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Vol. 15, Issue 2 The Journal of the Measurement Quality Division, American Society for Quality Summer 2001
IN THIS ISSUE
Editor’s Column ............... 1 The Editor’s Column
Contrarian Metrologist ..... 3
The Learning Curve ......... 5
Combining the Here Be Dragons
“Information” &
“Measurement” Worlds ... 9 by Frank Voehl
Here Be the Dragons of As I write this column in May, the economic lion’s claws represent the myths of the Stan-
Metrology ........................ 14 outlook is increasingly gloomy. In recent months dards, the serpents tail represents the myths of
Standards Scene ............ 17 at several Quality and Metrology-oriented con- Uncertainty, and the Wings and Scaly Skin
CCT Update .................... 19 ferences, attendance has been light and the represent the myths of Calibration.
Special Feature About talk has been of slowing corporate investment Pick your Battles. While soup-to-nuts me-
CMMs .............................. 20 in measurement and IT. Probably, most of you trology solutions are expensive, time-consum-
Book Review ................... 29 are finding it increasingly more difficult to get ing, and hard to justify in tough economic times,
Past Chair’s Column ...... 29 special projects funded than it was a year ago. limited best-of-breed solutions to specific mea-
A2LA News Update ........ 30 At the same time, the myths and mistaken surement problems often offer relatively short
International Search for beliefs surrounding the practice of measure- implementation times and much more quantifi-
Metrology: Using the EEVL ment are on the upswing. While these factors able returns. The article covering the top 50
Engine ............................. 32 may stall some large-scale projects, metrology best-of-breed solutions found in this issue can
Membership Report ....... 33 professionals suggest that there are some be helpful to the metrologist seeking some
2001 Measurement Quality strategies that can keep your measurement quick-return solutions and get a lot of bang for
Conference ..................... 34 initiatives moving forward. the buck.
MQD Officers .................. 38
Dispel the Dragons. In ancient times, the Get the Most out of What You’ve Got.
Regional Councilors ...... 39
early topographers capped off their maps with Most companies still aren’t getting as much as
the ominous warning statement: Here Be Drag- they should out of their “information” and “mea-
ons, or, more correctly, the equivalent Latin surement” worlds, and more can be done to
phrase Hic Sunt Dracones. There is much improve system performance and operational
power and food for thought in this chilling readiness. As the authors of the article in this
warning written by early mapmakers at the edition outline, standardization of software and
edges of their known world. Venturing into hardware interfaces can lead to breakthroughs
these regions could have been a terrifying in measurement product architectures, for it is
prospect for early explorers as tales of mon- now possible to embed the measurement sci-
sters and evil magic fired their imaginations. ence of high-performance automatic test equip-
The dragon represented all of this and more, ment (ATE) in a PC. Doing so, the authors
as it was a mythological monster traditionally contend, can provide connectivity with other
represented as a gigantic reptile having a lion’s PC-based applications, making it possible to
claws, the tail of a serpent, wings, and a scaly connect the operational worlds of manufactur-
skin. It was the epitome of something very ing and design.
formidable and dangerous. It seems that the
metrology world also abounds with myths and So sit back and enjoy reading this latest
legends which are also very formidable and edition of The Standard and visit our website,
dangerous, and in this issue of The Standard metrology.org, for up-to-date information on
we shall banish this folklore from the land and how the metrology profession is responding to
try to dispel these misconceptions. The metrol- measurement issues and fluctuations. And be
ogy myths are grouped into 3 broad topic sure to drop me a line at ‘Letters To The Editor’
areas: Standards, Uncertainty, and Calibra- and share your thoughts and war stories with
tion, representing the three-headed dragon of fellow metrologists. And don’t forget to heed
measurement. In my related article in this the warning ‘Here Be Dragons.’
issue titled, ‘Here Be the Dragons of Metrol- Frank Voehl, Executive Editor
ogy,’ we shall explore the 20 most-prevalent FVoehl@aol.com)
myths associated with our profession. The
Page 2 The Standard Summer 2001
The Standard
The Journal of the Measurement Quality Division
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Summer 2001 The Standard Page 3
• Use high-precision cable. Ordinary RG-58 and Bridge circuits can extend the range of a standard
RG-8 are only so-so in uniformity of imped- using ratiometry. If the value of the standard is known,
ance. Measurement-grade complete cable/ and if the absolute ratio of the bridge can be estab-
connector assemblies are best. lished (for example by comparing results with inverted
• Keep the connections clean. Use Quality-tips connections), then values beyond the standards you
and a solvent to make sure that no dirt will have can be established and be traceable. Any techni-
interfere with correct connection seating. cian who is attempting to perform such a calibration
should be able to explain in some detail how it works
• Torque the connections with a torque wrench and how to verify the ratio of the bridge.
– varying torque will affect connector geom-
etry. Recently, a collection of instruments has become
available that measure R, L, and C using an AC circuit
• Keep stress off the wires and connectors. in which an electronic quadrature detector measures
One laboratory I visited hung the entire the phase angles and amplitudes within an excited
measurement setup on the output connector circuit containing the UUT and calculates the reported
of the generator – about 5 pounds. The con- value from that. As long as this device can be calibrated
nector on the generator had been abused using standard components that are traceable to na-
this way so many times that it had bent the tional standards through direct calibration or verified
front panel of the instrument. ratios, there is no problem. When used for large values
The best lab I’ve ever seen in this context of L and C for which standard traceable components
had a board with clamps. The circuit was are not available, traceability must be inferred. In my
set up, then placed in the clamps loosely to opinion, the jury is still out as to whether these systems
set the overall geometry of the circuit with- can be considered for use in standards labs.
out stress, then the connectors were torqued
and the clamps tightened. The board and clamps
prevented the circuit from experiencing any
geometric distortion.
Philip Stein is a metrology and quality consultant in
Finally, when measuring attenuation, establish a private practice in Pennington, NJ. He holds a master’s
measuring plane by setting up two ‘stick’ attenuators in degree in measurement science from The George
series (following all of the precautions above). Mea- Washington University, in Washington DC, and is an
sure the attenuation of that setup, then separate the ASQ Fellow. For more information, go to
circuit only at the measuring plane, and insert the www.measurement.com.
attenuator to be measured at that point. Subtract the
Philip Stein, A2LA Lead Assessor, is a Past
attenuation of the setup from the total attenuation
Chair of the MQD, a past member of the Board
measured in order to find the correct value for the unit
of Directors of ASQ, and is an ASQ Fellow
under test.
Every lab I assess should understand these prin-
ciples, should know about the effects of reflections and
how to eliminate them, and should have procedures
that include establishing a measurement plane for
attenuation measurements.
Capacitance and Inductance
When calibrating standard capacitors, be sure to
include the effects of the connections in the calcula-
tions of uncertainty. Each connection (BNC, banana,
GR) has a different stray capacitance and a different
way of setting up the measurement.
L and C are usually measured by an AC bridge,
usually at 1 kHz. Some standard capacitors are de-
signed for use at higher frequency. Be sure to use the
component at the frequency at which it was calibrated
or for which it is characterized, otherwise it will likely not
maintain its marked or calibrated value.
Summer 2001 The Standard Page 5
seller should be able to get it for you; I bought mine mail Bachelor’s curriculum in Quality Assurance as that
order from a catalog listing. “feeder.” We all know that in the real world Metrology is
In the last iteration of this column I promised, if more often than not associated, at least administra-
possible, to bring you up to date on the status of tively, with the Quality function. We had been advised
development of the new proposed curriculum for a that usually there were few objections to relevant
degree in Metrology at California State University- “Options” being added to established degree pro-
Dominguez Hills (CSUDH). The approval process is grams. However, we had also been advised that many
moving in a positive direction, albeit not as rapidly as in the hierarchy considered Metrology to be an Engi-
many of us hoped. I have before me at this moment a neering discipline rather than an independent science;
copy of the voluminous application/justification docu- and Dominguez Hills has no School of Engineering, but
mentation (120 pages) that has been submitted to the it does have a strong School of Arts and Sciences. So
cognizant authorities of the California State University we simply created a Metrology option but changed the
system for approval of a program hopefully to start Option title to Measurement Science. And, as we all
during the 2001-2002 academic year. As of the date of know, Metrology is a fundamental science in its own
this column (mid-April 2001) nothing has been heard right—not an Engineering discipline.
from those august personages. Frankly, I have lost track of the number of revisions
As I explained in previous columns, we had no hope our proposed curriculum has undergone during the
of getting a pure metrology course approved, so we past two years. But, I am asking our Editor to print as
took a more obtuse route. It was obvious that a “feeder an illustrative figure adjacent to this column the matrix
course” for the existing and very successful Master’s outline of courses, and I shall try to explain in my text
Program in Quality Assurance was sorely needed—we the significance of each item.
