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h i g h l i g h t s
" Fifty seven cements with laboratory regulated properties were examined.
" Nature of influence of cement on rheology of superplasticized mixes was presented.
" Influence on PC and PE performance have in turn: C3A, Ssc, Na2Oe and its interaction.
" PC and PE performance decreases when Ssc, C3A, Na2Oe increases.
" Method of assessment of cement–superplasticizer compatibility was proposed.
a r t i c l e i n f o a b s t r a c t
Article history: In the paper are presented the results of investigation into the influence that specific surface Ssc, C3A,
Received 22 January 2012 Na2Oe and SO3 content have in cement and the interaction of these factors on PC and PE superplasticizer
Received in revised form 10 April 2012 performance. In order to obtain unequivocal relationships, laboratory—prepared cements were used. The
Accepted 25 April 2012
composition and specific surface of those cements were changed strictly according to an assumed
research plan, while other properties were kept constant. In order to make the achieved relationships
as useful as possible for creating the workability of SCC and HPC, the research was conducted on mortars.
Keywords:
Ó 2012 Elsevier Ltd. All rights reserved.
Cement
Mortar
Fresh concrete
Rheology
Superplasticizer
Workability
0950-0618/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2012.04.070
J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596 587
superplasticizer mechanism of action is usually explained by calcium sulphate has no major influence on the cement paste flu-
means of the theory of electrical double layer (DLVO), and has been idization (Baragano and Macias [5]). When the content of soluble
confirmed by numerous studies, summarised amongst other by alkali in cement is in-between 0.5% and 0.8%, the fluidization of
Ramachandran [39], Collepardi [9], Jolicoeur and Simard [24] and the paste and the mixture by SNF is the highest, as seen in papers
Kucharska [28], Kurdowski [29]. More recent studies suggest that by Tanaka et al. [45] and Golaszewski [15]. The mechanism of this
steric hindrance effect also takes a role in this type dispersant. influence has been presented in detail in the paper by Tanaka et al.
The major mechanism of PC and PE superplasticizers is steric hin- [45]. The fluidizing effect of PC and PE is smaller when cements
drance effect. Due to adsorption, polymers of these superplasticiz- with a high content of soluble alkali are used, as proven by Yamag-
ers create a steric barrier on cement grains, hindering the uchi et al. [52] Matsuhisa et al. [32], Yamada and Hanehara [50], by
emergence of conglomerates. This mechanism of the PE and PC Magarotto et al. [31], Moulin and Broyer [33] and Gołaszewski and
superplasticizer action has been confirmed by numerous studies Szwabowski [17]. According to Sugiyama et al. [43] and Yamada
as well, for instance Shonaka et al. [41], Tanaka et al. [45], Kinosh- [48] this result could be explained by a reduction in the steric
ita et al. [27], Nawa et al. [35], Yamada and Hanehara [50], effect because of the change in conformation of both main and lat-
Sugiyama et al. [43], Yamada [48] and Kurdowski [29]. eral chains due to the influence of SO2 4 ions.
The effectiveness of superplasticizers depends on varying tech- Together with an increase in the cement’s specific surface, the
nological factors. The factors could be divided into three groups: yield value of the mixture increases and the plastic viscosity de-
(1) concrete constituent characteristics (mainly cement, superp- creases, as proven by Gołaszewski and Szwabowski [18] and Serdar
lasticizer and mineral additives characteristics), (2) mixture Aydın et al. [40]. With a finer cement, the influence of the superp-
proportions (water to binder ratio, superplasticizer, cement and lasticizer on cement paste fluidity decreases, regardless of the type
mineral additives content, presence of other chemical admixtures of admixture used, as described by Nawa and Euguchi [34] and
in mixture, the extent to which the aggregate composition is filled Vikan et al. [47]. The effect that cement fineness has on cement–
with cement paste or mortar) and (3) the methods and conditions superplasticizer interaction seems to be largely dependent on the
of concrete production (order of addition, temperature of the mix- chemical composition of the cement (Gołaszewski and Szwabow-
ture, time passed since end of mixing), as seen in the paper by ski [18], Vikan et al. [47] and Serdar Aydın et al. [40]).
