Sei sulla pagina 1di 153

Azerbaijan Methanol Plant

Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

Piping Material
Specification

Rev. No. Rev. Date Description Prepared By Checked By Approved By


00 16.May-09 Issued For Construction M.SH. A.SH. H.Ghobadi

E:\Document\AMC1\PED\GE\SPC\0008\00 Piping Material Specification.doc Page 1 of 153


Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

TABLE OF CONTENTS

SECTION DESCRIPTION PAGES

1. SCOPE

2. REFERENCES ( CODES, STANDARDS AND RELATED SPECIFICATIONS )

3. GENERAL REQUIREMENTS

4. MATERIALS

5. ABBREVIATIONS

This document is not authoritative without the first page Page 2 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

1. SCOPE:
This specification covers the minimum requirements for material in order to design, purchase and
construction of piping material for the project of “AZERBAIJAN METHANOL"

2. CODES AND STANDARDS:


The requirements contained in the latest edition of the following codes and standards shall form a part of
the requirements of this specification in manner and to the extent indicated herein:

2.1 ASME / ANSI (American Society of Mechanical Engineers and American National Standard
Institute) such as:

B 31.3 Process Piping


B 16.5 Steel pipe flanges and flanged fittings NPS ½” thru 24”
B 16.9 Factory made wrought butt-welding fittings
B 16.10 Face to face and end to end, dimension of ferrous valves
B 16.11 Forged steel fittings, socket welding and threaded
B 16.20 Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral Wound and Jacketed
B 16.21 Non Metallic Gaskets for Pipe Flanges
B 16.25 Butt welding Ends
B 16.34 Valves-Flanged, Threaded, and Welding Ends
B 16.36 Orifice Flanges
B 16.47 Large Diameter Steel pipe flanges NPS 26” thru 60”
B 16.48 Steel line blanks
B18.2.2 Square and Hexagonal Nuts
B 36.10M Welded and Seamless Wrought Steel Pipe.
B 36.19M Welded and Seamless Stainless Steel Pipe.
B 1.1 Unified Inch screw threads (UN and UNR Thread Form)
B 1.20.1 Pipe threads, general purpose

2.2 API (American Petroleum Institute) such as:

5L Specification for Line Pipe.


594 Check valves : wafer, wafer lug, and double flanged type.
598 Valve Inspection and Testing
607 Fire Safe for Soft -Seated Quarter-Turn Valves.
609 Lug - and Wafer – type Butterfly Valves.
600 Steel Gate valve Flanged and BW end
602 Compact Steel Gate Valve

2.3 BS (British Standards) such as:

1868 Steel check valves (flanged and butt-welding ends) for the petroleum, petrochemical and
allied industries.

5351(BS EN ISO 17292) Steel ball valves for the petroleum, petrochemical and allied industries.

5352(BS EN ISO 15761) Steel wedge gate, globe and check valves 50mm and smaller for the
petroleum, petrochemical and allied industries.

This document is not authoritative without the first page Page 3 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

1873 Steel globe and globe stop and check valves (flanged and butt-welding ends) for the
petroleum, petrochemical and allied industries.

2.4 MSS (Manufacturer's Standardization Society) such as:


SP 95 Swage(d) nipples
SP 97 Integrally Reinforced Forged Branch Outlet Fittings

2.5 ASTM (American society for testing and materials) :

As designated in the individual piping material specification.

2.6 DIN (Deutsch Institute Norm) such as:

DIN 30672 Polyethylene Coating of Pipe and piping components

2.7 IPS (Iranian Petroleum Standards) such as:

Any part of IPS which is related to the piping Design or Construction.

3. GENERAL REQUIREMENTS
3.1 Materials
Engineering requirements for design of the piping system shall be in accordance with ASME B31.3 and
relevant codes and standards. Piping materials are shown in the individual piping material specifications.

3.2 Basic features of piping components


Pipes with sizes 1/4", 3/8", 1"1/4, 2"1/2, 3"1/2, 5"shall not be used, except as may be required by
equipment connections.

4. MATERIALS

All carbon steel forging & casting materials in this specification are to be limited to Max. 0.25% carbon
content. CE=0.42 max.

4.1 PIPE

4.1.1 Seamless pipes


Seamless carbon steel pipes shall be used up to 16”and Stainless Steel up to 12”

4.1.2 Welded pipes


ERW or EFW are only acceptable process for pipe manufacturing. Spiral seam are not acceptable.

This document is not authoritative without the first page Page 4 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

4.2 VALVES

4.2.1 Face to face


Unless otherwise noted the face to face dimensions for valves to the extent covered shall be in
accordance to ASME B16.10 and relevant codes and standards. Ratings and other requirements shall
be according to ASME B 16.34

4.2.2 Gear operated valves


Unless otherwise specified, valves shall normally be actuated by gear operator in the following cases:

Type of valve Rating Diameter


Ball & Plug Valve 150 # / 300 # 10” and over
600# 6" and over
900# / 1500# 4" and over

Gate Valve 150 # / 300 # 14” and over


600 # 12" and over
900# / 1500# 10" and over

Globe Valve 150 # / 300 # 8” and over


600 # 6" and over
900# / 1500# 4" and over

Butterfly Valve 150 # / 300 # 8” and over

4.2.3 Check valves


Unless otherwise specified, type of check valves shall be as follows:

1 ½” and below: Ball-Lift type check valve


2” up to 24”: Swing check valve for horizontal installation. In any case, specifically for vertical installation,
the Dual plate check valves are recommended.

4.2.4 Valve Inspection and test


Inspection and pressure tests shall be in accordance with API 598. When Tight shut-off is required on
P&IDs, valves shall comply with API 598.

4.3 FLANGES

4.3.1 Dimensions
Dimensions of flanges shall be in accordance with ASME B16.5 up to 24" and ASME B 16.47 series "B"
for 26" and above.

This document is not authoritative without the first page Page 5 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

4.3.2 Flange Facing Finish


Raised face for metallic piping which the Machining shall be in accordance with ASME B16.5 and
relevant codes and standards. Roughness will be as follow: Ra 3.2 µm to 6.3 µm (125 µin to 250µin
AARH), and Flat Face will be used for nonmetallic piping.

4.3.3 Orifice flanges


They shall normally be limited to 2" minimum size and specified with bore to match inside diameter pipe.
Minimum of 300 # shall be used for orifice flanges.

4.4 FITTINGS
Socket weld fittings and/or screwed fittings shall normally be used for nominal diameter 1"1/2 and
smaller.
Butt weld fittings shall be used for nominal diameter 2" and larger.
Ends of butt-welded fittings shall be equal to the thickness of connected pipe.
Use of union coupling is restricted to utilities only, otherwise use flanges.

4.5 BRANCH CONNECTIONS


The basis for the development of these tables, are expressed as follows:
- Same size branches shall be made with a straight tee with end connections to match the piping class.
- 1 1/2" and smaller branches shall be made with self-reinforcing material (such as tees, reducing tees,
olets, etc.) with end connections to match branch pipe class.
- Socket weld branches in socket weld piping and threaded branches in threaded piping shall be made
with reducing tees.
- Butt-weld branches in butt-weld piping shall be made with either un-reinforced pipe to pipe stub-in
connections or reinforcing pads as defined in ASME B 31.3.
- The branch connection should not intersect the longitudinal weld of the run, so coefficient 1 shall be
used for calculation.

4.6 THREADS
Threads for threaded pipes, fittings, flanges and valves shall be in accordance with ASME B1.20.1 taper
threads.
Threaded joints used in process and steam lines shall be seal welded according to operation
requirements.
Threads to be seal welded shall not use any thread compound.
Vents and drains threaded joints will be used up and limited to 200°C.

4.7 GASKETS

4.7.1 Spiral wound gaskets


All spiral wound gasket shall be asbestos free, according to ASME B 16.20 and supplied with an inner &
outer ring.

4.7.2 Flat Gasket


Non metallic flat gasket according to ASME B 16.21 shall be use. All the gaskets shall be asbestos free.

This document is not authoritative without the first page Page 6 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

4.8 BOLTING
Bolting shall be as per ASME B1.1 and ASME B 16.5

4.9 STRAINERS
When required on P&IDs, the design and material for permanent strainers shall fulfill the process
requirements.

4.10 LINE BLANKS


When required on P&IDs line blanks shall be used in accordance with the relevant standard. Figure 8
blank (Spectacle Blind) shall be considered for sizes up to 12" and spades (Blink & Spacer) shall be
used for 14" and above.
All the Blanks shall be according to ASME B 16.48.

1. 5. ABBREVIATIONS

BE BEVELLED END
BW BUTT WELDING
CL CLASS
CE CARBON EQUIVALENT
CONC CONCENTRIC
Cr CHROMIUM
CS CARBON STEEL
ECC ECCENTRIC
EFW ELECTRIC FUSION WELDED
ERW ELECTRIC RESISTANCE WELDED
FF FLAT FACE
GO GEAR OPERATED
Gr. GRADE
LR LONG RADIUS (R = 1.5 D)
NPS NOMINAL PIPE SIZE
NPT NOMINAL PIPE THREAD
OS & Y OUTSIDE SCREW AND YOKE
PE PLAIN END
RPTFE REINFORCED POLY TETRA FLUORO ETHYLENE
RF RAISED FACE
SAW SUBMERGED ARC WELD
SCH SCHEDULE
SCRD SCREWED END (NPT)
SMLS SEAMLESS
SP STANDARD PRACTICE (MSS)
SS STAINLESS STEEL
STD STANDARD
SW SOCKET WELDING
TE THREADED END
THK THICKNESS
XS EXTRA STRONG
WN WELDING NECK

This document is not authoritative without the first page Page 7 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A312 GR. TP 316, SEAMLESS PER ASME B36.19M 1
1.1 PIPE 1.1.1
1/2 1 1/2 SCH 40S, PE
1/2 1 1/2 SCH 80S, TE PER ASME B 1.20.1 2
2 10 SCH 10S, BE
ASTM A358 GR.TP 316,CLASS 1, EFW, ASME B36.19M
12 24 SCH 10S, BE

1/2 1 1/2 ASTM A182 GR.F316, SOCKET WELD, CL 3000, PER ASME
1.2 FITTINGS B16.11
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A182 GR.F316, THREADED NPT, CL 3000, PER ASME 2
B16.11
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A182 GR.F316, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

ASTM A182 GR.F316, SCH SAME AS PIPE, PER MSS SP-97


2 18 WELDOLET

2 10 ASTM A403 GR.WP316, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR

This document is not authoritative without the first page Page 8 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
STUB END
CAP

12 24 ASTM A403 GR.WP316, WELDED, BW, THICKNESS SAME


AS PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
STUB END
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A312 GR.TP316, SMLS, LENGTH 100


MM 1.2.1
1/2 1 1/2 SCH 40S, PBE
1/2 1 1/2 SCH 80S, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A403 GR.WP316,


PER MSS SP-95
½ 1½ SCH 40S, PBE
½ 1½ SCH 80S, TBE 2
½-1½ 2-4 SCH 40S(SMALL END ) PSE / BLE SCH10S (LARGE END)
SCH 80S(SMALL END) TSE / BLE SCH10S (LARGE END) 2

1.3
ASTM A182 GR.F316, CL 150, FF, PER ASME B16.5, BORE
1.4 FLANGES SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
2 24 LAPPED JOINT
1/2 24 BLIND

ASTM A182 GR.F316, CL 300, FF, PER ASME B16.5, BORE


4
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK

This document is not authoritative without the first page Page 9 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
1/2 24 BLIND

ASTM A182 GR.F316, CL 600, FF, PER ASME B16.5, BORE


4
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A240 GR.TP316, CL 150, FF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ASTM A240 GR.TP316, CL 300, FF, ASME B16.48 4


1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F316, CL 300, FF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 2. 24 TYPE: FLAT GASKET, PTFE, ASBESTOS FREE