knew there would be few objections to adding a new
33 16 17
Year 2 QAS 200 Fundamentals of Quality 3 Hum 200 Introduction to the Humanities 3*
PHY 120 Elements of Physics (sub for PHY 100) 4* PSY 110 Critical Thinking and Problem Solving 3*
or PHY 130 General Physics I (sub for PHY 100) 5* PHY 122 Elements of Physics II 4*
MAT 193 Calculus II 4 or PHY 132 General Physics II 5*
HIS 101 History of the United States 3* BIO 120 Principles of Biology (sub for BIO 102) 4*
MAT 131 Elementary Statistics and Probability+ 3 QAS 220 Fundamentals of Measurement 3
Year 3 QAS 312 Interpretation of Technical Documentation 3 Elective from C2 (LD GE Humanities) 3*
QAS 325 Technical Communications 4 QAS 330 Statistical Quality Control and Inspection 3
PHY 333 Analog Electronics 3 QAS 331 Manufacturing Processes 3
QAS 365 Safety and Reliability 3 or QAS 332 Electrical Metrology 3
or QAS 347 Dimensional Metrology 3 QAS 335 Quality Auditing 3
QAS 360 Lean Manufacturing 3 or QAS 350 Physical Metrology 3
or QAS 340 Measurement Uncertainty 3 POL 101 American Institutions 3*
31 16 15
Year 4 QMS 428 Purchasing and Procurement 3 QAS 450 Value Based Quality 3
or CHE 112 General Chemistry II 5 QAS 499 Senior Project 3
QAS 427 Quality Improvement 3 SMT 310, 312, or 314 (UD GE Natural Sciences) 3*
QAS 445 System Failure Analysis 3 SBS 318 Cultural Pluralism 3*
QAS 496 Internship or QAS 498 Directed Research+ 3 Elective from F1 (UD GE Humanities) 3*
Elective from D1, 2, or 3 (LD GE Soc Sci) 3*
30-32 15-17 15
Before I start this description, bear in mind this is a as in a lot of other endeavors. This is a new course,
true academic program leading to an accredited uni- designed especially for application in this program. It is
versity degree of Bachelor of Science—not a certificate at the Physics courses where we start the separation of
of proficiency in the calibration of some measurement the Measurement Science and Quality Assurance stu-
implement as might be issued by a vocational school. dents. Physics 120, while still a more advanced course
As such, certain California State University System than what a science student would normally take, is
requirements for an academic degree, as well as some Algebra based, while Physics 130 for the Measure-
statutory requirements of the California State Depart- ment Science Option students is Calculus based. This
ment of Education, must be met. These, for the most explains the necessity for the advanced and acceler-
part, are concerned with making the student “well ated Mathematics courses and for the advanced Cal-
rounded,” literate, and knowledgeable of the world culus 193 to be taken concurrently with the Physics
around him. Naturally a student transferring in from 130.
another institution, with transferable and acceptable During this semester both options will be required to
credits, would not necessarily have to repeat those take History of the United States, 101, a California
subjects previously credited. State statutory requirement. Statistics, obviously vital
The curriculum for the first year, first semester is to both options, will be introduced also in this semester
typical of the same period schedule for most science as Mathematics 131, Elementary Statistics and Prob-
programs. The English Composition 101 will be spe- ability.
cially designed to stress technical report development The final semester of the second year starts with a
in the quality and measurement areas. The Mathemat- University requirement, an Introduction to the Humani-
ics 153 is an intensive and accelerated indoctrination ties, 200. Next we have for options, Critical Thinking
of College Algebra and Trigonometry that normally in and Problem Solving; a course taught by the Psychol-
a more leisurely program might be spread over two or ogy Department as PSY 110. The University catalog
three semesters. The student may choose the liberal offers an enticing course description:—“designed to
arts and history requirements from over a wide range improve critical thinking and problem solving skills
of available options in the university catalog. such as deductive and inductive reasoning, probabilis-
The second semester of the first year is fundamen- tic reasoning, and decision making.” I believe that
tally a continuation of the first semester with the math- passage states, rather eloquently, some concomitant
ematics courses accelerated and with the first expo- attributes that should be a requisite of every practitio-
sure to a scientific subject, Chemistry 110. (This is a ner, Metrology as well as in Quality.
more advanced course than the typical science stu- During this semester, we will continue with the
dent is exposed to at this level and will stress measure- second parts of the Physics courses started during the
ment and quality control in chemical measurements.) previous semester, with the Algebra based PHY 122
Because of the advanced nature and the acceleration for the Quality Assurance option and the more stringent
of both the Chemistry and the Mathematics in this calculus based PHY 132 for the Measurement Science
program, it will behoove the student to have had option students. Both options will take a second
intensive prior preparation in both of these subjects; science course during this semester, BIO 120, Prin-
e.g., high school and/or community college. ciples of Biology. Speaking from experience, a little
The Foundations of Speech 120 listed is a program Biology not only forms an excellent basis for more
designed to make the typical reticent neo-scientist advanced study of many of the other sciences, but also
more verbally literate. (Although this course is a Uni- can become invaluable when one encounters the Bio-
versity requirement for all science degree students, I Medical fields, e.g., the rapidly growing speciality of
personally campaigned to keep it in the program, as, Bio-Medical Metrology. We finish out the semester with
like many of my peers, I am sick and tired of trying to a new specially designed course in the Fundamentals
understand inarticulate would-be metrologists attempt- of Measurement, QAS 220. Of course, all Quality
ing to explain what they are doing, or think they have Assurance and Measurement Science option students
done.) Any scientist who cannot clearly articulate his/ alike require grounding in fundamental measurement
her ideas before an audience is not much use to theory and application.
anyone— themselves included.
With the beginning of the third year, as it is true in
During the second year, first semester is where we most curricula anywhere, we have completed the gen-
start to separate the Measurement Science Option eral education aspects and start concentrating on the
students from the pure Quality Assurance students. subjects constituting the major. During the first semes-
Both options take QAS 200, Fundamentals of Quality, ter of this third year, both options will take a newly
logically as Quality is fundamental to Metrology, as well designed course in Interpretation of Technical Docu-
Page 8 The Standard Summer 2001
mentation, QAS 312. This will encompass the under- Also during this semester the Quality Assurance
standing of documentation ranging from blue-print Option students will take QAS 335, Quality Auditing,
reading through international treaty documents such and a topic that becomes more important daily in the
as I.E.C. and I.S.O. recommendations, Military and practice of Quality Assurance and Control. Meanwhile,
Federal Standards and Specifications, and all ger- the Measurement Science Option students will be
mane documents types in between. subjected to a comprehensive introduction to Physical
Both options will also take another especially de- Metrology, QAS 350. All of the normal Physical Me-
signed course in Technical Communications, QAS trology parameters such as Mass, Pressure/Vacuum,
325. This will be essentially an advanced extension of Temperature, Force, Humidity, Viscosity, etc., will be
the freshman courses in composition and in speech, covered in commensurate depth.
with specific applications to the technologies involved This brings us to the final academic year, where
in this Program. Both the PHY 333, Analog Electronics during the first semester the Quality Option students
course options are required to take, which is an el- will be studying QAS 428, Purchasing and Procure-
ementary introduction to the subject especially for ment, while the Measurement Science Option aspir-
those students who have never been exposed to the ants will be taking CHE 112, a special variation of
subject and require some familiarization. For the many General Chemistry II. That course is normally Quali-
that have had extensive training in electronics and can tative Analytical Chemistry; however, this variation will
present evidence of such, it may be waived in favor of place special emphasis on the measurements in Chem-
a more advance course in digital electronics or some- istry, thus constituting an exposure to Stoichiometry,
thing else applicable to the major. i.e., that branch of Metrology encompassing all of the
As I mentioned above, it is in this third year that we measurements in Chemistry.
start getting into substance of our major. The Quality Both Options will take QAS 427, Quality Improve-
Assurance Option students will take a newly designed ment and QAS 445, Systems Failure Analysis—logi-
course in Safety and Reliability, QAS 355. The Mea- cally both of these topics affect both Options. Both
surement Science Option students will take Dimen- Options will also be required to take QAS 496 or QAS
sional Metrology, QAS 347, a thorough grounding in 498. QAS 496 Internship will require the student to
the subject. As a wrap-up of the semester the Quality actually work off campus, as an Intern, in an instructor-
Assurance Option students will take a newly designed approved germane assignment, in a related industry or
course in Lean Manufacturing, QAS 360. At the same service. In deference to the ‘Americans with Disabili-
time the Measurement Science Option students will be ties Act,’ students who are unable to hold industrial-
studying QAS 340, Measurement Uncertainty. This type outside employment may at and under the direc-
will be a newly developed course which will include tion of the instructor take QAS 498, Directed Research
among other topics, Error Analysis, Design of Experi- on campus. And the University requires all students to
ments, Probable Error, Most Probable Value, etc. take a Social Science Elective at this time. If you have
using the most advanced statistical tools. already had one with acceptable credits, you may be
During the second semester of the third year, natu- able to skip it.
