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Schematic Machine Schematic Machine Wire Number Wire Color Description Wire Number Wire Color Description Electrical Schematic Symbols And Definitions
Component
Location Location
Component
Location Location Power Distribution Circuits Accessory Circuits (cont'd) RENR1149-02
A/C Unit H-6 1 Relay - Timer J-7 D
101 RD Bat (+) 508 PU Radio Speaker - Left April 2000
103 RD Aux Ckt 509 WH Radio Speaker - Left(Common)
Actuator - Eng Gov B-7 2 Resistor - Air Heater J-7 D T
105 RD Key Sw 511 BR Radio Speaker - Right
Air Heater C-9 3 Resistor - Backup H-9 D Pressure Temperature Level Flow Circuit Breaker
109 RD Alt Output (+) Term. 512 GN Radio Speaker - Right (Common)
Symbol Symbol Symbol
Alarm - Travel C-9 4 Resistor - Fuel Pump J-7 D Symbol Symbol
110 RD Aux Ckt 513 OR A/C Compressor/Refrigerant Press SW
Alternator B-8 5 Sender - Coolant Temp B-8 21
111 RD Aux Ckt 519 PK Thermostat To Refrigerant Press SW
Batteries F-9 6 Sender - Hyd Oil Temp B-7 13 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
112 PU Main Power Rly Output 524 BU Wiper Motor - Lower
Breaker - 1 H-9 D Sensor - A/C Photo F-2 E The circle indicates that the component has screw terminals and a wire can be disconnected from it.
113 OR Opr Mon B+ Switched 524 GN Wiper Motor - Upper
Breaker - 2 H-9 D Sensor - Fuel Level A-2 22
Breaker - 3 H-9 D Sensor - Pump Discharge Press A-7 23
114 RD Warning Horn (Forward) 579 BR A/C Blower Motor No1 Normally closed switch that will open with an increase of a specific condition.
Breaker - Battery H-9 D Solenoid - A/C Compr Clutch B-8 5
115 PK Aux Ckt 590 GY Wiper Switch To Intermittent Module No circle indicates that the wire cannot be disconnected from the component.
118 GY Aux Ckt A537 PK Seat Heater (Resistive Element In Cushion)
Control - Wiper E-2 E Solenoid - Cold Advance B-9 24
Controller - Engine/Pump C-4 7 Solenoid - Eng/Pump Cont A-7 25
120 YL Aux Ckt A586 OR Wiper Switch To Wiper Control This indicates that the component has a wire connected to it that is connected to ground.
124 RD A/C A588 GN Safety Sol Relay To Sol
Converter - Voltage B-5 8 Solenoid - Fuel Pump B-9 24
129 BU Aux Ckt C537 GN A/C Photo Sensor (+) Sig
Fuses J-4,5,6 B Solenoid - Hammer G-2 F
135 BU Aux Ckt C538 OR A/C Photo Sensor (-) Sig This indicates that the component does not have a wire connected to ground. It is
Ground - Cab A-6 A Solenoid - Hyd Lock G-2 F
139 OR Aux Ckt C576 BU Switch #1 To Medium Pressure Sol #1 grounded by being fastened to the machine.
Ground - Chassis B-3 9 Solenoid - Level Finish A-7 25
140 BU Aux Ckt C577 GY Switch #1 To Medium Pressure Sol #2
Ground - Platform D-5 F Solenoid - Start Aid E-9 26
149 PU Aux Ckt C578 YL Radio Switch To Radio
Ground - Platform G-3 F Solenoid - Swing Brake A-2 27 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
150 RD Bat (+) C583 OR +24 Volt Relay To A/C Control Module
Ground - Platform G-6 F Solenoid - Travel Speed A-7 25 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
151 GN Aux Ckt C592 WH Diode To Blade Relay
Ground - Relay Panel H-8 D Solenoid - Trenching A-7 25
152 BU Aux Ckt Lighting Circuits
Ground Strap - Chassis to Platform G-6 10 Solenoid - Medium Press Valve B-7 28
154 RD Aux Ckt 607 PK Flood Lamp - Front Sender- A component that is used with a temperature or pressure gauge. The sender
Ground Strap - Disconnect to Switch to Chassis G-9 D Switch - Air Cleaner F-8 29
168 RD Aux Ckt 615 YL Cab Flood Lamp
measures the temperature or pressure. Its resistance changes to give an indication to
Ground Strap - Engine to Chassis A-8 11 Switch - Aux E-4 F T
315B Excavator
172 RD Aux Ckt 616 BU Boom Flood Lamp
the gauge of the temperature or pressure.
