141W √ √ √
8in (20.3cm) HC080080E51R 250W √ √ √
10in (25.4cm) HC100100E51R 393W √ √ √
12in (30.5cm) HC120120E51R 565W √ √ √
15in (38.1cm) HC150150E51R 884W √ √ √
18in (45.7cm) HC180180E51R 1272W √ √ √
1
Standard Sizes to be included with Hot Bonder Purchase. Please specify requirement - 120V or 220V
CE Conformity - must be specified at time of order
COMPOSITE SYSTEMS
In Stock 220/240V Rectangular Heat Blanket Assortment - plug not included
Available Options
Heat
Description Part Number Watts Stock Bonder Kit1 Supervisory
Mapping
4in x 10in (10.6cm x 25.4cm) HC040100E52 200W √ √ √
6in x 6in (15.2cm x 15.2cm) HC060060E52 180W √ √ √ √
6in x 8in (15.2cm x 20.3cm) HC060080E52 240W √ √ √
6in x 10in (15.2cm x 25.4cm) HC060100E52 300W √ √ √
6in x 12in (15.2cm x 30.5cm) HC060120E52 360W √ √ √
6in x 20in (15.2cm x 50.8cm) HC060200E52 600W √ √ √
6in x 24in (15.2cm x 61.0cm) HC060240E52 720W √ √ √
6in x 36in (15.2cm x 91.4cm) HC060360E52 1080W √ √ √
6in x 40in (15.2cm x 101.6cm) HC060400E52 1200W √ √ √
6in x 72in (15.2cm x 182.9cm) HC060720E52 2160W √ √ √
8in x 8in (20.3cm x 20.3cm) HC080080E52 320W √ √ √
9in x 12in (22.8cm x 30.4cm) HC090120E52 540W √ √ √
10in x 10in (25.4cm x 25.4cm) HC100100E52 500W √ √ √ √
12in x 12in (30.5cm x 30.5cm) HC120120E52 720W √ √ √ √
12in x 18in (30.5cm x 45.7cm) HC120180E52 1080W √ √ √
12in x 24in (30.5cm x 61.0cm) HC120240E52 1440W √ √ √
15in x 15in (38.1cm x 38.1cm) HC150150E52 1125W √ √ √ √
15in x 18in (38.1cm x 45.7cm) HC150180E52 1350W √ √ √
18in 18in (45.7cm x 45.7cm) HC180180E52 1620W √ √ √
18in 24in (45.7cm x 61.0cm) HC180240E52 2160W √ √ √
24in x 24in (61.0cm x 61.0cm) HC240240E52 2880W √ √ √
In Stock 220/240V Round Heat Blanket Assortment - plug not included
6in (15.2cm) HC060060E52R 141W √ √ √
8in (20.3cm) HC080080E52R 250W √ √ √
10in (25.4cm) HC100100E52R 393W √ √ √
12in (30.5cm) HC120120E52R 565W √ √ √
15in (38.1cm) HC150150E52R 884W √ √ √
18in (45.7cm) HC180180E52R 1272W √ √ √
1
Standard Sizes to be included with Hot Bonder Purchase. Please specify requirement - 120V or 220V
Useful Formulas Ohm’s Law
Heat Output Due to Voltage Change
W NEW = W RATED ( VV NEW

RATED
)²
Total Watts
3 Phase Amperes =
Volts x 1.732

COMPOSITE SYSTEMS
Stretchable
Heat Blankets
Applications: STRONG
Our stretchable silicone rubber FLEXIBLE
heat blankets are specifically
designed for the repair of complex DURABLE
3-dimensional composite shapes
or contoured surfaces. The unique UNIFORM HEATING
construction of our stretchable UNIQUE CONSTRUCTION
heat blankets allows you to apply
uniform heat exactly where you
want it. Our design employs a
grid of wound resistance wire
vulcanized between durable
unsupported silicone rubber.
This design features strength, Complex
flexibility, durability and even-heat
distribution. Problem
Specifi cations:
Maximum Width - 20in (50.8cm) Unspliced
Maximum Length - 20in (50.8cm) Unspliced
Maximum Temperature - 500°F (232°C)
Watt Density - 5 W/in2 (0.8 W/cm2)
Standard Material - Unsupported Silicone Rubber
Standard Leads - Teflon® insulated 600V/
400°F (204°C)
Standard Lead Length - 5ft (1.52m)
Standard Input Power - 120V or 220/240V
(others available)
External Tabs - Increase Heating Area
Featured Options:
Plugs - for Various Applications and Power
Sources Innovative
Solution
COMPOSITE SYSTEMS
Stretchable
Heat Blankets
Standard Stretchable Stock Sizes 120V
plug not included Available Options
Description Part Number Watts Stock Heat Mapping
6in x 6in
HC060060E51E 180W √ √
(15.2cm x 15.2cm)
8in x 8in
HC080080E51E 320W √ √
(20.3cm x 20.3cm)
10in x 10in
HC100100E51E 500W √ √
(25.4cm x 25.4cm)
12in x 12in
HC120120E51E 720W √ √
(30.5cm x 30.5cm)
15in x 15in
HC150150E51E 1125W √ √
(38.1cm x 38.1cm)
18in x 18in
HC180180E51E 1620W √ √
(45.7cm x 45.7cm)
24in x 24in
HC240240E51E 2880W √ √
(60.9cm x 60.9cm)
Standard Stretchable Stock Sizes 220/240V
plug not included Available Options
Description Part Number Watts Stock Heat Mapping
6in x 6in
HC060060E52E 180W √ √
(15.2cm x 15.2cm)
8in x 8in
HC080080E52E 320W √ √
(20.3cm x 20.3cm)
10in x 10in
HC100100E52E 500W √ √
(25.4cm x 25.4cm)
Thermal
12in x 12in
HC120120E52E 720W √ √
(30.5cm x 30.5cm)
15in x 15in
HC150150E52E 1125W √ √
(38.1cm x 38.1cm)
Uniformity
18in x 18in
HC180180E52E 1620W √ √
(45.7cm x 45.7cm)
24in x 24in
HC240240E52E 2880W √ √
(60.9cm x 60.9cm)
Heat Blanket Services

Applications:
The quality of the repair can, in many cases, be traced back to the quality of the cure. A heat blanket that provides
temperature uniformity over the entire surface is the key step in the repair process.
Thermal mapping is becoming the quality standard for many maintenance facilities. The Commercial Aircraft
Composite Repair Committee (CACRC) refers to SAE Document ARP 5144 Section 7, which states specific
recommendations for the handling, maintenance and thermal testing of heat blankets.
Our testing follows the recommendations of SAE Document ARP 5144 and meets many of the manufacturers’
requirements.This additional quality process can be specified for all of your Silicone Rubber Heat Blankets at a
nominal charge. Please contact us for your quote.

COMPOSITE SYSTEMS
Supervisory
Custom Heat Blankets
Applications:
Supervisory Heat Blankets are used when performing a composite repair in a hazardous or flightline
environment. These blankets have a very unique construction and includes four layers of protection.
Three layers combine to effectively reduce hazardous situations in a vapor volatile environment.
The Supervisory Heat Blankets are designed to be used with our HCS9000/9200FL (Flightline) Series
Composite Repair Systems. If the blanket sensor detects a high cure temperature the controller
will disable power output to the blanket. The circuit will then reset itself when the temperature falls
below the critical level. An indicator and alarm on the HEATCON® Flightline Repair System will alert
the operator to the condition.
Tab Cover
re
Wi re
ck e Wi re
Typical Strain Relief B l a
h it Wi ire
W reen
Configuration G i t e W Wire Typical Strain
h ck
e
W Relief Configuration
Bla
Wir ire e
ck W ir e
Bla hite en W Wir e
W re hite Wir
G W
ck
Bla
Standard - 120V - plug not included
Standard Textured
Silicone Rubber HC080080M51R-X 8in (15.2cm) Diameter
HC100100M51R-X 10in (25.4cm) Diameter
12in x 12in
Supervisory Circuit HC120120M51X
(30.5cm x 30.5cm)
8in x 18in
HC080180M51X
(15.2cm x 45.7cm)
Uncured/Fiber/
Uncured .020 Thick 6in x 6in
HC060060M51X
(15.2cm x 15.2cm)
Silicone Rubber
10in x 10in
HC100100M51X
(25.4cm x 25.4cm)
Heater Circuit 15in x 15in
HC150150M51X
(38.1cm x 38.1cm)
Standard - 240V - plug not included
Uncured/Fiber/Uncured
.029in Thick Silicone Rubber HC080080M52RX 8in (15.2cm) Diameter
HC100100M52RX 10in (25.4cm) Diameter
12in x 12in
HC120120M52X
(30.5cm x 30.5cm)
8in x 18in
HC080180M52X
Ground Grid (15.2cm x 45.7cm)
6in x 6in
HC060060M52X
Standard Textured (15.2cm x 15.2cm)
Silicone Rubber 10in x 10in

HC100100M52X
(25.4cm x 25.4cm)
15in x 15in
HC150150M52X
(38.1cm x 38.1cm)
COMPOSITE SYSTEMS
Radome
Heat Blankets
Standard - 220 Volt - Two Zone Radome Stock
Height Watt Wattage Wattage
Aircraft Model Part Number
(inches) Density Zone 1 Zone 2
B707/727/737 HC737130G42Z2 13in 4 1936W 2720W

(33.02cm)
B747 HC747130G42Z2 13in 4 2500W 5493W

(33.02cm)
B757 HC757130G42Z2 13in 4 1936W 2596W

(33.02cm)
B767/777 HC777130G42Z2 13in 4 2500W 5493W

(33.02cm)
A300/310/330/340 HCA30130G42Z2 13in 4 1936W 3568W

(33.02cm)
A318/319/320/321 HCA32130G42Z2 13in 4 1936W 5492W

(33.02cm)
DC9/MD80/MD90 HCM80100G42Z2 10in 4 1936W 2944W

(25.4cm)
RJ200 HCRJ2220GX2Z2H 22in 5/4 2446W 2545W

(55.88cm)
Note: plug not included
Capabilities:
• Standard Configuration for Boeing,
Airbus, McDonnell-Douglas HEIGHT
• Custom Radome heat blankets available for any aircraft
• Repair side is made of one piece silicone, to eliminate
mark-off from seams, giving you an exact fit
• Storage fixture available
• Single Zone
• Multiple Zones
• Uniform Heat
2 ZONE CONFIGURATION

COMPOSITE SYSTEMS
Abradable/Fan Track
Seal Replacement
Applications: You Know the Problem!

HEATCON® Composite Systems has the
knowledge and expertise to help with all
your Abradable/Fan Track seal replacement We Know the Solution!
problems. With our “State-of-the-Art” hot
bonders and custom designed fan track heat
Capabilities:
blankets, your seal replacement is done
• Standard Configurations for
right the first time, every time. HEATCON®
• RB211
Composite Systems has a proven track
• V2500
record on the following engine series: RB211,
• CFM56
V2500, CFM56.
• Custom Package Available Upon
Request
• Single or Multiple Zone Heat
LET US DESIGN A CUSTOM Blankets
PACKAGE FOR YOU! • Bagging Materials
COMPOSITE SYSTEMS
Custom Formed
Heat Blankets
Capabilities:
The need for custom shaped, flexible heat
blankets in composite repair has increased
dramatically in recent years with all of the
emerging applications being performed.
HEATCON® Composite Systems has both
the experience and dedication to meet all of
your custom heat blanket requirements from
design to delivery.
Flat Geometrics/ Our Design Capabilities Include:
Die-Cuts: • Flat Geometrics/Die-Cuts
Various Shapes & • 3D - An excellent example for a 3-D heat
Cut Out Blankets blanket application is a radome repair. The
nose cone, or radome, of an airplane is
a highly sensitive and odd shape which
requires a heat blanket designed for
very specific form.
Radome Capabilities:
• Configurations for Boeing, AirBus, M-D
• Other configurations available
• Single Zone
• Mutliple Zones
• Storage Fixture Available
Contours:
3-D: Radome Heat Blanket Some application examples for contoured
heat blankets include: leading edge, trailing
edge, propeller, rotor, flap, fan-track and fan-
cowl repairs.
Simply supply us with the details listed below,
and we’ll begin design the blankets to suit your
specific needs.
• Width
• Length
• Lead Length
• Input Voltage
Contoured:
• Watt Density
Leading Edge & Angled
• Dimensional Drawings
(V-Shaped) Blankets

COMPOSITE SYSTEMS
Custom Formed
Our Process
Your Part
HEATCON ® Composite Systems can
manufacture custom Heat Blankets to fi t
your specifi c needs. From your part we
produce a fi nished Heat Blanket using our
unique fabrication processes.
Supply us with your part

or with a tooling “splash”
Custom Tooling
Custom tool to fabricate

Heat Blanket
A high temperature tool is produced.
This is used during the Heat Blanket
manufacturing and curing process.
Finished Heat Blanket
The finished Heat

Blanket is an exact fit
to your supplied part
or tooling “splash”.
COMPOSITE SYSTEMS
Quality
Heat Blanket Construction
Heat Blanket Circuit Spacing A Quality Difference:
& Quality Comparisons Non-uniform heating by a heat blanket is generally
caused by one of two factors, poor quality construction
or improper handling. HEATCON® Composite Systems
has the solution to both situations.
The most effective means to evenly distribute heat
is by placing the heater wires closer together. Poorly
designed heat blankets have circuit spacing of often
0.5in (12.7mm) or more, whereas our blankets have a
circuit spacing of 0.15in (3.81mm) average.
We have also addressed the improper handling factor
by incorporating a strain relief in the power lead entry
tab, using special eyelet crimping techniques and
utilizing double buss bars which minimize open circuits
at the buss bar connection. Computer-generated
circuitry optimizes circuit design to create even heat
Competitor “A” Heat Blanket
distribution. Our standard leads are Teflon® insulated
for easy removal, from the tacky tape, after a repair.
HEATCON® Composite Systems’
Standard Quality Features
Teflon® Insulted Leads:

for easier removal External Lead
from the tacky tape
Entry Tabs:
Double Buss Bars: to maximize
to increase strength at heating area
circuit connection
HEATCON® Composite Systems’ Strain Relief:
Heat Blanket to minimize
wire breakage
Circuit Spacing: Textured or

at 0.25in (6.35mm) or Smooth Silicone
less for more even
heat distribution
Rubber

COMPOSITE SYSTEMS
Heat Blanket
Plugs and Receptacles
Heat Blanket Accessories
Part Max.
Description Image Application Volts Amps NEMA
Number Wattage
For standard
HCS1201 125V 15A L5-15 1800W
use
Straight
Blade Plugs
For standard
use with
HCS1202 250V 15A L6-15 3600W
higher
voltage
Used to
HCS1213 Extend 125V 15A L5-15 1800W
Cables
Straight
Blade
Receptacles -
Female
Used to
HCS1219 Extend 250V 15A L6-15R 3600W
Cables
Used
primarily
in school
HCS1204 applications 125V 15A L5-15P 1800W
to prevent
burnout of
Twist Lock blankets
Plugs
Used with
HCS1205 Large Heat 125V 30A L5-30P 3600W
Blankets
Note: Other Plugs and Receptacles also available.
COMPOSITE SYSTEMS
Heat Blanket
Plugs and Receptacles continued
Heat Blanket Accessories
Part Max.
Description Image Application Volts Amps NEMA
Number Wattage
HCS1207 250V 15A L6-15P 3600W
Twist Lock
Plugs
Used when High

HCS1209 250V 30A L6-30P 7200W
Amps Are Required
Twist Lock
Receptacles Used to Extend
HCS1208 250V 30A L6-30R
- Cables
Female
Connects directly to
5-Pin composite Repair
Connector - Units or used 120/
A-Model HCS1212 30A
as a HCS9000 240V
Repair Part /9200A-Model output
cable repair part.
Connects directly to
3-Pin composite Repair
HCS1223
Connector - Units or used as a 120/
CA3108- 30A
B-Model HCS9000B 240V
Repair Part E2019PB
/9200B-Model output
cable repair part.
3-Pin Connects directly to

Connector composite Repair 120/
HCS1211 30A
Supervisory Units (supervisory 240V
Plug blankets only)
2-Pin
Connector HCS1009-060
Supervisory Connects directly to
composite Repair 120/
13A
Units (supervisory 240V
blankets only)
Cable Clamp HCS1009-061
Note: Other Plugs and Receptacles also available.