1.5 GASKET 2.1.1
THICKNESS: 3 MM, STD: ASME B 16.21
2.1.2
RATING: CL 150
RATING: CL 300 4

2.2 2.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B8 & NUT: A194 GR. 8
2.3 BOLTING 2.3.1
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
2.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

3. TYPE: GATE 6
2.4 VALVES
1/2 1 1/2 BODY: ASTM A182 GR.F316

This document is not authoritative without the first page Page 10 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TRIM: S.S. 316
SEAT: S.S. 316, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


TRIM: S.S. 316
SEAT: S.S. 316, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 150 FF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
4.
5. TYPE: GLOBE 6
1/2 1 1/2 BODY: ASTM A182 GR.F316
TRIM: S.S. 316
SEAT: S.S. 316, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

2 12 BODY: ASTM A351 GR.CF8


TRIM: S.S. 316
SEAT: S.S. 316, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 150, FF
2 6 OPERATION: HAND OPERATED

This document is not authoritative without the first page Page 11 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
8 12 OPERATION: GEAR OPERATED

6. TYPE: CHECK 6
1/2 1 1/2 BODY: ASTM A182 GR.F316
TRIM: S.S. 316
SEAT: S.S. 316, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

6.1.1
2 24 SWING TYPE
6.1.2
BODY: ASTM A351 GR.CF8
6.1.3
TRIM: S.S. 316
SEAT: S.S. A182 GR.F316, RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 150 FF
2 24 DUAL PLATE 5
BODY: ASTM A351 GR.CF8 OR A182 GR.F316
6.1.4
TRIM: S.S. 316
SEAT: S.S. 316
STD: API 594
END CONNECTION: WAFER, CL 150, FF

TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A182 GR.F316
PLUG: S.S. 316
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES

This document is not authoritative without the first page Page 12 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


PLUG: S.S. 316
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 150, FF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
7.
6.2
8. TYPE: BUTTERFLY 6
7.1
2 24 BODY: ASTM A351 GR.CF8
TRIM: S.S. 316
SEAT: S.S. 316 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 150, FF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
9.
10.
11.
12. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A182 GR.F316
BALL & STEM: S.S. 316
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA

This document is not authoritative without the first page Page 13 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AA
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 316
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.4 16.2 14.8 13.7 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
OPERATION: HAND OPERATED

12.1.1
2 24 BODY: ASTM A351 GR.CF8 OR A182 GR.F316
12.1.2
BALL: S.S. 316
SEAT: S.S. 316 / RPTFE, RENEWABLE
STEM: S.S. 316
STD: API 6D
END CONNECTION: FLANGED END, CL 150 FF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 6"
FLOATING, TRUNNION MOUNTED FOR 8" AND ABOVE
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
13.
14. TYPE: "Y" STRAINER
13.1 STRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F316
SRCREEN: ASTM A182 GR. F316
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
15.
2 16. 24 TYPE: "T" STRAINER
BODY: ASTM A403 GR.WP316
SCREEN: ASTM A182 GR. F316
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 150#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 14 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

1. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
2. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
3. Applicable for Leak Test (Vent & Drain).
4. Only for higher ASME Rating connections. (If required).
5. Only for Low pressure Drop or Vertical Installation.
6. Any specific requirements shall be demonstrated in P&IDs. (e.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 15 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : AB

This document is not authoritative without the first page Page 16 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : CORROSIVE PROCESS


BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A312 GR. TP 304, SEAMLESS PER ASME B36.19M 1
16.1 P 16.1.1
IPE
1/2 1 1/2 SCH 40S, PE 2
1/2 1 1/2 SCH 80S, NPT PER ASME B 1.20.1
2 4 SCH 10S, PE
6 8 SCH 5S, PE
ASTM A358 GR.TP 304,CLASS 1, EFW, ASME B36.19M
10 16 SCH 5S, BE
18 30 W.T.= 0.250", BE

1/2 1 1/2 ASTM A182 GR.F304, SOCKET WELD, CL 3000, PER ASME
16.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A182 GR.F304, THREADED NPT, CL 3000, PER ASME 2
B16.11
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A182 GR.F304, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

2 8 ASTM A403 GR.WP304, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW

This document is not authoritative without the first page Page 17 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
STUB END
CAP
10 30 ASTM A403 GR.WP304, WELDED, BW, THICKNESS SAME
AS PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
STUB END
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A312 GR.TP304, SMLS, LENGTH 100


MM 16.2.1
1/2 1 1/2 SCH 40S, PBE
1/2 1 1/2 SCH 80S, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A403 GR.WP304,


PER MSS SP-95
½ 1½ SCH 40S, PBE
½ 1½ SCH 80S, TBE 2
½-1½ 2-4 SCH 40S(SMALL END ) PSE / BLE SCH10S (LARGE END)
SCH 80S(SMALL END) TSE / BLE SCH10S (LARGE END) 2

16.3
ASTM A182 GR.F304, CL 150, FF, PER ASME B16.5, BORE
16.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
2 24 LAPPED JOINT
1/2 24 BLIND

ASTM A182 GR.F304, CL 150, FF, PER ASME B16.47 "B",


BORE SAME AS PIPE
26 30 WELDING NECK
26 30 LAPPED JOINT
26 30 BLIND

This document is not authoritative without the first page Page 18 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

ASTM A182 GR.F304, CL 300, FF, PER ASME B16.5, BORE


4
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F304, CL 600, FF, PER ASME B16.5, BORE


4
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A240 GR.TP304, CL 150, FF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ASTM A240 GR.TP304, CL 300, FF, ASME B16.48 4


1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND
ORIFICE ASTM A182 GR.F304, CL 300, FF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 17. 24 TYPE: FLAT GASKET, PTFE, ASBESTOS


16.5 G FREE 17.1.1
ASKET
THICKNESS: 3 MM, STD: ASME B 16.21
17.1.2
RATING: CL 150
RATING: CL 300 4

17.2 17.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B8 & NUT: A194 GR. 8
17.3 B 17.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
17.3.2

This document is not authoritative without the first page Page 19 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

18. TYPE: GATE 6


17.4 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 150 FF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
19.
20. TYPE: GLOBE 6
1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

This document is not authoritative without the first page Page 20 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

2 12 BODY: ASTM A351 GR.CF8


TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 150, FF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

21. TYPE: NEEDLE 6


1/4 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

22. TYPE: CHECK 6


1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

This document is not authoritative without the first page Page 21 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

22.1.1
2 24 SWING TYPE
22.1.2
BODY: ASTM A351 GR.CF8
22.1.3
TRIM: S.S. 304
SEAT: S.S. A182 GR.F304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 150 FF

2 24 DUAL PLATE 5
BODY: ASTM A351 GR.CF8 OR A182 GR.F304
22.1.4
TRIM: S.S. 304
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 150, FF

TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A182 GR.F304
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 150, FF

This document is not authoritative without the first page Page 22 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
23.
22.2
24. TYPE: BUTTERFLY 6
23.1
2 24 BODY: ASTM A351 GR.CF8
TRIM: S.S. 304
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 150, FF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
25.
26. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A182 GR.F304
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

26.1.1
2 24 BODY: ASTM A351 GR.CF8 OR A182 GR.F304
26.1.2
BALL: S.S. 304
SEAT: S.S. 304 / RPTFE, RENEWABLE
STEM: S.S. 304
STD: API 6D
END CONNECTION: FLANGED END, CL 150 FF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 6"

This document is not authoritative without the first page Page 23 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : AB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19 18.3 15.7 14.2 13.2 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
FLOATING, TRUNNION MOUNTED FOR 8" AND ABOVE
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
27.
28. TYPE: "Y" STRAINER
27.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F304
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
29.
2 30. 24 TYPE: "T" STRAINER
BODY: ASTM A403 GR.WP304
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 150#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 24 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

7. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
8. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
9. Applicable for Leak Test (Vent & Drain).
10. Only for higher ASME Rating connections. (If required).
11. Only for Low pressure Drop or Vertical Installation.
12. Any specific requirements shall be demonstrated in P&IDs. (e.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 25 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 RP TR TR T

14 RP RP TR TR T

12 RP RP RP TR TR T

10 RP RP RP RP TR TR T

8 RP RP RP RP RP TR TR T
BRANCH

6 RP RP RP RP RP RP TR TR T

4 RP RP RP RP RP RP RP TR TR T

3 RP RP RP RP RP RP RP RP TR TR T

2 RP RP RP RP RP RP RP RP RP TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
P = Pipe to Pipe (Stub in)
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

This document is not authoritative without the first page Page 26 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 53 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
30.1 P GR. B IS ALSO ACCEPTABLE) 30.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
1/2 1 1/2 SCH 160, TE, PER ASME B 1.20.1 2
2 10 SCH 40(STD), BE
12 24 W.T= 0.375", BE
API 5L GR. B, EFW, STRAIGHT SEAM
26 36 W.T= 0.375", BE

1/2 1 1/2 ASTM A105, SOCKET WELD, CL 3000, PER ASME B16.11
30.2 FI
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A105, THREADED NPT, CL 3000, PER ASME B16.11 2
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A105, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

2 24 ASTM A234 GR. WPB, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9

This document is not authoritative without the first page Page 27 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

26 36 ASTM A234 GR. WPB, WELDED, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 106 GR. B, SMLS, LENGTH 100


MM 30.2.1
1/2 1 1/2 SCH 80, PBE
1/2 1 1/2 SCH 160, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
PER MSS SP-95
½ 1½ SCH 80, PBE
½ 1½ SCH 160, TBE 2
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH 40 (LARGE END)
SCH 160(SMALL END) TSE / BLE SCH 40 (LARGE END) 2

30.3
ASTM A105, CL 150, RF, PER ASME B16.5, BORE SAME AS
30.4 F PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 150, RF, PER ASME B16.47 "B", BORE SAME
AS PIPE
26 36 WELDING NECK
26 36 BLIND

This document is not authoritative without the first page Page 28 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A105, CL 300, RF, PER ASME B16.5, BORE SAME AS
4
PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 600, RF, PER ASME B16.5, BORE SAME AS


4
PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A516 GR.60, CL 150, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ASTM A516 GR.60, CL 300, RF, ASME B16.48 4


1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A105, CL 300, RF, PER ASME B16.36, BORE SAME AS
FLANGES PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 31. 36 TYPE: FLAT GASKET, PTFE, ASBESTOS


30.5 G FREE 31.1.1
ASKET
THICKNESS: 3 MM, STD: ASME B 16.21
31.1.2
RATING : CL 150
31.1.3
RATING : CL 300 4

31.2 31.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
31.3 B 31.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
31.3.2

This document is not authoritative without the first page Page 29 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

32. TYPE: GATE 6


31.4 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 150 RF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED

33. TYPE: GLOBE 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB

This document is not authoritative without the first page Page 30 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 150, RF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

34. TYPE: NEEDLE 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: API 602
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

35. TYPE: ANGLE 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

36. TYPE: CHECK 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2

This document is not authoritative without the first page Page 31 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

36.1.1
2 24 SWING TYPE
36.1.2
BODY: ASTM A216 GR. WCB
36.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 150 RF
2 24 DUAL PLATE 5
BODY: ASTM A216 GR. WCB OR A105
36.1.4
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 150, RF

TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A105
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 150, RF

This document is not authoritative without the first page Page 32 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
37.
36.2
38. TYPE: BUTTERFLY 6
37.1
2 24 BODY: ASTM A216 GR. WCB
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 150, RF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
39.
40. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A105
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

40.1.1
2 24 BODY: ASTM A216 GR. WCB OR A105
40.1.2
BALL: ASTM A105+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 150 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 6"
FLOATING, TRUNNION MOUNTED FOR 8" AND ABOVE

This document is not authoritative without the first page Page 33 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : BC
SERVICE : NON CORROSIVE PROCESS, LOW PRESSURE STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
41.
42. TYPE: "Y" STRAINER
41.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
43.
2 44. 24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 150#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

45. S 1/2 46.1 1/2 TYPE: THERMOSTATIC


TEAM TRAP
BODY: ASTM: A105
TRIM: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
47.

