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Servo motors
m850 synchronous servo motor
Inhalt
Inhalt
About this document 5
Document description 5
Further documents 5
Notations and conventions 6
Product information 7
Product description 7
Identification of the products 7
Features 8
The modular system 9
Information on project planning 11
Safety instructions 12
Basic safety instructions 12
Application as directed 12
Foreseeable misuse 12
Residual hazards 13
Drive dimensioning 14
Final configuration 18
Environmental conditions 18
Information on mechanical installation 19
Important notes 19
Transport 19
Installation 19
Information on electrical installation 20
Important notes 20
Preparation 20
Technical data 21
Notes regarding the given data 21
Standards and operating conditions 22
Conformities/approvals 22
Protection of persons and device protection 22
EMC data 22
Environmental conditions 22
Radial forces and axial forces 23
Rated data 25
Inverter mains connection 400 V, Self-ventilated 25
Selection tables 27
Torque characteristics 34
Dimensions 39
Basic dimensions 39
3
Inhalt
Product extensions 42
Motor connection 42
Connection via ICN connector 42
Brakes 46
Spring-applied brakes 48
Feedback 50
Resolver 51
Absolute value encoder 52
Temperature monitoring 53
Thermal detectors PT1000 53
Product codes 54
Appendix 55
Good to know 55
Approvals/directives 55
Operating modes of the motor 56
Enclosures 57
4
About this document
Document description
Further documents
NOTICE
Please observe the notes in the following chapters!
▶ Safety instructions ^ 12
▶ Information on mechanical installation ^ 19
▶ Information on electrical installation ^ 20
Further documents
Information and tools with regard to the Lenze products can be found on the
Internet:
http://www.lenze.com à Download
5
About this document
Notations and conventions
DANGER!
This note refers to an imminent danger which, if not avoided, may result in death or serious
injury.
WARNING!
This note refers to a danger which, if not avoided, may result in death or serious injury.
CAUTION!
This note refers to a danger which, if not avoided, may result in minor or moderate injury.
NOTICE
This note refers to a danger which, if not avoided, may result in damage to material assets.
6
Product information
Identification of the products
Product information
Product description
m850 - the servo motor for a medium dynamic performance in compact design.
The compact synchronous servo motor for applications in the fields of positioning, robotics,
and packaging technology as well as for handling systems.
In connection with the Servo-Inverters i700, Servo Drives 9400, and Inverter Drives 8400 Top-
Line, high-performance drive solutions in the torque range from 4.8 to 200 Nm can be
obtained.
Customer benefit
• Compact design
• Easy controllability by an advantageous ratio of the mass inertia of the load and that of the
motor
• Optimum smooth running characteristics for accurate work results
• The smooth housing surface makes it perfect for the use in the food industry
• Robust resolvers are included as a standard, and multiturn SinCos encoders ensure a high
precision
• Easy assembly and easy servicing by SpeedTec connectors with swivel connector boxes
7
Product information
Features
Features
Motor connection
Output flange
Cooling
Spring-applied brake
Temperature monitoring
8
Product information
The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potential extensions, some of them including a surcharge.
9
Product information
The modular system
10
Information on project planning
11
Information on project planning
Safety instructions
Foreseeable misuse
Safety instructions
Disregarding the following basic safety measures and safety information may lead to severe
personal injury and damage to property!
Observe all specifications of the corresponding documentation supplied. This is the precondi-
tion for safe and trouble-free operation and for obtaining the product features specified.
Please observe the specific safety information in the other sections!
Application as directed
• The product must only be actuated under the operating conditions and power limits speci-
fied in this documentation.
• The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive.
• The product is not a machine in terms of 2006/42/EC: Machinery Directive.
• Commissioning or starting the operation as directed of a machine with the product is not
permitted until it has been ensured that the machine meets the regulations of the EC
Directive 2006/42/EC: Machinery Directive; observe EN 60204−1.
• Commissioning or starting operation as directed is only permissible if the EMC Directive
2014/30/EU is complied with.
• The product is not a household appliance, but is only designed as a component for com-
mercial or professional use in terms of EN 61000−3−2.
• The product can be used according to the technical data if drive systems have to comply
with categories according to EN 61800−3.
• In residential areas, the product may cause EMC interferences. The operator is responsible
for taking interference suppression measures.
• Do not use the built-in brakes as fail-safe brakes. Disruptive factors that cannot be influ-
enced may cause the braking torque to be reduced.
• The product must only be actuated with inverters.
Foreseeable misuse
• Actuate directly on the mains voltage
• Use in potentially explosive areas
• Use in aggressive environments
• Use under water
• Use under radiation
• Use in generator mode
12
Information on project planning
Safety instructions
Residual hazards
Residual hazards
Even if notes given are taken into consideration and protective measures are implemented,
the occurrence of residual risks cannot be fully prevented.
The user must take the residual hazards mentioned into consideration in the risk assessment
for his/her machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to prop-
erty!
Protection of persons
• The product does not provide safety-related functions.
- A higher-level safety system must be implemented.
- Additional monitoring and protective equipment complying with the safety regulations
applicable in each case must be used.
• The power terminals may carry voltage in the switched-off state or when the motor is
stopped.
- Before working, check whether all power terminals are deenergised.
• Voltages may occur on the drive components (e.g. capacitive, caused by inverter supply).
- Careful earthing in the marked positions of the components must be carried out.
• Risk of burns may be caused by hot surfaces!
- Provide for a protection against accidental contact.
- Use the personal protective equipment or wait until the components have cooled
down completely!
