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DV 311 US

Slewing Ring
Product Catalog

www.goimo.com
IMO Anlagenbau offers future-oriented products and solutions in the
machine and plant manufacturing sector as well as environmental technology.
In addition to standard machines and special machines, the company‘s
activities include development and implementation of solar tracking systems,
as well as solar home systems. The IMO Anlagenbau experts also offer
consulting support and take charge of turn-key projects.

IMO Antriebseinheit is specialized in developing and manufacturing


pinion or worm driven Slew Drives. These patented component
systems are used for example in manlift platforms, steering gears,
construction machinery and solar trackers.

IMO Energy is one of the leading suppliers of yaw and blade bearings
for onshore and offshore wind turbines. Slewing Rings manufactured
by IMO Energy are also used as single main bearing for gear- and shaftless
wind turbines and as blade bearing for tidal stream systems.

IMO Momentenlager is developing, manufacturing and supplying Ball


and Roller Slewing Rings up to a diameter of 5,200 mm / 204.724 in
in a wide range of products. They are used for instance in the following
applications: special purpose machinery, construction machinery, cranes and
manlift platforms, tunnel boring machines, ship building, medical technology
and bulk handling.

IMO Holding acts as service provider for the other companies of the
IMO Group. IMO Holding comprises the central departments of the Group
such as quality assurance, finance, human resource, IT and marketing.
Nomenclature

1 2 – 60 5012 / 2 – 01234

Drawing reference number

Gearing heat treatment


1: Normalized
2: Quenched and tempered
3: Tooth flanks surface hardened
4: Tooth flanks and roots surface hardened
5-9: Identification for special designs
0: Untoothed

For Slewing Rings: Raceway diameter [inches]


For gear rims and pinions: Pitch circle diameter [inches]
For rings: Outside diameter [inches]

For Slewing Rings: Rolling element diameter [inches]


For gear rims and pinions: Module [inches]

Gear type:
1: External toothed
2: Internal toothed
3-9: Identification for special designs
0: Untoothed

Slewing Ring design


1: Single Row Ball Slewing Ring
2: Cross Roller Slewing Ring
3: Triple Row Roller Slewing Ring
4: Double Row Ball Slewing Ring
5: Roller / Ball Combination Slewing Ring
6: Gear rim / pinion / ring
7: Wire race bearing / fitting element
8: Double Axial Slewing Ring
9: Ball Slewing Ring with flange ring
0: Special Slewing Ring
Preface and Imprint
The IMO Group in the metropolitan
region of Nuremberg with head-
IMO has developed, designed, manufactured and Published by: quarters located in Gremsdorf has
sold large diameter anti-friction bearings globally more than 20 years of experience
for many years. Our current range of products up IMO Holding GmbH in designing and manufacturing
Imostrasse 1
to a diameter of 5,200 mm (204 in) is presented
91350 Gremsdorf
Slewing Rings and Slew Drives. Fu-
in this catalog. Special designs are also available, Germany ture-oriented technologies and so-
please contact our Engineering Department for Tel: +49 9193 6395-0 lutions in the machine and plant
assistance (the contact details are on the back of Fax: +49 9193 6395-1140 manufacturing sector complement
the catalog). www.imo.de the portfolio.
slewing.rings@imo.de
In this catalog we provide you with comprehensive
Copyright © December 2010
Our headquarters in Germany are
information about our standard range of Ball and by IMO Holding GmbH, Gremsdorf certified according to the standards
Roller Slewing Rings. The catalog has a reference DIN EN ISO 9001, 14001 and
number on the front cover. Please always check
®
OHSAS 18001.
Registered in the U.S. Patent and
this is the latest edition before using the information
Trademark Office (USA)
Several times, IMO has achieved
contained within it. awards for its product innovations
at Exhibitions for Ideas-Invention-
You will find the “Application Data Sheet” on pages Technical solutions made by IMO may be covered New Products and has also earned
60/61 in this catalog. If you require assistance with by several intellectual property rights. Some of our several awards for its exceptional
currently patented item(s) or pending patent
any Slewing Ring application, please fill in this form. growth. In our sector we are one of
application(s) are revealed by:
This gives us an overview of the application and the leading suppliers. We export our
represents a record of your requirements. US-Patent 5,834,662 products worldwide.

Slewing Rings are safety critical products. They have Patent pending US 11/991,348
Patent pending US 11/635,140

Strong Partner
to meet your requirements exactly and perform in

Strong Partner
the environmental conditions of your application. Patent pending US 12/312,057
Patent pending US 11/921,710
Therefore, it is important to fill in the form
completely, with as much details as possible and Our product range, designs and intellectual property
send it to us. You will then receive our rights are being continually updated and revised.
recommendation for the right IMO product for your
application and gain the benefit of years of Please contact us for the latest information!
experience meeting challenging customer
IMO USA Corp.
requirements and operating conditions! If the
101 Innovation Drive
application data sheet has already been removed Mc Queen Park
we will be pleased to send you another one. The Summerville, SC 29483
application data sheet can also be downloaded Tel. +1 843 695-6200
from our homepage www.goimo.com. www.goimo.com
americas@goimo.com
You can find information on our Slew Drive product
line in the Slew Drive catalog ST105E and ST205US,
No part of this catalog may
which we will send you on request. Further details
be reproduced without the
of our company, products, their application and written permission of the
utilization can be found in our detailed company publisher. All rights
brochure IM104E. reserved.

IMO terms and conditions shall apply to all


quotations and purchase orders. Further we would
like to ask you to follow closely our Installation and
Operating Manuals which contain important data.
You can find these on our homepage.

The observance of our Installation and Operating


Manuals is important for the reliability and safety
of our product and has a great influence on the
service life. The Installation and Operating Manuals
contain practical information to help you with the
design of your mounting structure.

All the information in this catalog has been carefully


evaluated and checked.
We cannot accept responsibility for omissions and
errors in this publication.
Table of Contents

Product
Information P. 4 - 37

Diagramm
90
80
70
60
50 Technical
EDmax ‘ [% / min]

40
30
20
10
Information P. 38 - 49
0
0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0
f Md

Ball Slewing Rings


with flange rings
Series 920 P. 50 - 51

Single Row Ball


Slewing Rings
Series
116, 120, 125, 150 P. 52 - 59

Type of load:
“Compressive” “Suspended”
axial load axial load
Fax Fax
Application
Fax Fax
Data Sheet -
Ambient temperature:
Do shocks or vibrations occur?
minimum
No
°F
Slewing Rings P. 60 - 61
Special seals required? No
Works Certificate? No

3
Product Line Overview / Comparison

Design types Series Raceway diameters Maximum tangential Maximum tilting Load carrying capacity 1) Weight 1) Clearance
tooth force 1) moment 1) 2)
Static axial load rating Static radial load rating

DL fz max Mk max C0 ax C0 rad G


[inch] [lbs x 1000] [ft-lbs x 1000] [lbs x 1000] [lbs x 1000] [lbs] [milli inch]

Ball Slewing Rings Radial clearance


with flange rings 0 - 11.81
Axial tilting clearance
Series 920 0 - 19.69

Precision version
up to max. 2.36
from 12.24 to 42.95 from 6 to 9 from 12 to 111 from 47 to 164 from 20 to 70 from 42 to 192

Radial clearance
0 - 7.87
Typical applications: Series 932*)
Simple turntables, slewing Axial tilting clearance
mechanisms, bogies, light cranes 0 - 15.75
and construction machinery. from 37.60 to 57.28 from 15 to 19 from 325 to 764 from 619 to 943 from 231 to 353 from 289 to 551

Single Row Ball Radial clearance


Slewing Rings 0 - 7.87
Axial tilting clearance
Series 116 0 - 15.75

Precision version
up to max. 1.18 mm
from 3.94 to 19.69 from 3.6 to 4.2 from 2 to 37 from 23 to 116 from 11 to 57 from 11 to 53
Radial clearance
0 - 7.87
Axial tilting clearance
Series 120 0 - 15.75

Precision version
up to max. 2.36
from 12.24 to 42.95 from 6 to 9 from 26 to 229 from 101 to 353 from 43 to 151 from 46 to 201

Radial clearance
0 - 9.84
Series 125
Axial tilting clearance
0 - 15.75
from 17.91 to 57.28 from 12 to 19 from 89 to 851 from 273 to 872 from 102 to 326 from 117 to 514
Typical applications:
Turntables, slewing mechanisms, Radial clearance
bogies, light to medium-sized 0 - 15.75
cranes and construction Series 150
machinery, winders, Axial tilting clearance
wind energy turbines, handling 0 - 29.53
equipment. from 70.87 to 110.24 from 51 to 65 from 2110 to 5169 from 1894 to 2945 from 708 to 1101 from 1680 to 2657

1) The data refers to the minimum and maximum diameter per series 2) The tilting moment capacity for each unit should be confirmed by referring to the limiting load diagram for each individual model
*) This series is not part of the catalog. For details about this series
please have a look at www.goimo.com or contact our US office.

4 5
Product Line Overview / Comparison

Design types Series Raceway diameters Maximum tangential Maximum tilting Load carrying capacity 1) Weight 1) Clearance
tooth force 1) moment 1) 2)
Static axial load rating Static radial load rating

DL fz max Mk max C0 ax C0 rad G


[inch] [lbs x 1000] [ft-lbs x 1000] [lbs x 1000] [lbs x 1000] [lbs] [milli inch]

Double Axial
Slewing Rings Radial clearance
0 - 15.75
Series 840*)
Axial clearance
0 - 15.75
from 86.57 to 129.92 from 69 to 92 from 3233 to 6812 from 2335 to 3504 from 467 to 700 from 2729 to 4341

Typical applications: Radial clearance


Turntables, slewing 0 - 19.69
mechanisms, bogies, winders, Series 850*)
medium-sized to large cranes and construction Axial clearance
machinery. Applications such as for Single Row 0 - 19.69
Ball Slewing Rings with higher axial load. from 100.75 to 162.99 from 91 to 111 from 4913 to 11926 from 3278 to 5303 from 664 to 1068 from 4171 to 7236

Roller / Ball Combination


Slewing Rings Radial clearance
0 - 12.60
Series 532*)
Axial clearance
0 - 12.60
from 139.76 to 167.32 from 66 to 66 from 12268 to 17492 from 7196 to 8615 from 243 to 292 from 4471 to 5412

Radial clearance
0 - 15.75
Typical applications: Series 540*)
Reclaimers, stackers and other Axial clearance
equipment for bulk materials 0 - 15.75
handling, turntables. from 167.32 to 192.91 from 101 to 101 from 20395 to 27119 from 10055 to 11593 from 315 to 364 from 7648 to 8818
1) The data refers to the minimum and maximum diameter per series 2) The tilting moment capacity for each unit should be confirmed by referring to the limiting load diagram for each individual model
*) This series is not part of the catalog. For details about this series
please have a look at www.goimo.com or contact our US office.