This document is not authoritative without the first page Page 34 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

13. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
14. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
15. Applicable for Leak Test (Vent & Drain).
16. Only for higher ASME Rating connections. (If required).
17. Only for Low pressure Drop or Vertical Installation.
18. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 35 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

36 T

34 TR T

32 TR TR T

30 TR TR TR T

28 TR TR TR TR T

26 TR TR TR TR TR T

24 TR TR TR TR TR TR T

20 W W W W W TR TR T

18 W W W W W W TR TR T

16 W W W W W W W TR TR T

14 W W W W W W W W TR TR T

12 W W W W W W W W W TR TR T

10 W W W W W W W W W W TR TR T

8 W W W W W W W W W W W TR TR T

6 W W W W W W W W W W W W TR TR T

4 W W W W W W W W W W W W W TR TR T

3 W W W W W W W W W W W W W W TR TR T

2 W W W W W W W W W W W W W W W TR TR T

1
S S S S S S S S S S S S S S S S S S TS
½

1 S S S S S S S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S S S S S S S TRS TRS TRS TS

36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

This document is not authoritative without the first page Page 36 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

This document is not authoritative without the first page Page 37 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A312 GR. TP 304, SEAMLESS PER ASME B36.19M 1
47.1 P 47.1.1
IPE
1/2 1 1/2 SCH 40S, PE
2 8 SCH 10S, BE
ASTM A358 GR.TP 304,CLASS 1, EFW, ASME B36.19M
10 16 SCH 30, BE
18 24 W.T.=0.250", BE
26 36 W.T.=0.250", BE

1/2 1 1/2 ASTM A182 GR.F304, SOCKET WELD, CL 3000, PER ASME
47.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A182 GR.F304, THREADED NPT, CL 3000, PER ASME 2
B16.11
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A182 GR.F304, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

2 10 ASTM A403 GR.WP304, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW

This document is not authoritative without the first page Page 38 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

12 24 ASTM A403 GR.WP304, WELDED, BW, THICKNESS SAME


AS PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A312 GR.TP304, SMLS, LENGTH 100


MM 47.2.1
1/2 1 1/2 SCH 40S, PBE
1/2 1 1/2 SCH 80S, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A403 GR.WP304,


PER MSS SP-95
½ 1½ SCH 40S, PBE
½ 1½ SCH 80S, TBE 2
½-1½ 2-4 SCH 80S(SMALL END ) PSE / BLE SCH10S (LARGE END)
SCH 80S(SMALL END) TSE / BLE SCH10S (LARGE END) 2

47.3
ASTM A182 GR.F304, CL 300, RF, PER ASME B16.5, BORE
47.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F304, CL 300, RF, PER ASME B16.47 "B",


BORE SAME AS PIPE
26 36 WELDING NECK
26 36 BLIND

ASTM A182 GR.F304, CL 600, RF, PER ASME B16.5, BORE 4

This document is not authoritative without the first page Page 39 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A240 GR.TP304, CL 300, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F304, CL 300, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 48. 24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304


47.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM S.S. OUTER 48.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 300
48.1.2

1/2 1 1/2 STUD BOLT: ASTM A193 GR. B8 & NUT: A194 GR. 8
48.2 B 48.2.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
48.2.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

49. TYPE: GATE 6


48.3 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

This document is not authoritative without the first page Page 40 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

2 24 BODY: ASTM A351 GR.CF8


TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 300 RF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
50.
51. TYPE: GLOBE 6
1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

2 12 BODY: ASTM A351 GR.CF8


TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 300, RF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

52. TYPE: CHECK 6


1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW

This document is not authoritative without the first page Page 41 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

52.1.1
2 24 SWING TYPE
52.1.2
BODY: ASTM A351 GR.CF8
52.1.3
TRIM: S.S. 304
SEAT: S.S. A182 GR.F304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 300 RF

2 24 DUAL PLATE 5
BODY: ASTM A351 GR.CF8 OR A182 GR.F304
52.1.4
TRIM: S.S. 304
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 300, RF

TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A182 GR.F304
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


PLUG: S.S. 304
SEAT: RPTFE

This document is not authoritative without the first page Page 42 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 300, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
53.
52.2
54. TYPE: BUTTERFLY 6
53.1
2 24 BODY: ASTM A351 GR.CF8
TRIM: S.S. 304
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 300, RF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
55.
56. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A182 GR.F304
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

56.1.1
2 24 BODY: ASTM A351 GR.CF8 OR A182 GR.F304
56.1.2
BALL: S.S. 304
SEAT: S.S. 304 / RPTFE, RENEWABLE
STEM: S.S. 304
STD: API 6D

This document is not authoritative without the first page Page 43 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CB
SERVICE : CONVERTED GAS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 49.6 47.8 40.9 37 34.5 32.5 30.9 30.2 29.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION: FLANGED END, CL 300 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 6"
FLOATING, TRUNNION MOUNTED FOR 8" AND ABOVE
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
57.
58. TYPE: "Y" STRAINER
57.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F304
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
59.
2 60. 24 TYPE: "T" STRAINER
BODY: ASTM A403 GR.WP304
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 300#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 44 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

19. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
20. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
21. Applicable for Leak Test (Vent & Drain).
22. Only for higher ASME Rating connections. (If required).
23. Only for Low pressure Drop or Vertical Installation.
24. Any specific requirements shall be demonstrated in P&IDs. (e.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 45 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 RP TR TR T

14 RP RP TR TR T

12 RP RP RP TR TR T

10 RP RP RP RP TR TR T

8 RP RP RP RP RP TR TR T
BRANCH

6 RP RP RP RP RP RP TR TR T

4 RP RP RP RP RP RP RP TR TR T

3 RP RP RP RP RP RP RP RP TR TR T

2 RP RP RP RP RP RP RP RP RP TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
P = Pipe to Pipe (Stub in)
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : CC

This document is not authoritative without the first page Page 46 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM


BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 53 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
60.1 P GR. B IS ALSO ACCEPTABLE) 60.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
1/2 1 1/2 SCH 160, TE, PER ASME B 1.20.1 2
2 10 SCH 40BE
12 20 W.T=0.375", BE
24 24 W.T=0.5", BE

1/2 1 1/2 ASTM A105, SOCKET WELD, CL 3000, PER ASME B16.11
60.2 FI
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A105, THREADED NPT, CL 3000, PER ASME B16.11 2
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A105, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

ASTM A105, SCH SAME AS PIPE, PER MSS SP-97


2 18 WELDOLET

2 24 ASTM A234 GR. WPB, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR

This document is not authoritative without the first page Page 47 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CC
SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP
NIPPLE BARREL NIPPLE, ASTM A 106 GR. B, SMLS, LENGTH 100
MM 60.2.1
1/2 1 1/2 SCH 80, PBE
1/2 1 1/2 SCH 160, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
PER MSS SP-95
½ 1½ SCH 80, PBE
½ 1½ SCH 160, TBE 2
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH SAME AS PIPE
SCH 160(SMALL END) TSE / BLE SCH SAME AS PIPE 2

60.3
ASTM A105, CL 300, RF, PER ASME B16.5, BORE SAME AS
60.4 F PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 600, RF, PER ASME B16.5, BORE SAME AS


4
PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A516 GR.60, CL 300, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A105, CL 300, RF, PER ASME B16.36, BORE SAME AS
FLANGES PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

This document is not authoritative without the first page Page 48 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CC
SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
1/2 61. 24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304
60.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 61.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 300

61.2 61.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
61.3 B 61.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
61.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

62. TYPE: GATE 6


61.4 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 300 RF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
63.
64. TYPE: GLOBE 6
1/2 1 1/2 BODY: ASTM A105

This document is not authoritative without the first page Page 49 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CC
SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED
2 12 BODY: ASTM A216 GR. WCB
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 300, RF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

65. TYPE: ANGLE 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

66. TYPE: NEEDLE 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: API 602
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

This document is not authoritative without the first page Page 50 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CC
SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
67. TYPE: CHECK 6
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

67.1.1
2 24 SWING TYPE
67.1.2
BODY: ASTM A216 GR. WCB
67.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 300 RF

67.1.4

67.1.5
2 24 DUAL PLATE 5
67.1.6
BODY: ASTM A216 GR. WCB OR A105
67.1.7
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 300, RF

TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A105
PLUG: S.S. 304
SEAT: RPTFE

This document is not authoritative without the first page Page 51 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CC
SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 300, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
68.
67.2
69. TYPE: BUTTERFLY 6
68.1
2 24 BODY: ASTM A216 GR. WCB
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 300, RF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
70.
71.
72.
73. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A105
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)

This document is not authoritative without the first page Page 52 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CC
SERVICE : NON CORROSIVE PROCESS, SUPERHEATED STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

73.1.1
2 24 BODY: ASTM A216 GR. WCB OR A105
73.1.2
BALL: ASTM A105+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 300 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 4"
FLOATING, TRUNNION MOUNTED FOR 6" AND ABOVE
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
74.
75. TYPE: "Y" STRAINER
74.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
76.
2 77. 24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 300#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 53 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

25. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
26. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
27. Applicable for Leak Test (Vent & Drain).
28. Only for higher ASME Rating connections. (If required).
29. Only for Low pressure Drop or Vertical Installation.
30. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 54 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : CK

This document is not authoritative without the first page Page 55 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : HIGH TEMPERATURE PROCESS


BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
ASTM A 335 GR.P1, SEAMLESS, PER ASME B36.10M
77.1 P 77.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
2 10 SCH 40, BE
12 20 W.T=0.375", BE
ASTM A 691 GR.1.25CR, EFW, STRAIGHT SEAM
24 30 SCH 30, BE

1/2 1 1/2 ASTM A182 GR.F1, SOCKET WELD, CL 3000, PER ASME
77.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

OLET ASTM A182 GR.F1, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A182 GR.F1, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 20 ASTM A234 GR. WP1, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

24 30 ASTM A234 GR. WP1, WELDED, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)

This document is not authoritative without the first page Page 56 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CK
SERVICE : HIGH TEMPERATURE PROCESS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 335 GR. P1, SMLS, LENGTH 100
MM 77.2.1
1/2 1 1/2 SCH 80, PBE

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WP1,
PER MSS SP-95
½ 1½ SCH 80, PBE
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH SAME AS PIPE

77.3
ASTM A182 GR.F1, CL 300, RF, PER ASME B16.5, BORE
77.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F1, CL 300, RF, PER ASME B16.47 "B", BORE
SAME AS PIPE
26 30 WELDING NECK
26 30 BLIND

ASTM A182 GR.F1, CL 600, RF, PER ASME B16.5, BORE


2
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A387 GR.11, CL 300, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F1, CL 300, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

This document is not authoritative without the first page Page 57 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CK
SERVICE : HIGH TEMPERATURE PROCESS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
1/2 78. 24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304
77.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 78.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 300

78.2 78.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR.B16 & NUT: A194 GR.7
78.3 B 78.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
78.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED
79. TYPE: GATE 6
78.4 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F1
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, NPT - NPT 1
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 300 RF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
26 30 OPERATION: GEAR OPERATED, FLANGES PER ASME B
16.47 "B"
80.
81. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A182 GR.F1

This document is not authoritative without the first page Page 58 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CK
SERVICE : HIGH TEMPERATURE PROCESS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 300, RF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

82. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A182 GR.F1
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

82.1.1
2 24 SWING TYPE
82.1.2
BODY: ASTM A216 GR. WCB
82.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 300 RF
26 30 FLANGES PER ASME B 16.47 "B"
82.1.4

This document is not authoritative without the first page Page 59 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CK
SERVICE : HIGH TEMPERATURE PROCESS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH

82.1.5
2 24 DUAL PLATE 3
82.1.6
BODY: ASTM A216 GR. WCB OR A182 GR.F1
82.1.7
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 300, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A182 GR.F1
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 300, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
83.
82.2
84. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A182 GR.F1
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE

This document is not authoritative without the first page Page 60 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CK
SERVICE : HIGH TEMPERATURE PROCESS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

84.1.1
2 24 BODY: ASTM A216 GR. WCB OR A182 GR.F1
84.1.2
BALL: ASTM A182 GR.F1+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A182 GR.F1+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 300 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 4"
FLOATING, TRUNNION MOUNTED FOR 6" AND ABOVE, NOT
TO BE USED OVER 200°C
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
85.
86. TYPE: "Y" STRAINER
85.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F1
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
87.
88.
89.
90.
2 91. 24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WP1
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE

This document is not authoritative without the first page Page 61 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CK
SERVICE : HIGH TEMPERATURE PROCESS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475

MAX. PRESS. BARG 42.6 41.8 38.8 37.6 36.4 34.9 33.2 32.2 31.2 30.4 29.3 25.8 21.4 14.1

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
DRAIN: 300#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 62 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

31. Applicable for Leak Test (Vent & Drain).


32. Only for higher ASME Rating connections. (If required).
33. Only for Low pressure Drop or Vertical Installation.
34. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 63 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : CM

This document is not authoritative without the first page Page 64 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : HIGH TEMPERATURE FEED GAS


BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
ASTM A 335 GR.P11, SEAMLESS, PER ASME B36.10M
91.1 P 91.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
2 2 SCH 80(XS), BE
3 10 SCH 40, BE
12 20 W.T= 0.375", BE
ASTM A 691 GR.1.25CR, CL.22, EFW, STRAIGHT SEAM
24 30 W.T= 0.375", BE

1/2 1 1/2 ASTM A182 GR.F11, SOCKET WELD, CL 3000, PER ASME
91.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

OLET ASTM A182 GR.F11, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A182 GR.F11, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 20 ASTM A234 GR. WP11, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP
24 30 ASTM A234 GR. WP11, WELDED, BW, THICKNESS SAME
AS PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)

This document is not authoritative without the first page Page 65 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CM
SERVICE : HIGH TEMPERATURE FEED GAS
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 335 GR. P11, SMLS, LENGTH 100
MM 91.2.1
1/2 1 1/2 SCH 80, PBE

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WP11,
PER MSS SP-95
½ 1½ SCH 80, PBE
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH SAME AS PIPE

91.3
ASTM A182 GR.F11, CL 300, RF, PER ASME B16.5, BORE
91.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F11, CL 300, RF, PER ASME B16.47 "B",


BORE SAME AS PIPE
26 30 WELDING NECK
26 30 BLIND

ASTM A182 GR.F11, CL 600, RF, PER ASME B16.5, BORE


2
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A387 GR.11, CL 300, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F11, CL 300, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

This document is not authoritative without the first page Page 66 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CM
SERVICE : HIGH TEMPERATURE FEED GAS
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
1/2 92. 24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304
91.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 92.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 300

92.2 92.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR.B16 & NUT: A194 GR.7
92.3 B 92.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
92.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED
93. TYPE: GATE 6
92.4 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, NPT - NPT 1
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A217 GR. WC6


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 300 RF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
26 30 OPERATION: GEAR OPERATED, FLANGES PER ASME B
16.47 "B"
94.
95. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A182 GR.F11

This document is not authoritative without the first page Page 67 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CM
SERVICE : HIGH TEMPERATURE FEED GAS
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

96. TYPE: ANGLE 4


1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A217 GR. WC6


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 300, RF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

97. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

97.1.1
2 24 SWING TYPE
97.1.2

This document is not authoritative without the first page Page 68 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CM
SERVICE : HIGH TEMPERATURE FEED GAS
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
BODY: ASTM A217 GR. WC6
97.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 300 RF
26 30 FLANGES PER ASME B 16.47 "B"
97.1.4

97.1.5
2 24 DUAL PLATE 3
97.1.6
BODY: ASTM A217 GR. WC6 OR A182 GR.F11
97.1.7
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 300, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

2 24 BODY: ASTM A217 GR. WC6


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 300, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE

This document is not authoritative without the first page Page 69 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CM
SERVICE : HIGH TEMPERATURE FEED GAS
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
98.
97.2
99. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

99.1.1
2 24 BODY: ASTM A217 GR. WC6 OR A182 GR.F11
99.1.2
BALL: ASTM A182 GR.F11+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A182 GR.F11+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 300 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 4"
FLOATING, TRUNNION MOUNTED FOR 6" AND ABOVE, NOT
TO BE USED OVER 200°C
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
100.
101.
102. TYPE: "Y" STRAINER
101.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F11
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED

This document is not authoritative without the first page Page 70 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : CM
SERVICE : HIGH TEMPERATURE FEED GAS
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 300 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 51.7 51.7 51.5 49.7 48 46.3 42.9 41.4 40.3 38.9 36.5 35.2 33.7 31.7 25.7 14.9

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
103.
2 104.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WP11
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 300#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 71 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

35. Applicable for Leak Test (Vent & Drain).


36. Only for higher ASME Rating connections. (If required).
37. Only for Low pressure Drop or Vertical Installation.
38. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 72 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : DB

This document is not authoritative without the first page Page 73 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : CORROSIVE PROCESS


BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 99.3 95.6 81.7 74 69 65 61.8 60.4 59.3
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A312 GR. TP 304, SEAMLESS PER ASME B36.19M 1
104.1 P 104.1.1
IPE
1/2 1 1/2 SCH 80S, PE
2 10 SCH 40S, BE
ASTM A358 GR.TP 304,CLASS 1, EFW, ASME B36.19M
12 24 W.T.= 0.75", BE
26 28 W.T.= 0.875", BE
30 36 W.T.= 1.00", BE

1/2 1 1/2 ASTM A182 GR.F304, SOCKET WELD, CL 3000, PER ASME
104.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT

OLET ASTM A182 GR.F304, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A182 GR.F304, SCH SAME AS PIPE, PER MSS SP-97


2 18 WELDOLET

2 10 ASTM A403 GR.WP304, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

12 36 ASTM A403 GR.WP304, WELDED, BW, THICKNESS SAME


AS PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

This document is not authoritative without the first page Page 74 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 99.3 95.6 81.7 74 69 65 61.8 60.4 59.3
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

NIPPLE BARREL NIPPLE, ASTM A312 GR.TP304, SMLS, LENGTH 100


MM 104.2.1
1/2 1 1/2 SCH 80S, PBE
SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A403 GR.WP304,
PER MSS SP-95
½ 1½ SCH 80S, PBE
½-1½ 2-4 SCH 80S(SMALL END ) PSE / BLE SCH10S (LARGE END)

104.3
ASTM A182 GR.F304, CL 600, RF, PER ASME B16.5, BORE
104.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F304, CL 600, RF, PER ASME B16.47 "B",


BORE SAME AS PIPE
26 36 WELDING NECK
26 36 BLIND

SPECTACLE ASTM A240 GR.TP304, CL 600, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F304, CL 600, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 105.24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304


104.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM S.S. OUTER 105.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 600
105.1.2

1/2 1 1/2 STUD BOLT: ASTM A193 GR. B8 & NUT: A194 GR. 8
105.2 B 105.2.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
105.2.2

This document is not authoritative without the first page Page 75 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 99.3 95.6 81.7 74 69 65 61.8 60.4 59.3
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

106. TYPE: GATE 4


105.3 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 600 RF
2 10 OPERATION: HAND OPERATED
12 24 OPERATION: GEAR OPERATED
107.
108. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A351 GR.CF8


TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED

This document is not authoritative without the first page Page 76 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 99.3 95.6 81.7 74 69 65 61.8 60.4 59.3
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
STD: BS 1873
END CONNECTION: FLANGED END, CL 600, RF
2 4 OPERATION: HAND OPERATED
6 12 OPERATION: GEAR OPERATED

109. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A182 GR.F304
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

109.1.1

109.1.2
2 24 SWING TYPE
109.1.3
BODY: ASTM A351 GR.CF8
109.1.4
TRIM: S.S. 304
SEAT: S.S. A182 GR.F304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 600 RF

2 24 DUAL PLATE 3
BODY: ASTM A351 GR.CF8 OR A182 GR.F304
109.1.5
TRIM: S.S. 304
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 600, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A182 GR.F304
PLUG: S.S. 304

This document is not authoritative without the first page Page 77 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 99.3 95.6 81.7 74 69 65 61.8 60.4 59.3
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A351 GR.CF8


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 600, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
110.
109.2
111. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A182 GR.F304
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80S)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

111.1.1
2 24 BODY: ASTM A351 GR.CF8 OR A182 GR.F304
111.1.2
BALL: S.S. 304
SEAT: S.S. 304 / RPTFE, RENEWABLE
STEM: S.S. 304
STD: API 6D

This document is not authoritative without the first page Page 78 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DB
SERVICE : CORROSIVE PROCESS
BASE MATERIAL : STAINLESS STEEL 304
C.A. : 0 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -196/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 99.3 95.6 81.7 74 69 65 61.8 60.4 59.3
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION: FLANGED END, CL 600 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT TRUNNION
MOUNTED
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
112.
113. TYPE: "Y" STRAINER
112.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F304
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
114.
2 115.24 TYPE: "T" STRAINER
BODY: ASTM A403 GR.WP304
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 600#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 79 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

39. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
40. Applicable for Leak Test (Vent & Drain).
41. Only for Low pressure Drop or Vertical Installation.
42. Any specific requirements shall be demonstrated in P&IDs. (e.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 80 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : DC

This document is not authoritative without the first page Page 81 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : NON CORROSIVE PROCESS, STEAM


BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 53 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
115.1 P GR. B IS ALSO ACCEPTABLE) 115.1.1
IPE
1/2 1 1/2 SCH 160, PE
2 20 SCH 80, BE
24 24 SCH 40, BE
API 5L GR.B, EFW, STRAIGHT SEAM
26 36 W.T=1.0", BE

1/2 1 1/2 ASTM A105, SOCKET WELD, CL 6000, PER ASME B16.11
115.2 FI
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT

OLET ASTM A105, CL 6000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A105, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 24 ASTM A234 GR. WPB, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

26 36 ASTM A234 GR. WPB, WELDED, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

This document is not authoritative without the first page Page 82 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DC
SERVICE : NON CORROSIVE PROCESS, STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
NIPPLE BARREL NIPPLE, ASTM A 106 GR. B, SMLS, LENGTH 100
MM 115.2.1
1/2 1 1/2 SCH 160, PBE
1/2 1 1/2 SCH XXS, TOE / POE

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
PER MSS SP-95
½ 1½ SCH 160, PBE
½-1½ 2-4 SCH 160(SMALL END ) PSE / BLE SCH SAME AS PIPE

115.3
ASTM A105, CL 600, RF, PER ASME B16.5, BORE SAME AS
115.4 F PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 600, RF, PER ASME B16.47 "B", BORE SAME
AS PIPE
26 36 WELDING NECK
26 36 BLIND

SPECTACLE ASTM A516 GR.60, CL 600, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A105, CL 600, RF, PER ASME B16.36, BORE SAME AS
FLANGES PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 116.36 TYPE: SPIRAL WOUND, 4.5 MM S.S 304


115.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 116.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 600

This document is not authoritative without the first page Page 83 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DC
SERVICE : NON CORROSIVE PROCESS, STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

116.2 116.2.1
1/2 1 7/8 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
116.3 B 116.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
116.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

117. TYPE: GATE 4


116.4 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 600 RF
2 10 OPERATION: HAND OPERATED
12 24 OPERATION: GEAR OPERATED
118.
119. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW

This document is not authoritative without the first page Page 84 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DC
SERVICE : NON CORROSIVE PROCESS, STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 600, RF
2 4 OPERATION: HAND OPERATED
6 12 OPERATION: GEAR OPERATED

