601182-0001 A

Siemens Healthcare Diagnostics
Document Type: IMMULITE 2000 XPi Component Procedure Document No. 601182-0001
TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Revision Code: A Page 1 of 13
1.0 PURPOSE
1.1 The purpose of this document is to provide guidelines to ghost and reload the IMMULITE 2000 XPi
software on the Control Side IDE Flash Drive.
1.2 The Ghost Image included with this kit will install a new base image on the IDE Flash Drive overwriting
any existing data.
2.0 SCOPE
2.1 Applicable to all IMMULIE 2000 XPi instruments.
3.0 REFERENCES
3.1 TITLE 21 CFR 820
4.0 MATERIALS
4.1 422xxx-xxxx IMMULITE 2000 XPi Ghost, Kit

4.2 472637-0001 Bootable USB Flash Drive Utility, CD
4.3 472xxx-xxxx IMMULITE 2000 XPi Operational Software Version XX, CD
4.4 USB Flash Drive with Capacity of 256MB or Higher (Recommended USB flash drives: SanDisk Cruzer
Flash Drive, Lexar JumpDrive Secure II Plus, Centon Datastick Sport, Imation Pocket Flash Drive,
Kingston DataTraveler)
5.0 PROCEDURE
5.1 Creating a USB Bootable Flash Drive
The following instructions are guidelines to create a USB Bootable Flash Drive to backup unique Control Side files
and load a new base image for the Control Side.
5.1.1 Ensure the instrument is powered ON and logged into Windows.

5.1.2 Insert the USB Flash Drive to the front of the keyboard tray
5.1.3 Browse to “My Computer” to identify and record the drive letter assigned to the USB Flash Drive.
5.1.4 Insert the Bootable USB Flash Drive Utility CD to the DVD Drive.
5.1.5 Browse to the “Bootable USB Flash Drive Utility CD” and double select the START.bat file.
WARNING: The USB Flash Drive will be formatted and all preexisting data will be lost.
5.1.6 When prompted, enter the drive letter designated for the USB Flash Drive and press the Enter key.
5.1.7 The USB Flash Drive will begin to be formatted and become a USB Bootable Flash Drive, see figure 1.

Figure 1: Creating a USB Bootable Flash Drive
5.1.8 Close all windows and browse to the USB Flash Drive
5.1.9 Ensure that three folders and two MS DOS files are created see figure 2.
Figure 2: USB Bootable Flash Drive files list
5.1.10 Remove the “Bootable USB Flash Drive Utility CD”.

5.1.11 Insert the Control Side HD Ghost Base Image to the DVD Drive.
5.1.12 Browse to the “Control Side Ghost Image CD” and copy the bseCONxpi.gho file to the “IMAGE” folder
of the USB Flash Drive, see figure 2.
NOTE: Make sure there is only one file in the “IMAGE” folder of the USB Bootable Flash Drive.
5.1.13 Remove the “Control Side Ghost Image CD” and close any opened windows.

5.1.14 Remove the USB Bootable Flash Drive by left clicking on the “Safely Remove Hardware” option of the
Taskbar and selecting “Safely remove USB Mass Storage Device”, see figure 3.
Figure 3: Removing the USB Bootable Flash Drive
5.2 Retrieving Control Side Files and Loading the Base Image
The following instructions are guidelines to access the Control Side computer to backup the unique Control Side
files and install a new base image on the IDE Flash Drive.
5.2.1 Insert the USB Bootable Flash Drive to the Control Side USB port of the I/O Panel, see figure 4.
Figure 4: Control Side USB Connection
5.2.2 Disconnect the VGA extension cable for the monitor and connect it to the Control Side VGA port on the
I/O panel. The monitor will display the MS-DOS environment of the Control Side computer.
5.2.3 Disconnect the PS/2 extension cable for the keyboard and connect it to the Control Side PS/2 port on the
I/O panel.

5.2.4 Press the <CTRL+ALT+DEL> keys to reboot the Control Side computer.
5.2.5 Press the <DEL> key during the boot sequence to access the Control Side BIOS.
5.2.6 Use the arrow key to select Advanced BIOS Features and then First Boot Device.
5.2.7 Use the Enter key to change the “HDD-0” option to “USB-HDD”, see figure 5.
Figure 5: Advanced BIOS Features
5.2.8 Press the “ESC” key to return to the main menu.

