01 Mar 2018 11:15 Conveyor Design Summary Page 1/16

SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Conveyed Material
Material Description COAL BITUMINOUS SIZED Surcharge Angle 20 deg
Low Bulk Density 850 kg/m3 Angle of Repose 35 deg
High Bulk Density 850 kg/m3 Material Lump size 50 mm
Conveyor Data
Conveying Distance 427.06 m Design Capacity 1650 tonnes/hr
Nett Lift / Lower (-) 8.69 m Belt Speed 3.8 m/s
Belt Details
Belt Width Selected 1200 mm Calculated Belt % Full 87.5 %
Belt Class & Run Safety Factor ST 1000 9.58 Top Cover Thickness 8 mm
Belt Rated Tension 150 kN/m Bottom Cover Thickness 6 mm
Belt Total Length 914.0 m Belt Mass 29.54 kg/m
Belt Tensions and Power Calculations CEMA
Effective Tens. Fully Loaded 40.78 kN Belt Power - Empty Belt 48.5 kW
Maximum Tension Tmax 125.30 kN Belt Power - Inclines Loaded 154.4 kW
Minimum Tension Tmin 84.87 kN Belt Power - Declines Loaded 81.1 kW
Sag Tension 1.5 % 14.72 kN Belt Power - Fully Loaded 154.96 kW
Takeup Type Horizontal Gravity Drive Efficiency 95.0 %
Takeup Mass 18000 kg Absorbed Power Fully Loaded 163.12 kW
Takeup Pulley Belt Tension 88.26 kN Installed Motor Power 200 kW
Carry and Return Idlers
Carry Idler Trough Angle 35 º Return Idler Trough Angle 0 º
Carry Idler Spacing 1.2 m Return Idler Spacing 3 m
Carry Idler No Rolls x Dia 3 x 152 mm Return Idler No Rolls x Dia 1 x 152 mm
Dynamics and Miscellaneous Data
Startup Factor - Fully Loaded 140 % CEMA Temperature Factor Kt 1.00
Startup Factor - Empty 140 % Total Braking Torque LSS 3.70 kNm
Starting Time - Fully Loaded 11.78 sec Stop Time - Loaded, Braking 7.40 sec
Starting Time - Empty 3.29 sec Stop Time - Loaded, Coasting 9.03 sec
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Conveyor Sections - Input Data Page 2/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Station / Sectio
Section Section Cap- Ten Idler Skirt Friction
Length Lift X co- Y co- Z co- acity Adj. Spacing Length No. of Factor
Station Description m m ord m ord m ord m tph kN m m Scrapers Input