120. TYPE: ANGLE 4


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: API 602
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

121. TYPE: NEEDLE 4


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: API 602
END CONNECTION: CL 800, NPT
OPERATION: HAND OPERATED

122. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

This document is not authoritative without the first page Page 85 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DC
SERVICE : NON CORROSIVE PROCESS, STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

122.1.1
2 24 SWING TYPE
122.1.2
BODY: ASTM A216 GR. WCB
122.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 600 RF

122.1.4
2 24 DUAL PLATE 3
122.1.5
BODY: ASTM A216 GR. WCB OR A105
122.1.6
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 600, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A105
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 160)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599

This document is not authoritative without the first page Page 86 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DC
SERVICE : NON CORROSIVE PROCESS, STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION: FLANGED END, CL 600, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
123.
122.2
124. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A105
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 160)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

124.1.1
2 24 BODY: ASTM A216 GR. WCB OR A105
124.1.2
BALL: ASTM A105+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 600 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPPORT TRUNNION
MOUNTED
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
125.
126.
127.
128. TYPE: "Y" STRAINER
127.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105
SRCREEN: ASTM A182 GR. F304

This document is not authoritative without the first page Page 87 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DC
SERVICE : NON CORROSIVE PROCESS, STEAM
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 102.1 100.2 93.2 90.2 87.6 83.9 79.6 77.4 75.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
129.
2 130.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 600#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 88 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

43. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
44. Applicable for Leak Test (Vent & Drain).
45. Only for Low pressure Drop or Vertical Installation.
46. Any specific requirements shall be demonstrated in P&IDs. (e.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 89 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

36 T

34 TR T

32 TR TR T

30 TR TR TR T

28 TR TR TR TR T

26 TR TR TR TR TR T

24 TR TR TR TR TR TR T

20 W W W W W TR TR T

18 W W W W W W TR TR T

16 W W W W W W W TR TR T

14 W W W W W W W W TR TR T

12 W W W W W W W W W TR TR T

10 W W W W W W W W W W TR TR T

8 W W W W W W W W W W W TR TR T

6 W W W W W W W W W W W W TR TR T

4 W W W W W W W W W W W W W TR TR T

3 W W W W W W W W W W W W W W TR TR T

2 W W W W W W W W W W W W W W W TR TR T

1
S S S S S S S S S S S S S S S S S S TS
½

1 S S S S S S S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S S S S S S S TRS TRS TRS TS

36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

This document is not authoritative without the first page Page 90 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : DK
SERVICE : PROCESS GAS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425
MAX. PRESS. BARG 85.1 83.5 77.7 75.1 72.8 69.8 66.4 64.5 62.5 60.7 58.7 51.5

This document is not authoritative without the first page Page 91 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
ASTM A 335 GR.P1, SEAMLESS, PER ASME B36.10M
130.1 P 130.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
2 2 SCH 80(XS), BE
3 6 SCH 40(STD), BE
8 18 SCH 60, BE
ASTM A 691 GR.1.25CR, EFW, STRAIGHT SEAM
20 32 W.T=0.875", BE

1/2 1 1/2 ASTM A182 GR.F1, SOCKET WELD, CL 3000, PER ASME
130.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

OLET ASTM A182 GR.F1, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A182 GR.F1, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 18 ASTM A234 GR. WP1, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

20 32 ASTM A234 GR. WP1, WELDED, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 335 GR. P1, SMLS, LENGTH 100
MM 130.2.1
1/2 1 1/2 SCH 80, PBE

This document is not authoritative without the first page Page 92 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DK
SERVICE : PROCESS GAS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425

MAX. PRESS. BARG 85.1 83.5 77.7 75.1 72.8 69.8 66.4 64.5 62.5 60.7 58.7 51.5
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WP1,
PER MSS SP-95
½ 1½ SCH 80, PBE
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH SAME AS PIPE

130.3
ASTM A182 GR.F1, CL 600, RF, PER ASME B16.5, BORE
130.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F1, CL 600, RF, PER ASME B16.47 "B", BORE
SAME AS PIPE
26 30 WELDING NECK
26 30 BLIND

ASTM A182 GR.F1, CL 600, RF, PER ASME B16.5, BORE


2
SAME AS PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A387 GR.11, CL 600, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F1, CL 600, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 131.24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304


130.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 131.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 600

This document is not authoritative without the first page Page 93 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DK
SERVICE : PROCESS GAS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425

MAX. PRESS. BARG 85.1 83.5 77.7 75.1 72.8 69.8 66.4 64.5 62.5 60.7 58.7 51.5
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

131.2 131.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR.B16 & NUT: A194 GR.7
131.3 B 131.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
131.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED
132. TYPE: GATE 6
131.4 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F1
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, NPT - NPT 1
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 600 RF
2 10 OPERATION: HAND OPERATED
12 24 OPERATION: GEAR OPERATED
26 30 OPERATION: GEAR OPERATED, FLANGES PER ASME B
16.47 "B"
133.
134.
135. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A182 GR.F1
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED

This document is not authoritative without the first page Page 94 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DK
SERVICE : PROCESS GAS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425

MAX. PRESS. BARG 85.1 83.5 77.7 75.1 72.8 69.8 66.4 64.5 62.5 60.7 58.7 51.5
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 600, RF
2 4 OPERATION: HAND OPERATED
6 12 OPERATION: GEAR OPERATED
136. TYPE: CHECK 4
1/2 1 1/2 BODY: ASTM A182 GR.F1
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

136.1.1
2 24 SWING TYPE
136.1.2
BODY: ASTM A216 GR. WCB
136.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 600 RF
26 30 FLANGES PER ASME B 16.47 "B"
136.1.4

136.1.5
2 24 DUAL PLATE 3
136.1.6

This document is not authoritative without the first page Page 95 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DK
SERVICE : PROCESS GAS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425

MAX. PRESS. BARG 85.1 83.5 77.7 75.1 72.8 69.8 66.4 64.5 62.5 60.7 58.7 51.5
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
BODY: ASTM A216 GR. WCB OR A182 GR.F1
136.1.7
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 600, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A182 GR.F1
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 600, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
137.
136.2
138. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A182 GR.F1
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)

This document is not authoritative without the first page Page 96 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DK
SERVICE : PROCESS GAS
BASE MATERIAL : ALLOY STEEL, C+0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425

MAX. PRESS. BARG 85.1 83.5 77.7 75.1 72.8 69.8 66.4 64.5 62.5 60.7 58.7 51.5
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

138.1.1
2 24 BODY: ASTM A216 GR. WCB OR A182 GR.F1
138.1.2
BALL: ASTM A182 GR.F1+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A182 GR.F1+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 600 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 4"
FLOATING, TRUNNION MOUNTED FOR 6" AND ABOVE, NOT
TO BE USED OVER 200°C
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
139.
140. TYPE: "Y" STRAINER
139.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F1
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
141.
142.
143.
144.
2 145.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WP1
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 600#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 97 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

47. Applicable for Leak Test (Vent & Drain).


48. Only for higher ASME Rating connections. (If required).
49. Only for Low pressure Drop or Vertical Installation.
50. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 98 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : DM

This document is not authoritative without the first page Page 99 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : SUPER HEAT STEAM


BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 103.4 103.4 103 99.5 95.9 92.7 85.7 82.6 80.4 77.6 73.3 70 67.7 63.4 51.5 29.8

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
ASTM A 335 GR.P11, SEAMLESS, PER ASME B36.10M
145.1 P 145.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
2 2 SCH 80(XS), BE
2 10 SCH 40, BE
12 20 W.T= 0.375", BE
ASTM A 691 GR.1.25CR, CL 22, EFW, STRAIGHT SEAM
24 30 W.T= 0.375", BE

1/2 1 1/2 ASTM A182 GR.F11, SOCKET WELD, CL 3000, PER ASME
145.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

OLET ASTM A182 GR.F11, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A182 GR.F11, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 20 ASTM A234 GR. WP11, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP
24 30 ASTM A234 GR. WP11, WELDED, BW, THICKNESS SAME
AS PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)

This document is not authoritative without the first page Page 100 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPER HEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 103.4 103.4 103 99.5 95.9 92.7 85.7 82.6 80.4 77.6 73.3 70 67.7 63.4 51.5 29.8

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 335 GR. P11, SMLS, LENGTH 100
MM 145.2.1
1/2 1 1/2 SCH 80, PBE

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WP11,
PER MSS SP-95
½ 1½ SCH 80, PBE
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH SAME AS PIPE

145.3
ASTM A182 GR.F11, CL 600, RF, PER ASME B16.5, BORE
145.4 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A182 GR.F11, CL 600, RF, PER ASME B16.47 "B",


BORE SAME AS PIPE
26 30 WELDING NECK
26 30 BLIND

SPECTACLE ASTM A387 GR.11, CL 600, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F11, CL 600, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 146.24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304


145.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 146.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 600

This document is not authoritative without the first page Page 101 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPER HEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 103.4 103.4 103 99.5 95.9 92.7 85.7 82.6 80.4 77.6 73.3 70 67.7 63.4 51.5 29.8

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH

146.2 146.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR.B16 & NUT: A194 GR.7
146.3 B 146.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
146.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

147. TYPE: GATE 6


146.4 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, NPT - NPT 1
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A217 GR. WC6


TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 600 RF
2 10 OPERATION: HAND OPERATED
12 24 OPERATION: GEAR OPERATED
26 30 OPERATION: GEAR OPERATED, FLANGES PER ASME B
16.47 "B"
148.
149. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED

This document is not authoritative without the first page Page 102 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPER HEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 103.4 103.4 103 99.5 95.9 92.7 85.7 82.6 80.4 77.6 73.3 70 67.7 63.4 51.5 29.8

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A217 GR. WC6


TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 600, RF
2 4 OPERATION: HAND OPERATED
6 12 OPERATION: GEAR OPERATED

150. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

150.1.1
2 24 SWING TYPE
150.1.2
BODY: ASTM A217 GR. WC6
150.1.3
TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 600 RF
26 30 FLANGES PER ASME B 16.47 "B"
150.1.4

150.1.5
2 24 DUAL PLATE 3
150.1.6

This document is not authoritative without the first page Page 103 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPER HEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 103.4 103.4 103 99.5 95.9 92.7 85.7 82.6 80.4 77.6 73.3 70 67.7 63.4 51.5 29.8

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
BODY: ASTM A217 GR. WC6 OR A182 GR.F11
150.1.7
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 600, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

2 24 BODY: ASTM A217 GR. WC6


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 600, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
151.
150.2
152. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)

This document is not authoritative without the first page Page 104 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPER HEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 600 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 103.4 103.4 103 99.5 95.9 92.7 85.7 82.6 80.4 77.6 73.3 70 67.7 63.4 51.5 29.8

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

152.1.1
2 24 BODY: ASTM A217 GR. WC6 OR A182 GR.F11
152.1.2
BALL: ASTM A182 GR.F11+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A182 GR.F11+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 600 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPPORT TRUNNION
MOUNTED, NOT TO BE USED OVER 200°C
2 4 OPERATION: HAND OPERATED
6 24 OPERATION: GEAR OPERATED
153.
154. TYPE: "Y" STRAINER
153.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F11
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
155.
2 156.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WP11
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 600#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 105 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

51. Applicable for Leak Test (Vent & Drain).


52. Only for higher ASME Rating connections. (If required).
53. Only for Low pressure Drop or Vertical Installation.
54. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 106 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : EC

This document is not authoritative without the first page Page 107 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : HIGH PRESSURE BOILER FEED WATER


BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 900 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 153.2 150.4 139.8 135.2 131.4 125.8 119.5 116.1 112.7
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 106 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
156.1 P GR. B IS ALSO ACCEPTABLE) 156.1.1
IPE
1/2 1 1/2 SCH 160, PE
2 24 SCH 80, BE