Heater H-6 1 Switch - Backup EPR Valve D-4 C
173 YL Aux Ckt 633 BU Attach Lighting Ckt
Horn - Forward C-2 12 Switch - Backup Gov D-5 C
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Electrical Schematic
176 YL Aux Ckt 638 WH Rotary Beacon
Indicator - Hydraulic Oil Filter B-7 13 Switch - Boom Raise Press C-7 13
Joystick - Multiswitch (LH) H-2 B Switch - Coolant Level E-9 26
177 RD Main Brkr Control Circuits It has a coil that makes an electromagnet when current flows through it. The
178 GN Main Brkr 763 BU Torque Converter SW electromagnet can open or close the switch part of the relay.
Joystick - Multiswitch (RH) F-3 C Switch - Coolant Temp B-9 24
Meter - Service F-2 E Switch - Coolant Temp C-9 24
179 BU Aux Ckt 786 GN Eng Speed Cont - Hi Press SW
5SW1-UP
180 GN Aux Ckt 788 YL Eng Speed (+)
Monitor F-2 E Switch - Disconnect G-9 D Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
185 YL Aux Ckt 779 WH Coupler Engage Sol coil that makes an electromagnet when current flows through it. The electromagnet
Motor - Lower Wiper H-2 14 Switch - Eng Oil Level A-8 30
189 RD Aux Ckt 780 PU Coupler Disengage Sol can open or close a valve or move a piece of metal that can do work.
Motor - Starter A-8 15 Switch - Eng Oil Press B-9 31
191 WH Aux Ckt 791 PK Eng Speed Cont - Lo Sol
Motor - Upper Wiper G-1 16 Switch - Hammer Press G-2 F
196 BU Aux Ckt A755 PK Throttle SW #1
Motor - Washer F-9 D Switch - Heater/Start Aid E-4 C
Panel - Switch F-3 C Switch - Hyd Oil Lever B-7 13 Ground Circuits A756 BU Throttle SW #2 Harness And Wire Symbols
Pickup - Engine Speed A-9 17 Switch - Implement Press C-7 32
200 BK Main Chassis A757 GY Throttle SW #3 Component
201 BK Operator Monitor Return A758 BR Throttle SW #4 Wire, Cable, or Harness Part Number
Pump - Auto Lubrication E-9 18 Switch - Key Start E-3 C
210 BK Converter Output (24/12 Volt) A761 PU Electronic Pump Cont Throttle Ground Pin Socket Wire Color Assembly Identification
Pump - Refueling B-2 19 Switch - Neutral Start Limit J-2 B Fuse
235 BK Electronic Pump Ctrl Gnd A762 PU Electronic Pump Cont Eng Speed Ground
Relay - Air Heater J-8 D Switch - Overload Warning E-5 C A AA 105-9344
Basic Machine Circuits A768 BU Pump Cont Valve #1 (+)
Relay - Aux Hydraulic J-8 D Switch - Overload Warning Pressure D-2 F
Relay - Boom Lamp J-9 D Switch - Radio E-4 C
304 WH Starter Relay No. 1 Output A769 GY Pump Cont Valve #2 (-) 325-PK-14 1
306 GN Starter Relay Coil To Key Neut Start A770 PK Electronic Pump Control Bypass SW To Resistor
Relay - Cab/Chassis lamp J-9 D Switch - Refrigerant Low Press B-9 26
Relay - Heater J-7 D Switch - Refueling A-2 33
307 OR Key Switch Neut Start A771 PU Float SW Single Wire Circuit Number Wire Gauge Receptacle
Relay - Horn J-9 D Switch - Refueling Start (NO) B-2 34
308 YL Main Power Relay Coil F771 OR Backup SW Connector Identification
Relay - Hydraulic Lock Solenoid J-9 D Switch - Refueling Stop (NC) B-2 34
310 PU Start Aid SW To Start Aid Sol F772 WH Backup SW Plug
Ground 2
Relay - Main H-7 D Switch - Rotating Beacon E-5 C
311 WH Start Aid Sol To Temp SW F773 OR Governor Accel
Connection 200-BK-14
315 GN Start Aid Breaker To Start Aid Sol F774 WH Governor Decel
Relay - Neutral Start J-8 D Switch - Seat Heater E-4 C
317 YL Start Aid Relay To Start Sol K779 PU Alternator D Terminal
Pin or Socket
Relay - Refueling 1 B-2 20 Switch - Throttle E-3 C Number
320 RD Horn Relay Coil To SW 877 YL Glow Plug Magnetic SW To Glow Plug
Relay - Refueling 2 B-2 20 Switch - Travel Pressure C-7 28
321 BR Travel Alarm 954 GN Hammer SW A
Relay - Start H-7 D Switch - Windshield E-2 A
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
322 GY Warning Horn (Forward) 955 BU Hammer Sol A connector. The plug and receptacle
Machine locations are repeated for components located close together. 2 connector. The plug contains all 2
323 WH Fuel Pump Power K904 GN Pump Dicharge Signal contain both pins and sockets.
A = Located inside of cab. sockets and the receptacle contains
325 PK Fuel Pump Relay Cut-Out K905 RD Pump Discharge (+) B
B = Located inside of right console. all pins.
327 PK Shutdown Solenoid K906 GN Swing Brake Sol Signal
C = Located inside of left console.
D = Located around relay panel.
365 YL Fuel Pump Relay To Switch K907 BU Swing Brake Sol (+) B ©2000 Caterpillar Printed in U.S.A.
E = Located around hydraulic oil tank.
399 OR Cold Start Advance Motor K909 BU Backup SW (+) B All Rights Reserved
Monitoring Circuits K911 PK E/P Controller - RS485 (+)
F = Located around pilot manifold.