1 Takeup 1.40 -0.02 -0.40 0.00 0.00 0 0.60 0.0220

2 Int. Pt 25.43 0.00 1.00 0.00 0.30 0 1.20 0.0220

3 Int. Pt 1.88 0.00 26.43 0.00 0.30 0 0.60 0.0220

4 Hopper 3.61 0.00 28.30 0.00 0.30 1500 0.35 6.00 0.0220

5 Int. Pt 15.09 0.00 31.91 0.00 0.30 1500 0.60 0.0220

6 Int. Pt 19.43 0.00 47.00 0.00 0.30 1500 1.20 0.0220

7 Int. Pt 1.88 0.00 66.43 0.00 0.30 1500 0.60 0.0220

8 Hopper 3.61 0.00 68.30 0.00 0.30 1500 0.35 6.00 0.0220

9 Int. Pt 18.09 0.00 71.91 0.00 0.30 1500 0.60 0.0220

10 Int. Pt 16.43 0.00 90.00 0.00 0.30 1500 1.20 0.0220

11 Int. Pt 1.88 0.00 106.43 0.00 0.30 1500 0.60 0.0220

12 Hopper 3.61 0.00 108.30 0.00 0.30 1500 0.35 6.00 0.0220

13 Int. Pt 16.09 0.00 111.91 0.00 0.30 1500 0.60 0.0220

14 Int. Pt 18.43 0.00 128.00 0.00 0.30 1500 1.20 0.0220

15 Int. Pt 1.88 0.00 146.43 0.00 0.30 1500 0.60 0.0220

16 Hopper 3.61 0.00 148.30 0.00 0.30 1500 0.35 6.00 0.0220

17 Int. Pt 16.09 0.00 151.91 0.00 0.30 1500 0.60 0.0220

18 Int. Pt 18.43 0.00 168.00 0.00 0.30 1500 1.20 0.0220

19 Int. Pt 1.88 0.00 186.43 0.00 0.30 1500 0.60 0.0220

20 Hopper 3.61 0.00 188.30 0.00 0.30 1500 0.35 6.00 0.0220

21 Int. Pt 17.66 0.00 191.91 0.00 0.30 1500 0.60 0.0220

22 Int. Pt 16.86 0.00 209.57 0.00 0.30 1500 1.20 0.0220

23 Int. Pt 1.88 0.00 226.43 0.00 0.30 1500 0.60 0.0220

24 Hopper 3.61 0.00 228.30 0.00 0.30 1500 0.35 6.00 0.0220

25 Int. Pt 18.67 0.00 231.91 0.00 0.30 1500 0.60 0.0220

26 Int. Pt 15.85 0.00 250.58 0.00 0.30 1500 1.20 0.0220

27 Int. Pt 1.88 0.00 266.43 0.00 0.30 1500 0.60 0.0220

28 Hopper 3.61 0.00 268.30 0.00 0.30 1500 0.35 6.00 0.0220

29 Int. Pt 17.51 0.00 271.91 0.00 0.30 1500 0.60 0.0220

30 Int. Pt 17.00 0.00 289.42 0.00 0.30 1500 1.20 0.0220

31 Int. Pt 1.88 0.00 306.43 0.00 0.30 1500 0.60 0.0220

32 Hopper 3.61 0.00 308.30 0.00 0.30 1500 0.35 6.00 0.0220

33 Int. Pt 18.55 0.00 311.91 0.00 0.30 1500 0.60 0.0220

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Conveyor Sections - Input Data Page 3/16
Station / Sectio
Section Section Cap- Ten Idler Skirt Friction
Length Lift X co- Y co- Z co- acity Adj. Spacing Length No. of Factor
Station Description m m ord m ord m ord m tph kN m m Scrapers Input

34 Int. Pt 15.97 0.00 330.46 0.00 0.30 1500 1.20 0.0220

35 Int. Pt 1.88 0.00 346.43 0.00 0.30 1500 0.60 0.0220

36 Hopper 3.61 0.00 348.30 0.00 0.30 1500 0.35 6.00 0.0220

37 Int. Pt 21.25 0.00 351.91 0.00 0.30 1500 0.60 0.0220

38 Int. Pt 82.20 8.69 373.16 0.00 0.30 1500 1.20 0.0220

39 Drive 0.86 0.02 455.00 0.00 8.60 0 3.00 2 0.0220

40 Snub 81.20 -8.51 454.03 0.00 7.98 0 3.00 0.0220

41 Int. Pt 175.19 0.00 373.19 0.00 -0.30 0 3.00 0.0220

42 Int. Pt 148.00 0.00 198.00 0.00 -0.30 0 3.00 0.0220

43 Int. Pt 50.40 -0.02 50.00 0.00 -0.30 0 3.00 1 0.0220

Totals: 911.42 0.16 0.00 54.00 3

Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
 01 Mar 2018 11:15 Belt Details Report Page 4/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Low BD = 850kg/m3 High BD = 850kg/m3