rally we must observe the University and State statu- The final semester of that four-year indoctrination
tory requirements and allow the student to select from starts with QAS 450, Value Based Quality, for both
a wide range of Humanities courses as listed in the Options. QAS 499, Senior Project, is actually a second
University Catalog along with the State requirement, semester continuation of QAS 496 or QAS 498 as
American Institutions, POL 101. Both Options will take applicable (University rules would not allow us to name
QAS 330, Statistical Quality Control and Inspection. a second semester continuation course the same as
While this is fundamentally a Quality-type topic, knowl- the title of the first semester.) This course should
edge of this subject cannot help but enhance the occupy most of the students’ efforts during this semes-
background and the tools of a Metrology professional. ter, but they cannot ride on that alone; they must also
The Quality Assurance Option students will take take certain electives the University requires for gradu-
QAS 331, Manufacturing Processes, while the Mea- ation. They must also take another Natural Science
surement Science Options students will be studying course selected from the vast number listed in the
Electrical Metrology, QAS 322. This course is de- University Catalog (third year level or higher). They
signed to be a comprehensive introduction to all as- must take another elective in the Humanities. I have
pects of electrical measurements, ranging from DC explained in early columns of THE STANDARD that
and AC Power Distribution measurements up to the Dominguez Hills, because of its geographical location,
more exotic measurements at the microwave frequen- is quite multi-ethnic. Because of the resultant student
cies. It will stress measurement fundaments through- mix, the University has a special required course, SBS
out.
Summer 2001 The Standard Page 9
318, Cultural Pluralism, required for all students gradu- On transferability questions, contact the Office of the
ating from that institution. Dean of the School of Extended Education at the
University. As for Distant Learning, let’s not “get the
Well that is it, what I promised in an earlier column,
cart before the horse.” Because of the University’s very
the complete agenda for the proposed curriculum for a
favorable experiences with the Internet as a vehicle for
Bachelor of Science Degree in Quality Assurance (with
Distant Learning, there is every intention that this
a Measurement Science Option). Keep in mind, as of
program also be eventually offered in that format.
the date of the writing of this column, it has not as yet
However, it would be foolish to move in such a direction
been approved by top administration of the University
without first “debugging” any new program in the class-
or by the Office of the Chancellor of the California State
room.
University System. But we trust that they will approve
it in time to start during Fall Semester in September Well I have run well over my usual space allotment
2001. and must stop for now. If you have further questions,
I have received a number of inquiries as a result of please contact me.
my periodic mentioning of the development of this Phil Painchaud
program in this column. The questions most often 1110 West Dorothy Drive
asked concern: Credit for prior work and former educa- Brea, CA 92821-2017
tion; Transferability from other institutions; Distant learn- Phone: (714) 529-6604
ing; and the like. I think that I covered the first question Fax: (714) 529-1109
earlier in this article. If you have further questions on e-Mail: 72320.134@compuserve.com or:
that subject, contact Dr. E.E. Watson at the University. olepappy@JUNO,com
Abstract - Standardization of software and hard- disaster; b. indispensable for the weathering, solution,
ware interfaces has led to a breakthrough in or overcoming of a crisis; c. of sufficient size to sustain
measurement product architectures. It is now a chain reaction.
possible to embed the “measurement science” of “nirvana” - a goal hoped for, but apparently unattain-
high-performance automatic test equipment able or impossible.
(ATE) in a PC. Doing so provides connectivity with In every sense, our automated test opportunities and
other PC-based applications, making it possible to challenges are reaching “critical” mass in the
connect the operational and maintenance world contributions that can (and must) be made by the
with the worlds of manufacturing and design. “Real- combination of “information/computing” technology and
world” results can now impact next-generation “measurement” technology. This short paper will present
improvements, while next-generation design and the threshold upon which we are standing and the
simulation data can be used to enhance “real- future into which we are moving, by examining the
world” performance. connectivity between state-of-the-art engineering tools
in design, manufacturing, and operational deployment
and the impact they can have on continual
INTRODUCTION improvements in system performance and operational
This paper asks the question, “Have we reached readiness. Our goal is, of course, to avert any disasters,
critical mass; do we have enough software technology to be able to weather whatever crises may arise, and in
to make nirvana real?” the long run, to sustain a “chain reaction” of test system
“critical” - a. being in or approaching a state of crisis evolution that will result in the use of real-world results
especially through economic disorders or by virtue of a to improve next-generation designs.
Page 10 The Standard Summer 2001
The relatively recent explosive growth in commercial However, the ubiquitousness of the PC has finally
communications has driven technology forward at overcome the historical barriers between the
almost unbelievable rates and has created new design measurement world and the information/computing
methodologies that are embedded in communication, world. The power of the PC mandates its use in the
radar, EW, and countermeasure system components. actual measurement process. The PC’s price/
Complex modulation (often digital), agile frequency performance continues to improve, thereby creating
control, and wide bandwidth utilization are being the opportunity for leverage between the consumer-
combined to increase the amount of information that driven PC technology and the performance-driven (but
can be imposed upon, and/or gleaned from, today’s increasingly cost-sensitive) test and measurement
signals. New techniques are being used to increase requirements. Finally, the PC’s user-friendly
the “value” delivered by systems while simultaneously characteristics have been in large part the result of
improving their “robustness” in ever-more-complex software standardization practices that have enhanced
environments. the PC’s connectivity far beyond the levels achieved
The people charged with the responsibility to test these through other methods of standardization. That software
new systems, for design verification, for manufacturing standardization is the key that has enabled
quality, and for operational readiness/maintenance “measurement science” to be fully integrated into the
are facing new challenges in the complexity of the PC environment, rather than simply connected through
required tests and the desirability of using real-world some limited interface. The user interface, the data
test data for continual product improvement. The management, the inter-process communication can
principle of connecting design data with manufacturing, now be intuitive (and often invisible), and the power of
and manufacturing data with operational deployment, PC-based tools can be multiplicative, achieving the
and finally operational data back to the design data set, critical mass needed for new and sustained growth in
has long been an “engineering nirvana.” But it is only usability and interoperability.
recently that test and measurement technologies have
synched up with computing technology to make such
connectivity possible. LEVEL OF TEST
For years, there has been a continual shift toward the In its simplest case, “test” can often be reduced to the
personal computer (PC) as the tool of choice in R&D act of stimulating a “device under test” (DUT), and
and Manufacturing for design, automation, analysis, comparing its response to an expected set. Relatively
reporting, and general office work. The rapid growth in simple DUTs might require a signal of appropriate
processing power, coupled with the widespread de- magnitude and frequency as a stimulus and a
velopment of user-friendly software tools for gathering, measurement device capable of capturing the response
analyzing, and reporting data, has permitted significant and displaying/reporting the results. Stimulus signals
productivity improvements in all areas. Advances in may be specified in the time domain or frequency
digital signal processing (DSP) have enabled domain (or both). Likewise, measurement devices may
simulations to become more accurate representa- process and report data in either or both domains. At
tions of the “real-world.” Complex circuit and signal the lowest levels of functionality, tests tend to be
simulation has eliminated a significant amount of represented by “parametric” measurements, most often
“prototyping” time and expense in R&D. Statistical data expressed in engineering terms: “power,” “flatness,”
collection and analysis have been bolstered by the “rise time,” “phase noise,” etc. As the simpler DUTs are
power and flexibility of spreadsheets and reporting assembled into higher levels of functionality, however,
tools such as Excel and Word. Engineering analysis the necessary stimuli become more complex and the
has been strengthened by the proliferation of software measurements are often expressed in more applica-
suites such as MatLab. All such software applications tion-focused terminology: “error vector magnitude,”
show continual growth in power, speed, and availability, “adjacent channel power,” “bit error rate,” etc. At the
because they take advantage of PC improvements. highest levels of functionality, those that are often
But their connection with the “real-world” has been measured during the deployment and maintenance of
somewhat limited, because that connection has often operational systems, the stimuli often have to emulate
been the “bottleneck” known as “test” or “measurement.” (i.e. look exactly like) the real-world conditions likely to
Most measurement tools were based on non-PC be encountered. The measurements made often have
standards and often required one or more translations, to be expressed in true user terminology: “probability of
in both hardware and software, to take place before intercept,” “range gate slew limiting,” “multi-path fading,”
measurement data could be transformed into useful etc. for decisions to be made regarding operational
information in the PC environment. readiness and robustness.
