Training D112 - V3 - 02E PDF

DECKEL MAHO
Technical documentation
DC V-Machines with Dialog 112
Version 3.02
(from SW-Level 1.3xx)
Service Documentation
Release - December 1995
Informations from MS-KS

DECKEL MAHO GmbH
Plinganserstraße 150
81369 München
M. Menacher
Hinweis Contents subject to change.
All rights on this Documentation,

especially the right of duplication and
circulation as well as those of translation
remain reserved.
No part of this documentation may, in any
form (by Photocopy, Mikrofilm or any other
method) be reproduced or by utilisation of
electronic systems be duplicated or
distributed without prior written permission
of DECKEL MAHO GmbH Abt. MS-KS
Copyright © 1995 DECKEL MAHO GmbH Munich

Contents
Control and Drives

Technical data ......................................................................................................... 6
Power supply QX084 ............................................................................................... 7
CPU QX141-1 and I/O QX524 ................................................................................... 8
Digital drive DC50 V ........................................................................................... 9-10
Digital drive DC70/100 V .................................................................................. 11-12
Interface RS-232
Data transfer cable ................................................................................................13
Interface configuration ............................................................................................14
Interface description ........................................................................................ 15-17
Software levels
CNC-PLC ...............................................................................................................18
Parameters ............................................................................................................18
Axes ......................................................................................................................18
Spindle ...................................................................................................................18
List of adjustments
Software-limit switches X/Y/Z-Axis ........................................................................19
Reference points X/Y/Z-Axis ..................................................................................19
Magazine wheel U-Axis .........................................................................................19
Oscilloscope function ............................................................................................19
Loading of Grundig / Mitsubishi Macros

Loading Grundig Macros ........................................................................................20
Loading Mitsubishi Macros ....................................................................................20
Reading Deckel Macros out ..................................................................................21
Reading Deckel Macros in .....................................................................................21
Servo / Spindle Module

Exchanging of Servo / Spindle module ..................................................................22
Coding the modules ...............................................................................................22
Tool changer positions - Language changeover

Entering tool changer positions into the PLC ........................................................23
Language changeover ............................................................................................23
Contents
Adjustments
Power ON, Programme start .................................................................................24
PLC RUN/STOP .....................................................................................................25
Deckel Macros .......................................................................................................25
Spindle orientation
Spindle orientation .................................................................................................26
Adjustment of quadrant transtition .........................................................................26
Adjustment of spindle encoder

Adjustment of Spindle encoder (Symmetry und Phase length) .............................27
Diagnosis
Diagnosis screen ...................................................................................................28
Mitsubishi Options screen

Mitsubishi Options .................................................................................................29
Axes compensation
Axes compensation X, Y, Z ...................................................................................30
PLC-Data / PLC-Bit´s
PLC-Data (Tool changer positions etc.) .................................................................31
PLC-BIT´s (Service and commisioning bit´s) ................................................... 32-36
Service-Softkeys
Service-Softkeys for TC (Toolchanger and PC (Palletchanger) .............................37
In and Outputs
In and Output screen .............................................................................................38
Inhaltsverzeichnis
DECKEL-Macros
All Macros 90xx .....................................................................................................39
calibration of measuring tip ....................................................................................39
PLC-flow
Functional flow .......................................................................................................40
NC-Memory expansion, Formating, NC-Option setting

Replacing CPU und I/O cards (Formating memory) ........................................ 41-42
NC-Memory expansion and option setting ....................................................... 43-44
Options
Measuring systems DC50-V ..................................................................................45
Measuring systems DC70V/100V ..........................................................................46
Spindle 8000/15000 ...............................................................................................47
Magazine wheel with 30 tools ................................................................................47
Tool break detector ................................................................................................48
Tool length measurment ........................................................................................48
Touchprobe ............................................................................................................48
IKUEZ (Internal coolant) .........................................................................................49
Light barrier ............................................................................................................49
Pallet changer ........................................................................................................49
Roto-Clear... ...........................................................................................................49
End of work shut-off ...............................................................................................49
UVV-Tool room solution .........................................................................................49
Digitsing .................................................................................................................49
Feed stop all axes .................................................................................................49
A-Axis ....................................................................................................................50
External axis release X23 ......................................................................................50
Spindle turning without axis block .........................................................................50
Spindle turning output Y14 ....................................................................................50
Override 100% (M84-M87) .....................................................................................50
External Pallet acknowledgement .........................................................................50
Error list
SPS Error messages ....................................................................................... 51-68
In and Outputs
DC50V ............................................................................................................. 69-73
DC70V-DC100V ............................................................................................... 74-77
Enclosure: Machine Dats sheets (DEMO)

Programming list und Alarmmessages
Dialog 112
Technical Data
Processor type 68040/25 MHz (Motorola 32 Bit)
Operating voltage 110 V AC
Colour monitor 14"
Floppy disc drive 3 ½" MS-DOS compatible (Option)

18,4 KB Transfer rate
14 ms block working time
Programme memory 236 KByte

Option 472KB, 2 MB
Inputs 40 Inputs 0/24 V
Outputs 16 Outputs 0,5 A

24 Outputs 2 A
Interfaces 2x RS 232 bis 19.200 Baud
Block working time 8 ms

1,6 ms High Speed Mode
Oscilloscope Function Drive signals
Digital drive 5 Axes and Spindle (30 KW)
Probing times 1,7 ms Position

(digitale Regelung) 0,8 ms RPM
0,4 ms Current
Acceleration 180 ms
0 to 30 m/min
DECKEL MAHO GmbH - Service Subject to change Dated: Page 6

Dialog 112
Powersupply QX084
110 V » Input
Special fuse
Mains 110 V »
110 V » Output
(Monitor unit)
Power supply ON
24 Volt Error
Battery Error
Cotrol ON/OFF
CNC-Reset
0V
0V
- 12 V
+ 12 V
+ 5V
+ 5V
Battery Test
+ Battery
- Battery
Battery plug
+ 5V
0V
GND
GND
+ 24 V
0V

Dialog 112
CPU QX141-1 I/O QX524

Flash-ROM
Module
/ 5 &(6
4; 4;

Kern-Software GBI-Software
Mitsubishi PLC-Software
&6+ to operating
panel
S-RAM
GBI-Macros
PLC-Deckel
&6$
&6$ 2x RS 232
EE-PROM
7DVWHU
Machine parameters
6FKDOWHU
&6+
/('*UQ
/('*UQ
Digital output drives

&6+ S-RAM
(Axes/Spindle)
236kB
NC-Programme
Deckel-Macros
&'3

Digital drives DC 50V Dialog 112 Dialog 112

Digital drive DC 50V with A Axis
Netzteil Spindel Z-Achse X/Y-Achse U-Achse A-Achse

MDS-A-CV-300 MDS-A-SP-185 MDS-A-V1-35 MDS-A-V2-3535 MDS-A-V1-10 MDS-A-V1-05
Abschluß-
stecker
DECKEL MAHO GmbH - Service

CN1A CN1B CN1A CN1B CN1A CN1B CN1A CN1B CN1A CN1B
Steuerung
CN4 CN9 CN4 CN9 CN4 CN9 CN4 CN9 CN4 CN9 CN4
Subject to change
CN9 CN5 CN6 CN2 CN3 CN2L CN3L CN2 CN3 CN2 CN3
Dated:
CN7 CN8 CN2M CN3M

Tacho A-Achse
W16 Tacho Spindel

W14 Tacho Z-Achse
Masstab
W13 Tacho Y-Achse
W12 Tacho X-Achse

Masstab
Masstab
W17 Tacho Wechsler
W
Page 10
Dialog 112
Dialog 112
Digital drive DC 70/100V Dialog 112

Digital drive DC70/100V with A Axis
Netzteil Spindel Z-Achse X/Y-Achse A-Achse

MDS-A-CV-300 MDS-A-SP-185 MDS-A-V1-35 MDS-A-V2-3535 MDS-A-V1-05
Abschluß-
stecker
DECKEL MAHO GmbH - Service

CN1A CN1B CN1A CN1B CN1A CN1B CN1A CN1B
Steuerung
CN4 CN9 CN4 CN9 CN4 CN9 CN4 CN9 CN4
Subject to change
CN9 CN5 CN6 CN2 CN3 CN2L CN3L CN2 CN3
Dated:
CN7 CN8 CN2M CN3M

Tacho A-Achse
W
W16 Tacho Spindel

W14 Tacho Z-Achse
Masstab
W13 Tacho Y-Achse
W12 Tacho X-Achse

Masstab
Masstab
Page 12
Dialog 112
Dialog 112
Interface wiring Dialog 112
CNC control Periphery equipment (Computer etc.)

25 pol. Plug 25 pol. Socket
GND 1 ( 1 GND screening
TXD 2 ( 2 TXD
RXD 3 ( 3 RXD
RTS 4 ( 4 RTS
CTS 5 ( 5 CTS
DSR 6 ( 6 DSR
DTR 20 ( 20 DTR
GND 7 ( 7 GND Signal ground
CNC Control Periphery equipment (Computer etc.)

GND 1 ( 1 DCD
TXD 2 ( 2 RXD
RXD 3 ( 3 TXD
RTS 4 ( 7 RTS
CTS 5 ( 8 CTS
DSR 6 ( 6 DSR
DTR 20 ( 4 DTR
GND 7 ( 5 GND Signal ground
9 pol. Socket
25 pol. Plug

Dialog 112
Reading In and Out of NC-Programmes and Machine Parameters
!! Important !!
Set machine and channel (Interface) correct
For interface wiring see page 11
Channel 1 = X110 (left socket on control cabinet)

Channel 2 = X164 (right socket on control cabinet)
#1 and ALL Reading out of all NC-Programmes

#1 and <ENTER> Reading In of all NC-Programmes
#2 Tool-Data
#3 Machinen parameters
#99 and ALL2 Reading Out of all tool data

#99 and <ENTER> Reading In all tool data
(Before Reading In or Out, switch PLC to "stop" see page 25)
I/O DEVICE PARAMETER 9600 Baud, 7 Bit, 1 Stop-Bit, Even Parity IN/OUT 6. 2/3
# <0> <1> <2> <3> <4> # <0> <1> <2> <3> <4>
1 DEVICE NAME PC 16 TITLE FEED OUT 0 0 0 0 0
2 BAUD RATE 1 0 0 0 0 17 FEED CHR. 0 0 0 0 0
3 STOP BIT 1 0 0 0 0 18 PARITY V 0 0 0 0 0
4 PARITY EFFECTIVE 0 0 0 0 0 19 TIME-OUT SET 0 0 0 0 0
5 EVEN PARITY 1 0 0 0 0 20 RST IGNORE 0 0 0 0 0
6 CHR. LENGTH 3 0 0 0 0 21 EIA CODE [ 00 00 00 00 00

7 TERMINATOR TYPE 0 0 0 0 0 22 ] 00 00 00 00 00
8 CODE 1 00 00 00 00 00 23 # 00 00 00 00 00
9 CODE 2 00 00 00 00 00 24 * 00 00 00 00 00
10 REWIND CODE 00 00 00 00 00 25 = 00 00 00 00 00
11 HAND SHAKE 1 0 0 0 0 26 : 00 00 00 00 00
12 DC CODE PARITY 0 0 0 0 0 27
13 DC2/DC4 OUTPUT 0 0 0 0 0 28
14 CR OUTPUT 1 0 0 0 0 29
15 EIA OUTPUT 0 0 0 0 0 30 PRINTER TYPE 0 0 0 0 0
Configuration on PC Programme header V24 Programme header

Floppy
9600 Baud % oder 1 Blank line % oder 1 Blank line
7 Data bit O200 (Remarks) O200 (Remarks)
1 Stop bit N1 X . . . N1 X . . .
EVEN Parity N2 G0 . . . N2 G0 . . .
RTS ON N100 M30 N100 M30
CTS ON % %

Dialog 112
Interface description
1 DEVICE Name of Interface. z.B. PC, PLT max. 3 Characters

NAME
2 BAUD Input of Baudrate 0 =19200 bps

RATE 1 = 9600 bps
2 = 4800 bps
3 = 2400 bps
4 = 1200 bps
5 = 600 bps
6 = 300 bps
7 = 110 bps
3 STOP Stop Bits 1 = 1 bit