COMPOSITE SYSTEMS
A.O.G.
Capabilities:
As an added service to our customers, we offer A.O.G. (aircraft on ground) priority service for
composite repair materials. Contact us if you have a grounded aircraft, or a work stoppage
due to material requirements. We can have a shipment of the material you require (in the
quantity you need) on the way to your facility the same day we receive your purchase order.
A.O.G. orders must be received by 11:00am (PST) in order to allow sufficient processing
time for same day shipment. International A.O.G. priority shipments are subject to space
availability on the next flight out. The use of a Customs Broker is recommended to avoid
unnecessary delays. An additional A.O.G. fee may also apply.
Small Quantities
Capabilities:
Prepreg repair materials typically have a six to twelve month shelf life. For many facilities,
a full roll of materials would not be used in this time frame and the excess would have to
be thrown away. Buying from the manufacturer can take months of waiting for delivery with
large minimum order requirements. For these reasons, we provide material in large (full
roll) or small (by the yard) quantities. All our materials are inspected and arrive overnight
express packed in dry ice with the appropriate quality control paperwork, such as Certificate
of Conformance, Material Safety Data Sheets and IATA forms.
Packaging
Capabilities:
In addition, our international frozen materials are packaged in dry ice in a special double
walled, high density, sprayed-foam insulated container. Our domestic and international
packaging ensures that your material shipment will remain at manufacturer recommended
temperatures, avoiding heat and mishandling damage. This service can and will save you
time and money, with little or no wasted material.
Airbus Standard Parts

Capabilities:
If you work with Airbus Silicone Adhesive Foam Tapes, Extruded Seals, Wire, Cables, Cable
Wraps, Filters and other miscellaneous Airbus materials, please see page 73 or contact
your HEATCON® representative today.
COMPOSITE SYSTEMS
Material Services
Material Recertification
HEATCON® Composite Systems offers material recertifi cation testing for Boeing Material
Specifi cation (BMS) materials.
This testing will often allow material to be recertified for a time equal to the original shelf life.
Test reports are issued directly by Boeing, giving you the assurance that your material has been
properly handled. Please contact us with your requirements.
Material Cutting and Kitting

As seen in HIGH-PERFORMANCE Composites magazine May 2004 -
precision cutting can save you time, and reduce material scrap rates.
HEATCON ® Composite Systems now offers

precision cutting and kitting services.
Using a state of the art cutting table, we can cut virtually

any shape and size. All we need is your material
specification, and a CAD file with your patterns. In
addition to getting a highly accurate cut, reducing
labor in the cutting process, we can minimize your
material waste by nesting patterns together. Send us
your requirements, and we can help you start saving
time and money today!

COMPOSITE SYSTEMS
HCS2510-09/14
Pre-assembled Kits
1. Nylon Bagging Film

(HCS2101)
Vacuum Hose/Sniffer Assembly

(HCS2015-05)
3. Release Film Non-Perforated 2. Breather/Bleeder
(HCS2108-NP) (HCS2102)
OR
Teflon Coated Fiberglass/Non- Vacuum Gauge Silicone Rubber Heat Blanket
Porous (HCS2027) (Contact Sales for P/N)
(HCS2103-NP)
Caul Plate (optional)

4. Release Film, Perforated
(HCS2108-P)
OR
8. Fiberglass Bleeder Cloth Teflon Coated Fiberglass/Porous
(HCS2410-010) (HCS2103-P)
9. Repair Plies
7. Peel Ply
(HCS2112)
Core Splice Adhesive

(HCS2405)
5. Flash Tape
(HCS2114)
OR
Polyester Discs
Thermocouples (HCS2115)
6. Sealant Tape
(HCS2125)
Applications:
Everything needed for temporary and permanent repair of composite structures
assembled in one convenient kit. Estimated coverage is nine repairs of 10in
(25.4cm) in diameter. Other materials available upon request.
Note: Resin not included. Please call for pricing and delivery.
COMPOSITE SYSTEMS
HCS2510-09/14
Pre-Assembled Kits
Bagging Kit - HCS2510-09
Item Number Part Number Description Size Qty
1 HCS2101 Bagging Film, Nylon 60in x .002in 3yds

(152.4cm x .05mm) (27m)
2 HCS2102-10 Breather/Bleeder (10oz) 60in x 36in 1yd

(152.4cm x 91.44cm) (0.9m)
3 HCS2108-NP Release Film, Non-Perforated 48in x .001in 1yd

(121.9cm x .025mm) (0.9m)
4 HCS2108-P Release Film, Perforated 48in x .001in x .045in 1yd

(121.9cm x .025mm x 0.114cm) (0.9m)
5 HCS2114 Flash Tape 1in x 72yds x .0025in 1 Roll

(2.54cm x 6583.68cm x .228cm)
6 HCS2125 Sealant Tape, Tacky Tape 0.125in x .5in x 25ft 2 Rolls

(11.43cm x 1.3cm x 762cm)
7 HCS2112 Peel Ply, Nylon 46in x .005in 1yd

(116.84cm x .12mm) (0.9m)
8 HCS2410-010 Fiberglass Bleeder Cloth 38in x .0045in 1yd

(96.5cm x .11mm) (0.9m)
Bagging Kit Dimensions: 29in x 10in x 9.5in (73.7 cm x 25.4 cm x 24.1 cm)
Shipping Weight: 7lbs (3.2k)
Repair Plies and Bagging Kit
Item Letter Part Number 1
Material Description Size Qty
Dry Fiberglass Cloth 38in x .0089in 1yd
a HCS2510-10 BMS9-3
(Style 7781, MIL-C-9084) (96.52cm x .22mm) (0.9m)
Dry Graphite Cloth 42in x .007in 1yd

b HCS2510-11 BMS9-8
(Style 3K-70-PW TY1, CL2) (106.68cm x .17mm) (0.9m)
Dry Graphite Cloth 42in x .0135in 1yd

c HCS2510-12 BMS9-8
(Style 3K-135-8H TY1, CL2) (1.06cm x .34mm) (0.9m)
Dry Kevlar™ Cloth 38in x .0040in 1yd

d HCS2510-13 Kevlar™49
(STYLE 120) (96.52cm x .1mm) (0.9m)
Dry Kevlar™ Cloth 38in x .010in 1yd

e HCS2510-14 Kevlar™49
(STYLE 285) (96.52cm x .25mm) (0.9m)
1
Repair Plies listed above include Bagging Kit (Items 1, 2, 3, 4, 5, 6, 7, 8)

COMPOSITE SYSTEMS
Resin Kits
Resin Kits
SAVE TIME AND MONEY!
• Practical
• No Waste
• Mix Only What is Required
• No Weighing
Applications:
Used on wet lay-up and repair. These are two
part epoxy paste adhesive/resin systems for
potting, bonding, fairing and repair.
Resin Kits - Minimum Order Quantity: 18ea ± 10%
Specifi cation Number Mix
Part Number Cure Temp Cure Time Storage Temp Size
(Manufacturer Part Number) Ratio
HCS2407-091 BMS8-3011 150°F 3 Hours Below 40°F 100:66 50g

(EY 3804) (66°C) (4°C)
HCS2407-101 BMS8-3011 200°F 3 - 4 Hour 40°F 100:56 50g

(EA 93902) (93°C) (4°C)
200°F 1 Hour
(93°C) 40°F
HCS2407-131 EA 934NA (4°C)
100:33 50g
77°F 5 - 7 Days
(25°C)
150°F 1 Hour
(66°C) 77°F
HCS2407-141 EA 9394 (25°C)
100:17 50g
77°F 5 - 7 Days
(25°C)
200°F 1 Hour
(93°C) 40°F
HCS2407-151 EA 956 (4°C)
100:58 50g
77°F 5 - 7 Days
(25°C)
180°F 1 Hour
(82°C) 35°F
HCS2407-161 EA 9309.3NA (1°C)
100:22 50g
77°F 5 - 7 Days
(25°C)
Please contact us for current price and lead time. 1
Also available in Quarts
EPOCAST® is a registered trademark of Vantico A&T US Inc. 2
Stock Item
Typical Coverage
24in x 24in
50g (60.96cm x 60.96cm)
40/60 Resin to Fiber Ratio for style 7781 Fiberglass Cloth
6 - 8 repair plies 8in (20.32cm) diameter
COMPOSITE SYSTEMS
HCS-C60
Tack Rags
Application:
The HCS-C60 Tack Rag is used to remove dust from surfaces before coating or painting
application. High quality cheesecloth is oil and wax free to resist surface contamination. The
Tack Rag meets or exceeds many aerospace specifications.
Sized at 30in x 36in (7.62cm x 9.14cm) the HCS-C60 is folded and packaged individually in
sealed plastic bags. Available quantities are 50,100, and 400 pieces.
Carton Availability
Part Number Carton Quantity
HCS-C60-50 50
HCS-C60-100 100
HCS-C60-400 400

COMPOSITE SYSTEMS
Prepregs
Fiberglass
Fiberglass
Specifi cation Grade/ Nominal Handling/
Storage Cure Cure
Part Number (Manufacturer Part Class Style/ Cured Roll Size1 Mechanical
Life2 Temp Time
Number) Form Thickness Life2
270 Handling/
Days Mechanical: Consult
BMS8-79 Class Style .0045in 38in x 100yds Below 250°F
HCS2401-01X (F155-5) 200 Hours (121°C) SRM for
(MXB7701/120) III 120 (0.1143mm) (96.52cm x 91.44m) 10°F min @ 75°F Requirements
(-12.2°C)
(DOM) ± 5°F
270 Handling/
(-12.2°C)
(DOM) ± 5°F
270 Handling/
(-12.2°C)
(DOM) ± 5°F
Handling:
270 360 Hours
Days Below 80°F Consult
BMS8-139 Class Style .0045in 38in x 100yds Below (26.7°C) 350°F
HCS2401-04X (F161-108) SRM for
(MXB7668/120) 1 120 (0.1143mm) (96.52cm x 91.44m) 10°F Mechanical: (177°C)
Requirements
(-12.2°C) 720 Hours
(DOM) Below 80°F
(26.7°C)
Handling:
270 360 Hours
Days Below 80°F Consult
BMS8-139 Class Style .0095in 38in x 60yds Below (26.7°C) 350°F
HCS2401-05X (F161-108) SRM for
(MXB7668/1581) 1 1581 (0.2413mm) (96.52cm x 54.86m) 10°F Mechanical: (177°C)
Requirements
(-12.2°C) 720 Hours
(DOM) Below 80°F
(26.7°C)
Handling:
270 360 Hours
Class Days Below 80°F
BMS8-139 Consult
1 Style .0095in 38in x 60yds Below (26.7°C) 350°F
HCS2401-06X (F161-108) SRM for
(MXB7668/7781) and 7781 (0.2413mm) (96.52cm x 54.86m) 10°F Mechanical: (177°C)
Requirements
2 (-12.2°C) 720 Hours
(DOM) Below 80°F
(26.7°C)
NOTE: All quoted material subject to availability 1
Roll Yardages Vary. Five Yard Minimum Order. Confi rmation of
Please call for pricing and delivery. Other specifi cations approximate yardage supplied at time of order.
available upon request. 2
Storage/Handling/Mechanical Recommendations May Vary
*Final Part Number is based on Specific Customer Request.
COMPOSITE SYSTEMS
Prepregs
Carbon Fabrics and Kevlar™
Carbon Fabrics
Part Storage Cure Cure
(Manufacturer Type Class Style/ Cured Roll Size1 Mechanical
Number Life2 Temp Time
Part Number) Form Thickness Life2
Type 300 Days Handling/
BMS8-168 II Style Below Mechanical: Consult
HCS2402- Class .0086in 42in x 75yds 250°F
(F155-76) & 3K-70- (106.68cm x 10°F 200 Hours SRM for
01X (CYCOM 97714A/ 2 (0.2184mm)
68.58m)
(121°C)
Type PW (-12.2°C) Below 80°F Requirements
PWC T300 3K NT)
III (DOM) (26.7°C)
Handling:
240 Hours
450 Days
BMS8-212 (min @ room
Style 42in x 75yds Below Consult
HCS2402- (F263-8) Type Class .0083in temp) 350°F
3K-70- (106.68cm x 10°F SRM for
02X (CYCOM 934/PWC IV 2 (0.2108mm)
68.58m)
Mechanical: (177°C)
T300 3K NT) PW (-12.2°C) Requirements
720 Hours
(DOM)
(min @ room
temp)
Handling:
240 Hours
450 Days
BMS8-212 (min @ room
Style 42in x 75yds Below Consult
HCS2402- (F263-7) Type Class .0141in temp) 350°F
3K-135- (106.68cm x 10°F SRM for
03X (CYCOM 934/8HS III 2 (0.3581mm)
68.58m)
Mechanical: (177°C)
T300 3K ST) 8H (-12.2°C) Requirements
720 Hours
(DOM)
(min @ room
temp)
180 Days Handling/
BMS8-256 Style 42in x 80yds Below Mechanical: Consult
HCS2402- Type Class .0085in 350°F
(CYCOM 970/PWC 3K-70- (106.68cm x 10°F 240 Hours SRM for
040 T300 3K UT) IV 2 (0.2159mm)
73.15m)
(177°C)
PW (-12.2°C) Below 80°F Requirements
(DOS) (26.7°C)
455 Days Handling/
BMS8-297 Style 60in x 80yds Below Mechanical: Consult
HCS2402- Type Class .0083in 350°F
(CYCOM 934/PWC 3K-70- (152.4cm x 10°F 240 Hours SRM for
050 T300 UT) IV 2 (0.2108mm)
73.15m)
(177°C)
PW (-12.2°C) Below 80°F Requirements
(DOM) (26.7°C)
455
Handling/
Days
BMS8-297-2 Style 60in x 80yds Mechanical: Consult
HCS2402- Type Class .0083in Below 350°F
(CYCOM 924/PX 3K-70- (152.4cm x 240 Hours SRM for
060 T300 ST) IV 2 (0.2108mm)
73.15m) 10°F (177°C)
PX Below 80°F Requirements
(-12.2°C) (26.7°C)
(DOM)
Kevlar™
Storage Cure Cure
Part Number* (Manufacturer Part Style/ Cured Roll Size* Mechanical
Life2 Temp Time
Number) Form Thickness Life2
Handing/
BMS8-219 270 Days Consult
38in x 65yds Mechanical:
HCS2403-01X (F155-71)
Style 285 .010in Below 10°F 250°F SRM for
(MXM 7714/285 KEV (0.254mm)
(96.52cm x
(-12.2°C) 200 Hours (121°C)
59.44m) Requirements
49) (DOM) Below 80°F
(26.7°C)
Note: All quoted material subject to availability 1
Please call for pricing and delivery. Other approximate yardage supplied at time of order.
specifi cations available upon request. 2
*Final Part Number is based on Specific Customer Request.

COMPOSITE SYSTEMS
Adhesives
Film and Foaming
Film
Nominal
Specifi cation Grade/ Handling/
Cured Storage Cure Cure
Part Number (Manufacturer Type Class Style/ Roll Size1 Mechanical
Thickness/ Life2 Temp Time
Part Number) Form Life2
Weight
Type .010in
BMS5-101 (0.254mm) 12mos Handling/
(AF163-2K) 2 36in x 50yds Below Mechanical: Consult
Grade 250°F
HCS2404-010 N/A (91.44cm x 0°F 240 Hours SRM for
10 45.72m)
(121°C)
(-17.8°C) Below 92°F Requirements
Type .060lb/ft2 (DOS)
BMS5-129 (0.293kg/m2)
(33.3°C)
(AF163-2K) 4
.005in 12mos Handling/

(0.1143mm) 36in x 50yds Below Mechanical: Consult
BMS5-101 Type Grade 250°F
(AF163-2K) 2 5 .030lb/ft2 45.72m)
(121°C)
(0.146kg/m2) (DOS) (33.3°C)

BMS5-129 (0.1143mm) Mechanical: Consult
Type Class Grade 36in x 36yds Below 250°F
HCS2404-030 (AF-126-2) SRM for
(minimum order 2 IIA 5
(91.44cm x 0°F 120 Hours (121°C)
.030lb/ft 2
32.92m) (-17.8°C) Below 90°F Requirements
may apply) (0.146kg/m2) (DOS) (32.2°C)

BMS5-129 Type Class Grade 250°F
HCS2404-040 (91.44cm x 0°F 120 Hours SRM for
(FM-123-5) 2 2C 10 .060lb/ft 2
50.29m)
(121°C)
(0.293kg/m2) (DOS) (32.2°C)
Class .005in Handling/

Type 12mos
1 (0.1143mm) 36in x 55yds Mechanical: Consult
BMS5-154 2 Grade Below 350°F
HCS2404-050 & (91.44cm x 240 Hours SRM for
(1515-4M) Type 5 .050lb/ft2 50.29m) 10°F (177°C)
Class Below 95°F Requirements
3 (0.244kg/m2) (-12.2°C)
2 (35°C)