5.2.9 Use the arrow keys to select Advanced Chipset Feature and then Onboard USB Controller.
5.2.10 Use the Enter key to change the “Disabled” option to “Enabled”.
5.2.11 Use the arrow keys to highlight Onboard USB2.0
5.2.12 Use the Enter key to change the “Disabled” option to “Enabled”, see figure 6.
Figure 6: Advanced Chipset Features


5.2.13 Press the ESC key to return to the main menu.

5.2.14 Use the arrow key to select Save & Exit Setup and press the Enter key to proceed.
5.2.15 Select “Yes” and press the Enter key to accept changes and reboot the Control Side computer.
5.2.16 The Control Side computer will reboot to the USB Bootable Flash Drive and display a “Selection Option”.
NOTE: If the IDE Flash Drive is a new replacement, proceed to section 5.2.19.
5.2.17 Press the number “2” option and ensure the unique IML files (Position, Pipoffset and Spin) are copied, see
figure 7.
Figure 7: IML files copied to the USB Flash Drive
WARNING: Ghosting will overwrite all the existing files of the Control Side computer therefore it is required to backup the
unique Control Side files as indicated in the previous steps.
5.2.19 Press the number “1” option to ghost the Control Side IDE Flash Drive.
5.2.20 The ghost session will launch and request a password.
5.2.21 Type “siemens” using lower case letters and press the Enter key to proceed.
5.2.22 A progress bar will display the ghosting process and reboot the Control Side computer when complete.
5.2.24 Press the <DEL> key during the boot sequence to access the Control Side BIOS.
5.2.25 Use the arrow key to select Advanced BIOS Features and then First Boot Device.
5.2.26 Use the Enter key to change the “USB-HDD” option to “HDD-0”.
5.2.28 Use the arrow keys to select Advanced Chipset Feature and then Onboard USB Controller.
5.2.29 Use the Enter key to change the “Enabled” option to “Disabled”.
5.2.30 Use the arrow keys to highlight Onboard USB2.0
5.2.31 Use the Enter key to change the “Enabled” option to “Disabled”.
5.2.33 Use the arrow key to select Save & Exit Setup and press the Enter key to proceed.
5.2.34 Select “Yes” and press the Enter key to accept changes and reboot the Control Side computer.
5.2.35 Reconnect the VGA extension cable from the Control Side VGA port on the I/O panel to the monitor cable.
5.2.36 Reconnect the PS/2 extension cable from the Control Side PS/2 port on the I/O panel to the keyboard cable.

5.2.37 The monitor will now display the Windows environment of the User Side computer.
5.2.38 Ensure both User and Control Side computers are communicating by closing and reopening the
IMMULITE 2000 XPi startup screen.
5.2.39 Remove the USB Flash Drive from the back of the I/O Panel.
5.3 Loading the Control Side Operational Software
The following instructions are guidelines to load Control Side Operational Software that was originally used in order
to ensure all relevant files on the IDE Flash Drive are compatible with the User Side computer.
5.3.1 Insert the IMMULITE 2000 XPi Operational Software CD into the DVD drive and allow it to Auto-Run.
5.3.2 When the “IMMULITE 2000 XPi Setup” screen appears, select Cancel followed by Yes to exit the
installation, see figure 8.
NOTE: DO NOT remove the CD from the DVD drive.
Figure 8: IMMULITE 2000 XPi Setup Screen
5.3.3 Insert the USB Bootable Flash Drive to the keyboard tray.
5.3.4 Browse into the USB Bootable Flash Drive and double select the update_control.bat file.
5.3.5 Files will begin to transfer from the IMMULITE 2000 XPi Operational Software CD to the Control Side
computer, see figure 9.

Figure 9: Transferring Files to the Control PC
5.3.6 When complete, the window will close and the Control Side computer will reboot.
5.3.7 Remove the IMMULITE 2000 XPi Operational Software CD and close any opened windows.
NOTE: DO NOT remove the USB Bootable Flash Drive from the keyboard tray.
5.4 Restoring the Unique Control Side Files
The following instructions are guidelines to restore the unique Control Side files as a result of ghosting the IDE
Flash Drive.
5.4.1 Browse into the C:\dpc\C directory and double select Filetransfer.exe
5.4.2 Using the File Transfer menu, select Copy Files followed by the User to Control PC option.
NOTE: If the IDE Flash Drive was a new replacement, proceed to section 5.4.5 to transfer the PIPOFFSET.ML and
SPIN.IML files that reside as copies in the User Side (C:\dpc\C) computer.
5.4.3 Browse into the IML folder of the USB Flash Drive and select POSITION.IML followed by Open.
5.4.4 A selection box will appear, select the Send to Bin Directory option followed by OK, see figure 10.
Figure 10: Control Side Bin directory screen


5.4.5 Using the File Transfer menu, select Copy Files followed by the User to Control PC option to transfer
the additional PIPOFFST.IML and SPIN.IML files.
5.4.6 When complete, exit from the File Transfer utility and close any opened windows.
NOTE: If the IDE Flash Drive was a new replacement, proceed with step 5.4.7 to create a POSITION.IML.
5.4.7 Double select the Diagnostics icon from the Desktop.