403 GN Alternator (R) Term. K912 GN E/P Controller - RS485 (-)
G = Located under platform. 405 GY Opr Mon Oil Press (Low Setting) K997 BU (+) V Sensor
412 BU Opr Mon Cool Flow L908 OR Controller RS - 232C Tx
430 BU Opr Mon Air Filter L909 BU Controller RS - 232C Rx
16 487 OR Hyd Oil Flow SW L968 OR Electronic Pump Control Ps Valve (-)
491 PK Hyd Oil Temp Sensor L969 WH Electronic Pump Control Ps Valve (+)
A
492 GY Coolant Temp Sensor Signal L970 GY Electronic Pump Control To SW Common Return
495 GN Fuel Level Signal L971 GN Electronic Pump Control To Travel Pressure SW Off Machine Switch Specification
Real Time Error Codes
3 21 33 496 WH Opr Mon Panel Hyd Oil Level L972 BU Low Idle SW Part No. Function Actuate Deactuate Contact Position
23 8 1 Code Description Of Problems
29 32 8N-1693 Atch Coolant Temperature 37.8 ± 2.8° C 26.7° C MIN Normally
E C468 BU Engine Oil Level L974 GN Electronic Pump Ctrl Boom Raise Press SW
26 24 27 36 1301 Engine oil pressure too low
5 13 7 9 H414 YL Warning Switch To Alarm L976 GN Excavator Fuel Pump SW (100 ± 5° F) (80° F MIN) Closed
11 31 28 D 3102 Engine coolant temperature is too high
22 106-0179 Implement Pressure 1225.00 ± 98.00 kPa 882.00 kPa MIN Normally
18 15 H415 BR Alarm To Warning Pressure Switch L977 YL Trenching Sol
2 35
B C 1303 Hydraulic oil temperature is too high
17 6 12 Travel Pressure (177.67 ± 14.21 psi) (127.92 psi MIN) Open
10 Accessory Circuits L978 GY Level Finish Sol
30 25 34 14 1304 Air filter is clogged
19 20 500 BR Wiper - Front (Park) R983 GN E/P Controller to Aux/Hyd Cotroller (RS485 +) 106-0180 Boom Raise Pressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally
4 F 1305 Battery voltage is not normal
501 GN Wiper - Front (Low) R984 YL E/P Controller to Aux/Hyd Cotroller (RS485 -) (383.77 ± 28.43 psi) (312.70 ± 28.43 psi) Open
2201 Governor actuator feeback sensor circuit is open or shorted battery voltage
506 PU Washer - Front 8630 BU Lamp Relays 106-0181 Hammer Pressure 490.00 ± 196.00 kPa 290.00 kPa MIN Normally
2202 Governor actuator feedback sensor is shorted to body ground
(71.07 ± 7.11 psi) (42.06 psi MIN) Open
Connector Location¹ 2301 Governor actuator feedback signal is not stabe
107-0611 Engine Oil Presure 93.00 ± 21.00 kPa 70.00 ± 21.00 kPa Normally
Connector Schematic Machine 2302 Governor actuator feedback signal deviates
(13.49 ± 3.05 psi) (10.15 ± 3.05 psi) Open
Number Location Location AC Pressure 2303 Governor actuator does not move
114-5333 275 to 1750 kpa¹ Normally ²
-- 2304 Calibration data error
CONN 1 Service H-9 D (40 to 255 psi) Open
CONN 2 D-9 D 3201 Monitor RAM is not normal
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
CONN 3 D-8 D condition can be maintained down to 170 kpa (25 psi). 4101 Electric power supply to the controller is too much(43 volts)
CONN 4 D-8 D ² Contact position at the contacts of the harness connector. 4102 Over-current in proportional reducing valve
CONN 5 D-7 D 4103 Proportional reducing valve circuit is open
CONN 6 G-8 D 4105 Over-current in digital output (trenching solenoid)
CONN 7 G-8 D 4106 Over-current in digital output (fine control solenoid)
CONN 8 G-8 D 4107 Over-current in digital output (Travel speed change solenoid)
CONN 9 G-7 D 4108 Over-current in digital output (travel alarm)
CONN 10 C-6 D 410A Over-current in digital output (swing brake solenoid)
18 B
26 CONN 11 C-6 F 4201 Engine speed is not normal
6 8
F 16 CONN 12 C-5 F
D 1 A 4202 Engine coolant temperature sensor is shorted to body ground
14 CONN 13 C-5 F
Resistor, Sender, and Solenoid Specifications
4203 Hydraulic oil temperature sensor is shorted to body ground
21 35 Part No. Component Resistance (Ohms)¹
E CONN 14 E-6 F 4204 PWM sensor of pump delivery pressure is open in circuit
4 29 C
3E-1906 solenoid - A/C Clutch 17.6 ± 0.6
10 7 CONN 15 E-6 F 4207 PWM sensor of pump delivery pressure is open in circuit
24 Solenoid - Start Aid
32 CONN 16 E-6 10 3T-9493 1.5
2 5 420A Fuel sensor is shorted to ground
4I - 5394 Sender - Hydraulic Oil Temp 6130 to 7500