- Prevent contact with flammable substances.
• There is a risk of injury due to rotating parts.
- Before working on the drive system, ensure that the motor is at a standstill.
• There is a danger of unintentional starting or electrical shocks!
• Installed brakes are no fail-safe brakes.
- The torque may be reduced by disruptive factors that cannot be influenced such as
ingressing oil.
Motor protection
• Design with plug:
- Never disconnect the plug when energised! Otherwise, the plug can be destroyed.
- Switch off power supply and disable inverter prior to disconnecting the plug.
• Installed thermal detectors are no full protection for the machine.
- If required, limit the maximum current. Parameterise the inverter so that it will be
switched off after seconds of operation with I > Irated , especially if there is the danger
of blocking.
- The installed overload protection does not prevent an overload under any conditions.
• The fuses are no motor protection.
- Use a current-dependent motor protection switch.
- Use the built-in thermal detectors.
• Too high torques cause a fraction of the motor shaft.
- The maximum torques according to catalogue must not be exceeded.
• Lateral forces from the motor shaft may occur.
- Align the shafts of motor and driven machine exactly to each other.
13
Information on project planning
Drive dimensioning
Drive dimensioning
The dimensioning is suitable for:
• kinematic profiles
• operating modes S1, S2, S3, S6
• simple linear speed profiles, not for S-curves or similar
The following 3 elements are taken into consideration in the dimensioning process :
Drive function
On the basis of the values required for the process that are specified, a drive is selected, for
which all operating points are within the speed-torque characteristic curve of the motor.
As a result, a motor with a suitable speed with an inverter with a sufficient maximum current
is selected. Further limits (maximum speed, installation height...) are specified in tables.
Mechanical strength
On the basis of the forces and torques which build, a drive is selected that has a sufficient
mechanic strength (endurance strength for the periodically occurring torques and fatique
strength for the sporadically occurring torques).
Thermal dimensioning
For the inverter, the thermal dimensioning process is carried out on the basis of the continu-
ous inverter current or on the basis of the continuous torque from the motor-inverter combi-
nation, which can be reached.
The motor is thermally dimensioned on the basis of the mean speed and the effective torque.
The mean speed of the drive should not exceed the values specified.
If dimensioning processes are complex or reach limit loads, please refer to your
Lenze branch office
Operation chart
S1 operation S2,S3 and S6 operation Speed profiles
Final configuration
14
Information on project planning
Drive dimensioning
4Conformities/approvals ^ 22
4Environmental conditions ^ 18
Define required input variables
Necessary input variables Note Symbol Unit
Mean speed utilisation Relating to the load speed nL %
Ambient temperature TU °C
Site altitude Amsl H m
Radial force Frad N
Axial force Fax N
Transmission element at the output Gear wheels, sprockets …
Effective diameter of the transmission element dw mm
Load torque Only with S1, S2, S3, and S6 operating modes ML Nm
Load speed Only with S1, S2, S3, and S6 operating modes nL rpm
Short-time maximum torque Emergency off, quick stop, occasional high starting ML,max Nm
duty
Runtime with maximum torque tL %
15
Information on project planning
Drive dimensioning
4Rated data ^ 25
Operating modes S2, S3, and S6
Check and select servo motor-inverter combination
Check Selection Unit
Output torque MN ≥ ML/ ( kL x kH) MN = Nm
Output speed (recommendation) nN ≥ nL nN = rpm
Max. output torque Mmax ≥ ML Mmax = Nm
Max. output speed nmax ≥ nL nmax = rpm
All operating points (● )
nL
Below the maximum torque character-
istic of the servo motor-inverter combi-
M [Nm]
ML
nation, taking ML,max into consideration
Thermally effective operating point (○ ) nL
Below the S1 torque characteristic of
the servo motor ML/ (kLx kH)
n [r/min]
4Rated data ^ 25
4Torque characteristics ^ 34
16
Information on project planning
Drive dimensioning
Speed profiles
Temporal load characteristic for the individual time segments z
Total time Individual time Load speed Load speed var- Steady-state Torque Acceleration tor- Moment of iner-
segments iation load torque que tia
t Δtz nL,z Δ nL,z ML,z Mz Ms,z JL
s s rpm rpm Nm Nm Nm kgcm2
1 2
Effective torque Meff = å Mz ´ Dtz ,T £ 1min Meff = Nm
T z
1
Mean speed nm =|nL,z |= å|nL,z |´Dtz nm = rpm
T z
MS,z
nation, taking ML,max into consideration
Thermally effective operating point (○ ) nm
Below the S1 torque characteristic of
the servo motor MS,eff / kH
n [r/min]
4Rated data ^ 25
4Torque characteristics ^ 34
17
Information on project planning
Final configuration
Environmental conditions
Final configuration
Check
Connection dimensions Output shaft
Output flange
Product extensions Brake
Feedback
Environmental conditions
Surface and corrosion protection (called OKS)
Depending on the ambient conditions, the surface and corrosion protection system (called
OKS) offers tailor-made solutions for optimum protection.
Various surface coatings ensure that the motors operate reliably even at high air humidity, in
outdoor installation or in the presence of atmospheric impurities. Any colour from the "RAL
Classic" collection can be chosen for the top coat.
For the indoor installation and if no special corrosion protection is required, the products are
also available unpainted (without OKS).