6 7
Product Line Overview / Comparison

Design types Series Raceway diameters Maximum tangential Maximum tilting Load carrying capacity 1) Weight 1) Clearance
tooth force 1) moment 1) 2)
Static axial load rating Static radial load rating

DL fz max Mk max C0 ax C0 rad G


[inch] [lbs x 1000] [ft-lbs x 1000] [lbs x 1000] [lbs x 1000] [lbs] [milli inch]

Triple Row Roller


Slewing Rings Radial clearance
max. 9.84
Series 320*)
Axial clearance
max. 3.15
from 49.21 to 78.74 from 42 to 72 from 1280 to 3257 from 1660 to 2655 from 132 to 222 from 1188 to 2011

Radial clearance
max. 15.75
Series 325*)
Axial clearance
Typical applications: max. 5.12
Heavy harbour cranes,
shipboard cranes, ladle turrets from 70.87 to 110.24 from 69 to 101 from 3152 to 7775 from 2924 to 4548 from 303 to 493 from 2427 to 3935
and grab cranes, radar
antennas, wind energy turbine
Radial clearance
main bearings, tunnel boring
max. 19.69
machines and loading buoys
Series 332*)
(oil, gas swivels), machine tools
Axial clearance
(in general where the
max. 6.69
application requires high duty
cycles). from 88.19 to 157.48 from 90 to 126 from 5980 to 19080 from 4351 to 7769 from 419 to 780 from 4354 to 8272

Radial clearance
max. 23.62
Series 340*)
Axial clearance
max. 7.87
from 110.24 to 177.17 from 118 to 166 from 9957 to 27541 from 6289 to 10107 from 525 to 878 from 7083 to 11927

Radial clearance
max. 23.62
Series 350*)
Axial clearance
max. 7.87
from 124.02 to 187.01 from 171 to 184 from 15543 to 35662 from 8276 to 12480 from 875 to 1381 from 11305 to 17350
Other Standard
Ball Slewing Rings Radial clearance
acc. to version

Typical applications: Axial clearance


Turntables, slewing mechanisms, acc. to version
bogies, light to medium-sized cranes, from 4.72 to 72.64 from 2 to 46 from 1 to 1571 from 18 to 1451 from 7 to 542 from 9 to 1056
construction machinery, wind energy
turbines and winders (applications 1) The data refers to the minimum and maximum diameter per series 2) The tilting moment capacity for each unit should be confirmed by referring to the limiting load diagram for each individual model
such as double axial Slewing Rings *) This series is not part of the catalog. For details about this series
with increased radial load). please have a look at www.goimo.com or contact our US office.

8 9
“IMO cannot perform miracles, but we will do our utmost to
A comparison of the Slewing Rings: meet what others describe as ’impossible’ delivery requirements.
On the left are the smallest IMO”s Express Service has already met the emergency needs of

Express Service
Slewing Rings (internal diameter 40 mm / 1.575 in)
and the largest (outside diameter many customers. Try us!“
5,200 mm / 204.724 in)
IMO Slewing Rings.
Below is the smallest raceway
Product Line

Services
roller which we use
(diameter 12 mm / 0.472 in)
and the largest ball
(diameter 70 mm / 2.756 in).

Large-diameter anti-friction Slewing Rings designed


to handle simultaneously occuring axial, radial and
moment loads.
Replaces traditional systems using fixed and
floating bearings as well as king pins
Ball and Roller Type Slewing Ring configurations
Available in diameters from 100 to 5,200 mm
(3.937 to 204.724 in)
Integrated mounting holes
Available with integral internal or external gearing
of bearing rings (module 1 to 30 mm /
25,4 to 0,846 1/in)
Sealed raceway system with grease lubrication
Standard series and special designs
Certified to meet EN 10204 requirements for
materials, dimensions and operating specifications

in only a few weeks!


IMO is able to offer you a unique service on the market:
Depending on the size and features of the Slewing Ring
we are able to manufacture and deliver urgently needed
spare parts or prototypes in only a few weeks whether
standard or special designs.

“Diameters up to 5,200 mm / 204.724 in -


we supply XXL Slewing Rings!”.

10 11
Designs
Rings
SlewingStandard
Ball Slewing Rings with flange rings
Single row design with four-point raceway geometry
Untoothed rings with flange thicknesses of 12 and 21 mm /
0.472 and 0.827 in
Ball diameters 20 and 32 mm / 0.788 and 1.260 in
Available ex stock or with a short delivery time as standard series
in 14 sizes Ball Slewing Rings
Raceway diameters of 311 to 1,091 mm or 955 to 1,455 mm / Single row (picture above) and double row (picture below) designs
12.244 to 42.953 in or 37.598 to 57.283 in
Ball diameters 12 to 70 mm / 0.472 to 2.756 in
For applications with light loads
Four-point raceway geometry
Enables lightweight structures in spite of large bearing diameters
Optional preloaded raceway system and centerings
Applications: Handling technology, manlift platforms, turntables
Enables robust designs for arduous application conditions
Roller / Ball Combination Slewing Rings High resistance to 'false brinelling' in heavy vibration conditions
Roller raceway to take up the axial loads Reduced sensitivity to shape deformations in the mounting
structure
Ball raceway provides support for radial loads. All parts are
retained together as a unit during fitting Higher static load capacity than similar design Cross
Roller Slewing Rings
Ball diameters 25 to 70 mm / 0.984 to 2.756 in, roller
diameters up to 100 mm / 3.937 in Catalog series with outside diameters from 180
to 2,971 mm / 7.087 to 116.968 in
Used in applications with a dominant axial force and low
radial load / tilting moments Often designed as special versions according to customer
requirements (outside diameters up to 5,200 mm / 204.724 in)
Standard series with outside diameters up to 5,176 mm /
203.780 in Frequently used in wind energy turbines, cranes,
construction machinery, mechanical engineering
Frequently produced as special designs according to customer and special purpose machinery
requirements
Typical applications: Bulk materials handling, stacker reclaimers,
bucket wheel excavators, machine tools

12 13
Double Axial Slewing Rings Roller Slewing Rings
Double row design with large supporting balls and smaller retaining balls Triple Row Roller Slewing Rings
Ball diameters 20 to 70 mm / 0.787 to 2.756 in Roller diameters 10 to 100 mm / 0.393 to 3.937 in
Both raceways in two point geometry Plastic, steel or brass cage segments according to loads
Frequently replaced by double row Ball Slewing Rings in new designs (can also be supplied with closed cage)

Standard series with outside diameters up to 5,200 mm / 204.724 in Designed to provide the combination of the highest capacity in the smallest configuration
Used in cranes and as replacement parts for existing equipment Greater static and dynamic load capacity, higher rigidity and constant friction torque
compared with all other Slewing Ring designs (with the same raceway diameter)
Special designs can be supplied
High requirements on the rigidity and precision of the mounting structure
Standard series with outside diameters from 1,462 to 5,179 mm / 57.559 to 203.897 in
Designs

Mostly supplied as customer specific designs


Rings
SlewingStandard

Cross Roller Slewing Rings


Single row roller raceway under 45 degrees
Roller diameters 12 to 60 mm / 0.472 to 2.362 in
Alternately arranged rolling elements
Constant friction torque with different loads
Higher dynamic service life than similar Ball Slewing Ring designs
Higher demands on the rigidity and precision of the mounting structure in comparison with Ball Slewing Rings
Applications: Robots, antennas, medical technology, positioning devices, machine tools
Can be supplied to special customer requirements

14 15
Design Features
Slewing Rings

ZnFeCo coating, dark-coloured, ZnFe coating Priming and multi-coat painting Zinc-coated surface (flame-sprayed)
according to MIL specification

Metal zinc spraying (flame spraying) on sand-


blasted surface

Surface coating
Depending on the requirements
of the application, the surfaces
of our Slewing Rings can be
provided with metallic and non-
metallic coatings, which ensure External toothed Slewing Ring, quenched and tempered rings,
effective corrosion protection. raceway 3,000 mm, module 20 mm / 118.11 in, Pd 1.27 1/in Teeth in only one segment

Gearing
We supply Slewing Rings with internal, external, straight and helical gears, (in various heat
treated conditions) as well as untoothed Slewing Rings. The point of maximum runout of the
gearing at which the circumferential backlash of the pinion should be adjusted, is marked in
green.

External helical gear, External straight gear, quenched and tempered We supply modules from 1 to 30 mm / Quenched and tempered ring, induction Hardened tooth flanks and roots Hardened tooth flanks and
normalized Pd from 25.4 to 0.846 1/in hardened wear resistant tooth flanks roots in only one segment
(pictured: Modules 3 mm and 20 mm /
Pd 8.47 and 1.27 1/in )
16 17
Special materials

Special Slewing Rings with


ceramic balls (dry running),
stainless steel rings, square-
sectioned raceway (low friction
torque) and labyrinth seal.
Features
Rings
SlewingDesign

Ceramic and steel balls

Series 920 Slewing Rings, but


with stainless steel rings and
rollers

Untoothed Roller / Ball Combination Slewing Ring, outside diameter 4,300 mm / 169.291 in

Seals Rolling element separation


Steel cage segments for a
crane Slewing Ring

Brass cage for Ball Slewing Ring with


longer service life and higher rotational
NBR70 seal fixed with speed requirements
stainless steel wire

Steel plate as primary seal


Plastic cage for high Plastic spacers for low circumferential Rolling element guided brass roller
circumferential speeds speeds cage made for horizontal axis rotation

18 19
“We show what is possible!”

Imagine you require a special Slewing Ring


that does not show any linear expansion
Special Designs

with temperature increase and no shrinkage


as it cools. Do you think this is impossible?
Slewing Rings

Are you sure?

Customer specific wire race bearing with


rings manufacured from a high nickel rich
material with a thermal expansion coefficient
of practically zero. Such a bearing was
developed and manufactured by IMO!

IMO: “Engineering at its best!”


Split Slewing Rings are ideal for situations where a
bearing has to be fitted around an existing structure, or
where complete dismantling of a machine would be
uneconomic. Typical applications are stone compactors,
tool magazines and yaw bearings of clarification plants.

Eccentric bearing unit from a machine tool used for diesel engine crankshaft machining. The bearing unit
contains two high precision Cross Roller raceways and one slide bearing. The integrated toothing makes it
possible to adjust the eccentricity allowing machining of all crankshaft bearing surfaces in just one operation.
The unit has an external diameter of around 1,200 mm / 47.244 in. Completely manufactured by IMO!

Other special designs


Slewing Rings matched to customer requirements, e.g. custom mounting hole patterns or prototype designs
Geometry of the Slewing Ring adapted to the installation conditions
Suitable for extreme temperatures and vacuums
Special cages for high circumferential speeds
Special sealing systems for specific applications
Special lubrication according to customer requirements
Rings made of special materials

20 21
“We also supply complete solutions!”

Accessories
Our pinion and worm driven Slew Drives are ready to install

Product Line
system modules consisting of:

A Ball or Roller Slewing Ring


Hydraulic or electric motors
(direct drive or with gearbox)
A totally enclosed housing
Attachments on request
(brakes, position feedback sensors)
We manufacture gear rims up to outside
diameters of 5,250 mm / 206.692 in Bolt on the Slew Drive, connect the motor
and module 30 mm / Pd 0.846 1/in. and start slewing - as simple as that!

Slew Drives
Pruduct Line
IMO's innovative Slew Drives have a lot to offer…
No adjusting of components
Complete system instead of many single parts
Compact design
High output torques thanks to the high gear ratio

Double Row Angular Contact Cylindrical We supply customer specific pinions … and are used in many applications such as steering gear in special vehicles, hinges
Roller Slewing Ring for the chain wheel of from 12 mm module / Pd 2.12 1/in in manlift platforms, in cranes and in attachments for stackers and excavators.
a tracklaying vehicle. These separable rings
are not self-supporting but integrated into You can find our complete standard lines in our Product
the housing as individual parts by the Catalog ST 305 US. We also supply customized designs.
customer. Request a copy of the catalog straight away by e-mail:
slew.drives@goimo.com.

Finish turned and bored mounting


flanges and supporting rings
complete our production lines.