BMS8-145 Type 350°F
HCS2404-060 N/A N/A (121.92cm x 0°F 240 Hours SRM for
(FM355) 1 .075lb/ft2 50.29m)
(177°C)
(0.366kg/m2) (DOS) (35°C)
6mos Handling/
36in x 50yds Below Mechanical: Consult
BMS5-101 Type Grade .030lb/ft2 350°F
(AF163-2OST) 2 5 (5.5mm) 50.29m)
(177°C)
(DOS) (35°C)
Foaming
Nominal
Specifi cation Grade/ Handling/
Cured Roll Storage Cure Cure
Part Number (Manufacturer Type Class Style/ Mechanical
Thickness/ Size* Life2 Temp Time
Part Number) Form Life2
Weight
(1.143mm) Mechanical: 250°F/ Consult SRM
BMS5-90 Type Class Grade 1in x 25ft Below
HCS2405-010 (2.54cm x 240 Hours 350°F for
(FM490A) 3 1 50 10°F (121°C/
0.395lb/ft2 7.62m) (-12.2°C) Below 90°F Requirements
(6.33kg/m2) 177°C)
(DOS) (32.2°C)
1
Note: All quoted material subject to availability
approximate yardage supplied at time of order.
Please call for pricing and delivery. Other specifi cations available 2
COMPOSITE SYSTEMS
Airbus Materials
Silicone Adhesive Foam Tape
ABS5006 series tapes are manufactured
to Airbus standards DAN 1226-01 and
DAN 444. The tapes are constructed of a
single-sided adhesive and fi re retardant
silicone elastomer tape. Available in both
32.81ft (10m) and 49.21ft (15m) rolls.
Silicone Tapes
Mass
Width/ Thickness/
Roll
Part Number Tolerance Tolerance
Length (max. in/ (max.
(in/±1.5) (in/±0.76)
ft) g/m)
49.21ft 0.35in .08in
ABS5006-2A 0.2, 9.8 6, 3
(15m) (9mm) (2mm) REFERENCES
49.21ft 0.47in .08in DAN 1226 Silicone -
ABS5006-2B 0.3, 13.1 8, 4
(15m) (12mm) (2mm) Elastomeric Foam; Material
ABS5006-2C
49.21ft 0.75in .08in
0.5, 9.8 13, 3 Standard
(15m) (19mm) (2mm)
49.21ft 0.98 .08in DAN 444 Silicon - Elastomeric
ABS5006-2D 0.6, 16.4 17, 5
(15m) (25mm) (2mm)
Foam; Semi-fi nished product
49.21ft 1.18in .08in
ABS5006-2E
(15m) (30mm) (2mm)
0.7, 0 21, 0 and formed parts
49.21ft 1.5in .08in
ABS5006-2F 0.9, 0 27, 0
(15m) (38mm) (2mm) TEMPERATURE RANGE
49.21ft 1.97in .08in Operating Temperature
ABS5006-2G 1.2, 0 35, 0
(15m) (50mm) (2mm)
(-55ºC up to 120ºC (-67°F up to 248°F))
32.8ft 0.35in 0.16in
ABS5006-4A 0.4, 6.6 11, 2
(10m) (9mm) (4mm)
Meets Flammability, Smoke
32.8ft 0.47in 0.16in
ABS5006-4B
(10m) (12mm) (4mm)
0.5, 29.5 14, 9 Emission, and Toxicity -
32.8ft 0.75in 0.16in DAN1226-01 Normative Reference
ABS5006-4C 0.8, 19.7 23, 6
(10m) (19mm) (4mm)
32.8ft 0.98 0.16in
ABS5006-4D 1.1, 0 31, 0
(10m) (25mm) (4mm)
32.8ft 1.18in 0.16in
ABS5006-4E 1.3, 9.8 37, 4
(10m) (30mm) (4mm)
32.8ft 1.5in 0.16in
Contact your local HEATCON®
ABS5006-4F 1.6, 3.3 45, 1 Composite Systems
(10m) (38mm) (4mm)
32.8ft 1.97in 0.16in Representative for all the details.
ABS5006-4G 2.9, 0 62, 0
(10m) (50mm) (4mm)
32.8ft 0.35in 0.24in
ABS5006-6A 0.6, 22.9 16, 7
(10m) (9mm) (6mm)

COMPOSITE SYSTEMS
Aluminum
Aluminum Foil
Aluminum Foil
Specifi cation Grade/
Storage Cure Cure
Part Number (Manufacturer Part Type Style/ Roll Size1
Life2 Temp Time
Number) Form
5yrs at 250°F / Consult SRM

Ty 0/250/2/1235/002 Grade B 36in x 60yds 350°F
HCS2408-010 BMS8-289 95°F (35°C) for
Ty 0/350/2/1235/002 Form 1 (91.44cm x 54.86m) (121°C /
or Below 177°C) Requirements
1
Roll Yardages Vary. Five Yard Minimum Order. Confi rmation of approximate yardage supplied at time of order.
2
Storage/Handling Mechanical recommendations may vary.
Primers
Corrosion Inhibiting
Corrosion Inhibiting Adhesive Primers
Specifi cation Grade/ Cure Cure
Part Number (Manufacturer Type Unit Size Storage Life2
Part Number)
Style/Form Temp Time
Grade A 12mos
1 Gallon Consult SRM
HCS2406-011 BMS5-89 Type 1 Sprayable/ Below 0°F 250°F
(BR127) Can (-17.8°C) (121°C) for Requirements
Brushable (3.785L)
(DOS)
2
Storage/Handling Mechanical recommendations may vary.
Fillers, Resins, Potting, and Edge

Fillers
Part Number
Description Unit Size
(Manufacturer Part Number)
Resin Epoxy Filler/ 1gal
HCS2201
Fumed Silica (3.785L)
Lightweight Epoxy Filler/ 1gal

HCS2202
Micro Balloons (3.785L)
HCS2202-01 1gal
Phenolic Micro Balloons
(BJO-0930) (3.785L)
COMPOSITE SYSTEMS
Wet Lay-ups
Fillers, Resins, Potting, and Edge Continued
Resins
Specifi cation
Cure Cure
Part Number (Manufacturer Part Type Class Unit Size Storage Life2
Temp Time
Number)
12 mos
BMS8-201 150°F - 100°F
Quart Kit Below 80°F Consult SRM for
HCS2407-040 (EPOCAST 50- Type 4 (66°C - 93°C)
(0.9463L) (26.7°C) Requirements
A1/946) After RT Gel
(DOS)
360 days
BMS8-201 150°F - 200°F
Quart Kit Below 80°F Consult SRM for
HCS2407-060 (EPOCAST 50- Type 3 (66°C - 93°C)
(0.9463L) (26.7°C) Requirements
A1/9816) After RT Gel
(DOS)
A - 6 mos
Below 40°F
(4.44°C)
BMS8-301 Quart Kit 150°F Consult SRM for
HCS2407-090 Class 2 (DOS)
(EY 3804 A/B) (0.9463L) (66°C) Requirements
B - 3mos
at 40°F - 80°F
(4.44°C - 26.7°C)
12 mos
BMS8-301 Quart Kit 200°F - 300°F Consult SRM for
HCS2407-100 Class 1 at 40°F
(EA9390) (0.9463L) (93°C - 149°C) Requirements
(4.44°C)
Potting Compound and Edge Filling
Specifi cation
Part Number (Manufacturer Type Class Description Unit Size Storage Life2
Part Number)
BMS5-28 Potting Compound Gallon Kit -(4.44°C - 32.2°C)

HCS2407-010 Type 7 Class 1
(CG 1305) Pourable (3.785L) (DOS)
Potting Compound 12mos at 40°F - 90°F

BMS5-28 Gallon Kit
HCS2407-020 Type 7 Class 2 (4.44°C - 32.2°C)
(EC 89537) Pourable (3.785L)
(DOS)
BMS5-28 360 days at 40°F - 90°F
Quart Kit
HCS2407-030 (EPOCAST 1511 Type 3 N/A Non Flow Edge Filler (4.44°C - 32.2°C)
(0.9463L)
A/B) (DOS)
Note: Minimum Order may apply. 2
Storage/Handling/Mechanical recommendations may vary.
Fiberglass, Carbon, and Kevlar™

Carbon Dry Fabric
Part Number (Manufacturer Part Type Class Thickness Roll Width
Number)
Style/Form
BMS9-8 Class Grade 3, .0135in 42in

HCS2409-010 Type I
(584-42) 2 Style 3K-135-8H (0.3429mm) (106.68cm)
BMS9-8 Class Grade 3, .007in 42in

HCS2409-020 Type I
(282-42) 2 Style 3K-70-PW (0.1778mm) (106.68cm)

COMPOSITE SYSTEMS
Wet Lay-ups
Fiberglass, Carbon, and Kevlar™
Fiberglass Dry Fabric
Thickness
Part Number Type Class Laminate Roll Width1
(Manufacturer Part Number) Style/Form
50% VF
HCS2410-010 BMS9-3 Type D Class 7 Style 120 3.3mils 38in

(120-38) (.08mm) (96.52cm)
HCS2410-020 BMS9-3 Type H-2 Class 7 Style 1581 9.1mils 38in

(1581-38) (0.23mm) (96.52cm)
HCS2410-030 BMS9-3 Type H-3 Class 7 Style 7781 9.1mils 38in

(7781-38) (0.23mm) (96.52cm)
Kevlar™ Dry Fabric
Specifi cation
Part Number Style/Weave Thickness Dry Nominal Roll Width1
(Manufacturer Part Number)
HCS2411-010 Kevlar™49 Style 350/Plain 3.3mils 38in

(120-38) (.08mm) (96.52cm)
HCS2411-020 Kevlar™49 Style 348/8H Satin 9.0mils 38in

(181-38) (0.23mm) (96.52cm)

(353-38) (0.24mm) (96.52cm)

(285-50) (0.24mm) (127cm)
HCS2411-040 Kevlar™49 Style 352/Plain 10mils 38in

(352-38) (0.254mm) (96.52cm)
1
Note: All quoted material subject to availability.
Please call for pricing and delivery. Other specifi cations available upon request.
HCS2112
Applications:
The HCS2112 Series Nylon Release Peel
Release Peel Ply
Ply is a heatset and scoured smooth weave
nylon fabric used as a release fabric directly Release Peel Ply
against bond lines or laminates where a Part Yarn
Thickness Weight Roll Size1
finish for subsequent bonding or painting is Number Type
needed. This Release Peel Ply is excellent 5mil 2oz/yd2 46in x 300yds
HCS2112 Nylon
for controlling adhesive squeeze out and (.005in) (66.5g/sq.m) (121.9cm x 274.3m)
works well on all fiber/epoxy laminates. 1
Roll Yardages Vary. Five Yard Minimum Order. Confi rmation of approximate
yardage supplied at time of order.
COMPOSITE SYSTEMS
HCS2101
Nylon Bagging Film
Applications:
The HCS2101 Series Nylon Bagging Film is a high-grade nylon film which is heat-stabilized for long term
cures. The films are soft, pliable and ideal for high temperature composites, metal bonding and any function
requiring heat and/or pressure. Nylon Bagging Film is used as the last material to a part that is being repaired
to form the vacuum bag.
Nylon Bagging Film
Part Number Nominal Thickness Roll Size1 Maximum Use Temp.
HCS2101-04-5MIL 5mils 54in x 254yds 400°F

(0.127mm) (137.2cm x 232.3m) (204°C)
HCS2101-04-30T 30in TUBE 2mils 30in Tube x 333yds 400°F

(.0508mm) (76.2cm x 304.5m) (204°C)
HCS2101-04-60V V-FOLD 2mils 30in (Open 60in) x 333 yds Wide 400°F
(.0508mm) (76.2cm (1.52m) x 304.5m) (204°C)
HCS2101-04-30TNH 30in TUBE 1 - 1.5mils 30in Tube x 333yds No Heat

(.0254mm - .0381mm) (76.2cm x 304.5m) (Debulking Application)
Bagging Film Properties
Tensile Strength - 10,000psi -16,000psi Fold Endurance - > 250,000 cycles
Elongation - 375-500% Brittleness Temp - < 75°F
Graves Tear Strength - 500-600gms Dimensional Stability (300°F, 10min) - < 2.0%
Elmerdorf Tear Strength - 20-50gms Flammability Self Extinguishing
1
HCS2102
Applications: Breather/Bleeder Cloth
The HCS2102 Series Breather/Bleeder
Cloth is a needlepunch polyester breather
system commonly used as a vacuum
transfer medium in the vacuum bagging
process. It can be used at pressures up Breather/Bleeder Cloth
to 85psi (5.8 bars). The HCS2102-04 cloth Part Number Weight Roll Size1
can be used at pressures up to 200psi
HCS2102-04 4oz 60in x 100yds
(13.8 bars). Multidirectional conformability (113.4g) (152.4cm x 91.4m)
make it a very efficient breather. This
HCS2102-10 10oz 60in x 50yds
cloth does not contain any binders which (283.4g) (152.4cm x 45.7m)
could seal off air flow. The breather is 1
required for air evacuation and the bleeder approximate yardage supplied at time of order.
system is required to absorb excess resin.
Recommended maximum use temperature:
400°F (204°C).

COMPOSITE SYSTEMS
HCS2103-P
Teflon® Release Fabric - Porous
Applications:
The HCS2103-P Release Fabric is a porous release Teflon® coated fiberglass. The porosity is always the
same; the release coating does not vary from roll to roll and will release from all commercial resin systems.
Teflon® Coated Fiberglass/Porous Release Fabric is used as a release ply that allows outgassing of
volatiles during processing. It is generally used for high temperature 350°F (177°C) applications.
Release Fabric Tefl on® - Porous
Part Number Thickness Roll Size1 Maximum Use Temp.
HCS2103-P 2mils 38in x 100yds 550°F

(.003in), (0.8mm) (96.52cm x 91.4m) (288°C)
1
HCS2103-NP
Teflon® Release Fabric - Non-Porous
Applications:
The HCS2103-NP Release Fabric is a non-porous release Teflon® coated fiberglass designed
for release and resin restriction. This fabric will release from all commercial resin systems
without transfer. Non-Porous Teflon® Coated Fiberglass is commonly used as a parting film.
It is generally used for high temperature 350°F (177°C) applications.
Release Fabric Tefl on® - Non Porous
Part Number Thickness Roll Size1 Maximum Use Temp.
3mils 38in x 100yds 550°F

HCS2103-NP (.007in), (0.8mm) (288°C)
(96.52cm x 91.4m)
1
COMPOSITE SYSTEMS
HCS2108-P
Release Film - Perforated
Applications:
The HCS2108-P Release Film is a perforated, high-quality film made for contoured surfaces.
This film is strong and has high elongation. Perforated Release Film is used as a porous release
ply that allows volatile outgassing during processing.
Release Film - Perforated
Resin
Part Number Thickness Roll Size1 Hole Size Mark Off Color
Loss
48in x 200yds .015in
(121.9cm x 182.88m) Red - easier to
HCS2108-P (P3) 1mil 35%
(0.38mm)
None see than typical
(.001in)
60in (162.56cm) Diameter on .25in
clear
maximum width (0.63cm) Centers
.045in
Red - easier to
HCS2108-P4 1mil 48in x 200yds .04%
(1.14mm)
None see than typical
(.001in) (121.9cm x 182.88m) Diameter on 2in
clear
(5.08cm) Centers
.045in
Red - easier to
1mil 48in x 200yds (1.14mm)
HCS2108-P5 .023% None see than typical
(.001in) (121.9cm x 182.88m) Diameter on 3.5in
clear
(8.89cm) Centers
1
HCS2108-NP
Release Film - Non-Perforated
Release Film - Non-Perforated Applications:
Part Number Thickness Roll Size1 Color
The HCS2108-
Red - easier to
1mil 48in x 200yds NP Release Film is
HCS2108-NP see than typical
(.001in) (121.92cm x 182.88m) a non-perforated,
clear
fluoropolymer release
1
film for cures to 500°F
(260°C). This film is an
economical alternative
Release Film Properties to high-cost FEP release
Specific Gravity - Elongation @ Break Max Use Temp - 400°F Melt Point - 485- film. It is ideally used
2.12-2.17 sq ft/lb - 300% (204.44°C) (Cont) 540°F
for flat or single contour
Yield (1 mil film) - Tensile Modulus - Flammability - Self lay-ups. Non-Perforated
90 sq ft/lb 70000psi Extinguishing
Release Film is used as
Water Absorption - Initial Tear Strength Tensile Strength @ a parting film.
<0.01% - 1mil 0.5lb - 0.6lb Break - 3500psi

COMPOSITE SYSTEMS
HCS2114
Flash Tape
Applications: Flash Tape
The HCS2114 Flash Part Number Case Thickness Roll Size Maximum Use Temp.
Tape is a polyester- HCS2114 36 Rolls 2.5mils 1in x 72yds Up to 400°F
(.06mm) (2.54cm x 65.8m) (204°C)
backing film with a
HCS2114-02 18 Rolls 2.5mils 2in x 72yds Up to 400°F
rubber adhesive. This (.06mm) (5.08cm x 65.8m) (204°C)
tape is very tough
and ideal for resin or
adhesive flash removal.
HCS2115
Polyester Discs
Polyester Discs Applications:
Part Number Size Quantity per roll Maximum Use Temp. T h e H C S 2 11 5 i s a h i g h
1in Up to 450°F temperature polyester disc
HCS2115-01 500
(2.54cm) (232°C) that is ideal for thermocouple
HCS2115-02 1.25in 500
Up to 450°F isolation on composite repairs.
(3.17cm) (232°C)
HCS2125
Sealant Tape
Applications: Sealant Tape
The HCS2125 Sealant Tape Maximum
contains aggressive tack to Part Number Case Roll Size Color
Use Temp.
hold vacuum bag to tools.
Releases from metal or HCS2125 40 Rolls 0.125in x 0.5in x 25ft 400°F Black
(3.18mm x 12.7mm x 7.62m) (204°C)
composite tools, hot cold. Ideal
for standard 250°F (121°C) HCS2125-02 40 Rolls 0.125in x 0.5in x 25ft 400°F Light
and 400°F (204°C) cures. (3.18mm x 12.7mm x 7.62m) (204°C) Gray
Will operate at pressures
exceeding 200psi (14bars).
COMPOSITE SYSTEMS
Honeycomb
Pre-Formed Core Materials
Applications:
Pre-formed core are machined to three-dimensional contour from aluminum or non-metallic honeycomb.
It can be supplied with or without recesses or splice bonding.
Honeycomb - Pre-Formed Core Material
Style Available for
727 747
Slats
737 767
DC8
MD11
Vanes DC9
MD80
DC10
707 747 DC8 MD11
Spoilers 727 757 DC9 MD80
737 767 DC10 L1011
707 747 DC9
Tabs 727 757 DC10
737 DC8 MD80
707 747 DC9
Flaps 727 757 DC10
737 DC8 MD80
Please call for part numbers, pricing and delivery.
Note: Among the many confi gurations available, machining is available for the following: Cargo Barrier Doors, Fan Cas-
ings, Rotor Blades, Trust Reversers, Cowl Doors and Blocker Doors
Spoilers
Vanes
Flaps
Tabs
Slats

