129933

Load Sensing System
SJ-600, 800 & 1000

Engine Powered Series
For Parts & Service in Europe please call.................................................44-1691-676 236

Skyjack Europe, Glovers Meadow, Maesbury Road, Oswestry, Shropshire, UK..... FAX 44-169-676 238
129933AA Printed in Canada June 2005
TABLE OF CONTENTS
Section - Paragraph Page No.
S
1
Section 1 - About Your Aerial Platform
Purpose Of Equipment ..................................................................................................................... 1
Use Of Equipment ............................................................................................................................ 1
Scope Of This Manual .................................................................................................................... 2
Operator Safety Reminders ............................................................................................................ 3
E
2
Electrocution Hazard ........................................................................................................................ 3
Safety Precautions ............................................................................................................................ 4
C
Section 2 - List of Tables
Table Of Contents ............................................................................................................................. 1
Section 3 - System component identification and schematics - Operation

T
I
3
Section 4 - Troubleshooting information - Operation
Section 5 - Maintenance and service - Operation O

Section 6 - Parts lists - Operation

Table Of Contents ........................................................................................................................... 1 N
4
I
D 5
E
X
6
Mid Size & Full Size RT’s SKYJACK, Page i
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The Safety Alert Symbol identifies important safety
messages on machines, safety signs in manuals This Safety Alert Symbol Means Attention!
or elsewhere. When you see this symbol, be alert
to the possibility of personal injury or death. Fol- Become Alert! Your Safety Is Involved.
low the instructions in the safety message.
DANGER
DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous

situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in
minor or moderate injury. It may also be
used to alert against unsafe practices.
IMPORTANT
IMPORTANT indicates a procedure(s) essential
for safe operation and which, if not followed, may
result in a malfunction or damage to the machine.
SKYJACK, Page ii Mid Size & Full Size RT’s

Engine Powered
SKYJACK Inc. is continuously improving and expanding product features on its equipment, therefore, specifications
1
and dimensions are subject to change without notice.
Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.
Purpose of Equipment
The SKYJACK Mid Size (Models 7127, 7135, 8243 & 8850) and Full Size (Models 8831, 8841 & 9250) Rough Ter-
rain aerial platforms are designed to transport and raise personnel, tools and materials to overhead work areas.
Use of Equipment
The aerial platform is a highly maneuverable, mobile work station. Lifting and driving MUST be on a flat, level,
compacted surface.
ManualS
Operating
The operating manual is considered a fundamental part of the aerial platform. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of this manual
must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.
Maintenance & Parts
The purpose of this is to provide the customer with the servicing and maintenance procedures essential for
the promotion of proper machine operation for its intended purpose.
All information in this manual should be READ and UNDERSTOOD before any attempt is made to service the
machine. The updated copy of the manuals are found on the company’s website: www.skyjackinc.com.
Operator
The operator MUST read and completely understand both this operating manual and the safety panel label lo-
cated on the platform and ALL other warnings in this manual and on the aerial platform. Compare the labels on
the aerial platform with the labels found within this manual. If any labels are damaged or missing, replace them
immediately.
Optional Accessories
The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under “Stan-
dard and Optional Features” in Section 1.12 of the Operating Manual.
Operating instructions for these options (if equipped) are located in Section 2 of the Operating Manual.
For options not listed under “Standard and Optional Features,” contact the SKYJACK Service Department at
North America:
( : 800 275-9522
7 : 630 262-0006
Europe:
( : 44 1691-676-235
7 : 44 1691-676-239

Include the model and serial number for each applicable machine.
Mid Size & Full Size RT’s SKYJACK, Page

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toc 2 3 4 5 6
Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA and CE versions of the Mid Size and Full Size Rough Terrain
aerial platform models listed on Table 2-1a and Table 2-1b.
- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-1999 standard.
- Equipment identified with “CSA” meets the CSA B354.2-01 standard.
- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery
Directive 98/37/EC and EMC Directive 89/336/EEC and the corresponding EN standards.
b. CSA (Canada) and CE (Europe)

Operators are required to conform to national, territorial/provincial and local health and safety regulations
applicable to the operation of this aerial platform.
c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their
RESPONSIBILITIES in the Manual of Responsibilities before they use or operate this aerial platform.
SKYJACK, Page Mid Size & Full Size RT’s

Engine Powered
WARNING
Failure to comply with your required responsibilities in the use and operation of the aerial platform
could result in death or serious injury!
Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to
follow simple and fundamental safety rules and precautions.
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial
platform is mandatory. The following pages of this manual should be read and understood completely before
operating the aerial platform.
Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety
devices to protect your eyes, ears, hands, feet and body.
Any modifications from the original design are strictly forbidden without written permission from SKYJACK Inc.
Electrocution Hazard
This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from ener-
gized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This
aerial platform does not provide protection from contact with or proximity to an electrically charged conduc-
tor.
DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

DO NOT OPERATE THE MACHINE DURING LIGHTNING OR STORMS.
DANGER
Avoid Power Lines
Minimum Safe Approach Distance
ANSI/SIA A92.6-1999 & CE Guidance Note
CSA B354.2-01 Requirements “Avoidance of danger from Overhead Lines”
Voltage Range Minimum Safe Approach Distance
(Phase to Phase) Feet Meters
0 to 300V Avoid Contact
Over 300V to 50KV 10 3.05
Adhere strictly to the governmental rulings and
Over 50KV to 200KV 15 4.60
regulations applicable in your country.
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
60023AC

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Safety Precautions
Know and understand the safety precautions before going on to next section.
WARNING
Failure to heed the following safety pre- • DO NOT increase the lateral
cautions could result in tip over, falling, surface area of the platform.
crushing, or other hazards leading to Increasing the area exposed to
death or serious injury. the wind will decrease machine
stability.
• KNOW all national, state or territorial/provincial
and local rules which apply to your MACHINE
and JOBSITE. • DO NOT drive or elevate the
aerial platform if it is not on a
• TURN the main power disconnect switch OFF firm level surface. Do not drive
when leaving the machine unattended. Remove elevated near depressions
the key to prevent unauthorized use of the aerial or holes of any type, loading
platform. docks, debris, drop-offs and
surfaces that may affect the sta-
• WEAR all the protective clothing and personal bility of the aerial platform.
safety devices issued to you or called for by job
conditions.
• If operation in areas with
• DO NOT wear loose clothing, holes or drop-offs is abso-
dangling neckties, scarves, lutely necessary, elevated
rings, wristwatches or other driving shall not be allowed.
jewelry while operating this lift. Position the machine horizon-
tally only with the platform fully
lowered. After ensuring that
all 4 wheels or outriggers (if
equipped) have contact with
• AVOID entanglement with level firm surface, the aerial
ropes, cords or hoses. platform can be elevated. Af-
ter elevation, the drive function
must not be activated.
• Elevated driving must only

• AVOID falling. Stay within the be done on a firm level sur-
boundaries of the guardrails. face.
• DO NOT ascend or descend

a grade when elevated. When
• DO NOT raise the aerial plat- fully lowered, ascending or de-
form in windy or gusty condi- scending, only grades up to
tions. rated maximum listed in Table
2-1 are permissible.

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Safety Precautions (Continued)

• DO NOT operate on surfaces not capable of • DO NOT raise the aerial plat-
holding the weight of the aerial platform including form while the machine is on a
the rated load, e.g. covers, drains, and trenches. truck, fork lift or other device or
vehicle.
• DO NOT operate an aerial plat-

form that has ladders, scaffold-
ing or other devices mounted
on it to increase its size or work • BE AWARE of crushing haz-
height. It is prohibited. ards. Keep all body parts in-
side platform guardrail.
• DO NOT exert side forces on

aerial platform while elevated.
• DO NOT lower the plat-
form unless the area below
is clear of personnel and
obstructions.
• DO NOT use the aerial platform

as a crane. It is prohibited. • ENSURE that there are no personnel or obstruc-
tions in the path of travel, including blind spots.
• DO NOT sit, stand or climb on

the guardrails. It is prohibited.
• BE AWARE of blind spots when operating the

aerial platform.
• STUNT driving and horseplay are prohibited.

• DO NOT climb on scissor arm
assembly. It is prohibited. • ENSURE ALL tires are in good condition and lug
nuts are properly tightened.
• DO NOT alter or disable limit switches or other

safety devices.
• BE AWARE of overhead ob- • DO NOT use the aerial platform without guard-
structions or other possible rails, locking pins and the entry gate/chain/bar in
hazards around the aerial plat- place.
form when driving or lifting.
• DO NOT exceed the rated capacity of the aerial
platform. Do make sure the load is evenly distrib-
uted on the platform.

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Safety Precautions (Continued)

• DO NOT overload the platform, the lift relief

WARNING
valve does not protect against overloading when
the platform is elevated. (Machines without load An operator should not use any aerial
sensing) platform that:
• DO NOT attempt to free a snagged platform with • does not appear to be working properly.
lower controls until personnel are removed from • has been damaged or appears to have
the platform. worn or missing parts.
• has alterations or modifications not ap
• DO NOT position the aerial platform against an- proved by the manufacturer.
other object to steady the platform. • has safety devices which have been
altered or disabled.
• DO NOT place materials on the guardrails or ma-
terials that exceed the confines of the guardrails Failure to avoid these hazards could re-
unless approved by Skyjack. sult in death or serious injury.
WARNING
Jobsite Inspection
Entering and exiting the aerial platform • Do not use in hazardous locations.
should only be done using the three • Perform a thorough jobsite inspection prior to
points of contact system. operating the aerial platform, to identify potential
hazards in your work area.
• Use only equipped access openings • Be aware of moving equipment in the area. Take
and ladders. appropriate actions to avoid collision.
• Enter and exit only when the aerial
platform is in the fully retracted position.
• Do use three points of contact to enter and

exit the platform. Enter and exit the platform
from the ground only. Face the machine when
entering or exiting the platform.
• Three points of contact means that two hands

and one foot OR one hand and two feet are in
contact with the aerial platform or the ground at
all times during entering and exiting.

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IMPORTANT !
This manual is intended only for all machines equipped with Load Sensing
System. Any unrelated components, or serviceable parts not found on this
manual should be referred to the standard Maintenance and Parts manuals of
the specific models.
Before using or operating this work platform, check to see if it is equipped with any
special options or has been modified in any way (refer to Table 2-5. for a list of Skyjack
special options). Read all the applicable operating instructions and warnings. If this
manual does not contain the required operating instructions for the special option(s),
refer to Table 2-5. and order the appropriate sheet(s).
DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER AUTHORIZATION,

TRAINING AND UNDERSTANDING OF THE OPERATION OF BOTH STANDARD
AND OPTIONAL EQUIPMENT. DO NOT USE A WORK PLATFORM THAT HAS OP-
TIONS, ALTERATIONS OR MODIFICATIONS NOT APPROVED BY SKYJACK.
Section 2
List of Tables
Table of Contents
Table 2-1a. Specifications and Features - ANSI/CSA..................................................................................................2
Table 2-1b. Specifications and Features - CE.............................................................................................................3
Table 2-2 Owner’s Annual Inspection Record..........................................................................................................4

2
Table 2-3a. Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA.............................................................5
Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE.........................................................................6
Table 2-4. Maximum Platform Capacities (Evenly Distributed with #7 Tires Equipped) - ANSI/CSA......................7
Table 2-5a. Tires Specifications - ANSI/CSA ..............................................................................................................8
Table 2-5b. Tires Specifications - CE . ........................................................................................................................9
Table 2-6a. Floor Loading Pressure - ANSI/CSA.......................................................................................................10
Table 2-6b. Floor Loading Pressure - CE..................................................................................................................12
Table 2-7 General Maintenance and Inspection Schedule....................................................................................14

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toc 1 3 4 5 6
Table 2-1a. Specifications and Features - ANSI/CSA
Mid Size RT’s Full Size RT’s

Model
7127 7135 8243 8850 8831 8841 9250
Weight* 8,420 lb. 8,850 lb. 10,600 lb. 11,460 lb. 9,670 lb. 10,570 lb.† 14,700 lb.
Width 71.5” 87” 92”
Length 150” 137.5” 176”
Platform
64” x 117” 68” x 133.5” 74” x 168”
Size
Working 33’ 41’ 49’ 56’ 37’ 47’ 56’
Platform
27’ 35’ 43’ 50’ 31’ 41’ 50’
Elevated
Height
Platform
60.5” 67.5” 75” 82” 59” 69” 79”
Lowered
Drive Full 26’
Tires Please refer to Table 2-5 for tire specification and usage.
Normal
3.0 mph 3.5 mph 3.5 mph 2.0 mph
Drive
Speed
Elevated Drive .35 mph .6 mph .6 mph .6 mph
Lift
43 sec. 41 sec. 45 sec. 46 sec. 58 sec. 56 sec. 67 sec.
(Rated Load)
Lower
46 sec. 44 sec. 58 sec. 52 sec. 44 sec. 53 sec. 72 sec.
(Rated Load)
Nissan
900 (Idle) / 1400 (Low) / 2800 (High) 1400 (Low) / 2800 (High)
Engine (RPM)
Dual Fuel
Kubota
1600 (Low) / 2800 (High) 1300 (Low) / 2800 (High)
Diesel
Kubota
2050 (Low) / 3500 (High) N/A
Dual Fuel
Gradeability 30% 30% 25%
60374AE-ANSI
* Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard
2WD machines on air tires with a manual extension platform (Mid Size RT’s) and no extension
platforms (Full Size RT’s).
† Weight is approximate. Refer to serial nameplate for CSA models.

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Table 2-1b. Specifications and Features - CE
Mid Size RT’s Full Size RT’s

Model
7127 7135 8831 8841 9250
Weight* 3724 kg 4392 kg 4554 kg 4962 kg 6591 kg
Width 1.82 m 2.21 m 2.34 m
Length 3.81 m 3.5 m 4.47 m
Platform
1.63 x 2.97 m 1.73 x 3.39 m 1.88 x 4.27 m
Size
Working 10.1 m 12.5 m 11.28 m 14.3 m 17.1 m
Platform
8.2 m 10.7 m 9.4 m 12.5 m 15.2 m
Elevated
Height
Platform
1.54 m 1.73 m 1.50 m 1.75 m 2.01 m
Lowered
Drive Full 7.9 m
Tires Refer to Table 2-5 for tire specification and usage.

Normal
4.8 km/h 5.6 km/h 5.6 km/h 3.2 km/h
Drive
Speed
Elevated Drive 0.56 km/h 0.97 km/h 0.97 km/h 0.97 km/h
Raise
31 sec. 38 sec. 58 sec. 56 sec. 67 sec.
(Rated Load)
Lower
46 sec. 43 sec. 44 sec. 53 sec. 72 sec.
(Rated Load)
Nissan 900 (Idle) / 1400 (Low) /
1400 (Low) / 2800 (High)
Engine (RPM)
Dual Fuel 2800 (High)

Kubota
1600 (Low) / 2800 (High) 1300 (Low) / 2800 (High)
Diesel
Kubota
2050 (Low) / 3500 (High) N/A
Dual Fuel
Gradeability 30% 30% 25%
60348AE-CE
* Weights are approximate; refer to serial nameplate for specific weight. Values
shown are for standard 2WD machines on air tires with a manual extension
platform (Mid Size RT’s) and no extension platforms (Full Size RT’s).
CE Kubota Diesel Models

Sound Pressure & Power
Levels
Net Installed Power: 17.1kW
Sound Pressure @ Operator Station: 79 dB

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Table 2-2. Owner’s Annual Inspection Record
Model Number____________________________ Serial Number_________________
Recording
Date
Recording
1 2 3 4 5 6 7 8
Year #
Owner’s
Name
Inspected
By
60141AA
As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual
inspection has been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13
months.

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Table 2-3a. Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA
Total First Extension Second Extension

Number of Number of Number of
MODEL Capacity
Occupants
Capacity
Occupants
Capacity
Occupants
7127
One Extension Not

1500 lb. 5 500 lb. 2
Platform Available
7135
One Extension Not

1000 lb. 4 350 lb. 1
Platform Available
8243
One Extension Not

1000 lb. 3 350 lb. 1
Platform Available
8850
One Extension Not

800 lb. 3 300 lb. 1
Platform Available
No Extension
2500 lb. 6 Not Available
Platform
8831
One Extension
2000 lb. 6 500 lb. 2 Not Available
Platform
Two Extension
1700 lb. 6 500 lb. 2 500 lb. 2
Platforms
No Extension
Platform
8841
One Extension
Platform
Two Extension
1500 lb. 5 500 lb. 2 500 lb. 2
Platforms
No Extension
Platform
9250
One Extension
Platform
Two Extension
1500 lb. 5 500 lb. 2 500 lb. 2
Platforms
60376AB-ANSI
NOTE:
Occupants AND materials are not to exceed rated load.
Capacities listed are for standard machines equipped with #6 tires except for model 9250A which is equipped with foam filled
tires.
Refer to capacity label at sides of platform for additional information and for models equipped with options.