1/2 1 1/2 ASTM A105, SOCKET WELD, CL 6000, PER ASME B16.11
156.2 FI
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT

OLET ASTM A105, CL 6000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A105, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 24 ASTM A234 GR. WPB, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

NIPPLE BARREL NIPPLE, ASTM A 106 GR. B, SMLS, LENGTH 100


MM 156.2.1
1/2 1 1/2 SCH 160, PBE
1/2 1 1/2 SCH XXS, TOE / POE

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
PER MSS SP-95
½ 1½ SCH 160, PBE
½-1½ 2-4 SCH 160(SMALL END ) PSE / BLE SCH SAME AS PIPE

This document is not authoritative without the first page Page 108 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : EC
SERVICE : HIGH PRESSURE BOILER FEED WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 900 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 153.2 150.4 139.8 135.2 131.4 125.8 119.5 116.1 112.7
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

156.3
ASTM A105, RF, PER ASME B16.5, BORE SAME AS PIPE
156.4 F
LANGES
1/2 1 1/2 SOCKET WELD, CL 1500
2 2 WELDING NECK, CL 1500
1/2 2 BLIND, CL 1500
3 24 WELDING NECK, CL 900
3 24 BLIND, CL 900
SPECTACLE ASTM A516 GR.60, RF, ASME B16.48
BLIND
1/2 2 SPECTACLE BLIND, CL 1500
3 12 SPECTACLE BLIND, CL 900
14 24 SPACER & BLIND, CL 900

ORIFICE ASTM A105, CL 900, RF, PER ASME B16.36, BORE SAME AS
FLANGES PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

157. TYPE: SPIRAL WOUND, 4.5 MM S.S 304


156.5 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 157.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
1/2 2 RATING : CL 1500
3 24 RATING : CL 900

157.2 157.2.1
1/2 2 1/2 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
157.3 B 157.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
157.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

158. TYPE: GATE 4


157.4 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY

This document is not authoritative without the first page Page 109 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : EC
SERVICE : HIGH PRESSURE BOILER FEED WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 900 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 153.2 150.4 139.8 135.2 131.4 125.8 119.5 116.1 112.7
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
STD: API 602
END CONNECTION: CL 1500, SW
END CONNECTION: CL 1500, NPT - NPT 2
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, RF
2 2 OPERATION: HAND OPERATED, CL 1500
3 8 OPERATION: HAND OPERATED, CL 900
10 24 OPERATION: GEAR OPERATED, CL 900
159. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 1500, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, RF
2 2 OPERATION: HAND OPERATED, CL 1500
3 3 OPERATION: HAND OPERATED, CL 900
4 12 OPERATION: GEAR OPERATED, CL 900

160. TYPE: ANGLE 4


2 10 BODY: ASTM A216 GR. WCB
TRIM: S.S. F6 (13%CR)+STELLITE

This document is not authoritative without the first page Page 110 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : EC
SERVICE : HIGH PRESSURE BOILER FEED WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 900 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 153.2 150.4 139.8 135.2 131.4 125.8 119.5 116.1 112.7
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, RF
2 2 OPERATION: HAND OPERATED, CL 1500
3 10 OPERATION: HAND OPERATED, CL 900

161. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 1500, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

161.1.1
2 24 SWING TYPE
161.1.2
BODY: ASTM A216 GR. WCB
161.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
2 2 END CONNECTION: FLANGED END, CL 1500 RF
3 24 END CONNECTION: FLANGED END, CL 900 RF
2 24 DUAL PLATE 3
161.1.4
BODY: ASTM A216 GR. WCB OR A105
161.1.5
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
2 2 END CONNECTION: WAFER, CL 1500, RF
3 24 END CONNECTION: WAFER, CL 900, RF

TYPE : PLUG 4

This document is not authoritative without the first page Page 111 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : EC
SERVICE : HIGH PRESSURE BOILER FEED WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 900 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 153.2 150.4 139.8 135.2 131.4 125.8 119.5 116.1 112.7
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
1/2 1 1/2 BODY: ASTM A105
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 1500, SW WITH PE NIPPLES
(LG:100MM, SCH 160)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA, NOT FOR OPERATING ABOVE 200°C
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA, NOT FOR OPERATING ABOVE 200°C
2 2 OPERATION: HAND OPERATED, CL 1500
3 3 OPERATION: HAND OPERATED, CL 900
4 24 OPERATION: GEAR OPERATED, CL 900
162.
161.2
163. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A105
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 1500, SW WITH PE NIPPLES
(LG:100MM, SCH 160)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA, NOT FOR OPERATING ABOVE 200°C
OPERATION: HAND OPERATED

163.1.1
2 24 BODY: ASTM A216 GR. WCB OR A105
163.1.2
BALL: ASTM A105+75 µ ENP

This document is not authoritative without the first page Page 112 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : EC
SERVICE : HIGH PRESSURE BOILER FEED WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27MM
RATING FACING : CL 900 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 153.2 150.4 139.8 135.2 131.4 125.8 119.5 116.1 112.7
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT TRUNNION
MOUNTED, NOT FOR OPERATING ABOVE 200°C
2 2 OPERATION: HAND OPERATED, CL 1500
3 3 OPERATION: HAND OPERATED, CL 900
4 24 OPERATION: GEAR OPERATED, CL 900
164.
165. TYPE: "Y" STRAINER
164.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 1500
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
166.
2 167.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 900#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 113 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

55. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
56. Applicable for Leak Test (Vent & Drain).
57. Only for Low pressure Drop or Vertical Installation.
58. Any specific requirements shall be demonstrated in P&IDs. (e.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 114 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : DM

This document is not authoritative without the first page Page 115 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : SUPERHEAT STEAM


BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 1500 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 258 258 257 248 239 231 214 206 201 194 183 175 169 158 128 74

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
ASTM A 335 GR.P11, SEAMLESS, PER ASME B36.10M
167.1 P 167.1.1
IPE
1/2 1 1/2 SCH 160, PE
2 6 SCH 80, BE
8 24 SCH 100, BE

1/2 1 1/2 ASTM A182 GR.F11, SOCKET WELD, CL 6000, PER ASME
167.2 FI B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

OLET ASTM A182 GR.F11, CL 6000, PER MSS SP-97


1/2 1 1/2 SOCKOLET

ASTM A182 GR.F11, SCH SAME AS PIPE, PER MSS SP-97


2 20 WELDOLET

2 24 ASTM A234 GR. WP11, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

NIPPLE BARREL NIPPLE, ASTM A 335 GR. P11, SMLS, LENGTH 100
MM 167.2.1
1/2 1 1/2 SCH 80, PBE

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WP11,
PER MSS SP-95
½ 1½ SCH 160, PBE
½-1½ 2-4 SCH 160(SMALL END ) PSE / BLE SCH SAME AS PIPE

This document is not authoritative without the first page Page 116 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPERHEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 1500 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 258 258 257 248 239 231 214 206 201 194 183 175 169 158 128 74

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH

ASTM A182 GR.F11, CL 1500, RF, PER ASME B16.5, BORE


167.3 F SAME AS PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A387 GR.11, CL 1500, RF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A182 GR.F11, CL 1500, RF, PER ASME B16.36, BORE
FLANGES SAME AS PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 168.24 TYPE: SPIRAL WOUND, 4.5 MM S.S 304


167.4 G WINDING / GRAPHITE FILLER, WITH 3.2 MM C.S. OUTER 168.1.1
ASKET RING, ASBESTOS FREE, PER ASME B 16.20
RATING : CL 1500

168.2 168.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR.B16 & NUT: A194 GR.7
168.3 B 168.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
168.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

169. TYPE: GATE 6


168.4 V
ALVES
1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 1500, SW

This document is not authoritative without the first page Page 117 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPERHEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 1500 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 258 258 257 248 239 231 214 206 201 194 183 175 169 158 128 74

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
END CONNECTION: CL 1500, NPT - NPT 1
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A217 GR. WC6


TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 1500 RF
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
170.
171. TYPE: GLOBE 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 1500, SW
OPERATION: HAND OPERATED

2 12 BODY: ASTM A217 GR. WC6


TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 1500, RF
2 3 OPERATION: HAND OPERATED
4 12 OPERATION: GEAR OPERATED

172. TYPE: CHECK 4


1/2 1 1/2 BODY: ASTM A182 GR.F11
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)

This document is not authoritative without the first page Page 118 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPERHEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 1500 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 258 258 257 248 239 231 214 206 201 194 183 175 169 158 128 74

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
END CONNECTION: CL 1500, SW
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

172.1.1
2 24 SWING TYPE
172.1.2
BODY: ASTM A217 GR. WC6
172.1.3
TRIM: S.S. F6 (13%CR)+STELLITE
SEAT: S.S. F6 (13%CR)+STELLITE, RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 1500 RF

172.1.4
2 24 DUAL PLATE 3
172.1.5
BODY: ASTM A217 GR. WC6 OR A182 GR.F11
172.1.6
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 1500, RF

TYPE : PLUG 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 1500, SW WITH PE NIPPLES
(LG:100MM, SCH 160)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

2 24 BODY: ASTM A217 GR. WC6


PLUG: S.S. 304
SEAT: RPTFE

This document is not authoritative without the first page Page 119 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPERHEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 1500 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 258 258 257 248 239 231 214 206 201 194 183 175 169 158 128 74

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 1500, RF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 3 OPERATION: HAND OPERATED
4 24 OPERATION: GEAR OPERATED
173.
172.2
174. TYPE: BALL 4
1/2 1 1/2 BODY: ASTM A182 GR.F11
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 1500, SW WITH PE NIPPLES
(LG:100MM, SCH 160)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA, NOT TO BE USED OVER 200°C
OPERATION: HAND OPERATED

174.1.1
2 24 BODY: ASTM A217 GR. WC6 OR A182 GR.F11
174.1.2
BALL: ASTM A182 GR.F11+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A182 GR.F11+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 1500 RF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPPORT TRUNNION
MOUNTED, NOT TO BE USED OVER 200°C
2 3 OPERATION: HAND OPERATED
4 24 OPERATION: GEAR OPERATED
175.
176. TYPE: "Y" STRAINER
175.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A182 GR.F11
SRCREEN: ASTM A182 GR. F304

This document is not authoritative without the first page Page 120 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : DM
SERVICE : SUPERHEAT STEAM
BASE MATERIAL : ALLOY STEEL, 1.25 CR + 0.5MO
C.A. : 1.27 MM
RATING FACING : CL 1500 RAISED FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350 375 400 425 450 475 500 538

MAX. PRESS. BARG 258 258 257 248 239 231 214 206 201 194 183 175 169 158 128 74

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
END CONNECTION: SW, CL 1500
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
177.
2 178.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WP11
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 1500#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

179. TYPE: THERMOSTATIC


178.1 S
TEAM TRAP
1/2 1 1/2 BODY: ASTM: A182 GR.F11
TRIM: ASTM A182 GR. F304
END CONNECTION: SW, CL 1500

This document is not authoritative without the first page Page 121 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

59. Applicable for Leak Test (Vent & Drain).


60. Only for higher ASME Rating connections. (If required).
61. Only for Low pressure Drop or Vertical Installation.
62. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 122 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 W TR TR T

14 W W TR TR T

12 W W W TR TR T

10 W W W W TR TR T

8 W W W W W TR TR T
BRANCH

6 W W W W W W TR TR T

4 W W W W W W W TR TR T

3 W W W W W W W W TR TR T

2 W W W W W W W W W TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
W = Weldolet
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : HC

This document is not authoritative without the first page Page 123 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR


BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 53 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
179.1 P GR. B IS ALSO ACCEPTABLE) 179.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
1/2 1 1/2 SCH 160, TE, PER ASME B 1.20.1 2
2 10 SCH 40, BE

ASTM A 53 GR.B, ERW, (API 5L GR. B IS ALSO


ACCEPTABLE), STRAIGHT SEAM
12 24 W.T=0.375", BE

1/2 1 1/2 ASTM A105, SOCKET WELD, CL 3000, PER ASME B16.11
179.2 FI
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A105, THREADED NPT, CL 3000, PER ASME B16.11 2
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A105, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