BIT 2 = 1.5 bit
3 = 2 bit
4 PARITY Parity checking 0 = no parity bit

EFFEC- I = parity bit
TIVE
5 EVEN Parity checking 0 = odd

PARITY 1 = even
6 CHR. Length of a character 0 = 5 (Bit)

LENGTH 1 =6
2 =7
3 =8
7 TERMI- Last character for termination of

NATOR Data Read in 0 = no termination chatacter
TYPE 1 = EOB or EOR
2 = EOB
3 = EOR
4 = any character
5 = any 2 characters
8 Code 1 Setting the character 1 , if the character 0 to FF (hex)

4 or 5 is entered in # 7
9 Code 2 Setting the character 2 , if the character 0 to FF (hex)

5 is entered in # 7

Dialog 112
Interface description
10 REWIND Should be used compatible to the Tape 0 to FF (hex)

CODE reader .Will not be rewound with 0
PARITY
11 HAND RS-232-C Communiations Interface is 1 = RTS/CTS System

SHAKE is being configuriert 2 = No Handshake
3 = DC Code System
(XON / XOFF Protokoll)
12 DC Valid only if 3 has been selected in #11 0 = No parity

CODE ist 1 = With even parity
PARITY
13 DC2 When the data is sent from the NC- 0 = without DC2 and DC4
DC4 System to the Output and the unit is 1 = with DC2, without DC4
OUTPUT started through DC Code 2 = without DC2, with DC4
3 = with DC2, with DC4
14 CR By selecting, a < CR > will be inserted 0 = no

OUTPUT before the < LF > 1 = insert
15 EIA Output in ISO or EIA Code. 0 = ISO Code Output

OUTPUT Code is automatically identified on 1 = EIA Code Output
input
16 TITLE Gives the titel (Programme number and 0 = no

FEED remarks) at the beginning. Specially for 1 = give title
OUT punched tape
17 FEED Forward character. 0 bis 999 characters

CHR. Amount of empty characters at the
beginning of the punched tape
18 PARITY Whether parity is evaluated within block 0 = no

V 1 = valid
19 TIME- Time-out for the verification of the 0 to 999 (0,1 sec)

OUT transmission. Error message if the
SET transmission of a block or 250 characters
exceeds this time. Time may have to be
changed if the Baud rate is changed.

Dialog 112
Schnittstellen-Beschreibung
20 Data Enter: whether data for computer link are 0 : ISO

ASCII ISO or ASCII 1 : ASCII
21 EIA The alternative codes for the 6 characters 0 to FFH

22 Code which exist in the ISO format but not in
23 [] # * = : the EIA format are mentioned here.
24 The code entered here should not exist in
25 the EIA format; and it should not equal
26 parity H
30 Printer Enter printer type 0 = No printer

Type 1 = Nada
2 = Epson

Dialog 112
Software levels
CNC / PLC
Diagnosis
Softkey F6 (Config)
MAIN
BOAD
FONT
LANG1
LANG2
PLCu = Software level PLC
Machinen parameters
BA Manual
Softkey F9 (Continue)
Softkey F3 (Customer service)
Password FD <ENTER>
Softkey F2 (Configure)
Softkey F2 (PLC-Data)
#48 = Software level machine parameters
Axis module X/Y/Z/U

Button Diagnosis
Softkey F3 (Servo)
Turn to page 3 with ">"
SW/VER = Software level axis module
Milling spindle
Button Diagnosis
Softkey F4 (Spindle)
Turn to page 1 with ">"
SW/VER = Software level spindle

Dialog 112
Adjustment procedure
Software limitswitch X/Y/Z Axes

BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
F9 (Continue)
F2 (Axis)
#13 OT (- Limitswitch)
#14 OT (+ Limitswitch)
Distance to next grid point X/Y/Z (Reference point)

Button Diagnosis
F3 (Servo)
Net (is distance "Reference point - cam switching point" to next grid point)
Should be between 2 - 6
Reference point shifting Magazine wheel (U-Axis)

BA 1 (Manual)
F2 (Configure)
F9 (Continue)
F2 (Axis)
F3 (Ref.Pt.)
#13 U-Axis
Adjusting magazine wheel:

Open magazine loading door (Switch off regulator release)
Release magazine wheel brake (Bit selection #8 Bit 5) page 32/33
! Important ! The calculated value in the display "U-Axis" (Diagnosis)
- write 9.000 in #13 (20 Magazine)
- write 6.000 in #13 (30 Magazine)
Oscilloscope function Example

Ba 1 (Manual) #1 .... 100 (Time deviation)
F3 (Customer service) #2 .... X, Y, Z , U or 1 für Spindle
FD <ENTER> (Password) #3 .... 1 (Current)
F2 (Configuration) #4 .... 200 (Amplitude)
F3 (Process) #5 .... 0 (Zero line shifting)
#44 Set F0 selection to 1
Shift Diagnosis

Dialog 112
Grundig-/Mitsubishi-Macros
Grundig-Macros are Boring and Cycles.
Grundig macros
BA 1 (Manual)
F2 (Configure)
F4 (Load cycles)
<ENTER>
Mitsubishi macros laden

BA 1 (Manual)
F2 (Configure)
F9 (Continue)
F1 (Base)
> (page 4/7
#38 set fix_p to 1
BA 3 (Programming)
F8 (Data transfer)
F1 (Reading in)
#4 <ENTER>
#38 set fix_p to 0

Dialog 112
Reading In and Out of DECKEL macros
These are (9001-9xxx) stored in a protected portion of the memory
Reading out of macros

BA 1 (Manual)
F2 (Configure)
#40 Unlock edit lock B (Display should be blue)
F9 (Continue)
F1 (Base)
> (Page 4)
#39 Type edlk_c "0"
BA 3 (Programming)
F8 (Data transfer)
F2 (Reading out)
#1 (.....) (.....) Macro numbers (9001-9xxx )
or all Deckel Macros und NC-Programmes will be read out with "ALL"
Reading in macros
BA 1 (Manual)
F2 (Configure)
#40 Unlock edit lock B (Display should be blue)
F9 (Continue)
F1 (Base)
> (Page 4)
#39 Type edlk_c "0"
BA 3 (Programming)
F8 (Data transfer)
F1 (Reading in)
#1 (.....) and Macro number (9001-90xx )
or all Deckel Macros und NC-Programmes will be read in with "ENTER"
!!! DO NOT FORGET !!!

Set #39 to "1"
#40 (EdlinB) NC-Prg. 8000 - 9999 protected

#39 (EdlinC) NC-Prg. 9000 - 9999 protected

Dialog 112
Exchanging of Servo / Spindel module

Copying of Software to the Module
Should an axis or spindle module need to be exchanged, care must be taken to load the valid
software into the module.
Procedure
- Mainswitch off
- Remove defective module
- Install new module
- Turn coding switches on new Servo or Spindle module by 180°
- Pull out left and right Flashrom
- Plug Master Flashrom in left position
- Control on
- A menu is displayed on the monitor
- Adjust servo or spindle module as per instructions
- Control off
- Plug both System Flashroms in again
- Turn coding switches on new Servo or Spindle module by 180° back to normal position
- Control on
Coding of indvidual modules

X-Axis 0
Y-Axis 1
Z-Axis 2
U-Axis 3
A-Axis 4
B-Axis 5
Power supply 0
Spindle 3-6 (is always the last axis)
Unused F

Dialog 112
Entering tool changer position in machine parameters

PLC-Data
BA1 (Manual)
F9 (Continue)
F2 (Configure)
F9 (Continue)
F9 (Continue)
F2 (PLC-Data)
(see page 31)
Language change (Software level: CNC 1.-24 / PLC 05VWC43-00)
Control German English French Italian Spanish
Base page 4/7 #21 lang 2 ........ 2 ................ 1 ................. 1 ................. 1................... 1
PLC Data #8 ............................ 0 ................ 1 ................. 2 ................. 4................... 3
Register R2234 ........................ 0 ................ 1 ................. 1 ................. 1................... 1
Macro 9999 #33 ....................... 0 ................ 1 ................. 2 ................. 4................... 3
Example for Register setting, setting back:

DEVICE DATA MODE
( R2234 ) ( 1) ( 1 ) = (setting)
( 0 ) ( 1 ) = (setting back)
Software level: CNC 1.-35/ PLC 05VWC55-00 or 07VWC55-00:
BA1 (Manual)
F9 (Continue)
F4 (Language)
There are always two languages existing in the control, for example German and English.

Dialog 112
Hour counter
(non variable)
Power on
NC-Programme processing time
This Function enables
- the display of the complete time of control switch on

(exact: the drive amplifier with switch control on)
- the display of the complete NC-Programme processing time (from cycle start
to end of Programme respectively break with [SHlFT + BREAK), substracting the
stand still time due to internal Feed Hold).
The times are displayed in hours in the globalen variables #500 und #501
Call
BA 2
Select programme 9030
Start programme (Cycle start)
BA 3
F6 (parameter)
Parameter #500 -> Mainswitch on (in Hours)

Parameter #501 -> Programme run (in Hours)
Hour counter
(variable)
Call
BA 1
F9 (Continue)
F2 (C-Modal)
> (Page 2/2)
#1 Date
#2 Time
#3 Power on (complete time of control switch on)
#4 Auto CNC (Programme running time from cycle start to M02, M30)
#5 AutoMach (Programme running time, substracting the stand still time due to internal
Feed Hold or override = 0, Cycle stop, ...)

Dialog 112
PLC RUN/STOP
BA 1 (Manual)
Press SHIFT BREAK
F9 (Continue)
FD (Password)
F3 (Contactplan)
Display: MELDAS 500 SERIES PLC PROGRAMMING TOOLS
with MESSG. LADDER IO ST FILE
F7 (FILE)
Display: 2WRITE 4RUN/SR
F4 (RUN/SP)
Display: 0:RUN 1:STOP ( )
1 (Press <ENTER> , to stop PLC)
Press shift und button "5" (Dialog Mode)
Setting Deckel Macros

BA1 (Manual)
F9 (Continue)
F2 (Configure)
F9 (Continue)
F6 (Macros)
Macro screen
<CODE> <TYPE> <PROGRAMM>
1 G [01] 211 1 9211
2 G [02] 248 1 9248
11 M [01] 6 1 9006
12 M [02] 33 1 9033
...
Input line
e.g.. : tool length measuring macro
# ( 16 ) ( 91 ) ( 1 ) ( 9091 )

Dialog 112
Spindle orientation
BA 1 (Manual)
F9 (Continue)
F2 (Configuration)
F9 (Continue)
F9 (Continue)
F1 (Spindle)
> Turn to page 4/30
#15 (OPST) Type "0" (Reference point shifting)
BA 1 (Manual)
FD <ENTER> (Passwort)
F1 (Service)
Switch 1 (WW-SERVICE) <ENTER>
Switch 2 (Spindle orientation) <ENTER>
activate spindle orientation with cycle start
Estimate position of spindle dog to desired tool changing position (in degrees)
Multiply estimated value by 11,3777
Enter this value into #15 (OPST) and orient the spindle again.
Correct with ± 1° or more if necessary.
(1°=11,3777 Units) (1 Unit = 0,0878 degrees)
Spindle dog position for "Spindle orientation" (M19)

DC50-V is on the opposite side of the magazine
DC70-V, DC100-V is on the side of the Magazine
Compensating quadrant crossings

- Move Axis with F1000 in plus / minus direction
- Note current values from diagnosis screen
- Evaluate difference between plus and minus movements
- Enter values of the respective axis in machine parameter #9 LMC1 (Servo 2/2)
Example:
Z-Axis upwards: -40%
Z-Axis downwards: -20%
Difference = 20 #9 LMC1 = 20

Dialog 112
Adjusting spindle encoder

Symetry und Phase position
Adjustment of the coder in the motor

1. Connect oscilloscope (2 channel) to measuring point A and B against GND
2. Speed S1800, Override 100%
3. While spindle is turning

- VR1 Adjustment of 0 point of phase A
- VR3 Adjustment of 0 point of phase B
- VR2 Amplitude adjustment of phase A

- VR4 Amplitude adjustment of phase B
- VR5 Referencepoint adjustment (zero point crossing of A-Phase)
VR2 VR4
GND
VR1 VR3
B
A
VR5 Z