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Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE

Number of Number of Number of
MODEL Capacity
Occupants
Capacity
Occupants
Capacity
Occupants
7127
One Extension Not

681 kg 5 227 kg 2
Platform Available
7135
One Extension Not

454 kg 4 159 kg 1
Platform Available
No Extension
1134 kg 6 Not Available
Platform
8831
One Extension
908 kg 6 227 kg 2 Not Available
Platform
Two Extension
771 kg 6 227 kg 2 227 kg 2
Platforms
No Extension
Platform
8841
One Extension
Platform
Two Extension
681 kg 5 227 kg 2 227 kg 2
Platforms
No Extension
Platform
9250
One Extension
Platform
Two Extension
681 kg 5 227 kg 2 227 kg 2
Platforms
60376AC-CE
NOTE:
Capacities listed are for standard machines equipped with #6 tires except for model 9250A which is equipped with foam filled
tires.
WARNING
The aerial is equipped with a Load Sensing System. Do not exceed the rated capacity of the aerial
platform. Failure to avoid this will prevent operation of all normal controls/functions of the aerial
platform. To resume normal operation remove the additional loads.

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Table 2-4. Maximum Platform Capacities (Evenly Distributed) - ANSI

(Evenly Distributed with Optional #7 Tires Equipped)
MODEL Number of Number of Number of

Capacity Capacity Capacity
Occupants Occupants Occupants
7127
One Extension Not

1500 lb. 5 500 lb. 2
Platform Available
7135
One Extension Not

900 lb. 3 300 lb. 1
Platform Available
No Extension
Platform
8831
One Extension
Platform
Two Extension
1400 lb. 5 500 lb. 2 500 lb. 2
Platforms
No Extension
Platform
8841
One Extension
Platform
Two Extension
1250 lb. 5 500 lb. 2 500 lb. 2
Platforms
No Extension
Platform
9250
One Extension
Platform
Two Extension
1500 lb. 5 500 lb. 2 500 lb. 2
Platforms
60377AC-ANSI
NOTE:

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Table 2-5a. Tire Specifications - ANSI/CSA
WARNING
Air pressure can affect stability. Temperature changes can affect air pressure. It is important to visu-
ally inspect all tires for proper tire inflation prior to use. Tires should be checked by end user on a daily
basis. Tire inflation pressures must be checked daily with a calibrated gauge. If the measured pressure
is less than the specification, reinflate to the pressure specified below. Tires must not be inflated above
the recommended specification. DO NOT intermix tires of different types on one machine. Use only tires
Tire Fill Specification Usage†
MID SIZE FULL SIZE
Pressure (Factory)
Size Fill Type Ply Rating
Psi (kPa)
7127
7135
8243
8850
8831
8841
9250
10-16.5 75*
#6A 10 S S S N/A S S S
CARLISLE US LOADER (517.1)*
10-16.5 OTR OUTRIGGER 75*
#6A Air 10 O O O N/A O O O
(Non-Marking) (517.1)*
31-15.5-15
#7A 8 45* (310.3)* O O O N/A O O O
GOODYEAR TERRA XTRAC
10-16.5
#6F 10 N/A O O O S O O O
CARLISLE US LOADER
10-16.5 OTR OUTRIGGER
#6F Foam 10 N/A O O O O O O O
(Non-Marking)
31-15.5-15
#7F 8 N/A O O O O O O O
60378AC-ANSI
x Factory preset @ 20°C, Check pressures regularly as tires can lose pressure over time and over different ambient temperatures even under
normal conditions.
† Usage: (S)tandard Or (O)ptional
(N/A) Not Available
Rim Backspace Diagram
Rim Backspace (inches)

Size
7127
7135 8831 8841 8243 8850 9250
Serial Contact Skyjack Service
Number Department
#6 & #6F 3-3/4” 3-3/4” 4-3/4” 4-3/4” 3-3/4” 3-3/4” 3-3/4”
#7 & #7F All models are 4-3/8”

60380AB-ANSI

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Table 2-5b. Tire Specifications - CE
WARNING
Air pressure can affect stability. Temperature changes can affect air pressure. It is important to visu-
ally inspect all tires for proper tire inflation prior to use. Tires should be checked by end user on a daily
basis. Tire inflation pressures must be checked daily with a calibrated gauge. If the measured pressure
is less than the specification, reinflate to the pressure specified below. Tires must not be inflated above
the recommended specification. DO NOT intermix tires of different types on one machine. Use only tires
Tire Fill Specification Usage†
MID SIZE FULL SIZE
Pressure (Factory)
Size Fill Type Ply Rating
(kPa)
7127
7135
8243
8850
8831
8841
9250
10-16.5
#6A 10 517.1* S S S N/A S S S
CARLISLE US LOADER
#6A Air 10 517.1* O O O N/A O O O
(Non-Marking)
31-15.5-15
#7A 8 310.3* N/A N/A N/A N/A N/A N/A N/A
10-16.5
#6F 10 N/A O O O S O O O
CARLISLE US LOADER
#6F Foam 10 N/A O O O O O O O
(Non-Marking)
31-15.5-15
#7F 8 N/A O O O O O O O
60378AC-CE
* Factory preset @ 20°C, Check pressures regularly as tires can lose pressure over time and over different ambient temperatures even under
normal conditions.
† Usage: (S)tandard Or (O)ptional
(N/A) Not Available
Rim Backspace Diagram
Rim Backspace (mm)

Size
7127
7135 8831 8841 9250
Serial Contact Skyjack Service
Number Department
#6 & #6F 121mm 95 mm 95 mm 121mm 121mm 95 mm
#7 & #7F All models are 135 mm

60380AB-CE

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Table 2-6a. Floor Loading Pressure - ANSI/CSA
TOTAL MACHINE TOTAL MACHINE LOAD

MODEL WEIGHT WHEEL LCP ** OUP **
lb. lb. psi psf
min* 7920 3168 101.7 150.0
7127
max* 12180 4872 121.1 230.7
7127 min* 9360 3744 47.7 155.5
Outrigger pads max* 12180 4872 62.1 202.3
min* 8850 3540 106.8 167.6
7135
max* 12110 4844 201.8 229.4
7135 min* 9790 3916 49.9 162.6
min* 10600 4240 115.0 169.9
8243
max* 12920 5168 205.1 207.1
8243 min* 10600 4240 54.0 176.1
min* 11460 4584 195.5 167.8
8850
max* 12530 5012 211.2 183.5
8850 min* 11460 4584 58.4 196.2
min* 9670 3868 110.9 148.8
8831
max* 14300 5720 211.9 220.0
8831 min* 10540 4216 53.7 157.1
min* 10570 4228 114.9 162.6
8841
max* 14820 5928 218.4 228.0
8841 min* 11440 4576 58.3 170.5
min* 14700 5880 128.9 179.5
9250
max* 18410 7364 245.6 224.8
9250 min* 14700 5880 74.9 145.5
60379AC-ANSI
* min - Total machine weight with no options
max - Machine weight + all options + full capacity
** LCP - Locally Concentrated Pressure is a measure of how hard the machine presses on the areas in
direct contact with the floor. The floor covering (tile, carpet, etc.) must be able to withstand more that the
indicated values above.
OUP - Overall Uniform Pressure is a measure of the average load the machine imparts on the whole
surface directly underneath it. The structure of the operating surface (beams, etc.) must be able to
withstand more than the indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.
SKYJACK, Page 10 Mid Size & Full Size RT’s

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Floor Loading Pressure
Local Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):
Foot Print Area = Length x Width Base Area = Length x Width

= πr2
Weight of Machine + Capacity Weight of Machine + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area
Minimum safe approach distance

(Feet) (Meters)
0 to 300V Avoid contact
Over 300V to 50KV 10 3.05
Over 50KV to 200KV 15 4.60
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
A 128742AA
Length
Width
Width
Length
Width
Diameter
Length
WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.
Mid Size & Full Size RT’s SKYJACK, Page 11

Engine Powered
Table 2-6b. Floor Loading Pressure - CE
TOTAL MACHINE TOTAL MACHINE LOAD

MODEL WEIGHT
WHEEL LCP ** OUP **
kg kg kPa kg/m2
min* 3596 1438 701.2 732.4
7127
max* 5530 2212 835.0 1126.3
7127 min* 4249 1700 328.8 759.1

Outrigger Pads max* 5530 2212 427.9 987.8
min* 4018 1607 736.4 818.4
7135
max* 5498 2199 1391.4 1119.8
7135 min* 4445 1778 343.9 794.0

min* 4390 1756 764.6 726.4
8831
max* 6492 2597 1461.0 1074.1
8831 min* 4785 1914 370.3 766.9

min* 4799 1920 792.2 794.0
8841
max* 6728 2691 1505.8 1113.2
8841 min* 5194 2078 401.9 832.4

min* 6674 2670 888.7 876.3
9250
max* 8358 3343 1693.4 1097.5
9250 min* 6674 2670 516.4 710.6

60379AC-CE
* min - Total machine weight with no options
max - Machine weight + all options
** LCP - Locally Concentrated Pressure is a measure of how hard the machine presses on the areas in
direct contact with the floor. The floor covering (tile, carpet, etc.) must be able to withstand more that the
indicated values above.
OUP - Overall Uniform Pressure is a measure of the average load the machine imparts on the whole
surface directly underneath it. The structure of the operating surface (beams, etc.) must be able to
withstand more than the indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.

Engine Powered
Floor Loading Pressure
Local Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):
Foot Print Area = Length x Width Base Area = Length x Width

= πr2
Weight of Machine + Capacity Weight of Machine + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area
Minimum safe approach distance

(Feet) (Meters)
0 to 300V Avoid contact
Over 300V to 50KV 10 3.05
Over 50KV to 200KV 15 4.60
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
A 128742AA
Length
Width
Width
Length
Width
Diameter
Length
WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.
Mid Size & Full Size RT’s SKYJACK, Page 13

Engine Powered
General Maintenance
Before attempting any repair work, disconnect the battery by turning the main power disconnect switch to
the “OFF” position. Preventive maintenance is the easiest and least expensive type of maintenance.
Table 2-7. Maintenance and Inspection Schedule

Daily Weekly Monthly 3 Months 6 Months 12 Months*
Engine
Fuel leaks A A A
Engine oils H&I H&I H&I
Engine RPM G G G
Fuel filter F F
Belts/hoses A&C A&C A&C
Muffler B, C & J B, C & J
Air cleaner A A I A&I
Fuel tank cap B&C B&C B&C
Coolant level A&L A&L A&L
Mechanical
Structural damage/welds A A A
Locking pins/retainers A&B A, B & C A, B & C
Parking brake(s) B B B
Tires/wheels & fasteners A, B, C & R O&S A, B, C , R, O & S A, B, C & O
Guides/rollers & slider pads A, B & N A, B & N A, B & N
Railings/entry chains/gates A, B & C A, B & C A, B & C
Bolts and fasteners A C A&C A&C
Maintenance support B B B
Gear oil** A&H A&H A, H & F
Rust A A A
Wheel bearings & king pins A A, B & E A, B & E
Steering cylinder & tie rod A A, B & E A, B & E
Electrical
Battery fluid level A A A
Control switches/indicator lights *** A&B A&B A&B
Cords & wiring A A A
Battery terminals A&C A&C A&C
Generator/receptacle A B A&B A&B
Terminals & plugs C C C
Limit switches B B B
Tilt switch A&B B A&B A&B
Hydraulic
Hydraulic oil H H H&Q
Hydraulic hoses/fittings A&P C A, C & P A, C & P
Lift/lowering speeds G G G
Cylinders A&B A&B A&B
Emergency lowering system B B B B
Lift capacity D D D
Hydraulic oil filter F F
Miscellaneous
Labels and manual A, K & M A, K & M A, K & M
Lanyard attachments A&C A&C A&C
Check for applicable service bulletins A A
Notes
A. Visually Inspect. N. Ensure there is no metal to metal contact with slider, slider side or
B. Check operation. *** running surface. Check for free movement of surface. Also check for
C. Check tightness. free movement of the slider pin through the slider and pad.
D. Check relief valve setting. Refer to serial number O. Ensure proper torquing procedure and sequence is followed.
nameplate P. Check for leaks.
E. Lubricate. Q. Have oil sample tested.
F. Replace. R. Visually inspect for proper inflation.
G. Refer to Table 2-1a or Table 2-1b, “Specifications and S. Check pressure with a calibrated gauge.
Features.” Refer to Table 2-5a (ANSI/CSA) or Table 2-5b (CE).
H. Check oil level. * Record inspection date and signature.
I. Refer to engine manual. ** Gear Oil Requirements: Axle: ESSO GX 85W-140
J. Check noise level. Center Drive: ESSO GX 85W-140
K. Replace if missing or illegible. *** Since the enable switch works in conjunction with lift/drive or steer
L. Check only when cooled. function, to inspect operation of the joystick enable switch activate the steer
M. Proper manual must be in box controller once with activating the enable switch and once without activating
the enable switch.
60036AI-PM
WARNING
Use original or equivalent to the original parts and components for the aerial platform.

Engine Powered
SECTION 3
SYSTEM COMPONENTS IDENTIFICATION
AND SCHEMATICS
TABLE OF CONTENTS
Page No.
I. SYMBOL & CHARTS
Figure 3.1-1. Electrical Symbol Chart ......................................................................................................... 2

Figure 3.1-2. Hydraulic Symbol Chart ........................................................................................................ 3
II. HYDRAULIC SYSTEM
Figure 3.2-1. Hydraulic Schematic Parts List .............................................................................................. 4

Figure 3.2-2. Hydraulic Schematic (SJ-600) ............................................................................................... 5
3
Figure 3.2-3. Hydraulic Schematic (SJ-800) ............................................................................................... 6
Figure 3.2-4. Hydraulic Schematic (SJ-1000) ............................................................................................. 7
III. ELECTRICAL SYSTEM
Figure 3.3-1. Electrical Schematic and Diagram Part List ..........................................................................11
MAIN CONTROL BOX
Figure 3.3-2. Main Control Box Wiring Diagram - All Options .................................................................. 12
ELECTRICAL PANEL DIAGRAM
Figure 3.4-1. Electrical Panel Diagram Equipped with All Options (SJ-600) ....................................... 13
Figure 3.4-2. Electrical Panel Diagram Equipped with All Options (SJ-800) ....................................... 14
Figure 3.4-3. Electrical Panel Diagram Equipped with All Options (SJ-1000) ..................................... 15
ELECTRICAL SCHEMATIC
Figure 3.5-1. Electrical Schematic Equipped with All Options (Kubota Diesel Engine) - SJ-600 ................. 19
Figure 3.5-2. Electrical Schematic Equipped with All Options (Kubota Diesel Engine) - SJ-800 ................. 20
Figure 3.5-3. Electrical Schematic Equipped with No Options (Kubota Diesel Engine) - SJ-1000 .............. 21
Figure 3.5-4. Electrical Schematic Equipped with All Options (Kubota Diesel Engine) - SJ-1000 ............... 22
Refer to Section 3 of the Maintenance & Parts manual for additional components.
SJ-600, SJ-800, or SJ-1000
SJ 600, 800, & 1000 Series SECTION 3, Page 1

Load Sensing System 129933
toc 1 2 4 5 6
Figure 3.1-1. Electrical Symbol Chart AB
ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER
WIRES JOINED LIGHT FOOT SWITCH PRESSURE

TRANSDUCER
HYDRAULIC LIMIT SWITCH

BATTERY TOGGLE SWITCH
VALVE COIL N.O.
PROPORTIONAL LIMIT SWITCH

GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED
LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR
CIRCUIT LIMIT SWITCH

HORN LIMIT SWITCH
BREAKER N.C. HELD OPEN
BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER
PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH
SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY
SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY
TRIPLE POLE PRESSURE/

DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH
TEMPERATURE
SWITCH
SECTION 3, Page SJ 600, 800, & 1000 Series

Figure 3.1-2. Hydraulic Symbol Chart AB
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALV VELOCITY FUSE
PUMP
ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER
HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER
HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED
ELECTRIC MOTION SPRING APPLIED

MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE
ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER
FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP
THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR
SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED
TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT
VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR
QUICK
SERVO DISCONNECT
SJ 600, 800, & 1000 Series SECTION 3, Page