36 CONN 17 E-6 10
420B Fuel sensor is open or shorted to battery voltage
3 7T-4003 Resistor - Fuel Pump 10.0 ± 0.5
27 CONN 18 F-6 10
12 420C Electric power supply is too low (below 23 volts)
31 28 102-8015 Resistor - Backup 41.0 ± 2.0
9 CONN 19 B-5 10
420D Electric power supply is too high (above 32 volts)
111-9916 Solenoid - Eng/Pump Control 11.7 ± 1.2
CONN 20 B-5 F
15 420E Engine speed dial is not one of the specified 10
13 112-4009 Sender - Coolant Temperature 20824 - 25451 @ 0° C (32° F)
30 22 CONN 21 C-5 F
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal)
17 CONN 22 C-5 F 6134 - 7496 @ 25° C (77° F)
11 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal)
23 33 CONN 23 H-5 27 475 - 522 @ 100° C (212° F)
19 34 4303 Engine stalls
121-1490 Slonoid - Level Finish 221 - 269 @ 125° C (257° F)
CONN 24 H-5 F
25 A201 Monitor communication is not normal
20 CONN 25 H-5 F Trenching 14.4 ± 0.6
A202 Monitor takes to much time to respond to controller's signal
121-1491 solenoids - Hydraulic Lock
CONN 26 H-4 F
A203 Communication is abnormal in controller
CONN 27 H-4 F Swing Brake 32.0 ± 3.2
L25 L25
HORN RELAY BOOM LAMP AIR HEATER AUX HYD RELAY
114-RD-18
111-4871 RELAY RELAY 111-4871 FUEL PUMP FUSE BASE
149-PU-18
320-OR-18 111-4871 111-4871 RESISTOR 111-4812
786-GN-18 310-PU-18 200-BK-18 7T-4003 177-RD-14
200-BK-18 C592-WH-18 TIMER RELAY 177-RD-10 189-RD-14
317-YL-14 140-BU 111-4870 179-BU-10 178-GN-10
TIMER RELAY
322-GY-18 616-BU 317-YL-18 200-BK-18 110-RD-14 15A
DOME LAMP SEAT HEATER INSP LAMP
327-PK 308-YL 2 IN 1 103-RD-18 5A 173-YL-18 5A 196-BU 10A
CAB/CHASSIS LAMP BOOM LAMP AUX CKT
200-BK-18 4 GND 115-RD-14 15A 149-PU 10A 152-BU 10A
KEY SW SWITCH PANEL ACC CONVERTER
114-RD-18 149-PU 315-GN-14 L970-GY-18 189-RD-14 3 OUT 2 105-RD 10A 113-OR-18 5A 120-YL 10A
A/C /HEATER LUBRICATOR AIR HEATER
K909-BU-18 1 IN 2 124-RD-14 15A 140-BU 10A 315-GN-14 15A
J NEUTRAL START HEATER RELAY
HORN
REFUELING PUMP
114-RD-18 5A
AUX CKT
CIGAR LIGHTER
176-YL 10A
WASHER/WIPER
BACKUP
118-GY 10A J
111-RD-14 OUT 1 168-RD-14 15A 129-BU 10A 185-YL-18 5A
E/P CONT HYD LOCK SW AUX CKT
115-RD-18
RELAY 111-4871 110-RD-14 +BATTERY K905-RD 10A 150-RD-18 180-GN 10A
111-4871 H H ENG GOV AUX CKT
791-RD-18 151-GN-18 172-RD-18 5A 191-WH-14 15A
HYD LOCK SOL H H
200-BK-18 200-BK-18 200-BK-18 111-RD-14 139-OR-18 5A WIRES THAT HAVE BATTERY VOLTAGE
154-RD-18 308-YL-18 AIR HEATER H H
RESISTOR WHEN THE KEY SWITCH IS OFF.
615-YL H
607-PK A588-GN-18 307-OR-18 124-RD-14 7W-1251
154-RD-18 A NEUTRAL START WIRES THAT HAVE BATTERY VOLTAGE
317-YL-14 FUSE
151-GN-18 B LIMIT SW WHEN THE KEY SWITCH IS ON.
5A 139-5345 L25
150-RD-18 C 111-4799
115-RD-14 139-OR-18 306-GN-18 579-BR-14 10A 9W-1442
15A 9W-1441 STARTING CIRCUIT.
877-YL-14
CAB/CHASSIS HYD LOCK SOL L25
200-BK-18 GAUGE CIRCUIT.
LAMP RELAY RELAY 306-GN-18
111-4871 111-4871
MULTISWITCH JOYSTICK-LH MONITORING SYSTEM CIRCUIT.
DIODE 122-4829
BACKUP 121-1022 WASHER/WIPER CIRCUIT.
RESISTOR C576-BU-18
A588-GN-18
A588-GN-18
C576-BU-18
C577-GY-18
H
151-GN-18
320-OR-18
113-OR-18
139-OR-18
315-GN-14
178-GN-10
HEATER AND AIR CONDITIONER CIRCUIT.
154-RD-18
150-RD-18
110-RD-14
103-RD-18
115-RD-14
124-RD-14
114-RD-18
168-RD-14
111-RD-14
177-RD-10
150-RD-18
172-RD-18
189-RD-14
102-8015
179-BU-10
200-BK-18
191-WH14
320-OR-18 YL
173-YL-18
185-YL-18
C592-WH-18
K905-RD
DIODE
C592-WH-18
K909-BU-18 HORN SW
A588-GN-18
105-RD
118-GY
K909-BU-18
149-PU
140-BU
129-BU
196-BU
152-BU
H
120-YL
L970-GY-18
320-OR-18
786-GN-18
151-GN-18
139-OR-18
315-GN-14
307-OR-18
306-GN-18
306-GN-18
114-RD-18
115-RD-14
791-RD-18
154-RD-18
124-RD-14
189-RD-14
111-RD-14
110-RD-14
121-1022
310-PU-18
579-BR-14
GROUND CIRCUIT.
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
322-GY-18
200-BK-18 GN
317-YL-18
317-YL-14
308-YL-18
317-YL-14
877-YL-14
K909-BU-18
306-GN-18
200-BK-18
C577-GY-18
149-PU
616-BU
140-BU
607-PK
327-PK
H
615-YL
308-YL
A770-PK-18 C592-WH-18 A588-GN-18 BU START AID CIRCUIT.
MAIN RELAY DIODE C592-WH-18 MED PRESS SW MED PRESS SW
200-BK-18 3T-0376 121-1022
H ENGINE/PUMP CONTROL CIRCUIT.