Gołaszewski [14]. PC and PE usually maintain fluidization of the cement paste and
It is commonly accepted that the influence of superplasticizer cement binder mixture at a fixed level for 60 min and more.
on rheology of cement binder mixture depends primarily on the Amongst amount of superplasticizer adsorbed into hydrates and
superplasticizer and cement characteristics and their interaction charge density given by superplasticizer, the steric chemical struc-
(that is cement–superplasticizer compatibility). Among these, the ture of polymers may be important, the longer main or side chains
following could be listed as the most significant: cement chemical allow the mixture to maintain a longer fluidization period. (Houst
and mineralogical compositions (especially C3A and alkali content, et al. [22], Nawa et al. [35], Yamada et al. [51], Schober and Flatt
content and type of calcium sulphate), cement fineness (or its spe- [42]). Sometimes fluidity gain can be observed, as seen in paper
cific surface), the microstructure and crystalline form of clinker by Yamada [48]. A higher addition of superplasticizer reduces the
minerals, superplasticizer dosage (amount of superplasticizer ad- flow loss with time; unabsorbed superplasticizer remaining in
sorbed per unit surface area of cement hydrates), chemical nature the solution is thought to be a key. Rapid flow loss is a character-
and structure and molecular mass of the superplasticizer polymers, istic for cement pastes with low superplasticizer addition or made
superplasticizer addition order, as proved by Jiang et al. [23], Yam- of cements which consume them quickly (Bonen and Sarkar [6],
ada [48], Yamada [49] and by Kurdowski [29]. Kim et al. [26], Yamada and Hanehara [50]). The flow loss increases
Superplasticizers PC and PE fluidize the mixture more effec- together with the increase in both the specific surface and C3A con-
tively than SNF. Research by Bonen and Sarkar [6], Costa et al. tent in cement (Gołaszewski and Szwabowski [18], Serdar Aydın
[10], Kim et al. [26] and Magarotto et al. [31] show a better perfor- et al. [40]). The amount and form of calcium sulphate also influ-
mance of superplasticizers with larger molecular mass. However, ences the flow loss, in this case, however, it is hard to present
research by Kinoshita et al. [27], Nawa et al. [35], Sugiyama et al. the unequivocal tendency. The flow loss changes alongside the io-
[43], Shonaka et al. [41], Yamada and Hanehara [50], Tanaka nic strength of the solution phase (Bonen and Sarkar [6], Yamada
et al. [45], Maeder and Schober [30] and by Hamada et al. [19] [48]) and is dependent on the content of soluble alkali in cement.
show that the stronger fluidizing effect of PE and PC is not a result In the case of mixtures with SNF, it is lowest at the 0.4–0.5% of
of their large molecular mass, but rather the spatial structure of the alkali content, while in pastes with PC and PE addition, it usually
polymers that form these superplasticizers. With similar molecular increases with the increase in alkali content.
mass, superplasticizers containing longer side chains fluidize the Selecting a superplasticizer and cement which are compatible,
mixture more effectively, but at the same time, the mixture viscos- which ensures achieving the required workability of the mixture,
ity is usually higher. is the key problem in designing a HPC and SCC concrete with a
Numerous studies, e.g. Ramachandran [39], Costa et al. [10], low water to binder (water to powder) ratio. In spite of numerous
Matsuhisa et al. [32], Moulin and Broyer [33], Prince et al. [38], studies, main findings presented above, the right selection still
Gołaszewski and Szwabowski [17], Gołaszewski [14], Vikan et al. cannot be undertaken from the physical or chemical characteristics
[47], Kadri et al. [25] and Kurdowski [29], reveal that with the of the materials and is generally based on trial and error methods.