COMPOSITE SYSTEMS
Honeycomb
Aluminum and Non-Metallic
Tired of Long Lead Times and Buying in Full Sheets?
HEATCON® Composite Systems offers Metallic and Non-Metallic
Honeycomb core by the square foot.
Aluminum Honeycomb Core
Non-Metallic Honeycomb Core
Please call for price and stock availability.
• HRH10* - Aramid Fiber/Phenolic Resin
• HRH10* - Flex-Core
• HRP* - Reinforced Plastic Honeycomb
• Certified to the Boeing Material Specifications
* Other types may also be available
COMPOSITE SYSTEMS
HCS2036-05
Composite Repair Tool Kit
Applications:
Our selection of Tool Kits were designed
by Mechanics for Mechanics. We have
included a wide variety of only the most
necessary tools used for completing
either a composite, a metal bond or a
floor panel repair efficiently.
Included are a wide variety of tools
used to get the job done effectively
and efficiently, and our pre-assembled,
convenient cases have a place for each
tool so you always know where to find
them. Best of all, each kit is lightweight
and portable for the mechanic on the go.
Features:
Size - Compact 15in x 20in x 9in
(38.1cm x 50.8cm x 22.9cm)
Easy to Use
Each item has its place within the case - reducing the possibility of loss
Individual items can be ordered seperately - should replacement be needed
The case is made out of a high impact material - shock absorbent if dropped
Portability - Ready for any field repair
Optional - Vacuum for easy clean-up

COMPOSITE SYSTEMS
HCS2036-05
Drill Motor and Grinder Motor
Drill Motor
Drill Motor Accessories and Attachments
Descritption Part Number Image Overall Diameter Angle Qty
1in
HCS2036-01-089 1
(2.74cm)
Hole Saws - Piloted, 1.5in

HCS2036-01-090 1
Diamond Cut (3.81cm)
HCS2036-01-091 2in 1
(5.08cm)
Counter Sink Feed - 0.25in x 4in

HCS2036-01-034 1
Cage Assembly (6.4mm x 10.16cm)
HCS2036-01-035 0.125in 100° 1

(3.2mm)
HCS2036-01-036 0.16in 100° 1

Counter Sinks - (4.0mm)
Piloted, Carbide Tip 0.19in
HCS2036-01-037 (4.8mm)
100° 1
HCS2036-01-038 0.25in 100° 1

(6.4mm)
Drill Motor
Grinder Motor HCS2036-01-002
HCS2036-01-022
Grinder Motor
Grinder Motor Accessories and Attachments
Description Part Number Image Overall Diameter Qty
Grinder - Barrel
Attachment for HCS2036-01-025 5 sizes 1
Sanding Disks
HCS2036-01-028 2in 1
Sanding Pad (5.08cm)
Holders -029
-028 1in
HCS2036-01-029 (2.54cm)
1
Diamond 0.25in
HCS2036-01-092 1
Wheel Arbor (4.8mm)
COMPOSITE SYSTEMS
HCS2036-05
Router Motor and Orbital Sander
Router Motor Base -
Two-Handed
HCS2036-01-013
Router Motor
HCS2036-01-012
Router Motor
Overall Flute Cutter
Description Part Number Image Qty
Length Length Diameter
Router Bit - 40 0.25in x 3in 1in 0.25in

HCS2036-01-014 1
Mesh Diamond (6.4mm x 7.62cm) (2.54cm) (6.4mm)
0.1875in x
HCS2036-01-101 0.110in
0.19in (2.8mm)
1
Collets (4.8mm x 4.8mm)
0.128in x
HCS2036-01-102 -101 0.165in
-102 0.16in (4.2mm)
1
(3.3mm x 4.0mm)
Router Bit - 0.25in x 2.5in 1in 0.25in
HSC2036-01-043 1
Split Helix Split Helix (6.4mm x 6.35cm) (2.54cm) (6.4mm)
Random Orbital
Sander
HCS2036-01-070
Random Orbital Sander
Random Orbital Sander Accessories and Attachments
Overall
Description Part Number Image Grit Qty
Length
HCS2036-01-084 5in 80 10
(12.7cm)
Sandpaper
HCS2036-01-085 5in 120 10
(12.7cm)

COMPOSITE SYSTEMS
HCS2036-05
Grinder Motor Accessories
Grinder Motor Continued
Description Part Number Image Overall Diameter Grit Qty
Sanding Disk HCS2036-01-030 2in 80 10

(5.08cm)
HCS2036-01-031 1in 80 10
(2.54cm)
Sanding Disk 1in

HCS2036-01-040 120 10
Bayonets (2.54cm)
HCS2036-01-041 2in 120 10

(5.08cm)
HCS2036-01-026 1in x 1in 80 5

(2.54cm x 2.54cm)
HCS2036-01-075 0.5in x 0.5in 120 5

-026 -075 (1.27cm x 1.27cm)
HCS2036-01-076 0.75in x 1in 120 5

(1.91cm x 2.54cm)
HCS2036-01-077 1in x 1in 120 5

-076 -077 (2.54cm x 2.54cm)
HCS2036-01-078 1.5in x 1.5in 120 5

(3.81cm x 3.81cm)
Sanding Barrels
HCS2036-01-079 2in x 1.5in 120 5
-078 -079 (5.08cm x 3.81cm)
HCS2036-01-080 0.5in x 0.5in 80 5

(1.27cm x 1.27cm)
HCS2036-01-081 -080 -081

0.75in x 1in 80 5
(1.91cm x 2.54cm)
HCS2036-01-082 1.5in x 1.5in 80 5

(3.81cm x 3.81cm)
HCS2036-01-083 2in x 1.5in 80 5

-082 (5.08cm x 3.81cm)
-083
Fiberglass Cut- 3in x 3in

HCS2036-01-087 80 3
Off Wheel (1.27cm x 1.27cm)
COMPOSITE SYSTEMS
HCS2036-05
Additional Tools and Accessories
Additional Tools and Accessory Parts
Accessories and Attachments
Description Part Number Image Qty
Cutter - Honeycomb
HCS2036-01-039 1
Core
Retractable Utility
HCS2036-01-051 1
Knife
Shears - Soft Touch HCS2036-01-053 1
Vacuum Cleaner -
HCS2036-01-069 1
Air Driven
Resin Applicator HCS2036-01-086 3
Manifold, Air, 3 Way HCS2036-01-088 1

COMPOSITE SYSTEMS
HCS2036-05A
Composite Repair Tool Kit
Itemized List of Contents
Overall Size
Description Part Number Qty
Diameter Number
HCS2036-01-006A .09in (2.5mm) 1
HCS2036-01-006B 0.125in 1
Reamer, (3.2mm)
Tapered Drill HCS2036-01-006C 0.16in (4.0mm) 1
HCS2036-01-006D 0.19in (4.2mm) 1
HCS2036-01-006E 0.25in (6.4mm) 1
HCS2036-01-015A 0.25in 1
(6.4mm)
HCS2036-01-015B 0.25in 1
(6.4mm)
HCS2036-01-015C 0.187in 1
Router Bit (4.75mm)
Diamond Cut HCS2036-01-043A Burr Style 1
HCS2036-01-043B End Mill 1
Features: HCS2036-01-043C Drill Point 1
Lightweight Shear
HCS2036-01-044A 1
Compression
Compact size
2in (5.08cm)
Easy to use Roller, Steel HCS2036-01-054 1
wide
Items can be ordered individually HCS2036-01-059B .09in (2.5mm) 1
Portable and ready for any field .0125in
repair HCS2036-01-059C (3.2mm)
1
Drill Bits Key
Point HCS2036-01-059D 0.16in (4.0mm) 1
HCS2036-01-059E 0.19in (4.8mm) 1
HCS2036-01-059F 0.25in (6.4mm) 1
Applications: Scribe HCS2036-01-114
10in (25.4cm)
1
Metal
The HCS2036-05A Composite
HCS2036-01-120A #2 1
Repair Tool Kit is designed as a Knife, Cutting
HCS2036-01-120B 1
supplement for our HCS2036-05
Composite Repair Tool Kit. This kit HCS2036-01-120-18 #18 10
includes a popular selection of drills, Blade, Cutting HCS2036-01-120-19 #19 10
drill stops, guides, reamers and HCS2036-01-120-24 #24 10
countersinks. All are supplied in a 12in (30.48cm)
durable, lightweight, impact resistant Ruler, Steel HCS2036-06-012 Metal, 0.5in 1
carrying case. (12.7mm) wide
COMPOSITE SYSTEMS
HCS2036-06
Metal Bond Tool Kit
Router Motor
Flute Cutter
Description Part Number Overall Length Qty
Length Diameter
HCS2036-01-017 0.128in x 2.25in 0.875in 0.110in 4

(3.3mm x 5.72cm) (22.2mm) (2.8mm)
Router Bits - HCS2036-01-018 0.25in x 2.75in 1.25in 0.224in 4
Taper Pin (6.4mm x 6.99cm) (3.18cm) (5.7mm)
HCS2036-01-018A 0.1875in x 2.5in 1.06in 0.165in 4

(4.8mm x 6.35cm) (2.55cm) (4.2mm)
Cleco® Pliers
Cleco® Plier Accessories and Attachments
Description Part Number Diameter Grip Qty
Cleco Pliers
®
HCS2036-01-050 1
Applications: .09in 0.5in
HCS2036-01-045A (2.5mm) (12.7mm)
10
Our Metal Bond Repair
To o l K i t i n c l u d e s a HCS2036-01-045 0.125in 0.5in 10
(3.2mm) (12.7mm)
selection of tools
Clecos® 0.16in 0.5in
necessary for performing Fasteners HCS2036-01-046 (4.0mm) (12.7mm)
10
most metal bond repairs. 0.19in 0.5in
All items are supplied HCS2036-01-047 (4.8mm) (12.7mm)
10
in a compact, impact- 0.25in 0.5in
HCS2036-01-048 10
resistant carrying case. (6.4mm) (12.7mm)
Clecos® Side 0.75in x 0.5in 0.25in
HCS2036-06-009 10
Grip Clamp (19.1mm x 12.7mm) (16.4mm)
Grinder Motor
Features: Description Part Number Overall Diameter Grit Qty
Lightweight 2in
HCS2036-01-028 1
Compact size Sanding Pad (5.08cm)
Holders 1in
Easy to use HCS2036-01-029 1
(2.54cm)
Items can be ordered
Sanding 2in
individually HCS2036-01-030 80 25
Disk (5.08cm)
Portable and ready for any
HCS2036-01-031 1in 80 25
field repair (2.54cm)
Sanding
Disk HCS2036-01-040 1in 120 25
(2.54cm)
Bayonets
HCS2036-01-041 2in 120 25
(5.08cm)

COMPOSITE SYSTEMS
HCS2036-06
Accessories
Belt Sander Drill Motor
Accessories and Attachments Drill Accessories and Attachments
Part Overall Description Part Number Overall Diameter Angle Qty
Description Grit Qty
Number Diameter
Countersink Feed - 0.25in x 4in
HCS2036-01-034 1
HCS2036- Cage Assembly (6.4mm x 10.16cm)
Belt Sander 1
06-001
HCS2036-01-035 0.125in pilot 100° 1
0.5in x 12in (3.175mm)
HCS2036-
(12.7mm x 80 10 0.156in pilot
06-001-80 30.48cm) .5in (12.7mm) HCS2036-01-036 100° 1
Sanding (3.96mm)
Belts 0.5in x 12in Countersinks -
HCS2036- 0.188in pilot
(12.7mm x 120 10 Piloted, Carbide Tip HCS2036-01-037 100° 1
06-001-120 30.48cm)
(4.76mm)
HCS2036-01-038 0.25in pilot 100° 1

(6.35mm)
HCS2036-01-060 #40 1
Additional Tools and HCS2036-01-06 #30 1

Drill Stops HCS2036-01-062 #21 1
Accessory Parts
HCS2036-01-063 #11 1
HCS2036-01-063A #1/4 1
HCS2036-01-056A .094in 135° 10
Steel Rule HCS2036-06-012 1 (2.38mm)
Scribe, 10in HCS2036-01-057A 0.125in 135° 10

HCS2036-01-114 2 (3.18mm)
(25.4cm) Metal
Center Punch, Drill Bits 0.156in
HCS2036-01-058A 135° 10
HCS2036-06-006 1 Carbide Tipped (3.96mm)
Auto
HCS2036-01-059G 0.188in 135° 10
Replacement (4.76mm)
HCS2036-06-006A 6
Punch
HCS25036-01059H 0.25in 135° 10
Tap Hammer HCS1104-01 1 (6.4mm)
Motor HCS2036-01-010A .094in 1

(2.38mm)
Combination
Cushion Grip HCS2036-06-007 1 HCS2036-01-010 0.125in 1
(3.2mm)
Pliers - 6.5in
(16.51cm) Drill Reamers - 0.156in
HCS2036-01-009 1
Solid Carbide (3.96mm)
Aviation Snips -
HCS2036-06-001A 1 0.188in
Straight Cut HCS2036-01-008 1
(4.76mm)
Aviation Snips -
HCS2036-06-011B 1 HCS2036-01-007 0.25in
Left Cut (6.4mm)
Aviation Snips - Drill Guide Housing HCS2036-01-001 1
HCS2036-06-011C 1
Right Cut
HCS2036-01-001B .094in
Case, Tool Kit HCS1011-021 1 (2.38mm)
Placard, HCS2036-01-001D 0.125in

HCS1010-113 1 (3.18mm)
Tool Kit
Drill Guide 0.156in
Clamp, HCS2036-01-001F
HCS2036-06-009 10 Brushings (3.96mm)
Side Grip
HCS2036-01-001H 0.188in
Air Input FTG, (4.76mm)
Male, 0.25in HCS1014-005 1 0.25in
Male NPT HCS2036-01-001J (6.4mm)
COMPOSITE SYSTEMS
HCS2036-07
Floor Panel Repair Tool Kit
Applications:
Our Floor Panel Repair Tool Kit Features:
includes an assortment of tools Lightweight
needed for common Floor Panel Compact size
repairs. The Floor Panel Repair Tool Easy to use
Kit is offered in a compact, impact Items can be ordered individually
resistant case. Portable and ready for any field repair
Floor Panel Repair Tool Kit Accessories

Cutting/Closing Tools
Description Image Part Number Overall Diameter Qty
Cutter, Rebate HCS2036-07-002A 0.45in 2

(11.4mm)
Closing Tool HCS2036-07-003A 1
Drill Motor - Accessories and Attachments
Drill Bits - Kevlar™ HCS2036-07-001 0.19in 4

(4.8mm)
HCS2036-01-066A 0.31in 2
(8.0mm)
Counter Bores HCS2036-01-066B 0.44in 2

(11.1mm)
HCS2036-01-066C 0.53in 2
(13.5mm)