308-YL A588-GN-18 RD
A 308-YL-18 308-YL-18 H
B 235-BK 308-YL 200-BK-18 C577-GY-18 BK
ALL DASHED LINES ARE ATTACHMENTS.
1
2
CONN 1 C L909-BU
UU START RELAY H
D L908-OR 112-PU-6 C576-BU-18 GY
E 125-1302
C592-WH-18
C576-BU-18
C577-GY-18
TT WW XX
191-WH-14
A58-GN-18
178-GN-10
320-OR-18
151-GN-18
113-OR-18
315-GN-14
139-OR-18
177-RD-10
111-RD-14
189-RD-14
154-RD-18
168-RD-14
103-RD-18
110-RD-14
124-RD-14
172-RD-18
115-RD-14
114-RD-18
SERVICE
179-BU-10
200-BK-18
ATCH- A/C UNIT
173-YL-18
185-YL-18
112-PU-6
K905-RD
CONNECTOR
H 101-RD-6 152-5085 H
118-GY
105-RD
149-PU
152-BU
140-BU
196-BU
129-BU
HEATER
120-YL
144-3680 NOTE E
304-WH-8
109-RD-8
DIODE H H H H H
121-1022
C592-WH-18
A588-GN-18
K909-BU-18
A770-PK-18
L970-GY-18
CONN 23 CONN 27
10
11
12
10
11
12
307-OR-18
315-GN-14
320-OR-18
786-GN-18
151-GN-18
139-OR-18
124-RD-14
154-RD-18
189-RD-14
111-RD-14
110-RD-14
114-RD-18
115-RD-14
791-RD-18
579-BR-14
310-PU-18
322-GY-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
317-YL-18
877-YL-14
L908-OR
L909-BU
112-PU-6 112-PU-18
140-BU
616-BU
149-PU
607-PK
327-PK
235-BK
200-BK
308-YL
615-YL
K779-PU-18 A A A A A A
SS
30A 178-GN-10 118-GY C 118-GY
101-RD-6 524-BU B 524-GN
UU
C538-OR-18
C537-GN-18
+
579-BR-14
579-BR-14
BREAKER 3 CONN 24 CONN 25 CONN 26
200-BK-14
519-PK-18
200-BK-14
200-BK A 200-BK
BUS-BAR
149-5068
VV 139-4724 S
30A 177-RD-10
MOTOR
LOWER -
BAT. BREAKER BREAKER 2 RELAY PANEL
BUS-BAR
WIPER MOTOR
149-5068
139-4724 139-4724
131-0398
BREAKER 1 RR
179-BU-10
3
2
1
6
5
3
2
6
5
4
6T-3645 TT 30A
A A
YY A
60A 109-RD-6
HYD LOCK SOL
C592-WH-18
A588-GN-18 1
C576-BU-18
C577-GY-18
ZZ
A58-GN-18
315-GN-14
139-OR-18
151-GN-18
320-OR-18
178-GN-10
113-OR-18
103-RD-18
103-RD-18
103-RD-18
110-RD-14
111-RD-14
177-RD-10
124-RD-14
115-RD-14
168-RD-14
114-RD-18
154-RD-18
189-RD-14
172-RD-18
121-1491
179-BU-10
200-BK-18
173-YL-18
185-YL-18
101-RD-6 200-BK-18 2 E L L
K905-RD
109-RD-6
191-WH
118-GY 615-YL 615-YL
118-GY
105-RD
149-PU
152-BU
129-BU
140-BU
120-YL
C537-GN-18 524-BU 200-BK
GROUND STRAP L7 118-GY 118-GY
DD C358-OR-18 954-GN-18 C
178-GN-10
177-RD-10
DD 134-3344
179-BU-10
BK-00 579-BR-14 955-BU-18 L3 524-BU B 524-GN
+
C592-WH-18
BK-00 200-BK-14 A588-GN-18 200-BK A 200-BK
A588-GN-18
K779-PU-18
K909-BU-18
A770-PK-18
L970-GY-18
320-OR-18
786-GN-18
307-OR-18
315-GN-14
151-GN-18
139-OR-18
S
110-RD-14
124-RD-14
189-RD-14
114-RD-18
154-RD-18
791-RD-18
115-RD-14
111-RD-14
CC A
579-BR-14
310-PU-18
109-RD-8
E
322-GY-18
317-YL-18
877-YL-14
519-PK-18 200-BK-18 MOTOR
L908-OR
ATCH- CAB LAMP
L909-BU
200-BK-18 954-GN-18 1 ATCH UPPER
304-WH-8
149-PU
140-BU
616-BU
235-BK
200-BK
607-PK
327-PK
101-RD-6
615-YL
308-YL
DISCONNECT SW HAMMER WIPER MOTOR - 5I-8250
200-BK-18 200-BK-18 2
RR
VV
SS
7N-0718 200-BK PRESS. SW 131-0399
7N-0719(NOTE B) GROUND STRAP 106-0181 L L
C C C C 7G-1060 615-YL 615-YL
WW
YY
XX
ZZ
E 200-BK
G CONN 6 CONN 8 G
10
11
12
10
11
12
1
2
3
4
5
6
7
8
4
5
6
1
2
3
4
5
6
7
8
9
A
10
11
12
200-BK-18
200-BK-18
200-BK-18
1
2
3
7
8
9
4
5
6
RELAY PANEL
1
2
3
7
8
9
200-BK
B FF FF 121-6303
CONN 9 200-BK-18 2
C592-WH-18
C538-OR-18
C537-GN-18
A588-GN-18
C576-BU-18
CONN 7
C577-GY-18
L23
315-GN-14
178-GN-10