Dialog 112
Diagnosis
[Servo Monitor] Diagn 3. 1/3
<X> <Y> <Z> <U>

KV (1/sec) 0 0 0 0
Droop (i) 0 0 0 0
Speed (rpm) 0 0 0 0
Current (%) 5 -4 -3 -2
MAX CUR1 (%) 161 143 182 35
MAX CUR2 (%) 6 5 32 3
Overload (%) 0 0 0 0
OverReg (%) 0 0 0 0
AMP DISP D1 D2 D3 D5
Alarm
Cyc Cnt (p) 80002 -80002 -20004 -55051
GRDSP 8.000 8.000 8.000 15.000
Mains 4.539 4.166 3.831 6.082
MAC POS 0.000 0.000 0.000 9.000
MOT POS 333.685 -146.900 -200.165 -359.990
SCA POS 333.685 -146.900 -200.165 -359.990
FB Error. (i) 0 0 0 0
DFB Comp (i) 0 0 0 0
Example:
DC50-V (Axes moving )
Trailing error (Droop) X Y Z

G0 ca: 15000 15000 10000
F1000 ca: 500 500 500
Current (%) X Y Z+ Z-
G0 ca: 20 15 4 60
F1000 ca: 10 5 40 15

Dialog 112
Mitsubishi Options
# # # # # Diag 6. 4/5
1 FF 14 67 27 00 40 100 53
2 E3 15 FF 28 00 41 600 54
3 FF 16 33 29 00 42 000 55 10
4 BF 17 00 30 00 43 0 56
5 FC 18 00 31 00 44 1 57
6 FB 19 00 32 00 45 58
7 BF 20 00 33 1 46 59
8 F7 21 00 34 4 47 60
9 FF 22 FF 35 10 48 61
10 9D 23 00 36 00 49 4 62
11 37 24 FE 37 D 50 63
12 BF 25 00 38 100 51 64
13 DE 26 00 39 60 52
# 41 Working memory in meters

600 = 236kB RAM
1200 = 472kB RAM
2500 = 1MB RAM
5000 = 2MB RAM
# 34 Number of Axes (DC50V with A-Axis = 5)

# 49 Number of Axes (DC50V with A-Axis = 5)
# 16 = B3 Zero point G54.1
# 25 = 10 Ethernet
Access
Diagnosis
F6 (Config)
> (Turn to page 4)

Dialog 112
Axis compensation
If after a software upgrade new parameter files are being read in, it is important that the tool
changer and compensation values are entered into the new files
(see data sheets in ciruit diagram file)
(see DEMO data sheets in the enclosure)
Axis compensation
BA 1 (Manual)
F2 (Configure)
F9 (Continue)
F2 (Axes)
#11 G0 back (Values as per data sheets)
#12 G1 back (Values as per data sheets)
F5 (MC-ERR Seite 1/11)

#1 cmpax (Values as per data sheets)
#2 drcax (Values as per data sheets)
#3 rdvno (Values as per data sheets)
#4 mdvno (Values as per data sheets)
#5 pdvno (Values as per data sheets)
#6 sc (Values as per data sheets)
#7 spcdv (Values as per data sheets)
Page 2/11 X-Axis (Values as per data sheets)

Page 3/11 Y-Axis (Values as per data sheets)
Page 4/11 Z-Axis (Values as per data sheets)

Dialog 112
PLC-Data
MP Values Remarks
#1 90 Interval time for central lubrication in minutes

#2 60 Max. amount of lube impulses when below oil level
#3 7 Amount of Axes
#4 10000 Feed in manual mode
#5 10000 Feed in test mode
#6 60 Max. hydraulic running time in minutes
#7 10 End of work shut-off in minutes
#8 0 Display of second language
#9 0 Position for spindle orientation
#10 743969 X-Axis 1.position magazine position (DC50-V) pallet change pos. (DC70-V)
#11 507000 X-Axis 2.position (waiting position) DC50-V
#12 507000 X-Axis 3.position (centre of measuring tip) DC50-V
#13 616487 Y-Axis 1.position pallet change pos(DC50-V) tool change pos(DC70/100-V)
#14 422106 Y-Axis 2.position pallet change position DC50-V
#15 423500 Y-Axis 3.position (centre of measuring tip"minus 8 mm") DC70/100V
#16 -99200 Z-Axis 1.position (In position) down
#17 Z-Axis 2.position (Out position) up
#18 Z-Axis 3.position
#19 Palett_2 Coordinate shifting X-Axis
#20 Palett_2 Coordinate shifting Y-Axis
#21 Palett_2 Coordinate shifting Z-Axis
#22 20 (30) Amount of magazine pockets
#23 50 Window for "Magazine exactly in position"
#24 10 time for screen saver
#25 -445912 Position of tool length measuring tip (Z-coordinate)
#26 499500 (#26) OT+ <X> SW-limit switch machining area [Micrometer] DC50V
#27 744000 (#27) OT+ <X> SW-limit switch magazine area [Micrometer] DC50V
#28 617000 (#28) OT+ <Y> SW-limit switch machining area [Micrometer] DC70/100V
#29 618000 (#29) OT+ <Y> SW-limit switch magazine area [Micrometer] DC70/100V
#30
#31
#32 Temperature compensation
#33 Endposition X, Y, Z at the Ref.point mark [Micrometer]
#34 Endposition X opposite Ref.point mark [Micrometer]
#35 Endposition Y opposite Ref.point mark [Micrometer]
#36 Endposition Z opposite Ref.point mark [Micrometer]
#37 ACCESS
#38 BA 1 (Manual)
#39 F9 (Continue)
#40 F3 (Customer service)
#41 FD <ENTER> (Password)
#42 F2 (Configure)
#43 F9 (Continue)
#44 F9 (Continue)
F2 (PLC-Data)
#45
#46 5 Delay from "Tool clamper open" (DC50-V) [Unit approx. 50 ms]
#47 0 Delay from "Tool clamper close" [Unit approx. 50 ms]
#48 301 Version of machine parameters

Dialog 112
PLC-BITs (Software level 1.2xx)
MP Bit Marker Text
#1_Bit0 M400 Reference point search turning X-Axis

#1_Bit1 M401 Reference point search turning Y-Axis
#1_Bit2 M402 Reference point search turning Z-Axis
#1_Bit3 M403 Reference point search turning C-Axis
#1_Bit4 M404
#1_Bit5 M405
#1_Bit6 M406
#1_Bit7 M407
#2_Bit0 M408 Push button assignment turning X-Axis

#2_Bit1 M409 Push button assignment turning Y-Axis
#2_Bit2 M410 Push button assignment turning Z-Axis
#2_Bit3 M411 Push button assignment turning C-Axis
#2_Bit4 M412
#2_Bit5 M413
#2_Bit6 M414
#2_Bit7 M415
#3_Bit0 M416 CNC Software level >= 1.3

#3_Bit1 M417 SA: External Palett acknowledgement at loading area, X 4B
#3_Bit2 M418 SA: IBAG Spindle installed
#3_Bit3 M419 M53/M54 "Spindle turning" without feed hold during run up
#3_Bit4 M420 Signal "Spindle turning" on output Y14
#3_Bit5 M421 2. Language fixed
#3_Bit6 M422 M18 with standby in gripper
#3_Bit7 M423 Palett deviation compensation active
#4_Bit0 M424 4. Axis is 1.round axis

#4_Bit1 M425 5. Axis is 1.round axis
#4_Bit2 M426 Light barrrier "Magazine pocket free"
#4_Bit3 M427 External release of axes
#4_Bit4 M428 Option: Roto Clear
#4_Bit5 M429 Constant hydraulic
#4_Bit6 M430 4.Axis is magazine axis
#4_Bit7 M431 Hydraulic with level switch
Access
#5_Bit0 M432 IKUEZ (Internal coolant) BA 1 (Manual)
#5_Bit1 M433 Spindle Star / Delta - Switchover F9 (Continue)
#5_Bit2 M434 Chip flushing F3 (Customer service)
#5_Bit3 M435 Override 100% fixed
F2 (Configure)
#5_Bit4 M436 Measuring tip F9 (Continue)
#5_Bit5 M437 Laser measuring unit F9 (Continue)
#5_Bit6 M438 Touch probe F2 (PLC-Data)
#5_Bit7 M439 UVV-Tool room solution F5 (Bit selection)

Dialog 112
MP Bit Marker Text
#6_Bit0 M440 Option: Display with correction calculation

#6_Bit1 M441 Option: Function 9
#6_Bit2 M442 Option: Switch off (End of work shut-off)
#6_Bit3 M443 Option: Clamp / Unclamp
#6_Bit4 M444 Option: Digitise
#6_Bit5 M445 Option: Screen saver
#7_Bit0 M448 Activate service functions

#7_Bit1 M449 Unselect palett changer
#7_Bit2 M450 Unselect automatic tool changer
#7_Bit3 M451 No MAH: Tool not in tool table
#7_Bit4 M452 Unselect X-Axis
#7_Bit5 M453 Unselect Y-Axis
#7_Bit6 M454 Unselect Z-Axis
#7_Bit7 M455 Unselect spindle
#8_Bit0 M456 Ignore feed lock

#8_Bit1 M457 Ignore spindle lock
#8_Bit2 M458 Ignore read in lock
#8_Bit3 M459 Ignore machine halt
#8_Bit4 M460 Simulate Palett acknowledgement
#8_Bit5 M461 Open magazine brake
#8_Bit6 M462 VPC-Error simulation with button "Tool clamper open"
#8_Bit7 M463
#9_Bit0 M464 Switch off hydraulic function

#9_Bit1 M465 Switch off central lubrication function
#9_Bit2 M466 Switch off spindle lubrication function
#9_Bit3 M467 Switch off standard coolant function
#9_Bit4 M468 Ignore Error message hydraulic
#9_Bit5 M469 Ignore Error message central lubrication
#9_Bit6 M470 Ignore Error message spindle lubrication
#9_Bit7 M471 Ignore Error message standard coolant
#10_Bit0 M472 Switch off spindle motor coolant function

#10_Bit1 M473
#10_Bit2 M474
#10_Bit3 M475
#10_Bit4 M476 Ignore Error message spindle motor coolant
#10_Bit5 M477
#10_Bit6 M478
#10_Bit7 M479

Dialog 112
PLC-BITs (Software-level 1.2xx)
MP Bit Marker Text
#11_Bit0 M480
#11_Bit1 M481
#11_Bit2 M482 Temperature compensation
#11_Bit3 M483
#11_Bit4 M484
#11_Bit5 M485
#11_Bit6 M486
#11_Bit7 M487
#12_Bit0 M488
#12_Bit1 M489
#12_Bit2 M490
#12_Bit3 M491
#12_Bit4 M492
#12_Bit5 M493
#12_Bit6 M494
#12_Bit7 M495
#13_Bit0 M496 Machinen type

#13_Bit3 M499 empty
#13_Bit4 M500 empty (Spindle)
#13_Bit5 M501 empty (Spindle)
#13_Bit6 M502 empty
#13_Bit7 M503 empty
#14_Bit0 M504 Measuring position in G1 (M91)

#14_Bit1 M505 Positioning logic for tool change and tool length measurement
#14_Bit2 M506 empty
#14_Bit3 M507 empty
#14_Bit4 M508 empty
#14_Bit5 M509 empty
#14_Bit6 M510 empty
#14_Bit7 M511 empty
#15_Bit0 M512 empty

#15_Bit1 M513 empty
#15_Bit2 M514 empty
#15_Bit3 M515 empty
#15_Bit4 M516 empty
#15_Bit5 M517 empty
#15_Bit6 M518 empty
#15_Bit7 M519 empty

Dialog 112

Additional BIT´s have to be set
MP Bit S Text

#49_Bit0 1 Timer values from programme - 0 Timer values from table
#49_Bit1 1 Counter values from programme - 0 Counter values from table
#49_Bit2 1 Activate integrating timers (T96-T103)
#49_Bit3 1 Keep counter (C0 - C23)
#49_Bit4 0
#49_Bit5 1 Switch off screen on DIO error
#49_Bit6 1 Overtemprature shutoff for screen
#49_Bit7 1 Overtemprature shutoff for controller on
#50_Bit0 1 Alarm messages on