180 deg gear ring


segments, 5 deg
right-hand helical
gearing

22 23
Single Row Ball Slewing Ring, with internal
IMO Slewing Rings - approved for teeth, zinc coated surface (flame-sprayed) and
use in arctic conditions (operation painted. Used on top of the turbine tower as

Wind Energy Turbines


down to -22°F, proof of structural a Yaw Bearing to allow the nacelle and rotor
integrity under load at -40°F) to orientate into wind.

Applications
Double Row untoothed Ball Slewing Ring,
with cage and special seals, zinc- coated
surfaces (flame-sprayed) and painted.
Offshore - the future! Such Slewing Rings are used to adjust
the rotor blades (three per wind turbine).

Tidal Energy
IMO blade bearings are used in tidal
stream systems in a water depth of
20 m / 65.616 ft. Slewing Ring in delivery condition, unpacked:
Raceway soft spots marked with “S”, nameplate
in the vicinity of the filling plug (here with
customer specific barcode).

Courtesy of Marine Current Turbines Ltd.

The nacelle with Yaw Bearing


already attached, is lowered
onto the turbine tower.

A wind energy turbine with a rotor diameter of 82 m / 269 ft and


a power of 1.65 MW. This turbine can provide electric power for
1,200 homes. IMO develops Slewing Rings for such wind energy
turbines with the latest equipment according to recognized procedures.
The calculation is carried out according to the relevant regulations
from Germanischer Lloyd, the DNV and other well-known certifying
authorities.

24 25
Cranes And Manlift Platforms
Applications
Specifications:
Outside diameter 5,000 mm / 196.85 in
Support roller diameter 50 mm / 1.968 in
Maximum permissible tilting moment 65,000 kNm /
47941400 ft-lbs
Shipboard cranes Module 24 mm / 0.945 in
Weight 8,500 kg / 18739.1 lbs

Triple Row Roller Slewing Ring with an outside


Harbour cranes, mobile harbour cranes diameter of about 5,000 mm / 196.85 in and root
and flank hardened internal toothing. This Slewing
Ring for an Indonesian harbour pontoon crane was
manufactured and shipped by IMO in only 8 weeks.

Railway slewing cranes

26 Manlift platforms, mobile cranes 27


Offshore And FPSOs
FPSOs (Floating Production Storage Offloading) are
oil processing ships which pump crude oil from the

Applications
bottom of the sea by injecting high-pressure media.
The ship 'weather vanes' around a swivel
incorporating a Triple Row Roller Slewing Ring.

Special Slewing Rings (wire race bearing) with stainless


steel rings for a slip ring assembly on an FPSO. A
highly accurate and very narrow bearing gap ensures
the necessary EExd - explosion pressure protection.
In the case of an explosion on the upper side of the
wire race bearing there must be no possibility of
ignition sparks penetrating through the bearing and
causing a secondary detonation on the lower side.

Ball Slewing Ring with root and flank hardened external toothing for a ship`s thruster on a
vessel. The stamp by Lloyd's Register of Shipping can be clearly seen. With our partners we
are able to fulfill the specifications of all leading certifying authorities.

Slewing Rings for offshore applications are always subject to special approval requirements from
the respective certifying authority. The rolled rings must demonstrate a notched bar impact strength
of an average of 42 J at -4°F.

The picture below shows the final assembly of an internal toothed Triple Row Roller Slewing Ring
28 for a large offshore crane. 29
Bulk Handling And Materials Handling
Applications

This stacker on board of a ship is swivelled by


means of an internal toothed Triple Row Roller
Slewing Ring.
Bulk materials handling in the harbour is carried out by stackers
Specification: and reclaimers, which are equipped with external toothed,
Outside diameter 3,250 mm / 127.952 in Roller / Ball Combination Slewing Rings with raceways in a diameter
Maximum tilting moment 13,000 kNm / range of 4 to 5 m / 13.123 to 16.404 ft.
9588290 ft-lbs

Specification:
Stacker reclaimer with
80 m / 262.464 ft boom
Outside diameter
4,300 mm / 169.291 in
Roller diameter 40 mm / 1.575 in,
ball diameter 32 mm / 1.260 in
Maximum axial force
4,000 kN / 899236 lbs
Maximum swivelling moment
6,000 kNm / 4425360 ft-lbs

30 31
Foundries And Steelworks
Applications
Tunnel Boring Machine (TBM)
Applications

The erector uses a Cross Roller Slewing Ring We manufacture Triple Row Roller Slewing Rings for cover swing gears of
for lifting and positioning the concrete lining electric arc furnaces (so-called EAFs, picture above) as well as Triple Row
segments (Tubbing) which are used for Roller Slewing Rings for ladle turrets (picture below).
strengthening the tunnel walls.

Specification:
Raceway diameter
4,500 mm / 177.165 in
Outside diameter
4,700 mm / 185.039 in
Roller diameter 40 mm / 1.575 in
Double lip seals with primary
labyrinth

Tunnel boring machines use large and heavy Triple Row Triple Row Roller Slewing Ring for a micro
32 Roller Slewing Rings in cutting heads. tunnel boring machine. 33
Special Purpose Machinery
Construction Machinery
Tandem asphalt compaction rollers use untoothed
Slewing Rings as steering bearings, which are
coated to prevent corrosion.

Applications
Applications

Ball Slewing Rings with


The Ball Slewing Ring shown has special seals a horizontal rotating axis
and compensates for the relative rotational are used in the knuckle
movements of the split rollers (the actual rollers). joint of the refuse
compactor.

Precision Single Row Ball Slewing Rings with cages are used for the rotating
carousels in fast running blow moulders for the production of polyethelene
PET bottles. Such Slewing Rings run continuously and reliable service life is an
essential design criterion.

34 35
Special Mechanical Engineering
Medical Technology
Applications Variable winding and unwinding systems
in printing machines require high
precision. Smooth running Cross Roller
Slewing Rings fulfill all required
criterion and are perfectly adaptable for
this application. In this picture you can
see a Cross Roller Slewing Ring, partly

Applications
assembled with a raceway diameter of
approximately 1,300 mm / 51.181 in.

In Cross Roller Slewing Rings, the rollers


are arranged crosswise and run in a square
sectioned raceway.

Linear accelerators are used in oncology for radiation therapies.


The Ball Slewing Rings with horizontal rotational axes have to
be highly precise with a minimum of running noise and friction
torque.

36 37
Technical Information

Symbols and units Function


Cax lbs Basic axial dynamic load rating H inch Overall height of Slewing Ring Construction and function of a Slewing Ring

CaxT lbs Basic axial dynamic load rating, i — Gear ratio Slewing Rings consist of an internal (1) and external ring (2) and In Slewing Rings, the rolling elements (6) carry the loads between
supporting raceway with an integrated raceway system and optional internal or external the inner and outer ring. The load capacity of the raceway system
Pd 1/inch Diametral Pitch toothing (3). A functional seal (4) protects the raceway system on is determined predominantly by the raceway design, the hardening
CaxH lbs Basic axial dynamic load rating, the upper and lower sides. Slewing Rings are designed for grease depth, and the number and size of the rolling elements. Spacers (7)
retaining raceway m mm Module lubrication which is carried out via grease nipples (5). separate the rolling elements and minimise friction and wear. The
rolling elements are inserted during manufacture through the filling
Crad lbs Basic radial dynamic load rating Mk ft-lbs Tilting moment, including all occurring impact plug hole (8), retained by the filling plug which is then secured by
loads and required safety factors, calculated from a pin (9). The force is transmitted to the mounting structure by bolts.
C0ax lbs Basic axial static load rating all axial and radial forces that cause the tilting Through holes or threaded holes (10) can be provided in the inner
effect and outer rings for these bolts.
C0axT lbs Basic axial static load rating,
supporting raceway MkD ft-lbs Equivalent tilting moment for determining the 1
load point in the limiting load diagram 2
C0axH lbs Basic axial static load rating,
retaining raceway MW ft-lbs Friction torque of the Slewing Ring under 3
operating load in the installed state
C0rad lbs Basic radial static load rating
MWA ft-lbs Friction torque of the Slewing Ring, unloaded
da inch Outside diameter, inner ring 5
n rpm Rotational speed of Slewing Ring 10
DL inch Raceway diameter of rolling elements 9
(see Product Overview) nb — Number of mounting holes per bearing ring

Dw inch Diameter of rolling elements nmax rpm Maximum rotational speed of Slewing Ring 8

fa — Application service factor nperm rpm Permissible rotational speed of Slewing Ring

Fax lbs Axial force including all occurring shock loads and S0 — Required static raceway safety
required safety factors, calculated from all axial
forces S0rad — Existing static safety of radial raceway
Figure 1
FaxD lbs Equivalent axial force including application service SF — Safety factor against tooth base fracture
factor for determining the load point in the limiting 7 6
4
load diagram x1 — Pinion addendum modification coefficient

Frad lbs Radial force including all occurring shock loads x2 — Slewing Ring addendum modification coefficient
and required safety factors, calculated from all Fax
Load distribution
radial forces z1 — Number of pinion teeth
Depending on external load, the load distribution and the contact Frad
angle around the rolling elements will vary.
FradD lbs Equivalent radial force for determining of MkD z2 — Number of Slewing Ring teeth (wheel)
• In the case of axial load, all rolling elements are loaded in the same
FradZ lbs Radial force from gearing circumferential force αA — Bolt tightening factor
direction
• In the case of radial load, a segment of the rolling elements carries
Frad max lbs Limit value for checking frictional contact δf inch Circumferential backlash of gearing
the load
• In the case of tilting moment load, a segment on one side and a
Fsp lbs Initial preload on bolt δk inch Tilting clearance increase MK
segment on the opposite side of the raceway carry the load
• Mostly, a combination of axial, radial and tilting moment loads
Fz lbs Operating gearing circumferential force δk perm inch Maximum permissible tilting clearance increase
occur (Fig. 2).
fz norm lbs Permissible gearing circumferential force for tooth δp inch Maximum permissible flatness deviation
base fatigue strength
δv inch Maximum permissible deformation of mounting
fz max lbs Maximum permissible gearing circumferential force structure
against overload fracture
δw inch Maximum permissible perpendicularity deviation
G lb Mass (weight) Figure 2
Md ft-lbs Gear torque at slewing ring