2 10 ASTM A234 GR. WPB, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)

This document is not authoritative without the first page Page 124 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HC
SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
REDUCER (CONC. OR ECC.)
CAP

12 24 ASTM A234 GR. WPB, WELDED, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 106 GR. B, SMLS, LENGTH 100


MM 179.2.1
1/2 1 1/2 SCH 80, PBE
1/2 1 1/2 SCH 160, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
PER MSS SP-95
½ 1½ SCH 80, PBE
½ 1½ SCH 160, TBE 2
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH 40 (LARGE END)
SCH 160(SMALL END) TSE / BLE SCH 40 (LARGE END) 2

179.3
ASTM A105, CL 150, FF, PER ASME B16.5, BORE SAME AS
179.4 F PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 300, FF, PER ASME B16.5, BORE SAME AS


4
PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 600, FF, PER ASME B16.5, BORE SAME AS


4
PIPE

This document is not authoritative without the first page Page 125 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HC
SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND
SPECTACLE ASTM A516 GR.60, CL 150, FF, ASME B16.48
BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND
ASTM A516 GR.60, CL 300, FF, ASME B16.48 4
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND
ORIFICE ASTM A105, CL 300, FF, PER ASME B16.36, BORE SAME AS
FLANGES PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 180.24 TYPE: FLAT GASKET, PTFE, ASBESTOS


179.5 G FREE 180.1.1
ASKET
THICKNESS: 3 MM, STD: ASME B 16.21
180.1.2
RATING : CL 150
180.1.3
RATING : CL 300 4

180.2 180.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
180.3 B 180.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
180.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

181. TYPE: GATE 6


180.4 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW

This document is not authoritative without the first page Page 126 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HC
SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 150 FF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
182.
183. TYPE: GLOBE 6
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 150, FF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

184. TYPE: CHECK 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304

This document is not authoritative without the first page Page 127 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HC
SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

184.1.1
2 24 SWING TYPE
184.1.2
BODY: ASTM A216 GR. WCB
184.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 150 FF
2 24 DUAL PLATE 5
BODY: ASTM A216 GR. WCB OR A105
184.1.4
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 150, FF

TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A105
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

This document is not authoritative without the first page Page 128 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HC
SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
2 24 BODY: ASTM A216 GR. WCB
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 150, FF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
185.
184.2
186. TYPE: BUTTERFLY 6
185.1
2 24 BODY: ASTM A216 GR. WCB
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 150, FF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
187.
188. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A105
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

188.1.1
2 24 BODY: ASTM A216 GR. WCB OR A105
188.1.2
BALL: ASTM A105+75 µ ENP

This document is not authoritative without the first page Page 129 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HC
SERVICE : LP FUEL GAS, INERT GAS, SERVICE AIR
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250 300 325 350
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 150 FF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 6"
FLOATING, TRUNNION MOUNTED FOR 8" AND ABOVE
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
189.
190. TYPE: "Y" STRAINER
189.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
191.
2 192.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 150#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 130 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

63. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
64. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
65. Applicable for Leak Test (Vent & Drain).
66. Only for higher ASME Rating connections. (If required).
67. Only for Low pressure Drop or Vertical Installation.
68. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 131 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

24 T

20 TR T

18 TR TR T

16 RP TR TR T

14 RP RP TR TR T

12 RP RP RP TR TR T

10 RP RP RP RP TR TR T

8 RP RP RP RP RP TR TR T
BRANCH

6 RP RP RP RP RP RP TR TR T

4 RP RP RP RP RP RP RP TR TR T

3 RP RP RP RP RP RP RP RP TR TR T

2 RP RP RP RP RP RP RP RP RP TR TR T

1½ S S S S S S S S S S S S TS

1 S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S TRS TRS TRS TS

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
P = Pipe to Pipe (Stub in)
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

CLASS : HE

This document is not authoritative without the first page Page 132 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : INSTRUMENT AIR


BASE MATERIAL : CARBON STEEL, HOT DIPPED GALVANIZED
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 53 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
192.1 P GR. B IS ALSO ACCEPTABLE), GALVANIZED 192.1.1
IPE
1/2 2 SCH 80, TE, PER ASME B 1.20.1
3 4 SCH 40(STD), BE

1/2 4 ASTM A105, GALVANIZED, THREADED NPT, CL 3000, PER


192.2 FI ASME B16.11
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
HALF & FULL COUPLING
UNION
PLUG HEX. HEAD
BUSHING

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
GALVANIZED, PER MSS SP-95
½ 4 SCH 80, TBE

192.3
ASTM A105, GALVANIZED, CL 150, FF, PER ASME B16.5,
192.4 F BORE SAME AS PIPE
LANGES
1/2 4 SOCKET WELD
1/2 4 BLIND

ASTM A105, GALVANIZED, CL 300, FF, PER ASME B16.5,


2
BORE SAME AS PIPE
1/2 4 SOCKET WELD
1/2 4 BLIND

SPECTACLE ASTM A516 GR.60, GALVANIZED, CL 150, FF, ASME B16.48


BLIND
1/2 4 SPECTACLE BLIND

ORIFICE ASTM A105, GALVANIZED, CL 300, FF, PER ASME B16.36,


FLANGES BORE SAME AS PIPE, WITH ½ “ TAPPING
1 4 THREADED

This document is not authoritative without the first page Page 133 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HE
SERVICE : INSTRUMENT AIR
BASE MATERIAL : CARBON STEEL, HOT DIPPED GALVANIZED
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

1/2 193.24 TYPE: FLAT GASKET, PTFE, ASBESTOS


192.5 G FREE 193.1.1
ASKET
THICKNESS: 3 MM, STD: ASME B 16.21
193.1.2
RATING : CL 150
193.1.3
RATING : CL 300 2
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
193.2 B 193.2.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
193.2.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

194. TYPE: GATE 3


193.3 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, NPT - NPT
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 4 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 150 FF
2 4 OPERATION: HAND OPERATED
195.
196. TYPE: GLOBE 3
1/2 1 1/2 BODY: ASTM A105

This document is not authoritative without the first page Page 134 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HE
SERVICE : INSTRUMENT AIR
BASE MATERIAL : CARBON STEEL, HOT DIPPED GALVANIZED
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, NPT - NPT
OPERATION: HAND OPERATED

2 4 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 150, FF
2 4 OPERATION: HAND OPERATED

197. TYPE: CHECK 3


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, NPT - NPT
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

197.1.1
2 4 SWING TYPE
197.1.2
BODY: ASTM A216 GR. WCB
197.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
END CONNECTION: FLANGED END, CL 150 FF
198.
197.2
199. TYPE: BUTTERFLY 3
198.1
2 4 BODY: ASTM A216 GR. WCB

This document is not authoritative without the first page Page 135 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HE
SERVICE : INSTRUMENT AIR
BASE MATERIAL : CARBON STEEL, HOT DIPPED GALVANIZED
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 150, FF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 4 OPERATION: HAND OPERATED
200.
201. TYPE: BALL 3
1/2 1 1/2 BODY: ASTM A105
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, NPT
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

201.1.1
2 4 BODY: ASTM A216 GR. WCB OR A105
201.1.2
BALL: ASTM A105+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 150 FF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT FLOATING
2 4 OPERATION: HAND OPERATED
202.
203. TYPE: "Y" STRAINER
202.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105, GALVANIZED
SRCREEN: ASTM A182 GR. F304
END CONNECTION: NPT, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 136 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HE
SERVICE : INSTRUMENT AIR
BASE MATERIAL : CARBON STEEL, HOT DIPPED GALVANIZED
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
204.
2 205.4 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB, GALVANIZED
SCREEN: ASTM A182 GR. F304
END CONNECTION : NPT
DRAIN: 150#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA

This document is not authoritative without the first page Page 137 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

69. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the joints will be coated with wrapping tapes per DIN 30672.
70. Only for higher ASME Rating connections. (If required).
71. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 138 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------
BRANCH

4 TT

3 TRT TT

2 TRT TRT TT

1½ TRT TRT TRT TT

1 TRT TRT TRT TRT TT

3/4 TRT TRT TRT TRT TRT TT

1/2 TRT TRT TRT TRT TRT TRT TT

4 3 2 1½ 1 3/4 1/2

HEADER

TT= Equal Tee Thread


TRT = Reducing Tee Thread

CLASS : HN

This document is not authoritative without the first page Page 139 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

SERVICE : CORROSIVE CHEMICAL


BASE MATERIAL : H.D.P.E(HIGH DENSITY POLYETHYLENE)
C.A. : 0 MM
RATING FACING : PN=20, FLAT FACE
SERVICE LIMIT
MAX. TEMP. C -29 85
MAX. PRESS. BARG 18 10

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH

205.1 P H.D.P.E, ACCORDING TO DIN 8074, PN=20


205.1.1
IPE
1/2 8 SCH 80, BUTT FUSION

1/2 8 H.D.P.E, ACCORDING TO DIN 8074, PN=20, BUTT


205.2 FI FUSION, DIMENSION ACCORDING TO ASME B 16.9,
TTINGS ).
(Special Fittings may be use According to Manufacturer
Recommendation After Client’s approval).
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
REDUCER
STUB END

H.D.P.E, ACCORDING TO DIN 8074, PN=20, DIMENSION


205.3 F ACCORDING TO ASME B 16.5, FLAT FACE, BUTT FUSION
LANGES
1/2 8 LAPPED JOINT (METALLIC PER A105+PTFE IS ALSO
ACCEPTABLE)
1/2 8 WELDING NECK
1/2 8 BLIND

1/2 8
205.4 G 206. TYPE: FLAT GASKET, FULL FACE
206.1.1
ASKET
MATERIAL: NON METALLIC, ASBESTOS FREE, NEOPEREN
THICKNESS: 3 MM, STD: ASME B 16.21

RATING : CL 150
206.1.2

1/2 1 1/2
206.2 B MAT: ASTM A193 GR. B7/A194 GR. 2H, PTFE COATED
206.2.1
OLTING

STD: ASME B16.5, ASME B18.2.2, ASME B16.5


206.2.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO NUTS
207.
208. TYPE: BALL

This document is not authoritative without the first page Page 140 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : HN
SERVICE : CORROSIVE CHEMICAL
BASE MATERIAL : H.D.P.E(HIGH DENSITY POLYETHYLENE)
C.A. : 0 MM
RATING FACING : PN=20, FLAT FACE
SERVICE LIMIT
MAX. TEMP. C -29 85
MAX. PRESS. BARG 18 10

ITEM SIZE RANGE DESCRIPTION NOTES REV.