constant amount of superplasticizer addition, mixtures made of There is still a need for systematic studies enabling unequivocal
cements with low content of C3A are characterised by a higher de- determination of the nature that cement characteristics has on
gree of flow. According to Bonen and Sarkar [6], Hanna et al. [20] PC and PE performance, as well as the influence of the correlation
and Vikan et al. [47] cement paste flow decreases with an increase between these factors. In most of the conducted studies manufac-
in C3A amount and specific surface area of cement, whereas tured cements were used, which differ significantly from each
according to Maeder and Schober [30] the increase in C3A/Ca2SO4 other not only in the investigated factors, but also in numerous
ratio in cement causes a decrease in the fluidizing effect of SNF others. Such differences may significantly influence the relation-
superplasticizers. Fluidizing of the paste by SNF in presence of cal- ship obtained in the research. Thus, determination of the influence
cium sulphate dihydrate is considerably higher than with its hemi- that a single cement characteristic has cannot be made unless
hydrated form (Bonen and Sarkar [6], Nawa and Euguchi [34]). there is only one variable differentiating the cements from one
When the content of C3A and alkali in cement is low, the form of other.
588 J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596
has been conducted on cement pastes. Unfortunately, rheology of Factor Levels of factor
cement pastes and fresh concrete differ significantly [4]. Thus, rhe- Variable factors Cement specific surface Swc 320, 370, 420 m2/kg
ological parameters of cement paste, although very useful for C3A content in cement 2%, 7%, 12%
understanding the mechanism of cement/superplasticizer compat- Na2Oe content in cement 0.3, 0.7, 1.1%
ibility, should be used with caution for adjusting workability. SO3 content in cement 2.5, 3.0, 3.5%
Superplasticizer type PC, PE1, PE2 acc. Table 6
The aim of this paper is to present the results of investigation Constant factors Sand type and cement to acc. PN EN 196-1
into the influence that specific surface Ssc, C3A, Na2Oe and SO3 con- sand ratio
tent in cement and the interaction of these factors have on PC and w/c Ratio w/c = 0.45
PE superplasticizer performance. Based on that, the attempt was Superplasticizer dosage PC, PE2 2%
PE1 3%
made at the evaluation and gradation of the influence each cement
Temperature 20 °C
component has on the PE and PC performance. In order to obtain
unequivocal relationships, laboratory-prepared cements were
used. Composition and specific surface area of cements used in re-
search were changed strictly according to research plan, while the
the resistance of the flow depends on plastic viscosity gpl; the higher the plastic vis-
other properties were kept constant. Additionally, on the basis of cosity of the mixture is, the slower its flow. The parameter of particular importance
statistical analysis of research results, a simple relationship has for workability of the mixture is the yield stress so – its value determines the
been formulated, enabling for preliminary (based on composition occurrence of flow of the mixture, and, in consequence, the accurate realisation of
parameters) evaluation of the influence cement has on perfor- technological processes of concrete production. The technological meaning of the
plastic viscosity gpl is marginal in normal concretes with a relatively high water to
mance of PE and PC, as well as cement comparison and gradation
binder ratio. However, in the HPC and SCC mixtures, which are characterised by
based on compatibility with said superplasticizers. In order to low water to binder ratio and by high flow degree (low yield stress so) obtained
make the achieved relationships as useful as possible for adjusting thanks to addition of the superplasticizer, the plastic viscosity gpl is of significance
the workability of SCC and HPC, the research was conducted on for their workability. In the case of SCC, plastic viscosity should be optimised taking
into account both the required mixture stability (high plastic viscosity gpl needed)
mortars [14].
and the ability of the mixture to fill formworks to capacity and self – deaerate
(low plastic viscosity gpl needed).
2. Experiment details
Table 2 T ¼ g þ hN ð2Þ
Research program.
where g (Nm) and h (Nm s) are rheological constants corresponding to yield stress so
Block SP type and Ssc, (m2/kg) C3A (%) Na2Oe (%) SO3 (%) and plastic viscosity gpl respectively (Tattarsall and Banfill [46]). After determining
content (%) the measurement constants of rheometer, one may if necessary, represent the values
g and h in physical units. According to Banfill [3], in the apparatus like the one used
1 PC 320 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
in this work, so = 7.9 g and gpl = 0.78 h, but all results are given below in terms of
2 370 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
yield stress g and plastic viscosity h. Theoretical basis and rules for rheological
3 420 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
measurements are discussed widely in monographic studies by Banfill [4] and
4 PE1 320 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
Tattarsall and Banfill [46].