Conveyed Material Belt Speed & Capacity
Material Description COAL BITUMINOUS SIZED Belt Speed 3.8 m/s
Low Bulk Density 850 kg/m3 Belt Design Capacity Input 1650 tonnes/hr
High Bulk Density 850 kg/m3 Section Loading Max Capacity 1500 tonnes/hr
Surcharge Angle 20 deg Carry Idler Trough Angle 35 º
Angle of Repose 35 deg Belt Dimensions
Material Lump size 50 mm Top Cover Thickness 8 mm
Belt Make & Class Bottom Cover Thickness 6 mm
Belt Category Goodyear Steel Belt Carcass Thickness 4 mm
Belt Description GOODYEAR FLEXSTEEL Belt Total Thickness 18 mm
STACKER
Belt Class / Plies ST 1000 0 Belt Total Belt Length (L) 914.0 m
Belt Reinforcement Fibre Steel Time for 1 Revolution 240.5 sec
Belt Width Selected 1200 mm Belt Load Area and Capacity at 850kg/m3
Belt Modulus 72000 kN/m Minimum Rec. Edge Distance 89 mm
Cord Diameter 4.0 mm Actual Edge Distance Low BD 119 mm
Cord Pitch 14.4 mm Load Burden Depth 242 mm
Number of Cords 0 Load Burden Width 868 mm
Belt Tensions Belt Load Area at Minimum
Recommended Edge Distance 0.1621 m2
Belt Rated Tension / m width 150 kN/m
Calculated Tension / m width 104.4 kN/m Belt Load Area Utilised at Low
Belt Rated Tension for width 180 kN Bulk Density 0.1419 m2
Calculated Max Run Tension 125.30 kN Belt Actual % Full at Low BD 87.5 %
Minimum Tension Tmin 84.87 kN Belt Load Area and Capacity at 850kg/m3
Allowable Tension Rise, Starting 140 % Minimum Rec. Edge Distance 89 mm
Allowable Belt Tension, Starting 252 kN Actual Edge Distance High BD 119 mm
Actual Belt Tension, Starting 149.4 kN Belt Load Area Utilised at High
Bulk Density 0.1419 m2
Belt and Material Mass Belt Actual % Full at High BD 87.5 %
Belt Top Cover Mass 10.8 kg/m Flooded Belt Capacity at 850kg/m3
Belt Bottom Cover Mass 8.1 kg/m Flooded Belt Load Area at Zero
Edge Distance 0.2298 m2
Belt Carcass Mass 10.6 kg/m
Belt Mass Wb (per linear m) 29.5 kg/m Flooded Belt Capacity 2672 tonnes/hr
Material Mass Wm 120.6 kg/m Flooded Belt Material Mass 195.3 kg/m
Total Mass (Wb + Wm) 150.2 kg/m
Total Belt Mass (Wb x L) 27000 kg
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction
D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix
Ver 6.0.14.0 Licenced to user Technologies
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
01 Mar
- Not For 2018 11:15
Construction Belt Details Report Page 5/16

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
 01 Mar 2018 11:15 Conveyor Starting and Stopping Page 6/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

System Masses Input Data

Mass of Belt 27,001 kg Belt Speed 3.8 m/s
Mass of Material 46,827 kg Belt Rated Tension 150 kN/m
Carry Idler Equivalent Mass 13,912 kg Allow. Belt Start Tension Rise 140 %
Return Idler Equivalent Mass 3,080 kg Drive Inertia 2.76 kg-m2
Pulley Equivalent Mass 1,589 kg Total Braking Torque 3.7 kNm
Drive Equivalent Mass 4,529 kg Start-up Factor - Loaded 140 %
Total System Equivalent Mass 96,938 kg Start-up Factor - Empty 140 %
Installed Power 200 kW
Tensions and Accelerating Forces
Drive Efficiency (Average) 95 %
Effective Tens. Fully Loaded 40.78 kN
Effective Tension Empty 12.76 kN Stopping Times & Deceleration Rates
Total Braking Force 8.98 kN Stopping Time Loaded Braking 7.40 sec
Stopping Time Loaded Coasting 9.03 sec
Tension Available to Accelerate Conveyor
Stopping Time Empty Braking 8.76 sec
Accelerating Tension - Loaded 31.26 kN
Stopping Time Empty Coasting 14.92 sec
Accelerating Tension - Empty 57.87 kN
Deceleration - Loaded Braking -0.51 m/s2
Starting Times & Acceleration Rates
Deceleration - Loaded Coasting -0.42 m/s2
Starting Time - Fully Loaded 11.78 sec
Deceleration - Empty Braking -0.43 m/s2
Starting Time - Empty 3.29 sec
Deceleration - Empty Coasting -0.25 m/s2
Acceleration Rate - Loaded 0.32 m/s2
Accelerating Rate - Empty 1.15 m/s2 Stopping Distances & Discharge Volumes
Stopping Distance Loaded Braking 14.07 m
Belt Tension Rise Starting / Braking
Stopping Distance Loaded Coasting 17.16 m
Max Belt Tension, Start/Brake 149.40 kN
Stopping Distance Empty Braking 16.64 m
Belt Width 1200 mm
Stopping Distance Empty Coasting 28.35 m
Maximum Belt Tension / width 124.5 kN/m
Belt Rated Tension / width 150 kN/m Discharge Mass, Braking 1696 kg
Actual Max Tension, Start/Brake 83 % Discharge Mass, Coasting 2070 kg
Discharge Volume, Braking 2 m3
Discharge Volume, Coasting 2.44 m3
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
 01 Mar 2018 11:15 Conveyor Idler Details Report Page 7/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Carry Side Idlers Return Side Idlers