Surface and corrosion protec- Applications Type
tion (called OKS)
without OKS (unpainted) • Indoor installation, no special corrosion protection necessary Standard
• Painting by customer
OKS-G (primed) • Dependent on subsequent top coat applied Optional
OKS-S (small) • Standard applications
• Internal installation in heated buildings
• Air humidity up to 90 %
OKS-M (medium) • Internal installation in non-heated buildings
• Covered, protected external installation
• Air humidity up to 95 %
OKS-L (large) • External installation
• Air humidity above 95 %
• Chemical industrial plants
• Food industry
Surface and corrosion Corrosivity category Surface coating Colour Coating thickness
protection (called OKS)
DIN EN ISO 12944-2 Design
without OKS (unpainted)
OKS-G (primed) • 2K PUR priming coat 60 ... 90 µm
OKS-S (small) Comparable to C1 • 2K-PUR top coat 80 ... 120 µm
• Standard: RAL 7012
OKS-M (medium) Comparable to C2 • 2K PUR priming coat 110 ... 160 µm
• Optional: RAL Classic
OKS-L (large) Comparable to C3 • 2K-PUR top coat 140 ... 200 µm
18
Information on mechanical installation
Installation
NOTICE
Bearing damage caused by unbalance!
Shafts with keyway are balanced with a half featherkey!
▶ Balance transmission elements with a half featherkey!
Transport
• Ensure appropriate handling.
• Make sure that all component parts are safely mounted. Secure or remove loose compo-
nent parts.
• Only use safely fixed transport aids (e.g. eye bolts or support plates).
• Do not damage any components during the transport.
• Avoid electrostatic discharge on electronic components and contacts.
• Avoid impacts.
• Check the carrying capacity of the hoists and load handling devices. The weights can be
obtained from the shipping documents.
• Secure the load against tipping and falling down.
• Standing under a suspended load is forbidden.
Installation
• Avoid resonances with the rotational frequency and double mains frequency.
• The mounting surfaces must be plane, torsionally rigid and free from vibrations.
• The mounting areas must be suited to absorb the forces and torques generated during
operation.
• Ensure an unhindered ventilation.
• For versions with a fan, keep a minimum distance of 10 % from the outside diameter of the
fan cover in intake direction.
19
Information on electrical installation
Preparation
DANGER!
Hazardous voltage!
On the power connections even when disconnected from the mains: residual voltage >60 V!
▶ Disconnect the product from the mains and wait until the motor is at a standstill.
▶ Make sure that the product is safely isolated from supply!
• When working on energised products, comply with the applicable national accident pre-
vention regulations.
• Carry out the electrical installation in compliance with the relevant regulations (e.g. cable
cross-sections, fuses, PE connection).
• The manufacturer of the system or machine is responsible for adherence to the limits
required in connection with EMC legislation.
Preparation
EMC-compliant wiring
20
Technical data
Notes regarding the given data
Technical data
Notes regarding the given data
The power values, torques and speeds specified in the configuration are rounded values and
apply to
• Ambient temperature TU = 40 °C for motors (in accordance with EN 60034)
• Site altitude ≤ 1000 m above sea level
The selection tables specify the inverter/ motor combination with the attainable torque val-
ues.
The rated data applies to the S1 operating mode S1 (in accordance with EN 60034) and the
operation on an inverter with a switching frequency of at least 4 kHz.
In the case of other operating conditions, the achievable values can differ from
those name. In the case of extreme operating conditions, please ask the Lenze
sales company that is responsible for you..
21
Technical data
Standards and operating conditions
Environmental conditions
Conformities/approvals
Conformity
CE 2014/35/EU Low-Voltage Directive
2014/30/EU EMC Directive (reference: CE-typical drive system)
EAC TR TC 004/2011 Eurasian conformity: safety of low voltage equipment
TP TC 020/2011 Eurasian conformity: electromagnetic compatibility of technical
means
Approval
cULus UL 1004-1 for USA and Canada (requirements of the CSA 22.2 No.100)
UL 1004-6 Servo motor, Lenze file no. E210321
EMC data
Noise emission EN 60034-1 A final overall assessment of the drive system is indispensable
Noise immunity EN 60034-1 A final overall assessment of the drive system is indispensable
Environmental conditions
Climate
1K3 (-20 °C ... +60 °C) EN 60721-3-1 Storage, < 3 months
1K3 (-20 °C ... +40 °C) EN 60721-3-1 Storage, > 3 months
2K3 (-20 °C ... +70 °C) EN 60721-3-2 Transport
3K3 (-20 °C ... +40 °C) EN 60721-3-3 Operation, without brake
3K3 (-10 °C ... +40 °C) EN 60721-3-3 Operation, with brake
Relative humidity ≤ 85 % Without condensation
Site altitude
0 … 1000 m a.m.s.l. Without power reduction
1000 … 2000 m amsl Reduce rated output current of the inverter by 5 %/1000 m
Vibration resistance
3M6 EN 60721-3-3 operation
Vibration severity
A EN 60034-14
Vibration velocity
1.6 mm/s Free suspension
Smooth running, axial runout, concentricity
Normal Class IEC 60072
22
Technical data
Radial forces and axial forces
The values of the bearing service life L10h refer to the rated motor speed speci-
fied. Depending on the ambient temperatures, they are additionally limited by
the grease lifetime.