5 370 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
The mixer and mixing procedure were compliant with EN 196-1; superplasti-
6 420 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
cizers were added with water. After mixing the samples of mortars were transferred
7 PE2 320 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
to Viskomat PC rheometer (Fig. 2) and tested accordingly to the procedure shown in
8 370 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
Fig. 3. This procedure roughly simulates the process of mixing and transporting the
9 420 2/7/12 0.3/0.7/1.1 2.5/3.0/3.5
concrete mixture in a truck concrete mixer. Because measurement at the constant
velocity of the impeller rotation enables only the investigation of shear resistance
(which at a given speed consists of yield value and plastic viscosity), at 10 and
2.3. Materials and mixes 60 min the rotation speed was changed from 120 to 20 min1 to define the rheolog-
ical parameters from flow curves.
Cements were prepared in semi-technological method by grinding in ball grin- The rate of sample segregation during measurement was checked by testing dif-
der clinker (of assumed in research plan amount of C3A and alkali) with sulphuric ferences in grading between the upper, bottom, inner and outer parts of the sample.
regulator of cement setting (in quantity of SO3 resultant from research plan), up It was demonstrated in (Gołaszewski [14]), that the differences in sample grading
to obtaining the established in research specific surface. Usually, as the regulator are in most cases lower than 5% and never exceed 10% when the shear resistance
of cement setting are used the sulphuric regulators such as gypsum, natural anhy- T of sample is higher than 10 N mm at rotation speed N = 60 min1. Thus, in relation
drite and synthetic materials, usually synthetic gypsum. Often the mixture of those to the obtained results, it can be stated that the probability of segregation of a mor-
materials is used. In the research, natural gypsum was chosen as a typical setting tar sample during the test is low. The correlation coefficients, calculated from the
time regulator. The conditions of producing the laboratory cement (temperature flow curves used to determine rheological parameters of the mixes, are in a range
of grinding) ruled out the possibility of dehydratation of part of gypsum and forma- of 0.95–0.99 with less than 5% falling below 0.90. The mean relative errors of rhe-
tion calcium sulphate hemi-hydrate. The main properties of laboratory prepared ological parameters g and h determination are respectively 5.4% and 8.4%. They are
CEM I cements are presented in Table 4. The clinker composition was determined in the same range as in other research and prove that the Bingham model is ade-
basing on chemical analysis (using the Bogue’s formula), verifying the obtained re- quate for describing the rheological properties of mortars. In the research range,
sults by quantitative analysis XRD. the effects of segregation were not observed.
Additionally, manufactured cements were used for control tests. Their proper-
ties are presented in Table 5. The properties of superplasticizers used are presented
in Table 6. In order to eliminate the influence of type and grading of sand on the 3. Results and discussion
rheological properties of mortars, EN 196-1 CEN model sand (2 mm max.) was used.
The proportions of mortar mixture were based on standard mortar proportioning The influence of the cement specific surface and the content of
according to EN 196-1 but with w/c ratio changed to 0.45. Mixture proportions C3A, Na2Oe and SO3 in cement on rheological parameters of mor-
are shown in Table 7.
tars with PE1, PE2, PC are shown in Figs. 4–6. The variance analysis
of factor research in the influence of the cement specific surface
2.4. Mortar mixing and testing procedures and of the C3A, Na2Oe, and SO3 content in cement on the rheolog-
ical properties of the mortars is shown in Tables 8–10. It was found
The rheological parameters of mortar or fresh concrete can be measured by
applying no less than two considerably different rotation speeds N and measuring
that yield stress g of mortars with PC and PE depends successively
the resulting torque T. The rheological parameters are determined by regression on: (1) C3A content in cement, (2) Na2Oe content in cement, (3)
analysis according to the relation: cement specific surface Ssc and subsequently on the interaction
Table 3
Research program for individual block according to Table 2.
Number of test 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
C3A content 2 2 2 2 2 2 2 7 7 7 7 7 12 12 12 12 12 12 12
Na2Oe content 0.3 0.3 0.3 0.7 1.1 1.1 1.1 0.3 0.7 0.7 0.7 1.1 0.3 0.3 0.3 0.7 1.1 1.1 1.1
SO3 content 2.5 3 3.5 3 2.5 3 3.5 3 2.5 3 3.5 3 2.5 3 3.5 3 2.5 3 3.5
590 J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596
Table 4
Properties of laboratory prepared cements.