5.4.8 Select Special Testing and type “1ml2000” as the password using numbers and lower case letters.
5.4.9 Select the Enter key to proceed to the Diagnostics menu.
5.4.10 Select Motor Configurations and Make .IML Files to create a “POSITION.IML” on the Control Side.
5.4.11 When complete, exit from Diagnostics and close any opened windows.
NOTE: If the unique IML files are nonexistent on the User Side computer, proceed with the following sections otherwise
place the instrument in full run mode to ensure a successful initialization and operation of the instrument.
5.5 Defining the Operational Ranges for the PIPOFFST.IML
5.5.1 Insert the Offset Position Fixture (200641) into a reaction cup
5.5.2 Place the reaction tube with fixture on the Test Unit dispense position.
5.5.3 While in the Diagnostic menu, select Motor Configurations and Slave 0 to access the Sample Pipettor.
5.5.4 Complete the sample pipettor home sequence as referenced in Chapter 9 of the Service Manual to
determine its starting point.
5.5.5 Once the home sequence is complete, move to the Sample Arm X to the “Test Unit” position.
5.5.6 Move the Sample Arm Z down until the probe contacts the Offset Position Fixture.
5.5.7 Observe where the tip of the probe makes contact with the fixture, see figure 11.
Figure 11: Offset Position Fixture
5.5.8 Record the sample pipettor Offset value depending where the probe touches the fixture.
Note: If the probe touches the outer ring of the fixture, the pitch of the pipettor arm will need to be adjusted as referenced in
Chapter 9 of the Service Manual.
Warning: All pipettor configurations must be verified if the pitch of the pipettor requires adjustment. Ensure the probe
remains centered at the “Blind Hole” as off-centering may cause splashing and or poor washing.
5.5.9 Remove the reaction cup holding the fixture and move the pipettor (X and Z) to the “Test Unit” position.
5.5.10 Using the “One Step” button, move the pipettor in the CCW direction the amount of steps determined for
offset.
5.5.11 Ensure the probe is a minimum of 2 Steps from touching the Transfer Cover plate. This will ensure
sufficient clearance from the Transfer Cover when dispensing at the offset position.
5.5.12 Repeat steps 5.6.3 through 5.6.11 for the Reagent Pipettor.
5.5.13 Browse into the C:\dpc\C directory and double select Filetransfer.exe.
5.5.14 Using the “File Transfer” menu, select Copy Files followed by the Control to User PC option.

5.5.15 Select “From Bin Directory”.

5.5.16 Select the “PIPOFFST.IML” file followed by OK.
5.5.17 Exit “File Transfer” and navigate to C:\DPC\C folder.
5.5.18 Open the PIPOFFST.IML using Notepad.
5.5.19 Edit the first value with the Offset value determined for the Sample Pipettor.
5.5.20 Edit the second value with the Offset value determined for the Reagent Pipettor.
Note: Enter the value as an unsigned integer. Entering a negative value will not achieve the desired effect.
Figure 12: Pipettor Offset values
5.5.21 When complete, save and close the file.

5.5.23 Using the “File Transfer” menu, select Copy Files followed by the User to Control PC option.
5.5.24 Browse into the C:\DPC\C directory and select the “PIPOFFST.IML” followed by Open.
5.5.25 A selection box will appear, select the Send to Bin Directory option followed by OK.
5.5.26 Exit the “File Transfer” Utility and close Windows Explorer.
5.6 Defining the Operational Ranges for the SPIN.IML and POSITION.IML
5.6.1 While in the Diagnostics menu, select Motor Configurations and Slave 4 to access the wash spinner.
5.6.2 Highlight Wash Speed and confirm the current value is set to 7000 rpm.
5.6.3 If not, right-select the Wash Speed option to calibrate to the desired speed.
5.6.4 Press the Make .IML Files button to create and or update the “POSITION.IML” on the Control Side.
5.6.5 Browse to the “C:\Immulite2000\Diagnostics\IML” folder.
5.6.6 Right-select the GETSPD.EXE file
5.6.7 Select Properties followed by the Program tab.
5.6.8 Once opened, uncheck the “Close on Exit” box and select OK.
5.6.9 Double-select the GETSPD.EXE file
5.6.10 A window will appear and display the configuration values and acceptable operational ranges.
5.6.11 Close the window.
5.6.13 Browse into the C:\Immulite2000\Diagnostics\IML directory and select the “SPIN.IML” followed by
Open.
5.6.15 Exit the “File Transfer” Utility and close Windows Explorer.
5.6.16 When complete, place the instrument in full run mode to ensure a successful initialization and operation.
5.7 Defining the Connectivity to a VersaCell
The following procedure may be necessary if connected to a VersaCell. The instructions will update the Windows
registry key to Automation Ready (VersaCell compatible) and enable the detection of the automation rack.
5.7.1 Browse to the “C:\dpc\C\FSUtilities\SMSConfigure” folder.