4Rated data ^ 25
Application of forces
Frad
Frad
Fax
l/2 F ax - 0 Fax+
23
Technical data
Radial forces and axial forces
Application of force at l
Bearing service life L10h Motor
m850-S120/S3960 m850-S140/S3240 m850-S190/S3000
m850-S120/M3960 m850-S140/M3240 m850-S190/M3000
m850-S120/L3960 m850-S140/L3240 m850-S190/L2520
5000 h
Radial force Frad N 820 1030 2170
Axial tensile force Fax, - N -800 -1080 -1290
Axial compression force Fax, + N 460 680 810
10000 h
Radial force Frad N 650 820 1710
Axial tensile force Fax, - N -640 -830 -1030
Axial compression force Fax, + N 300 420 550
20000 h
Radial force Frad N 530 670 1350
Axial tensile force Fax, - N -520 -670 -820
Axial compression force Fax, + N 180 270 340
30000 h
Radial force Frad N 420 550 1210
Axial tensile force Fax, - N -470 -630 -720
Axial compression force Fax, + N 130 230 240
24
Technical data
Rated data
Inverter mains connection 400 V, Self-ventilated
Rated data
25
Technical data
Rated data
Inverter mains connection 400 V, Self-ventilated
26
Technical data
Selection tables
Selection tables
Notes on the selection tables
The selection tables represent the combinations of servo motors and inverters. The only serve
as a rough overview.
In the case of the servo inverters, the overload capacity depending on the switching frequency
in the default setting is taken into consideration. For more information, see the servo inverter
catalogue.
Graphical representation of the operating points Explanation Notes
nk M0 Standstill torque With a zero speed rpm, the standstill torque and
Mmax
standstill current are to be reduced by 30 % after
neto 2 % seconds.
For applications requiring holding the standstill tor-
que for a longer time, we recommend holding the
M0,max drive via the holding brake and, for instance, reduc-
Nm
Derating speed
Motor Derating speed
nk
rpm
m850-S120/S3960
m850-S120/M3960
m850-S120/L3960
m850-S140/S3240
m850-S140/M3240 60
m850-S140/L3240
m850-S190/S3000
m850-S190/M3000
m850-S190/L2520
27
Technical data
Selection tables
The data apply to an inverter mains voltage of 3x 400 V and an inverter switch-
ing frequency of 8 kHz.
Motor Inverter
E84AVTC□
1524 2224 3024 4024 5524 7524 1134 1534 1834 2234 3034 3734 4534
m850-S120/S3960
Rated torque Mrated Nm 4.4 4.8 4.8 4.8 4.8
Standstill torque M0 Nm 4.6 6.5 6.5 6.5 6.5
Max. standstill torque M0,max Nm 6.9 9.4 11.6 14.1 14.5
Max. torque Mmax Nm 8.8 11.8 14.2 14.5 14.5
Transition speed neto rpm 3450 2953 2627 2599 2599
m850-S120/M3960
Rated torque Mrated Nm 6.5 7.4 7.4 7.4 7.4 7.4
Standstill torque M0 Nm 7.0 9.1 11.0 11.0 11.0 11.0
Max. standstill torque M0,max Nm 10.5 13.5 17.0 22.0 26.6 29.0
Max. torque Mmax Nm 13.7 17.3 21.6 27.5 29.0 29.0
Transition speed neto rpm 3609 3270 2928 2551 2477 2477
m850-S120/L3960
Rated torque Mrated Nm 8.4 9.0 9.0 9.0 9.0 9.0
Standstill torque M0 Nm 9.0 11.8 15.0 15.0 15.0 15.0
Max. standstill torque M0,max Nm 13.6 17.5 23.2 28.7 38.5 44.0
Max. torque Mmax Nm 17.9 22.7 29.9 36.5 44.0 44.0
Transition speed neto rpm 3789 3464 3058 2752 2483 2483
m850-S140/S3240
Rated torque Mrated Nm 7.6 8.5 8.5 8.5 8.5
Standstill torque M0 Nm 8.3 10.9 11.0 11.0 11.0
Max. standstill torque M0,max Nm 12.3 15.4 19.0 23.6 26.0
Max. torque Mmax Nm 15.7 19.3 23.2 26.0 26.0
Transition speed neto rpm 2767 2481 2213 2050 2050
m850-S140/M3240
Rated torque Mrated Nm 13.3 14.0 14.0 14.0 14.0
Standstill torque M0 Nm 14.3 19.5 21.0 21.0 21.0
Max. standstill torque M0,max Nm 21.4 28.1 34.4 45.2 53.5
Max. torque Mmax Nm 27.5 35.8 43.0 53.5 53.5
Transition speed neto rpm 2908 2576 2333 2051 2051
m850-S140/L3240
Rated torque Mrated Nm 17.4 17.4 17.4 17.4 17.4 17.4
Standstill torque M0 Nm 20.2 25.7 28.0 28.0 28.0 28.0
Max. standstill torque M0,max Nm 30.1 37.4 50.5 64.4 74.0 80.0
Max. torque Mmax Nm 39.0 47.8 63.4 78.5 80.0 80.0
Transition speed neto rpm 2889 2647 2288 2018 1994 1994
28
Technical data
Selection tables
Motor Inverter
E84AVTC□
1524 2224 3024 4024 5524 7524 1134 1534 1834 2234 3034 3734 4534
m850-S190/S3000
Rated torque Mrated Nm 14.8 16.0 16.0 16.0 16.0 16.0 16.0
Standstill torque M0 Nm 16.0 21.9 27.0 27.0 27.0 27.0 27.0
Max. standstill torque M0,max Nm 24.1 32.1 39.2 51.4 62.5 68.8 71.0
Max. torque Mmax Nm 31.4 40.7 48.9 61.8 71.0 71.0 71.0
Transition speed neto rpm 2668 2373 2153 1868 1674 1674 1674
m850-S190/M3000
Rated torque Mrated Nm 20.3 24.0 24.0 24.0 24.0 24.0 24.0
Standstill torque M0 Nm 22.3 28.3 40.3 46.0 46.0 46.0 46.0
Max. standstill torque M0,max Nm 33.5 42.6 58.9 76.7 90.0 103.8 120.0
Max. torque Mmax Nm 44.6 55.5 75.4 96.5 111.5 120.0 120.0
Transition speed neto rpm 2924 2732 2412 2130 1967 1884 1884
m850-S190/L2520
Rated torque Mrated Nm 32.6 35.0 35.0 35.0 35.0 35.0 35.0 35.0
Standstill torque M0 Nm 35.9 51.1 67.0 67.0 67.0 67.0 67.0 67.0
Max. standstill torque M0,max Nm 53.9 76.0 100.5 119.5 139.9 168.0 194.9 200.0
Max. torque Mmax Nm 71.4 98.6 129.0 152.0 169.2 200.0 200.0 200.0
Transition speed neto rpm 2380 2146 1915 1766 1669 1523 1523 1523
29
Technical data
Selection tables
The data apply to an inverter mains voltage of 3x 400 V and an inverter switch-
ing frequency of 4 kHz.