#50_Bit1 1 Alarm messagesover R Register mode
#50_Bit2 1 Guide messages on
#50_Bit3 0
#50_Bit4 1 Messages on all screens ON
#50_Bit5 0 Alarmmessages on all screens 1 Guide messages
#50_Bit6 0
#50_Bit7 0
#51_Bit0 1 Onboard on
#51_Bit1 0
#51_Bit2 0
#51_Bit3 0
#51_Bit4 0
#51_Bit5 0
#51_Bit6 0
#51_Bit7 0
#53_Bit0 0
#53_Bit1 0
#53_Bit2 0
#53_Bit3 0
#53_Bit4 0
#53_Bit5 0
#53_Bit6 0
#53_Bit7 0

Dialog 112

MP Bit S Text

#57_Bit0 1 Highspeed Inputs X0 - X0F
#57_Bit1 0
#57_Bit2 0
#57_Bit3 0
#57_Bit4 0
#57_Bit5 0
#57_Bit6 0
#57_Bit7 0
#61_Bit0 0
#61_Bit1 1 Highspeed Outputs Y10 - Y1F
#61_Bit2 0
#61_Bit3 0
#61_Bit4 0
#61_Bit5 0
#61_Bit6 0
#61_Bit7 0
Macro parameter
see page 38

Dialog 112
Service switch for setup of tool changer
Switch 01: ........... Tool changer service

Switch 02: ........... Spindle orientation
Switch 03: ........... X+ SW-limit switch to magazine area
Switch 04: ........... X+ SW-limit switch to machining area
Switch 05: ........... X-Axis magazine position
Switch 06: ........... X-Axis waiting position
Switch 07: ........... Y-Axis tool change position
Switch 08: ........... Z-Axis In position (down)
Switch 09: ........... Z-Axis Out position (up)
Switch 10: ........... Gripper turning 180 degrees
Switch 11: ........... Gripper turning 0 degrees (Basic position DC 70/100V)
Switch 12: ........... Arm standby position -> Magazine
Switch 13: ........... Arm magazine position -> Standby position (Basic position DC 70/100V)
Switch 14: ........... Arm standby position -> Spindle position
Switch 15: ........... Arm Spindle position -> Magazine position
Switch 16: ........... Release Magazine / Axes
Switch 17: ........... Pallet changer service

Switch 18: ........... Open door
Switch 19: ........... Close door
Switch 20: ........... Unclamp pallet
Switch 21: ........... Clamp pallet
Switch 22: ........... Pallet clamped
Switch 23: ........... Y-Axis pallet 1
Switch 24: ........... Y-Axis pallet 2
Switch 25: ........... Deposit pallet 1
Switch 26: ........... Bring pallet 1
Switch 27: ........... Deposit pallet 2
Switch 28: ........... Bring pallet 2
Switch 29: ........... Position X-Axis
Switch 30: ...........
Switch 31: ...........
Switch 32: ...........
Select one maingroup and one function,

and start with cycle start.
e.g.: moving forward and backward to the TC position in the Magazine area (DC50-V)
#1 (TC-Service)
#9 (Z-Axis out position up) #6 (X-Axis waiting position)
#3 (X+ SW-limitswitch to magazine area) # 4 (X+ SW-limit switch to work area)
#5 (X-Axis Magazine position) #1 (is automatically erased)
Access
BA 1 (Manual)
F1 (Service)

Dialog 112
In- Outputs, Markers

76543210 HEX 7 6 5 4 3 2 1 0 HEX
X 0000 oooooooo 00 X 0000 7 6 5 4 3 2 1 0
X 0008 oooooooo 00 X 0008 F E D C B A 9 8
X 0010 oooooooo 00 X 0010 17 16 15 14 13 12 11 10

X 0018 oooooooo 00 X 0018 1F 1E 1D 1C 1B 1A 19 18
X 0020 oooooooo 00 X 0020 27 26 25 24 23 22 21 20

X 0030 oooooooo 00 X 0030 37 36 35 34 33 32 31 30

X 0040 oooooooo 00 X 0040 47 46 45 44 43 42 41 40

X 0050 oooooooo 00 X 0050 57 56 55 54 53 52 51 50

X 0060 oooooooo 00 X 0060 67 66 65 64 63 62 61 60

X 0070 oooooooo 00 X 0070 77 76 75 74 73 72 71 70

X 0080 oooooooo 00 X 0080 87 86 85 84 83 82 81 80

X 0090 oooooooo 00 X 0090 97 96 95 94 93 92 91 90

Access
Diagnosis button
F5 ......................... (PLC)

Dialog 112
Deckel macros
MP Macro Call Description Machine

# 1 9211 G211 Calculation macro DC50V DC70V DC100V
# 2 9248 G248 Overmeasurement DC50V DC70V DC100V
programming
#11 9006 M06 TC automatic DC50V DC70V DC100V
#12 9033 M33 TC manual DC50V DC70V DC100V
#13 9219 M219 Spindle orientation DC50V DC70V DC100V

#14 9090 M90 Tool breakage DC50V DC70V DC100V
#15 9092 M92 Calibration DC50V DC70V DC100V
#16 9091 M91 Tool length measurement DC50V DC70V DC100V

(Option)
9030 power on, automatic running DC50V DC70V DC100V
9999 Text-Macro (Languages) DC50V DC70V DC100V
Reading in and out of macros see page 21

Setting macros see page 25
Measuring tip "moving in and out"

- Move Y axis in plus direction to end position (only DC50V)
- Erase error message with Reset switch (only DC50V)
- Block movement mode
- N1 M150 [Measuring tip comes out]
- N2 G04 X20 [Measuring tip stays out for 20 seconds]
- N3 M30 [Measuring tip goes in]
"Calibrating" measuring tip

- Change spindle tool with M6 T0
- Change calibrating tool with known length manually
- G54 set zero (in zero point shifting table )
- M92 H ... ... (length of the calibrating tool) R ... ... (radius of the calibrating tool)
- Cycle start
This function is active in block and automatic mode.

Dialog 112
PLC
Functional procedure
BA 1 (Manual)
Shift Diagnosis
F4 (LADDER)
F2 (CIRCUT)
F6 (MONIT)
Y1 (Example for Input Y1)
PLC LADR
) Input line
1READ 2WRITE 3INSERT 4DELETE 5CONVT 6MONIT MENU

Dialog 112
Procedure for changing the CPU QX141-1 und I/O QX 524

newly formating the memory
Note: All machine parameters,NC programmes and Deckel macros will be lost while
exchanging the CPU.
1. Store machinen parameters of the old CPU via the serial I/0.
!! (Note the interface configuration as these will be lost after formating the memory).
Store all NC programmes and Deckel macros (Prg.9001 ...) via the serial I/0.
2. Mainswitch off
3. Change CPU
4. Flip DIP switches 1 and 3 on the CPU to the right
5. Unplug bus cable from the amplifier (CSH 21 on the CPU)
6. Mainswitch on
The two LED´s on the front of the CPU light up shortly and go off again
After they light up again, the whole RAM section of the CPU including
the Custom RAM and the NC Programme memory on the QX524 is erased
Selected options remain.
7. Main switch off

Flip both the DIP switches back to the left
8. Main switch on
9. Configure Interface (Baudrate etc...)
10. Read in machine parameters.
11. Main switch OFF- ON (Very important !!)

Dialog 112
Procedure for changing the CPU QX141-1 und I/O QX 524

newly formating the memory
12. Formating the memory

call control parameter
#40 Edit lock B must be blue
Call BASE Parameter picture 4/7
#38 fix_p ........................ "1"
#39 edlk_c ...................... "0"
BA3
Data tranfer
Activate F4 Delete
Type "Format" in the second bracket, press Enter

Answer the confirmation call after deletion with "Y"
<ENTER>
The Memory will be formated
13. Copy the Mitsubishi Cycles from ROM into RAM.

Activate Softkey Read in
Type "4" into first bracket, Press Enter
The cycles will be read in
14. Mainswitch Off - On

BA 3
F8 Data transfer
400 programme inputs and 236 K Bytes must be free
15. Load Grundig Macros (see page 20)
Important !!
set # 38 after reading in back to 0
16. Read customer programmes and FD macros back in again
17. Set parameter # 39 to 1
18. Mainswitch Off

Reconnect bus cable to CPU
19. Control is now ready

Dialog 112
NC Memory expansion and setting Mitsubishi options
Note: By expanding the memory all NC programmes macros and machine

parameters are lost.
1. Save all NC programmes and tool data via the serial I/O
2. Set PLC to Stop (see page 25)
3. Press Shift + 6
F5 (PLC/IF)
4. Enter password cell data type

( xxx ) ( ) (x)
5. Press Shift + 8
F9 (continue)
F1 (addition)
Set options (see page 29)
6. Main switch Off - On
7. Save machine parameters
8. Main switch "Off"
9. Only for memory expansion > 472KB
Remove I/0 CPU from the control unit.

Remove the present memory card after removing the 4 holding screws and replace
with new one.
Push the I/0 CPU back into the control unit.
10. Flip DIP switches 1 and 3 on the CPU to the right
11. Unplug bus cable from the amplifier (CSH 21 on the CPU)
12. Mainswitch on
The two LED´s on the front of the CPU light up shortly and go off again
After they light up again, the whole RAM section of the CPU including
the Custom RAM and the NC Programme memory on the QX524 is erased
Selected options remain.
13. Main switch off

Flip both the DIP switches back to the left
14. Main switch on

Dialog 112
NC Memory expansion and setting Mitsubishi options
15. Configure Interface (Baudrate etc...)
16. Read in machinenparameters.
17. Main switch OFF- ON (Very important !!)
18. Formating the memory

call control parameter
#40 Edit lock B must be blue
Call BASE Parameter picture 4/7
#38 fix_p ......................... "1"
#39 edlk_c ...................... "0"
BA3
Data tranfer
Activate F4 Delete
Type "Format" in the second bracket, press Enter

Answer the confirmation call after deletion with "Y"
<ENTER>
The Memory will be formated
19. Copy the Mitsubishi Cycles from ROM into RAM.

Activate Softkey Read in
Type "4" into first bracket, Press Enter
The cycles will be read in
20. Mainswitch Off - On

BA 3
F8 Data transfer
400 programme inputs and 236 K Bytes must be free
21. Load Grundig Macros (see page 20)
Important !!
set # 38 after reading in back to 0
22. Read customer programmes and FD macros back in again
23. Set parameter # 39 to 1
24. Mainswitch Off

Reconnect bus cable to CPU
25. Control is now ready

Dialog 112
Options
Measuring system
Measuring system DC50-V

Indirect measuring system without scale (Standard)
Parameter group Page # Axis Description Value

Servo M_Param 4. 1/6 1 X SPEC 0000
Servo M_Param 4. 1/6 2 X MTYP 0082
Servo M_Param 4. 1/6 9 X RNG1 100
Servo M_Param 4. 1/6 1 Y SPEC 0000

Servo M_Param 4. 1/6 2 Y MTYP 0082
Servo M_Param 4. 1/6 9 Y RNG1 100
Servo M_Param 4. 1/6 1 Z SPEC 0000

Servo M_Param 4. 1/6 2 Z MTYP 0082
Servo M_Param 4. 1/6 9 Z RNG1 100
Servo M_Param 4. 1/6 1 A SPEC 0000

Servo M_Param 4. 1/6 2 A MTYP 0080
Servo M_Param 4. 1/6 9 A RNG1 100
Measuring system DC50-V

Direct measuring system with scale (Option)





Dialog 112
Options
Measuring system
Measuring system DC70/100-V

Indirect measuring system without scale (Standard)




Measuring system DC70/100-V

Indirect measuring system with scale (Option)





Dialog 112
Options
Spindle DC50/70/100 V
Spindle 8000 RPM (Standard)
Parameter group Page # Description Value
Spindle 1/30 1 slimt 1 8000

Spindle 1/30 5 smax 1 8000
Spindle 1/30 13 stap 1 4000
Spindle 2/30 10 TSP 8000
Spindle 5/30 25 CINP 03E8
Spindle 12/30 87 SP87 50
Bit selection 1/1 5 Bit 1 0
Spindle DC50/70/100 V
Spindle 15000 RPM (Option)
Parameter group Page # Description Value

Spindle 2/30 10 TSP 15000
Spindle 5/30 25 CINP 03E8
Spindle 12/30 87 SP87 100
Bit selection 1/1 5 Bit 1 1
Magazin wheel DC50-V

30 tools (Option)
Axis M_Param 2. 1/2 1 U rapid 7200

Axis M_Param 2. 1/2 2 U clamp 7200
Servo M_Param 4. 1/6 7 U PC2 30
Servo M_Param 4. 4/6 23 U SV023 4
PLC Data M_Param 10 1/1 22 U 30

Dialog 112
Options
Tool break detector

Parameter group Page # Bit Value T brk. Value w/o Tbrk.