Figure 3.2-1. Hydraulic Schematic Parts List
Index Skyjack
Qty. Description
No. Part No.
PT1 134431 1 TRANSDUCER, Pressure 2000 psi (Model 7127/8831)

134432 1 TRANSDUCER, Pressure 3000 psi (Model 7135/8243/8850/8841/9250)
SECTION 3, Page 4 SJ 600, 800, & 1000 Series

Parts List
Figure 3.2-2. Hydraulic Schematic (SJ-600)

A B C D E F G H
50235AA

Parts List
Figure 3.2-3. Hydraulic Schematic (SJ-800)

A B C D E F G H
10971AB

Parts List Figure 3.2-4a. Hydraulic Schematic (SJ-1000 Dana Axles)
(Refer to Serial Breakdown Reference Chart) AB
A B C D E F G H
Serial Breakdown Reference Chart Refer to following page(s) to locate model,
serial number and respective diagram
Model Serial Number
9250 51664 and Below Figure 3.2-4b POWERED EXTENSION
MC1 MOTION CONTROL VALVE ASSEMBLY
PLATFORM OPTION MB16 MOTION CONTROL MANIFOLD BLOCK
C13 FRONT C14 REAR

BASE / DRIVE ASSEMBLY
V
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER EXTENSION EXTENSION MB15 FREE
CYLINDER CYLINDER WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE 3H-20A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD SERIES / PARALLEL 2H-30A
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 MB13 POWERED MB14 REAR VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY EXTENSION POEWRED EXTENSION
M1
LOWERING LOWERING LOWERING LOWERING MANIFOLD BLOCK MANIFOLD BLOCK
TWO STAGE
VALVE VALVE VALVE VALVE HYDRAULIC
4H-27 MOTOR
PRESSURE RETRACT C8
OVERLOAD VALVE
2H-13A-4 2H-13A-3 2H-13A-2 2H-13A-1 CUSHION
TRANSDUCE
HOLDING HOLDING HOLDING HOLDING CYLINDER
OPTION
VALVE VALVE VALVE VALVE 4H-26 4H-27A 4H-26A
O2 O2 O2 O2 EXTEND RETRACT EXTEND
LIFT LIFT LIFT LIFT VALVE VALVE VALVE
ORIFICE ORIFICE ORIFICE ORIFICE
0.094 0.094 0.094 PT1 0.094
R8
PRESSURE CASE DRAIN
R6 R5 R4 R3 RELIEF
OVERLOAD VALVE
RELIEF REFIEF REFIEF REFIEF RESERVOIR
VALVE VALVE VALVE
TRANSDUCER
VALVE W
MB7
LIFT LINE
MANIFOLD
MB8 C5 BRAKE C7 STEER
LIFT LINE CYLINDER CYLINDER
MANIFOLD
MB9 O5 V2
CONTROLLED CONTROLLED CONTROLLED
LOWERING LOWERING LOWERING
ORIFICE VALVE
MANIFOLD C6 BRAKE
0.055
CYLINDER
MB2
MB1 MAIN MANIFOLD
MANUAL LOWERING
VALVE MANIFOLD 2H-13A MAIN
LOWERING
V1
MANUAL LOWERING VALVE
4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
RIGHT LEFT
STEER
VALVE
STEER
VALVE
X
CV4 CV5 CV6 CV7
HYDRAULIC O1 MAIN LOWERING CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE 0.096 VALVE VALVE VALVE VALVE
4H-16B
CV3 FORWARD
GM1 CHECK
GENERATOR R2 LIFT DRIVE
VALVE VALVE
MOTOR RELIEF
VALVE
MB11 OUTRIGGER
2H-14B MANIFOLD BLOCK
MB12 2H-86C
LIFT 2H-30A-1
HYDRAULIC HYDRAULIC 2H-30A-2 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE
GENERATOR VALVE GENERATOR BRAKE LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
DUMP 4H-15B
MANIFOLD VALVE FEED OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE REVERSE
VALVE EXTEND EXTEND EXTEND EXTEND
CV2 CHECK DRIVE
VALVE VALVE VALVE VALVE VALVE VALVE
2H-17A LARGE
PUMP DUMP
VALVE
Y
4H-74 4H-71 4H-72 4H-73

R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE CV1 CHECK 2H-17B
2H-18A SYSTEM OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE OUTRIGGER
SMALL RELIEF RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE HOLDING VALVE VALVE VALVE VALVE
VALVE VALVE
LARGE SMALL
PUMP PUMP
P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD
DIESEL OPTION
F1
FILTER
Z
RESERVOIR
M11183AE

Parts List Figure 3.2-4b. Hydraulic Schematic (SJ-1000 Dana Axles)
A B C D E F G H
Model Serial Number
MC1 MOTION CONTROL VALVE ASSEMBLY
9250 51665 and Above Figure 3.2-4a POWERED EXTENSION
MB16 MOTION CONTROL MANIFOLD BLOCK
PLATFORM OPTION
BASE/DRIVE ASSEMBLY
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER
C13 FRONT
EXTENSION
C14 REAR
EXTENSION
CBV1 MB15 FREE
V
CV11
CYLINDER CYLINDER CV12 WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE 3H-20A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD SERIES/PARALLEL 2H-30A
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 MB13 POWERED MB14 REAR
EXTENSION VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY POWERED EXTENSION M1
LOWERING LOWERING LOWERING LOWERING MANIFOLD BLOCK MANIFOLD BLOCK TWO STAGE
VALVE VALVE VALVE VALVE 4H-27 HYDRAULIC
PRESSURE A B MOTOR C8
RETRACT
2H-13A-4 2H-13A-3 2H-13A-2 OVERLOAD 2H-13A-1 CUSHION
VALVE
HOLDING HOLDING HOLDING TRANSDUCE HOLDING P T CYLINDER
VALVE VALVE VALVE OPTION VALVE P3 DCM1 4H-26 4H-27A 4H-26A
O2 O2 O2 O2 EXTEND RETRACT EXTEND CV13
M CV14
LIFT LIFT LIFT PT1 LIFT VALVE VALVE VALVE CBV2
ORIFICE ORIFICE ORIFICE PRESSURE ORIFICE
Ø 0.094 Ø 0.094 Ø 0.094 Ø 0.094
R8
R6 R5 R4 OVERLOAD R3 CASE DRAIN
RELIEF
RELIEF RELIEF RELIEF TRANSDUCER RELIEF RESERVOIR VALVE
VALVE VALVE VALVE VALVE
W
MB7
LIFT LINE
MB8 MANIFOLD C5 BRAKE C7 STEER
LIFT LINE CYLINDER CYLINDER
MANIFOLD MB9 O5 V2
CONTROLLED CONTROLLED CONTROLLED
LOWERING LOWERING LOWERING
ORIFICE C6 BRAKE
MANIFOLD VALVE
0.055
Ø CYLINDER
MB2 MB1 MAIN MANIFOLD

MANUAL LOWERING A B
V1 LOWERING
MANUAL LOWERING VALVE 4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE RIGHT LEFT OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
STEER STEER
CV4 CV5 CV6 CV7
X
HYDRAULIC O1 MAIN LOWERING VALVE VALVE
CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE Ø 0.096
4H-16B
CV3
GM1 FORWARD
CHECK R2 LIFT
GENERATOR DRIVE
VALVE RELIEF
MOTOR VALVE
VALVE MB11 OUTRIGGER
MB12 2H-86C
LIFT 2H-30A-2 2H-30A-1
HYDRAULIC HYDRAULIC 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE BRAKE
GENERATOR VALVE GENERATOR 4H-15B LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
FEED DUMP
MANIFOLD VALVE REVERSE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
CV2 CHECK VALVE VALVE
DRIVE EXTEND EXTEND EXTEND EXTEND
VALVE
VALVE VALVE VALVE VALVE VALVE
2H-17A LARGE
PUMP DUMP
OC1 OIL COOLER
DIESEL OPTION
VALVE Y
4H-74 4H-71 4H-72 4H-73
CV1 CHECK R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
2H-18A SYSTEM 2H-17B
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL RELIEF
HOLDING RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE
LARGE SMALL VALVE VALVE VALVE VALVE VALVE
VALVE
PUMP PUMP
P1 DUAL
QD1 SYSTEM PRESSURE
INLET
PUMP
NISSAN STANDARD
F1
FILTER
Z
RESERVOIR
M116174AI

Parts List
Figure 3.2-5a. Hydraulic Schematic(SJ-1000 Cushman Axles)
A B C D E F G H
Model Serial Number POWERED EXTENSION
C14 REAR
C13 FRONT
PLATFORM OPTION MC1 MOTION CONTROL VALVE ASSEMBLY
9250 51664 and Below Figure 3.2-5b EXTENSION
CYLINDER
EXTENSION
CYLINDER MB16 MOTION CONTROL MANIFOLD BLOCK
BASE/DRIVE ASSEMBLY
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER MB13 POWERED MB14 REAR CBV1 MB15 FREE
V
EXTENSION POWERED EXTENSION CV11
CV12 WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE MANIFOLD BLOCK MANIFOLD BLOCK 3H-20A
SERIES/PARALLEL 2H-30A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD 4H-27
A B A B
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 RETRACT
VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY VALVE M1
LOWERING LOWERING LOWERING LOWERING P T P T
TWO STAGE
P3 DCM1 4H-26 4H-27A 4H-26A
VALVE VALVE VALVE VALVE HYDRAULIC
PRESSURE M EXTEND RETRACT EXTEND
MOTOR C8
OVERLOAD VALVE VALVE VALVE
TRANSDUCE
HOLDING HOLDING HOLDING HOLDING R8 CYLINDER
OPTION
VALVE VALVE VALVE VALVE RELIEF
O2 O2 O2 O2 RESERVOIR CV13
VALVE CV14
LIFT LIFT LIFT PT1 LIFT CBV2
0.094 Ø 0.094 Ø 0.094 Ø OVERLOAD 0.094 Ø HP2 BP1 CASE DRAIN
R6 R5 R4 R3
TRANSDUCER HAND BRAKE
RELIEF RELIEF RELIEF RELIEF
W
PUMP PACK
MB7 V6
LIFT LINE AUTO
MANIFOLD RESET
MB8
VALVE MB10 DISC BRAKE
LIFT LINE
O5 MANIFOLD BLOCK
MANIFOLD MB9 V2 2H-25
CONTROLLED QUICK
CONTROLLED CONTROLLED
LOWERING BRAKE
LOWERING LOWERING
ORIFICE VALVE
MANIFOLD VALVE C7 STEER
0.055 Ø
CYLINDER

MANUAL LOWERING A B

V1 LOWERING
P T
VALVE RIGHT LEFT OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
STEER STEER
CV4 CV5 CV6 CV7
X
HYDRAULIC O1 MAIN LOWERING VALVE VALVE
GENERATOR OPTION VALVE ORIFICE 0.096 Ø
4H-16B
CV3
GM1 FORWARD
CHECK R2 LIFT
GENERATOR DRIVE
VALVE RELIEF
MOTOR VALVE P A
VALVE
T
MB11 OUTRIGGER
B
MB12 2H-86C
LIFT 2H-30A-2 2H-30A-1
VALVE BRAKE BRAKE
FEED DUMP
VALVE
VALVE VALVE P A VALVE P A VALVE P A VALVE P A
2H-17A LARGE T B T B T B T B
PUMP DUMP
VALVE Y
4H-74 4H-71 4H-72 4H-73

R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE CV1 CHECK 2H-17B
2H-18A SYSTEM
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL OUTRIGGER
RELIEF RETRACT RETRACT RETRACT RETRACT
PUMP DUMP HOLDING
VALVE VALVE
PUMP PUMP
P1 DUAL
QD1 SYSTEM PRESSURE
INLET OC1 OIL COOLER
QUICK DISCONNECT
PUMP NISSAN STANDARD
DIESEL OPTION
F1 Z
FILTER
RESERVOIR
M139727AA

Parts List
Figure 3.2-5b. Hydraulic Schematic (SJ-1000 Cushman Axles)
A B C D E F G H
Model Serial Number POWERED EXTENSION
C13 FRONT C14 REAR
PLATFORM OPTION
9250 51665 and Above Figure 3.2-5a EXTENSION EXTENSION MC1 MOTION CONTROL VALVE ASSEMBLY
CYLINDER CYLINDER MB16 MOTION CONTROL MANIFOLD BLOCK
BASE/DRIVE ASSEMBLY
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER MB13 POWERED MB14 REAR CBV1
V
CV11 MB15 FREE
EXTENSION POWERED EXTENSION CV12
3H-20A WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE MANIFOLD BLOCK MANIFOLD BLOCK
MANIFOLD MANIFOLD MANIFOLD MANIFOLD SERIES/PARALLEL 2H-30A
4H-27 VALVE
A B A B FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 RETRACT
VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY VALVE M1
LOWERING LOWERING LOWERING LOWERING P T P T TWO STAGE
VALVE VALVE VALVE P3 DCM1 4H-26 4H-27A 4H-26A HYDRAULIC
VALVE
PRESSURE M EXTEND RETRACT EXTEND MOTOR C8
OVERLOAD VALVE VALVE VALVE
HOLDING HOLDING HOLDING TRANSDUCE HOLDING CYLINDER
R8
VALVE VALVE VALVE OPTION VALVE RELIEF CV13
O2 O2 O2 O2 RESERVOIR VALVE CV14
LIFT LIFT LIFT PT1 LIFT CBV2
Ø 0.094 Ø 0.094 Ø 0.094 OVERLOAD Ø 0.094 HP2 BP1 CASE DRAIN
R6 R5 R4 R3
TRANSDUCER RELIEF HAND BRAKE
RELIEF RELIEF RELIEF
VALVE VALVE VALVE VALVE PUMP PACK W
MB7 V6
LIFT LINE AUTO
MANIFOLD RESET
MB8
VALVE MB10 DISC BRAKE
LIFT LINE
O5 MANIFOLD BLOCK
MANIFOLD MB9 V2 2H-25
CONTROLLED CONTROLLED CONTROLLED QUICK
LOWERING LOWERING LOWERING BRAKE
ORIFICE VALVE
MANIFOLD VALVE C7 STEER
Ø 0.055
CYLINDER
MANUAL LOWERING A B
V1 LOWERING
P T
OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
VALVE RIGHT
STEER
LEFT
STEER X
VALVE VALVE CV4 CV5 CV6 CV7
HYDRAULIC O1 MAIN LOWERING
GENERATOR OPTION VALVE ORIFICE
Ø 0.096 4H-16B
CV3
GM1 FORWARD
CHECK R2 LIFT
GENERATOR DRIVE
VALVE RELIEF
MOTOR VALVE P A
VALVE MB11 OUTRIGGER
T B
MB12 2H-86C
LIFT 2H-30A-2 2H-30A-1
VALVE BRAKE BRAKE
FEED DUMP
VALVE
VALVE VALVE P A VALVE P A VALVE P A VALVE P A
2H-17A LARGE T B T B T B T B
OC1 OIL COOLER

PUMP DUMP
VALVE Y
DIESEL OPTION
4H-74 4H-71 4H-72 4H-73

CV1 CHECK R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE 2H-18A SYSTEM 2H-17B
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL RELIEF
HOLDING RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE
VALVE
PUMP PUMP
P1 DUAL
QD1 SYSTEM PRESSURE
INLET
PUMP
NISSAN STANDARD
F1 Z
FILTER
RESERVOIR M139727AB

Figure 3.3-1. Electrical Schematic and Diagram Parts List
Index Skyjack
Qty. Description
No. Part No.
AT1 130440 1 TRANSDUCER, Load Sensing Angle

CM1 130439 1 CONTROL MODULE, Load Sensing
PT1 134431 1 TRANSDUCER, Pressure 2000 psi (Model 7127/8831)
134432 1 TRANSDUCER, Pressure 3000 psi (Model 7135/8243/8850/8841/9250)
For additional components refer to the standard parts and maintenance manual

Parts List
Figure 3.3-2. Main Control Box Wiring Diagram - All Options
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS

24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED
12 BROWN/RED PIN 2 - JOYSTICK VS+ 12 WHITE/BLACK
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE
16 WHITE/BLACK PIN 4 - FORWARD 16 YELLOW
12A BROWN/RED PIN 5 - STEERING VS+ 12A WHITE/GREEN
15 BLUE PIN 6 - REVERSE 15 GREY
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN
12A BROWN/RED PIN 8 - ENABLE VS+ 12A WHITE/BLUE
18B RED/BLACK PIN 9 - 3rd SPEED 18B RED/BLACK
KEY SWITCH POWER ON/LOAD SENSING LIGHT THROTTLE
JOYSTICK CONTROL
WITH ENABLE
NORM./HIGH
TORQUE
EMERGENCY STOP UP/DOWN HIGH/LOW RANGE
LIFT CHOKE/ HYDR.