Motor Inverter
E70ACMS□
0104 0204 0324 0484 0644
m850-S120/S3960
Rated torque Mrated Nm 4.8 4.8
Standstill torque M0 Nm 5.9 6.5
Max. standstill torque M0,max Nm 10.8 14.5
Max. torque Mmax Nm 10.8 14.5
Transition speed neto rpm 3106 2599
m850-S120/M3960
Rated torque Mrated Nm 7.4 7.4
Standstill torque M0 Nm 11.0 11.0
Max. standstill torque M0,max Nm 22.5 29.0
Max. torque Mmax Nm 22.5 29.0
Transition speed neto rpm 2863 2477
m850-S120/L3960
Rated torque Mrated Nm 9.0 9.0 9.0
Standstill torque M0 Nm 12.4 15.0 15.0
Max. standstill torque M0,max Nm 23.8 35.6 44.0
Max. torque Mmax Nm 23.8 35.6 44.0
Transition speed neto rpm 3398 2789 2483
m850-S140/S3240
Rated torque Mrated Nm 8.5 8.5
Standstill torque M0 Nm 11.0 11.0
Max. standstill torque M0,max Nm 24.0 26.0
Max. torque Mmax Nm 24.0 26.0
Transition speed neto rpm 2167 2050
m850-S140/M3240
Rated torque Mrated Nm 14.0 14.0 14.0
Standstill torque M0 Nm 15.0 21.0 21.0
Max. standstill torque M0,max Nm 28.8 42.1 53.5
Max. torque Mmax Nm 28.8 42.1 53.5
Transition speed neto rpm 2855 2362 2051
m850-S140/L3240
Rated torque Mrated Nm 14.3 17.4 17.4 17.4
Standstill torque M0 Nm 15.6 24.9 28.0 28.0
Max. standstill torque M0,max Nm 30.8 46.6 64.4 78.5
Max. torque Mmax Nm 30.8 46.6 64.4 78.5
Transition speed neto rpm 3142 2677 2266 2018
30
Technical data
Selection tables
Motor Inverter
E70ACMS□
0104 0204 0324 0484 0644
m850-S190/S3000
Rated torque Mrated Nm 15.5 16.0 16.0 16.0
Standstill torque M0 Nm 16.9 27.0 27.0 27.0
Max. standstill torque M0,max Nm 32.8 47.8 62.5 71.0
Max. torque Mmax Nm 32.8 47.8 62.5 71.0
Transition speed neto rpm 2620 2180 1853 1674
m850-S190/M3000
Rated torque Mrated Nm 24.0 24.0 24.0
Standstill torque M0 Nm 27.5 41.2 46.0
Max. standstill torque M0,max Nm 54.0 76.7 96.5
Max. torque Mmax Nm 54.0 76.7 96.5
Transition speed neto rpm 2760 2396 2130
m850-S190/L2520
Rated torque Mrated Nm 31.6 35.0 35.0
Standstill torque M0 Nm 34.8 52.2 67.0
Max. standstill torque M0,max Nm 69.4 100.5 129.0
Max. torque Mmax Nm 69.4 100.5 129.0
Transition speed neto rpm 2398 2131 1915
31
Technical data
Selection tables
The data apply to an inverter mains voltage of 3x 400 V and an inverter switch-
ing frequency of 4 kHz.