38 39
Technical Information

• Axial loads can be either “compressive” or “suspended”. Selection criteria Duty Application Application service factor fa Remarks
Construction machinery 1.25 Normal operation
• “Suspended” axial loads and the load on a rising segment in tilting The following criteria must be considered for the correct selection For continuous running or high duty applications it is essential to
moments must be adequately resisted by mounting bolts (Fig. 3). of a Slewing Ring. check the service life of the Slewing Ring and, if necessary, the Forestry machinery 1.50 Rough operation
Note: Catalog bolt data is not valid in this case! gearing. Please contact our Engineering Department for assistance. Foundries 1.75 Rough operation
Direction of rotational axis Manlift platforms 1.30 Normal operation
Vertical: Slewing Rings of all series can be used. Static load capacity of raceway Mech. engineering, general 1.25 Normal operation
Fax
Mech. engineering, general 1.50 Heavy operation
Horizontal: Slewing Rings of all series can be used. The permissible Static load capacity of the Slewing Ring is determined by:
rotational speed has to be limited to half of the value Measuring technique 2.00 Precision required
of the vertical rotational speed. • Hardening depth of the raceway Robots / mech. handling sys. 1.50 Precision required
• Number and size of the rolling elements Rail vehicles 1.50 Rough operation
Alternating: Here the same conditions apply as for a horizontal • Slewing Ring design
Figure 3 rotational axis. • Raceway geometry Special vehicles 1.50 Rough operation
Deep mining 1.75 Rough operation
The limiting load diagram shows the permissible axial and tilting Shipboard cranes 1.10 Normal operation
Fax “Suspended” loads moment loads for the respective size unit. Each loading case including Cranes 1.25 Average operation
the required or recommended safety must lie below the limiting
load line for the selected Slewing Ring. Cranes 1.45 Heavy operation
• Radial loads must be transmitted by means of frictional contact Loads
between Slewing Ring and the attached mounting structure. External forces such as axial loads, radial loads and tilting moment Stackers & attachments 1.10 Light shocks
must lie below the static limiting load curve, as regards their operating Limiting load diagrams are valid under the following condition: Wind power turbines 2.00 Risk of false brinelling
• A good bolt connection is vital for satisfactory function of the load point. For this, please refer to the chapters “Static capacity of Machine tools 1.50 Precision required
Slewing Ring. raceway” and “Mounting bolts”. • Static loading
• Limiting load line with safety 1 Table 1: Application service factors
• The bolt connection and tilting clearance of the Slewing Ring must Shocks, vibrations • Bolt clamping length between 5 and 10 times the bolt diameter
be checked regularly. To account for the peculiarities of the different applications the • Continuous threads up to bolt head are not permissible In the case of applications with higher duty factors or continuous
shock factors for gears and the raceway system should be considered. • Strength of bolts according to grade 8 running it is recommended that a calculation of service life is carried
All catalog bolt data is valid only for “compressive” loads as • All mounting holes used out. Please contact our Engineering Department for assistance.
shown in Figure 4 Torque / tooth forces
The required torque must not exceed the maximum permissible • “Compressive” axial load (load applied according to fig. 5)
The application service factors and the required static safety S0 for
torques and tooth forces given in the Technical Information section. • Adequately stiff and level mounting structure
Fax the existing loads are to be taken account of in the following
Explanations of the different torque specifications can be found in • Minimum strength of mounting structure >72500 psi equations:
the gear section on page 43. • Radial loading considered as specified
• Compliance with “Installation and Operating Manual” Equivalent Axial Force
Rotational speed
The following is a list of the maximum permissible rotational speeds FaxD = Fax • fa • S0
nperm for the different series:
To account for the prevailing radial load the tilting moment is
Figure 4 MK increased correspondingly, at the same time the radial components
from the gearing are also to be taken into account.
3200 Fax
Series 116 Slewing Rings: nperm =
Fax “Compressive” loads da
Radial force from gearing circumferential force
Gear 1600 Fz
Our standard Slewing Rings are designed with spur gears. Series 120, 125, 150 and 920 nperm = FradZ =
Slewing Rings: da cos 20°
Permissible torques are specified in the Slewing Ring tables. Frad
Equivalent Radial Force
Sealing 800
Polymer seals protect the Slewing Rings from normal dirt penetration, With horizontal axis of rotation: nperm = FradD = (Frad + FradZ) • fa • S0
da Figure 5
dust and light sprayed water. For very dirty and wet environments,
the seals shall be protected by pre-mounted labyrinth or additional Equivalent Tilting Moment
da in [in]
seals on the mounting structure. Performance and service life of the nperm in [rpm] MkD = Mk • fa • S0 + 0.144 • FradD • da
Slewing Ring depends strongly on preventing ingress of contaminents
into the Slewing Ring. This equation applies only if:
Mk
Pressure washing must not be used to clean Slewing Rings. To address the peculiarities of different applications, the following (Frad + FradZ) 2,4 • + 0.046 • Fax
application service factors are to be considered with respect to the da
Operating temperature operating conditions:
Standard IMO Slewing Rings can be used in ambient temperatures Lower permissible values apply for Slewing Rings in precision designs (Note, these factors may be superseded by customer specification, da in [in]
from -13°F up to 158°F. Please contact us in the case of higher or or those with reduced clearance. Please contact our Engineering FEM classifications, calculation or design regulations by certifying M in [ft-lbs]
lower operating temperatures. Department for assistance. authorities.) F in [lbs]

40 41
Technical Information

Should the value be exceeded, the limiting load diagram no longer Mounting bolts For Slewing Rings with a different number or size of the bolts in the The friction torque for a Slewing Ring under load can be determined
applies. inner and outer ring, the permissible radial load is to be determined with the following equation, approximately:
Please contact our Engineering Department for assistance. Prevailing loads must be safely transmitted. To ensure this, mounting for both rings. The smaller value is the limiting value.
bolts should be sized to handle the raceway loading. The bolt curve Mw = 10-3 • (22 • Mk + 1,67 • da • Frad + 0,42 • da • Fax) + MwA
is depicted in the static limiting load diagram subject to the following Friction contact prevails if Frad max is greater than the prevailing radial
Calculation example: conditions: da in [in]
load. M in [ft-lbs]
Application: Slewing equipment for a construction machine • Quote the fulfillment of the conditions in the case of considering F in [lbs]
under normal operation, no additional safety factor Securing the mounting bolts
the static load capacity of the raceway.
S0 ( S0 = 1) is required. • The limiting load diagram is applicable for “compressive” loads
(see Fig. 4).
When a customer desires that the mounting bolts shall be secured, Gear
Load: Axial load 36000 lbs we recommend the following products (manufacturer specification
• In the case of “suspended” loads, the bolts are subject to additional
Radial load 1300 lbs is valid): Gearing design
tensional forces. Please contact our Engineering Department for
Tilting moment load 88500 ft-lbs Slewing Rings can optionally be selected with spur gears conforming
assistance.
Loctite ® with DIN 3960, DIN 3962 and AGMA. The toothing is either
• The bolts of strength grade 8 are tightened according to specification
Slewing Ring: pre-selected series 120 Application of Loctite 270 is suitable for the highest level of normalized or quenched and tempered according to the Slewing
with a torque wrench (αA = 1.6). You can find the tightening
Type 10-20 0941 / 0-02062 connections. This prevents loosening and provides thread sealing. Ring series. If higher torques or longer service life are required
torques in our Installation and Operating Manual. If there are other
Please observe the instructions and requirements of the manufacturer toothing is available in the quenched and tempered or hardened
conditions please talk to our Engineering Department.
The following values are achieved with an application service when using this product. condition.
• Bolts above M30 should be tightened with an hydraulic tightening
factor of 1.25:
device to 85% of the yield point. Details on this can be found in
Nord-Lock ® Permissible tooth forces fz norm and fz max
FaxD = 36000 lbs • 1.25 = 45000 lbs our Installation and Operating Manual.
Nord-Lock, self-locking washers, are recommended for cases of The data is available in the Technical Information section and defined
• For Slewing Rings with through holes, use the largest possible
vibration or dynamic loading cycles. as the gearing circumferential force and refer to the tooth base. The
metric bolts with regular threads.
FradD = 1300 lbs • 1.25 = 1630 lbs Due to a pair of square tapered washers with tapered surface values for fz max are calculated with a safety factor against fracture
gradients between both Nord-Lock securing washers greater than of 2, the values for fz norm are calculated with SF=1 with respect to
MkD = 88500 • 1.25 + 0.144 • 1630 • 37.1 the gradient of the bolt threads, any loosening tendency of the bolt the tooth base fatigue. The pinion is thereby taken into account as
is immediately prevented. hardened and grounded with z1=17 and x1=0.5.
= 119333 ft-lbs
Please observe the instructions and requirements of the manufacturer In the Series 120 and 920 the safety factor against fracture is 1.5
when using this product. and the values for fz norm are determined with SF=0.85 and are
At this point it can be verified in the limiting load diagram, whether Static load carrying capacity of the mounting bolts therefore in the fatigue strength range.
or not the pre-selected Slewing Ring is statically adequate. Other bolt securing systems are not approved. In the case of standard single-sided pinion bearings the static safety
Determining the operation load level, both with and without radial factor should not be less than1.5. If a pinion with fewer teeth and
175 Limiting load diagram, load, occurs along with the verification of the static load carrying
Unpermissible zone Friction torque with addendum modification coefficient is used, please contact our
Series 120 capacity of the raceway. Engineering Department for assistance.
150 Bolt curve The friction torque of Slewing Rings depends upon many influence
If the prevailing load case lies below the limiting load line in the The required gearing circumferential force can be determined from
factors, such as:
static limiting load diagram then the bolted connection is statically the existing or the required torque:
125 adequately dimensioned. • Rigidity and flatness of the mounting structure
119.3 Raceway curve • Load and loading combination Md • Pd
Dynamic load carrying capacity of the mounting bolts • Rotational speed and operating temperature Fz = 24
100 z
• Design of raceway system
Pd in [1/in]
Equivalent tilting moment [ft-lbs x 1000]

Mostly, static dimensioning of a mounting bolt is sufficient. • Number and frictional torque of seals
M in [ft-lbs]
75 In cases where very high numbers of stress reversals act on the • Lubrication grease and filling level
F in [lbs]
Slewing Ring, dynamic verification is necessary. Please contact our • Manufacturing tolerances
Operating load point
Engineering Department for assistance. • Other factors
50
Permissible zone Frictional capability of bolt connection
The friction torque of an unloaded Slewing Ring can be determined According to whether Fz is calculated from the torque at the Slewing
25
When radial loads act on the Slewing Ring, it must be ensured that approximately with the following equations: Ring or the pinion, the corresponding number of teeth and the
45 these loads can be transmitted without shearing forces occurring corresponding friction torque must be used.
Slewing Rings in the Series 116, 120, 125, 150 and 920 with
0 in the bolts. Therefore, it must be determined whether the radial minimum clearance greater than zero
0 50 100 150 200 250 300 350 load can be transmitted via frictional contact between the mounting If more detailed calculations such as service life etc. are needed
structure and the Slewing Ring. MwA = 0,048 • da2 please contact our Engineering Department for assistance.
Equivalent axial load [lbs x 1000]
nb • Fsp
Frad max = Slewing Rings in the Series 116, 120, 125, 150 and 920 with
18.8
If the operating load point lies below the limiting load line then the nb in [-] preloaded raceways
Slewing Ring is statically adequately dimensioned. If loads frequently F in [lbs] MwA = 0,476 • da2
occur during the slewing process, the selected type should be re-
evaluated dynamically for service life. Please contact our Engineering If the prevailing radial load exceeds the limit value, please contact da in [in]
Department for assistance. our Engineering Department for assistance. M in [ft-lbs]

42 43
Technical Information

Drive pinion Lubrication Shelf life of lubricants

The permissible tooth forces (gearing circumferential force) have To ensure flawless operation and a long usable life, adequate and Lubricants are subject to ageing even if unused. If after about 3
been determined with a pinion with z1=17 and x1=0.5. If no special regular lubrication is necessary. The grease fulfills the following years grease is not yet used, it should be replaced.
requirements exist with respect to the gear ratio the drive pinion functions:
can be designed with this gear data. The width of the pinion teeth
should also be more than the teeth on the Slewing Ring. The For the raceway: Design of mounting structure
difference between teeth widths should be approximately equal to
the module. • Reduction of friction and wear in the rolling contacts Safe transmission of application loads and reliable operation of
If less than 17 teeth are used for the pinion, the gearing should be • Corrosion protection Slewing Rings is achieved, along with other factors, through using
checked by calculations. The recommended gear quality for the • Lubrication of seals adequately designed mounting structures. To ensure safe operation
pinion is 8e26 or better. In the case of very high tooth forces we • Additional sealing effect of grease collar of Slewing Rings, there are certain minimum requirements to the
recommend a pinion tip relief and a wide crown design, please • Low friction torque mounting structure:
contact our Engineering Department for assistance.
For the gears: min. H
Tooth backlash 6
• Smoother running
The tooth backlash is set at the highest point of the gear. It depends • Lower wear
on the module of the gear and is calculated according to the following • Reduced operating noise
equation:

min. H
2
• Longer useful life
• Lower heat development
Tooth backlash to be set
Initial greasing
1 δf in [in]
δf = 0.03 to 0.04 • Pd in [1/in]
Pd IMO Slewing Rings are supplied pre-lubricated. High-quality lithium-
complex grease, based on mineral oil, with EP - additives according