ENABLE START GEN HORN
GLOW PLUG
(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (75) WHITE RED
(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (7C)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (10D)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (60)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)
GROUND (00)
BLUE BLACK WHITE (GROUND) TO TERMINAL STRIP
M50313AA

Parts List
Figure 3.4-1. Electrical Panel Diagram - CE Models Equipped With All Options (SJ-600) AB
A B C D E F G H
Refer to Section 3 of the Maintenance & Parts Manual for additional components.
M50315AA

Parts List
Figure 3.4-2. Electrical Panel Diagram - CE Models Equipped With All Options (SJ-800) AB
A B C D E F G H
Refer to Section 3 of the Maintenance & Parts Manual for additional components. M50308AA
SECTION 3, Page 14 SJ 600, 800, & 1000 SeriesvLoad Sensing System

129933
Parts List
Figure 3.4-3. Electrical Panel Diagram Equipped With All Options Except Hydraulic Generator (SJ-1000) AB
A B C D E F G H
efer to Section 3 of the Maintenance & Parts Manual for additional components.
R M50300AC

Parts List
Figure 3.4-4a. Hydraulic Generator - Electrical Panel Diagram (SJ-1000)

A B C D E F G H
Serial Breakdown Reference Chart BACK VIEW
Model Serial Number

OUTRIGGER ELECTRIC PANEL
9250 51664 & Below 12 PIN CONNECTOR PLUG

PIN 3 - 86A ORG/BLK/WHT
10BCR3
V
Refer to following page(s) to locate
model, serial number and respective
34BCR
diagram
Figure 3.4-4b OCM1
10BCR2
86BCR
W
28ECR2
86ACR 35CR
HYDRAULIC GENERATOR INTERNAL WIRING

X
EUROPEAN COLOURS NORTH AMERICAN COLOURS
TO OIL COOLER FAN LOAD BROWN BLACK
86D - BLACK LOAD NEUTRAL BLUE WHITE
00 - WHITE GROUND GREEN/YELLOW GREEN
TO HYDRAULIC GENERATOR SOLENOID
86C - BLACK
02 - WHITE
GROUND
LOAD NEUTRAL
LOAD
HYDRAULIC GENERATOR CONTROL BOX

110V 15A GENERATOR
HYDR. GEN CONTROL CABLE
09 - BLACK
RED BLK
Y
85 - GREEN
86 - WHITE
HYDRAULIC GENERATOR SWITCH

PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
OIL COOLER RELAY

PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT (2x)
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK GROUND
PIN 87a - N/U LOAD NEUTRAL LOAD
220V 15A GENERATOR

Z
RED BLK
M50301AA
SECTION 3, Page 16 SJ 600, 800, & 1000 SeriesvLoad Sensing System

129933
Parts List
Figure 3.4-4b. Hydraulic Generator - Electrical Panel Diagram (SJ-1000)

A B C D E F G H
Serial Breakdown Reference Chart
36B
86A
10A
01
OUTRIGGER ELECTRIC PANEL
61
09
35
02
02
36
04
17
Model Serial Number 12 PIN CONNECTOR PLUG
D86C-2
9250 51665 & Above PIN 3 - 86A ORG/BLK/WHT
17B
71
02
78
73
77
75
72
76
74
REAR RIGHT
REAR LEFT
43 41 05
R
V
Refer to following page(s) to locate 7 8 9 10 11 12 4 42 34B 41 32
10A
2A
4 5 6 7 8 9 3
model, serial number and respective
35C
71
78
73
77
75
72
76
74
1 2 3 4 5 6 2
1 2 3 1
34B 32
diagram
FRONT RIGHT
FRONT LEFT
36B
86A
10A
CR CR
01
61
09
35
02
02
36
04
17
43
14D
Figure 3.4-4a 34A 02 32A
ENABLE
10A
86
10A
10A
10A
10A
01
61
62
62
63
63
65
64
64
-
-
-
J36
09 D86
13D
10A
85A 09 86B 10A 17 10C W
00
2A 86B 02 86A 02 28E 02 35
00 02 02 07 7A 7C 09 10A 10D 10E 13D 14D 14E 34B 14B 17A 18A 33 25 35 60 02 00
86B 86A 28E 35
D14B-2
B CR CR CR2 CR
85 35B
05 03
86C 85 13C 19A 44
14B
D86C-1
85 85A 03
HYDRAULIC GENERATOR INTERNAL WIRING

X
EUROPEAN COLOURS NORTH AMERICAN COLOURS
TO OIL COOLER FAN LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
86C - BLACK GROUND GREEN/YELLOW GREEN
00 - WHITE TO HYDRAULIC GENERATOR SOLENOID
86C
00
86C - BLACK
02 - WHITE
GROUND
LOAD NEUTRAL
LOAD
HYDRAULIC GENERATOR CONTROL BOX

110V 15A GENERATOR
HYDR. GEN CONTROL CABLE
09 - BLACK RED BLK Y
85 - GREEN
86 - WHITE
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
GROUND
LOAD NEUTRAL LOAD
220V 15A GENERATOR

RED BLK Z
M141571AA

Parts List
Figure 3.5-1. Electrical Schematic - CE Models Equipped With All Options (Kubota Diesel Engine) - (SJ-600)
A B C D E
M50233AE
SJ 600, 800, & 1000 SECTION 3, page 19

Parts List
Figure 3.5-2. Electrical Schematic - CE Models Equipped With All Options (Kubota Diesel Engine) - (SJ-800)
A B C D E
M50234AD

Parts List
Figure 3.5-3. Electrical Schematic - CE Models Equipped With No Options (Kubota Diesel Engine) - (SJ-1000)
A B C D E
M50204AB
SJ 600, 800, & 1000 SECTION 3, page 21

Parts List
FIGURE 3.5-4a. ELECTRICAL SCHEMATIC - CE Models (ALL OPTION with KUBOTA DIESEL ENGINE) - (SJ-1000)
A B C D E

Model Serial Number KUBOTA DIESEL ENGINE
( * ) KUBOTA SUPPLIED WIRE
NEGATIV
-
9250 51536 & Below

GLOW PLUG
TIMER
Refer to following page(s) to locate model, F

GLOW PLUG
RELAY
HIGH THROTTLE
SOLENOID

GLOW PLUG
INDICATOR
ENGINE
GLOW PLUGS
DIESEL VALVE
SOLENOID
Figure 3.5-4b Figure 3.5-4c ENGINE STARTER

CONTACTOR
TEMPERATURE
SWITCH
ENGINE STARTER
EL. MOTOR
ALTERNATOR
GLOW PLUG RELAY
START RELAY
THROTTLE RELAY
12V BATTERY
P.M.T. CONTACTOR
FRONT DECK
OUT SOLENOID
G
FRONT DECK
IN SOLENOID
REAR DECK
OUT SOLENOID
REAR DECK
IN SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
EMERGENCY EXT. DECK

RETRACT CONTACTOR
EMERGENCY EXT. DECK

RETRACT RELAY
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
20 A BREAKER
ENGINE ON RELAY
BASE CONTACTOR
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
H
HOLDING VALVE
SOLENOID
MAIN LOWERING
VALVE SOLENOID
AUX. DOWN
ENABLE RELAY
DOWN
ENABLE RELAY
AUX. TILT RELAY
TILT RELAY
HORN RELAY
HORN
ANGLE TRANSDUCDER
PRESSURE TRANSDUCER
CONTROL MODULE
ROTATING AMBER
BEACON OPTION
FLASHING LIGHT
BEEPER
DOWN RELAY
UP RELAY
OIL COOLER FAN
OIL COOLER RELAY

I
HYDR. GENERATOR
FAN
HYDR. GENERATOR
SOLENOID
HYDR. GENERATOR
RELAY
HYDR. GENERATOR
STOP RELAY
SMALL PUMP RELAY
LARGE PUMP DUMP

VALVE SOLENOID
LIFT VALVE
SOLENOID
ELEVATION/HI SPD
CUTOUT RELAY
SERIES/PARALLEL
RELAY
SERIES/PARALLEL
VALVE SOLENOID
2ND SPEED/LARGE
PUMP RELAY
FREE-WHEELING
J
VALVE SOLENOID
BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID
TIME DELAY #1
REVERSE
VALVE SOLENOID
BRAKE RELAY
FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID
LEFT STEERING
VALVE SOLENOID
SMALL PUMP DUMP

VALVE SOLENOID
3RD SPEED
RELAY
FORWARD RELAY
REVERSE RELAY
RIGHT RELAY
LEFT RELAY
K
OUTRIGGER LIFT
ENABLE RELAY
OUTRIGGER DRIVE
ENABLE RELAY
OUTRIGGER
HOLDING SOLENOID
OUTRIGGER
PROOF RELAY
OUTRIGGER
ENABLE RELAY
OUTRIGGER
LIFT DISABLE RELAY
OUTRIGGER
CONTROL MODULE
LEFT FRONT UP
RIGHT FRONT UP
RIGHT REAR UP
LEFT REAR UP
LEFT FRONT DOWN
RIGHT FRONT DOWN
RIGHT REAR DOWN
LEFT REAR DOWN
TILT OVERRIDE/
HIGH DRIVE CUTOUT
TILT
L
LIFT ENABLE
LEFT REAR DOWN
RIGHT REAR DOWN
RIGHT FRONT DOWN
LEFT FRONT DOWN
POWER
OUTRIGGER ENABLE
AUTO RETRACT
AUTO LEVEL
OUTRIGGER LIGHT
GROUND
LEFT FRONT UP
OUTRIGGER SOLENOID
LEFT FRONT DOWN

OUTRIGGER SOLENOID
RIGHT FRONT UP
OUTRIGGER SOLENOID
RIGHT FRONT DOWN

OUTRIGGER SOLENOID
RIGHT REAR UP
OUTRIGGER SOLENOID
RIGHT REAR DOWN

OUTRIGGER SOLENOID
LEFT REAR UP
OUTRIGGER SOLENOID
LEFT REAR DOWN

OUTRIGGER SOLENOID
M50302AF

Parts List
FIGURE 3.5-4b. ELECTRICAL SCHEMATIC - CE Models (ALL OPTION with KUBOTA DIESEL ENGINE) - (SJ-1000)
A B C D E

Model Serial Number
9250 51537 to 51664 S4
EMERGENCY
CONTROL BOX BASE
S2
S10
PLTF/BASE
KEY SWITCH
(IN PLTF POSITION)
S6
EMERGENCY
STOP
KUBOTA DIESEL ENGINE
STOP UP/DOWN (*) KUBOTA SUPPLIED WIRE
SWITCH SWITCH
F
08 7A RED 7A 7A 7C 07 07 07
NEGATIV
NCLB S31 -
S30 MAIN
Refer to following page(s) to locate model,

13D GLOW PLUG
10E 10D ENGINE SW
14E SWITCH 1
NOEM
05 05 07 31A
2

GPT1
10D 7C RED/BLACK/GREEN 7C 5A D32A 32A 02 GLOW PLUG
3 TIMER
S32 ENGINE 31ACR
05 31A 31A START SW 31A 02
GLOW PLUG
4
RELAY
HTS-34A
05 43 34A 34A 34A
5 HIGH THROTTLE
SOLENOID
90
10D WHITE/RED/GREEN 10D 33 D02-39 GLOW PLUG
GPL1 6
Figure 3.5-4a Figure 3.5-4c

INDICATOR
EGP1
10E 103 91A ENGINE
7 GLOW PLUGS
05 32A 32A 37 2D37 DIESEL VALVE

8 SOLENOID
D57
10A 57
OPS1 OIL 9
HOURMETER PRESSURE D02-40
D10E SWITCH 32A 32ACR
TT 10 ENGINE STARTER
10A CONTACTOR
10BCR2
10B 2A 2A 2A 2B 2B TPS1
11 TEMPERATURE
SWITCH
ENGINE
10A 37 37 TEMPERATURE
SWITCH 12
S3
KEY SWITCH
02 02
OFF/LIFT/DRIVE
13
(IN OFF POSITION)
*104 00
ENGINE STARTER
M 14
EL. MOTOR
D10
08 10 10 BLUE/WHITE 10
G 15 ALTERNATOR
NC HELD S13
OPEN
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
16 GLOW PLUG RELAY
31CR
41
17
18
S15
ENGINE START 10 32 GREEN/BLACK 32 32 41
19 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 10 34 GREEN/WHITE 34 34B 42
G
20 THROTTLE RELAY
DCM1 S1
D14E-2 34BCR MAIN POWER
P.M.T. UNIT
DISCONNECT 21
MOTOR
F2
FUSE B1
00 103B 103B 103B 103A 103 100 12V
M 22 12V BATTERY
F5 100 AMP
103C FUSE 103B 03
23
10 AMP 20A BREAKER INVERTER OPTION
D26 05 05 03
99
S34 24 P.M.T. CONTACTOR
D02-34 CB1 F4
ENABLE S11
99CR 4H-26 103 FUSE INV1
OUT 26 FRONT DECK
103C 25
D27 D02-35 200 AMP OUT SOLENOID
IN 4H-27 34A
27 FRONT DECK
S34A 26
D26A IN SOLENOID
ENABLE S11A D02-36
OUT 26A 4H-26A

REAR DECK
103C 27
D27A D02-37 OUT SOLENOID
4H-27A D34A
IN 27A REAR DECK
28
IN SOLENOID
D02-38
29
D97A-1 B2
103B 97 12V
30 AUXILIARY 12V BATTERY
D97A-2
POWER DECK OPTION 00 00
31
S52 EMERGENCY 2H-98-1

DECK RETRACION AUXILIARY HOLDING
32 VALVE SOLENOID
D02-1
AUXILIARY
97A 97A 97A 97 EMERGENCY 2H-98-2
AUXILIARY HOLDING
LOWERING 33
D02-2 VALVE SOLENOID
D02-33 SYSTEM
97A EMERGENCY EXT. DECK
34 RETRACT CONTACTOR
97ACR-2

35
97ACR-1 S51 RETRACT RELAY
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
36
RST2 D02-3 VALVE SOLENOID
3 OHM D96
100 100A 96 97 98 2H-98-4
PL1 AUXILIARY HOLDING
37
POWER ON D02-4 VALVE SOLENOID
CB3
LIGHT
60 00 BLUE/BLACK/WHITE 00 00 02
38 20 A BREAKER
10BCR1
10B
39 ENGINE ON RELAY
09 9B POWER DECK OPTION

40 BASE CONTACTOR
10A 10A 05 9BCR 2H-13A-5

HOLDING VALVE
H
41
D02-5 SOLENOID
D02-32
10C 05 2H-13A-4
HOLDING VALVE
42
D02-6 SOLENOID
05 2H-13A-3
HOLDING VALVE
43
D02-7 SOLENOID
2H-13A-2
HOLDING VALVE
44
D02-8 SOLENOID
10A 10A 13C 13B 13A 2H-13A
MAIN LOWERING
45
28ECR2
28E AUX. DOWN
46
ENABLE RELAY
28CR2
28 DOWN
47
ENABLE RELAY
CRD1 CRD2 CRD3 28ECR1
28E
48 AUX. TILT RELAY
S8 28CR1
HORN 28
49 TILT RELAY
49CR
08 49 GREEN 49 49
50 HORN RELAY
H1
HORN
05 49A
51 HORN
60 BLACK/RED/GREEN 60 PT1 AT1

52
PRESSURE ANGLE
10C TRANSDUCER TRANSDUCER 02
53 ANGLE TRANSDUCER
54 PRESSURE TRANSDUCER
55
56
35B = P2-10
910A = P4-9
10C = P2-12
28E = P3-6
28B = P4-3
60A = P4-2
902 = P4-8
13D = P2-4
14D = P2-3
900 = P4-7
10E = P2-2
910 = P4-6
02 = P2-11
28 = P3-4
29 = P3-2
60 = P3-3
02 = P3-5
16 = P2-7
15 = P2-8
22 = P3-1
57 CONTROL MODULE
CM1
58
22 ROTATING AMBER
59
RL-22 BEACON OPTION
22
60 FLASHING LIGHT
S9 S5 FL-22
LIFT LIFT D13
13 ORANGE 13 29
ENABLE UP/DOWN 61 BEEPER
BP-29
I
DN 13D
10 LFT 09 09 9A D14E-1 10A DN 13D
62 DOWN RELAY
NC S17 14DCR
UP D14 13DCR
14 BLACK 14 14D
63 UP RELAY
FAN
10A UP 14D 85A 86D 00
F 64 OIL COOLER FAN
S16
10B 2A
65 OIL COOLER RELAY
10BCR3
66
09 (BLACK) 09 09 09 85
67 HYDR. GENERATOR
FAN
CB4
03 85A 85A 86C 2H-86C
68 HYDR. GENERATOR
S12 15A BREAKER D02-10 SOLENOID
HYDRAULIC 2A
GENERATOR 69
SWITCH HYDRAULIC GENERATOR
85 GREEN 85 OPTION 85 86B 86B 2A HYDR. GENERATOR
ON 70
09 RELAY
86BCR
86 WHITE 86 86A
OFF 71 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
34B
72
D86C-1 D14B-2
73
17ACR
09 ORANGE/RED 09 33 17A 74
SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
75 LARGE PUMP DUMP
36A 36B 36B 14A 14C 14B 2H-14B