COMPOSITE SYSTEMS
HCS2036-09
UAV Composite Repair Tool Kit
The HCS2036-09 “UAV” Composite Repair Tool Kit
is designed to give you all the necessary tools you
need to efficiently perform a composite repair.
Included are a wide variety of tools and
accessories used to get the job done effectively the
first time, every time.
These pre-assembled cases have a convenient
place for each tool so you always know where
to find them. Best of all, each kit is rugged,
lightweight, and portable for those “on-location”
field repairs.
Itemized List of Contents ROUTER BIT, 3/16”X 2” OAL, BURR
STYLE, DIAMOND CUT, 3/16” SHANK HCS2036-01-015C 1
Description Part Number Qty DIA., 2” O.A.L., 3/4” FLUTE LENGTH
FITTING, AIR INPUT, MALE, 1/4” NPT GRINDER, AIR DRIVEN 90 DEG.,
MALE, TYPE-M HCS1014-005 4 REAR EXHAUST, 20,000 RPM HCS2036-01-022 1
HAMMER, TAP INSPECTION, DRUMS, RUBBER SANDING W/
COMPOSITE STRUCTURES, SLEEVE ASSORTMENT, 1/4”DIA
ALUMINUM CONSTRUCTION WITH HCS1104-01 1 SHANK WITH THE FOLLOWING
LOGO SIZED BARRELS: 1/2” X 1/2”, (1/8”
DIA SHANK), 3/4” X 1”, 1” X 1”, 1-1/2” HCS2036-01-025 1
VACUUM PUMP AND SNIFFER
ASSEMBLY HCS2026-01 1 X 1-1/2”, 2” X 1-1/2”, INCLUDES:1
SET, 50 GRIT AND 1 SET 120 GRIT
DRILL GUIDE/HOUSING, FOR SLEEVES
BUSHING PART # HCS2036-01-001B HCS2036-01-001 1
TO 001J SANDING BARREL, 1” X 1” X 80 GRIT HCS2036-01-026 1
DRILL GUIDE/BUSHING 3/32” HCS2036-01-001B 1 SANDING PAD, 2”, SPEED LOC TS
MOUNT WITH THREADED MANDREL HCS2036-01-028 1
DRILL GUIDE/BUSHING 1/8” HCS2036-01-001D 1 (STD ABRASIVES SOCATT MOUNT)
SANDING PAD, 1”, SPEED LOC TS
DRILL GUIDE/BUSHING 5/32” HCS2036-01-001F 1 MOUNT WITH THREADED MANDREL HCS2036-01-029 1
DRILL GUIDE/BUSHING 3/16” HCS2036-01-001H 1 (STD ABRASIVES SOCATT MOUNT)
SANDING DISK, 2” DIA, 80 GRIT,SPD
DRILL GUIDE/BUSHING 1/4” HCS2036-01-001J 1 LOC TS, STD. ABR. SOCATT MOUNT, HCS2036-01-030 10
DRILL MOTOR, AIR, 5200 RPM, 0-3/8” ALUM OXIDE
ID CHUCK HCS2036-01-002 1
SANDING DISK, 1” DIA, 80 GRIT SPD
ROUTER MOTOR, 208 (1/4”) COLLET LOC TS, STD. ABR. SOCATT MOUNT, HCS2036-01-031 10
STD, 0.9HP MOTOR, AIR DRIVEN, ALUM OXIDE
25,000 RPM, STRAIGHT HANDLE, HCS2036-01-012 1
SANDING DISK, 2” DIA, 180 GRIT,
ORANGE HOUSING
SPD LOC TS, STD. ABR. SOCATT HCS2036-01-032 10
ROUTER BASE, TWO-HANDED, FOR MOUNT, ALUM OXIDE
SERIES, 10-20 GRINDERS HCS2036-01-013 1
ROUTER BIT, 1/4”X 3” OAL, 40 SPD LOC TS, STD. ABR. SOCATT HCS2036-01-033 10
MESH, DIAMOND CUT, 1” CUTTING HCS2036-01-014 1 MOUNT, ALUM OXIDE
SURFACE
COUNTERSINK FEED (CAGE
ROUTER BIT, 1/4”X 2” OAL, END MILL ASSEMBLY) HCS2036-01-034 1
STYLE, DIAMOND CUT, 1/4” SHANK HCS2036-01-015 1 COUNTERSINK, 1/2” X 100 DEGREE,
DIA., 2” O.A.L., 3/4” FLUTE LENGTH
1/8” PILOT, CARBIDE TIPPED HCS2036-01-035 1
ROUTER BIT, 1/4”X 2” OAL, DRILL PT,
HCS2036-01-015A 1 COUNTERSINK, 1/2” X 100 DEGREE,
DIAMOND CUT, 3/4” FLUTE LENGTH,
5/32” PILOT, CARBIDE TIPPED HCS2036-01-036 1
1/4” SHANK DIA., 2” O.A.L.
COMPOSITE SYSTEMS
HCS2036-09
Accessories
Itemized List of Contents Itemized List of Contents
Description Part Number Qty Description Part Number Qty
COUNTERSINK, 1/2” X 100 DEGREE, DRILL BIT, 1/4”, KEV POINT, FOR
3/16” PILOT, CARBIDE TIPPED HCS2036-01-037 1 KEVLAR, OAL UNDER 3” HCS2036-01-059F 5
COUNTERSINK, 1/2” X 100 DEGREE, DRILL BIT, 3/16”, CARBIDE TIPPED,
1/4” PILOT, CARBIDE TIPPED HCS2036-01-038 1 135 DEGREE SPLIT POINT, 2.5”, NOT HCS2036-01-059J 10
RECOMMENDED FOR KEVLAR
CUTTER, HONEYCOMB CORE, FLAT
KNIFE HCS2036-01-039 1 DRILL BIT, 1/4”, CARBIDE TIPPED,
SANDING DISK, 1” DIA, 120GRIT SPD
135 DEGREE SPLIT POINT, 2.5”, NOT HCS2036-01-059K 10
RECOMMENDED FOR KEVLAR
LOC TS, STD ABR. SOCATT MOUNT, HCS2036-01-040 10
ALUM OXIDE MICROSCOPE, MAGNIFER, 30X HCS2036-01-067 1
SANDING DISK, 2” DIA, 120 GRIT SPD SANDER, RANDOM/ORBITAL, 5” PAD,
LOC TS, STD ABR. SOCATT MOUNT, HCS2036-01-041 10 12,000 RPM 1/2HP HCS2036-01-070 1
ALUM OXIDE
SANDING BARREL, 1/2”X1/2”, 120
ROUTER BIT, 1/4” SPLIT HELIX, FOR GRIT HCS2036-01-075 1
CUTTING KEVLAR LAMINATES,
CARBIDE 1/4” DIA 2.5” LONG, SPEED HCS2036-01-043 1 SANDING BARREL, 3/4”X1”, 120 GRIT HCS2036-01-076 1
1600-1900 SFM, **MUST SUPPLY
WITH WARNING NOTICES SANDING BARREL, 1” X 1”, 120 GRIT HCS2036-01-077 1
ROUTER BIT, 1/4” X 3” OAL, BURR HCS2036-01-043A 1 SANDING BARREL, 1-1/2”X1-1/2”,
HCS2036-01-078 1
120 GRIT
ROUTER BIT, 1/4”X 3” OAL, DRILL
SANDING BARREL, 2”X 1-1/2”,
PT, CARBIDE, 3” LONG X 1” FLUTE
HCS2036-01-043B 1 120GRIT HCS2036-01-079 1
LENGTH FOR KEVLAR, DIAMOND
CUT SANDING BARREL, 1/2” X 1/2”, 80
GRIT HCS2036-01-080 1
ROUTER BIT, 1/4”X 3” OAL, END
MILL CARBIDE, 3” LONG X 1” FLUTE
LENGTH, FOR KEVLAR, DIAMOND HCS2036-01-043C 1 SANDING BARREL, 3/4” X 1”, 80 GRIT HCS2036-01-081 1
CUT SANDING BARREL, 1-1/2” X 1-1/2”X
80 GRIT HCS2036-01-082 1
ROUTER BIT, 1/4”X 3” OAL, BI
SHEAR, COMPRESSION, FOR HCS2036-01-044A 1 SANDING BARREL, 2”X 1-1/2”, 80
HCS2036-01-083 1
KEVLAR 1” FLUTE LENGTH GRIT
KNIFE, RETRACTABLE UTILITY HCS2036-01-051 1 SANDING DISK, 5” DIA, 80 GRIT

HCS2036-01-084 10
ALUMINUM OXIDE, PSA STICK-IT
SHEARS, FISKAR SOFT TOUCH NOT
FOR USE ON KEVLAR MATERIAL, 10- HCS2036-01-053 1 SANDING DISK, 5” DIA, 120 GRIT
ALUMINUM OXIDE, PSA STICK-IT HCS2036-01-085 10
1/2” OAL X 3-5/8” CUTTING LENGTH
SHEARS, FOR KEVLAR, RH, 12” OAL, CUT-OFF WHEEL, 3”, FIBERGLASS
CARBIDE COATED HCS2036-01-053R 1 REINFORCED 3” X 1/16” X 1/4” HCS2036-01-087 10
ARBOR, MAX SPEED 25,465 RPM
SWEEP KIT, 7PC, 1/4”,
POLYETHYLENE HCS2036-01-055 1 ARBOR, DIAMOND WHEEL 1/4”
SHANK HCS2036-01-092 1
DRILL BIT, 3/32” SOLID CARBIDE, 118
DEG POINT, JOBBER LENGTH**NOT HCS2036-01-056A 10 COLLET, 5/32”, FOR .110 SMALL END,
RECOMMENDED FOR KEVLAR** .128 SHANK, #2 ROUTER BIT, (USE
WITH HCS2036-01-012 ROUTER HCS2036-01-101 1
DRILL BIT, 1/8”, CARBIDE TIPPED, MOTOR)
135 DEGREE POINT, JOBBER
LENGTH**NOT RECOMMENDED FOR HCS2036-01-057A 10 BLADE, CUTTING KNIFE, CHISEL,
KEVLAR** #18, FITS KNIFE HCS2036-01-120, 5 HCS2036-01-120-18 5
BLADES PER PACKAGE
DRILL BIT, 5/32”, CARBIDE TIPPED,
135 DEGREE POINT, JOBBER BLADE, CUTTING KNIFE, CARVING,
LENGTH**NOT RECOMMENDED FOR HCS2036-01-058A 10 #19, FITS KNIFE HCS2036-01-120 5 HCS2036-01-120-19 5
KEVLAR** BLADES PER PACKAGE
DRILL BIT, 3/32”, KEV POINT, FOR BLADE, CUTTING KNIFE, ANGLED,
KEVLAR HCS2036-01-059B 5 #24 FITS KNIFE HCS2036-01-120A 5 HCS2036-01-120-24 5
BLADES PER PACKAGE
DRILL BIT, 1/8”, KEV POINT, FOR
KEVLAR HCS2036-01-059C 5 KNIFE, CUTTING, #2, REPLACABLE
BLADE HCS2036-01-120A 1
KEVLAR HCS2036-01-059D 5 KNIFE, CUTTING, HEX METAL
HANDLE, REPLACEABLE BLADE HCS2036-01-120B 1
KEVLAR HCS2036-01-059E 5

COMPOSITE SYSTEMS
HCS2036-09
Accessories
ROLLER, FIBERGLASS, 1/2” X 3”,
ALUM HCS2036-01-121 1
PSA, ALUMINUM OXIDE ON ‘C’ HCS2036-01-161 10
WEIGHT PAPER
WEIGHT PAPER
WEIGHT PAPER
WEIGHT PAPER
WEIGHT PAPER
PSA, ALUMINUM OXIDE ON FILM HCS2036-01-166 10
BACK
PSA, ALUMINUM OXIDE ON FILM HCS2036-01-168 10
BACK
SPEED LOK TS, ALUMINUM OXIDE HCS2036-01-172 10
BOX, PLASTIC FLEX-A-TOP HINGED
LID, ID 2.64” X 3.60” X 1.5” HCS2036-125 22
BOX, PLASTIC FLEX-A-TOP HINGED
LID, ID 4.41” X 7.89” X 1.16” HCS2036-126 4
PETRI DISH, 150mm X 25mm,
STYRENE PLASTIC W/ LID HCS2036-127 4
PLACARD, HCS2036-09 TOOL KIT
(1 OF 2), 2 X 6”, BLACK W/WHITE HCS1010-182 1
LETTERS, PLASTIC
PLACARD, HCS2036-09
CONSUMABLES KIT (2 OF 2), 2 X 6”, HCS1010-183 1
BLACK W/WHITE LETTERS, PLASTIC
CASE, HCS2036-09 TOOL KIT,
TOOLS, REMOVABLE LID, DIVIDER HCS1011-033 1
FLAP, CUSTOM FOAM
CASE, TOOL KIT HCS2036-09,
COMSUMABLES, 3.0” TOP, 3.0”
BOTTOM, DIVIDER FLAP IN TOP HCS1011-034 1
PORTION, TAKE-APART HINGES,
CUSTOM FOAM FILLER
COMPOSITE SYSTEMS
Cabinets
Storage Solutions
Durable, secure cabinets are designed to provide years of safe, convenient storage and problem-free operation.
Our cabinets:
• Provide the highest density storage, reducing the footprint needed for storage by as much as 50%
• Provide maximum weight-bearing capacity, organization and access
• Feature all the benefits of our unique, infinitely customizable drawer
• Offer the flexibility to adapt to your future requirements
• Can be stacked for even greater storage density in the same footprint
• Allow keyed-alike cabinet groupings to be created. Our removable core locks can be switched in the field for
both keyed-alike and master key systems.
Features:
Lockable cabinets
Ergonomic handles
Hinged label holders
Drawer dividers with ability to add labeling
PrevenTip® interlock system
Exclusive suspension system
Optional wood counters
One-Piece Drawer Face And Handle

The drawer front has an integral handle and is welded to the bottom of the drawer for added stability. No hardware is used to at-
tached the drawer front or handle, resulting in superior durability and ergonomic safety.
Suspension System
Our exclusive suspension system incorporates a guide track, which wraps under the drawer body for additional stability and strength.
This unique system features quiet Polyoxymethylene (POM) bearings, combining strength, hardness, dimensional stability, fatigue
resistance, low wear and low friction, to give Lista drawers remarkably smooth, quiet operation.
Drawer Performance
When we say our drawers provide unequaled performance, we have the results to back that claim up. To test our drawers, we chose
the RAL-RG 614 standard from the German Institute of Quality Assurance and Marking, a globally respected standard. This test
required our drawers to pass a series of difficult test criteria. In these demanding tests, our cabinets excelled. Our suspensions ex-
ceeded the required number of cycles, fully loaded, without diminished performance.

COMPOSITE SYSTEMS
Cabinets
Storage Solutions continued
Part Number Width x Depth x Height Number of Drawers Number of Compartments
Counter Height Cabinets
HCS2038-04-001 28.25in x 28.5in x 41.75in (71.75cm x 72.39cm x 106.04cm) 5 61
Eye-Level Height Cabinets
Mobile Cabinets
HCS2038-06-003 39in x 28.5in x 37.25in (99.06cm x 72.39cm x 94.61cm) 5 57
Lista and PreventTip are Registered Trademarks of Lista International Corp.
® ®
COMPOSITE SYSTEMS
Repair Tools
Drill Motor and Bits
Drill Motor:
The HCS2036-01-002 Drill Motor is ergonomically designed,
compact, quiet and powerful. This tool comes with a short body
length, ideal for working in tight areas, while the light weight and
perfect balance makes it the mechanics favorite drill.
HCS2036-01-002
Specifi cations:
Weight - 1.5lbs (0.7kg)
Height - 6.3in (15.9cm)
RPM - 5,200
Diameter Capacity - .0375in (9.525mm)
Throttle - Two Stage
Exhaust - 360° Rotable
Drill Bits - Carbon Fiber and Kevlar™
Overall Flute Overall
Description Image Part Number Angle
Diameter Length Length
HCS2036-01-056A .09in 118° 1.125in 2.25in
(solid carbide) (2.5mm) (2.86cm) (5.72cm)
HCS2036-01-057A 0.125in 135° 1.75in 2.75in

(3.2mm) (4.45cm) (6.99cm)
Drill Bits
- Carbide HCS2036-01-058A 0.16in 135° 2in 3.125in
(4.0mm) (5.08cm) (7.94cm)
Tipped
HCS2036-01-059G 0.19in 135° 2.375in 3.5in
(4.8mm) (6.03cm) (8.89cm)
HCS2036-01-059H 0.25in 135° 2.75in 4in

(6.4mm) (6.99cm) (10.16cm)
HCS2036-01-059B .09in 1in 2in

(2.5mm) (2.54cm) (5.08cm)
HCS2036-01-059C 0.125in 1.25in 2.25in

(3.2mm) (3.18cm) (5.72cm)
Drill Bits -
Key Point HCS2036-01-059D 0.16in 1.375in 2.5in
(4.0mm) (3.49cm) (6.3.5cm)
Twist
HCS2036-01-059E 0.19in 1.625in 2.75in
(4.8mm) (4.13cm) (6.98cm)
HCS2036-01-059F 0.25in 2in 3.25in

(6.4mm) (5.08cm) (8.26cm)

COMPOSITE SYSTEMS
Repair Tools
Drill Motor Accessories and Counter Bores
Description Image Part Number Overall Diameter
HCS2036-01-060 #40
HCS2036-01-061 #30
Drill Stops HCS2036-01-062 #21
HCS2036-01-063 #11
-060 -061 -062 -063 -063A
HCS2036-01-063A #14
HCS2036-01-001B .09in
(2.5mm)
HCS2036-01-001D 0.125in
Drill Guide Bushings * (3.2mm)
HCS2036-01-001F 0.16in
(4.0mm)
* Also available as a kit:
HCS2036-01-001K -001B -001D -001F -001H -001J
HCS2036-01-001H 0.19in
(4.8mm)
HCS2036-01-001J 0.25in
(6.4mm)
Used for drilling straight

Drill Guide Housing* HCS2036-01-001J
holes at 90°
Counter Bores
HCS2036-01-064 0.5in
(12.7mm)
Counter Bores HCS2036-01-065 0.75in

(19.2mm)
HCS2036-01-066 1in
(2.54cm)
COMPOSITE SYSTEMS
Repair Tools
Drill Motor Accessories and Reamers
Reamers
Overall Overall
Description Image Part Number Flute Length
Diameter Length
HCS2036-01-010A .09in 1in 6in

(2.5mm) (2.54cm) (15.24cm)
HCS2036-01-010 0.125in 1.125in 6in

(3.2mm) (2.86cm) (15.24cm)
Reamers - 0.16in 1.25in 6in
HCS2036-01-009
Solid Carbide (4.0mm) (3.18cm) (15.24cm)
HCS2036-01-008 0.19in 1.5in 6in

(4.8mm) (3.81cm) (15.24cm)
HCS2036-01-007 0.25in 1.75in 6in

(6.4mm) (4.44cm) (15.24cm)
HCS2036-01-006A .09in 1.5in 4in

(2.5mm) (3.81cm) (10.16cm)
HCS2036-01-006B 0.125in 1.5in 4in

(3.2mm) (3.81cm) (10.16cm)
Reamers - 0.16in 1.5in 4in
HCS2036-01-006C
Taper Drill (4.0mm) (3.81cm) (10.16cm)
HCS2036-01-006D 0.19in 1.5in 4in

(4.8mm) (3.81cm) (10.16m)
HCS2036-01-006E 0.25in 1.5in 4in

(6.4mm) (3.81cm) (10.16cm)
Description Image Part Number Overall Diameter Angle Shank Length
HCS2036-01-089 1in 0.375in

(2.54cm) (9.525mm)
Piloted,
HCS2036-01-090 1.5in 0.375in
Diamond Cut (3.81cm) (9.525mm)
Hole Saws
HCS2036-01-091 2in 0.375in
(5.08cm) (9.525mm)
Counter Sink 28 Female Shaft

Travel: 0.25in x 4in
Feed - Cage HCS2036-01-034 Threads:
Assembly 0.25in (6.4mm) 0.28in (6.4mm x 10.16cm)
(7.1mm)
HCS2036-01-035 0.125in 100°

(3.2mm)
HCS2036-01-036 0.16in 100°

Counter Sinks (4.0mm)
- with Piloted
Carbide Tip HCS2036-01-037 0.19in 100°
(4.8mm)
HCS2036-01-038 0.25in 100°

(6.4mm)