Summer 2001 The Standard Page 11
To claim that the industry has reached “critical mass” stimulus deliver ease of use while retaining the ability
in appropriate measurement technology would be to to handle the most complex waveforms imaginable.
claim that we could stimulate and measure the res- The integration of the signal generation and manage-
ponse of a DUT: 1) at a level of complexity sufficient to ment environment within the PC leads naturally to the
test the highest levels of functionality, 2) with a level of interchange of stimulus information with other
flexibility sufficient to address the inevitable evolution applications that also reside on the PC. Software
of the environment in which the DUT is expected to standards developed for sharing data between office
perform. The following paragraphs suggest what you applications can be directly applied to the stimulus so
should expect from your test technology suppliers as that a user can describe a stimulus pattern once and
they establish a “chain reaction” sustainable through use it within a software simulation of the initial design
maximum leverage of commercial technologies into or for driving the actual hardware during the design
high-performances non-commercial applications. verification phase. The ability to display the “described”
Implied in these comments is the expectation that you, waveform for visual analysis becomes a simple task of
the ultimate user, will provide continual guidance rela- passing the signal description parameter files to a
tive to your highest priority measurement challenges. signal measurement software package (discussed
below). An additional advantage of interconnecting
separate software packages rather than incorporating
EXPECTATIONS FOR STIMULUS a separate “viewer” feature in the signal generation
What should you suggest/expect from a modern software is the level of engineering re-use achieved.
stimulus? First, it needs to be capable of delivering the Each software package, developed by the appropriate
required frequency coverage, carrier agility, and experts, can follow an independent evolution of features
modulation diversity. Second, it should provide the assuring the latest technology is incorporated. It should
user with a flexible signal-description environment for be noted that much of today’s software standards refer
creating everything from simple signals for “analog” to the mechanisms of sharing data, but not to the
parametric analyses to describing long, unique wave- semantics of the interface. Standardizing the approach
form sequences for “functional” system verification. for describing signals generally could produce even
Third, the modern stimulus should be able to accept the greater productivity gains, and it seems quite approp-
signal descriptions from the software simulation tools riate for industry to work together in this effort. In this
used in creating the original design to facilitate verifying way, customers can move forward at the pace of
the actual hardware under appropriate conditions. And industry rather than at the pace of any one vendor.
finally, the signal management environment should Finally, the seamless connection between a signal
interface smoothly with a variety of RF and baseband simulation environment and hardware that can pro-
assets to permit covering the widest range of duce real signals requires that the algorithms to
performance and to allow substitution of individual coordinating hardware behavior be abstracted and
assets should the need arise due to obsolescence separated from the specific methods of signal
issues or new test requirements. generation. For example, many signal generators
Obviously, a source must be capable of producing the produce their output by tuning an oscillator, while
correct signals for the intended purpose if it is to be others generate waveforms using digital-to-analog
useful at all; however, the architectural approach taken conversion and then up-converting the result to the
can have an enormous impact on a designer’s frequency of interest. In order to accommodate both
productivity. The ability of the user to manage a range methods of signal generation the hardware-specific
of complexity in the signals generated is directly relat- “code” must be isolated from the generic algorithms
ed to the human interface design, and the modern PC that define the waveforms. Changing signal-generation
environment is proving ideal for this purpose. Creating hardware components can then be accomplished in a
simple signals can be made straightforward and intui- manner transparent to the application level TPS allow-
tive by masking the advanced functions behind an ing much greater flexibility to maintain test system
“expert mode.” Complex signal scenarios can be dealt operation over long periods of time. In addition, the
with by exposing the advanced features using the interchangeability of hardware assets allows users a
familiar Windows desktop interface of context-sensitive, wide choice between price and performance, selec-
drop-down menus, dialog boxes, and the tab key tion of critical assets from different vendors and an
metaphor. This approach takes advantage of the easy upgrade path when facing new stimulus
developments in graphical user interface design that requirement. For more information regarding asset
have occurred over the last several years within the interchangeability see “Achieving Robust Inter-
computer industry. The tremendous familiarity and changeability of Test Assets in ATE Systems” Roger P.
flexibility of the desktop environment helps our modern Oblad, AUTOTESTCON-1999 Proceedings.
Page 12 The Standard Summer 2001
EXPECTATIONS FOR MEASUREMENT need to support them, with enhanced ability to move
between tools and domains. We need to enhance their
What should you suggest/expect from a modern
ability to collect data and feed it “upstream” into the
measurement device? As with a stimulus, it needs to
manufacturing and design processes. We need to
accommodate the required frequencies, bandwidths,
bolster their effectiveness in analysis and decision-
and agility. Likewise, it needs to be able to handle a
making.
broad range of signal complexity, everything from
measuring analog parameters to measuring complex Proliferation of the PC has resulted in immense
modulated signals for “functional” testing and providing standardization of data formats and inter-process
complex displays for visual analysis (eye diagrams, communications. It has also resulted in the develop-
spectrograms, constellations, etc.). Most such ment of common, intuitive user interfaces that can
requirements and capabilities are well-understood and accommodate an extreme breadth of problem
well-documented in specification sheets. But many complexity. A PC-based measurement tool can make
emerging needs, particularly those of flexibility, must measurements on a simulation just as easily as it can
be addressed through fundamental architectural make measurements on actual signals from a proto-
choices if we are to move engineers closer to their type or an operational system. Data collected from any
“nirvana.” of those can be easily archived and compared, knowing
that the measurement algorithms, definitions, and
In the designers’/test engineers’ ideal world, they would
terminology are consistent. “Simulations” and “models”
be able to move easily between the lands of simulation
can be compared directly to real-world implementations
and measurement of real hardware/signals. They would
and refined over time to be ever more effective. Data
be able to move between the lands of stimulus and
collected from maintenance activities can be aggregated
response. They would be able to move between
and supplied to designers for improvements in the next
measuring individual blocks or entire systems, even if
generation.
some parts were available in hardware while others
were filled in from simulation data. Free movement in Most importantly, measurement data in the PC can be
this mixed, multi-element world would make moved to the user’s existing tools of choice, whether
engineering/troubleshooting/optimizing more efficient that be Excel, MatLab, MS Word, PowerPoint, or other
and effective. common software tools. Analysis and reporting can be
done in the environment best suited to the user and
Time and frequency domain representations of a sig-
problem at hand. Therefore, measurement tools
nal are common and well-understood by all designers.
designed according to commercial PC software
However, it is worth noting that, while many RF test
standards enjoy the synergistic benefits of the
instruments (e.g. traditional signal analyzers) are
ubiquitousness of the PC. Their inevitable evolution
designed for frequency domain measurements, digital
can rely upon the widespread support of commercial
communications, radar, and EW are largely time domain
evolution, thereby minimizing undesirable reinvest-
problems. Electronic design automation (EDA) tools
ment that would be required for more proprietary
typically work on time domain (time vs. instantaneous
solutions.
voltage) samples. Signals will undoubtedly be realized
in the time domain by baseband DSP, and their key
measures of quality will often be waveform-based.
“REAL-WORLD” EMULATION
With modern source and analysis solutions, the time
domain (which contains the entire information content Where should you ask the stimulus/response capabil-
of the signals) will be the bridge that links them. The ity to go in the future? Clearly, you are charged with
overall complexity of the problem requires that maximizing the operational readiness of complex sys-
measurement tools be equipped with user interfaces tems while minimizing the cost (time and resources)
that can deal with such multi-domain complexity yet required for maintenance. Systems are becoming
remain user-friendly. continually more complex as they are required to
provide more flexibility and capability. The interactions
Operationally deployed systems highlight the diff-
between system components are becoming more
erences between the worlds of the math/simulator
subtle, hard-to-identify and isolate, often resulting in
folks and the engineers/technicians that actually have
no-trouble-found (NTF) during troubleshooting in-
to deal with real hardware and signals to make a
dividual components. Parametric measurements and
system work. There are “heroic” engineers who per-
verifications at the component and sub-assembly level
form complicated tasks using simple software tools
are gradually becoming inadequate for guaranteeing
because they already have the tools, they are
success when the system is assembled. Test
comfortable with the tools, and they can’t freely spend
methodologies and technologies must be developed to
more money. Instead of discounting this approach, we
provide more “realistic” stimuli (i.e. signals that are
Summer 2001 The Standard Page 13
representative of the “real-world” likely to be computationally intensive tasks may be done at the
encountered) and the ability to measure “real-time” hardware level in ASICs and FPGAs, while more
responses (i.e. the functional adaptation that is expect- general tasks may be done in generic DSP and micro-
ed as part of the system operation). processors. Managing/supervising the signal
This has always been a problem in the R&D processing requirements at higher levels capitalizes
environment, wherein it is often impossible to fully test on the ease with which the PC can address complex
a transmitter until a matching receiver exists, and vice- problems with user-friendly interfaces. As technology
versa. Great expense is incurred during the progresses, larger portions of the signal processing
development of “emulators,” and even then, the tasks can be done at the higher levels. Many tasks,
functionality of an emulator is limited to the specific though “impossible” only a few years ago, can now be
system at hand. Functionality of that specific handled by conventional PCs.