Table 5
Properties of cements used in control tests.
Table 6
Properties of superplasticizers.
Table 7
Composition of mortar (g/batch).
w/c Cement Sand Water SP content Fig. 2. Viskomat PC and its measuring element.
2% PC superplasticizer
3% PE1 superplasticizer
2 % PE2 superplasticizer
Fig. 4. The effect of cement specific surface Ssc and C3A and Na2Oe content in cement on yield stress g of mortars with PC, PE1 and PE2 superplasticizers.
592 J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596
Changes in the specific surface of cements with 2% content of surface Ssc, there increases with time a range of changes in the rhe-
C3A influence insignificantly yield stress g of mortars with PC ological parameters for tested mortars. It should be brought to the
and PE superplasticizers. Simultaneously, the increase in cement reader’s attention that the plastic viscosity h of mortars, regardless
specific surface Ssc causes the rise of yield stress g for mortars made of the content of C3A in cement and its specific surface, decreases
of cements with 7% and 12% content of C3A. The higher the range of with time. This effect, widely discussed in (Gołaszewski [13]), is
this rise, the larger the C3A and Na2Oecontent is in the cement. Fur- typical for mortars with relatively low w/c ratio (w/c < 0.50) and
thermore, it is lowest in cements with PE2 addition, thus with a small cement paste volume (factor of uncompacted sand filling
superplasticizer with polymers characterised by long side chains. by cement paste um/p < 2.40).
The increase in the cement specific surface Ssc causes a decrease The nature of the influence of C3A and Na2Oe content in cement
in plastic viscosity h of mortars. The range of this decrease depends on the rheological properties of fresh mortars depends on the ce-
on the type of superplasticizer (it is lower in mortars with PE2) and ment specific surface Ssc. Yield stress g of cement mortars with
to a lesser degree on the C3A content in cement (it is lowest in mor- Ssc = 320 m2/kg is practically independent of the content. Yield
tars made of cement with 2% C3A content). stress g of cement mortars with Ssc = 370 and 420 m2/kg increases
The range of changes with time in rheological parameters of in conjunction with the increase in C3A content and decreases
mortars with PC and PE depends on the C3A content and the type while the content of Na2Oe in cement increases. However, in the
of superplasticizer, and only subsequently on the cement specific case of some superplasticizers, this effect could, depending on
surface Ssc. Always, regardless of cement constitution and type of the specific surface of cement and the Na2Oe content in cement,
superplasticizer used, alongside the increase in cement specific be of a different nature.
2% PC superplasticizer
3% PE1 superplasticizer
2% PE2 superplasticizer
Fig. 5. The effect of cement specific surface Ssc and C3A and Na2Oe content in cement on plastic viscosity h of mortars with PC, PE1 and PE2 superplasticizers.
J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596 593
Fig. 6. The effect of SO3 content in cement on rheological parameters of mortars with PC and PE superplasticizers.
Table 8
Analysis of variance of influence of cement specific surface and C3A, Na2Oe and SO3 content in cement on rheological parameters of w/c = 0.45 mortars with PE1 superplasticizer.
Source of variation g After 10 min h After 10 min g After 60 min h After 60 min
F-ratio Sig. level F-ratio Sig. level F-ratio Sig. level F-ratio Sig. level
A: Cement specific surface Swc 1.797 0.179 24.948 0.000 0.718 0.494 11.095 0.000
B: C3A content 55.485 0.000 2.687 0.081 84.014 0.000 38.895 0.000
C: Na2Oe content 11.368 0.000 7.031 0.003 0.967 0.389 0.564 0.574
D: SO3 content 1.390 0.261 0.335 0.717 0.102 0.903 0.063 0.939
AB 9.729 0.000 0.988 0.425 4.403 0.005 4.300 0.006
AC 8.200 0.000 4.572 0.004 4.867 0.003 2.615 0.050
AD 0.353 0.841 0.230 0.920 0.160 0.957 0.422 0.792
BC 7.275 0.000 7.358 0.000 1.293 0.290 0.621 0.651
BD 1.394 0.254 0.788 0.540 0.265 0.899 0.847 0.504
CD 0.333 0.854 0.688 0.605 1.729 0.164 0.264 0.899
Table 9
Analysis of variance of influence of cement specific surface and C3A, Na2Oe and SO3 content in cement on rheological parameters of w/c = 0.45 mortars with PE2 superplasticizer.