151-GN-18
320-OR-18
113-OR-18
110-RD-14
115-RD-14
111-RD-14
177-RD-10
168-RD-14
114-RD-18
150-RD-18
154-RD-18
189-RD-14
172-RD-18
124-RD-14
103-RD-18
103-RD-18
579-BR-14
179-BU-10
200-BK-18
200-BK-14
519-PK-18
185-YL-18
173-YL-18
K905-RD
CHASSIS PLATFORM
191-WH
139-OR
118-GY
105-RD
149-PU
140-BU
152-BU
129-BU
120-YL
C592-WH-18
A588-GN-18
L908-OR-18
K779-PU-18
K909-BU-18
A770-PK-18
8630-BU-18
L909-BU-18
L970-GY-18
320-OR-18
786-GN-18
307-OR-18
315-GN-14
151-GN-18
178-GN-10
110-RD-14
124-RD-14
189-RD-14
114-RD-18
154-RD-18
791-RD-18
115-RD-14
111-RD-14
177-RD-10
579-BR-14
310-PU-18
179-BU-10
235-BK-18
607-PK-14
322-GY-18
317-YL-18
877-YL-14
304-WH-8
101-RD-6
109-RD-6
200-BK-18
200-BK-18
638-WH
139-OR
149-PU
140-BU
616-BU
327-PK
615-YL
308-YL
200-BK
200-BK
L17
L18
DD 954-GN-18
L19
955-BU-18
L22
L21
CHASSIS
L17
L19
L18
L23 C592-WH-18 C576-BU-18 PROVISION FOR
179-BU-10 C577-GY-18 A/C PHOTO
L23 SENSOR
C538-OR-18
C537-GN-18
178-GN-10 C592-WH-18 MULTISWITCH JOYSTICK-RH
113-3431 (NOTE E)
113-OR-18
954-GN-18
103-RD-18
103-RD-18
955-BU-18
129-BU-18
173-YL-18
185-YL-18
308-YL 315-GN-14 122-4828
Y/W
Y/G
K905-RD
191-WH
307-OR-18 179-BU-10
105-RD
118-GY
118-GY
118-GY
152-BU
524-BU
524-BU
524-BU
120-YL
579-BR-14 178-GN-10 G D
L17 L17
124-RD-14 124-RD-14 L972-BU-18 YL LOW IDLE AND C538-OR-18
110-RD-14 110-RD-14 G PRESS. RAISE SW C537-GN-18
L908-OR-18 A588-GN-18 200-BK-18 GN
L909-BU-18 519-PK-18 D MONITOR
235-BK-18 111-RD-14 BU 151-9385
L13
L15
189-RD-14 177-RD-10 HAMMER SW RIGHT SW K911-PK-18 RS485+
A K909-BU-18 140-BU L13
G K997-BU-18 MAIN
F WASHER
7T-8890
MOTOR 200-BK-18 L970-GY-18 140-BU 191-WH-18 RD 103-RD-18 +BATTERY F
506-PU-18 A588-GN-18 140-BU L15
L23
A586-OR-18
A758-BR-18
A756-BU-18
LIGHTER
A537-PK-18
A755-PK-18
A757-GY-18
H414-YL-18
8630-BU-18
129-BU-18
191-WH-18
G
501-GN-18
786-GN-18
113-OR-18
307-OR-18
105-RD-14
BATTERY
310-PU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
791-PK-18
590-GY-18
615-YL-18
173-YL-18
308-YL-18
308-YL-18
8630-BU-18 308-YL 185-YL-18 F773-OR-18 11 F773-OR-18 191-WH-18 H415-BR-18 501-GN-18 W LOW 200-BK-18 9W-0335
C578-YL
3T-5760 638-WH 307-OR-18 310-PU-18 955-BU-18 12 955-BU-18 152-BU A586-OR-18 WASH
152-BU
135-BU
308-YL
A G H414-YL-18
139-OR-18 K909-BU-18 K909-BU-18 8630-BU-18 G
310-PU-18 310-PU-18 308-YL CONN 17 615-YL-18
HH BB BB GG ATCH OVERLOAD
BK-00 RD-00 RD-00 140-BU K906-GN-18 307-OR-18 H415-BR-18 1 H415-BR-18 308-YL-18 786-GN-18 L BOOM
315-GN-14 A768-BU-18 K906-GN-18 615-YL-14 2 615-YL-18 308-YL-18 WARNING BUZZER 791-RD-18 L CHASSIS
L16 L16 113-4683
317-YL-18 A769-GY-18 A768-BU-18 113-OR-18 3 113-OR-18 310-PU-18 113-OR-18 +BATTERY
L5 L5
NEG POS NEG POS 430-BU-18 A770-PK-18 A769-GY-18 200-BK-18 4 200-BK-18 590-GY-18 200-BK-18 GND
F774-WH-18 A770-PK-18 501-GN-18 5 501-GN-18 501-GN-18
200-BK-18 F773-OR-18 F774-WH-18 105-RD 6 105-RD A586-OR-18
BATTERY 506-PU-18 786-GN-18 F773-OR-18 185-YL-18 7 185-YL-18 786-GN-18 G KEY SW
3T-5760(NOTE B) 317-YL-18 791-RD-18 786-GN-18 8 791-PK-18 308-YL 9G-7641
L14 R
140-BU L970-GY-18 791-RD-18 590-GY-18 9 590-GY-18 113-OR-18 308-YL
412-BU-18 506-PU-18 8630-BU-18 786-GN-18 10 786-GN-18 307-OR-18 308-YL