communications link, or radar, or EW system is the
primary concern, and flexibility in the emulator must
take a back seat. SUMMARY
The lifetime of such systems, however, mandates that Has our industry reached critical mass? If not, we’re
a more flexible test approach be possible, because the very, very close! We are in an excellent position to
“real-world” changes over time. The test system must capitalize on the extensive commercial investments in
have enough flexibility to address such changes, PC technology by integrating “test and measurement”
whether it be new capabilities, new sets of interfering with that technology. You’ve seen the speed and ease
signals, or simply new insights into “real-world” with which measurement data can be connected with
phenomena that must be accommodated. design, analysis, and reporting tools. You recognize
the power to be gained through connecting all stages
Having a PC-based collection of measurement sci- of a product life-cycle (design through deployment)
ence tools (signal source, signal analyzer, coordinated with common databases so that information is utilized
stimulus/response, etc.) is a major step forward in rather that lost. You face the challenge of creating,
achieving such flexibility. The complexity of signal operating, and maintaining complex systems that must
specifications and the necessary flexibility in user remain operationally ready at all times. The technology
interface can be addressed efficiently with a PC required to establish the appropriate information links
paradigm. The parallel development of powerful DSP is at hand. The standardization (both hardware and
hardware and software is the completing step in making software) to ensure long-term viability is available and
true “real-world” emulation possible. Programmable manageable. With specific guidance from you to your
digital filters can provide realistic link effects such as measurement technology providers, we should be
fading, Doppler, and flexible equalization that were able to sustain continual improvement with far less
virtually impossible to create in an analog imple- input of energy than ever before. After all, that’s what
mentation (at least impossible at reasonable cost). The achieving “critical mass” is really all about.
speed of commercially available DSP processors and
ASICs have made it possible to create complex signals
of ever-wider bandwidths, with a level of flexibility in
modulation, protocol, and control that exceeds many
specific system implementations and that promises to
provide enough flexibility to address long-term system
evolution.
To achieve true emulation, much of the DSP still needs
to be relegated to “hardware.” But since much of that
hardware is now programmable, it is possible to en-
hance capabilities without reinvesting in new hard-
ware. Operating at real-world speeds necessitates fast
hardware, while addressing real-world phenomena
necessitates flexibility. DSP technology has achieved
a combination of speed and flexibility that is useful for
complex electronic signal generation and analysis at
bandwidths of 50 MHz and beyond, in forms that are
flexible enough for use as general test and mainte-
nance solutions. It is no longer necessary to rely on
“golden units” to ascertain functionality. The most
Page 14 The Standard Summer 2001
As I mentioned in my editorial column, the dragon example that which is used for alignment or end-of-line
was a mythological monster traditionally represented inspection. Understanding the distinction can save a
as a gigantic reptile having a lion’s claws, the tail of a lot of money!
serpent, wings, and a scaly skin. It was the epitome of Myth #3: Accreditation agencies define the
something very formidable and dangerous. It seems extent of testing for various products so that
that the metrology world also abounds with myths and users can have confidence in their equipment’s
legends which are also very formidable and danger- overall performance.
ous, and in this column we shall banish this folklore In some countries there are national and regulatory
from the land and try to dispel these misconceptions. standards that are applicable to some measuring equip-
The metrology myths are grouped into 3 broad topic ment. These usually relate to legal metrology (i.e.
areas: Standards, Uncertainty, and Calibration, repre- measurements made in the course of consumer trade)
senting the three-headed dragon of measurement. or statutory codes (e.g. safety) or certain sectors of
The following are the 20 most-prevalent myths associ- industry. However, accreditation bodies do not stipu-
ated with our profession. The lion’s claws represent the late that these must be used, although labs would
myths of the Standards, the serpents tail represents generally do so where applicable. Also, there are no
the myths of Uncertainty, and the Wings and Scaly Skin standards concerning the typical general purpose in-
represent the myths of Calibration. struments that may be used in the electronics industry,
Standards Myths: The Claws of the Dragon for example. Although accreditation criteria includes a
Myth #1: ISO17025 states that it’s equivalent need for calibration certificates to draw attention to
to ISO9000 so ISO9000 must be equivalent limitations in the scope of testing performed versus the
to ISO17025. product’s capability, it is left to the client and supplier to
In fact ISO17025 does indeed state, in its Introduction agree upon the content of the service. Whether the
and in paragraph 1-6, that compliance with the stan- calibration utilizes any recommendations of the
dard means that the laboratory’s quality system for equipment’s manufacturer is part of this negotiation.
their calibration or testing activities also meets the Myth #4: My calibration supplier is ISO17025
criteria of ISO9001/2. Two additional points need to be accredited, so all the calibrations they undertake
emphasized: meet that standard.
1. The activities of many service providers extend The results of a calibration performed under the scope
beyond just calibration or testing (e.g. repair, supply of the accreditation are reported on a certificate bear-
of parts, training, etc.) where 17025 does not apply. ing the authorized brand-mark of the accreditation
program.
2. The equivalence is to the 1994 version of the
ISO9000 standards which was superseded in late For commercial reasons, most accredited laboratories
2000 by the new version of the standards. offer at least two calibration service levels — a certifi-
cate with the accreditation logo or a company-propri-
Myth #2: A factory’s quality system complies etary certificate. The processes used to undertake the
with ISO9000 so all my equipment must be calibration and the extent of testing may be the same
calibrated “Before & After”adjustment. in both cases or may differ. Some accreditation pro-
A calibration service that provides assessment of the grams allow the inclusion of (a minority of) measure-
product’s performance on-receipt and, if necessary, ments which are not within the lab’s accredited capa-
after adjustment or repair has been completed has two bility, providing they are clearly identified as non-
purposes. accredited.
1. It enables analysis of the equipment’s stability over Myth #5: Results which are simply reported
time. as “Pass” or “Fail” are not acceptable.
2. More significantly, if the on-receipt performance did Recording of numerical measurement data is not rel-
not meet the user’s accuracy requirements, an evant for some tests. This may be because it’s of the
investigation of its impact can be triggered that may “go, no go” type (e.g. checking a bore using a plug
result in product or work recall. gauge) or because the test procedure establishes
known test conditions and looks for satisfactory re-
These possibilities need only apply to equipment af-
sponse in the unit-under-test (e.g. checking input sen-
fecting the quality of the factory’s product or service, for
Summer 2001 The Standard Page 15
sitivity of a frequency counter by applying a signal account (as required by ISO17025, para.5-10-4-2). In
whose amplitude equals the specified sensitivity and this case, the user’s own uncertainty budget starts with
noting whether stable triggering is observed). the product specification, and the calibration uncer-
To summarize, pass/fail is valid where the decision tainty is not included again. If the calibrated item does
criteria is defined (i.e. specification limits). not have a specification (i.e. the certificate provides
only measured values) then the cal lab’s uncertainty
Myth #6: A supplier that has an ISO9000 will need to be included in the user’s own uncertainty
certificate is good enough. analysis.
This may be reasonable, but questions concerning the
scope of the certification should be asked. If the quality Myth #10: The need to know “uncertainty”
system that was assessed related to a company’s is new. We’ve been certified against
pressure sensor manufacturing operation in Chicago, ISO9001:1994 for years and have never been
how much assurance does that endow on micrometer asked before.
service at their Dallas repair office? Possibly none! The The experts say that you’ve just been lucky or were
scope of registration is explicit in coverage. satisfactorily meeting the requirement without realizing
it! Look again at clause 4-11-1; it clearly states that
Myth #7: Only accredited calibrations are “...equipment shall be used in a manner which ensures
traceable to national standards. that the measurement uncertainty is known and is
Traceable measurements are those supported by consistent with the required measurement capability.”
records that can demonstrate an unbroken series of For the majority of instrument users, the requirement is
calibrations or comparisons against successive stan- readily satisfied by referring to the equipment specifi-
dards of increasing accuracy (reducing uncertainty) cations. In general terms, the specification is the user’s
culminating in a recognized national metrology insti- uncertainty.
tute. Measurement traceability is, of course, also
reviewed as part of an ISO9000 quality system certifi- Myth #11: The uncertainties that an accredited
cation. Many testing laboratories are accredited against lab will report on a certificate are published
ISO17025 so their instruments must be calibrated at an in their Scope/Schedule.
accredited lab. This may depend upon the interpreta- The published capability represents the best (smallest
tion of the standard by the particular accreditation possible) measurement uncertainties, perhaps appli-
body. Clause 5-6-2-1-1 of ISO17025 does not actually cable to particular characteristics and types of tested
stipulate that traceability must only be obtained from an equipment. It’s very unlikely that those figures would be
accredited facility, only that the supplier “can demon- assigned to all calibrations made assuming a wide
strate competence, measurement capability and trace- variety of models are seen. Until measurements are
ability.” The British accreditation agency has confirmed made, it may not be possible for the cal lab to estimate
that it will not add supplementary requirements to the the uncertainty that will be assigned because the unit-
17025 criteria. It also accepts the possibility of trace- under-test contributes to the uncertainty.
ability to a non-accredited source provided that suffi- Myth #12: Published “best measurement
cient evidence is available to UKAS to confirm that the uncertainty” can never be achieved because
supplier complies with the standard and that the lab it assumes an ideal unit-under-test.
being audited by UKAS has the critical technical com- In the past there have been different practices allowed
petence to make such an assessment. by the various conformity assessment schemes. How-
Uncertainty Myths: The Dragon’s Tail ever, the European co-operation for Accreditation pub-
lication EA-4/02 (refer to Uncertainty Resources in this
Myth #8: ISO17025 requires that measured Basics section) recognizes that harmonization was
values and measurement uncertainty is reported required and, in Appendix A, establishes definitions.
on a certificate.