5.7.2 Double-select the SMSConfigure.exe file
5.7.3 Type “c1rrus” using a number and lower case letters and press OK to proceed.

5.7.4 Select “Send SmsCfg.iml” to enable the detection of the automation rack, see figure 13.
Figure 13: SMSConfigure utility
Note: The option to “Delete SmsCfg.iml” is solely used to disable the detection of an Automation Rack and prevent further
use of a VersaCell.
5.7.5 The utility will transfer files to the Control Side BIN directory, update the Windows registry key and reboot
the Control Side computer when complete.
5.7.6 Select OK to exit the application window.
5.8 Editing the BARCODE.IML File
The following procedure may be necessary if the Barcode.IML file was modified to decode alternate barcode
symbologies to be used with the barcode scanner.
5.8.2 Using the “File Transfer” menu, select Copy Files followed by the Control to User PC option.
5.8.3 Select “From Bin Directory”.
5.8.4 Select the “BARCODE.IML” file followed by OK.
5.8.5 When complete, save and close the file.
5.8.6 Select the Start and RUN.
5.8.7 Enter the command line "edit C:\DPC\C\BARCODE.IML"and press OK.
5.8.8 An “MS-DOS” editor window will display contents of the BARCODE.IML file.
5.8.9 Edit the barcode parameters as per the Code Types Commands options, see figure 14.

Figure 14: Code 39 and Codabar Type Commands
Figure 15: I2 of 5, UPC/EAN and Code 128 Type Commands
5.8.10 When all necessary changes are complete, select File and Save,
5.8.11 Select File and Exit to close the “MS-DOS” editor window.

5.8.13 Using the “File Transfer” menu, select Copy Files followed by the User to Control PC option.
5.8.14 Browse into the C:\DPC\C directory and select the “BARCODE.IML” followed by Open.
5.8.16 Exit the “File Transfer” Utility and close any opened windows to complete the process.

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Siemens Healthcare Diagnostics

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

2.1 Applicable to all IMMULIE 2000 XPi instruments.

3.1 TITLE 21 CFR 820

4.1 422xxx-xxxx IMMULITE 2000 XPi Ghost, Kit

5.1 Creating a USB Bootable Flash Drive

5.1.1 Ensure the instrument is powered ON and logged into Windows.

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Figure 1: Creating a USB Bootable Flash Drive

Figure 2: USB Bootable Flash Drive files list

5.1.10 Remove the “Bootable USB Flash Drive Utility CD”.

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Figure 3: Removing the USB Bootable Flash Drive

Figure 4: Control Side USB Connection

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Figure 5: Advanced BIOS Features

5.2.8 Press the “ESC” key to return to the main menu.

Figure 6: Advanced Chipset Features

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

5.2.13 Press the ESC key to return to the main menu.

Figure 7: IML files copied to the USB Flash Drive

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

5.3 Loading the Control Side Operational Software

NOTE: DO NOT remove the CD from the DVD drive.

Figure 8: IMMULITE 2000 XPi Setup Screen

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Figure 9: Transferring Files to the Control PC

5.4 Restoring the Unique Control Side Files

Figure 10: Control Side Bin directory screen

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

5.4.7 Double select the Diagnostics icon from the Desktop.

5.5 Defining the Operational Ranges for the PIPOFFST.IML

Figure 11: Offset Position Fixture

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

5.5.15 Select “From Bin Directory”.

Figure 12: Pipettor Offset values

5.5.21 When complete, save and close the file.

5.7 Defining the Connectivity to a VersaCell

5.7.1 Browse to the “C:\dpc\C\FSUtilities\SMSConfigure” folder.

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Figure 13: SMSConfigure utility

5.8 Editing the BARCODE.IML File

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

Figure 14: Code 39 and Codabar Type Commands

Figure 15: I2 of 5, UPC/EAN and Code 128 Type Commands

TITLE: IMMULITE 2000 XPi Control Side Ghosting Procedure

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