H
For setting the circumferential backlash, the tooth zone with the to DIN 51825, KP2P-20 is the standard lubricant.
run-out 'high point' is marked with green. The backlash is to be set
at this point. Regreasing intervals

Shock coefficient Regreasing must be done at regular intervals, depending on frequency

min. H
2
of use and ambient operating conditions. General attention must
As for the applications in which impact is expected, the appropriate be payed to ensure that the grease used during the greasing is
impact coefficients must be considered when determining the Slewing compatible with the sealing material. Special attention should be
Rings`maximum torque rating. paid to ensure that lubricating grease types originally specified are min. H
6
used throughout the life of the unit.
Service life Should you wish to use other types of grease, it must be verified
whether the grease is compatible with that used for initial greasing. • Sufficient rigidity (see Installation and Operating Manual)
The service life of the gear depends on the operating conditions. The Please contact your grease manufacturer. • Maintain flatness according to Installation and
following factors are key: Please observe also the data in the”Installation and Operating Operating Manual
Manual“ chapter. • No hard points (e.g. through cross beams)
• Torque • Bolting surfaces must be machined flat
• Output speed Beside regular regreasing during operation, it is also necessary to • A hollow mounting structure is preferred
• Duty factor grease the Slewing Rings before and after long inactive periods. • Use all mounting bolts
• Ambient temperature Equally important is to regrease the equipment after cleaning. • Bolts of recommended strength should be used
• Lubrication etc. • Minimum strength of attached structure >72500 psi
Attention:
Drive power Slewing Rings must not be cleaned with pressure washing Very different mounting structure solutions can be used, depending
equipment. During pressure washing, large amounts of upon maximum load and application. If a hollow mounting structure
In principle the drive should be dimensioned conservatively. The pressurized water can penetrate into the Slewing Ring through is intended flange thickness should be at least 50% of the overall
friction torque of a Slewing Ring can have a wide spread due to the the sealing gap and cannot be removed, even by massive Slewing Ring height. The thickness of the hollow mounting structure
load combination and magnitude, the design of the mounting regreasing. This will strongly reduce the usable service life of should be about 1/3 of the flange thickness. For weight-critical
structure, the raceway clearance and many other factors. a Slewing Ring. applications, flange thickness can only be reduced if appropriate
stiffening ribs are provided and specifications on permissible flatness,
If the required drive torque is determined from the friction torque Mixing greases perpendicularity deviations and deformation under load are achieved.
of the Slewing Ring it is necessary to start with twice the calculated Values on this are specified in the “Installation and Operating
value for the design of the drive power. Similarly additions should Greases with different thickeners and / or base oils should generally Manual”.
be made for the accelerating and decelerating of the moved masses not be mixed. The manufacturer should always confirm if different
and for any further power requirements according to the application. grease types can be mixed.

44 45
A few simple steps for selecting a Slewing Ring

You will find a detailed procedure on the following pages!

Selecting a design
Selection list for optimum series

Series

Requirement 920 120 116 125 150 Special design

Robust design ++ ++ ++ ++ ++ ++2)

• Load data determined Rough mounting structure ++ ++ + + + ++2)


Vibrations + + + + ++2)
• Rotational speed known
Start • Tooth forces calculated
High load capacity
High service life
–– –

+
+
++
++
++2)
++2)
Reduced clearance ++ ++ + – ++2)
• Application factors selected Low friction torque under load – ++2)
Uniform friction torque under load – ++2)
High rotational speed ++ + + ++2)
Small diameter ++ ++ ++ + ++2)
Large diameter – + + ++2)
High axial load – – +
High tilting moment load – – +
High precision – + + ++2)
High rigidity – + + ++2)
No liability

Checking of the raceway


and bolt connection
6000

5000

No 4000

Equivalent tilting moment [ft-lbs x 1000]


3000
5
4
2000
3
2
Position 1
1000

0
0 1000 2000 3000 4000 5000 6000 7000
Equivalent axial load [lbs x 1000]
Checking of gearing
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings

Maximum permissible
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


Drawing number

modification coeff.
Numbers of holes
Outside diameter,

Outside diameter,

Number of teeth
Inside diameter,

Inside diameter,

per pitch circle


Are all values

Addendum

tooth force

tooth force
Permissible
Selection

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring
Position

Dynamic
Module
Weight

Static
Yes in the
completed permissible
Da
[inch]
di
[inch]
Di
[inch]
da
[inch]
G
[lb]
La
[inch]
Li
[inch]
n
[-]
do
[inch]
m
[mm]
z2
[-]
x2
[-]
fz norm fz max
[lbs] [lbs]
Co rad
[lbs]
Co ax
[lbs]
C rad
[lbs]
C ax
[lbs]
11-50 1900/2-06400 1 84.220 68.071 74.724 74.882 1808 78.937 70.669 36 82.677 14 150 +0.50 29675 51481 747040 1998776 253809 295624
range 11-50 2130/2-06410 2 93.732 77.126 83.780 83.937 2053 87.992 79.724 48 91.969 16 146 +0.50 34845 61373 837413 2240896 264600 308213
11-50 2355/2-06420 3 102.551 85.984 92.638 92.795 2258 96.850 85.583 54 100.787 16 160 +0.50 34845 61373 925763 2477395 274941 320353
11-50 2645/2-06430 4 113.890 97.402 104.055 104.213 2518 108.268 100.000 60 112.126 16 178 +0.50 34845 61373 1039741 2782685 287531 334965

We recommend that the Slewing Ring selection is checked at IMO.


46 Please fill in the Application Data sheet on pages 60/61 and provide a sketch of the application. 47
Technical Information

The correct Slewing Ring in 5 steps Example: New calculation:


Application: Crane operating in medium conditions
Step 4: Checking of bolt connection da = 70.945 inch
Step 1: Determining the load Load data:
Axial load Fax = 73000 lbs FaxD = Fax • So • fa = 73000 lbs • 1.25 • 1.1 = 100375 lbs
The first step is to determine the loads and rotational speeds. Here In the same limiting load diagram a check should also be made Radial load Frad = 10000 lbs
whether the load point is below the bolt curve. The load must FradD = (FradD + Fz/cos20°) • fa • So
it is necessary to consider both axial as well as radial loads and tilting Tilting moment Mk = 341000 ft-lbs
include the shock factors, the necessary safety factors and the = (10000 lbs + 14000 lbs/cos20°) • 1.25 • 1.1
moment loads. It is also important to take account of those loads Tooth force Fz max = 14000 lbs
which can result from extreme situations such as high wind loads, calculated radial load. If the load is above the curve then the next = 34235 lbs
Max. rotational speed n = 1.3 rpm
loads during assembly, possible tilting etc. size up or a stronger series must be selected. In addition an MkD = Mk • So • fa + 0.144 • FradD • da
examination should be carried out with the equation on Page 42 Special requirements: = 341000 • 1.25 • 1.1 + 0.144 • 34235 • 70.945
Furthermore shock factors and the necessary safety factors must to check whether frictional contact is present. Internal toothed design, no special precision required. = 818622 ft-lbs
also be taken into account. Diameter range about 60 inch
Additional safety factor S0 = 1.1
Step 2: Determining the Size Limiting load diagram, Series 150
From the table of fa values, fa = 1.25 for medium duty cranes, 5250
One or the other series is better suited according to the application. from this you get: Pre-selection - Series 125,
To make the optimum choice the following table shall be used to Item 12-25 1455/1-03270 da = 57.205 inch
determine the suitable / adaptable size. 4500
FaxD = Fax • So • fa = 73000 lbs • 1.25 • 1.1 = 100375 lbs

Selection list for optimum series 3750


FradD = (FradD + Fz/cos20°) • fa • So
Series = (10000 lbs + 14000 lbs/cos20°) • 1.25 • 1.1 = 34235 lbs
3000 Selected Type
Requirement 920 120 116 125 150 12-50 1800/2-06500
MkD = Mk • So • fa + 0.144 • FradD • da

Equivalent tilting moment [ft-lbs x 1000]


Robust design ++ ++ ++ ++ ++ = 341000 • 1.25 • 1.1 + 0.144 • 34235 • 57.205
Rough mounting structure ++ ++ + + + 2250
= 750886 ft-lbs
Vibrations + + + +
High load capacity –– – + ++ 1500
High service life – + ++
Reading off the load point on the limiting load diagram.
Reduced clearance ++ ++ + –
Low friction torque under load – Limiting load diagram, Series 125 750
Uniform friction torque under load –
High rotational speed ++ + + 770 Load point for 12-25 1455/1-03270 not permissible!
Evaluation code 0
Small diameter ++ ++ ++ +
–– Less suitable / adaptable 0 250 500 750 1000 1250 1500 1750
Large diameter – + +
660 Curve for 12-25 1455/1-03270
High axial load – – + – Suitable / adaptable under certain conditions Equivalent axial load [lbs x 1000]
High tilting moment load – – + Medium

High precision – + + + Good 550


High rigidity – + + ++ Very good The selected Slewing Ring 12-50 1800/2-06500 is in the
No liability permissible zone.
440

Equivalent tilting moment [ft-lbs x 1000]


The permissible tooth force fz max is 57101 lbs and is therefore
Step 3: Static checking of raceway Step 5: Static checking of gearing
330 significantly above the existing tooth force Fz of 14000 lbs.
Using the static limiting load diagram a check must be made on A check should be made using the maximum expected tooth force
The permissible rotational speed for this type is:
whether the existing forces including the safety factors to be used to see whether the gearing has been adequately dimensioned. If 220
do not exceed the permissible loads for the raceway. the existing maximum tooth force has been determined from the nperm = 1600 = 1600 = 22.6 rpm
friction torque under the maximum load, then this value must be da 70.945
The load, including the shock factors, the necessary safety factors doubled before comparison with the value in the table. If the 110
and is significantly over the existing rotational speed
and the calculated radial load must be in the permissible zone of corresponding masses are accelerated or decelerated the respective
of 1.3 rpm.
the raceway curve and the expected rotational speeds must be torques must also be taken into account. 0
below the limit. If the load is above the curve then the next size up 0 100 200 300 400 500 600 700 This concludes the examination and the selection should be
or a stronger series must be selected. If the expected rotational If all the values for the selected Slewing Ring are in the
Equivalent axial load [lbs x 1000] confirmed by IMO together with details of the loads.
speed is above the limit then the next smaller size or another series permissible zone the Slewing Ring can be used. Finally, we
with higher limits must be selected. would strongly recommend that your choice is confirmed by
our Engineering Department. According to the limiting load diagram the pre-selected type
cannot be used. There is also no other usable Slewing Ring in
In the case of high duty cycles or continuous running we this series.
recommend that a service life calculation is carried out by our The new pre-selection is type 12-50 1800/2-06500
Engineering Department.