This is true if the certificate does not include a state- This means that, certainly within Europe, best mea-
ment concerning the equipment’s compliance to a surement uncertainty (BMC) must include contribu-
stated specification. In this case, section 5-10-4 says tions associated with the normal characteristics of
that the results and uncertainty must be maintained by equipment they expect to calibrate. For example, it’s
the lab. not acceptable to base the uncertainty of an attenua-
tion measurement on a device having an assumed
Myth #9: We need to determine our own perfect match. Some BMC’s are qualified with the
measurement uncertainty so need to know phrase “nearly ideal” regarding the test item, but this
the calibration lab’s uncertainty. means that the capability does not depend upon the
If the calibration confirmed that the instrument met the item’s characteristics and that such perfect items are
manufacturer’s specification, the effect of uncertainty available and routinely seen by the lab.
on that status decision has already been taken into
Page 16 The Standard Summer 2001
Myth #13: Calibrations without uncertainty getting it calibrated. How would you know if it had been
are not traceable. used in an out-of-tolerance condition? If it had been
It is true that the internationally agreed definition of out-of-spec, would it affect the integrity or quality of the
traceability includes a need for the uncertainty of the process or end-product? If so, the proposal is a false
comparisons to be stated. However, it doesn’t mean economy!
that a calibration certificate must include uncertainty Myth #17: Only measuring equipment with
(or measured values), as is allowed by ISO17025 and the possibility of adjustment needs periodic
other standards if a specification compliance state- calibration. As an example, liquid-in-glass
ment is used, although this information must be main- thermometers only need certification when
tained by the lab. first put into service; they either work or are
Calibration Myths: The Scales and Wings of broken.
the Dragon Just because an item is not adjustable doesn’t mean
Myth #14: By using a correction based on that it’s perfectly stable. Some standards may be
the instrument’s error as determined by subject to wear which changes their value (e.g. a
calibration, the working specification can be gauge block) or they may be invisibly damaged leading
tightened. to non-linear or odd behavior (e.g. a cracked glass
This effectively minimizes the user’s own measure- thermometer).
ment uncertainty to that of the calibrating lab. The Or the material from which they are constructed may
equipment manufacturer specifications cannot be ig- also not be stable. For example, a quartz crystal
nored. For instance, they include allowances for drift oscillator changes its resonant frequency because
over time and environmental conditions. In contrast, mechanical stress in the crystalline structure is re-
the calibration represents a performance assessment leased over time.
at that time and in particular conditions. Yet the myth Myth #18: If an item needs routine calibration,
dangerously assumes that the “error” is constant de- the manufacturer states what is necessary
spite these variables. in the equipment’s handbook; otherwise
Myth #15: A Certificate of Calibration means calibration isn’t required.
that the instrument met its specification, at It is true that some manufacturers provide such advice.
least when it was tested. Also, calibration But many, typically smaller, companies do not make
means that the equipment was adjusted back this investment. It’s unsafe to make the assumption
to nominal. that no advice means no calibration. Also be aware that
Whether this is correct or not depends on the calibra- industry practices change over time, and a
tion laboratory’s service definitions or what was agreed manufacturer’s recommendations as published thirty
between the supplier and customer. The international years ago may not be as metrologically rigorous as
meaning of “calibration” does not require that errors those produced to match today’s market expectations.
detected by the measurement comparison process are Myth #19: The original manufacturer or the
corrected. It means that adjustment to return an item to calibration lab defines the appropriate calibration
specification compliance may, or may not, be per- interval for the product or item. The user is
formed. Unless the Certificate contains a statement bound by that periodicity.
affirming that the item met the published specification It’s often unrecognized that a product’s specification is
it is merely a report of the measurements made. In this generally linked to a time period. Simplistically, the
case it is left to the equipment user to review the data manufacturer may establish the specification having
against requirements. The equipment may have been assessed the accuracy and drift of prototype units. It
found and returned to the user out-of-tolerance! may well be statistically justified for a particular confi-
Myth #16: It is more expensive to have some dence level that a certain percentage of the product
equipment calibrated than it is to purchase new population (all those produced) are likely to still comply
equipment each year. Just scrap the old item which with the spec after the stated period. Whatever the
was probably worn anyway. mechanism used, the calibration interval is only a
The first part of this assertion is TRUE, but it could be recommendation. Some cal labs offer a service to
that a calibration certificate is not provided with the new manage the periodicity of customers’ equipment based
purchase. Some users are not concerned, perhaps on the accumulated cal history. Otherwise, this risk
relying upon the manufacturer’s reputation to deliver management responsibility remains with the user.
new products that are specification-compliant, which Myth #20: Safety regulations stipulate the
may be a justifiable risk. Less justifiable is the sug- legal maximum period allowed between cals
gested practice to dispose of the old item without first to be one year.
Summer 2001 The Standard Page 17
The problem with such a policy is that it may be measurement is “mission critical” for the rapid com-
implemented differently to what is intended. Maybe all mercialization of reliable Internet-age products.
items will be assigned a one-year interval without any Agilent’s Organization
regard for its justification or applicability to the use of a Agilent’s 48,000 employees and facilities in more than
particular piece of equipment? The assignment of a 40 countries serve market leading customers in over
suitable interval should be recognized as part of an 120 countries. Major product development and manu-
equipment user’s risk management strategy. One must facturing sites are located in the United States, China,
consider the knock-on effects if the item is later found Germany, Japan, Malaysia, Singapore, Australia and
to have been used in an out-of-tolerance condition the United Kingdom. More than half of the company’s
(e.g. product recall costs). So, there’s a balance to be net revenue is derived from outside the United States.
achieved between the inconvenience and cost of ex- The company’s worldwide headquarters are in Palo
cessive calibration and impact of unreliable kit. In Alto, California, in the heart of Silicon Valley.
safety-critical applications any degree of risk may be
unacceptable, but this would probably be implemented Agilent has facilities in more than 40 countries and
by parallel and back-up systems. Total reliance upon a major product development at manufacturing sites in
single piece of equipment, even if tested every day, the United States, China, Germany, Japan, Malaysia,
would be unusual. Singapore, Australia and the United Kingdom. Agilent
Technologies dates back to 1939, when Bill Hewlett
Source: The material in this article was provided by and Dave Packard started their company and began a
the Agilent Technologies organization, and we are legacy that has shaped Silicon Valley and the technol-
indebted to them for their research and interest in ogy industry. Agilent’s headquarters is erected on the
fostering knowledge and communications within the site of HP’s first laboratory and headquarters, 395
metrology profession. A brief profile on Agilent Tech- Page Mill Road, in Palo Alto, California. Agilent em-
nologies follows this article. braces the values that have made HP a success,
including a dedication to innovation and contribution;
trust, respect and teamwork; and uncompromising
A Profile of Agilent Technologies integrity. Agilent is emphasizing speed, focus and
accountability to achieve a level of high performance
Introduction that draws on the full range of people’s skills and
Agilent Technologies’ Corp. is a outgrowth of the aspirations.
separation from Hewlett-Packard Company resulting
from a corporate realignment. On November 18, 1999, * On November 17, 2000, Agilent announced
Agilent listed as a public company on the New York an agreement under which Philips will acquire
Stock Exchange. At the time, Agilent’s U.S.$2.1 billion the healthcare solutions business, subject to
initial public offering of stock was the largest in Silicon customary regulatory approvals and other closing
Valley history. conditions.
Overview
Agilent operates four businesses: test and measure-
ment, semiconductor products, healthcare solutions*
and chemical analysis, supported by a central labora-
The Standards Scene
tory. Its businesses excel in applying measurement
Dan Harper
technologies to develop products that sense, analyze,
display and communicate data. Agilent’s customers ISO/DIS 10012 Status
include many of the world’s leading high-technology
The vote by Subcommittee 3 of TC176 on ISO/CD3
firms, which rely on Agilent’s products and services to
10012 was a strong consensus that CD3 was ready to
make them more profitable and competitive, from
advance to Draft International Standard – approxi-
research and development through manufacturing,
mately 90% of the countries voted approval for the
installation and maintenance. Agilent enables its cus-
advancement to DIS and they also submitted a bunch
tomers to speed their time to market and to achieve
of comments–mostly editorial.
volume production and high-quality, precision manu-
facturing. More than two hundred comments were submitted
and of these 43 were from the US. Most of the US
A key driver of demand for Agilent’s products and
comments caused changes, but as usual, there were
services is the pervasive transformation from analog to
some issues that were not resolved completely. Work-
digital technology. Because digital technologies re-
ing Group 1 met in February 2001 to address the issues
quire greater degrees of precision, and rely more on
raised by the comments, and made very good progress.
miniature circuitry than analog, the role of test and
Page 18 The Standard Summer 2001
When work on the revision of 10012 began a couple Standards – Where to Get Them
of years ago, one intent was that the finished standard
I am frequently asked where various standards are
would be aligned with the revised ISO 9001:, although
available, so here’s some info:
at that time we did not know what the final structure of
the new ISO 9001 would be. Aligning 10012 with 9001 If you are looking for a hard copy of ANSI/ISO/ASQ
was made a little complicated since the two standards Q9000 series, or many other standards, contact ASQ
were being developed simultaneously – but out of at 800-248-1946
phase. As a result, DIS 10012 is not completely aligned ANSI has gone out of the paper standards busi-
with ISO 9001:2000. The changes that need to be ness, but can provide ISO and IEC standards for
made for better alignment with the published ISO download through their Electronic Standards Store.