COMPOSITE SYSTEMS
Repair Tools
Router Motor and Bits
Router Motor:
The HCS2036-01-012 Router Motor is small, comfortable
and lightweight, yet can withstand tough treatment. This tool
can be used with the HCS2036-01-013 Two-Handed Router
HCS2036-01-012 Motor Base attached (as shown).
Router Motor
Specifi cations:
Head Height - 2.9in (7.4cm)
RPM - 5,200
HCS2036-01-013
Exhaust - Front
Router Motor Base
Collet Size - 0.25in (6.35mm)
Sanding Capacity - 2in (5.08cm)
Router Bits - Fiberglass and Carbon Fiber
Router Motor Accessories and Attachments
Overall Shank Flute Cutter
Description Image Part Number
Length Diameter Length Diameter
HCS2036-01-014 3in 0.25in 1in 0.25in

Diamond
(7.62cm) (6.4mm) (2.54cm) (6.4mm)
Cut
HCS2036-01-014A 3in 0.25in 1in 0.375in

Router Bits (7.62cm) (6.4mm) (2.54cm) (9.5mm)
- 40 Mesh Diamond
Cut
Diamond
HCS2036-01-016 3in 0.25in 1in 0.5in
Diamond
Cut
(7.62cm) (6.4mm) (2.54cm) (12.7mm)
Router Bits -
Diamond Cut HCS2036-01-015 2in 0.25in 0.75in 0.25in
(5.08cm) (6.4mm) (19.1mm) (6.4mm)
- End Mill End Mill
Style
Router Bits -
Diamond Cut HCS2036-01-015A 2in 0.25in 0.75in 0.25in
(5.08cm) (6.4mm) (19.1mm) (6.4mm)
- Drill Point
Drill Point
HCS2036-01-015B 2in 0.25in 0.75in 0.25in

(5.08cm) (6.4mm) (19.1mm) (6.4mm)
Router Bits -
Diamond Cut
- Burr Style Bur Style
HCS2036-01-015C 2in 0.19in 0.625in 0.19in
(5.08cm) (4.8mm) (15.9mm) (4.8mm)
COMPOSITE SYSTEMS
Repair Tools
Router Motor Kevlar™ Bits
Router Bits - Kevlar™
Router Bits - 2.5in 0.25in 1in 0.25in

HCS2036-01-043
*Split Helix (6.35cm) (6.4mm) (2.54cm) (6.4mm)
Split Helix
HCS2036-01-043A 3in 0.25in 1in 0.25in

(7.62cm) (6.4mm) (2.54cm) (6.4mm)
Burr Style
Router Bits - 3in 0.25in 1in 0.25in

HCS2036-01-043B
Diamond Cut (7.62cm) (6.4mm) (2.54cm) (6.4mm)
Drill Point
HCS2036-01-043C 3in 0.25in 1in 0.25in

(7.62cm) (6.4mm) (2.54cm) (6.4mm)
End Mill
Style
Router Bits -
Honeycomb HCS2036-01-044A 3in 0.25in 1in 0.25in
(7.62cm) (6.4mm) (2.54cm) (6.4mm)
Panel
Router Bits -
*Bi Shear HCS2036-01-044 2.5in 0.25in 0.75in 0.25in
(6.35cm) (6.4mm) (19.1mm) (6.4mm)
Compression
Bi Shear

COMPOSITE SYSTEMS
Repair Tools
Router Motor Bits, Collets, and Templates
Router Bits - Aluminum
HCS2036-01-017 2.25in 0.128in 0.875in 0.110in

(5.72cm) (3.3mm) (22.2mm) (2.8mm)
Router Bits - 2.5in 0.19in 1.19in 0.165in

HCS2036-01-018A
Taper Pin (6.35cm) (4.8mm) (2.55cm) (4.2mm)
HCS2036-01-018 2.75in 0.25in 1.25in 0.25in

(6.99cm) (6.4mm) (3.18m) (6.4mm)
Router Collets
Overall Minimum Maximum
Length Capacity Capacity
HCS2036-01-101 0.16in 0.125in 0.16in

(4.0mm) (3.2mm) (4.0mm)
HCS2036-01-102 0.19in 0.156in 0.1875in

Collets (4.8mm) (4.0mm) (4.8mm)
HCS2036-01-103 0.375in 0.343in 0.375in

-101 -102 -103 (9.5mm) (8.7mm) (9.5mm)
Router Templates - Aluminum
Description Image Part Number Inner Diameter Outer Diameter
HCS2036-01-122A 4.9in 8.86in

(12.5cm) (22.5cm)
HCS2036-01-122B 5.9in 9.84in

(15cm) (25cm)
HCS2036-01-122C 6.89in 10.83in

(17.5cm) (27.5cm)
Router Templates
HCS2036-01-122D 7.87in 11.81in
(20cm) (30cm)
HCS2036-01-122E 8.85in 12.79in

(22.5cm) (32.5cm)
HCS2036-01-122F 9.84in 13.78in

(25cm) (35cm)
COMPOSITE SYSTEMS
Repair Tools
Router Motor Lay-up Cutting Templates
Lay-up Cutting Templates - Aluminum and Plastic
HCS2036-01-123A 0.98in
(25mm)
HCS2036-01-123B 1.96in
(5cm)
HCS2036-01-123C 2.95in
(7.5cm)
HCS2036-01-123D 3.93in
Lay-up Cutting (10cm)
Templates - Metal Kit
HCS2036-01-123E 4.92in
(12.5cm)
(HSC2036-123
HCS2036-01-123F 5.9in
consists of all part (15cm)
number listed
on the right) HCS2036-01-123G 6.89in
(17.5cm)
HCS2036-01-123H 7.87in
(20cm)
HCS2036-01-123I 8.85in
(22.5cm)
9.84in
HCS2036-01-123J
(25cm)
HCS2036-01-124A 0.98in
(25mm)
HCS2036-01-124B 1.96in
(5cm)
HCS2036-01-124C 2.95in
(7.5cm)
Lay-up Cutting HCS2036-01-124D 3.93in
Templates - Plastic (10cm)
Kit 4.92in
HCS2036-01-124E (12.5cm)
(HCS2036-124 5.9in
HCS2036-01-124F
consists of all part (15cm)
numbers listed on 6.89in
the right) HCS2036-01-124G (17.5cm)
HCS2036-01-124H 7.87in
(20cm)
HCS2036-01-124I 8.85in
(22.5cm)
HCS2036-01-124J 9.84in
(25cm)

COMPOSITE SYSTEMS
Repair Tools
Grinder Motor and Sanding Barrels
Grinder Motor:
The HCS2036-01-022 Grinder Motor is designed to reduce
vibration and operate as quiet as possible while providing
substantial power. This is accomplished by using precision
parts, high-quality bearings and elastomer housings.
Specifi cations:
RPM - 20,000
Exhaust - Front
Collet Size - 0.25in (6.35mm)
HCS2036-01-022 Abrasives Capacity - 0.75in (19.1mm) Carbide
Bur, 1.5in (38.1mm) Mounted Wheel
Sanding Barrels
Description Image Part Number Overall Diameter Grit
Grinder 0.5in x 0.5in
- Barrel (12.7mm x 12.7mm) 1.5in x 1.5in
0.75in x 1in (3.81cm x 3.81cm)
Attachment HCS2036-01-025 (19.1mm x 2.54cm) 2in x 1.5in
for Sanding 1in x 1in (5.08cm x 3.81cm)
Disks (25.4mm x 2.54cm)
HCS2036-01-027 1in x 1in 180

(2.54cm x 2.54cm)
-027 -077
HCS2036-01-077 1in x 1in 120
(2.54cm x 2.54cm)
HCS2036-01-075 0.5in x 0.5in 120

(12.7mm x 12.7mm)
-075 -080
HCS2036-01-080 0.5in x 0.5in 80
(12.7mm x 12.7mm)
HCS2036-01-076 0.75in x 1in 120

Sanding -076
(19.1mm x 2.54cm)
-081
Barrels 0.75in x 1in
HCS2036-01-081 (19.1mm x 2.54cm)
80
HCS2036-01-078 1.5in x 1.5in 120

(3.81cm x 3.81cm)
-078 -082
HCS2036-01-082 1.5in x 1.5in 80
(3.81cm x 3.81cm)
HCS2036-01-079 2in x 1.5in 120

-083 (5.08cm x 3.81cm)
-079
HCS2036-01-083 2in x 1.5in 80
(5.08cm x 3.81cm)
COMPOSITE SYSTEMS
Repair Tools
Grinder Motor Sanding Disks / Bayonets
Sanding Disks and Bayonets - Quick Connect Lock
2”(5.08cm)
HCS2036-01-028 2in
Sanding Pad (5.08cm)
1”(2.54cm)
Holders Sanding
Disks 1in
HCS2036-01-029 (2.54cm)
HCS2036-01-030 2in 80
(5.08cm)
HCS2036-01-031 1in 80
(2.54cm)
Sanding Disk
Bayonets
HCS2036-01-040 1in 120
(2.54cm)
HCS2036-01-041 2in 120

(5.08cm)
HCS2036-01-032 2in 180

(5.08cm)
Sanding Disks
HCS2036-01-033 1in 180

(2.54cm)
HCS2036-01-117A 1in Fine

(2.54cm)
HCS2036-01-117B 2in Fine

(5.08cm)
Surface 1in
HCS2036-01-118A Med
Reconditioning (2.54cm)
Disks (Nylon 2in
HCS2036-01-118B Med
Pads) (5.08cm)
HCS2036-01-119A 1in Coarse

(2.54cm)
HCS2036-01-119B 2in Coarse

(5.08cm)

COMPOSITE SYSTEMS
Repair Tools
Grinder Motor Sanding Disks / Bayonets
Sanding Disks and Bayonets - Roloc™1
HCS2036-02-028 2in
Sanding Pad 2”(5.08cm) (5.08cm)
1”(2.54cm)
Holders Sanding
Disks HCS2036-02-029 1in
(2.54cm)
HCS2036-02-030 2in 80
(5.08cm)
HCS2036-02-031 1in 80
(2.54cm)
Sanding Disk
Bayonets
HCS2036-02-040 1in 120
(2.54cm)
HCS2036-02-041 2in 120

(5.08cm)
HCS2036-02-032 2in 180

(5.08cm)
Sanding Disks
HCS2036-02-033 1in 180
(2.54cm)
HCS2036-02-117A 1in Fine

(2.54cm)
HCS2036-02-117B 2in Fine

(5.08cm)
Surface HCS2036-02-118A 1in Med

Reconditioning (2.54cm)
Disks (Nylon 2in
Pads) HCS2036-02-118B (5.08cm)
Med
HCS2036-02-119A 1in Coarse

(2.54cm)
HCS2036-02-119B 2in Coarse

(5.08cm)
HCS2036-08-250 2in 50
(5.08cm)
Bristle
Reconditioning HCS2036-08-280 2in 80
Disks (Rubber (5.08cm)
Pads) 2in
HCS2036-08-220 (5.08cm)
120
1
Roloc™ is a registered trademark of the 3M Corporation.
COMPOSITE SYSTEMS
Repair Tools
Grinder Motor Accessories
Diamond Arbor 0.25in

HCS2036-01-092
Wheel (6.4mm)
Fiberglass Cut- 3in

HCS2036-01-087
Off Wheel (7.62cm)
Grinder Stone
Barrel
HCS2036-01-023 1in x 1.125in 30
(2.54cm x 3.81cm)
Zirconia Alumina
Points
Grinder Stone
Mushroom
HCS2036-01-024 0.75in x 1.125in 30
(19.1mm x 2.86cm)
Zirconia Alumina
Points

COMPOSITE SYSTEMS
Repair Tools
Orbital Sander and Three Way Air Manifold
Random Orbital Sander:
The HCS2036-01-070 Random Orbital Sander is
designed to help the end consumer run a clean operation.
This tool, along with the HCS2036-01-022 Grinder
Motor, come standard with oiless blades, making it a
clean operating tool.
Also available with vacuum (HCS2036-01-070-
VAC), eliminating inhalation and mess of particles
from sanding.
Specifi cations:
HCS2036-01-070 Length - 5.3in (13.5cm)
RPM - 10,000
Sanding Pad - 5in (12.7cm)
Exhaust - Rear (or vacuum)
Random Orbital Sander Accessories and Attachments
HCS2036-01-084 5in 80
(12.7cm)
HCS2036-01-085 5in 120

For use with sander shown above (12.7cm)
Sandpaper
HCS2036-01-111 5in 80
(12.7cm)
HCS2036-01-112 5in 120

For use with HCS2036-01-070-VAC (12.7cm)
Three Way Air Manifold
HCS2036-01-088
The HCS2036-01-088 Three Way Air
Manifold can be used with any of the
included air tools. The primary use is to
increase a single compressed air outlet to
three outlets.
• 3 NPT Female Threads - 0.25in (6.35mm)
• 1 NPT Female Thread - 0.375in (9.5mm)
COMPOSITE SYSTEMS
Repair Tools
Belt Sander, Accessories, / Cleco® Pliers
Belt Sander:
The HCS2036-06-001 Belt Sander is a right
angle sander used for contouring honeycomb
when performing a metal bond repair.
Specifi cations:
HCS2036-06-001 Weight - 1.4lbs (1.1kg)
Length - 11.3in (13.5cm)
RPM - 20,000
Sanding Pad - 0.5in x 12in (12.7mm x 30.48cm)
Exhaust - Front
Belt Sander Accessories and Attachments
HCS2036-06-001-80 0.5in x 12in 80

(12.7mm x 30.48cm)
Sanding Belts
HCS2036-06-001-120 0.5in x 12in 120
(12.7mm x 30.48cm)
HCS2036-01-050
Cleco® Pliers
The HCS2036-01-050 Cleco® Pliers are constructed out
of top quality forged steel and nickel plated to resist wear
and abuse. This manual plier makes for ease of operation
when installing Cleco® fasteners.
Cleco® Pliers Accessories and Attachments
Description Image Part Number Overall Diameter Grip Size Number
HCS2036-01-045A .09in 0.5in #40

(2.5mm) (12.7mm)
Clecos
HCS2036-01-045 0.125in 0.5in #30
(3.2mm) (12.7mm)
*Also available as HCS2036-01-046 0.16in 0.5in #21

(4.0mm) (12.7mm)
a kit. HCS2036-
06-008 (kit in- HCS2036-01-047 0.19in 0.5in #10
(4.8mm) (12.7mm)
cludes 10 each)
HCS2036-01-048 0.25in 0.25in #10
(6.4mm) (6.4mm)
Cleco® Side Clamp 0.75in x 0.5in

HCS2036-06-009
Grip (19.1mm x 12.7mm)

COMPOSITE SYSTEMS
Repair Tools
Additional Repair Tools and Accessories
Cushion Grip
Left/Right Handed Use
Soft Touch Shears HCS2036-01-053 Spring Action
Adjustable Rivet
NOT for cutting Kevlar™
8in - High Leverage
HCS2036-01-053K
Serrated Edge for Kevlar™
Kevlar™ Shears HCS2036-01-053R

Bent Trimmer
Ideal for Cutting Kevlar™
HCS2036-01-053L
Aviation Snips-
HCS2036-06-011B 0.8 lbs
Left Cut* (0.36kg)
Straight Cut*
HCS2036-06-011A 0.8 lbs
(0.36kg)
Right Cut*
HCS2036-06-011C 0.8 lbs

Also available as a kit: (0.36kg)
HCS2036-06-011
Blade: 4in x 1.75in
Honeycomb Core Knife HCS2036-01-039 (10.2cm x 3.2cm)
Leather Handle
Three Blade Positions
Retractable Utility Knife HCS2036-01-051 Aluminum Diecast Handle -
Gray
Handle: Aluminum
HCS2036-01-120A Diameter: 0.44in (1.1cm)
Length: 4.61in (11.9cm)
Step-Ply Cutting Knife
Handle: Plastic
HCS2036-01-120B Diameter: 0.75in (1.9cm)
Chiseling Blade
HCS2036-01-120-18
Step-Ply Cutting Knife Length: 1.81in (4.6cm)
Blades
Straight Cutting Blade
HCS2036-01-120-19
Also available as a kit:
HCS2036-01-120 Detail Cutting Blade
HCS2036-01-120-24
COMPOSITE SYSTEMS
Repair Tools
Length: 6.5in (16.5 cm)
Cushion Grip Peel Pliers HCS2036-06-007 Jaw: 1in (2.5 cm)
Nose Type: Regular
One light squeeze strips

Thermocouple Wire
HCS2036-01-049 wire clean up
Stripper
to 0.875in (2.2 cm)
Used to determine fiber

Magnifier HCS2036-01-067 alignment during
ply removal
Stainless Steel
6in x 0.5in
Pocket Rule HCS2036-01-132
(15.24cm x 12.7mm)
Metric and English
Venturi Design with 1in ID

Air Driven Vacuum 12in (30.5 cm) Rigid Tube
HCS2036-01-069
Cleaner 0.25in Inlet
0.53lbs (0.24kg)
Plastic Polyethylene
Squeegee used for apply-
ing liquid laminating resin
to saturate dry fabric dur-
ing a wet lay-up procedure
Sweep Kit (7 pieces) HCS2036-01-055
to smooth and compact
prepeg materials during
hand lay-up process. Also
used to smooth paste
adhesives or fillers.
Used for applying liquid
laminating resin during a
wet lay-up procedure to
Blue Applicator HCS2036-01-086 smooth and compact pre-
preg materials. Also used
to smooth paste adhesives
or fillers.