D18A 76 LIFT VALVE
D14B-1 D02-12 SOLENOID
35CR END OF STROKE
35 JUMPER
S29 S41 77 ELEVATION/HI SPD
CUTOUT RELAY
HIGH/LOW HIGH/LOW
RANGE TORQUE 10C 35B
78
20CR
12 20B 20 BLACK/WHITE/RED 20 20
79 SERIES/PARELLEL
RELAY
10C 44 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
10 ENABLE RELAY 2ND
DR 12 12 12A SPEED 19 ORANGE/BLACK 19 19A 17 17 17
81 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
J
82
12BCR
2H-30A
83 FREE-WHEELING
2H-30A-1
84 BRAKE DUMP
04 30A 2H-30A-2
85 BRAKE FEED
35 10A
86 CAPACITOR (NOTE: REMOVED ON
CAP1 MACHINES WITH WET BRAKES)
LS5 26' DRIVE 1TD
CUTOUT 04 04 40
JUMPER 87 TIME DELAY #1
TILT OVERRIDE/ 4H-15B

HIGH DRIVE CUTOUT 1A 04 15A 15A 15B REVERSE
88
LIMIT SWITCH VALVE SOLENOID
NORMALLY CLOSED D02-17
10A D15A-1 D15A-2 D30
1B 01 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
89
D02-18 MACHINES WITH WET BRAKES ONLY)
D16A-1 D16A-2
30
90 BRAKE RELAY
30CR
S7 04 16A 16A 16B 4H-16B
FORWARD
JOYSTICK 91
VALVE SOLENOID
CONTROLLER D02-19
04 23A 4H-23A RIGHT STEERING
92
D23A
04 24A 4H-24A LEFT STEERING
93 VALVE SOLENOID
D02-21
D24A
21 18A 2H-18A
SMALL PUMP DUMP
94 VALVE SOLENOID
D02-22
10A 10A 18A
S7-6 95
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
96 RELAY
S7-5
18CR
FWD 16 WHITE/BLACK 16 16
97 FORWARD RELAY
S7-4
16CR
REV 15 BLUE 15 15
98 REVERSE RELAY
S7-2
15CR
RIGHT 23 BLACK/WHITE 23 23
99 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
100
24CR
EE FF CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 101
WITH AUTO LEVELLING
102
K
01 1A
103
10A 10A 36A

104
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
105 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
106 OUTRIGGER DRIVE
LS1 ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT 107
D36 D17B-1 D17B-2
OUTRIGGERS SHOWN IN 2H-17B
61 36 17B OUTRIGGER
RETRACTED POSITION 108 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
109 PROOF RELAY
9CR2
09 OUTRIGGER
110 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
111 LIFT DISABLE RELAY
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 112 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 113 LEFT FRONT UP
D72
72
72 = P4-7 114 RIGHT FRONT UP
D73
73
73 = P4-6 115 RIGHT REAR UP
D74
74
74 = P4-5 116 LEFT REAR UP
D75
75
75 = P4-4 117 LEFT FRONT DOWN
D76
76
76 = P4-3 118 RIGHT FRONT DOWN
D77
77
77 = P4-2 119 RIGHT REAR DOWN
D78
78
78 = P4-1 120 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 121
HIGH DRIVE CUTOUT
N/U = P2-9 122 TILT

OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
L
65 = P2-8 123 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 124 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 125 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 126 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 127 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 128 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 129 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 130 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 131 AUTO LEVEL
02 70A RED/WHITE 70A

OL1 70A = P2-7 132 OUTRIGGER LIGHT
OUTRIGGER
LIGHT
02 = P2-11 133 GROUND
02 WHITE 02
134
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 135
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
136
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 137
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
138
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 140
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
141
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 142
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
143
OUTRIGGER SOLENOID
D02-31
M134045AF
SJ 600, 800, & 1000 SECTION 3, page 23

Parts List
FIGURE 3.5-4c. ELECTRICAL SCHEMATIC - CE Models (ALL OPTION with KUBOTA DIESEL ENGINE) - (SJ-1000)
A B C D E

Model Serial Number
9250 51665 & Above S4
EMERGENCY
STOP
CONTROL BOX BASE
S2
UP/DOWN
S10
PLTF/BASE
KEY SWITCH
(IN PLTF POSITION)
S6
EMERGENCY
STOP
KUBOTA DIESEL ENGINE
(*) KUBOTA SUPPLIED WIRE
SWITCH SWITCH
08 7A RED 7A 7A 7C 07 07 07
F
NEGATIV
NCLB S31 -
S30 MAIN
13D GLOW PLUG
ENGINE SW
Refer to following page(s) to locate model,

10E 10D
14E SWITCH 1
NOEM
05 05 07 31A
2
GPT1

10D 7C RED/BLACK/GREEN 7C 5A D32A 32A 02 GLOW PLUG
3 TIMER
S32 ENGINE 31ACR
05 31A 31A START SW 31A 02
GLOW PLUG
4
RELAY
HTS-34A
05 43 34A 34A 34A
5 HIGH THROTTLE
SOLENOID
90
10D WHITE/RED/GREEN 10D 33 D02-39 GLOW PLUG
GPL1 6 INDICATOR
Figure 3.5-4a Figure 3.5-4b

EGP1
10E 103 91A ENGINE
7 GLOW PLUGS
05 32A 32A 37 2D37 DIESEL VALVE

8 SOLENOID
D57
10A 57
OPS1 OIL 9
HOURMETER PRESSURE D02-40
D10E SWITCH 32A 32ACR
TT 10 ENGINE STARTER
10A CONTACTOR
10BCR2
10B 2A 2A 2A 2B 2B TPS1
11 TEMPERATURE
SWITCH
ENGINE
10A 37 37 TEMPERATURE
SWITCH 12
S3
KEY SWITCH
02 02
OFF/LIFT/DRIVE
13
(IN OFF POSITION)
*104 00
ENGINE STARTER
M 14
EL. MOTOR
D10
08 10 10 BLUE/WHITE 10
G 15 ALTERNATOR
NC HELD S13
OPEN
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
16 GLOW PLUG RELAY
31CR
41
17
18
S15
ENGINE START 10 32 GREEN/BLACK 32 32 41
19 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 10 34 GREEN/WHITE 34 34B 42
G
20 THROTTLE RELAY
DCM1 S1
D14E-2 34BCR MAIN POWER
P.M.T. UNIT
DISCONNECT 21
MOTOR F2
FUSE B1
00 103B 103B 103B 103A 103 100 12V
M 22 12V BATTERY
F5 100 AMP
103C FUSE 103B 03
23
10 AMP 20A BREAKER INVERTER OPTION
D26 05 05 03
99
S34 24 P.M.T. CONTACTOR
D02-34 CB1 F4
ENABLE S11
99CR 4H-26 103 FUSE INV1
OUT 26 FRONT DECK
103C 25
D27 D02-35 200 AMP OUT SOLENOID
IN 4H-27 34A
27 FRONT DECK
S34A 26
D26A IN SOLENOID
ENABLE S11A D02-36
OUT 26A 4H-26A

REAR DECK
103C 27
D27A D02-37 OUT SOLENOID
4H-27A D34A
IN 27A REAR DECK
28
IN SOLENOID
D02-38
29
D97A-1 B2
103B 97 12V
30 AUXILIARY 12V BATTERY
D97A-2
POWER DECK OPTION 00 00
31
S52 EMERGENCY 2H-98-1

DECK RETRACION AUXILIARY HOLDING
32 VALVE SOLENOID
D02-1
AUXILIARY
97A 97A 97A 97 EMERGENCY 2H-98-2
AUXILIARY HOLDING
LOWERING 33
D02-33 SYSTEM
34 RETRACT CONTACTOR
97ACR-2

35
97ACR-1 S51 RETRACT RELAY
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
36
RST2 D02-3 VALVE SOLENOID
3 OHM D96
100 100A 96 97 98 2H-98-4
PL1 AUXILIARY HOLDING
37
POWER ON D02-4 VALVE SOLENOID
CB3
LIGHT
60 00 BLUE/BLACK/WHITE 00 00 02
38 20 A BREAKER
10BCR1
10B
39 ENGINE ON RELAY
09 9B POWER DECK OPTION

40 BASE CONTACTOR
10A 10A
10C
05
05
D02-32
9BCR 2H-13A-5
D02-5
2H-13A-4
41
42
HOLDING VALVE
SOLENOID
HOLDING VALVE
H
D02-6 SOLENOID
05 2H-13A-3
HOLDING VALVE
43
D02-7 SOLENOID
2H-13A-2
HOLDING VALVE
44
D02-8 SOLENOID
10A 10A 13C 13B 13A 2H-13A
MAIN LOWERING
45
28ECR2
28E AUX. DOWN
46
ENABLE RELAY
28CR2
28 DOWN
47
ENABLE RELAY
CRD1 CRD2 CRD3 28ECR1
28E
48 AUX. TILT RELAY
S8 28CR1
HORN 28
49 TILT RELAY
49CR
08 49 GREEN 49 49
50 HORN RELAY
H1
HORN
05 49A
51 HORN
60 BLACK/RED/GREEN 60 PT1 AT1

52
PRESSURE ANGLE
10C TRANSDUCER TRANSDUCER 02
53 ANGLE TRANSDUCER
54 PRESSURE TRANSDUCER
55
35B = P2-10
910A = P4-9
10C = P2-12
28E = P3-6
28B = P4-3
60A = P4-2
902 = P4-8
13D = P2-4
14D = P2-3
900 = P4-7
10E = P2-2
910 = P4-6
02 = P2-11
28 = P3-4
29 = P3-2
60 = P3-3
02 = P3-5
16 = P2-7
15 = P2-8
22 = P3-1
CM1
56 CONTROL MODULE
22 ROTATING AMBER
57
RL-22 BEACON OPTION
22
58 FLASHING LIGHT
S9 S5 FL-22
LIFT LIFT D13
13 ORANGE 13 29
ENABLE UP/DOWN 59 BEEPER
BP-29
DN
10 LFT 09 09 9A D14E-1 10A DN 13D 13D
60 DOWN RELAY
I
NC S17 14DCR
UP D14 13DCR
14 BLACK 14 14D
61 UP RELAY
10A UP 14D
62
S16
63
FAN
09 (BLACK) 09 09 09 85 86C 00
F 64 OIL COOLER FAN
CB4
03 85A 85A 86C 2H-86C
65 HYDR. GENERATOR
S12 15A BREAKER D02-10 SOLENOID
HYDRAULIC 2A
GENERATOR 66
SWITCH HYDRAULIC GENERATOR
85 GREEN 85 OPTION 85 86B 86B 2A HYDR. GENERATOR
ON 67
09 RELAY
86BCR
86 WHITE 86 86A
OFF 68 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
34B
69
D86C-1 D14B-2
70
17ACR
09 ORANGE/RED 09 33 17A
71 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
72 LARGE PUMP DUMP
36A 36B 36B 14A 14C 14B 2H-14B

D18A 73 LIFT VALVE
D14B-1 D02-12 SOLENOID
35CR END OF STROKE
35 JUMPER
74 ELEVATION/HI SPD
S29 S41
CUTOUT RELAY
HIGH/LOW HIGH/LOW
RANGE TORQUE 10C 35B
75
20CR
12 20B 20 BLACK/WHITE/RED 20 20
76 SERIES/PARELLEL
RELAY
10C 44 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 77
10 ENABLE RELAY 2ND
DR 12 12 12A SPEED 19 ORANGE/BLACK 19 19A 17 17 17
NO 78 2ND SPEED/LARGE
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
79
12BCR
2H-30A
80 FREE-WHEELING
J
2H-30A-1
81 BRAKE DUMP
04 30A 2H-30A-2
82 BRAKE FEED
35 10A
83 CAPACITOR (NOTE: REMOVED ON
CAP1 MACHINES WITH WET BRAKES)
LS5 26' DRIVE 1TD
CUTOUT 04 04 40
JUMPER 84 TIME DELAY #1
TILT OVERRIDE/ 4H-15B

HIGH DRIVE CUTOUT 1A 04 15A 15A 15B REVERSE
LIMIT SWITCH 85
NORMALLY CLOSED
10A D15A-1 D15A-2 D30
1B 01 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
86
D02-18 MACHINES WITH WET BRAKES ONLY)
D16A-1 D16A-2
30
87 BRAKE RELAY
30CR
S7 04 16A 16A 16B 4H-16B
88 FORWARD
JOYSTICK VALVE SOLENOID
CONTROLLER D02-19
04 23A 4H-23A RIGHT STEERING
89
D23A
04 24A 4H-24A LEFT STEERING
90
D24A
21 18A 2H-18A
SMALL PUMP DUMP
91
10A 10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93 RELAY
S7-5
18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4
16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2
15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
97
24CR
EE FF CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING
99
01 1A
100
10A
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
10A
65
36A
101
102 OUTRIGGER LIFT

K
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
103 OUTRIGGER DRIVE
LS1 ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 104
OUTRIGGERS SHOWN IN 2H-17B

61 36 17B OUTRIGGER
RETRACTED POSITION 105 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
106 PROOF RELAY
9CR2
09 OUTRIGGER
107 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
108 LIFT DISABLE RELAY
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76
76 = P4-3 115 RIGHT FRONT DOWN
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT
N/U = P2-9 119 TILT

OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 120 LIFT ENABLE
10A 10A
LS68
LEFT REAR
68A
10A
LS67
67A
68A = P2-1 121 LEFT REAR DOWN
L
67A = P2-2 122 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 123 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 124 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 125 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 126 OUTRIGGER ENABLE
S24 79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL
02 70A RED/WHITE 70A

70A = P2-7 129 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 130 GROUND
LIGHT
02 WHITE 02
131
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 132
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
133
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
140
OUTRIGGER SOLENOID
D02-31
M134045AG

SECTION 4
MAINTENANCE & SERVICE,
AND TROUBLESHOOTING
TABLE OF CONTENTS
Page No.
Figure 4.1-1. Control Module Pin Reference Chart....................................................................................2

Figure 4.1-2. Hand Held Calibration/Diagnostic Tool Key Functions.........................................................6
Figure 4-1-3. Control Module Load Calibration - Code Messages & Definitions.......................................7
Figure 4-1-4. Control Module Load Calibration Procedure.....................................................................11
LIST OF TABLES
Table 4.1-1. LED Error Codes - Quick Reference......................................................................................3
Table 4.1-2. LED Error Codes - Code Breakdown.....................................................................................4
Table 4.1-3. Group Codes........................................................................................................................14
SJ 600, 800, & 1000 Series SKYJACK, Page 1

toc 1 2 3 5 6
Figure 4.1-1. Control Module Pin Reference Chart
PIN WIRE #
PLUG WIRE FUNCTION
# AND COLOUR
P1 The Calibration Connection
P2 1 Not Used Not Used
P2 2 10E Black/White Input power from base terminal strip to confirm lower control is selected
P2 3 14D Black Raise platform input
P2 4 13D Orange Lower platform input
P2 7 16 White/Black Forward direction input
P2 8 15 Blue Reverse direction input
P2 10 35B Red/Black Input from 35CR relay to verify ON/OFF limits
P2 11 02 White Negative input from base terminal strip
P2 12 10C Red Main power input from base terminal strip
P3 1 22 Red Output to FL-22 flashing light
P3 2 29 Black Output to BP-29 beeper
P3 3 60 Black/White Output to overload warning light on control box
P3 4 28 Green/Black Output to 28CR1 tilt relay and 28CR2 down relay
P3 5 02 White Negative for Flashing Light and Beeper
P3 6 28E Green/White Output to 28ECR1 aux. tilt relay and 28ECR2 aux. down relay
P4 2 60A Green Varied input from pressure transducer
P4 3 28B Green Varied input from angle transducer
P4 6 910 Black Positive signal to angle transducer
P4 7 902 White Negative signal to angle transducer
P4 8 900 White Negative signal to pressure transducer
P4 9 910 Black Positive signal to pressure transducer
60303AE
SKYJACK, Page 2 SJ 600, 800, & 1000 Series