Bit selection M_Param 13 1/1 5 4 1 0
Parameter group # Call Programme No.

Macro 14 M90 9090
Macro 15 M92 9092
Tool length measurement

Parameter group # Call Programme No.

Macro 16 M91 9091
Touch probe DC50/70/100-V

Parameter group Page # Bit Value with Tp. Value w/o Tp

Bit selection 1/1 5 6 1 0

Dialog 112
Options
IKUEZ Internal coolant DC50/70/100-V

Parameter group Page # Bit Value with IKUEZ Value w/o IKUEZ

Light barrrier "Magazine pocket free" DC50-V

Parameter group Page # Bit Value with light b. w/o light b.

Pallet Changer
Parameter group Page # Bit Value with PC Value w/o PC

Roto-Clear
Parameter grouo Page # Bit Value with RC Value w/o RC

End of work shut-off (FS)

Parameter group Page # Bit Value with FS Value w/o FS

UVV-Tool room solution (WL)

Parameter group Page # Bit Value with WL Value w/o WL

Digitising
Parameter group Page # Bit Value with Digi Value w/o Digi

Feed stop all axes (VH)

Parameter group Page # Bit Value with VH Value w/o VH


Dialog 112
Options
A-Axis DC 50V
Parameter group Page # Bit Value with A Value w/o A

PLC-Data 3 31 15
(with clamping) Bit selection 1/1 6 3 1 0
A-Achse DC 70/100V

PLC-Data 3 15 7
(with clamping) Bit selection 1/1 6 3 1 0
External axis release X23


Spindle turning without axis block (M53 M54)

Parameter group Page # Bit Value with V Value w/o V

Spindle turning output Y14

Parameter group Page # Bit Value with S Value w/o S

Override 100% (M84 M85 M86 M87)

Parameter group Page # Bit Value with O Value w/o O

External Pallet acknowledgement

Parameter group Page # Bit Value with P Value w/o P


Dialog 112
SPS error messages Dialog 112

Stand: 23.08.1994
1 mot used
Rec.:
Eff.:
Sol.:
WTB: A001 PLC: M 208 Modul:
3 Star Delta switchover
Rec.: Change of spindle speed which requires star delta switchover

Eff.: Feed halt all axes
Sol.: automatically
WTB: A003 PLC: M 210 Modul: spigetr
4 PC not in base position
Rec.: Automatic pallet changer not in base positon

Sol.: Move pallet changer back to base position with appropriate
softkey
WTB: A004 PLC: M 211 Modul: pw
5 Safety function
Rec.: 1. Galvanic seperation of drives or

2. Selection of key mode not correct or
3. Fault in key switch
Eff.: Feed stop, spindle block and Cycle stop
Sol.: 1. Close door or press acknowledge
2. Select proper key mode
3. Replace key switch
WTB: A005 PLC: M 212 Modul: uvv
6 IKUEZ Internal coolant Flow control
Rec.: IKUEZ-Pump for internal coolant supply is switched on but

flow control switch is not active
Eff.: Feed block all axes
Sol.: Automatic
WTB: A006 PLC: M 213 Modul: ikuez
7 Synch. Handcontrol unit
Rec.: transmission of a selection switch change to the hand control

unit is not complete
Eff.: Feed block
Sol.: Automatic
WTB: A007 PLC: Modul: handstl
8 Touch probe
Rec.: The command Touch probe ON is present and standby signal of
touchprobe is missing
Sol.: CNC-Reset
WTB: A008 PLC: M 215 Modul: messtast

Dialog 112
9 Spindle speed not reached
Rec.: The actual spindle speed does not correspond to the desired
speed
Eff.: Feed halt of main axes
(but no feed block in G0 blocks)
Sol.: Automatic
WTB: A009 PLC: M 216 Modul: sammel
10 No base position TC
Rec.: Automatic tool changer (ATC) is not in base position

Sol.: Move tool changer back to base position with appropriate
softkey
WTB: A010 PLC: M 217 Modul: wzw
17 X-Axis: Releasing ATC
Rec.: While releasing ATC, feed for X axis is blocked

Eff.: Feed block for X axis
Sol.: Automatic, continue releasing
25 Y-Axis: Releasing ATC
Rec.: While releasing ATC, feed for Y axis is blocked

Eff.: Feed block for Y axis
26 Y-Axis: Measuring tip not back
Rec.: When measuring tip is fully extended, feed of Y axis is

blocked till measuring tip has returned
Eff.: Feed block for Y axis
Sol.: Automatisch
WTB: A026 PLC: M 233 Modul:messd_v3
33 Z-Axis: Measuring tip not in Position
Rec.: Feed block for Z axis is active till measuring tip is out
Eff.: Feed block for Z axis
Sol.: Automatic
34 Z-Axis: Releasing ATC
Rec.: While releasing ATC, feed for Z axis is blocked

Eff.: Feed block for Z axis
41 A-Axis: Releasing ATC
Rec.: While releasing ATC, feed for A axis is blocked

Eff.: Feed block for A axis
49 TC-Mag: Releasing ATC

Dialog 112
Rec.: While releasing ATC. feed for tool magazine is blocked

Eff.: Feed block for tool magazine
WTB: A049 PLC: 256 Modul: wzw
82 TC not in base position
Rec.: ATC is not in base position

Eff.: Spindle block
Sol.: Move ATC back to base position with appropriate softkey

Sol.: automatically
WTB: A083 PLC: M 290 Modul: spigetr
Rec.: Automatic pallet changer not in base positon

Sol.: Move pallet changer back to base position with appropriate
softkey
85 Safety function

86 Manual toolchange call
Rec.: M33 was programmed or the switch Tool change was pressed
Eff.: Spindle block
Sol.: End manual tool change;Cycle Start
WTB: A086 PLC: M 293 Modul: handwzw
87 Spindle block by touch probe
Rec.: Touch probe was changed into spindle

Eff.: Spindle block
Sol.: Change touch probe back into magazine
WTB: A087 PLC: M 294 Modul: messtast
88 Workpiece loose !!
Rec.: Input workpiece clamped is not active or Function workpiece

clamped / Unclamped not avaiable
Eff.: Spindelblock Cycle stop
Sol.: Input workpiece clamped
WTB: A088 PLC: M 295 Modul: wstspan
97 Axis lubrication defect

Dialog 112
Rec.: axisThelubrication cycle was not activated two times in

series. i.e. the lube pressure was not reached
Eff.: Read in block in the mode Automatic
Sol.: Check pressure switch; Bleed lines
WTB: A097 PLC: M 305
98 Level Axis lubrication
Rec.: Oil below lower level

Eff.: Read in block in the mode Automatic
Sol.: Top up central lube unit for Guide ways
WTB: A098 PLC: 305
99 Coolant low
Rec.: Coolant low in water tank in the mode "Automatic"

Eff.: Read in block in automatic procedure
Sol.: Top up coolant
100 Spindle orientation
Rec.: Spindle is oriented by M 19

Eff.: Read in block till spindle is oriented
Sol.: Automatic
Sol.: End manual tool change;Cycle Start
102 WZW aktiv
Rec.: Automatischer WReczeugwechsel ist aktiv

Sol.: Beendigung des automatischen WZW

Sol.: Automatic
104 PC active
Rec.: Automatic Pallet changer is active

Sol.: End of pallet change
106 Measuring tip not in Position
Rec.: Read in block as long as measuring tip is out

Sol.: Automatic

Dialog 112
129 Programmed stop M0/M1
Rec.: M 0 was programmed or M 1 was programmed while

Selective stop was active
Eff.: Machine Stop (Cycle stop)
Sol.: Cycle Start
WTB: A129 PLC: M 336 Modul: bedienta
130 Axis lubrication faulty
Rec.: The axis lubrication cycle was not activated two times in
series. i.e. the lube pressure was not reached
Eff.: Maschine stop (Cycle stop)
Sol.: Check pressure switches; bleed lines
WTB: A130 PLC: M 337 Modul: schmiz
131 Axis lubrication level low
Rec.: Lube level low

Eff.: Machine stop (Cycle stop)
Sol.: Top up central lube unit for Guide ways
WTB: A131 PLC: M 338 Modul: schmiz
132 Coolant low
Rec.: Coolant low in water tank in the mode "Automatic"

All axes stop or G0 block
WTB: A132 PLC: M 339 Modul: ikuez
Eff.: Machine stop ( Cycle stop)
Sol.: Acknowledge manual tool change and cycle start
134 Motor spindle coolant defect
Rec.: Confirmation message of spindle cooling missing

Sol.: Check transmitter
WTB: A134 PLC: M 341 Modul: spimoku
135 Fault from ATC
Rec.: Fault from automatic tool change

Sol.: see exact messages
WTB: A135 PLC: M 342 Modul: wzw ???
136 Speed not reached
Rec.: Spindle speed is not reached

Eff.: Maschine Halt (Zyklus Stop)
Sol.: Reset
WTB: A136 PLC: M 343 Modul: sammel ???

Dialog 112
Rec.: Automatic pallet changer not in base position

Sol.: Release via softkey
138 Fault from PC
Rec.: Fault in automatic pallet changer procedure

Sol.: see exact messages
139 Safety function

Rec.: ATC not in base position

Sol.: Release via softkey
141 Hydraulic level low
Rec.: Oil level in hydraulic level low

Sol.: Check oil return; top up oil
WTB: A141 PLC: M 348 Modul: hyd
142 Magazine door open
Rec.: An automatic tool change is called and magazine door is open

Sol.: Close magazine door and press cycle start
143 Reference point of magazine unknown
Rec.: An automatic tool change is called and the ref point of the
magazine is unknown is open (only with DC 50V)
Sol.: Release ATC in reverse
Approach ref point of magazine
144 Spindle - tool no. not O.K.
Rec.: An automatic tool change is called and the present T word is

not the is not the last automatically changed T word
Sol.: Correct the T word:
1. with manual tool change
2. By deleting the second corretive value and bringing the
original T-number back into the spindle

Dialog 112
WTB: A144 PLC: M 351 Modul: vsm
145 A-Stop-Ta at Incr/Refpkt
Rec.: Increment movementsar reference point approaching has been

interrupted by pressing Constant feed stop
Sol.: Cycle start
146 M6-Macro
Rec.: Cycle stop from the TC macro. The M6 call was interrupted as
it cannot be carried out
Sol.: Correct programme and or data
147 Fault during PLC-Axis positioning
Rec.: A contradiction occured during positioning of the axes by the

PLC (during tool or pallet change)
Sol.: Call service dept
WTB: A147 PLC: M 354 Modul: aposbef
148 T-No.-Error; Check VPC
Rec.: During opening and closing of the grippers during an

automatic tool change, the entries between the spindle and
tool pocket are exchanged
Eff.: Machine stop (Cycle stop) after completion of tool change
Sol.: Check magazine table and actual status of tool positioning
In case of contradiction please correct reality or table
(Please inform service)
WTB: A148 PLC: M 355 Modul: wzwctrl
149 Tool clamp not OK
Rec.: Tool clamp should be closed and the confirmation

Tool clamp is closed/Tool clamp is open is not OK
Eff.: Machine stop Cycle stop)
Sol.: Check switch for position sensing
150 Hydraulic running time is not OK
Rec.: The hydraulic ran longer than the PLC parameter permitted
(e.g. 1 hour). This happens when a function with hydraulic
gets stuck and machining is interrupted.
Sol.: Remove fault (e.g. Override = 0, etc.) and continue with
cycle start. Release stuck function wit softkeys
WTB: 150 PLC: M 357 Modul: hyd
151 Too many moving axes