Idler Category Sandvik Carry Sandvik Flat Return
Idler Description Series 30 3 Roll Carry 152 Plain Series 30 1 Roll Flat Carry
Inline 152 Dia
Idler Design Belt Width 1200 mm 1200 mm
Idler Series 30 30
Drawing Number
Nominal Idler Spacing 1.2 m 3 m
Total Number of Idlers 587 151
Idler Price 0 0
Troughing Angle 35.0 deg 0.0 deg
Idler Shaft Diameter 27.0 mm 36.0 mm
Idler Bearing Diameter 25.0 mm 25.0 mm
Number of Idler Rolls 3 1
Idler Roll Diameter 152 mm 152 mm
Idler Rotation Speed 477 rpm 477 rpm
Roll Face Width 441 mm 1299 mm
Roll Bearing Centres 376.8 mm 1235.4 mm
Shaft Support Centres 464.4 mm 1323 mm
Idler Support Fixing Width 1450 mm 1450 mm
Idlerset Rotating Mass 23.7 kg 20.4 kg
Idlerset Total Mass 52.7 kg 35.2 kg
Idler Vertical Misalignment Allowance 3.0 mm 9.0 mm
Dynamic Load Factor 1.20 1.40
Belt Deviation Load 1,200 N 1,201 N
Total Load on Centre Roll 2,709 N 2,738 N
Type of Bearing Ball Ball
Bearing Designation 6305 6305
Bearing Dynamic Load Rating C 22,500 N 22,500 N
Bearing L10h Life 159,970 hrs 154,901 hrs
Allowable Shaft Deflection at Bearing 8.00 min 10.00 min
Actual Shaft Deflection at Bearing 7.01 min 7.36 min
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Drive Details Report Page 8/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Drive No. 1 Drive Pulley No. 39

Drive Description Head Pulley Condition Dry
Load Share on Drive Pulley 100 % Pulley Lagging Type Ceramic
Starting Torque Factor, Fully Loaded 140 % Belt Wrap Angle 206 º
Starting Torque Factor, Empty 140 % Coefficient of Friction, Running 0.45
Number of Motors on Drive Pulley 1 Drive Factor Cw, Running 0.25
Motor Description ASEA MBR 3300V Motor Coefficient of Friction, Starting 0.55
Motor Power Rating 200 kW Drive Factor Cw, Starting 0.16
Motor Voltage 3300 Volts Pulley and Shaft Dimensions
Gearbox Description Flender Helical Bevel Gear Pulley Shell Diameter 800 mm
Drive Efficiency 95 % Pulley Lagging Thickness 12 mm
Fluid Coupling Pulley Outside Diameter 824 mm
Fluid Coupling VOITH TSS Pulley Shaft Diameter at Hub 240 mm
Fluid Coupling Size 562 Pulley Shaft Diameter at Brg 220 mm
High Speed Coupling Pulley and Belt Speed
Motor Full Load Speed 1470 rpm
Required Gearbox Ratio 16.189 :1
Low Speed Coupling Selected Gearbox Ratio 16 :1
LS Coupling Make Falk Required Pulley Speed 90.8 rpm
LS Coupling Model 1160T Calculated Pulley Speed for Reducer 89.12 rpm
Brake Required Belt Speed 3.8 m/s
Brake Location High Speed Calculated Belt Speed 3.84 m/s
Low Speed Brake Torque Input 3.7 kNm Drive Inertia
Equiv HS Brake Torque 233 Nm Motor Inertia 2.76 kg-m2
Holdback High Speed Coupling Inertia 0 kg-m2
Static Analysis Runback Force Fv 10276 N High Speed Brake Disc Inertia 0 kg-m2
Static Analysis Horizontal Force Fh 30504 N Flywheel Inertia 0 kg-m2
Calculated Holdback Torque N/A Nm Gearbox Inertia (HSS) 0 kg-m2
Holdback Required (Yes / No) No Fv>Fh/2 Total Drive Inertia 2.76 kg-m2
Holdback Torque 3 x Motor FLT 65057 Nm Total Drive Equivalent Mass 4529 kg
Holdback Make Falk NRT
Holdback Model 1115NRT
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Drive Motor Details Report Page 9/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Drive No. 1 Drive Pulley No. 39