311-WH-18 615-YL-14 135-BU 791-RD-18 11 791-RD-18 105-RD-14 C OFF 500-BR-18 2 WIND SW
ATCH AUTO 638-WH C578-YL 310-PU-18 12 310-PU-18 A755-PK-18 307-OR-18 S ON 590-GY-18 5 INTER SW
LUBRICATION PUMP 519-PK-18 403-GN-18 615-YL-14 A G A756-BU-18 105-RD B ST 524-BU 8 OUTPUTS
127-5264 L12 CONN 16 501-GN-18 1 WIPER SW
C577-GY-18 403-GN-18 H415-BR-18 A757-GY-18
A 7
OPERATOR STATION
A537-PK-18
H414-YL-18
8630-BU-18
191-WH-18
106-0107
310-PU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
A586-OR-18 6 WASH SW
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
173-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
763-BU-18 430-BU-18 A755-PK-18 A757-GY-18 4 A757-GY-18 135-BU
C578-YL
L977-YL-18 496-WH-18 A756-BU-18 A758-BR-18 5 A758-BR-18 200-BK-18 G 200-BK 4 GND IN
152-BU
152-BU
135-BU
152-BU
308-YL
COOLANT L978-GY-18 K904-GN-18 A757-GY-18 L972-BU-18 6 L972-BU-18 185-YL-18 A755-PK-18 2 PK S1
LEVEL SW D WIPER CONT
L974-GN-18 A761-PU-18 A758-BR-18 C578-YL 7 C578-YL K906-GN-18 A756-BU-18 3 BU S2
200-BK-14
096-0744 127-9838
A771-PU-18 487-OR-18 L972-BU-18 135-BU 8 135-BU A768-BU-18 A757-GY-18 4 GN S3
A L9 A G
K906-GN-18 L971-GN-18 K907-BU-18 A769-GY-18 A758-BR-18 5 BR S4
200-BK-18 140-BU K904-GN-18 317-YL-18 L969-WH-18 CONN 15 L968-OR-18 G G G G G G 200-BK-18 1 BK COM
412-BU-18 412-BU-18 A761-PU-18 A771-PU-18 L968-OR-18 173-YL-18 1 173-YL-18 L969-WH-18 6
317-YL-18 F773-OR-18 L978-GY-18 F771-OR-18 K907-BU-18 2 K907-BU-18 A770-PK-18
L10
311-WH-18 F774-WH-18 L974-GN-18 F772-WH-18 A586-OR-18 3 A586-OR-18 K907-BU-18
L971-GN-18 L977-YL-18 308-YL-18 L969-WH-18 4 L969-WH-18 K909-BU-18
172-RD-18 K997-BU-18 R983-GN-18 L968-OR-18 5 L968-OR-18 F772-WH-18
ATCH START A768-BU-18 788-YL-18 R984-YL-18 F771-OR-18 6 F771-OR-18 F774-WH-18 WINDSHIELD SW
AID SOL 487-OR-18 A762-PU-18 200-BK-18 F772-WH-18 7 F772-WH-18 F773-OR-18 9G-2795
3T-9493 321-BR-18 763-BU-18 308-YL-18 8 308-YL F771-OR-18
A 492-GY-18 412-BU-18 A G D D
500-BR-18
1 317-YL-18 405-GY-18 C468-BU-18 R983-GN-18 1
2 311-WH-18 C468-BU-18 321-BR-18 R984-YL-18 2
A762-PU-18 405-GY-18 A CONN 14
200-BK-18 200-BK-18
788-YL-18 L908-OR-18 200-BK 200-BK-18
403-GN-18 L909-BU-18 200-BK-18 ATCH OVERLOAD ATCH ROTATING ATCH SEAT ATCH RADIO AIR HEATER/
ATCH AUX SW 200-BK-14 201-BK-18
495-GN-18 235-BK-18 235-BK WARNING SW HEATER SW RADIO SW ATCH START AID SW
BEACON SW D
496-WH-18 200-BK-14 132-1828 111-4783 145-9321 111-4784
L11 CAB
491-PK-18 200-BK-14
A769-GY-18 200-BK-18
200-BK-18 BACKUP FPR VALVE SW
140-BU F771-OR-18 G
1 G 114-0421 L4
F773-OR-18 K909-BU-18
L21
L12 PLATFORM
F772-WH-18 2 K909-BU-18 185-YL-18
3 G 1 2
F774-WH-18 G 185-YL-18 L3
L13 3 G L3
BACKUP 4
185-YL-18
GOV SW 5
F774-WH-18
K904-GN-18
F773-OR-18
C576-BU-18
C468-BU-18
L974-GN-18
A771-PU-18
A761-PU-18
A762-PU-18
L971-GN-18
K779-PU-18
K997-BU-18
A768-BU-18
C577-GY-18
A769-GY-18
L978-GY-18
L977-YL-18
L14 6
311-WH-18
496-WH-18
L14
L13
L11
L24
L12
403-GN-18
495-GN-18
487-OR-18
168-RD-14
172-RD-18
110-7884
321-BR-18
763-BU-18
519-PK-18
491-PK-18
607-PK-14
492-GY-18
405-GY-18
322-GY-18
788-YL-18
877-YL-14
K907-BU-18
304-WH-8
109-RD-6
101-RD-6
7
A770-PK-18
D D
140-BU
616-BU
327-PK
8