Table 4.1-1. LED Error Codes - Quick Reference
HELP Message LED indication
EVERYTHING OK Steady on
IN GROUND MODE! Steady on
OVERLOAD FUNCTIONS DISABLED! 6/6
VEHICLE TILTED 1/1
VEHICLE OVERLOADED 1/2
WAITING FOR B+ ON P2-12 5/2
ARMGUARD ACTIVE! 1/3
TOO HIGH - DRIVE PREVENTED 1/4
TOO HIGH - LIFT UP PREVENTED 1/5
TESTING HWFS 7/8
IDLE TIMEOUT ACTIVE! Always off
WAITING FOR NEUTRAL 5/5
ELEVATION SWITCH SHIFTED? 2/1
ELEVATION SWITCH STUCK? 2/2
NO LAST CALDATE! 6/3
LOAD NOT CALIBRATED 6/2
DRIVE/LIFT INPUTS FAULTY! 5/6
UP/DOWN SELECT INPUTS ACTIVE TOGETHER 5/4
INVALID LOAD - CHECK SENSORS 6/4
HEIGHT NOT CALIBRATED 6/1
INVALID HEIGHT - CHECK SENSOR 6/5
EMS INPUTS FAULTY! 5/2
B+ SUPPLY TOO LOW 5/1
P4-1 OR P5-1 SHORT TO 0V? 4/1
P3-4 SHORT TO SUPPLY! 4/2
P3-4 SHORT TO 0V? 4/3
P3-4 SHORT TO SUPPLY? 4/4
FAULT: BAD TILT SENSOR 7/1
FAULT: BAD HWFS 7/2
FAULT: BAD SLAVE ANALOGS 7/3
FAULT: BAD STRAIN MONITORS 7/4
FAULT: BAD SLAVE MICRO 7/5
FAULT: HWFS STALLED! 7/6
STARTUP! 7/7
FACTORY OVERRIDE 6/7
60405AA
Reading the Codes:
In order to read the fault codes, a sequence of pauses and flashes can be seen on the LED mounted on the
GP102 module. The codes are continuously displayed by the LED until the fault is cleared, the GP102 reset
and no longer detects the fault, or idle timeout becomes active.
The sequence is as follows:
1. Quarter second flashes followed by quarter second pauses indicate the first digit.
2. A 1.5 second pause.
3. Quarter second flashes followed by quarter second pauses indicate the second digit
4. A 4 second pause. Repeat steps 1-4
Since the GP102 only reports one error, only one code can be read from the LED per instance. If the error is
cleared and another error is present, it will then be presented.

Table 4.1-2. LED Error Codes - Code Breakdown
Diagnostic sequence dependant on LED flash code:
NO LAST CALDATE! 63
LOAD NOT CALIBRATED 62
HEIGHT NOT CALIBRATED 61
An EZcal is required!
WAITING FOR NEUTRAL 55

DRIVE/LIFT INPUTS FAULTY! 56
UP/DOWN SELECT INPUTS ACTIVE TOGETHER 54
EMS INPUTS FAULTY! 52
Check inputs on P2 pins 1, 2, 3, 4, 5, 6, 7, 8.
P3-4 SHORT TO SUPPLY! 42

P3-4 SHORT TO SUPPLY? 44
Disconnect plug P3. If fault clears there is a problem with the wiring from P3-4 or P3-6 to the rest
of the vehicle.
ARMGUARD ACTIVE! 23
ELEVATION SWITCH SHIFTED? 21
ELEVATION SWITCH STUCK? 22
If the 23 flash code is triggered by armguard, it will occur once then clear. This is not a true fault
but just an indication of the reason for the vehicle stop.
If the 21 or 22 flash code is triggered by a fault with the elevation switch, it will not clear. Check
that the elevation switch correctly opens/closes when the platform is raised/lowered.
P3-4 SHORT TO 0V? 43

Disconnect plug P3. If fault clears there is a wiring fault from P3-4 or P3-6 to the rest of the
vehicle.
INVALID LOAD – CHECK SENSORS 64

Check the voltage out of the pressure transducer, into P4-2. It should be between 0.5V (zero
pressure) and 4.5V (maximum pressure) and should vary as the platform load & position varies.
WAITING FOR B+ ON P2-12 52

B+ SUPPLY TOO LOW 51
P4-1 OR P5-1 SHORT TO 0V? 41
Check that the battery voltage is not too low.
Verify battery voltage on P2-12.
Disconnect plug P4 – if the fault clears there is a wiring fault from P4-1 to the rest of the vehicle.
60406AA-a

VEHICLE TILTED 11
VEHICLE OVERLOADED 12
TOO HIGH – DRIVE PREVENTED 14
TOO HIGH – LIFT UP PREVENTED 15
These are not true faults but an indication that vehicle movement is prevented.
Remove excessive load from the platform.
Lower the platform if close to maximum height.
Move the vehicle to level ground.
INVALID HEIGHT - CHECK SENSOR 65

Check the voltage out of the height transducer, into P4-3. It should be between .4V and 4.6V and
should vary as the platform position varies.
TESTING HWFS 78
STARTUP! 77
These are not true faults unless they do not clear – the start-up tests should only occur for a
short time.
OVERLOAD FUNCTIONS DISABLED! 66

FACTORY OVERRIDE 67
These are not true faults – the GP102 has been configured to suppress overload functionality.
IDLE TIMEOUT ACTIVE! Always OFF

FAULT: BAD TILT SENSOR 71
FAULT: BAD HWFS 72
FAULT: BAD SLAVE ANALOGS 73
FAULT: BAD STRAIN MONITORS 74
FAULT: BAD SLAVE MICRO 75
FAULT: HWFS STALLED! 76
Action a function to clear the idle timeout if it occurred.
Ensure the GP102 is correctly mounted – incorrect mounting can cause the “bad tilt sensor”
diagnostic to occur. Otherwise there may be an internal problem with the GP102.
60406AA-b

Figure 4.1-2. Hand Held Calibration/Diagnostic Tool Key Functions
WARNING
Only trained and authorized personnel shall be permitted to

service an aerial platform.
WARNING
Read all instructions closely before attempting each phase of

the calibration procedure.
SYMBOL KEY FUNCTIONS
ESC/ENTER BUTTONS
To move back and forth between menu and sub-menu
LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted
UP/DOWN BUTTONS
Adjust setting values

Figure 4-1-3. Control Module Load Calibration - Code Messages & Definitions
During calibration the following FAILURE messages may appear:
F01:CHECK HWFS This message is given if the GP102 startup tests have not completed.Check
HELP message for more information.
F02:NOT GROUND MODE This message is given if the machine is not in ground mode (P2-2 must be
high).Calibration can only be carried out in ground mode.
F03:NOT STOPPED This message is given if any function switch is closed.Check DIAGNOSTICS
/ SWITCHES to see which function switch is closed.
F04:TILTED This message is given if the machine is tilted.Calibration must be carried out
with the machine level.If the machine is level, use the SETUPS / TILT SETUPS
to set the GP102 level.
F05:BAD HEIGHT This message is given if the height sensor output (P4-3) is out of range at the
start of calibration.The height sensor output must be between 0.9V and 4.1V.
Check DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V
is probably due to a wiring problem.
F06:CHECK ELEV This message is given if the elevation switch (P210) is open at the start of
calibration, when the operator has confirmed the “PLATFORM DOWN?”
question.If the platform is down, check the elevation switch wiring.
F08:CHECK ELEV This message is given if the elevation switch (P2-10) is closed at the end of
calibration, when the platform should be fully raised.This message would
occur if the UP switch was accidentally opened near the start of the lift.If the
platform is fully raised, check the elevation switch wiring.
start of calibration.The height sensor output must be between 0.9V and 4.1V.
Check DIAGNOSTICS / SENSORS to see the output.
end of calibration.The height sensor output must be between 0.9V and 4.1V.
Check DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V
F11:NOT UP This message occurs at the start of calibration if the operator selects a function
other than UP.
F13:LOW HEIGHT RANGE This message occurs at the end of calibration if the height sensor output did
not change sufficiently to give a reasonably accurate platform height estimate.
DIAGNOSTICS / SENSORS can be used to check the height sensor output
(P43) when the platform is fully lowered and fully raised; a difference of at
least 1V is to be expected.This message could occur if the UP switch was
accidentally opened too early (when the platform is not fully raised).
F15:CHECK ELEV This message is given if the elevation switch (P2-10) is open when the platform
has been fully lowered at the end of calibration.This message would occur
if the DOWN switch was accidentally opened before the platform was fully
lowered.If the platform is fully lowered, check the elevation switch.

F16:LOW ELEV.OPEN This message is given if the elevation switch (P2 10) opened during lift at a too
low height (below 5%).Check CALIBRATIONS / HEIGHT CALS; the “ElevUp”
value shows the recorded height where the switch opened.
F17:HIGH ELEV.OPEN This message is given if the elevation switch (P210) opened during lift at a too
high height (above 25%).Check CALIBRATIONS / HEIGHT CALS; the “ElevUp”
F18:LOW ELEV.CLOSE This message is given if the elevation switch (P210) closed during lower at
a too low height (below 5%).Check CALIBRATIONS / HEIGHT CALS; the
“ElevDown” value shows the recorded height where the switch opened.
F19:HIGH ELEV.CLOSE This message is given if the elevation switch (P210) closed during lower at
a too high height (above 25%).Check CALIBRATIONS / HEIGHT CALS; the
“ElevUp” value shows the recorded height where the switch opened.
F20:HEIGHT<>0% This message occurs if the platform height is not 0% after the platform has
been fully lowered at the end of calibration.The platform must return to the
same height each time it is fully lowered.Check DIAGNOSTICS / SYSTEM to
check the height.
F28:BAD HEIGHT This message indicates a problem with the height sensor output (P43) during
calibration. The height sensor output must be between 0.9V and 4.1V during
calibration and between 0.4v and 4.6v during normal operation. Check
DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V is probably
due to a wiring problem.
F42:LOW PRESSURE This message indicates that the pressure is too low (0.5V or less) when the
elevation switch opens during calibration.Check DIAGNOSTICS / SENSORS
to check the pressure.
F43:HIGH PRESSURE This message indicates that the pressure is too high (4.5V or more) when the
elevation switch opens during calibration.Check DIAGNOSTICS / SENSORS
to check the pressure.
F44:LOW PRESSURE This message indicates that the pressure is too low (0.5V or less) at a
measurement point.Check DIAGNOSTICS / SENSORS to check the
pressure.
F45:HIGH PRESSURE This message indicates that the pressure is too high (4.5V or more) at
a measurement point.Check DIAGNOSTICS / SENSORS to check the
pressure.
F46:CHECK ELEV This message indicates that the elevation switch opened more than once
during calibration lifting.
F47:CHECK ELEV This message indicates that the elevation switch closed more than once during
calibration lowering.

F48:BAD PRESSURE This message is given if the pressure sensor output (P4-2) is out of range at
the start of calibration.
The height sensor output must be between 0.5V and 4.5V.
Check DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V is
probably due to a wiring problem.
F52:TOO FEW! This message indicates that not enough measurements were recorded during
calibration lifting or lowering.
F98: OUT OF RANGE This message indicates that the “fine tune” calibration is unacceptable.This
probably is due to the wrong load being in the platform (ie: specifying “EMPTY”
if the platform is loaded, or the other way round) or (Having the incorrect
pressure transducer installed).
During calibration the following INFORMATION messages may appear:
CALDATE: This message is prompting for the date to be entered; it is stored to identify
when the machine was calibrated.The last calibrate date can be viewed in
DIAGNOSTICS / LOG.Press LEFT & RIGHT to select the flashing digits.Press
UP & DOWN to change the flashing digits.Press ENTER when the entry is
complete.IMPORTANT: The date 00/00/00 is not allowed!
FINISHED This message confirms that calibration is complete and successful.
LIFT EMPTY This message is displayed while the platform is being raised to the next
measurement height, when an EMPTY platform is being calibrated.
LIFT LOADED This message is displayed while the platform is being raised to the next
measurement height, when a LOADED platform is being calibrated.
LIFTING This message is displayed while the platform is being raised, during HEIGHT-
only calibration.
LOWER EMPTY This message is displayed while the platform is being lowered to the next
LOWER LOADED This message is displayed while the platform is being lowered to the next
LOWERING This message is displayed while the platform is being lowered, during HEIGHT-
only calibration.
MEASURING # This message is displayed when the platform is stopped during calibration,
when the GP102 takes a measurement.There will be a short delay while the
machine is allowed to stabilize after movement is stopped.
MUST GO DOWN! This message occurs if the wrong switch is closed when the GP102 is waiting
for the platform to be lowered.

MUST GO UP! This message occurs if the wrong switch is closed when the GP102 is waiting
for the platform to be raised.
PLATFORM DOWN? This message is prompting for confirmation that the platform is fully lowered.
If necessary the DOWN switch can be activated to lower the platform.Press
ENTER to confirm when the platform is fully lowered.
PLATFORM EMPTY? This message is prompting for confirmation that the platform is completely
empty.Press ENTER to confirm if the platform is empty.
PLATFORM LOADED? This message is prompting for confirmation that the platform is loaded to rated
loadPress ENTER to confirm if the platform is loaded.
PLEASE LIFT This message is prompting for the platform to be raised.The UP switch should
be closed.
PLEASE LOWER This message is prompting for the platform to be lowered.The DOWN switch
should be closed.
PLEASE WAIT This message indicates that the GP102 is busy; the delay will be short (no
more than 5s).
TOTAL DATA: This message is displayed at the end of each phase, to confirm the number
of measurements recorded by the GP102.

Figure 4-1-4. Control Module Load Calibration Procedure
1. Move the aerial platform to a test area where the platform can be elevated to its maximum working height
and reach.
2. Ensure the aerial platform is parked on a firm, level surface.
IMPORTANT
Each phase must be completed before the next phase can be carried out.
All phases must be completed before the aerial platform can be operated.
IMPORTANT
Always follow the instructions of the Calibration instrument.
IMPORTANT
Make sure the aerial platform is on BASE mode.
NOTE
To ensure a good and clear contact, clean the wire terminals before attaching the jumper clip.
3. Connect the EZ-Cal tool to the P1 connector on the CONTROL MODULE.
4. The display will show “Help: Press Enter”.

By using Left/Right buttons, select the “Access Level ( ? )” from the menu and press the ENTER button.
Contact SKYJACK SERVICE DEPARTMENT At

(44) 1691-676 236 for your Access Level Code Number.
5. The display will show “Access Level Code (xxxx)”.

By using the Up/Down buttons, enter the Access Level Code (xxxx) followed by pressing the ENTER
button.
6. The display will show “Access Level 2”.

By using Left/Right buttons, select the “Setups” from the menu and press the ENTER button.
7. The display will show “Machine Defaults”.

Select the “Machine Defaults” from the menu and press the ENTER button.
8. The display will show “Defaults, 0 = Custom”.

By using Left/Right buttons, select the “X = Group Code” from the menu and press the ENTER button.
9. The display will show “X=GROUP CODE”. (For group Code Refer to Table 4.1-3)
By using the Up/Down buttons, enter the “Group Code (?)” then by using Left/Right buttons, select
the “Curve” from the menu.
10. The display will show “X=CURVE”. (For Curve Code Refer to Table 4.1-3)
By using the Up/Down buttons, enter the “Curve Code (?)” followed by pressing the ESCAPE button.

By using Left/Right buttons, select the “Tilt Setups” from the menu and press the ENTER button.

12. The display will show “Tilt Setups: Calibrate Level”.

Select the “Tilt Setups: Calibrate Level” from the menu and press the ENTER button.
13. The display will show “Calibrate Level: Yes: Enter, No: ESC”.
Select the “Yes” from the menu by press the ENTER button.
14. The display will show “Calibrate Level: Tilt 0.0’ , 0.0’”.
Select the “ESCAPE” from the menu once.

Select the “ESCAPE” from the menu once again.
16. The display will show “Setups: Tilt Setups”.

By using Left/Right buttons, select the “Load Setups” from the menu and press the ENTER button.
17. The display will show “Load Setups: Calibrate Load”.

Select the “Load Setups: Calibrate Load” from the menu and press the ENTER button.
18. At this point, elevate the platform to full height, check the harness and make sure it is not stretched too tight
and then fully lower the platform.
19. The display will show “Calibrate Load: Platform Down?”.

Asking for confirmation that the platform is fully lowered?
Check that the platform is fully lowered then press the ENTER button to confirm.
20. The display will show “Calibrate: Loaded Empty? No”.