Motor Inverter
E94A□□
E0044 E0074 E0094 E0134 E0174 E0244 E0324 E0474 E0594
m850-S120/S3960
Rated torque Mrated Nm 4.8 4,8
Standstill torque M0 Nm 5.9 6.5
Max. standstill torque M0,max Nm 14.5 14.5
Max. torque Mmax Nm 14.5 14.5
Transition speed neto rpm 2599 2599
m850-S120/M3960
Rated torque Mrated Nm 7.4 7.4
Standstill torque M0 Nm 11.0 11.0
Max. standstill torque M0,max Nm 23.4 29.0
Max. torque Mmax Nm 23.4 29.0
Transition speed neto rpm 2800 2477
m850-S120/L3960
Rated torque Mrated Nm 9.0 9.0 9.0 9.0
Standstill torque M0 Nm 10.9 14.5 15.0 15.0
Max. standstill torque M0,max Nm 24.8 31.9 41.6 44.0
Max. torque Mmax Nm 24.8 31.9 41.6 44.0
Transition speed neto rpm 3335 2961 2559 2483
m850-S140/S3240
Rated torque Mrated Nm 8.5 8.5
Standstill torque M0 Nm 11.0 11.0
Max. standstill torque M0,max Nm 24.7 26.0
Max. torque Mmax Nm 24.7 26.0
Transition speed neto rpm 2123 2050
m850-S140/M3240
Rated torque Mrated Nm 12.3 14.0 14.0 14.0
Standstill torque M0 Nm 13.2 17.6 21.0 21.0
Max. standstill torque M0,max Nm 30.0 38.0 48.5 53.5
Max. torque Mmax Nm 30.0 38.0 48.5 53.5
Transition speed neto rpm 2802 2498 2175 2051
m850-S140/L3240
Rated torque Mrated Nm 16.7 17.4 17.4 17.4 17.4
Standstill torque M0 Nm 18.2 25.4 28.0 28.0 28.0
Max. standstill torque M0,max Nm 41.6 54.8 65.8 74.3 80.0
Max. torque Mmax Nm 41.6 54.8 65.8 74.3 80.0
Transition speed neto rpm 2815 2473 2236 2083 1994
32
Technical data
Selection tables
Motor Inverter
E94A□□
E0044 E0074 E0094 E0134 E0174 E0244 E0324 E0474 E0594
m850-S190/S3000
Rated torque Mrated Nm 13.7 16.0 16.0 16.0 16.0 16.0
Standstill torque M0 Nm 14.9 19.7 27.0 27.0 27.0 27.0
Max. standstill torque M0,max Nm 34.2 43.2 55.0 63.6 68.9 71.0
Max. torque Mmax Nm 34.2 43.2 55.0 63.6 68.9 71.0
Transition speed neto rpm 2576 2304 2007 1833 1724 1674
m850-S190/M3000
Rated torque Mrated Nm 24.0 24.0 24.0 24.0 24.0
Standstill torque M0 Nm 28.0 35.4 46.0 46.0 46.0
Max. standstill torque M0,max Nm 64.3 78.7 90.4 110.3 120.0
Max. torque Mmax Nm 64.3 78.7 90.4 110.3 120.0
Transition speed neto rpm 2585 2367 2208 1975 1884
m850-S190/L2520
Rated torque Mrated Nm 32.2 35.0 35.0 35.0 35.0 35.0
Standstill torque M0 Nm 35.5 44.8 64.0 67.0 67.0 67.0
Max. standstill torque M0,max Nm 83.3 103.2 120.0 150.1 176.0 200.0
Max. torque Mmax Nm 83.3 103.2 120.0 150.1 176.0 200.0
Transition speed neto rpm 2277 2110 1980 1778 1634 1523
33
Technical data
Torque characteristics
Torque characteristics
m850-S120/S3960
16
14
12
Mmax = 440 V
10
Mmax = 400 V
Nm
8 Mmax = 360 V
Mmax @ Imax = 2x I0
6
S1
4
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
r/min
m850-S120/M3960
35
30
25 Mmax = 440 V
Mmax = 400 V
20
Mmax = 360 V
Nm
15 Mmax @ Imax = 3x I0
Mmax @ Imax = 2x I0
10 S1
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
r/min
34
Technical data
Torque characteristics
m850-S120/L3960
50
45
40
35 Mmax = 440 V
Mmax = 400 V
30
Mmax = 360 V
Nm
25
Mmax @ Imax = 3x I0
20 Mmax @ Imax = 2x I0
15 S1
10
5
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
r/min
m850-S140/S3240
30
25
20 Mmax = 440 V
Mmax = 400 V
Nm
15 Mmax = 360 V
Mmax @ Imax = 2x I0
10 S1
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
r/min
35
Technical data
Torque characteristics
m850-S140/M3240
60
50
Mmax = 440 V
40
Mmax = 400 V
Mmax = 360 V
30
Nm
Mmax @ Imax = 3x I0
20 Mmax @ Imax = 2x I0
S1
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
r/min
m850-S140/L3240
90
80
70
Mmax = 440 V
60
Mmax = 400 V
50 Mmax = 360 V
Nm
40 Mmax @ Imax = 3x I0
Mmax @ Imax = 2x I0
30
S1
20
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
r/min
36
Technical data
Torque characteristics
m850-S190/S3000
80
70
60
Mmax = 440 V
50 Mmax = 400 V
Mmax = 360 V
Nm
40
Mmax @ Imax = 3x I0
30 Mmax @ Imax = 2x I0
S1
20
10
0
0 500 1000 1500 2000 2500 3000 3500 4000
r/min
m850-S190/M3000
140
120
60 Mmax @ Imax = 3x I0
Mmax @ Imax = 2x I0
40 S1
20
0
0 500 1000 1500 2000 2500 3000 3500 4000
r/min
37
Technical data
Torque characteristics
m850-S190/L2520
250
200
Mmax = 440 V
Mmax = 400 V
150
Mmax = 360 V
Nm
Mmax @ Imax = 3x I0
100 Mmax @ Imax = 2x I0
S1
50
0
0 500 1000 1500 2000 2500 3000 3500 4000
r/min
38
Technical data
Dimensions
Basic dimensions
Dimensions
Basic dimensions
Self-ventilated motors
m850-S120
Output flange FF130
39
Technical data
Dimensions
Basic dimensions
m850-S140
Output flange FF165
40
Technical data
Dimensions
Basic dimensions
m850-S190
Output flange FF215
41
Product extensions
Product extensions
Motor connection
1
2
Position Meaning
1 Power connection
Brake connection
2 Feedback connection
Connection of temperature monitoring
42
Product extensions
Motor connection
Connection via ICN connector
For motor:
m850-S140/L3240 m850-S190/M3000
m850-S190/L2520
Contact 3: only for motors and inverters which support this function.