9001:2000 are to the structure and organization of the Check their website at: www.ansi.org.
elements of 10012. This will be addressed by the
Working Group 1 at the October 2001 meeting in
Birmingham UK.
Also, when DIS 10012 has been compared to ISO
9001:2000, the prescriptive language in 10012 has
brought some comments, particularly regarding re-
quirements for documented procedures. The final ver-
sion of ISO 9001:2000 has only 6 specific require-
ments for documented procedures; although manage-
ment has the responsibility to determine, develop and
implement whatever is needed.
There are some other items that have come to light
since the WG met in February, and I’m sure there will
be plenty to do at the October meeting.
The DIS 10012 is currently being circulated to the
TC176 members for comment and ballot for advance-
ment to Final Draft International Standard.
ANSI/ISO/ASQ Q9000 Series
As planned, ISO 9000:2000, ISO 9001:2000 and
ISO 9004:2000 have all been adopted as American
National Standards, and the designations are ANSI/
ISO/ASQ Q9000:2000, Q9001:2000, and Q9004:2000.
They are now available from ASQ.
The 9001:2000 Clause 7.6 “Control of monitoring
and measuring devices,” has triggered some interest-
ing conversations about “monitoring” or “monitoring
devices.” Monitor, monitoring, monitoring equipment,
monitoring device – none of these are defined in the
vocabulary section of ISO 9000:2000, or in the VIM,
and you get some interesting definitions when you
refer to a dictionary. Since the “official” dictionary for
the ISO 9000 series is the Oxford dictionary, when you
look up “device” you will find that it could be a piece of
equipment, or a plan or scheme. A “monitor” is for
surveillance, checking and/or warning, and could be a
person or device. Think about it–Clause 7.6 of ISO
9001:2000 goes beyond hardware by requiring that
processes be established to ensure monitoring can be
carried out. That’s a real departure from the ISO
9001:1994 Clause 4.11.
Summer 2001 The Standard Page 19
HOURLY RATE FOR ALL CMM OPERATORS HOW IS YOUR FACILITY CERTIFIED
HOW OFTEN CMM’S ARE CHECKED INTERNALLY SOFTWARE SUPPORT SATISFACTION OF CMM OPERATORS
The certification requirements will recognize the knowl- 2.1 CERTIFICATION LEVELS
edge, training and the experience necessary to per- There are two levels of CMM Professional certification:
form accurately CMM operations at levels compatible (a) CMM Inspector
with the best practice in the field. (b) CMM Senior
1.2 SCOPE Individuals certified at each of the two levels may be
involved in any of the following activities:
Summer 2001 The Standard Page 25
NAME:
COMPANY:
TITLE:
ADDRESS:
CITY:
STATE: ZIP:
PHONE: FAX:
E-MAIL:
CMM BRAND:
CMM SOFTWARE:
WHERE YOU WOULD LIKE YOUR NEWSLETTER MAILED IF DIFFERENT FROM ABOVE:
ADDRESS:
CITY: ZIP:
Dues are $20.00 per person per year and $50.00 for companies per year.
Book Review
The Sum of Our Discontent: Why Numbers Make very things that we are trying to understand. However,
Us Irrational whether our failures result from statistical oversimplifi-
by David Boyle cation that may be correctable or from the inherent
List Price: $24.95 impossibility of the task is open to much debate.
Categories: Business & Investing, Nonfiction, Boyle’s book also features short biographies, which
Science are interesting in their own right: people like Robert
ISBN: 1587990601 Hardcover 256 pages 6/4/2001 Pub. Date
Malthus and John Maynard Keynes, who have helped
(Book Review provided by Frank Voehl) move us in the direction of greater quantification. This
Numbers and measures. Are they taking over our thought-provoking, interdisciplinary book reveals how
lives? Do they mean anything? Can they really be numbers and measurement affect the very tenets of
fathomed, and probed, and audited? In our scientific civilization: philosophy, science, art, music, and busi-
and technological numbers-obsessed age, are we ness. For centuries, the world has used numbers to
losing touch with our basic instincts? To what extent divine meaning from life. The more materialistic we
can statistics and measurements really represent real- become, the more we need to quantify everything.
ity or translate that reality into meaning? This book is a Jeremy Bentham once defined the aim of politics as
great antidote to cynicism and a sharp and witty re- “the greatest happiness of the greatest number.”
minder of what is important in life, written in a rather The Sum of Our Discontent shows us how our
soft, descriptive and often funny style. Boyle, who is a means of quantification over the last two hundred
writer and journalist specializing in economics, feels years have become increasingly disturbing and mean-
that much of our difficulty in understanding economic ingless. Surveys on “measuring” emotional intelligence
and sociological problems can be traced to our at- find that Mexicans are the happiest people on earth.
tempts to describe complex systems by simple statis- The Japanese are the most miserable. Crime rates can
tical numbers and measures. be made to correspond to random speeches or sun
The author points out that, since most things in real spots. The Sum of Our Discontent weaves together
life are complex and multifaceted, practitioners must sociology, metrology, and economics with history, myth
almost automatically fail when trying to reduce such and philosophy and reveals how numbers merely
things to a single number. He also makes some other provide the illusion of control and mastery. Interesting
very good points: that what we choose to count tells us food for thought for all who are involved with measure-
more than the result of the count; that many of our ment, metrology, auditing, and the science and art of
measurements are inaccurate; and, most importantly, numbers.
that the measuring and auditing process affects the
measurement uncertainty is not defined in the The laboratory will be billed by A2LA for the actual
method. For these types of tests, uncertainty can cost of the assessor’s time to review the objective
be estimated using the standard deviation of evidence.
laboratory control samples (lcs) of more than 50 Notes: Applicable ISO/IEC 17025 Clauses on
points. (This does not include laboratory- measurement uncertainty for testing labs:
developed methods which require validation and
fall under IV or V.) ISO/IEC 17025, section 5.4.6.2 states the following:
IV. Test methods that need identification of the Testing laboratories shall have and shall apply
major components of uncertainty and a procedures for estimating uncertainty of measure-
reasonable estimate of measurement ment. In certain cases the nature of the test method
uncertainty. may preclude rigorous, metrologically and statistically
valid, calculation of uncertainty of measurement. In
V. Test methods that need identification of all these cases, the laboratory shall at least attempt to
components of uncertainty and detailed identify all the components of uncertainty and make a
measurement uncertainty budgets calculated in reasonable estimation and shall ensure that the form of
accordance with published methods that are reporting of the result does not give a wrong impression
consistent with those described in the ISO “Guide of the uncertainty. Reasonable estimation shall be
to the Expression of Uncertainty in based on knowledge of the performance of the method
Measurement.” and on the measurement scope and shall make use of,
Note that in order to determine if the uncertainty affects for example, previous experience and validation data.
compliance to a specification limit (ISO/IEC 17025, Note 1: The degree of rigor needed in an estimation of
5.10.3.1 c - see below), uncertainty must be estimated. uncertainty of measurement depends on factors such
Categories III, IV or V applies to these types of meth- as the requirements of the test method, the require-
ods. ments of the client, and the existence of narrow limits
B. Within 30 days after the assessment, the on which decisions on conformance to a specification
laboratory must submit the implementation are based.
plan with their normal corrective action re- Note 2: In those cases where a well-recognized test
sponse. The plan must include at least the method specifies limits to the values of the major
following: sources of uncertainty of measurement and specifies
• Identification of staff who are currently trained in the form of presentation of calculated results, the
or for which training on measurement uncertainty laboratory is considered to have satisfied this clause by
is planned. following the test method and reporting instructions
• Timeline for obtaining training (within one year). (see 5.10).
• Timeline for writing the procedure for estimating ISO/IEC 17025, section 5.4.6.3 states:
measurement uncertainty in accordance with When estimating the uncertainty of measurement,
ISO/IEC 17025 Clause 5.4.6.2 (within one year). all uncertainty components which are of importance in
• Timeline for estimating measurement uncertainty the given situation shall be taken into account using
in accordance with the lab’s written procedures appropriate methods of analysis.