Source of variation g After 10 min h After 10 min g After 60 min h After 60 min
F-ratio Sig. level F-ratio Sig. level F-ratio Sig. level F-ratio Sig. level
A: Cement specific surface Swc 54.495 0.000 180.301 0.000 37.565 0.000 87.590 0.000
B: C3A content 215.726 0.000 15.207 0.000 159.376 0.000 18.109 0.000
C: Na2Oe content 64.012 0.000 37.013 0.000 43.198 0.000 32.046 0.000
D: SO3 content 0.777 0.465 1.471 0.239 0.607 0.549 0.017 0.983
AB 34.286 0.000 2.564 0.050 25.765 0.000 4.544 0.004
AC 15.604 0.000 7.510 0.000 10.870 0.000 7.327 0.000
AD 0.271 0.895 0.570 0.686 0.280 0.889 1.361 0.262
BC 38.635 0.000 8.045 0.000 24.004 0.000 12.613 0.000
BD 0.782 0.543 0.956 0.440 1.176 0.334 1.475 0.225
CD 0.128 0.972 2.011 0.108 0.520 0.722 0.180 0.948
594 J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596
Table 10
Analysis of variance of influence of cement specific surface and C3A, Na2Oe and SO3 content in cement on rheological parameters of w/c = 0.45 mortars with PC superplasticizer.
Source of variation g After 10 min h After 10 min g After 60 min h After 60 min
F-ratio Sig. level F-ratio Sig. level F-ratio Sig. level F-ratio Sig. level
A: Cement specific surface Swc 35.319 0.000 35.818 0.000 37.565 0.000 244.806 0.000
B: C3A content 333.061 0.000 403.982 0.000 159.376 0.000 43.511 0.000
C: Na2Oe content 57.062 0.000 48.311 0.000 43.198 0.000 73.005 0.000
D: SO3 content 0.914 0.407 0.329 0.721 0.607 0.549 0.409 0.668
AB 38.074 0.000 30.715 0.000 25.765 0.000 5.440 0.011
AC 7.697 0.000 7.432 0.000 10.870 0.000 14.674 0.000
AD 0.334 0.854 0.224 0.912 0.280 0.889 0.880 0.483
BC 44.573 0.000 36.972 0.000 24.004 0.000 60.368 0.000
BD 1.995 0.110 0.552 0.698 1.176 0.334 0.312 0.869
CD 0.744 0.567 0.538 0.709 0.520 0.722 1.919 0.123
The increase in yield stress g with time increases with C3A and case of those cements rich in alkalis, the influence of C3A content
Na2Oe content in cement. The range of yield stress g of the mortars is notably stronger when mortars with PC2 and PC are used. This
made of cement containing 12% of C3A could increase even ten-fold disparity can be attributed to the difference in the amount of active
in comparison to analogical mortars with 2% content of C3A. The polymer in the mortar (less in PE1) and also to the varying steric
range of changes of plastic viscosity h with time depends on the structure of polymers (PE1 is characterised by the shortest side
content of C3A and, but to a lesser degree, Na2Oe content in cement, chains).
and varies depending on cement specific surface Ssc and cross- The obtained results and their analysis indicate the possibility
interactions, showing unequivocal tendencies. of introducing the rheological coefficient RFC for cement, which
The range of changes in the rheological parameters of mortars would enable one to determine the performance of PC and PE
which are due to the changes in Na2Oe or C3A content in cement superplasticizers in the form of a function of cement
shows a synergistic effect with cement specific surface Ssc, and characteristics.