Asking for confirmation that the platform is empty?
Check that the platform is empty?
21. By using the Up/Down buttons, enter the “Yes” followed by pressing the ENTER button.
22. The display will show “Calibrate Load: Please Lift . . .”.
Waiting for the lift switch to be activated.
23. Hold the llift switch and keep holding it until the platform is fully elevated.
IMPORTANT
If the lift switch is released earlier than full-height position, the calibration
will have to be aborted and repeated from the beginning!
24. When the system detects the lift switch closed, the display will show “Calibrate Load: Lift Empty”.
25. After a delay, the system will stop the platform lifting and will take height & pressure measurements;
the display will show “ MEASURING # xx” When the measurements have been taken, the platform will
resume lifting.
NOTE
The Lifting......stopping.......measuring....lifting process will continue until the platform reaches full height.
26. When the platform reaches full height release the lift switch.

27. The display will briefly show “TOTAL DATA: 04” to indicate the number of measurements taken.
28. The display will show “Calibrate Load: Please Lower . . . “.
IMPORTANT
If the lower switch is released earlier than full-lower position, the
calibration will have to be aborted and repeated from the beginning!
29. Hold the lower switch and keep holding it until the platform is fully lowered.
30. When the system detects the lower switch closed, the display will show “Calibrate Load: Lower Empty”.
31. After a delay, the system will stop the platform lowering and will take height & pressure measurements;
the display will show “MEASURING #xx” When the measurements have been taken, the platform
will resume lowering.
NOTE
The lowering......stopping.......measuring....lowering process will
continue until the platform is fully lowered.
32. When the platform is fully lowered (and height 0% is displayed), release the lower switch.
33. The display will show briefly “TOTAL DATA: 04” to indicate the number of measurements taken.
34. The display will show “Calibrate Load: Caldate: mm/dd/yy”.

It is recommended that the current date be entered here to provide easy tracking of the date of last calibration.
The current date must be entered using the LEFT/RIGHT and UP/DOWN buttons.
35. Press ENTER to complete date entry (the system will store it).
36. The display will show “FINISHED!”
37. Press the ESC button to exit the “CALIBRATE LOAD” option.
NOTE
Continuing partially complete load calibration.
Once a calibration phase has been successfully completed, it is not required to do it again (unless of course a
change to the vehicle such as a replacement sensor requires that calibration be repeated). This is useful if the
calibration procedure is interrupted – the remaining phases can be completed at a later time.
If a calibration phase has been successfully completed, a “REDO” message is displayed:
REDO DYNAMIC: NO
REDO LOADED: NO
REDO EMPTY: NO
If the phase does not need to be repeated, just press ENTER to move on.
If the phase does need to be repeated, press UP or DOWN to change “NO” to “YES” then press ENTER.

Table 4.1-3. Group Codes
Curve Group
Model Number of Extension Decks
Code Code
7027/7127 1 Manual Extension Deck 24 7
7027/7127 1 Powered Extension Deck 25 7
7135 1 Manual Extension Deck 26 7
7135 1 Powered Extension Deck 27 7
8831 No Extension Deck 30 9
8831 2 Manual Extension Decks 33 9
8831 2 Powered Extension Decks 34 9
60403AA

SECTION 5
MAINTENANCE AND SERVICE
TABLE OF CONTENTS
Page No.
List of figures:
Figure 5.1-1. Control Module Pin Reference Chart .................................................................................... 2

Figure 5.1-2. Hand Held Calibration/Diagnostic Tool Key Functions ........................................................ 6
Figure 5.1-3 Control Module Load Calibration - Code Messages & Definitions . ..................................... 7
Figure 5.1-4. Control Module Load Calibration Procedure ..................................................................... 11
List of tables:
Table 5.1-1. LED Error Codes - Quick Reference ........................................................................................ 3

Table 5.1-2. LED Error Codes - Code Breakdown ...................................................................................... 4
Table 5.1-3. Group Codes ........................................................................................................................ 14
Refer to Section 5 of the Maintenance & Parts manual for additional information.
SJ-600, SJ-800, or SJ-1000

toc 1 2 3 4 6
Figure 5.1-1. Control Module Pin Reference Chart
PIN WIRE #
PLUG WIRE FUNCTION
# AND COLOUR
P1 The Calibration Connection
P2 2 10E Black/White Input Power From Base Terminal Strip To Confirm Lower Control Is Selected
P2 3 14D Black Raise Platform Input
P2 4 13D Orange Lower Platform Input
P2 7 16 White/Black Forward Direction Input
P2 8 15 Blue Reverse Direction Input
P2 10 35B Red/Black Input From LS1 High Speed Limit Switch To Verify ON/OFF Limits
P2 11 02 White Negative Input From Base Terminal Strip
P2 12 10C Red Main Power Input From Base Terminal Strip
P3 1 22 Red Output To FL-22 Flashing Light
P3 2 29 Black Output To BP-29 Beeper
P3 3 60 Black/White Output To Overload Warning Light On Control Box
P3 4 28 Green/Black Output To 28CR1 Tilt Relay And 28CR2 Down Relay
P3 5 02 White Negative for Flashing Light and Beeper
P3 6 28E Green/White Output To 28ECR1 Aux. Tilt Relay And 28ECR2 Aux. Down Relay
P4 2 60A Green Varied Input From Transducer
P4 3 28B Green Varied Input From Angle Transducer
P4 6 910 Black Positive Signal To Angle
P4 7 902 White Negative Signal To Angle Transducer
P4 8 900 White Negative Signal To Pressure Transducer
P4 9 910 Black Pressure Transducer
60303AD

Table 5.1-1. LED Error Codes - Quick Reference
HELP Message LED indication
EVERYTHING OK Steady on
IN GROUND MODE! Steady on
OVERLOAD FUNCTIONS DISABLED! 6/6
VEHICLE TILTED 1/1
VEHICLE OVERLOADED 1/2
WAITING FOR B+ ON P2-12 5/2
ARMGUARD ACTIVE! 1/3
TOO HIGH - DRIVE PREVENTED 1/4
TOO HIGH - LIFT UP PREVENTED 1/5
TESTING HWFS 7/8
IDLE TIMEOUT ACTIVE! Always off
WAITING FOR NEUTRAL 5/5
ELEVATION SWITCH SHIFTED? 2/1
ELEVATION SWITCH STUCK? 2/2
NO LAST CALDATE! 6/3
LOAD NOT CALIBRATED 6/2
DRIVE/LIFT INPUTS FAULTY! 5/6
UP/DOWN SELECT INPUTS ACTIVE TOGETHER 5/4
INVALID LOAD - CHECK SENSORS 6/4
HEIGHT NOT CALIBRATED 6/1
INVALID HEIGHT - CHECK SENSOR 6/5
EMS INPUTS FAULTY! 5/2
B+ SUPPLY TOO LOW 5/1
P4-1 OR P5-1 SHORT TO 0V? 4/1
P3-4 SHORT TO SUPPLY! 4/2
FAULT: BAD TILT SENSOR 7/1
FAULT: BAD HWFS 7/2
FAULT: BAD SLAVE ANALOGS 7/3
FAULT: BAD STRAIN MONITORS 7/4
FAULT: BAD SLAVE MICRO 7/5
FAULT: HWFS STALLED! 7/6
STARTUP! 7/7
FACTORY OVERRIDE 6/7
60405AA
Reading the Codes:
In order to read the fault codes, a sequence of pauses and flashes can be seen on the LED mounted on the
GP102 module. The codes are continuously displayed by the LED until the fault is cleared, the GP102 reset and
no longer detects the fault, or idle timeout becomes active.
The sequence is as follows:
1. Quarter second flashes followed by quarter second pauses indicate the first digit.
2. A 1.5 second pause.
3. Quarter second flashes followed by quarter second pauses indicate the second digit
4. A 4 second pause. Repeat steps 1-4
Since the GP102 only reports one error, only one code can be read from the LED per instance. If the error is
cleared and another error is present, it will then be presented.

Diagnostic sequence dependant on LED flash code:
NO LAST CALDATE! 63
LOAD NOT CALIBRATED 62
HEIGHT NOT CALIBRATED 61
An EZcal is required!
WAITING FOR NEUTRAL 55

DRIVE/LIFT INPUTS FAULTY! 56
UP/DOWN SELECT INPUTS ACTIVE TOGETHER 54
EMS INPUTS FAULTY! 52
Check inputs on P2 pins 1, 2, 3, 4, 5, 6, 7, 8.
P3-4 SHORT TO SUPPLY! 42

Disconnect plug P3. If fault clears there is a problem with the wiring from P3-4 or P3-6 to the rest
of the vehicle.
ARMGUARD ACTIVE! 23
ELEVATION SWITCH SHIFTED? 21
ELEVATION SWITCH STUCK? 22
If the 23 flash code is triggered by armguard, it will occur once then clear. This is not a true fault
but just an indication of the reason for the vehicle stop.
If the 21 or 22 flash code is triggered by a fault with the elevation switch, it will not clear. Check
that the elevation switch correctly opens/closes when the platform is raised/lowered.

Disconnect plug P3. If fault clears there is a wiring fault from P3-4 or P3-6 to the rest of the
vehicle.
INVALID LOAD – CHECK SENSORS 64

Check the voltage out of the pressure transducer, into P4-2. It should be between 0.5V (zero
pressure) and 4.5V (maximum pressure) and should vary as the platform load & position varies.
WAITING FOR B+ ON P2-12 52

B+ SUPPLY TOO LOW 51
P4-1 OR P5-1 SHORT TO 0V? 41
Check that the battery voltage is not too low.
Verify battery voltage on P2-12.
Disconnect plug P4 – if the fault clears there is a wiring fault from P4-1 to the rest of the vehicle.

VEHICLE TILTED 11
VEHICLE OVERLOADED 12
TOO HIGH – DRIVE PREVENTED 14
TOO HIGH – LIFT UP PREVENTED 15
These are not true faults but an indication that vehicle movement is prevented.
Remove excessive load from the platform.
Lower the platform if close to maximum height.
Move the vehicle to level ground.
INVALID HEIGHT - CHECK SENSOR 65

Check the voltage out of the height transducer, into P4-3. It should be between .4V and 4.6V and
should vary as the platform position varies.
TESTING HWFS 78
STARTUP! 77
These are not true faults unless they do not clear – the start-up tests should only occur for a
short time.
OVERLOAD FUNCTIONS DISABLED! 66

FACTORY OVERRIDE 67
These are not true faults – the GP102 has been configured to suppress overload functionality.
IDLE TIMEOUT ACTIVE! Always OFF

FAULT: BAD TILT SENSOR 71
FAULT: BAD HWFS 72
FAULT: BAD SLAVE ANALOGS 73
FAULT: BAD STRAIN MONITORS 74
FAULT: BAD SLAVE MICRO 75
FAULT: HWFS STALLED! 76
Action a function to clear the idle timeout if it occurred.
Ensure the GP102 is correctly mounted – incorrect mounting can cause the “bad tilt sensor”
diagnostic to occur. Otherwise there may be an internal problem with the GP102.

Figure 5.1-2. Hand Held Calibration/Diagnostic Tool Key Functions
WARNING
Only trained and authorized personnel shall be permitted to

service an aerial platform.
WARNING
Read all instructions closely before attempting each phase of

the calibration procedure.
SYMBOL KEY FUNCTIONS
ESC/ENTER BUTTONS
To move back and forth between menu and sub-menu
LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted
UP/DOWN BUTTONS
Adjust setting values

During calibration the following FAILURE messages may appear:
F01:CHECK HWFS This message is given if the GP102 startup tests have not
completed.Check HELP message for more information.
F02:NOT GROUND MODE This message is given if the machine is not in ground mode (P2-2 must be
high).Calibration can only be carried out in ground mode.
F03:NOT STOPPED This message is given if any function switch is closed.Check DIAGNOSTICS /
SWITCHES to see which function switch is closed.
F04:TILTED This message is given if the machine is tilted.Calibration must be carried out
with the machine level.If the machine is level, use the SETUPS / TILT SETUPS to
set the GP102 level.
start of calibration.The height sensor output must be between 1.0V and
4.0V.Check DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V
F06:CHECK ELEV This message is given if the elevation switch (P210) is open at the start of calibration,
when the operator has confirmed the “PLATFORM DOWN?” question.If the platform
is down, check the elevation switch wiring.
F08:CHECK ELEV This message is given if the elevation switch (P2-10) is closed at the end of calibration,
when the platform should be fully raised.This message would occur if the UP
switch was accidentally opened near the start of the lift.If the platform is fully
raised, check the elevation switch wiring.
F09:BAD HEIGHT This message is given if the height sensor output (P4-3) is out of range at the start
of calibration.The height sensor output must be between 1.0V and 4.0V.Check
DIAGNOSTICS / SENSORS to see the output.
F10:BAD HEIGHT This message is given if the height sensor output (P4-3) is out of range at the end
of calibration.The height sensor output must be between 1.0V and 4.0V.Check
DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V is probably
due to a wiring problem.
F11:NOT UP This message occurs at the start of calibration if the operator selects a function
other than UP.
F13:LOW HEIGHT RANGE This message occurs at the end of calibration if the height sensor output did not
change sufficiently to give a reasonably accurate platform height
estimate.DIAGNOSTICS / SENSORS can be used to check the height sensor output
(P43) when the platform is fully lowered and fully raised; a difference of at least 1V
is to be expected.This message could occur if the UP switch was accidentally
opened too early (when the platform is not fully raised).
F15:CHECK ELEV This message is given if the elevation switch (P2-10) is open when the platform has
been fully lowered at the end of calibration.This message would occur if the DOWN
switch was accidentally opened before the platform was fully lowered.If the platform
is fully lowered, check the elevation switch.

F16:LOW ELEV.OPEN This message is given if the elevation switch (P2 10) opened during lift at a too low
height (below 5%).Check CALIBRATIONS / HEIGHT CALS; the “ElevUp” value shows
the recorded height where the switch opened.
F17:HIGH ELEV.OPEN This message is given if the elevation switch (P210) opened during lift at a too high
height (above 25%).Check CALIBRATIONS / HEIGHT CALS; the “ElevUp” value
shows the recorded height where the switch opened.
F18:LOW ELEV.CLOSE This message is given if the elevation switch (P210) closed during lower at a too
low height (below 5%).Check CALIBRATIONS / HEIGHT CALS; the “ElevDown”
F19:HIGH ELEV.CLOSE This message is given if the elevation switch (P210) closed during lower at a too
high height (above 25%).Check CALIBRATIONS / HEIGHT CALS; the “ElevUp”
F20:HEIGHT<>0% This message occurs if the platform height is not 0% after the platform has been
fully lowered at the end of calibration.The platform must return to the same height
each time it is fully lowered.Check DIAGNOSTICS / SYSTEM to check the height.
F28:BAD HEIGHT This message indicates a problem with the height sensor output (P43) during
calibration.The height sensor output must be between 1.0V and 4.0V at all
times.Check DIAGNOSTICS / SENSORS to see the output. A reading of 0V or 5V
F42:LOW PRESSURE This message indicates that the pressure is too low (0.5V or less) when the elevation
switch opens during calibration.Check DIAGNOSTICS / SENSORS to check the
pressure.
F43:HIGH PRESSURE This message indicates that the pressure is too high (4.5V or more) when the
elevation switch opens during calibration.Check DIAGNOSTICS / SENSORS to
check the pressure.
F44:LOW PRESSURE This message indicates that the pressure is too low (0.5V or less) at a measurement
point.Check DIAGNOSTICS / SENSORS to check the pressure.
F45:HIGH PRESSURE This message indicates that the pressure is too high (4.5V or more) at a
measurement point.Check DIAGNOSTICS / SENSORS to check the pressure.
F46:CHECK ELEV This message indicates that the elevation switch opened more than once during
calibration lifting.
F47:CHECK ELEV This message indicates that the elevation switch closed more than once during
calibration lowering.
F52:TOO FEW! This message indicates that not enough measurements were recorded during
calibration lifting or lowering.
F98: OUT OF RANGE This messages indicates that the “fine tune” calibration is unacceptable.This probably
is due to the wrong load being in the platform (ie: specifying “EMPTY” if the
platform is loaded, or the other way round).