Rec.: This message is generated if in an embargo version e3 more
than three axes are moved
Sol.: Change NC programme so that not more than three axes are
moved in a NC block
WTB: A151 PLC: M 358 Modul:emb_e3

Dialog 112
152 Entering S word newly
Rec.: The S word displayed in the manual mode shows the last
spindle speed programmed in this mode.
In the mean time another S word has been processed in the
automatic mode; this S word is active in the CNC. There is
therefore a discrepancy in the displayed S word and the
effective S word
Sol.: Enter the S word required in the manual mode newly
153 Workpiece loose !!
Rec.: Input workpiece clamped is not active or Function workpiece

clamped / Unclamped not avaiable
Eff.: Cycle stop
Sol.: Input tool clamped
WTB: A153 PLC: M 360 Modul: wstspan
154 Magazine not in position
Rec.: Input magazine in Position is not received within one second

Eff.: Cycle stop
Sol.: Correct magazine position
WTB: A154 PLC: M 361 Modul:v4_mag
155 Digitising is active
Rec.: Digitising is active via softkey and a NC programme not

transmitted by the digitising computer, is started or the
programme transmitted by the digitising computer contains
subprogramme calls (M98/M99)
Eff.: Cycle stop
Sol.: Press softkey digitising
WTB: A155 PLC: M 362 Modul:digi
156 Subprogramme jump
Rec.: The CNC control transmits the M Function M98 or M99 to the
PLC
Eff.: Cycle stop
Sol.: Switch shift reset
WTB: A156 PLC: M 363 Modul:digi
161 T word missing by standby
Rec.: M18 has been programmed without T word

Eff.: Machine stop: Fault from Tool changer
Sol.: Correct NC programme
WTB: A161 PLC: Modul: vsm
162 Spindle / Standby position are empty
Rec.: M6 T0 programmed, but spindle and standby position are already

without tools
Eff.: None
Sol.: Automatically at next tool change or reset

Dialog 112
163 Tool is in the spindle
Rec.: M6 Tx programmed and Tx is already in the spindle

Eff.: None
164 WZ ist in der Bereitstellung
Rec.: M18 Tx programmed and Tx isalready in standby

Eff.: None
165 Tool is not positioned in standby
Rec.: M18 Tx programmed but standby position is already ocupied with

Ty. Tool Tx cannot be positioned in standby.
Eff.: None
166 Tool not found in standby position.
Rec.: M18 Tx programmed and tool is not in magazine table

Eff.: Machine stop: Fault from tool changer
Sol.: Enter desired tool into magazine table
167 T word not programmed
Rec.: No T word programmed for M18

Eff.: No standby of tool
Sol.: Programme correctly
WTB: A167 PLC: Modul: wzw
169 Pallet release missing
Rec.: Call pallet change but pallet release is missing

Eff.: Machine stop: Fault from pallet changer
Sol.: Switch Pallet release and cycle start
WTB: A169 PLC: Modul: pw
170 Magazine door open
Rec.: The magazine door is open

Eff.: None
Sol.: Close magazine door
WTB: A170 PLC: Modul: mag
171 Pallet is in machining area

Rec.: Pallet change call and pallet to be changed is already in
machining area (M61 oder M62)
Eff.: None
Sol.: At next pallet change or at reset
172 Palette ist im Beladungsraum
Rec.: M63 programmed and machining area is empty

Eff.: None
Sol.: At next pallet change or at reset

Dialog 112
173 Pallet change not possible
Rec.: M60 and machining area is empty

Sol.: Change NC programme
174 T word missing at serial tool change
Rec.: M6
programmed without T word
175 Transfer change with T word
Rec.: Empty spindle in exchange fot T word

Eff.: MAH: Fault from tool change
177 Tool magazine is fully occupied
Rec.:
Eff.:
Sol.:
WTB: A177 PLC: Modul: vsm not used
178 Tool not found
Rec.: The selected change tool is not found

Sol.: Change NC programme or enter tool number into magazine table
Rec.: Break off of tool change with TC not in base position

Sol.: Release with softkey
WTB: A179 PLC: Modul: wzw
180 Tool life exceeded
Rec.: Life of selected change tool is exceeded; Sister tool

nonexistant
Sol.: Change NC programme or alter tool life table or cycle start
181 Referencing the X axis
Rec.: The tool change cycle was interrupted.

Reference points of axes were lost due to power failure.
The X axis has to be moved for the following release of the
tool changer.
Eff.: The releasing cannot be contnued directly
Sol.: Change to the mode 1.6 Reference point and approach
Reference point of X axis
Then continue releasing via softkey

Dialog 112
WTB: A181 PLC: G 996 Modul: wzw
182 Referencing the Y axis
Rec.: The
tool change cycle was interrupted.
The Y axis has to be moved for the following release of the
tool changer.
Reference point of Y axis
183 Referencing the Z axis
Rec.: The
tool change cycle was interrupted.
The Z axis has to be moved for the following release of the
tool changer.
Reference point of Z axis
184 Wrong axis selected
Rec.: While releasing the TC after reference point loss, it is

necessary to clock the individual axis. A wrong axis was
selected for referencing
Sol.: Unselect wrong axis softkey
186 Hydraulic oil level low
Rec.: Level in hydraulic unit under minimum; Hydraulic not running

Eff.: Already running hydraulic functions will not be interrupted
the next function will not be carried out and Machine stop
occurs
Sol.: Top up oil in hydraulic unit
WTB: A186 PLC: G 290 Modul: hyd
187 Coolant low
Rec.: Coolant low but pump does not run

Eff.: None
Sol.: Refill coolant in tank
WTB: A187 PLC: Modul: ikuez
188 M-Function invalid
Rec.: A M-function was programmed which is not analysed by the PLC

Eff.: None
Sol.: Reset
WTB: 188 PLC: Modul: mdec
189 Drives failure
Rec.: Fault from drive amplifier while control on

Sol.: Main switch Off / On

Dialog 112
WTB: 189 PLC: Modul: maein
190 IKUEZ: Motorschutzschalter
Rec.: The Motor circuit breaker in the IKUEZ Internal coolant unit
has tripped
Eff.: Machine stop (Cycle stop: Fault in the IKUEZ Internal coolant
unit
Sol.: Reset motor circuit breaker
WTB: 190 PLC: Modul: ikuez
191 IKUEZ: High pressure pump defective
Rec.: Fault in the high pressure pump of the IKUEZ Internal coolant
unit
unit
Sol.: Remove fault
192 IKUEZ: Rotary filter defective
Rec.: Fault in the rotary filter / skimmer of the IKUEZ Internal

coolant unit
unit
Sol.: Remove fault
193 Coolant low clean tank
Rec.: Coolant in clean tank below minimum

unit
Sol.: Top up coolant tank
194 Max level in machine tank
Rec.:
Eff.:
Sol.:
WTB: 194 PLC: Modul: ikuez not used
195 Level switch machine tank defect
Rec.: Both level switches signal at the same time

unit
Sol.: Replace level switch
196 Min level in machine tank
Rec.: The level in machine tank is lower than minimum

Eff.: Lifting pump is switched off after 5 seconds
Sol.: Automatically
197 Chip flushing not possible
Rec.: Coolant in tank for dirty coolant

Dialog 112
Eff.: Suppression of chip flushing

198 IKUEZ: Flow control defective
Rec.: Pump for IKUEZ Internal coolant unit is swiched off and flow
control is active for more than 5 seconds
unit
Sol.: Remove fault
199 IKUEZ: Flow amount too low
Rec.: The
pump for the IKUEZ Internal coolant
unit is swiched off and the flow control shows low flow even
after two seconds
unit
Sol.: Remove fault
200 Motor circuit breaker tripped
Rec.: Motor circuit breaker in control cabinet has tripped

Eff.: Emergency off
Sol.: Reset motor circuit breaker
WTB: 200 PLC: Modul:
201 Mode change blocked
Rec.: The ATC or Pallet changer is active and a mode change is

called
Eff.: Mode change is suppressed
Sol.: Cycle stop ,then change mode
WTB: 201 PLC: Modul:
202 Switch on condition missing
Rec.: The control is off and the machining area door was not opened
and closed
Eff.: Drives cannot be coupled
Sol.: Open and close machining area door
WTB: 202 PLC: Modul: uvv
203 Star delta switchover
Rec.:
Eff.:
Sol.:
WTB: 203 PLC: Modul: spimoku not used
204 Orienting position missing
Rec.: M19 and orienting position missing

Sol.: Check machine parameters
WTB: 204 PLC: Modul: spiricht
205 Key switch position not correct

Dialog 112
Rec.: The position of the key switch between normal and setup was
changed even though the axes and or spindle are moving
Eff.: The new key position is not accepted
Sol.: Cycle stop and correct key position
206 Key switch defective
Rec.: The key switch for changing the position between normal and
setup is defective
Eff.: Machine stop (Cycle stop): Safety function
Sol.: Remove fault
207 Machining area door is unlocked
Rec.: The machining area door is unlocked but not opened

Eff.: None
Sol.: Close or open door
208 Magazine pocket not free
Rec.: The
magazine pocket is gaurded by a light barrier
The tool change procedure orients itself by the Magazine and
tool table. A contradiction between the magazine table and
physical occupation of the magazine could lead to a collision
Sol.: Release tool changer in reverse and correct magazine
occupation and or tool table
209 M-Function running
Rec.: The CNC has called a M function in the PLC; The M

acknowledgement is blocked
Eff.: The M function is being processed. The NC programme will be
further processed after acknowedgement of the M function
Sol.: Automatic
WTB: 209 PLC: Modul: sammel
210 Loading enclosure is open
Rec.: The loading enclosure of the Pallet changer unit is open

Eff.: The processing of the pallet changer is stopped or not
permitted
Sol.: close enclosure
WTB: 210 PLC: Modul: pw
211 Programme selection not ok
Rec.: It was tried to start a programme although none was

selected in mode 2.1
Eff.: Cycle start without function
Sol.: Select programme in BA 2.1 and then start the processing or
the test
WTB: A211 PLC: Modul: sammel
212 End of work shutoff
Rec.: The machine was switched off by the end of wotk shutoff
Eff.: Machine off

Dialog 112
Sol.: Switch machine on again

WTB: A212 PLC: G 8 Modul: maein
213 Function not available
Rec.: A function not available in the machine configuration, was

selected via softkey
Eff.: None
Sol.: Release softkey
WTB: A213 PLC: Modul: aggallg
214 Axis lubrication failed
Rec.: Lubrication pressure not achieved

Eff.: Cycle stop when a G0 block is called or all axes are standing
Read-in lock after second fault in lube impulse
Sol.: Check pressure switch
WTB: A214 PLC: Modul: schmiz
215 Axis lubrication level not OK

Rec.: Lube level low
Eff.: Cycle stop when a G0 block is called or all axes are standing
Read-in lock after second fault in lube impulse
Sol.: Top up central lube unit for guide way
WTB: A215 PLC: Modul: schmiz
216 Alarm Spindle amplifier
Rec.: Fehler aus SpindelverstaRecer

Eff.: Emergency off
Sol.: Main switch Off/On
WTB: A216 PLC: Modul: spiallg
217 Touch probe: Battery empty
Rec.: Barrety for touch probe MP10 empty

Eff.: Feed stop all axes
Sol.: Replace battery or reset (Deletion of feed stop)
WTB: A217 PLC: Modul: messtast
218 Touch probe not ready
Rec.: Signal path touchprobe - OMM interrupted or cannot be

activated
Eff.: Feed stop all axes
Sol.: Clean OMM. remove obstacle interrupting optical signal path.
Observe 5 second rest time for touchprobe
WTB: A218 PLC: Modul: messtast
219 Magazine pocket is locked
Rec.: A
tool is automatically removed from the magazine and the
marking is 9 (automatic oder manual)
Eff.: Cycle stop
Sol.: Rewrite marking with 0-2 and check tool (tool break detector)
220 Max.time: Unclamp workpiece
Rec.: Reserved
Eff.:
Sol.:

Dialog 112
WTB: A220 PLC: Modul: wstspan
221 Max. time: Clamp Workpiece
Rec.: Reserved
Eff.:
Sol.:
WTB: A221 PLC: Modul: wstspan
222 Input gripper 0 degrees missing
Rec.: Input X4 (x70:b30) gripper has turned to 0 degrees S_206 is

missing
Eff.: Process stopped
Sol.: Please contact service department
WTB: A222 PLC: Modul: wzw_v4
223 Input gripper 180 degrees missing
Rec.: Input X5 (x70:z30) gripper has turned to 180 degrees S_207 is

missing
224 Input magazine position missing
Rec.: Input X7 (x70:b28) TC in magazine position S_204 missing

WTB: A224 PLC: Modul: wzw_4v
225 Input standby position missing
Rec.: Inputg X3 (x70:d30) TC in standby position S_218 missing

226 Input spindle position missing
Rec.: Input X6 (x70:d28) TC in spindle position S_205 missing

227 Input tool locked missing
Rec.: Input XB (x70:z26) TC gripper claw locked S_219 missing

228 Input tool locked faulty
Rec.: Input XB (x70:z26) TC gripper claw locked S_219 is not Zero

229 Input pallet door missing

Dialog 112
Rec.: Input X41 (x71:b16) raising door to PC open missing

WTB: A229 PLC: Modul: pw_v4 pw_v3
230 Input pallet door closed missing
Rec.: Input X42 (x71:z16) raising door to PC closed missing

231 Input double carriage position-1 missing
Rec.: Input X47 (x71:b12) double carriage position-1 in alternating

position missing
WTB: A231 PLC: Modul: pw_v4
232 Input double carriage position-2 missing
Rec.: Input X48 (x71:b12) double carriage position-2 in alternating

position missing
Eff.: Ablauf steht
WTB: A232 PLC: Modul: pw_v4
233 Input pallet raised missing
Rec.: Input X4E (x71:z08) pallet raised missing

234 Input pallet lowered missing
Rec.: Input X4D (x71:b08) pallet lowered missing

235 Input pallet clamped missing
Rec.: Input X4C (x71:d08) pallet clamped missing

236 Input pallet deposited missing
Rec.: DC 70/100 V Input X46 (x71:d12) pallet is changed missing

DC 50 V Input X01 (x70:b32)
PC position-1 pallet in depositing pos. or Input X03 (x70:d30)
PC position-2 pallet in depositing pos. missing
237 Input pallet brought missing
Rec.: DC 70/100 V Input X45 (x71:z14) pallet changed missing

Dialog 112
DC 50 V Input X00 (x70:d32)

PC pos. 1 transfer position to machine or Input X02 (x70:z32)
PC pos. 2 transfer position to machine missing

238 Input pallet pos 1 occupied missing
Rec.: Input X43 (x71:d14) PC pallet pos 1 occupied missing (Double

carriage occupied missing)
239 Input pallet pos 2 occupied missing
Rec.: Input X44 (x71:d14) PC pallet pos 1 occupied missing (Double

carriage occupied missing)

Dialog 112
Inputs DC50 V - 2880
X Plug Remarks
X00 (x70:d32) PC position 1 transfer position to machine

X01 (x70:b32) PC position 1 pallet in depositing position
X02 (x70:z32) PC position 2 transfer position to machine
X03 (x70:d30) PC position 2 pallet in depositing position
X04 (x70:b30) Magazine position free
X05 (x70:z30)
X06 (x70:d28)
X07 (x70:b28)
X08 (x70:z28) Return message (Star) Motor spindle
X09 (x70:d26) Return message (Delta) Motor spindle
X0A (x70:b26) Drives uncoupled
X0B (x70:z26) Reference point 4. axis (Magazine)
X0C (x70:d24) Tool in spindle clamped
X0D (x70:b24) Tool in spindle unclamped
X0E (x70:z24)
X0F (x70:d22)
X10 (x70:b22) Central lube pressure reached
X11 (x70:z22) Central lube oil level OK
X12 (x70:d20) Measuring tip resting position
X13 (x70:b20) Measuring tip measuring position
X14 (x70:z20) Motor circuit breaker OK
X15 (x70:d18) Machine OK
X16 (x70:b18) Cooling motor spindle OK
X17 (x70:z18) Switch: Normal position
X18 (x70:d16) Reference point cam X
X19 (x70:b16) Reference point cam Y
X1A (x70:z16) Reference point cam Z
X1B (x70:d14) Reference point cam TC magazine
X1C (x70:b14) Magazine: Call
X1D (x70:z14) Magazine door closed
X1E (x70:d12) Coolant: Low (IKUEZ)
X1F (x70:b12) Switch: Setup
X20 (x70:z12) 1.Rotary axis clamped
X21 (x70:d10) 1.Rorary axis unclamped
X22 (x70:b10) Hydraulic oil level OK
X23 (x70:z10) External release of axes and spindle
X24 (x70:d08) Machining area doors closed and locked
X25 (x70:b08) Machining area doors open and unlocked
X26 (x70:z08) Acknowledgement switch hand control unit
X27 (x70:d06) * Emergency Off
X28 (x71:d32)
X29 (x71:b32)
X2A (x71:z32)
X2B (x71:d30)

Dialog 112
X Plug Remarks
X2C (x71:b30) Reference cam 1.Rotary axis

X2D (x71:z30) (Reference cam 6.axis)
X2E (x71:d28) (Reference cam 7.axis)
X2F (x71:b28) (Reference cam 8.axis)
X30 (x71:z28)
X31 (x71:d26) Renishaw probe ready
X32 (x71:b26) Renishaw probe battery low
X33 (x71:z26) Level under below minimum (IKUEZ)
X34 (x71:d24) Motor circuit breaker IKUEZ OK
X35 (x71:b24) * Coolant Max level
X36 (x71:z24) Flow control Q>2 l/min (IKUEZ)
X37 (x71:d22) Coolant: Lifting pump on
X38 (x71:b22) Interferance rotary filter skimmer (IKUEZ)
X39 (x71:z22) Interferance high pressure pump (IKUEZ)
X3A (x71:d20) Reserved for special option
X3B (x71:b20) Reserved for special option
X3C (x71:z20) Acknowledgement M 106
X3D (x71:d18) Acknowledgement M 108
X3E (x71:b18) 1.Rotary axis clamped
X3F (x71:z18) 1.Rotary axis unclamped
X40 (x71:d16) Pallet safety housing closed
X41 (x71:b16) Raising door to PC open
X42 (x71:z16) Raising door to PC closed
X43 (x71:d14) PC position 1 occupied
X44 (x71:b14) PC position 2 occupied
X45 (x71:z14)
X46 (x71:d12)
X47 (x71:b12)
X48 (x71:z12)
X49 (x71:d10)
X4A (x71:b10)
X4B (x71:z10)
X4C (x71:d08) Pallet clamped
X4D (x71:b08) Pallet lowered
X4E (x71:z08) Pallet raised
X4F (x71:d06) Pallet unclamped
X50 (CDP21L1-B22) Touch probe inserted from Digi-PC
X51 (CDP21L1-A22) Automatic active from Digi-PC
X52 (CDP21L1-B21) Axes stop Digi-PC
X53 (CDP21L1-A21) Regulator release from Digi-PC
X54 (CDP21L1-B20) BTB (Ready) from Digi-PC

Dialog 112
Outputs DC50 V - 2880
X Plug Remarks
(x50:d32) + UB 1 (2 Ampere)
(x50:b32) + UB 1 (2 Ampere)
Y00 (x50:z32) Open raising door to PC
Y01 (x50:d30) Close raising door to PC
Y02 (x50:b30) Clamp pallet
Y03 (x50:z30) Unclamp pallet
Y04 (x50:d28)
Y05 (x50:b28)
Y06 (x50:z28)
Y07 (x50:d26)
Y08 (x50:b26) Measuring signal M 49 (200ms)
Y09 (x50:z26) Unclamp tool
(x50:d24) + UB 2 (2 Ampere)
(x50:b24) + UB 2 (2 Ampere)
Y0A (x50:z24) Blow out tool clamp
Y0B (x50:d22) Magazine: Loosen brake
Y0C (x50:b22) Z axis loosen motor brake
Y0D (x50:z22) Activate measuring tip
Y0E (x50:d20) Blow out measuring tip
Y0F (x50:b20) Rotoclear On
Y10 (x50:z20) PC drive position 1 right
Y11 (x50:d18) PC drive position 1 left
Y12 (x50:b18) PC drive position 2 right
Y13 (x50:z18) PC drive position 2 left
(x50:d16) + UB 3 (2 Ampere)
(x50:b16) + UB 3 (2 Ampere)
Y14 (x50:z16) Signal Spindle turning
Y15 (x50:d14)
Y16 (x50:b14)
Y17 (x50:z14)
Y18 (x50:d12) Star (1)/Delta (0) - Switchover
Y19 (x50:b12) NC-Ready
Y1A (x50:z12) Magazine: Call
Y1B (x50:d10) Motor spindle cooling On
Y1C (x50:b10) Acknowledgement switch hand control unit
Y1D (x50:z10) Lock safety doors
(x50:d08) + UB 4 (0,5 Ampere)
Y1E (x50:b08) Drives On
Y1F (x50:z08)
(x50:d06) + UB 5 (0,5 Ampere)
Y20 (x50:b06) Collective interferance message (H1)
Y21 (x50:z06) Hydraulic on

Dialog 112
Outputs DC50 V - 2880
X Plug Remarks
Y22 (x50:d04) Central lube On

Y23 (x50:b04) Coolant On
Y24 (x50:z04) Internal coolant (HD) On
Y25 (x50:d02) Coolant lifting pump On
Y26 (x50:b02) Coolant chip flushing On
Y27 (x50:z02) ???
(x51:d32) + UB 1 (2 Ampere)
(x51:b32) + UB 1 (2 Ampere)
Y28 (x51:z32)
Y29 (x51:d30)
Y2A (x51:b30)
Y2B (x51:z30)
Y2C (x51:d28)
Y2D (x51:b28)
Y2E (x51:z28)
Y2F (x51:d26)
Y30 (x51:b26) Reserved for special option
Y31 (x51:z26) Reserved for special option
(x51:d24) + UB 2 (2 Ampere)
(x51:b24) + UB 2 (2 Ampere)
Y32 (x51:z24) Clamping On 1. Rotary axis
Y33 (x51:d22) Clamping Off 1. Rotary axis
Y34 (x51:b22) nclamp workpiece
Y35 (x51:z22)
Y36 (x51:d20)
Y37 (x51:b20)
Y38 (x51:z20)
Y39 (x51:d18)
Y3A (x51:b18)
Y3B (x51:z18)
(x51:d16) + UB 3 (2 Ampere)
(x51:b16) + UB 3 (2 Ampere)
Y3C (x51:z16)
Y3D (x51:d14)
Y3E (x51:b14)
Y3F (x51:z14)
Y40 (x51:d12) Reserved for special option

Dialog 112
X Plug Remarks
Y42 (x51:z12)
Y43 (x51:d10)
Y44 (x51:b10)
Y45 (x51:z10)
(x51:d08) + UB 4 (0,5 Ampere)
Y46 (x51:b08)
Y47 (x51:z08)
(x51:d06) + UB 5 (0,5 Ampere)
Y48 (x51:b06)
Y49 (x51:z06) Programme completed (H1)
Y4A (x51:d04) Programme running (H1)
Y4B (x51:b04) Switching function 1 (M 100 / M 101)
Y4C (x51:z04) Switching function 2 (M 102 / M 103)
Y4D (x51:d02) Switching function 3 (M 104 / M 105)
Y4E (x51:b02) Switching function 4 (M 106 / M 107)
Y4F (x51:z02) Switching function 5 (M 108 / M 109)
Y50 (CDJ21L1-B22) Cycle start to Digi-PC
Y51 (CDJ21L1-A22) Cycle stop to Digi-PC
Y52 (CDJ21L1-B21) Drive command X+ to Digi-PC
Y53 (CDJ21L1-A21) Drive command X- to Digi-PC
Y54 (CDJ21L1-B20) Drive command Y+ to Digi-PC
Y55 (CDJ21L1-A20) Drive command Y- to Digi-PC
Y56 (CDJ21L1-B19) Drive command Z+ to Digi-PC
Y57 (CDJ21L1-A19) Drive command Z- to Digi-PC
Y58 (CDJ21L1-B18) D112-BTB (ready) to Digi-PC
Y59 (CDJ21L1-A18) Spindle turning to Digi-PC
Y5A (CDJ21L1-B17) Automatik allows to Digi-PC