intensively increases while the cement specific surface Ssc in- Analysis of the nature of the influence that cement characteris-
creases. The smallest changes in rheological parameters with time tics have on the performance of PC and PE indicates that the rheo-
are always exhibited by cement mortars with Ssc = 320 m2/kg, 2% logical factor of cement RFC should be connected with yield value
content of C3A and 0.3% content of Na2Oe, while cement mortars g, as it is a rheological parameter of vital importance for workabil-
with Ssc = 420 m2/kg, 12% content of C3A and 1.1% content of Na2Oe. ity, especially when considering that the influence of cement char-
underwent the greatest changes. acteristics on plastic viscosity h of mixes with superplasticizer is
The cement hydration process and mechanism of the superp- minor, significantly smaller than the influence of mixture compo-
lasticizer effects were not the subject of the presented investiga- sition (especially w/c parameter) and properties of the superplast-
tion. However, the obtained results remain in good correlation icizer used (Gołaszewski [14]).
with relevant existing data (see also Section 1) (Bonen and Sarkar Statistical analysis of the research results shows that the yield
[6], Burge [7], Kucharska [28], Schober and Flatt [42], Yamada [48], value g of superplasticized mortars depends mainly on the content
Kurdowski [29], Yamada [49]). For example, increasing the content of C3A and alkali, the cement fineness as well as the interactions of
of C3A in cement and specific surface of cement causes an increase these characteristics. Thus, it is obvious that RFC cannot be formu-
in hydration product mass, a decrease in free water content in mix- lated for single cement characteristics. Therefore, the main idea
ture, an increase in the rate of superplasticizer adsorption on was to discover as simple an equation as possible of RFC which
cement and a decrease in content of free superplasticizer in mix- would take into account all the main characteristics of the cement,
ture. These effects correspond well with the nature of the influence their interactions and the hierarchy of their influence on the effec-
of cement specific surface and C3A content in cement on yield tiveness of the action of PC and PE. Basing on literature data and
stress g and plastic viscosity h of mortars observed in the research. taking under consideration the obtained results and their statisti-
The decrease in plastic viscosity h caused by the increase in cement cal analysis, a variety of possible equations of RFC have been
specific surface may be explained as being a result of a decrease in defined. In the equations the cement characteristics have been
cement grain diameter. The nature of the influence of Na2Oe con- attributed factors defining the relative range of its changes and
tent in cement on PC and PE performance is presented in (Yamada the range of their influence on yield value g of mortars with PC
et al. [51], Yamada and Hanehara [50]). The performance of PC and and PE. Then, basing on results obtained in the research, statistical
PE decreases when Na2Oe content in cement increases because the and optimisation analysis aiming to find out the best fitted func-
steric action of PC and PE is weakened. As a result fluidity (mainly tion were processed.
yield stress g) of the mixture also decreases. On this basis it was found that the rheological coefficient could
Generally, the nature which the influence of cement character- be formulated with the equation
istics has on mortar rheology is not dependent on the properties of
the superplasticizers used. On the other hand, the properties of the RFC ¼ a Swc ðb C3 A þ c Na2 Oe Þ ð3Þ
superplasticizer may be the source of significant quantitative dif-
where C3A – content of C3A in cement (%), Na2Oe – content of Na2Oe
ferences. Plastic viscosity h of mortars with PE2 and PC at the given
in cement (%), Ssc – cement specific surface (m2/kg). Factors –
yield value g is clearly higher than of mortars with PE1. When PE1
a = 3.1310–3 (kg/m2); b = 0.25 (1/%), c = 2.33 (1/%).
is used, the influence of cement specific surface on the mortars rhe-
The rheological coefficient RFC could be interpreted as follows:
ological parameters after 10 min is negligible, and after 60 min
with pre-determined, constant mixture composition and a con-
very significant. Mortars with PE1 are characterised by larger
stant amount of PE or PC, the higher the rheological coefficient
changes in rheological parameters in time than those with PE2
RFC value for cement, the greater its yield value g of a given PE
and PC. The negative influence of a high Na2Oe content in cement
or PC mixture made of this cement and the range of its changes
on the effectiveness of PE2 and PC is stronger than on PE1. In the
with time. Or rather, the higher the value of the rheological
J. Gołaszewski / Construction and Building Materials 35 (2012) 586–596 595
4. Conclusions
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