During calibration the following INFORMATION messages may appear:
CALDATE: This message is prompting for the date to be entered; it is stored to identify when
the machine was calibrated.The last calibrate date can be viewed in DIAGNOSTICS
/ LOG.Press LEFT & RIGHT to select the flashing digits.Press UP & DOWN to
change the flashing digits.Press ENTER when the entry is complete.IMPORTANT:
The date 00/00/00 is not allowed!
FINISHED This message confirms that calibration is complete and successful.
LIFT EMPTY This message is displayed while the platform is being raised to the next
LIFT LOADED This message is displayed while the platform is being raised to the next
measurement height, when a LOADED platform is being calibrated.
LIFTING This message is displayed while the platform is being raised, during HEIGHT-only
calibration.
LOWER EMPTY This message is displayed while the platform is being lowered to the next
LOWER LOADED This message is displayed while the platform is being lowered to the next
LOWERING This message is displayed while the platform is being lowered, during HEIGHT-
only calibration.
MEASURING # This message is displayed when the platform is stopped during calibration, when
the GP102 takes a measurement.There will be a short delay while the machine is
allowed to stabilize after movement is stopped.
MUST GO DOWN! This message occurs if the wrong switch is closed when the GP102 is waiting for
the platform to be lowered.
MUST GO UP! This message occurs if the wrong switch is closed when the GP102 is waiting for
the platform to be raised.
PLATFORM DOWN? This message is prompting for confirmation that the platform is fully lowered. If
necessary the DOWN switch can be activated to lower the platform.Press ENTER
to confirm when the platform is fully lowered.
PLATFORM EMPTY? This message is prompting for confirmation that the platform is completely
empty.Press ENTER to confirm if the platform is empty.
PLATFORM LOADED? This message is prompting for confirmation that the platform is loaded to rated
loadPress ENTER to confirm if the platform is loaded.
PLEASE LIFT ... This message is prompting for the platform to be raised.The UP switch should be
closed.

PLEASE LOWER ... This message is prompting for the platform to be lowered.The DOWN switch should
be closed.
PLEASE WAIT This message indicates that the GP102 is busy; the delay will be short (no more
than 5s).
TOTAL DATA: This message is displayed at the end of each phase, to confirm the number of
measurements recorded by the GP102.

1. Move the aerial platform to a test area where the platform can be elevated to its maximum working height
and reach.
2. Ensure the aerial platform is parked on a firm, level surface.
IMPORTANT
Each phase must be completed before the next phase can be carried out.
All phases must be completed before the aerial platform can be operated.
IMPORTANT
Always follow the instructions of the Calibration instrument.
IMPORTANT
Make sure the aerial platform is on BASE mode.
3. Connect the EZ-Cal tool to the P1 connector on the CONTROL MODULE.
4. The display will show “Help: Press Enter”.

By using Left/Right buttons, select the “Access Level ( ? )” from the menu and press the ENTER button.
Contact SKYJACK SERVICE DEPARTMENT At

(44) 1691-676 236 for your Access Level Code Number.
5. The display will show “Access Level Code (xxxx)”.

By using the Up/Down buttons, enter the Access Level Code (xxxx) followed by pressing the ENTER button.
6. The display will show “Access Level 2”.

By using Left/Right buttons, select the “Setups” from the menu and press the ENTER button.

Select the “Machine Defaults” from the menu and press the ENTER button.
8. The display will show “Defaults, 0 = Custom”.

By using Left/Right buttons, select the “X = Group Code” from the menu and press the ENTER button.
9. The display will show “X=GROUP CODE”. (For group Code Refer to Table 5.1-3)
By using the Up/Down buttons, enter the “Group Code (?)” then by using Left/Right buttons, select
the “Curve” from the menu.
10. The display will show “X=CURVE”. (For Curve Code Refer to Table 5.1-3)
By using the Up/Down buttons, enter the “Curve Code (?)” followed by pressing the ESCAPE button.


By using Left/Right buttons, select the “Tilt Setups” from the menu and press the ENTER button.

Select the “Tilt Setups: Calibrate Level” from the menu and press the ENTER button.
13. The display will show “Calibrate Level: Yes: Enter, No: ESC”.
Select the “Yes” from the menu by press the ENTER button.
14. The display will show “Calibrate Level: Tilt 0.0’ , 0.0’”.
Select the “ESCAPE” from the menu once.

Select the “ESCAPE” from the menu once again.
16. The display will show “Setups: Tilt Setups”.

By using Left/Right buttons, select the “Load Setups” from the menu and press the ENTER button.
17. The display will show “Load Setups: Calibrate Load”.

Select the “Load Setups: Calibrate Load” from the menu and press the ENTER button.
18. At this point, elevate the platform to full height, check the harness and make sure it is not stretched too
tight and then fully lower the platform.
19. The display will show “Calibrate Load: Platform Down?”.

Asking for confirmation that the platform is fully lowered?
Check that the platform is fully lowered then press the ENTER button to confirm.
20. The display will show “Calibrate: Loaded Empty? No”.

Asking for confirmation that the platform is empty?
Check that the platform is empty?
21. By using the Up/Down buttons, enter the “Yes” followed by pressing the ENTER button.
22. The display will show “Calibrate Load: Please Lift . . .”.
Waiting for the lift switch to be activated.
23. Hold the llift switch and keep holding it until the platform is fully elevated.
IMPORTANT
If the lift switch is released earlier than full-height position, the calibration will
have to be aborted and repeated from the beginning!
24. When the system detects the lift switch closed, the display will show “Calibrate Load: Lift Empty”.

25. After a delay, the system will stop the platform lifting and will take height & pressure measurements;
the display will show “ MEASURING # xx” When the measurements have been taken, the platform will
resume lifting.
Note
The lifting … stopping … measuring … lifting process will continue until the platform reaches full height.
26. When the platform reaches full height release the lift switch.
27. The display will briefly show “TOTAL DATA: 04” to indicate the number of measurements taken.
28. The display will show “Calibrate Load: Please Lower . . . “.
IMPORTANT
If the lower switch is released earlier than full-lowered position, the calibration
will have to be aborted and repeated from the beginning!
29. Hold the lower switch and keep holding it until the platform is fully lowered.
30. When the system detects the lower switch closed, the display will show “Calibrate Load: Lower Empty”.
31. After a delay, the system will stop the platform lowering and will take height & pressure measurements;
the display will show “MEASURING #xx” When the measurements have been taken, the platform
will resume lowering.
Note
The lowering … stopping … measuring … lowering process will continue until the platform is fully lowered.
32. When the platform is fully lowered (and height 0% is displayed), release the lower switch.
33. The display will show briefly “TOTAL DATA: 04” to indicate the number of measurements taken.
34. The display will show “Calibrate Load: Caldate: mm/dd/yy”.

It is recommended that the current date be entered here to provide easy tracking of the date of last calibration.
The current date must be entered using the LEFT/RIGHT and UP/DOWN buttons.
35. Press ENTER to complete date entry (the system will store it).
36. The display will show “FINISHED!”
37. Press the ESC button to exit the “CALIBRATE LOAD” option.

Table 5.1-3. Group Codes
Curve Group
Model Number of Extension Decks
Code Code
7027/7127 1 Manual Extension Deck 24 7
7027/7127 1 Powered Extension Deck 25 7
60403AA
NOTE: Continuing partially complete load calibration:
Once a calibration phase has been successfully completed, it is not required to do it again (unless of course a
change to the vehicle such as a replacement sensor requires that calibration be repeated). This is useful if the
calibration procedure is interrupted – the remaining phases can be completed at a later time.
If a calibration phase has been successfully completed, a “REDO” message is displayed:

REDO DYNAMIC: NO
REDO LOADED: NO
REDO EMPTY: NO
If the phase does not need to be repeated, just press ENTER to move on.
If the phase does need to be repeated, press UP or DOWN to change “NO” to “YES” then press ENTER.

SECTION 6
PARTS LIST
TABLE OF CONTENTS
Page No.
Figure 6.1-1. Lift Cylinder Holding Valve Manifold Assembly ................................................................. 2

Figure 6.1-2. Horn, Light, Beeper, & Angle Transducer Assembly ........................................................ 5
Figure 6.2-1. Load Sensing Components ................................................................................................ 6
Refer to Section 6 of the Maintenance & Parts manual for additional components.
SJ-600, SJ-800, or SJ-1000
6
toc 1 2 3 4 5
Figure 6.1-1. Lift Cylinder Holding Valve Manifold Assembly AB
15 2 4 5
Lower Cylinder
11 12 13
7 8 9 14 12
10 1
7 8 9
Lower Cylinder
M11216AA M10949AB

Figure 6.1-1. Lift Cylinder Holding Valve Manifold Assembly AB
Index Skyjack
Qty. Description
No. Part No.
1 130443 1 BLOCK, Manifold with Plugs (Model 7127, 7135, 8831 & 8841)
130442 1 • • BLOCK, Manifold
108052 2 • • PLUG, Expander
2 130444 1 BLOCK, Manifold with Plugs (Model 9250)
130437 1 • • BLOCK, Manifold
108052 4 • • PLUG, Expander
3 134431 1 TRANSDUCER, Pressure 2000 psi (Model 7127/8831)
134432 1 TRANSDUCER, Pressure 3000 psi (Model 7135/8841/9250)
4 103403 1 SEAL, O-ring
5 108721 1 ORIFICE, One Way (Ø 0.055”) (Model 7127/7135)
125011 1 ORIFICE, One way (Ø 0.159”) (Model 88XX)
6 105501 1 ORIFICE, One Way (Ø 0.094”) (Model 9250)
7 103931 4 BOLT, Socket (5/16”-18 x 2”, Grade 5) (Model 88XX/9250)
108429 4 BOLT, Socket (5/16”-18 x 2.5”, Grade 5) (Model 7127/7135)
8 104637 4 WASHER, Lock (5/16” high collar 0.09)
9 103996 4 WASHER, Flat 5/16”
10 106557 1 VALVE, Relief (Model 7127/7135/88XX)
11 107269 1 VALVE, Holding Valve (N.C.) (Model 7127/7135/88XX)
12 104410 AR COIL, 12V
13 114578 1 FITTING, Hydraulic Elbow (Model 7127/7135/88XX)
14 103655 2 VALVE, Holding Valve (N.C.) (Model 9250)
15 104534 1 VALVE, Relief (Model 9250)
Refer to Section 6 of the Maintenance & Parts Manual

for additional components.

Figure 6.1-2. Horn, Light, Beeper, & Angle Transducer Assembly
5 3
11412AA
Index Skyjack
Qty. Description
No. Part No.
A 133848 - ASSEMBLY, Horn/light/beeper/transducer 24V (Standard)

B 133844 - ASSEMBLY, Horn/Rotating Beacon/Beeper/transducer 12V (Optional)
1 104000 4 WASHER, Lock 1/4”

2 103980 4 NUT, Hex 1/4”-20
3 130440 1 TRANSDUCER, Angle
4 117967 1 BEEPER, XL-600 9-28 VDC
5 103862 2 BOLT, Hex head 1/4”-20 x 2-1/4” Grd.5
6 103995 4 WASHER, Flat 1/4”

Figure 6.2-1. Load Sensing Components
SJ-600 SJ-800
t
b ine
e Ca
Sid
ic
e ctr
/El
u lic
dra
Hy
SJ-1000 12 10
Hy
dra
uli
c/E 7
lec 4
tric 2
Sid
eC
ab
ine
t
3
6
9
5
8
11
13
10916AB

Figure 6.2-1. Load Sensing Components
Index Skyjack
Qty. Description
No. Part No.
1 130439 1 CONTROLLER, Overload sensing

105621 4 • BOLT, Machine #10-32 x 1.00” (SJ-600/800)
122498 4 • SCREW, Socket Head Cap #10-32 x 1.25” (SJ-1000)
104694 4 • • WASHER, Flat #10
104185 4 • • WASHER, Lock #10
103987 4 • • NUT, Hex Hd #10-24
2 130775 1 HARNESS, Horn/Light/Beeper to Control Module
103255 AR • CABTIRE, 18/4
116990 3 • PIN, Female Wire
3 134438 1 HARNESS, Angle/Pressure Transducer to Control Module
103257 AR • CABTIRE, 18/3
116990 12 • PIN, Female Wire
4 116993 1 • HOUSING, 9 Pole Plug
5 130446 2 • HOUSING, 3 Pole Plug
6 134069 1 • SEAL, 9 position interface
7 134070 1 • SEAL, 9 position wire
8 134067 2 • SEAL, 3 position interface
9 134068 2 • SEAL, 3 position wire
10 130668 1 HARNESS, Electric panel (600/800 Series)
133151 1 HARNESS, Electric panel (1000 Series)
11 130477 1 KIT, Hand Held Calibration/Diagnostic Tool
130441 1 • TOOL, Hand Held Calibration/Diagnostic
130457 1 • CABLE, Computer Cable 24 Gauge
130448 1 • PLUG, Male 4-Pole
130451 1 • PLUG, Male 4-Pole (Enclosed Version)
12 130445 1 HOUSING, 6-Pole Plug
13 130667 1 HARNESS, Main Manifold/Base Control Box (600 Series)
127315 2 • CONNECTOR, Solenoid w/ Diode (Black)
127316 2 • CONNECTOR, Solenoid w/ Diode (Grey)
Refer to Section 6 of the Maintenance & Parts Manual for additional components.

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Load Sensing System

SJ-600, 800 & 1000

For Parts & Service in Europe please call.................................................44-1691-676 236

Section - Paragraph Page No.

Section 3 - System component identification and schematics - Operation

Section 5 - Maintenance and service - Operation O

Section 6 - Parts lists - Operation

DANGER indicates an imminently hazardous

WARNING indicates a potentially hazardous

CAUTION indicates a potentially hazardous

SKYJACK, Page ii Mid Size & Full Size RT’s

Aerial Platform Definition

Mid Size & Full Size RT’s SKYJACK, Page 

Scope of this Manual

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-1999 standard.

- Equipment identified with “CSA” meets the CSA B354.2-01 standard.

b. CSA (Canada) and CE (Europe)

c. ANSI/SIA (United States)

SKYJACK, Page  Mid Size & Full Size RT’s

Operator Safety Reminders

DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

Mid Size & Full Size RT’s SKYJACK, Page 

• Elevated driving must only

• DO NOT ascend or descend

SKYJACK, Page  Mid Size & Full Size RT’s

Safety Precautions (Continued)

• DO NOT operate an aerial plat-

• DO NOT exert side forces on

• DO NOT use the aerial platform

• DO NOT sit, stand or climb on

• BE AWARE of blind spots when operating the

• STUNT driving and horseplay are prohibited.

• DO NOT alter or disable limit switches or other

Mid Size & Full Size RT’s SKYJACK, Page 

Safety Precautions (Continued)

• DO NOT overload the platform, the lift relief

• Do use three points of contact to enter and

• Three points of contact means that two hands

SKYJACK, Page  Mid Size & Full Size RT’s

DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER AUTHORIZATION,

Table 2-1a. Specifications and Features - ANSI/CSA..................................................................................................2

Table 2-1b. Specifications and Features - CE.............................................................................................................3

Table 2-2 Owner’s Annual Inspection Record..........................................................................................................4

Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE.........................................................................6

Table 2-5a. Tires Specifications - ANSI/CSA ..............................................................................................................8

Table 2-5b. Tires Specifications - CE . ........................................................................................................................9

Table 2-6a. Floor Loading Pressure - ANSI/CSA.......................................................................................................10

Table 2-6b. Floor Loading Pressure - CE..................................................................................................................12

Table 2-7 General Maintenance and Inspection Schedule....................................................................................14

Mid Size & Full Size RT’s SKYJACK, Page 

Table 2-1a. Specifications and Features - ANSI/CSA

Mid Size RT’s Full Size RT’s

Width 71.5” 87” 92”

Length 150” 137.5” 176”

Working 33’ 41’ 49’ 56’ 37’ 47’ 56’

Drive Full 26’

Elevated Drive .35 mph .6 mph .6 mph .6 mph

SKYJACK, Page  Mid Size & Full Size RT’s

Table 2-1b. Specifications and Features - CE

Mid Size RT’s Full Size RT’s

Weight* 3724 kg 4392 kg 4554 kg 4962 kg 6591 kg

Width 1.82 m 2.21 m 2.34 m

Length 3.81 m 3.5 m 4.47 m

Mid Size & Full Size RT’s SKYJACK, Page

SKYJACK, Page Mid Size & Full Size RT’s

Mid Size & Full Size RT’s SKYJACK, Page

SKYJACK, Page Mid Size & Full Size RT’s

Mid Size & Full Size RT’s SKYJACK, Page

SKYJACK, Page Mid Size & Full Size RT’s

Mid Size & Full Size RT’s SKYJACK, Page

SKYJACK, Page Mid Size & Full Size RT’s

Mid Size & Full Size RT’s SKYJACK, Page

Model Number____________ Serial Number_

SKYJACK, Page Mid Size & Full Size RT’s

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SKYJACK, Page Mid Size & Full Size RT’s

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SKYJACK, Page Mid Size & Full Size RT’s

Mid Size & Full Size RT’s SKYJACK, Page