COMPOSITE SYSTEMS
Repair Tools
2in (5.1cm) Wide Steel

Material Roller HCS2036-01-054
Roller
Fiberglass Roller HCS2036-01-121 0.5ft x 3in Aluminum Roller

(1.27cm x 7.6cm)
HCS2036-01-121A 0.5in x 3in Aluminum Roller

(1.27cm x 7.6cm)
Fiberglass
Replacement
Rollers HCS2036-01-121B 0.5in x 3in Plastic Roller
(1.27cm x 7.6cm)
Aluminum Construction
Tap Hammer HCS1104-01 Handle: 8in (20.3 cm)
Head: 0.5in x 1.5in
(1.3cm x 3.8cm)
Used to mark metals

Scribe HCS2036-01-114 for processing
Length: 10in (25.4cm)
Fully adjustable heavy

HCS2036-06-006 and light marking
Auto Center
Punch
Handle Diameter: 0.5in (12.7mm)
*Replacement
*Point Diameter: .03in (.794mm)
Punch
*HCS2036-06-006A
Used on floor panel inserts

Insert Closing Tool HCS2036-07-003A Diameter: 1in (2.54cm)
Pilot Diameter: 0.1875in (4.8mm)
COMPOSITE SYSTEMS
Repair Tools
Composite Repair Safety Items
Our Composite Repair Safety Items provide your maintenance
personnel with all the materials necessary for a safe repair.
Composite Repair Safety Items
Description Part Number Unit of Issue
Mask, Dust HCS2510-06-001A Box of 20
Glasses, Safety HCS2510-06-002A EA
Ear Plugs HCS2510-06-003A Box of 50
Gloves, Lint Free
HCS2510-06-004A Box of S, M, L, XL
(specify size when ordering)
Gloves, Latex
HCS2510-06-004B Box of S, M, L, XL
Coveralls, Tyvek
HCS2510-06-005A EA - S, M, L, XL
HCS2510-06-004B HCS2510-06-004A
HCS2510-06-005A
HCS2510-06-001A
HCS2510-06-002A HCS2510-06-003A

COMPOSITE SYSTEMS
Technical Services
Consultations/Facility Design/Installation
Whether you need help designing a complete repair facility, or simply

need help developing a single repair technique, we are available to
assist you. Our staff has experience developing technical publications,
specialized training curriculum, computer based training courses, and
repair procedures. Simply put, if it has anything to do with composite
repair, we can help!
Composite Repair Training

Composite repair training is an integral part of our “Composite Repair Solutions”
philosophy. Our instructors are among the top in their field and work hard to stay current
with the latest skills and techniques in composites. Training courses are hands-on as well
as theoretical, supplying students with practical knowledge and techniques to save both
time and money. We provide strong technical foundations in the classroom and then go
to workshops where students fabricate and repair actual parts. Courses are offered in
cooperation with Abaris Training, an industry leader in the field of composite training. In
addition to scheduled courses held regularly in Nevada and Georgia, we also offer on-site
training worldwide. We can customize our classes to meet your needs and are committed
to providing the knowledge and skills needed for your specific application. Students can
learn with their own equipment, at their own facility, saving travel time, and travel expenses.
For our European, African, and Middle Eastern customers, HEATCON® Composite Systems,
Limited (Europe) and Abaris Training have teamed up to form HEATCON® Abaris Training
International (Limited) located in the United Kingdom. The United Kingdom provides a
convenient training location for international students, but for larger groups, we have the
ability to conduct our courses at any worldwide facility. Visit www.heatcon.com for more
details.
HEATCON® Composite Training is a one-of-a-kind, state-of-the-art, training facility designed

specifically for our Asian customers. This new facility offers quality training covering
damage assessment and repair techniques for the composite structures being used on
the new generation aircraft of today. Courses are offered with a tailored curriculum to suit
students of various experience and competency levels. Visit www.heatcon.com for more
information.
COMPOSITE SYSTEMS
Advanced Composite Structures

Fabrication and Damage Repair - Phase 1
This five-day course is our most
popular. It is designed for composite
tape, Nomex® honeycomb, and foam
core materials. One of the finished HCS-T101
parts fabricators who need to learn parts will be deliberately damaged and
a great deal about the fundamentals repaired using basic repair techniques Workshop Exercises
of advanced composite materials, and “wet” lay-up repair materials and
manufacturing and repair techniques. processes. The final repaired part will Component lay-up using fiberglass dry
be cut in half for evaluation of the repair
cloth and liquid epoxy resin materials,
T h i s c o u r s e a s s u m e s n o p r i o r cross section.
including: fiber orientation, lay-up,
experience with composites. It is an
resin mixing procedures, health/safety
ideal starting point for those interested For those who desire further training
in developing their advanced composite and more difficult repair scenarios,
concerns, controlling fiber-resin ratios,
expertise with a comprehensive we recommend taking our Advanced vacuum bagging
fundamental overview. Composite Structures: Fabrication and
Damage Repair Phase 2 course directly Component lay-up using prepreg
Hands-on exercises are extensive, and after this course. materials, including: sandwich panels
students will work with fiberglass and in carbon fiber unidirectional tape,
Kevlar™ cloth, carbon fiber unidirectional fiberglass and aramid fiber cloth
Prior composite experience and training is not required for this course. panels, ply orientation, warp direction,
stacking vs. nesting, material cutting
Key Lecture Elements • Use of Adhesives: co-curing and handling, honeycomb and
vs. secondary bonding, foam core installation
• Current Status of Composite surface preparation, curing
Technology: history, recent temperatures, cleanliness, Vacuum bagging: materials and
developments, and terminology pressure, bond line quality processes, bleeder/breather schedules,
bridging, debulking, leak checking,
• Characteristics of Advanced • Inspection Criteria: non- potential problems, use of caul plates,
Composite Materials destructive inspection use of thermocouples, use of an
methods, defect detection, ultrasonic leak detector
• Material Forms: dry cloth galvanic corrosion,
and wet resin vs., prepregs, documentation, acceptable vs. Curing processes: ramp rates, vacuum
weave/styles unacceptable defects, defect schedule, oven cures, potential
prevention problems
• Fabrication Methods: wet lay-
up, prepreg lay-up, filament • Principles of Tooling: types of Repairs: damage removal, scarf
winding, RTM, press molding, tools, thermal characteristics preparation, skin repair fabrication, use
pultrusion Resin/Matrix of wet resins and cloth for repairs,
• Repair Methods: permanent core plug repairs
• Systems: thermosets vs. vs. temporary repairs, scarf vs.
thermoplastics, temperature stepped vs. mechanical patch
ranges, cold storage repair scenarios, demo of “hot-
requirements/shelf life bonder” field repair units
limits, adhesives
• Fasteners: use of mechanical
• Fundamentals of Fabrication: fasteners, adhesively
prepreg cloth handling and ply bonded fasteners
orientation, lay-up procedures,
vacuum bagging • Health and Safety Issues:
proper handling, personal
• Curing Methods: oven/ protection, allergic reactions,
autoclave/hot bonder cures waste disposal In cooperation with Abaris Training Resources, Inc.

COMPOSITE SYSTEMS

This class has a prerequisite, the Fabrication and Damage Repair Phase 1
course, or equivalent practical and theoretical training and experience. HCS-T102
Most of this class is devoted to hands-on Three different parts will be repaired by Workshop Exercises
repair practice, and little time is spent in each team of participants, with different
the classroom. Students will be given a materials and challenges within each Damage identification
variety of damaged parts and structures repair scenario. and assessment
to perform repairs.
Programming “hot-bonders” to carry out Damage removal
Determining the extent of the damage, these repairs is an integral part of this
evaluating the ply orientation and lay-up course as well. Our facility has many Core removal
of an unknown structure, and removing different types of “hot-bonders” to work
internal contamination (such as water, with. The advantages of each will become Unknown lay-up determination;
fuel, etc.) are fundamental parts of this familiar to the students as they have the repair procedure determination
course. Preparation of both composite opportunity to work with several of them
and aluminum surfaces for bonding is individually throughout the week. Vacuum Use of manufacturers’
discussed at length. bagging of complex shapes is another repair instructions
challenge presented to students.
Repair scarfing: including
Determining the best repair method
curved surfaces
and actually carrying out the complete
repair follow classroom discussions.
Vacuum bagging (without crushing
fragile structures)
This course is designed as a follow-up to the Fabrication and Damage
Thermocouple welding and repair
Repair Phase 1. The two courses are best taken in succession, but can be
taken separately if necessary. The class assumes the students have the Cure programming and monitoring
knowledge gained in the first course, and concentrates on more difficult using portable composite
and realistic repair situations. It is designed for those who will actually be repair sets
performing or inspecting repairs.
Inspection of repaired area
Key Lecture Elements
• Damage Assessment and • Programming and Use of
Classification Composite Repair Sets
• Paint Removal Repair • Dealing with Contaminated

Instructions Structures
• Determining Unknown Lay-ups • Handling Heat Blanket and

Thermocouple Problems
• Drying Moisture-Contaminated
Honeycomb Cores • Repair Design
Considerations
• Bagging Techniques for On
and Off Aircraft Repairs
COMPOSITE SYSTEMS

Fabrication and Damage Repair - Combo
“On-site Course” HCS-T103

Phase I / Phase II combined Workshop Exercises
This five-day, on-site, course is Hands on exercises are extensive, Multiple Repairs: Damaged area
designed for aircraft repair specialists and students will work with fiberglass, determination, damage removal,
who need to learn a great deal about Kevlar™, and carbon fiber materials, core removal, scarfing, including on
the principles of repairing damaged as well as film and past adhesives, curved surfaces, skin and core repair
composite aircraft structures. The Nomex ® honeycomb and foam fabrication, use of wet resins and dry
course presumes the attendees core materials. Both wet layup and cloth for repairs, use of prepreg and film
have a strong aircraft sheet metal prepreg repairs will be performed by adhesives for repairs.
structural repair background, but the students, and vacuum bagging
perhaps have little experience and the use of HEATCON® bonders Vacuum Bagging: Materials and
with advanced composite aircraft will be an integral part of all workshop processes, bleeder/breather schedules,
structures. Repair techniques are exercises. avoiding bridging, leak checking, use of
taught in accordance with existing caul plates over repairs, placement and
aircraft structural repair manuals, use of thermocouples.
and all practice repairs conform to
the practices in those manuals. Operation and programming of
HEATCON® bonders: Cure cycles,
ramp rates, alarm thresholds, times and
temperatures, proper handling of alarm
This course is designed as an on-site combination of the conditions during the cures, repair
Fabrication and Damage Repair Phase 1 and Phase 2 courses. The documentation. Use of thermocouples
class assumes the students have knowledge of aircraft sheet metal and vacuum ports, vacuum bagging
structural repair, and need to concentrate on more difficult and with pleats to prevent crushing
realistic Advanced Composite repair situations. It is designed for and bridging.
those who will actually be
performing or inspecting repairs.
• Characteristics of Advanced • Repair Principles
Composite Materials
• Use of Adhesives
• Material Forms: dry cloth
and wet resin vs. prepregs; • Inspection Criteria
weave styles
• Health and Safety Issues
• Resin/Matrix Systems

COMPOSITE SYSTEMS

This class is only being offered to students that have previously

graduated from our Phase 2 training. HCS-T104
This class is primarily a hands-on composite Repairs to composite edge-bands with
structural repair workshop that addresses fasteners/hole locations will also be Workshop Exercises
larger and more complex repair scenarios addressed in this class. The methods for
that require multi-step repair processes and removal and replacement of fasteners and/ Damage removal and
repair tooling. The students will be subjected or potted details in composite structures re-creation of precise
to realistic parts that have sustained damage will be discussed including using the surface contour geometry for
to large areas or complex features that will appropriate tools and techniques. fabrication of repair tooling
require extensive evaluation and repair.
Both wet lay up and prepreg materials and In addition, students will learn more about
Fabrication of custom-fitted
process options will be available to the processing their repairs utilizing “hot-
repair tooling
students for use in performing their repairs. bonders” with heat blankets, heat lamps,
hot-air machines, and other heating devices.
Instruction will include the fabrication of The students will learn the capabilities as Repair of damaged edge-band
composite repair tools in order to re-create well as the limitations of the different areas on composite panels
the geometry of damaged contoured surfaces process equipment available to them within
for restoring the critical aerodynamic surface the industry. On-going experimentation with Multi-step repair of large-area-
of the part using a custom made caul plate. thermocouple placement and different heat- damage on a contoured
Other alternative approaches to tooling source equipment will be encouraged so composite part
will be discussed and/or employed during that a working knowledge of these systems
the class to broaden the technician’s can be attained. Curing repairs with various hot
overall possibilities. bonders and alternate heat-
sources where applicable
This course is designed as a follow-up to our Phase 2 fabrication and damage
repair training. It is for the repair technician, lead, or supervisor who wants to
Perform post-repair evaluations
further his or her education pertaining to repairs of composite structures. This
of student projects
class presents more challenging damage assessment and repair situations than
presented in our Phase 2 class which will certainly test the skills of the student.
Experimentation with all aspects of composite structural repairs and processing
will be encouraged. Repair tooling is fabricated by the students
as an integral part of the course.
• Repair to Potted Details • Advanced Damage
and Inserts Determination, Assessment,
and Repair Techniques
• Process Equipment
and Applications • Materials and Process
Options
• Fastener Removal and
Replacement • Recreating Surface Geometry
Using Custom-Fabricated
• Developing and Implementing Repair Tooling
a Repair Plan
COMPOSITE SYSTEMS
Bonded Aluminum Structures

Repair - 5 days
A basic familiarity with sheet metal work and
repair techniques is helpful, but not required. HCS-T131
The proper surface preparation of operations themselves in the process Workshop Exercises
aluminum and aluminum honeycomb of building numerous test panels
for structural adhesive bonding is a during the course of the week. Different Surface preparation of aluminum:
complex subject, with many different surface preparation techniques, Both acceptable and deliberately
techniques and processes having adhesives, and curing methods are deficient surface preparation
been developed over the years. Some all tried by the students, including techniques are applied to a number of
of these have proven to be deficient some deliberately poor but commonly aluminum panels
after many years of service. Others used surface preparation methods
have proven their long-term durability, and deliberate contamination. These Use of the Boeing-developed and
but have significant health and safety panels will be cured and tested to approved “PANTA” and
issues, as well as hazardous waste destruction to see the effects of these “PACS” processes
disposal problems. Newer techniques various items.
are available which mitigate many of Use of the new Boeing-developed
these issues, but introduce additional Various test methods will be used, and “Sol-Gel” process
complexities and process control results analyzed and discussed. Most
issues of their own. emphasis will be placed on newer Aluminum lap joints and skin-to-core
techniques which not only give better bonds will both be performed
These processes are discussed results, but are in many ways more
extensively in this class, and the environmentally friendly, as well as Panels are bonded together using a
students will perform some of these easier to perform. selection of paste and film adhesives
and curing techniques
This course provides a solid foundation in the principles of adhesively
bonded repairs in aluminum structures, including both lap joints and These components are then vacuum-
face sheet bonding in sandwich structures with aluminum honeycomb bagged and the adhesives cured
cores. While these subjects are briefly covered in our Adhesive
Bonding of Composites course, the emphasis in this course is on Destructive testing will be performed
metallic structures only, and many more aluminum-specific surface on a selection of the resulting bonds,
preparation and bonding methods are covered in detail here. including the “wedge” test, and the
failure modes will be analyzed
Repairs to damaged aluminum
honeycomb sandwich panels with
• Fundamentals of • Repair of Damaged various configurations and curvatures
Structural Adhesives Aluminum Sandwich will be accomplished as well
Structures
• Various Methods for Surface
Preparation of Aluminum • Adhesive Cure Cycles
and Other Metals
• Vacuum Bagging
• Bond Line Integrity,
Thickness and • Destructive and Non-
Contamination Considerations Destructive Testing
• Aluminum Honeycomb Core • Health and Safety Issues