43
Product extensions
Motor connection
Connection via ICN connector
ICN-M23 connector assignment: incremental and SinCos absolute value encoder Hiperface
Contact Name Meaning
1 B Track B / + SIN Code 20°
2 A¯ Track A inverse / - COS
9
3 A Track A / + COS 8
1 7
P
4 + UB Supply + 2 12 6
5 GND Mass 10
3 5
11
6 Z¯ Zero track inverse / - RS485 4
44
Product extensions
Motor connection
Connection via ICN connector
NOTICE
When making your selection, the motor data and permissible currents of the cables according
to the system cable system manual must be observed.
Feedback connectors
Feedback Resolver SinCos absolute value
Hiperface
Plug ICN-M23 ICN-M23
Screw plug
Order code EWS0006 EWS0010
Coding in the system cable type code F01 F02
SpeedTec
Order code EWS1006 EWS1010
Coding in the system cable type code F05 F06
45
Product extensions
Brakes
Brakes
Optionally the motors can be ordered with a spring-applied brake as holding brake.
CAUTION!
They may not be used as safety elements (particularly with hoist axes) without additional
measures being implemented.
The brakes used are not fail-safe brakes in the sense that prospective disruptive factors, e.g.
oil ingress, can lead to a reduction in torque!
▶ The brakes must only be used as holding brakes for holding the axes at a standstill or in the
deenergised state.
▶ The brake must not be used as a service brake.
CAUTION!
If no suitable voltage (incorrect value, incorrect polarity) is applied to the brake, the brake will
be applied and can be overheated and destroyed by the motor continuing to rotate.
If long motor supply cables are used, pay attention to the ohmic voltage drop along the cable
and compensate for it with a higher voltage at the input end of the cable.
The following applies to Lenze system cables:
[V] V V Resulting supply voltage
U[V] = UB [V] + 0.08 ´ lLg [m] ´ IB [A]
[A] ´ [m] UB V Rated voltage of the brake
lLg m Cable length
I A Rated current of the brake
NOTICE
In case of these brakes, the rated torque applies solely as holding torque at standstill.
▶ Emergency stops at higher speeds are possible but high switching energy increases wear on
the friction surfaces and the hub.
▶ During braking from full motor speed, e .g. in the event of emergency stops, the braking
torque is significantly reduced.
▶ The brakes become active when the supply voltage has been switched off (closed-circuit
principle).
▶ When using the brakes purely as holding brakes, virtually no wear occurs on the friction sur-
faces.
▶ The friction surfaces must always be free from oil and grease because even small amounts
of grease or oil will considerably reduce the braking torque.
NOTICE
In case of travel axes, the compliance of the permissible ratio of mass inertia load/brake
motor (JL/JMB) ensures that the permissible maximum switching energy of the brake will not
be exceeded and at least the values given for the emergency stop functions from the given
speed (see rated data) are applied.
For hoist axes, the load torque resulting from the weight acts additionally. In this case, the
specifications for (JL/JMB) do not apply.
46
Product extensions
Brakes
To simplify matters, the friction energy per switching cycle can be calculated using the formula
below and must not exceed the limit value for emergency stops, which depends on the
switching rate:
Q J Friction energy
1 æ
2
Dn ö MN Jtotal kgm2 Total mass inertia (motor + load)
Q = ´ Jges ´ ç 2p ´ ÷ ´
2 è 60 ø MN - ML Δn rpm Differential speed
Mrated Nm Rated torque of the brake
ML nM Load torque
The shortest operating times of the brakes are achieved by DC switching of the
voltage and an external suppressor circuit (varistor or spark suppressor).
Without suppressor circuit, the operating times may increase. A varistor/ spark
suppressor limits the breaking voltage peaks. It must be ensured that the power
limit of the suppressor circuit is not exceeded. This limit depends on the brake
current, brake voltage, disengagement time and the switching operations per
time unit.
Furthermore the suppressor circuit is necessary for interference suppression
and for increasing the service life of the relay contacts (external, is not integra-
ted into the motor).
47
Product extensions
Brakes
Spring-applied brakes
Spring-applied brakes
Rated data
NOTICE
Engagement and disengagement times apply to rated voltage (± 0 %) and suppressor circuit of
the brakes with a varistor with DC switching. Without a suppressor circuit, the times may be
longer.
The currents are the maximum values when the brake is cold (value used for dimensioning the
current supply). The values for a motor at operating temperature are considerably lower.
Requirements with regard to the DC 24 V brake: smoothed DC voltage, ripple ≤ 1 %.
Maximum switching energy for each emergency stop with n= 3000 rpm for a maximum of 3-6
emergency stops per hour.
48
Product extensions
Brakes
Spring-applied brakes
49
Product extensions
Feedback
Feedback
For speed control with a servo inverter, the servo motor can be equipped with the following
feedback systems:
Feedback Inverter
Connectable Supports safety functions
Resolver
RS0 i700 E84AVTC E94A -
RV03 i700 E84AVTC E94A E94A
Absolute value encoder
AM128-8V-H i700 E84AVTC E94A -
AM128-8V-K2 i700 E84AVTC E94A E94A
Safety engineering
Servo motors can perform speed-dependent safety functions for safe speed and / or safe rela-
tive position monitoring in a drive system by Lenze inverters or Controllers. In case of inver-
ters, these functions are implemented by integrable safety modules and in case of Controllers
by the additionally required Safety Controller.