48 49
Series 920 standard design

Untoothed Limiting load diagram for “compressive” loads - Series 920

Dimensions and weight Mounting holes Load ratings da


120

Pitch circle diameter,

Pitch circle diameter,


Drawing number b

Outside diameter,

Outside diameter,

Number of holes,

Number of holes,
Li

Inside diameter,

Inside diameter,
ø0.688 di 105

outer ring

outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring

inner ring
Diameter,

Diameter,
Position

Dynamic
Weight

Static

0.472
90
Da di Di da a b G La na Li ni Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [lbs] [lbs] [lbs] [lbs]

1.732
75

2.205
90-20 0311/0-37002 1 16.457 8.031 12.421 12.303 13.898 10.591 43 15.35 8 9.130 12 20008 46760 31473 31473

1.732
90-20 0413/0-37012 2 20.394 11.969 16.437 16.319 17.835 14.528 53 19.25 8 13.130 12 26527 61822 35070 35070
90-20 0541/0-37022 3 25.512 17.087 21.476 21.358 22.953 19.646 70 24.38 12 18.130 15 34845 81381 38892 39117 60

0.472

Equivalent tilting moment [ft-lbs x 1000]


90-20 0641/0-37032 4 29.449 21.024 25.413 25.295 26.890 23.583 84 28.38 12 22.130 18 41365 96443 41365 41590
45 8
90-20 0741/0-37042 5 33.386 24.961 29.350 29.232 30.827 27.520 101 32.25 15 26.130 18 47659 111505 43613 43838 Di
ø0.688
90-20 0841/0-37052 6 37.323 28.898 33.287 33.169 34.764 31.457 115 36.25 18 30.000 18 54179 126567 45861 46086 a 7
90-20 0941/0-37062 7 41.260 32.835 37.224 37.106 38.701 35.394 128 40.13 18 34.000 20 60474 141630 47884 48109 La 30 6
Da 5
90-20 1091/0-37072 8 47.165 38.740 43.130 43.012 44.606 41.299 150 46.00 18 39.880 24 70140 164111 50357 50582 4
15 3
External toothed 2
Position 1
0
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings da 0 25 50 75 100 125 150 175

Maximum permissible
Pitch circle diameter,

Pitch circle diameter,


b

Pitch circle diameter


Drawing number

Equivalent axial load [lbs x 1000]


Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

Number of teeth
Li
Inside diameter,

Inside diameter,

Diametral Pitch
ø0.688 di Bolt curve Raceway curve

tooth force

tooth force
Permissible
outer ring

outer ring

outer ring

outer ring

Bolt grade 8
inner ring

inner ring

inner ring

inner ring

inner ring
Diameter,
Position

Dynamic
Weight

Static
Please adhere strictly to the rules given in the Technical

0.472
Information section when using above graph!
Da di Di da b G La na Li ni do Pd z2 fz norm fz max Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [1/inch] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs]

1.732
2.205
91-20 0311/1-37102 1 15.900 8.031 12.421 12.303 10.591 50 14.000 8 9.130 12 15.50 4 62 2540 5800 20008 46760 31473 31473

1.732
91-20 0413/1-37112 2 19.900 11.969 16.437 16.319 14.528 67 18.000 8 13.130 12 19.500 4 78 2540 5800 26527 61822 35070 35070

0.750
91-20 0541/1-37122 3 25.150 17.087 21.476 21.358 19.646 91 23.250 12 18.130 15 24.750 4 99 2540 5800 34845 81381 38892 39117 Characteristics
• Robust design for rough mounting structure
91-20 0641/1-37132 4 29.150 21.024 25.413 25.295 23.583 107 27.250 15 22.130 18 28.750 4 115 2540 5800 41365 96443 41365 41590 • Cost-optimized design
1/2-13 UNC-2B • Ideally suitable for applications with low precision requirements
91-20 0741/1-37142 5 32.900 24.961 29.350 29.232 27.520 130 31.000 18 26.130 18 32.500 4 130 2540 5800 47659 111505 43613 43838 Di
La • For Series 920 precision versions are available
91-20 0841/1-37152 6 37.200 28.898 33.287 33.169 31.457 157 35.000 18 30.000 18 36.667 3 110 3700 7960 54179 126567 45861 46086
do
91-20 0941/1-37162 7 41.200 32.835 37.224 37.106 35.394 172 38.880 18 34.000 20 40.667 3 122 3700 7960 60474 141630 47884 48109
Da
91-20 1091/1-37172 8 46.867 38.740 43.130 43.012 41.299 201 44.630 20 39.880 24 46.333 3 139 3700 7960 70140 164111 50357 50582

Internal toothed
Radial clearance: 0 - 0.012 inch
Axial tilting clearance: 0 - 0.02 inch
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings Da Bearing ring material: C45N
Maximum permissible

La Gear tooth form: 20-degree stub involute system


Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


Drawing number

Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

ø0.688 Necessary backlash at the pinion: 0 - 0.006 inch


Number of teeth

a
Inside diameter,

Inside diameter,

Diametral Pitch

4 Taper type grease nipples on the circumference


Di
tooth force

tooth force
Permissible
outer ring

outer ring

outer ring

outer ring

outer ring

Mounting holes equally spaced


inner ring

inner ring

inner ring

inner ring
Diameter,
Position

Dynamic
Weight

Raceway system supplied pre-lubricated


Static

Dimensions without tolerances DIN ISO 2768 coarse

0.472
Da di Di da a G La na Li ni do Pd z2 fz norm fz max Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [1/inch] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs]
1.732
Design variants
2.205

92-20 0311/1-37202 1 16.457 8.350 12.421 12.303 13.898 47 15.35 8 10.50 12 9.00 4 36 2830 6290 20008 46760 31473 31473

1.732
92-20 0413/1-37212 2 20.394 12.850 16.437 16.319 17.835 60 19.25 8 14.88 12 13.25 4 53 2830 6290 26527 61822 35070 35070 If you require something different from the standard design, simply replace
the last digit of the corresponding drawing number as follows:

0.750
92-20 0541/1-37222 3 25.512 17.600 21.476 21.358 22.953 84 24.38 10 19.63 15 18.00 4 72 2830 6290 34845 81381 38892 39117
90-20 0311/0-0700 2 Standard design
92-20 0641/1-37232 4 29.449 21.600 25.413 25.295 26.890 99 28.38 12 23.63 18 22.00 4 88 2830 6290 41365 96443 41365 41590
1 = Reduced clearance
92-20 0741/1-37242 5 33.386 25.600 29.350 29.232 30.827 115 32.25 15 27.63 18 26.00 4 104 2830 6290 47659 111505 43613 43838 1/2-13 UNC-2B di radial clearance: 0 - 0.004 inch
92-20 0841/1-37252 6 37.323 29.133 33.287 33.169 34.764 139 36.25 18 31.50 18 29.67 3 89 4080 8940 54179 126567 45861 46086 do axial tilting clearance: 0 - 0.008 inch
Li 4 = Bearing rings without holes
92-20 0941/1-37262 7 41.260 33.133 37.224 37.106 38.701 152 40.13 18 35.50 20 33.67 3 101 4080 8940 60474 141630 47884 48109
da 6 = Double number of holes
92-20 1091/1-37272 8 47.165 39.133 43.130 43.012 44.606 183 46.00 18 41.50 24 39.67 3 119 4080 8940 70140 164111 50357 50582 7 = Backlash-free bearing with preload
50 51
Series 116 standard design

Untoothed Limiting load diagram for “compressive” loads - Series 116

45.0
Dimensions and weight Mounting holes Load ratings
da

Pitch circle diameter,

Pitch circle diameter,


Drawing number

Li 37.5
Outside diameter,

Outside diameter,

Number of holes,

Number of holes,
Inside diameter,

Inside diameter, ø0.433 di


outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic
Weight
30.0

Static

Equivalent tilting moment [ft-lbs x 1000]


1.181
1.378
Da di Di da G La na Li ni Co rad Co ax C rad C ax 5

1.181
22.5
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [lbs] [lbs] [lbs] [lbs]
10-16 0100/0-08000 1 7.087 1.575 4.055 3.819 11 5.512 6 2.362 6 11456 23155 15961 13713
4
10-16 0200/0-08010 2 11.024 5.512 7.992 7.756 22 9.449 12 6.299 12 22706 46535 22256 19109 15.0
M10x1.5
Di
10-16 0300/0-08020 3 14.961 9.449 11.929 11.693 31 13.386 20 10.236 20 34171 69691 26303 22706 La 3
10-16 0400/0-08030 4 18.898 13.386 15.866 15.630 42 17.323 24 14.173 24 45636 93071 29225 25179 7.5
Da
2
10-16 0500/0-08040 5 22.835 17.323 19.803 19.567 53 21.260 28 18.110 28 56877 116226 31923 27427
Position 1
0
0 12.5 25.0 37.5 50.0 62.5 75.0 87.5
Equivalent axial load [lbs x 1000]
Bolt curve Raceway curve
Bolt grade 8
Please adhere strictly to the rules given in the Technical
Information section when using above graph!

External toothed
Characteristics
• Robust design
• Insensitive to vibrations
• Cost-optimized design
• Medium precision
• For Series 116 & 120 precision versions are available

Dimensions and weight Mounting holes Gearing and tooth forces Load ratings
da
Maximum permissible
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter

Li
Drawing number

Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

Number of teeth

ø0.433
Inside diameter,

Inside diameter,

di
tooth force

tooth force
Permissible
outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic
Module
Weight

Static

1.181
1.378
1.181
Da di Di da G La na Li ni do m z2 fz norm fz max Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [mm] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs]
11-16 0100/1-08100 1 7.087 1.575 4.055 3.819 11 5.512 6 2.362 6 6.772 4 43 2023 3597 11456 23155 15961 13713
11-16 0200/1-08110 2 11.024 5.512 7.992 7.756 20 9.449 12 6.299 12 10.709 4 68 2068 3822 22706 46535 22256 19109 M10x1.5
Di
11-16 0300/1-08120 3 14.961 9.449 11.929 11.693 30 13.386 20 10.236 20 14.646 4 93 2068 4002 34171 69691 26303 22706 La
11-16 0400/1-08130 4 18.898 13.386 15.866 15.630 40 17.323 24 14.173 24 18.583 4 118 2113 4047 45636 93071 29225 25179 do
Da
11-16 0500/1-08140 5 22.835 17.323 19.803 19.567 49 21.260 28 18.110 28 22.520 4 143 2113 4159 56877 116226 31923 27427

Radial clearance: 0 - 0.008 inch


Axial tilting clearance: 0 - 0.016 inch
Bearing ring material: C45N
1 Taper type grease nipple, form C in filling plug
Mounting holes equally spaced
Raceway system supplied pre-lubricated
52 Dimensions without tolerances DIN ISO 2768 coarse 53
Series 120 standard design

Untoothed Limiting load diagram for “compressive” loads - Series 120

Dimensions and weight Mounting holes Load ratings


da

Pitch circle diameter,

Pitch circle diameter,


Drawing number

Outside diameter,

Outside diameter,

Number of holes,

Number of holes,
Li 175

Inside diameter,

Inside diameter,
ø0.688 di

outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic
Weight
150

Static
Da di Di da G La na Li ni Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [lbs] [lbs] [lbs] [lbs] 125

1.732
2.205
10-20 0311/0-32002 1 17.000 7.500 12.421 12.303 46 15.000 8 9.500 12 43163 100714 31473 31473

1.732
10-20 0413/0-32012 2 20.400 12.000 16.437 16.319 64 19.000 8 13.500 12 57101 133087 35070 35070 100
8

Equivalent tilting moment [ft-lbs x 1000]


10-20 0541/0-32022 3 25.500 17.000 21.476 21.358 82 24.000 12 18.500 15 75086 175351 38892 39117
10-20 0641/0-32032 4 29.500 21.000 25.413 25.295 97 28.000 15 22.500 18 88800 207723 41365 41590 75 7
10-20 0741/0-32042 5 33.400 25.000 29.350 29.232 115 32.000 15 26.500 18 102738 240096 43613 43838 ø0.688 Di
6
10-20 0841/0-32052 6 37.400 28.830 33.287 33.169 130 35.750 18 30.500 20 116676 272468 45861 46086 La 50 5
10-20 0941/0-32062 7 41.250 32.830 37.224 37.106 146 39.750 18 34.380 20 130389 304841 47884 48109 Da
4
10-20 1091/0-32072 8 47.180 38.750 43.130 43.012 170 45.620 20 40.250 24 151296 353400 50357 50582 3
25
2
Position 1
External toothed 0
0 50 100 150 200 250 300 350
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings
da Equivalent axial load [lbs x 1000]

Maximum permissible
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


Drawing number

Li Bolt curve Raceway curve


Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

Number of teeth
Inside diameter,

Inside diameter,

Diametral Pitch
ø0.688 di Bolt grade 8

tooth force

tooth force
Permissible
outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Please adhere strictly to the rules given in the Technical

Dynamic
Weight

Static
Information section when using above graph!