Dialog 112
Inputs DC70/100 V - 2880, 2881
X Plug Remarks
X0 (x70:d32) Magazine is in position S_202

X1 (x70:b32) Magazine braking cam S_201
X2 (x70:z32) Magazine Reference point S_200
X3 (x70:d30) TC in standby position S_218
X4 (x70:b30) Gripper is turned to 0 degree S_206
X5 (x70:z30) Gripper is turned to 180 degree S_207
X6 (x70:d28) TC in spindle position S_205
X7 (x70:b28) TC in magazine position S_204
X8 (x70:z28) Return message (Star) Motor spindle
X9 (x70:d26) Return message (Delta) Motor spindle
XA (x70:b26) Drives uncoupled
XB (x70:z26) TC gripper claw locked S_219
XC (x70:d24) Input tool clamp closed S_272
XD (x70:b24) Input tool clamp open S_274
XE (x70:z24) Magazine button forward S_215
XF (x70:d22) Magazine button reverse S_216
X10 (x70:b22) Central lube pressure reached
X11 (x70:z22) Central lube oil level OK
X12 (x70:d20) Measuring tip resting position
X13 (x70:b20) Measuring tip measuring position
X14 (x70:z20) Motor circuit breaker OK
X15 (x70:d18) Machine OK
X16 (x70:b18) Cooling motor spindle OK
X17 (x70:z18) UVV Switch: Normal position
X18 (x70:d16) Reference point cam X
X19 (x70:b16) Reference point cam Y
X1A (x70:z16) Reference point cam Z
X1B (x70:d14) Reference point cam TC magazine
X1C (x70:b14) Magazine: Call
X1D (x70:z14) Magazine door closed
X1E (x70:d12) Coolant: Low (IKUEZ)
X1F (x70:b12) UVV Switch: Setup
X20 (x70:z12) (-OT1)
X21 (x70:d10) (-OT2)
X22 (x70:b10) Hydraulic oil level OK
X23 (x70:z10) External release of axes and spindle
X24 (x70:d08) Machining area doors closed and locked
X25 (x70:b08) Machining area doors open and unlocked
X26 (x70:z08) Acknowledgement switch hand control unit
X27 (x70:d06) * Emergency Off
X28 (x71:d32) (+OT1)
X29 (x71:b32) (+OT2)
X2A (x71:z32) (+OT3)
X2B (x71:d30) (+OT4)
X2C (x71:b30) Reference point cam 5. axis

Dialog 112
Inputs DC70/100 V - 2880, 2881
)X Plug Remarks
X2D (x71:z30) (Reference point cam 6.axis)

X2E (x71:d28) (Reference point cam 7.axis)
X2F (x71:b28) (Reference point cam 8.axis
X30 (x71:z28)
X31 (x71:d26) Renishaw probe ready
X32 (x71:b26) Renishaw probe battery low
X33 (x71:z26) Level under below minimum (IKUEZ)
X34 (x71:d24) Motor circuit breaker IKUEZ OK
X35 (x71:b24) * Coolant Max level
X36 (x71:z24) Flow control Q>2 l/min (IKUEZ)
X37 (x71:d22) Coolant: Lifting pump on
X38 (x71:b22) Interferance rotary filter skimmer (IKUEZ)
X39 (x71:z22) Interferance high pressure pump (IKUEZ)
X3A (x71:d20) Reserved for special option
X3B (x71:b20) Reserved for special option
X3C (x71:z20) Acknowledgement M 106
X3D (x71:d18) Acknowledgement M 108
X3E (x71:b18) 1.Rotary axis clamped
X3F (x71:z18) 1.Rotary axis unclamped
X40 (x71:d16) Pallet safety housing closed
X41 (x71:b16) Raising door to PC open
X42 (x71:z16) Raising door to PC closed
X43 (x71:d14) PC pos. 1 occupied (Double carriage occupied)
X44 (x71:b14) PC pos. 2 occupied (Double carriage occupied)
X45 (x71:z14) Pallet has been brought in
X46 (x71:d12) Pallet has been brought out
X47 (x71:b12) Double carriage pos.-1 in alternating pos.
X48 (x71:z12) Double carriage pos.-2 in alternating pos.
X49 (x71:d10)
X4A (x71:b10)
X4B (x71:z10)
X4C (x71:d08) Pallet clamped
X4D (x71:b08) Pallet lowered
X4E (x71:z08) Pallet raised
X4F (x71:d06) Pallet unclamped
X50 (CDP21L1-B22) Touch probe inserted from Digi-PC
X51 (CDP21L1-A22) Automatic active from Digi-PC
X52 (CDP21L1-B21) Axes stop Digi-PC
X53 (CDP21L1-A21) Regulator release from Digi-PC
X54 (CDP21L1-B20) BTB (Ready) from Digi-PC

Dialog 112
Outputs DC70/100 V - 2880, 2881
X Plug Remarks
Y0 (x50:z32) TC Intermediate pos. release Y_228

Y1 (x50:d30) Move TC to intermediate position Y_227
Y2 (x50:b30) Move TC to magazine Y_202
Y3 (x50:z30) Move TC to spindle Y_203
Y4 (x50:d28) Turn TC changer to 0 degrees Y_206
Y5 (x50:b28) Turn TC changer to 180 degrees Y_207
(x50:z28)
Y7 (x50:d26)
Y08 (x50:b26) Measuring signal M 49 (200ms)
Y09 (x50:z26) Unclamp tool
YA (x50:z24) Blow out tool clamp
YB (x50:d22) TC changer 2. change speed
Y0C (x50:b22) Z axis loosen motor brake
Y0D (x50:z22) Activate measuring tip
Y0E (x50:d20) Blow out measuring tip
Y0F (x50:b20) Rotoclear On
Y10 (x50:z20) Turn magazine forwards
Y11 (x50:d18) Turn magazine backwards
Y12 (x50:b18)
Y13 (x50:z18)
Y14 (x50:z16) Signal Spindle turning
Y15 (x50:d14)
Y16 (x50:b14) PC-Transport Right
Y17 (x50:z14) PC-Transport Left
Y18 (x50:d12) Star (1)/Delta (0) - Switchover
Y19 (x50:b12) NC-Ready
Y1A (x50:z12) Magazine: Call
Y1B (x50:d10) Motor spindle cooling On
Y1C (x50:b10) Acknowledgement switch hand control unit
Y1D (x50:z10) Lock safety doors
(x50:d08) + UB 4 (0,5 Ampere)
Y1E (x50:b08) Drives On
Y1F (x50:z08) Magazine release
Y20 (x50:b06) Stoerung Sammelmeldung (rote Lampe)
Y21 (x50:z06) Hydraulic On
Y22 (x50:d04) Central lube On
Y23 (x50:b04) Coolant On
Y24 (x50:z04) Internal coolant (HD) On
Y25 (x50:d02) Coolant lifting pump On
Y26 (x50:b02) Coolant chip flushing On
Y27 (x50:z02) ???
Y28 (x51:z32) Open raising door to PC
Y29 (x51:d30) Close raising door to PC
Y2A (x51:b30) PC: Clamp pallet
Y2B (x51:z30) PC: Unclamp pallet

Dialog 112
Outputs DC70/100 V - 2880, 2881
X Plug Remarks
Y2C (x51:d28) Blow out air for PC On
Y2D (x51:b28)
Y2E (x51:z28) Double carriage pos.-1 in alternating pos.
Y2F (x51:d26) Double carriage pos.-2 in alternating pos.
Y31 (x51:z26) Reserved for special option
Y32 (x51:z24) Clamping On 1. Rotary axis
Y33 (x51:d22) Clamping Off 1. Rotary axis
Y34 (x51:b22) Unclamp workpiece
Y35 (x51:z22)
Y36 (x51:d20)
Y37 (x51:b20)
Y38 (x51:z20)
Y39 (x51:d18)
Y3A (x51:b18)
Y3B (x51:z18)
Y3C (x51:z16)
Y3D (x51:d14)
Y3E (x51:b14)
Y3F (x51:z14)
Y40 (x51:d12) Reserved for special option
Y42 (x51:z12)
Y43 (x51:d10)
Y44 (x51:b10)
Y45 (x51:z10)
Y46 (x51:b08)
Y47 (x51:z08)
Y48 (x51:b06)
Y49 (x51:z06) Programme completed (Yellow lamp)
Y4A (x51:d04) Programme running (Green lamp)
Y4B (x51:b04) Switching function 1 (M 100 / M 101)
Y4C (x51:z04) Switching function 2 (M 102 / M 103)
Y4D (x51:d02) Switching function 3 (M 104 / M 105)
Y4E (x51:b02) Switching function 4 (M 106 / M 107)
Y4F (x51:z02) Switching function 5 (M 108 / M 109)
Y50 (CDJ21L1-B22) Cycle start to Digi-PC
Y51 (CDJ21L1-A22) Cycle stop to Digi-PC
Y52 (CDJ21L1-B21) Drive command X+ to Digi-PC
Y53 (CDJ21L1-A21) Drive command X- to Digi-PC
Y54 (CDJ21L1-B20) Drive command Y+ to Digi-PC
Y55 (CDJ21L1-A20) Drive command Y- to Digi-PC
Y56 (CDJ21L1-B19) Drive command Z+ to Digi-PC
Y57 (CDJ21L1-A19) Drive command Z- to Digi-PC
Y58 (CDJ21L1-B18) D112-BTB (ready) to Digi-PC
Y59 (CDJ21L1-A18) Spindle turning to Digi-PC
Y5A (CDJ21L1-B17) Automatik allows to Digi-PC

Training D112 - V3 - 02E PDF

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DECKEL MAHO

DC V-Machines with Dialog 112

Release - December 1995

Informations from MS-KS

All rights on this Documentation,

Copyright © 1995 DECKEL MAHO GmbH Munich

Control and Drives

Loading of Grundig / Mitsubishi Macros

Servo / Spindle Module

Tool changer positions - Language changeover

Adjustment of spindle encoder

Mitsubishi Options screen

NC-Memory expansion, Formating, NC-Option setting

Enclosure: Machine Dats sheets (DEMO)

Processor type 68040/25 MHz (Motorola 32 Bit)

Operating voltage 110 V AC

Colour monitor 14"

Floppy disc drive 3 ½" MS-DOS compatible (Option)

Programme memory 236 KByte

Inputs 40 Inputs 0/24 V

Outputs 16 Outputs 0,5 A

Interfaces 2x RS 232 bis 19.200 Baud

Block working time 8 ms

Oscilloscope Function Drive signals

Digital drive 5 Axes and Spindle (30 KW)

Probing times 1,7 ms Position

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CPU QX141-1 I/O QX524

Digital output drives

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Netzteil Spindel Z-Achse X/Y-Achse U-Achse A-Achse

DECKEL MAHO GmbH - Service

W16 Tacho Spindel

W12 Tacho X-Achse

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Netzteil Spindel Z-Achse X/Y-Achse A-Achse

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W16 Tacho Spindel

W12 Tacho X-Achse

Interface wiring Dialog 112

CNC control Periphery equipment (Computer etc.)

25 pol. Plug 25 pol. Socket

CNC Control Periphery equipment (Computer etc.)

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Reading In and Out of NC-Programmes and Machine Parameters

Channel 1 = X110 (left socket on control cabinet)

#1 and ALL Reading out of all NC-Programmes

#99 and ALL2 Reading Out of all tool data

6 CHR. LENGTH 3 0 0 0 0 21 EIA CODE [ 00 00 00 00 00

Configuration on PC Programme header V24 Programme header

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1 DEVICE Name of Interface. z.B. PC, PLT max. 3 Characters

2 BAUD Input of Baudrate 0 =19200 bps

3 STOP Stop Bits 1 = 1 bit

4 PARITY Parity checking 0 = no parity bit

5 EVEN Parity checking 0 = odd

6 CHR. Length of a character 0 = 5 (Bit)

7 TERMI- Last character for termination of

8 Code 1 Setting the character 1 , if the character 0 to FF (hex)

9 Code 2 Setting the character 2 , if the character 0 to FF (hex)

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