Material Types and Cleaning

COMPOSITE SYSTEMS
Advanced Composite Courses

Course Descriptions
Advanced Composite Structures: Repair of Bonded Aluminum Aerospace Repair Analysis &
Fabrication and Damage Repair Structures Substantiation
Phase 1 This course provides a solid foundation in This course is specifically aimed at engineers
The ‘Phase 1’ course is a prerequisite for the principles of adhesively bonded repairs responsible for the design analysis and
both our repair and manufacturing course- in aluminum structures, including both lap substantiation of repairs to primary and
joints and face sheet bonding in sandwich
programs and is highly recommended to secondary composite and adhesively
structures with aluminum honeycomb cores.
anybody seeking a better understanding of bonded structures.
advanced composites. Composite Manufacturing Practices
This five-day class is designed for Composite Structural Design
Advanced Composite Structures: manufacturing engineers, planners, The Design of Composite Structures course
Damage Repair - Phase 2 supervisors, technicians, fabricators has been developed specifically for civil,
The Phase 2 course is designed as a direct or anyone who wants to broaden their mechanical, structural and aeronautical
follow-on to our Phase 1 course for repair knowledge of prepreg lay-up techniques engineers. Participants without engineering
technicians, mechanics, supervisors, and and manufacturing methods utilizing oven training in composite laminate design are
quality assurance personnel directly involved or autoclave processing. strongly encouraged to take our Composite
in providing high performance repairs to Laminate Design and Analysis course as a
Advanced Composite Drawing
advanced composite structures. prerequisite.
Interpretation
Interpreting engineering drawings can be
Advanced Composite Structures: Composite Joint Analysis
complex when composite materials are used.
Damage Repair - Phase 3 This five-day course gives participants an
This three-day course provides instruction in
Designed for the repair technician, lead, or understanding of the unique requirements
reading and interpreting technical drawings
supervisor who wants to further his or her for mechanically fastening of composite
used in manufacturing, production, and
education pertaining to repairs of composite structures, and how to design adhesively
repair of advanced composite products.
structures, this class presents more chal- bonded joints for full load transfer and
lenging damage assessment and repair longevity.
situations than presented in our Phase 2 Resin Infusion Technologies
class, which will certainly test the skills of Resin Infusion is a specialized advanced Understanding Composite Materials
the student. composite manufacturing technique. This and Structures for Technical
course will examine the building block
Managers
Mold Fabrication for Limited principles and historical development of This trhee day course has been developed to
Production and Repairs vacuum molding processes. provide technical managers with a broad, but
Working from an existing part or part model, comprehensive understanding of composite
fabricate a mold that allows for replication or
Advanced Composite Structures: materials, detailing specific issues related
short run part production.
Fabrication and Damage Repair to the use of composites in structures and
“On-Site Only” Course component design, manufacture, and “in-
This course is an “On-Site Only” combination
Non Destructive Inspection service” operation.
course of Phases 1 & 2. See descriptions
Techniques for Technicians and
prior.
Inpsectors Advanced Stress Analysis Methods
This five-day course is designed for the for Composites
repair technician, fabricator, or inspector Rotor Blade Repair Skills
This course is designed as the next step
tasked with identifying and quantifying de- This five day course will provide the
for the composite structures engineer that
fects in new or damaged composite panels knowledge and teach the skills necessary
wants to further his or her ability to analyze
using the latest equipment, methods, and to effect quality helicopter rotor blade repairs
a composite structure as a whole, without
techniques. in-house with a high degree of confidence,
having to rely solely on FEA software.
and a shorter turn-around time.
Adhesive Bonding of Composites & Structural Engineering for
Metals
This five-day course provides a foundation ENGINEERING COURSES Composite Repair
in the principles of producing reliable This five-day course is specifically aimed
adhesively bonded joints in advanced Mechanics of Composite Laminates at engineers who are responsible for the
composite and metallic structures. This course is designed for engineers who design development of both temporary and
need to learn the fundamentals of laminate permanent repairs to primary and secondary
design and analysis. Students will design, composite structures.
fabricate, and perform structural testing
on composite laminates. Results will be
compared with predictions.
COMPOSITE SYSTEMS

2011 Course Schedule
Composite Structures: Fabrication and Damage Repair - Phase 1 - 5 Days HCS-T101
Reno, Nevada Facility
2011 May 2 - 6 Jun 6 - 10 Jul 11-15 Aug 8 - 12 Sep 26 - 30 Oct 17 - 21
Griffi n, Georgia Facility
2011 May 9 - 13 Jun 13 - 17 Jul 18 - 22 Aug 15 - 19 Sep 26 - 30 Oct 31 - Nov 4
Oxfordshire - Heatcon Abaris UK Facility
2011 Jul 18 - 22 Sep 26 - 30 Nov 28 - Dec 2
Advanced Composite Structures: Damage Repair - Phase 2 - 5 Days HCS-T102
2011 May 9 - 13 Jun 13 - 17 Jul 18 - 22 Aug 15 - 19 Oct 3 - 7 Oct 24 - 28
2011 May 16 - 20 Jun 20 - 24 Jul 25 - 29 Aug 22 - 26 Oct 3 - 7 Nov 7 - 11
2011 Jul 25 -29 Oct 3 - 7 Dec 5 - 9
Composite Structures: Fabrication and Damage Repair - Combo - 5 Days HCS-T103
“On-Site Only” Contact your HEATCON Representative for all the details
®
Advanced Composite Structures: Damage Repair - Phase 3 - 5 Days HCS-T104
2011 Jun 20 - 24 Oct 10 - 14 Dec 19 - 23
2011 Aug 1 - 5 Oct 10 - 14 Dec 19 - 23
2011 Aug 1 - 5 Oct 10 - 14 Dec 12 - 16
Mold Fabrication for Limited Production and Repairs - 5 Days HCS-T111
2011 Aug 22 - 26 Dec 12 - 16
Adhesive Bonding of Composites & Metals - 5 Days HCS-T121
2011 Jun 27 - Jul 1
Repair of Bonded Aluminum Structures - 5 Days HCS-T131
2011 Nov 14 - 18
2011 Oct 17 - 21
Composite Manufacturing Practices - 5 Days HCS-T141
2011 May 16 - 20

COMPOSITE SYSTEMS

2011 Course Schedule
Advanced Composite Drawing Interpretation - 3 Days HCS-T151
2011 Jul 6 - 8
Resin Infusion - 5 Days HCS-T171
2011 Jul 25 - 29
Non Destructive Inpection Techniques fo Technicians and Inspectors - 5
HCS-T162
Days
2011 Jul 25 - 29 Oct 31 - Nov 4
Rotor Blade Repair Skills - 5 Days HCS-T182
2011 Sep 19 - 23
ENGINEERING COURSES
Mechanics of Composite Laminates - 5 Days HCS-T201
2011 Sep 12 - 16
Aerospace Repair Analysis and Substantiation - 5 Days HCS-T211
2011 Aug 15 - 19
Composite Structural Design - 5 Days HCS-T221
2011 Sep 19 - 23
Composite Joint Analysis - 5 Days HCS-T222
2011 Sep 26 - 30
Advanced Stress Analysis Methods for Composites - 5 Days HCS-T223
2011 May 16 - 20 Oct 3 - 7
Understanding Composite Materials and Structures for Technical Managers
HCS-T224
- 3 Days
2011 Jun 21 - 23 Nov 8 - 10
Structural Engineering for Composite Repair - 5 Days HCS-T225
2011 Jun 13 - 17 Oct 31 - Nov 4
COMPOSITE SYSTEMS
Technical Services
Available Training Materials
Training Materials
Part Number Description Unit of Measure
HCS2217 Potting Compound, EY3804 QT
HCS2217-9390 Compound, EA 9390 QT
HCS2217-946 EPOCAST® 50A/946 QT
HCS2217-9816 EPOCAST® 50A/9816 QT
HCS2218-01-GAL Structural Primer, EC 3960 GAL
HONEYCALUM Al Honeycomb 25in x 25in x 0.44in (63.5cm x 63.5cm x 1.11cm) LB
HCS2213-250/350-RL Core Splice Adhesive RL
HCS2214-250 Kevlar™ Prepreg, 250°F (121°C) Cure YD
HCS2214-350 Kevlar™ Prepreg, 350°F (177°C) Cure YD
HCS2212-250-168 Carbon Prepreg, 250°F (121°C) Cure YD
HCS2212-350-212/-256 Carbon Prepreg, 350°F (177°C) Cure YD
HCS2216-250-101/-129 Film Adhesive, 250°F (121°C) Cure YD
HCS2216-350-145/-154 Film Adhesive, 350°F (177°C) Cure YD
HONEYCNMX-2 Nomex® Honeycomb 0.725in (18.41mm) Thick, 0.125in LB

(3.175mm)
HONEYCNMX-3 Nomex® Honeycomb 0.930in (23.62mm) Thick, 0.25in (6.35mm) LB
HONEYCNMX-4 Nomex® Honeycomb 0.375in (3.95mm) Thick, 0.125in (3.175mm) SHT
MXB7620/1597 Fiberglass Tooling Prepreg Carbon Tooling Prepreg SHT
MXB7620/2577 Carbon Tooling Prepreg SHT
HCS2210-250-120/-1581/-7781 Fiberglass Prepreg, 250°F (121°C) Cure YD
HCS2210-350-120/-1581/-7781 Fiberglass Prepreg, 350°F (177°C) Cure YD

COMPOSITE SYSTEMS
Military and Government

National Stock Numbers
ITEM PART NUMBER /NSN NOMENCLATURE DESCRIPTION U/I
1 Physical Form Liquid 1
Unit Package Qt Kit
Quantity in Package 1 Kit
Basic Material Epoxy Laminating
Seperate Catalyst Resin
Mix Ratio Yes
EA9390
Component A 100PBW
LAMINATING RESIN
Pot Life Component B 56PBW
4130-01-471-6414
Shelf Life 2 Hours
12 Months at 40ºF
Spec Ref (4.44°C) or below
6 Months at 41ºF (5°C)
to 77ºF (25°C)
BMS8-301
2 Kit Contents: 1
Dry Fiberglass cloth 5 Yards (4.57m)
MIL-C-9084 TY 8B CL1&2
HCS2520-01 Bagging Film, Green 400º F 4 Yards (3.66m)
KIT, FIBERGLASS Breather/Bleeder Cloth 4oz 2 Yards (1.83m)
Vacuum Bag Sealant Tape 5 RL
4130-01-471-6416
Peel Ply White Nylon 2 Yards (1.83m)
Porous Teflon Rel. Cloth 2 Yards (1.83m)
Nonporous Teflon Rel. Cloth 2 Yards (1.83m)
Flash Tape, 1in X 72Yds 1 RL
3 HCS2010-01 Thermocouple assembly with plug; 24 GA, Type J, 1
THERMOCOUPLE
with Kapton® Coated wire
ASSEMBLY
4130-01-471-6417
4 Integrated vacuum pump assy. w/sniffer. Creates 1
HCS2026-01
VACUUM PUMP vacuum through shop air source. Used on vacuum
ASSEMBLY bagging applications in conjunction with composite
4130-01-471-6421
repairs
5 HCS1418 Through bag vacuum probe. Machined aluminum w/ 1
VACUUM PROBE threads for fitting installation. 1/4 turn installation w/
4130-01-471-6428 wrench flats
6 HCS1402 Used on the through bag connector for vacuum line 1
MALE DISCONNECT-
connection. 1/4 NTP threads
VACUUM
4130-01-471-6432
7 VACUUM HOSE W/ 10ft (3.05m) long, high-termperature stainless steel 1
HCS2015-05
VACUUM PROBE braid vacuum hose w/ quick release fittings and
4130-01-471-6433
ASSEMBLY vacuum probe assembly
8 HCS2030 Used to weld thermocouple assemblies available in 1
THERMOWELDER 120 or 240V, 50/60Hz. Dimensions: 10in x 15in x 6in
4130-01-471-6434 (25.4cm x 38.1cm x 15.24cm)
COMPOSITE SYSTEMS

9 Part description: electric vacuum pump capable 1
HCS2055-02 of delivering 28+Hg at 1 SCFM volume per
4130-01-471-6437 VACUUM PUMP, minute. power switch, fush, and built in vacuum
ELECTRIC, W/ CASE- guage. Case has storage for other vacuum assys.
HCS2055-04 PORTABLE Available in 120 or 240 Volt 50/60 Hg
4130-01-471-6444
Dimensions: 24in x 15in x 9in (60.96cm x 38.1cm x
22.86cm)
10 Self contained, single zone, composite repair 1
COMPOSITE REPAIR set, automatic management of heat blanket
HCS9000 SET temperature (F or C). Adjustable vacuum level in/
HOT BONDER/ Hg or MB. Electroluminescent display screen, 16-
4920-01-462-4658 CONTROLLER Key Keytpad, 10 thermocouple inputs, stores 30
SINGLE ZONE curing programs, audible and visual alarms, with
printer
11 Self contained, dual zone, composite repair 1

set. Automatic management of heat blanket
HCS9200 HOT BONDER/ temperature (F or C). Adjustable vacuum level (in/
CONTROLLER Hg, MB, KPA). Electroluminescent display screen,
4920-01-462-4666 DUAL ZONE 16-Key keypad, 10 thermocouple inputs, stores
30 curing programs, audible and visual alarms,
with printer
12 Self contained, single zone, composite repair 1

set for Class 1, Div. 2, Hazardous Environment
use. Automatic management of heat blanket
temperature (F or C). Adjustable vacuum level (in/
HOT BONDER/
HCS9000FL Hg, MB, KPA). Electroluminescent display screen,
CONTROLLER
16-Key keypad, 10 thermocouple inputs, stores
SINGLE ZONE,
4920-01-462-4673 30 curing programs, audible and visual alarms,
FLIGHTLINE
with printer. Provided with seperate lockable,
impact resistant accessory storage case with
hinged removable lid and inside compartment
divider
13 Self contained, dual zone, composite repair 1
set for Class 1, Div. 2, Hazardous Environment
use. Automatic management of heat blanket
temperature (F or C). Adjustable vacuum level (in/
HOT BONDER/
HCS9200FL Hg, MB, KPA). Electroluminescent display screen,
CONTROLLER
16-Key keypad, 10 thermocouple inputs, stores
DUAL ZONE,
4920-01-462-4675 30 curing programs, audible and visual alarms,
FLIGHTLINE
with printer. Provided with seperate lockable,
impact resistant accessory storage case with
hinged removable lid and inside compartment
divider

COMPOSITE SYSTEMS

14 Assortment of heat blankets for use with 1
hot bonder/controller P/N HCS9000FL and
HCS9002FL with 120 VAC Input. Each blanket
ACCESSORY KIT, has hazardous environment supervisory circuitry
HCS2000-07
120 VAC HEAT BLAN- and arc suppression type connectors.
KETS HAZARDOUS
4920-01-462-4701 1 EA 8in (20.32cm) round blanket
ENVIRONMENT
1 EA 10in (25.4cm) round blanket
1 EA 12in x 12in (30.48cm x 30.48cm) blanket
1 EA 8in x 18in (20.32cm x 45.72cm) blanket
15 Portable hot air generator with internal electrical 1
heating coil, pressure reducer/airflow intensifier
and delivery diffuser for use on irregular shpaed
HCS2041-01 HOT AIR CURING composite structures. Utilizes dry, oil-free shop
SYSTEM, PORTABLE, air at 80-100psi, 4-8CFM. Adjustable pressure
4920-01-462-4759 120VAC regulator, internal high limit cutoff switch.
Produces temperatures up to 350°F (176.66°C).
Use with hot bonder/controller to monitor and
control
16 Portable hot air generator with internal electrical 1
heating coil, pressure reducer/airflow intensifier
and delivery diffuser for use on irregular shpaed
HCS2041-02 HOT AIR CURING composite structures. Utilizes dry, oil-free shop
SYSTEM, PORTABLE air at 80-100psi, 4-8CFM. Adjustable pressure
4920-01-462-4768 240VAC regulator, internal high limit cutoff switch.
Produces temperatures up to 350°F (176.66°C).
Use with hot bonder/controller to monitor and
control
17 Self contained, dual voltage (120/240), 1
microprocessor controlled and monitored,
electrical heating, dual zone composite repair
HCS9200M-04 HOT BONDER/ system with ten thermocouple sensor inputs per
CONTROLLER zone. It contains an internal electrical vacuum
4920-01-588-4308RN DUAL ZONE pump and venturi pumps in each zone. The
controller is certified for Hazardous Environment,
Low temperature (14F) and High Temperature
(140F) Operations per Mil-Std-810F.
18 HCS9200B-FLM HOT BONDER/ Bonder, Dual Zone, Flightline, 30-Amps per 1
CONTROLLER zone, 10 TC per zone, USB Data port, Software
4920-01-586-9342 DUAL ZONE configured per Military specification, Custom
data tags with NSN

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PRODUCT CATALOG COMPOSITE

2 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

Single Zone Dual Zone Military

Single Zone Dual Zone Military

6 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

Built in Electric Vacuum Pump

• These Units are Purged and Pressurized for Use in

8 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

240V Stretchable 120V 220V/240V 58-59

10 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

MIL-STD 810E Certiﬁed: Accessories Included:

12 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

Composite Systems DCAS Software

Protection & Services

Equipment Support Program

14 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

Input Power Cables

U.S. Up to 30A @ 125VAC

Output Power Cables

HCS9000-71-220 L5-30 125V 30A

Output Power Cable - 5ft Twist Lock

HCS9000-72-220 L6-30 250V 30A

Output Power Cables

HCS9000-72-225 L6-30 250V

HCS9000-71-175 5-15 125V 4-15A

HCS9000-72-175 6-15 250V 4-15A

HCS9000-71-155 L5-15 125V 4-15A

HCS9000-72-155 L6-15 250V 4-15A

16 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

Output Power Cables

HCS9000-71-170 5-15 125V 2-15A

Output Power Cable - 5ft

HCS9000-72-170 6-15 250V 2-15A

HCS9000-71-145 L5-15 125V 2-15A

Output Power Cable - 5ft Twist

HCS9000-72-180 L6-15 250V 2-15A

Roll of paper used for hard copy text

Continuous loop ink ribbon used

Software Package Includes: HCS-DCAS-02 for Hot Bonders with USB Port Installed

• Data Capture Software Flash Drive HCS-DCAS-03 for Hot Bonders with USB Port Installed

• Interface Cable with USB Adapter (HCS-DCAS-01 only)

Note: Bonder software revisions .8A - .8H require Data

Bonder Calibration Kit

18 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

* Program linking or Multi-Step Programming is required for

COMPLETE BLANKETS ONLY BLANKETS ONLY

INDUSTRY APPROVED • Portable and Lightweight

Model Shown: HCS3100-01-36-10

20 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

22 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

Fluid Stop Filter HCS1015-019 Replacement ﬂuid stop filter

Replacement leads for screen

Replacement Lid, 3.26in (8.3cm),

Replacement Lid, 2.08in (5.3cm),

Replacement Coupler, Male,

Replacement Coupler, Female,

Replacement Coupler, Female,

24 | 11.0.0 For more information call: USA 1-206-575-1333 • UK +44 (0) 1480-410740 • ASIA CNinfo@heatcon.com

51.5in x 51.5in x 10in

Sodium Bicarbonate 500g

Acid Storage 65in x 43in x 18in

Heavy-Duty Nitrile coated with

HCS2046-01-016 6in x 6in

HCS2046-01-017 8in x 8in