Da di Di da G La na Li ni do Pd z2 fz norm fz max Co rad Co ax C rad C ax

1.732
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [1/inch] [ - ] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs]

2.205
11-20 0311/1-32102 1 15.900 7.500 12.421 12.303 51 14.000 14 9.500 12 15.500 4 62 2540 5800 43163 100714 31473 31473

1.732
11-20 0413/1-32112 2 19.900 12.000 16.437 16.319 71 18.000 14 13.500 12 19.500 4 78 2540 5800 57101 133087 35070 35070

0.75
11-20 0541/1-32122 3 25.150 17.000 21.476 21.358 95 23.250 18 18.500 15 24.750 4 99 2540 5800 75086 175351 38892 39117 Characteristics
• Robust design
11-20 0641/1-32132 4 29.150 21.000 25.413 25.295 115 27.250 20 22.500 18 28.750 4 115 2540 5800 88800 207723 41365 41590 • Insensitive to vibrations
1/2-13 UNC-2B Di
11-20 0741/1-32142 5 32.900 25.000 29.350 29.232 128 31.000 24 26.500 18 32.500 4 130 2540 5800 102738 240043 43613 43838 • Cost-optimized design
La • Medium precision
11-20 0841/1-32152 6 37.200 28.830 33.287 33.169 157 35.000 28 30.500 20 36.667 3 110 3700 7960 116676 272468 45861 46086
do • For Series 116 & 120 precision versions are available
11-20 0941/1-32162 7 41.200 32.830 37.224 37.106 170 38.880 28 34.380 20 40.667 3 122 3700 7960 130389 304841 47884 48109 Da
11-20 1091/1-32172 8 46.867 38.750 43.130 43.012 198 44.630 32 40.250 24 46.333 3 139 3700 7960 151296 353400 50357 50582

Internal toothed
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings
Da
Maximum permissible
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


Drawing number

La
Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

Number of teeth
Inside diameter,

Inside diameter,

Diametral Pitch

ø0.688 Di
tooth force

tooth force
Permissible
outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic
Weight

Static

Da di Di da G La na Li ni do Pd z2 fz norm fz max Co rad Co ax C rad C ax


1.732
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [1/inch] [ - ] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs]
2.205

12-20 0311/1-32202 1 17.000 8.350 12.421 12.303 49 15.000 8 10.500 16 9.000 4 36 2830 6290 43163 100714 31473 31473

1.732
12-20 0413/1-32212 2 20.400 12.850 16.437 16.319 68 19.000 8 14.880 16 13.250 4 53 2830 6290 57101 133087 35070 35070

0.75
Radial clearance: 0 - 0.012 inch
12-20 0541/1-32222 3 25.500 17.600 21.476 21.358 95 24.000 12 19.630 20 18.000 4 72 2830 6290 75086 175351 38892 39117 Axial clearance: 0 - 0.02 inch
12-20 0641/1-32232 4 29.500 21.600 25.413 25.295 110 28.000 15 23.630 24 22.000 4 88 2830 6290 88800 207723 41365 41590 Bearing ring material: C45N
1/2-13 UNC-2B
di Gear tooth form: 20-degree stub involute system
12-20 0741/1-32242 5 33.400 25.600 29.350 29.232 126 32.000 15 27.630 28 26.000 4 104 2830 6290 102738 240043 43613 43838
Necessary backlash at the pinion: 0 - 0.006 inch
12-20 0841/1-32252 6 37.400 29.133 33.287 33.169 152 35.750 18 31.500 30 29.667 3 89 4080 8940 116676 272468 45861 46086 do
4 Taper type grease nipples on circumference
Li Mounting holes equally spaced
12-20 0941/1-32262 7 41.250 33.133 37.224 37.106 165 39.750 18 35.500 32 33.667 3 101 4080 8940 130389 304841 47884 48109
da Raceway system supplied pre-lubricated
12-20 1091/1-32272 8 47.180 39.133 43.130 43.012 201 45.620 20 41.500 36 39.667 3 119 4080 8940 151296 353400 50357 50582 Dimensions without tolerances DIN ISO 2768 coarse
54 55
Series 125 standard design

Untoothed Limiting load diagram for “compressive” loads - Series 125

Dimensions and weight Mounting holes Load ratings


da

Pitch circle diameter,

Pitch circle diameter,


Drawing number
Li 280

Outside diameter,

Outside diameter,

Number of holes,

Number of holes,
Inside diameter,

Inside diameter,
ø0.866 di

outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic
240

Weight

Static
Da di Di da G La na Li ni Co rad Co ax C rad C ax 200
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [lbs] [lbs] [lbs] [lbs]

2.126
2.480
10-25 0455/0-04010 1 21.850 13.976 17.992 17.835 117 20.276 18 15.551 18 101838 272693 55977 64970 5

2.126
10-25 0555/0-04020 2 25.787 17.913 21.929 21.772 143 24.213 20 19.488 20 124319 332717 60249 69916 160
10-25 0655/0-04030 3 29.724 21.850 25.866 25.709 168 28.150 24 23.425 24 146800 392516 63846 74412 4

Equivalent tilting moment [ft-lbs x 1000]


10-25 0755/0-04040 4 33.661 25.787 29.803 29.646 198 32.087 24 27.362 24 169056 452540 67443 78458
10-25 0855/0-03010 5 37.598 29.724 33.740 33.583 223 36.024 28 31.299 28 191537 512564 71040 82505 120 3
10-25 0955/0-03020 6 41.535 33.661 37.677 37.520 254 39.961 30 35.236 30 214018 572364 73737 85877
10-25 1055/0-03030 7 45.472 37.598 41.614 41.457 282 43.898 30 39.173 30 236274 632388 76435 89024 M20 x 2.5 Di 2
10-25 1155/0-03040 8 49.409 41.535 45.551 45.394 306 47.835 36 43.110 36 258755 692412 78908 91947 80
La Position 1
10-25 1255/0-03050 9 53.346 45.472 49.488 49.331 331 51.772 42 47.047 42 278763 752211 81830 95319
10-25 1355/0-03060 10 57.283 49.409 53.425 53.268 359 55.709 42 50.984 42 303492 812235 84079 97792 Da
10-25 1455/0-03070 11 61.220 53.346 57.362 57.205 384 59.646 48 54.921 48 325973 872034 86102 100490 40

External toothed 0
0 40 80 120 160 200 240 280
da
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings Equivalent axial load [lbs x 1000]
Li

Maximum permissible
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


di Bolt curve Raceway curve
Drawing number

ø0.866
Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

Number of teeth
Bolt grade 8
Inside diameter,

Inside diameter,

tooth force

tooth force
Please adhere strictly to the rules given in the Technical

Permissible
outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic
Module
Weight

Information section when using above graph!

Static

2.126
Da di Di da G La na Li ni do m z2 fz norm fz max Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [mm] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs] 770

3.150
11-25 0455/1-04110 1 23.244 13.976 17.992 17.835 163 20.315 18 15.551 18 22.677 8 72 6295 11690 101838 272693 55977 64,970

2.795
11-25 0555/1-04120 2 27.339 17.913 21.929 21.772 205 24.252 20 19.488 20 26.772 8 85 6295 11690 124319 332717 60249 69916 660
11-25 0655/1-04130 3 31.433 21.850 25.866 25.709 245 28.189 24 23.425 24 30.866 8 98 6295 11690 146800 392516 63846 74412

1.575
11-25 0755/1-04140 4 35.354 25.787 29.803 29.646 276 32.126 24 27.362 24 34.724 9 98 8093 14613 169056 452540 67443 78458
11-25 0855/1-03110 5 39.252 29.724 33.740 33.583 320 36.063 28 31.299 28 38.622 9 109 8093 14613 191537 512564 71040 82505 550
11-25 0955/1-03120 6 43.150 33.661 37.677 37.520 342 40.000 30 35.236 30 42.520 9 120 8093 14613 214018 572364 73737 85877
11-25 1055/1-03130 7 47.165 37.598 41.614 41.457 377 43.937 30 39.173 30 46.457 10 118 9667 17085 236274 632388 76435 89024
11-25 1155/1-03140 8 51.102 41.535 45.551 45.394 410 47.874 36 43.110 36 50.394 10 128 9667 17085 258755 692412 78908 91947 M20 x 2.5 Di 440
11-25 1255/1-03150 9 55.039 45.472 49.488 49.331 443 51.811 42 47.047 42 54.331 10 138 9667 17085 278763 752211 81830 95319 La 11

Equivalent tilting moment [ft-lbs x 1000]


11-25 1355/1-03160 10 58.976 49.409 53.425 53.268 481 55.748 42 50.984 42 58.268 10 148 9667 17085 303492 812235 84079 97792 10
do
11-25 1455/1-03170 11 62.913 53.346 57.362 57.205 514 59.685 48 54.921 48 62.205 10 158 9667 17085 325973 872034 86102 100490 330
Da 9
8
Internal toothed 220 Position 6
7

Dimensions and weight Mounting holes Gearing and tooth forces Load ratings Da
La 110
Maximum permissible
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter

ø0.866 Di
Drawing number

Outside diameter,

Outside diameter,

Number of holes,

Number of holes,

Number of teeth
Inside diameter,

Inside diameter,

0
tooth force

tooth force
Permissible
outer ring

outer ring

outer ring

outer ring
inner ring

inner ring

inner ring

inner ring
Position

Dynamic

0 100 200 300 400 500 600 700


Module
Weight

Static

Equivalent axial load [lbs x 1000]


2.126

Da di Di da G La na Li ni do m z2 fz norm fz max Co rad Co ax C rad C ax Bolt curve Raceway curve


[inch] [inch] [inch] [inch] [lb] [inch] [-] [inch] [-] [inch] [mm] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs] Bolt grade 8

3.150
12-25 0455/1-04210 1 21.850 11.969 17.992 17.835 141 20.276 18 15.512 18 12.598 8 40 7194 14388 101838 272693 55977 64970