(must be completed within one year, prior to a Note 1: Sources of uncertainty include, but are not
new lab’s surveillance or a renewal lab’s annual necessarily limited to, the reference standards and
review.) reference materials used, methods and equipment
C. Objective evidence of compliance, including used, environmental conditions, properties and condi-
the procedure for estimating measurement tion of the item being tested or calibrated, and the
uncertainty, and the resulting documented operator.
uncertainty budgets and uncertainty values, Note 2: The predicted long-term behavior of the tested
where relevant, will be reviewed in accor- and/or calibrated item is not normally taken into ac-
dance with the following schedule: count when estimating measurement uncertainty.
• For new laboratories, compliance will be verified Note 3: For further information, see ISO 5725 and the
by the assessor during the laboratory’s on-site Guide to the Expression of Uncertainty in Measure-
surveillance. ment.
• For renewal labs, compliance will be verified by (Please contact A2LA to obtain reference docu-
the assessor during the annual review process ments that describe acceptable methods of estimating
(or sooner at the laboratory’s request). measurement uncertainty.)
Page 32 The Standard Summer 2001
ISO/IEC 17025 section 5.10.3.1 c states the follow- validity or application of the test results, when a client’s
ing: instructions so require, or when the uncertainty affects
(Test reports shall, where necessary for the inter- compliance to a specification limit.
pretation of the test results, include the following:)
Where applicable, a statement on the estimated
uncertainty of measurement. Information on uncer-
tainty is needed in test reports when it is relevant to the
University Library. Technical input for the Service is nowned engineers - their pyramids were included in the
provided by the Institute for Computer Based Learning Seven Wonders of the World. The EEVL eye logo
(ICBL). Partners are the University of Edinburgh, Cam- represents the eye of Horus, which features in hiero-
bridge University, Imperial College of Science, Tech- glyphic writing and which was a symbol of victory over
nology and Medicine, The Nottingham Trent Univer- evil.
sity, the University of Sheffield, the Institution of Elec- EEVL’s eye is always on the lookout for quality
trical Engineers and the University of Cranfield. engineering resources to be added to our catalogue. If
Project Logo you would like to submit a site to EEVL, please use our
online form.
Why the EEVL Eye?
If you would like a copy of an EEVL leaflet, which
Why is there an Egyptian-looking eye on the EEVL explains more about the service, and an EEVL eye
Web pages. Well, EEVL is, of course, all about engi- black and gold sticker, please contact: R.A.MacLeod
neering information. The ancient Egyptians were re- @hw.ac.uk
Thursday Setember 13
8:30 - 10:00 Session One
The History of Our National Measurement Laboratory
N. Belecki, Chair
NBS - The First Sixty Years, P.L.M. Heydemann, NBS and NIST (ret.)
The Emergence of Modern Metrology – 1962 to the Present, J.F. Schooley, NBS and NIST
(ret.)
10:00 - 10:15 Break
10:15 - 12:15 Session Two
NIST Length and Dimensional Metrology in 2015, D.A. Swyt, Manufacturing Engineering
Laboratory, NIST
Optical and Ionizing Radiation Metrology in 2015, W.R. Ott, Physics Laboratory, NIST
Discussion of Future Metrology Needs, Speakers and Audience
Uncertainty Calculator 3.0 - New Revision, C.L. Grachanen, Compaq Computer Corporation
Panel Discussion (Speakers and Audience)
10:00 - 10:15 Break
Six-Sigma Background – The MEASURE and ANALYZE Steps, S. Windsor, Filltronic Comtek
Six-Sigma Background – The IMPROVE and CONTROL Steps, P.G. Stein, Philip G. Stein
Consultants
12:15 - 1:15 Lunch Break (NIST Cafeteria)
C. Bautista
N. Belecki, Consultant
Page 36 The Standard Summer 2001
Meeting Announcement
The Council of the Measurement Quality Division of the American Society for Quality will meet at 6:30 in the
conference hotel. This is an open meeting; all Division members are especially encouraged to attend. Exact venue
will be posted in the hotel.
Tutorial
As is customary, a one-day tutorial will be held the day prior to the Measurement Quality Conference, Wednesday,
September 12, 2001, in NIST North. Transportation will be provided.
Uncertainty and Measurement Assurance for Accredited Labs
A one-day tutorial
For the ASQ Measurement Quality Division
Philip Stein, Instructor
The requirements of Guide 25, and now standard 17025, specify two important concepts: calculation
of measurement uncertainty (and best measurement capability), and assuring the quality of measurement
results.
Together, the realization of these two principles cause more problems for labs seeking accreditation
than all other requirements combined. They require some smart metrology, some simple statistics,
and a lot of new ways of thinking and new learning for nearly everyone.
During this one-day course, you will learn the basic principles of measurement assurance and
how they support both calculation of uncertainty and in-service (intermediate) checking of the
measurement process. Through lectures, discussion, and exercises, the details of how to perform
these tests, experiments, and calculations will be explained and practiced.
Topics:
• The basic concepts of measurement uncertainty
• Statistical background
• Influence quantities and how they add up
• Calculating influences: Types A and B
• Computing standard uncertainty
Determining the repeatability of a measurement
Separating and quantifying measurement influences
Measurement process capability and studies
Control of the measurement process
Control charts, in-service checks, and uncertainty calculations
Who should attend?
• Metrologists and measurement engineers
• Technical and quality managers
• Senior calibration technicians
• Measurement system designers and specifiers
• Anyone who needs to manage measurement and calibration processes
• Potential candidates for the ASQ Calibration Technician Certification
Prerequisites:
Basic algebra
Experience with measurements and calibration
Price: $225 per student, includes all materials
Summer 2001 The Standard Page 37
Page 38 The Standard Summer 2001
Please notify the editor of any errors or changes so that this list can be updated.
Summer 2001 The Standard Page 39
REGIONAL COUNCILORS
Region 1 Region 7 Region 12
Joseph Califano, Hemagen Diagnos- Rolf B.F. Schumacher, Coast Quality Donald Ermer, University of Wiscon-
tics, Inc., 40 Bear Hill Road, Waltham, Metrology Systems, Inc., 35 Vista Del sin Madison, 240 Mechanical Engineer-
MA 02154 • (417) 890-3766, FAX (617) Ponto, San Clemente, CA 92672-3122 ing Bldg., 1513 University Avenue,
890-3748 • (949) 492-6321, FAX (949) 492-6321 Madison, WI 53706-1572 • (608) 262-
Region 2 Region 8 2557
Karl F. Speitel, 14 Kalleston Drive, Frank Weingard, Actco Metrology Ser- Region 13
Pittsford, NY 14534 • (716) 385-1838 vices, 202, Westview Dr. Meadville, PA Thomas A. Myers, Bellevue Univer-
Region 3 16335 • (800) 382-0393, FAX (814) sity, PMP, CQM, 1000 Galvin Rd. S.,
Eduardo M. Heidelberg, Carter 337-8288, E-mail: actomet@tool Bellevue, NE 68123 • 1-800-756-7920
Wallace, 61 Kendall Dr., Parlin, NJ city.net ext. 3714, FAX (402) 293-2035, E-
08859 • (609) 655-6521, FAX (609) Region 9 mail: tmyers@scholars.bell
655-6736 Dr. Henrik S. Nielson, HN Metrology Region 14
Region 4 Consulting, Inc., 5230 Nob Lane, India- Chuck Carter, C.L. Carter, Jr. & Asso-
Alex Lau, Imperial Oil, 111 St. Clair napolis, IN 46226 • (317) 849-9577, E- ciates, Inc. 1211 Glen Cove Drive,
Ave W, Toronto, Ont, Canada M5W- mail: hsnielson@worldnet.att.net Richardson, TX 75080 • (972) 234-
1K3 • (416) 968-4654, FAX (416) 968- Region 10 3296, FAX (972) 234-3296, E-mail:
5560, E-mail: alex.lau@esso.com Open asqccarter@aol.com
Region 5 Region 11 Region 15
Open Raymond Perham, Michelin Tire Corp., Bryan Miller, Champion International,
Region 6 Rt 4 Antioch Church, P.O. Box 2846, Inc., P.O. Box 189, Courtland, AL 35816
J.L. Madrigal, Brigham Young Univ., Greenville, SC 29605 • (864) 458-1425, • (205) 637-6735, FAX (205) 637-5202
Dept of Statistics, BYU, 222 TMCB, FAX (864) 458-1807, E-mail: Region 25
Provo, UT 84602 • (801) 378-7357, ray.perham@us.michelin.com, or Nouman Ali Khan, Descon Engineer-
FAX (801) 378-5722, E-mail: madrigal home E-mail: r.perham007@aol.com ing Ltd, 38 Sir Agha Khan III Rd., Lahore
@byu.edu 54000, Pakistan • V 92-42-6365134,
FAX 92-42-6364049, E-mail: Nakhan
@descon.com.pk
Please notify the editor of any errors or changes so that this list can be updated.
REGIONAL MAP
The Journal of the Measurement Quality Division
American Society for Quality
Summer 2001