INCH
1/2 4 BODY: ASTM A182 GR.F304+PTFE LINING
BALL & STEM: S.S. 304+PTFE LINING
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : PN 20, FLANGED
SPECIAL REQUIREMENTS: INTERNAL LINING
OPERATION: HAND OPERATED

This document is not authoritative without the first page Page 141 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

8 T

6 E T

4 E E T

3 E E E T
BRANCH

2 E E E E T

1½ E E E E E T

1 E E E E E E T

3/4 E E E E E E E T

1/2 E E E E E E E E T

8 6 4 3 2 1½ 1 3/4 1/2

HEADER

T= Equal Tee
E = Reducing Tee

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM

This document is not authoritative without the first page Page 142 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH


SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A 53 GR.B, SEAMLESS, PER ASME B36.10M (API 5L 1
208.1 P GR. B IS ALSO ACCEPTABLE) 208.1.1
IPE
1/2 1 1/2 SCH 80(XS), PE
1/2 1 1/2 SCH 160, TE, PER ASME B 1.20.1 2
2 10 SCH 40, BE

API 5L GR. B, EFW, STRAIGHT SEAM


12 36 W.T=0.375", BE

1/2 1 1/2 ASTM A105, SOCKET WELD, CL 3000, PER ASME B16.11
208.2 FI
TTINGS
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
FULL COUPLING, SW / NPT
UNION
UNION, SW / NPT

1/2 1 1/2 ASTM A105, THREADED NPT, CL 3000, PER ASME B16.11 2
90 DEG ELBOW
45 DEG ELBOW
TEE (EQ. OR RED.)
CAP
FULL COUPLING
UNION
PLUG HEX. HEAD

OLET ASTM A105, CL 3000, PER MSS SP-97


1/2 1 1/2 SOCKOLET
1/2 1 1/2 THREDOLET 2

2 10 ASTM A234 GR. WPB, SMLS, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP

This document is not authoritative without the first page Page 143 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH

12 36 ASTM A234 GR. WPB, WELDED, BW, THICKNESS SAME AS


PIPE PER ASME B16.9
90 DEG ELBOW, LR
45 DEG ELBOW
TEE (EQ. OR RED.)
REDUCER (CONC. OR ECC.)
CAP, SMLS

NIPPLE BARREL NIPPLE, ASTM A 106 GR. B, SMLS, LENGTH 100


MM 208.2.1
1/2 1 1/2 SCH 80, PBE
1/2 1 1/2 SCH 160, TBE 2

SWAGE NIPPLE SWAGED NIPPLE (CONC. OR ECC.), ASTM A234 GR. WPB,
PER MSS SP-95
½ 1½ SCH 80, PBE
½ 1½ SCH 160, TBE 2
½-1½ 2-4 SCH 80(SMALL END ) PSE / BLE SCH 40 (LARGE END)
SCH 160(SMALL END) TSE / BLE SCH 40 (LARGE END) 2

208.3
ASTM A105, CL 150, FF, PER ASME B16.5, BORE SAME AS
208.4 F PIPE
LANGES
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

ASTM A105, CL 150, FF, PER ASME B16.47 "B", BORE SAME
AS PIPE
26 36 WELDING NECK
26 36 BLIND

ASTM A105, CL 300, FF, PER ASME B16.5, BORE SAME AS


4
PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

This document is not authoritative without the first page Page 144 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
ASTM A105, CL 600, FF, PER ASME B16.5, BORE SAME AS
4
PIPE
1/2 1 1/2 SOCKET WELD
2 24 WELDING NECK
1/2 24 BLIND

SPECTACLE ASTM A516 GR.60, CL 150, FF, ASME B16.48


BLIND
1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ASTM A516 GR.60, CL 300, FF, ASME B16.48 4


1/2 12 SPECTACLE BLIND
14 24 SPACER & BLIND

ORIFICE ASTM A105, CL 300, FF, PER ASME B16.36, BORE SAME AS
FLANGES PIPE, WITH ½ “ TAPPING
1 24 WELDING NECK

1/2 209.24 TYPE: FLAT GASKET, PTFE, ASBESTOS


208.5 G FREE 209.1.1
ASKET
THICKNESS: 3 MM, STD: ASME B 16.21
209.1.2
RATING : CL 150
209.1.3
RATING : CL 300 4

209.2 209.2.1
1/2 1 1/2 STUD BOLT: ASTM A193 GR. B7 & NUT: A194 GR. 2H
209.3 B 209.3.1
OLTING
STD: ASME B16.5, ASME B 1.1, ASME B18.2.2
209.3.2
SPECIAL REQUIREMENTS: STUD BOLT UNIFIED
THREADED WITH TWO HEAVY HEX. NUTS, CHAMFERED

This document is not authoritative without the first page Page 145 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
210. TYPE: GATE 6
209.4 V
ALVES
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BB & OSY
STD: API 602
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2, 3
SPECIAL REQUIREMENTS: SOLID WEDGE
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
BONNET: BB & OSY
STD: API 600
SPECIAL REQUIREMENTS: FLEXIBLE WEDGE
END CONNECTION: FLANGED END, CL 150 FF
2 12 OPERATION: HAND OPERATED
14 24 OPERATION: GEAR OPERATED
211.
212. TYPE: GLOBE 6
1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
BONNET: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
OPERATION: HAND OPERATED

2 12 BODY: ASTM A216 GR. WCB


TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE

This document is not authoritative without the first page Page 146 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
BONNET: BOLTED
STD: BS 1873
END CONNECTION: FLANGED END, CL 150, FF
2 6 OPERATION: HAND OPERATED
8 12 OPERATION: GEAR OPERATED

213. TYPE: CHECK 6


1/2 1 1/2 BODY: ASTM A105
TRIM: S.S. 304
SEAT: S.S. 304, RENEWABLE
COVER FIXING: BOLTED
STD: BS 5352(BS EN ISO 15761)
END CONNECTION: CL 800, SW
END CONNECTION: CL 800, SW - NPT 2
END CONNECTION: CL 800, NPT - NPT 2
SPECIAL REQUIREMENTS: LIFT-BALL TYPE

213.1.1
2 36 SWING TYPE
213.1.2
BODY: ASTM A216 GR. WCB
213.1.3
TRIM: S.S. F6 (13%CR)
SEAT: S.S. F6 (13%CR), RENEWABLE
COVER FIXING: BOLTED
STD: BS 1868
2 24 END CONNECTION: FLANGED END, CL 150 FF
26 36 END CONNECTION: WAFER SWING, ASME B 16.47 "B", CL
150 FF

2 24 DUAL PLATE 5
BODY: ASTM A216 GR. WCB OR A105
213.1.4
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304
STD: API 594
END CONNECTION: WAFER, CL 150, FF

This document is not authoritative without the first page Page 147 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
TYPE : PLUG 6
1/2 1 1/2 BODY: ASTM A105
PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: REGULAR PATTERN, FIRE SAFE
API 6FA
OPERATION: HAND OPERATED

2 24 BODY: ASTM A216 GR. WCB


PLUG: S.S. 304
SEAT: RPTFE
COVER FIXING: BOLTED
STD: API 599
END CONNECTION: FLANGED END, CL 150, FF
SPECIAL REQUIREMENTS : REGULAR PATTERN, FIRE
SAFE API 6FA
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
214.
213.2
215. TYPE: BUTTERFLY 6
214.1
2 36 BODY: ASTM A216 GR. WCB
TRIM: S.S. F6 (13%CR)
SEAT: S.S. 304 / PTFE
STD: API 609
END CONNECTION: WAFER-LUG, CL 150, FF
SPECIAL REQUIREMENTS: FIRE SAFE API 6FA
2 6 OPERATION: HAND OPERATED
8 24 OPERATION: GEAR OPERATED
26 36 OPERATION: GEAR OPERATED, END WAFER
PER ASME B 16.47 "B"
216.
217. TYPE: BALL 6
1/2 1 1/2 BODY: ASTM A105

This document is not authoritative without the first page Page 148 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
BALL & STEM: S.S. 304
SEAT: RPTFE, RENEWABLE
BALL SUPPORT: FLOATING
STD: BS 5351(BS EN ISO 17292)
END CONNECTION : CL 800, SW WITH PE NIPPLES
(LG:100MM, SCH 80)
SPECIAL REQUIREMENTS: BOLTED BODY, ANTI STATIC,
FIRE SAFE API 6FA
OPERATION: HAND OPERATED

217.1.1
2 24 BODY: ASTM A216 GR. WCB OR A105
217.1.2
BALL: ASTM A105+75 µ ENP
SEAT: S.S 304 / RPTFE, RENEWABLE
STEM: ASTM A105+75 µ ENP
STD: API 6D
END CONNECTION: FLANGED END, CL 150 FF
SPECIAL REQUIREMENTS: SIDE ENTRY, BOLTED, ANTI
STATIC, FIRE SAFE API 6FA, BALL SUPORT UP TO 6"
FLOATING, TRUNNION MOUNTED FOR 8" AND ABOVE
2 8 OPERATION: HAND OPERATED
10 24 OPERATION: GEAR OPERATED
218.
219. TYPE: "Y" STRAINER
218.1 S
TRAINER
1/2 1 1/2 BODY: ASTM: A105
SRCREEN: ASTM A182 GR. F304
END CONNECTION: SW, CL 800
DRAIN: 3/4" PLUGGED
SCREEN PERFORATION: 40 HOLES PER SQ. CM, 0.8 MM
HOLE DIA
220.
2 221.24 TYPE: "T" STRAINER
BODY: ASTM A234 GR. WPB
SCREEN: ASTM A182 GR. F304
END CONNECTION : BUTT WELD, SCH. SAME AS PIPE
DRAIN: 150#, BLIND FLANGED, WITH 3/4" VALVE
SCREEN PERFORATIONS: 40 HOLES PER SQ. CM, 0.8 MM

This document is not authoritative without the first page Page 149 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

CLASS : KC
SERVICE : COOLING WATER, SERVICE WATER
BASE MATERIAL : CARBON STEEL
C.A. : 1.27 MM
RATING FACING : CL 150 FLAT FACE, 125 – 250 AARH
SERVICE LIMIT
MAX. TEMP. C -29/38 50 100 150 200 250
MAX. PRESS. BARG 19.6 19.2 17.7 15.8 13.8 12.1
ITEM SIZE RANGE DESCRIPTION NOTES REV.
INCH
HOLE DIA

This document is not authoritative without the first page Page 150 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

PIPING MATERIAL SPECIFICATION CLASS

PARTICULAR NOTES:

72. For underground piping, all pipes shall be 3-layer extruded Polyethylene coated according to
"DIN 30670" and all the weld joints will be coated with wrapping tapes per DIN 30672.
73. Thread connections are permitted only for non flammable & non toxic fluids. Seal Weld of
threaded joints may be considered for operating safety requirements.
74. Applicable for Leak Test (Vent & Drain).
75. Only for higher ASME Rating connections. (If required).
76. Only for Low pressure Drop or Vertical Installation.
77. Any specific requirements shall be demonstrated in P&IDs. (E.g. Full Bore, Locking Device,
Stem Extension, etc.)

This document is not authoritative without the first page Page 151 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

36 T

34 TR T

32 TR TR T

30 RP TR TR T

28 RP RP TR TR T

26 RP RP RP TR TR T

24 RP RP RP RP TR TR T

20 RP RP RP RP RP TR TR T

18 RP RP RP RP RP RP TR TR T

16 RP RP RP RP RP RP RP TR TR T

14 RP RP RP RP RP RP RP RP TR TR T

12 RP RP RP RP RP RP RP RP RP TR TR T

10 RP RP RP RP RP RP RP RP RP RP TR TR T

8 RP RP RP RP RP RP RP RP RP RP RP TR TR T

6 RP RP RP RP RP RP RP RP RP RP RP RP TR TR T

4 RP RP RP RP RP RP RP RP RP RP RP RP RP TR TR T

3 RP RP RP RP RP RP RP RP RP RP RP RP RP RP TR TR T

2 RP RP RP RP RP RP RP RP RP RP RP RP RP RP RP TR TR T

1
S S S S S S S S S S S S S S S S S S TS
½

1 S S S S S S S S S S S S S S S S S S TRS TS

3/4 S S S S S S S S S S S S S S S S S S TRS TRS TS

1/2 S S S S S S S S S S S S S S S S S S TRS TRS TRS TS

36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

HEADER

This document is not authoritative without the first page Page 152 of 153
Azerbaijan Methanol Plant
Owner: Azerbaijan Methanol Co.

Piping Material Specification


PRJ. Unit Disc. Doc. Type Serial No. Rev. No.
MC: Contract No:
AMC1 PED GE SPC 0008 00
Caspian Engineering Co. ----------

TS= Equal Tee Socket weld


TRS = Reducing Tee Socket weld
T= Equal Tee Butt weld
TR= Reducing Tee Butt weld
S = Sockolet
P = Pipe to Pipe (Stub in)
RP = Pipe to Pipe (Stub in) with Reinforcement Pad

This document is not authoritative without the first page Page 153 of 153