2.795
Please adhere strictly to the rules given in the Technical
12-25 0555/1-04220 2 25.787 16.378 21.929 21.772 168 24.213 20 19.449 20 17.008 8 54 7194 14388 124319 332717 60249 69916
Information section when using above graph!
12-25 0655/1-04230 3 29.724 20.157 25.866 25.709 225 28.150 24 23.386 24 20.787 8 66 7194 14388 146800 392516 63846 74412

1.575
12-25 0755/1-04240 4 33.661 24.016 29.803 29.646 262 32.087 24 27.323 24 24.803 10 63 10566 19334 169056 452540 67443 78458
12-25 0855/1-03210 5 37.598 27.953 33.740 33.583 302 36.024 28 31.260 28 28.740 10 73 10566 19334 191537 512564 71040 82505 Radial clearance: 0 - 0.01 inch
12-25 0955/1-03220 6 41.535 31.890 37.677 37.520 328 39.961 30 35.197 30 32.677 10 83 10566 19334 214018 572364 73737 85877 Axial clearance: 0 - 0.016 inch
12-25 1055/1-03230 7 45.472 35.827 41.614 41.457 364 43.898 30 39.134 30 36.614 10 93 10566 19334 236274 632388 76435 89024 Bearing ring material: C45N
12-25 1155/1-03240 8 49.409 39.764 45.551 45.394 397 47.835 36 43.071 36 40.551 10 103 10566 19334 258755 692412 78908 91947 M20 x2.5 di 4 Taper type grease nipples on circumference
12-25 1255/1-03250 9 53.346 43.701 49.488 49.331 430 51.772 42 47.008 42 44.488 10 113 10566 19334 278763 752211 81830 95319 do Mounting holes equally spaced
12-25 1355/1-03260 10 57.283 47.638 53.425 53.268 467 55.709 42 50.945 42 48.425 10 123 10566 19334 303492 812235 84079 97792 Raceway system supplied pre-lubricated
Li
56 12-25 1455/1-03270 11 61.220 51.575 57.362 57.205 500 59.646 48 54.882 48 52.362 10 133 10566 19334 325973 872034 86102 100490 Dimensions without tolerances DIN ISO 2768 coarse 57
da
Series 150 standard design

External toothed Limiting load diagram for “compressive” loads - Series 150

5250

4500

da
Li 3750
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings ø1.299 di
4

Maximum permissible
3000

Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


Drawing number

modification coeff.
Numbers of holes
Outside diameter,

Outside diameter,

Number of teeth

Equivalent tilting moment [ft-lbs x 1000]


3
Inside diameter,

Inside diameter,

per pitch circle

Addendum

tooth force

tooth force
2

Permissible
2250
outer ring

outer ring

outer ring
inner ring

inner ring

inner ring
Position

Dynamic
Module
Weight
Position 1

Static

3.898
4.291
3.937
Da di Di da G La Li n do m z2 x2 fz norm fz max Co rad Co ax C rad C ax 1500
[inch] [inch] [inch] [inch] [lb] [inch] [inch] [-] [inch] [mm] [-] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs]
11-50 1900/2-06400 1 84.220 68.071 74.724 74.882 1808 78.937 70.669 36 82.677 14 150 +0.50 29675 51481 747040 1998776 253809 295624 750
11-50 2130/2-06410 2 93.732 77.126 83.780 83.937 2053 87.992 79.724 48 91.969 16 146 +0.50 34845 61373 837413 2240896 264600 308213
11-50 2355/2-06420 3 102.551 85.984 92.638 92.795 2258 96.850 85.583 54 100.787 16 160 +0.50 34845 61373 925763 2477395 274941 320353 ø1.299 Di 0
11-50 2645/2-06430 4 113.890 97.402 104.055 104.213 2518 108.268 100.000 60 112.126 16 178 +0.50 34845 61373 1039741 2782685 287531 334965 La 0 250 500 750 1000 1250 1500 1750
do
Equivalent axial load [lbs x 1000]
Da
Bolt curve Raceway curve
Bolt grade 8
Please adhere strictly to the rules given in the Technical
Information section when using above graph!

5250

Internal toothed
4500

3750

9
3000
8

Equivalent tilting moment [ft-lbs x 1000]


Da 7
2250
La 6
Dimensions and weight Mounting holes Gearing and tooth forces Load ratings
ø1.299 Di Position 5
Maximum permissible

1500
Pitch circle diameter,

Pitch circle diameter,

Pitch circle diameter


Drawing number

modification coeff.
Numbers of holes
Outside diameter,

Outside diameter,

Number of teeth
Inside diameter,

Inside diameter,

per pitch circle

Addendum

tooth force

tooth force
Permissible

750
outer ring

outer ring

outer ring
inner ring

inner ring

inner ring
Position

Dynamic
Module
Weight

Static

3.898

4.291
0

3.937
Da di Di da G La Li n do m z2 x2 fz norm fz max Co rad Co ax C rad C ax
[inch] [inch] [inch] [inch] [lb] [inch] [inch] [-] [inch] [mm] [-] [-] [lbs] [lbs] [lbs] [lbs] [lbs] [lbs] 0 250 500 750 1000 1250 1500 1750
12-50 1800/2-06500 5 77.598 61.181 70.787 70.945 1680 75.000 66.732 36 61.732 14 112 -0.50 31698 57101 707699 1893566 248414 289104 Equivalent axial load [lbs x 1000]
12-50 2000/2-06510 6 85.472 69.449 78.661 78.819 1858 82.874 74.606 40 70.000 14 127 -0.50 31698 57101 777165 2103987 259205 301918 Bolt curve Raceway curve
12-50 2240/2-06520 7 94.921 78.110 88.110 88.268 2119 92.323 84.055 48 78.740 16 125 -0.50 37318 65195 880577 2356447 269321 313608 Bolt grade 8
ø1.299 di Please adhere strictly to the rules given in the Technical
12-50 2490/2-06530 8 104.764 88.189 97.953 98.110 2321 102.165 93.898 54 88.819 16 141 -0.50 37318 65195 978818 2619474 281011 282360
do Information section when using above graph!
12-50 2800/2-06540 9 116.969 100.157 110.157 110.315 2657 114.370 106.102 60 100.787 16 160 -0.50 37318 65195 1100665 2945672 292476 430810
Li
da
Radial clearance: 0 - 0.016 inch
Axial clearance: 0 - 0.03 inch
Bearing ring material: 42CrMo4V
9 to 12 Taper type grease nipples on circumference
Mounting holes equally spaced
Raceway system supplied pre-lubricated
58 Dimensions without tolerances DIN ISO 2768 coarse 59
Application Data Sheet - Slewing Rings Application Data Sheet - Slewing Rings

4. Load parameters: Operating load Test load Extreme load


Please copy, fill in and send to: IMO USA Corp., 101 Innovation Drive Alternatively, you can fill in this sheet online at
McQueen Park, Summerville, South Carolina 29483, USA, Tel. +1 843 695-6200 www.goimo.com Normal Maximum
Axial load Fax lbs
1. Contact:
Radial load Frad lbs
Company: Homepage:
Tilting moment Mk ft-lbs
Contact person: Email:
Address: Phone: perm gearing circumferential force fz norm lbs

City: Fax: max gearing circumferential force fz max lbs

Zip Code: Torque (Slewing Ring) Md ft-lbs

2. Application description (please attach additional sketch): Duty (% of rotation) ED %

New Application: No Yes Continuous rotation without interruption

Exchangeable with existing solution: No Yes If yes: what should be considered? Replacement for: pls fill in below! Rotational speed (Slewing Ring) n rpm
Rotational speed max (Slewing Ring) n max rpm

if: Interrupted rotation


Position of rotation axis: Cycle description
Inclined/
Vertical Horizontal Changing α Degrees Middle position of rotation axis
Slewing angle δS1 degrees
Middle position of
rotation axis
±β Degrees Angle range Slewing time tS1 s
Vertical
Interruption time tU1 s
Angular acceleration αb rad/s2

Slewing direction: One direction only Alternating directions

Type of load: Peculiarities:


“Compressive” “Suspended”
axial load axial load
Any additional application service factor? No Yes Which one:
Fax Fax
Equipment utilization time in years: yrs
MK
Average operating hours per year: hrs
Fax
5. Offer data:

Fax Yearly usage: pieces per year


Fax
Required delivery time: weeks Frad
Ambient temperature: minimum °F normal °F maximum °F Proposal required by: date
Do shocks or vibrations occur? No Yes Lot size: pieces per delivery lot
Special seals required? No Yes against: Target price: price per unit
Works Certificate? No Yes type: (e.g. ISO 10474 3.1B according to EN 10204)
6. Remarks:
Test certificate from authority required? No Yes type: (e.g. ISO 10474 3.2 according to EN 10204)
Special conditions or specifications to be considered? No Yes which: (e.g. Lloyds; ABS; API; BV; DNV etc.)

3. Gearing
which ring is with gear? internal external none (without gearing)
Slewing Ring Drive pinion Number of drive pinions
Module m mm mm -
Diametral Pitch Pd 1/in 1/in
Number of teeth z - - Centre distance
Width of teeth b in in in
Addendum modification coeff. x - - Date: Processed by:

60 61
Notes

62
Destructive and non- For custom configurations, we also
destructive material tests supply material certificates. These
are performed according certificates log the actual values of
Acceptance testing of a
Roller Slewing Ring. to the latest industry material characteristics such as
recognized methods tensile strength, apparent yielding
(i.e. ultrasonic testing, point, notched bar impact work,
developed by the extension and chemical analysis.
Fraunhofer Institute).
Assurance
Quality Quality Assurance

The delivery of a Roller Slewing Ring


of over 5 m / 16.404 ft in diameter for
an overseas crane (seaworthy packing).
The wide-load transportation required
police escort.
“We want you to
be satisfied”

IMO Slewing Rings have to meet


the highest quality requirements
because they are often used as
safety critical machine components.

Development, design, calculation,


Assurance

manufacturing and sales at our


Headquarters in Germany are
Assurance

performed strictly according to


DIN EN ISO 9001 certified
procedures.
Quality Quality
IMO Group of Companies

Plant I, Gremsdorf, Germany

Plant II, Gremsdorf, Germany

Plant III, Summerville, SC, USA

USA
IMO USA Corp.
101 Innovation Drive
McQueen Park
Summerville, South Carolina 29483, USA
Tel. +1 843 695-6200
americas@goimo.com

Environmental Technologies
Machine- and Plant Manufacturing
IMO Anlagenbau GmbH & Co. KG
Imostrasse 1, 91350 Gremsdorf, Germany
Tel. +49 9193 6395-50
Fax +49 9193 6395-5140
anlagenbau@imo.de

Slew Drives
IMO Antriebseinheit GmbH & Co. KG
Gewerbepark 16, 91350 Gremsdorf, Germany
Tel. +49 9193 6395-20
Fax +49 9193 6395-2140
schwenktriebe@imo.de

Slewing Rings
for Renewable Energy
IMO Energy GmbH & Co. KG
Imostrasse 1, 91350 Gremsdorf, Germany
Tel. +49 9193 6395-30
Fax +49 9193 6395-3140
energy@imo.de

Slewing Rings
IMO Momentenlager GmbH & Co. KG
Imostrasse 1, 91350 Gremsdorf, Germany
Tel. +49 9193 6395-40
Fax +49 9193 6395-4140
drehverbindungen@imo.de

Central Services
IMO Holding GmbH
Imostrasse 1, 91350 Gremsdorf, Germany
Tel. +49 9193 6395-0
Fax +49 9193 6395-1140
holding@imo.de
500/B8239/U/DV/US/Jan11

All contact details of our global partners


are to be found at: www.goimo.com
www.goimo.com

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