Drive Description Head Total Motor Power on Drive 200 kW
Number of Motors on Drive Pulley 1 Absorbed Power at Pulley 154.96 kW
Motor Category Asea 3300V Drive Efficiency 95 %
Motor Description ASEA MBR 3300V Motor Absorbed Power at Motor 163.12 kW
Motor Power Rating 200 kW Motor Full Load Speed 1470 rpm
Motor Voltage 3300 Volts Motor Full Load Torque 1300 Nm
Number of poles 4 Motor Full Load Current 45 Amps
Motor Frame Size 400 M Motor Efficiency @ Duty Point 92.36 %
Motor Shaft Diameter 110 mm Motor Power Factor @ Duty Pt 0.85
Motor Shaft Height 400 mm Mass of Motor kg
Motor Inertia 2.76 kg-m2
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Drive Fluid Coupling Details Report Page 10/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Drive No. 1 Drive Pulley No. 39

Drive Description Head Coupling Size 562
Number of Motors on Drive Pulley 1 Motor Power Rating 200 kW
Selection Mode Auto Motor Full Load Speed 1470 rpm
Coupling Category Voith Coupling Rated Slip 3 %
Coupling Description VOITH TSS Peak Torque % 140 % FLT
Coupling Power Rating 275 kW Run-up Torque % (2 sec) 75 % FLT
Min. Required Ramping Time sec Coupling Output Speed 1426 rpm
Max Starting Time 30 sec Mass of Coupling 136 kg
Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Drive Gearbox Details Report Page 11/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Drive No. 1 Drive Pulley No. 39

Drive Description Head Motor Power Rating 200 kW
Number of Motors on Drive Pulley 1 Motor Full Load Speed 1470 rpm
Selection Mode Auto Motor Torque @ FL Speed 1299 Nm
Gearbox Category Flender Motor Torque at Pulley Speed 21035 Nm
Gearbox Description Flender Helical Bevel Gear Gearbox Rated Torque 44000 Nm
Type Helical Bevel Gear Service Factor Required 1.5
Size 11 Service Factor Calculated 2.09
Code B2SH11
Plus Speed Selection Tolerance 5 %
Ratio 16
Minus Speed Selection Tolerance 5 %
Number of Stages B2SH11
Fluid Coupling Slip 3 %
Design Efficiency (Input) 95 % Required Gearbox Ratio 16.189 :1
Gearbox Actual Efficiency 94 % Selected Gearbox Ratio 16 :1
Maximum Input Shaft Speed 1500 rpm Required Pulley Speed 90.8 rpm
Minimum Input Shaft Speed 700 rpm Calculated Pulley Speed for Reducer 89.12 rpm
Input Shaft Diameter 70 mm Required Belt Speed 3.8 m/s
Output Shaft Diameter 150 mm Calculated Belt Speed 3.84 m/s
Gearbox Inertia kg-m2 Mass of Gearbox 1640 kg

Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
 01 Mar 2018 11:15 Brake Details Report Page 12/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Drive / Brake No. 1 Drive Pulley No. 39

Description Head Brake Location High Speed
Load Share on Drive Pulley 100 % Disc Material Mild Steel
Brake Category Svendborg BSFI 300 Disc Diameter 600 mm
Brake Description Svendborg Disc Thickness 30 mm
Caliper BSFI 312 Co-eff of Friction (Pad-Disc) 0.4
Number of Motors on Drive Pulley 1
Caliper Clamping Force Minimum 12000 N
Brake Selection Input Data Caliper Clamping Force Maximum 14000 N
Low Speed Brake Torque Input 3.7 kNm Pad offset Width W 130 mm
Equiv HS Brake Torque 233 Nm Maximum Air Gap 3 mm
Design Braking Torque Input 1000 Nm Recommended working airgap is 1mm
Selected Brake's Torque Rating 2030 Nm Disc Initial Speed 1480 rpm
Design Stopping Time 3.5 sec Disc Moment of Inertia 3.0 kg-m2
Consecutive No of Stops 3 Required Gearbox Ratio 16.189 :1
Average No of Stops 6 Drive Efficiency 95 %
Ambient Temperature 40 deg C Mass of Caliper 76 kg
Disc Temperature after stops 89 deg C Brake Caliper Price

Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Shaft Coupling Report Page 13/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Drive No. 1 Drive Pulley No. 39

Drive Description Head Motor Power Rating 200 kW
Load Share on Drive Pulley 100 % Motor Full Load Speed 1470 rpm
Starting Torque Factor, Fully Loaded 140 % Motor Torque @ FL Speed 1299 Nm
Starting Torque Factor, Empty 140 % Motor Torque at Pulley Speed 21035 Nm
Number of Motors on Drive Pulley 1 Pulley Shaft Diameter at Brg 220 mm
Drive Efficiency 95 %

High Speed Coupling Low Speed Coupling

HS Coupling Category Falk SteelFlex Grid LS Coupling Category Falk SteelFlex Grid
HS Coupling Make Falk LS Coupling Make Falk
HS Coupling Model 1100T LS Coupling Model 1160T
Coupling Type Grid Coupling Type Grid
Coupling Torque Rating 6280 Nm Coupling Torque Rating 55900 Nm
Service Factor Required 1.5 Service Factor Required 1.5
Service Factor Calculated 4.83 Service Factor Calculated 2.58
Maximum Shaft Bore 110 mm Maximum Shaft Bore 240 mm
Minimum Shaft Bore 0 mm Minimum Shaft Bore 0 mm
Maximum Rotation Speed 2440 rpm Maximum Rotation Speed 1350 rpm
High Speed Coupling Inertia 0.178 kg-m2 Low Speed Coupling Inertia 5.82 kg-m2
Drawing Number Drawing Number
High Speed Coupling Mass 42.2 kg Low Speed Coupling Mass 309 kg
High Speed Coupling Price 0 Low Speed Coupling Price 0
Fluid Coupling
Direct Drive
Fluid Coupling VOITH TSS
Fluid Coupling Size 562

Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Conveyor Pulleys Page 14/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Station / Sectio
Face Shaft Brg Shaft Brg Wrap Pulley Pulley & Mom of
Shell Lagging Width Length Ctrs Dia Dia Angle Speed Shaft Inertia
Station Description Dia mm mm mm mm mm mm mm deg rpm Mass kg kgm2
1 Takeup 630 10 1350 2400 1800 200 200 180.0 111.7 1231 53.3

39 Drive 800 12 1350 2640 2000 240 220 206.0 88.1 2084 140.0

40 Snub 500 10 1350 2120 1800 150 115 26.0 139.6 620 17.6

Designers Comments * Denotes manual pulley dimensions entered

- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Conveyor Pulley Dimensions Page 15/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Station / Sectio
Face Shaft Brg Shaft Brg Belt Pulley & Mom of
Shell Lagging OD Width Length Ctrs Dia Dia Width Shaft Inertia
Station Description Dia mm mm mm mm mm mm mm mm mm Mass kg kgm2
1 Takeup 630 10 650 1350 2400 1800 200 200 1200 1231 53.3

39 Drive 800 12 824 1350 2640 2000 240 220 1200 2084 140.0

40 Snub 500 10 520 1350 2120 1800 150 115 1200 620 17.6

Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies
01 Mar 2018 11:15 Conveyor Pulleys Data Sheet Page 16/16
SMEC
Project Coal Terminal Terpadu Client PT Barito
Project No. 7022121 Prepared By BA
Conveyor No. RC-01A Design Date 01 March 2018

Station / Sectio
Face Brg Drive Wrap Pulley T1 T2 T1 T2
Shell Lagging Width Ctrs Power Angle Speed Run Run Start Start
Station Description Dia mm mm mm mm kW deg rpm kN kN kN kN
1 Takeup 630 10 1350 1800 180.0 111.7 88.26 88.83 88.26 89.42
Running Full Starting Empty

39 Drive 800 12 1350 2000 200 206.0 88.1 125.3 85.19 149.4 81.79
Running Full Starting Full

40 Snub 500 10 1350 1800 26.0 139.6 86.14 86.7 94.42 94.85
Running Full Braking Full

Designers Comments
- Design Belt Full 90%
- Friction Factor 0.022
- Calculation Using CEMA
- Not For Construction

D:\03 Office\SMEC\Rev. B\RC-01A.xml Helix

Ver 6.0.14.0 Licenced to user Technologies