50
Product extensions
Feedback
Resolver
Resolver
The stator-supplied, 2-pole resolver with two stator windings shifted by 90 degrees and a
rotor winding with a transformer winding can record both the speed and the rotor position,
just like a single-turn absolute value encoder. The rotor position can be determined within one
mechanical motor revolution after a voltage failure.
Feedback type Resolver
Feedback RS0 RV03
Speed-dependent safety functions No Yes
Resolution
Angle ' 0.80
Accuracy ' -10 ... 10
Absolute positioning 1 revolution
Max. speed nmax rpm 8000
Max. input voltage
DC Uin,max V 10.0
Max. input frequency fin,max kHz 4.00
Ratio
Stator / rotor 0.30 ± 5 %
Rotor impedance Zro Ω 51 + j90
Stator impedance Zso Ω 102 + j150
Impedance Zrs Ω 44 + j76
Min. insulation resistance
With DC 500 V Rmin MΩ 10.0
Number of pole pairs 1
Max. angle error ' -10 ... 10
51
Product extensions
Feedback
Absolute value encoder
52
Product extensions
Temperature monitoring
Thermal detectors PT1000
Temperature monitoring
The three thermal sensors connected in series are identified on the nameplate
by the short designation "PT1k+2PTC".
When supplying the thermal sensors with a measurement current of 1 mA, the
connection between the temperature and the resistance measured applies.
3000
2800
2600
2400
2200
R [Ω]
2000
1800
1600
1400
1200
1000
0 20 40 60 80 100 120 140 160 180
TW [°C]
R Resistance
TW Winding temperature
53
Product codes
Product codes
Motor product code
Example M 8 5 A S 120 S 25 5 S 0 R C C 0
54
Appendix
Approvals/directives
Appendix
Good to know
Approvals/directives
CCC China Compulsory Certification
documents the compliance with the legal product safety requirements of the PR of China - GB standards.
CCSAUS CSA certificate, tested according to US and Canada standards
CE Communauté Européenne
documents the declaration of the manufacturer that EC Directives are complied with.
CEL China Energy Label
documents the compliance with the legal energy efficiency requirements for motors, tested according to PR of China standards
CSA Canadian Standards Association
CSA certificate, tested according to Canada standards
ULEnergyUS CA Energy Verified Certificate
Determining the energy efficiency according to CSA C390 for products within the scope of energy efficiency requirements in the
USA and Canada
CULUS UL certificate
for products, tested according to US and Canada standards
CURUS UL certificate
for components, tested according to US and Canada standards
EAC Customs union Russia / Belarus / Kazakhstan certificate
documents the declaration of the manufacturer that the specifications for the Eurasian conformity (EAC) required for placing
electronic and electromechanical products on the market of the entire territory of the Customs Union (Russia, Belarus, Kazakh-
stan) are complied with.
UL Underwriters Laboratory Listed Product
UR UL certificate
for components, tested according to US standards
55
Appendix
Good to know
Operating modes of the motor
PV t PV t
J t J t
t t
Operation with a constant load until the motor reaches the thermal Operation with constant load; however, the motor does not reach the
steady state. The motor may be actuated continuously with its rated thermal steady state. During the following standstill, the motor winding
power. cools down to the ambient temperature again. The increase in power
depends on the load duration.
PV t PV t
J t J t
t t
Sequence of identical duty cycles comprising operation with a constant Sequence of identical duty cycles comprising operation with a constant
load and subsequent standstill. Start-up and braking processes do not load and subsequent no-load operation. The motor cools down during
have an impact on the winding temperature. The steady-state is not the no-load phase. Start-up and braking processes do not have an
reached. The guide values apply to a cycle duration of 10 minutes. The impact on the winding temperature. The steady-state is not reached. The
power increase depends on the cycle duration and on the load period/ guide values apply to a cycle duration of 10 minutes. The power increase
downtime ratio. depends on the cycle duration and on the load period/idle time ratio.
56
Appendix
Good to know
Enclosures
Enclosures
The degree of protection indicates the suitability of a motor for specific ambient conditions
with regard to humidity as well as the protection against contact and the ingress of foreign
particles. The degrees of protection are classified by EN 60529.
The first code number after the code letters IP indicates the protection against the ingress of
foreign particles and dust.The second code number refers to the protection against the ingress
of humidity.
Code number 1 Degree of protection Code number 2 Degree of protection
0 No protection 0 No protection
1 Protection against the ingress of foreign particles d > 1 Protection against vertically dripping water (dripping
50 mm. No protection in case of deliberate access. water).
2 Protection against medium-sized foreign particles, 2 Protection against diagonally falling water (dripping
d > 12 mm, keeping away fingers or similar. water), 15 ° compared to normal service position.
3 Protection against small foreign particles d > 2.5 mm. 3 Protection against spraying water, up to 60 ° to the ver-
Keeping away tools, wires or similar. tical
4 Protection against granular foreign particles, d > 1 mm, 4 Protection against spraying water from all directions.
keeping away tools, wire or similar.
5 Protection against dust deposits (dust-protected), com- 5 Protection against water jets from all directions.
plete protection against contact.
6 Protection against the ingress of dust (dust-proof), 6 Protection against choppy seas or heavy water jets
complete protection against contact. (flood protection).
57
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