A768-BU-18
9
L969-WH-18
10 ABBREV COLOR
C583-OR-18
C537-GN-18
200-BK-18
K912-GN-18
A586-OR-18
H415-BR-18
K997-BU-18
K911-PK-18
L970-GY-18
11
403-GN-18
954-GN-18
954-GN-18
501-GN-18
103-RD-18
103-RD-18
A A A A
506-PU-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
590-GY-18
615-YL-14
615-YL-14
615-YL-14
615-YL-14
K905-RD
12
C578-YL
RD RED
638-WH
L968-OR-18 K906-GN-18
118-GY
118-GY
524-BU
524-BU
129-BU
135-BU
235-BK
120-YL
CONN 2
10
11
12
ATCH A T U WH WHITE
10
11
12
1
2
3
4
5
6
7
8
9
6
5
4
3
2
1
T
1
2
3
4
5
6
A768-BU-18
1
2
3
4
5
6
7
8
9
L4
L3
L26
R983-GN-18
L10
SYMBOL DESCRIPTION
L9
L4
L3
R984-YL-18
L20
5I-8250
F774-WH-18
K906-GN-18
F773-OR-18
C468-BU-18
C576-BU-18
K779-PU-18
A762-PU-18
A761-PU-18
L971-GN-18
A771-PU-18
L974-GN-18
K997-BU-18
A768-BU-18
C577-GY-18
A769-GY-18
L978-GY-18
L977-YL-18
311-WH-18
496-WH-18
CONN 33
403-GN-18
487-OR-18
495-GN-18
168-RD-14
172-RD-18
168-RD-14
200-BK-18
491-PK-18
607-PK-14
492-GY-18
405-GY-18
322-GY-18
877-YL-14
788-YL-18
101-RD-6
616-BU
327-PK
A A A A
B 5 403-GN-18 L971-GN-18 18 TRAVEL PRESS. SW 322-GY-18 HORN IDENT PART NO. LOC
IMPLEMENT CONN 10 CONN 11
10
11
12
7T-0970
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
2
1
9
8
7
3
4
5
2
1
6
K912-GN-18
403-GN-18
103-RD-18
129-BU-18
103-RD-18
200-BK-14
590-GY-18
615-YL-18
200-BK-14
B 155-7215 A-2
638-WH
C578-YL
118-GY
118-GY
524-BU
B B
615-YL
120-YL
112-4009 4 430-BU-18 491-PK-18 30 HYD OIL TEMP SENSOR 607-PK-14 607-PK-14 607-PK-14 607-PK-14 CHASSIS K 140-0920 C-2
B B CONN 20 LAMP L 137-1840 G-1
5 496-WH-18 321-BR-18 31 TRAVEL ALARM 168-RD-14 168-RD-14 200-BK-14 200-BK-14
B B C577-GY-18 1 B N 5I-8251 N 128-8876 B-2
327-PK FUEL PUMP 492-GY-18 6 K904-GN-18 32 200-BK-18 200-BK-14
200-BK 200-BK-18 2 LUNCH BOX LIGHT 7 A761-PU-18 33 200-BK-18 200-BK-14 200-BK-14 B 200-BK-14 R 116-0096 B-2
T E S 116-0098 B-3
B ATCH MEDIUM PRES. 8 487-OR-18 403-GN-18 34 ALTERNATOR (W TERM) 168-RD-14 A 168-RD-14
103-RD-18 1 A A 430-BU-18 35 AIR CLEANER SENSOR 325-PK-18 C 325-PK-18 T 144-3080 C-3
ALTERNATOR B VALVE 200-BK-18 2 U 144-7629 C-3
1 C468-BU-18 36 ENG OIL LEVEL SW CONN 32
COOLANT TEMP SW 109-2362 C576-BU-18 1 2 L971-GN-18 37
126-5983 109-RD-6 200-BK-18 2 4 K997-BU-18 K997-BU-18 K997-BU-18 38 MONITOR +B OUT
B 12V SOCKET
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
403-GN-18 CONN 19 6 317-YL-18 K997-BU-18 39
B B B+ W B 9R-7941 3 L970-GY-18 496-WH-18 40 HYD OIL LEVEL SW N N WIRE AS.
200-BK
140-BU B 5 954-GN-18
ALT
2
1
2
1
323-WH-14
CONN 30 CONN 31 PP 132-1827 A-2
200-BK-14
D B F774-WH-18 5 DECEL 210-BK
T ENG GOV RR 150-6942 G-7
K779-PU-18 F773-OR-18 4 ACCEL 135-BU CONVERTER 200-BK-18 K905-RD K905-RD-18 1 +B S R
L976-GN-18
L976-GN-18
L976-GN-18
L976-GN-18
ACTUATOR L24
168-RD-18
168-RD-14
168-RD-14
168-RD-14
A761-PU-18 F/B SS 150-6941 G-7
325-PK-18
365-YL-18
365-YL-18
365-YL-18
K905-RD K905-RD-18 11 +B
365-YL-18
3 1310327
L976-GN-18
139-3954 E
168-RD-18
COLD ADVANCE 172-RD-18 1 +B 12V 7A 235-BK 235-BK 235-BK-18 2 GND TT 150-6940 H-7
B SOL
B ATCH REFRIGERANT
200-BK-18 2 GND K911-PK-18 235-BK-18 12 GND
CHASSIS
N UU
VV
150-6939
150-6938
H-7
G-7
B
6 KEY E K912-GN-18 308-YL-18 3 KEY SW ON
LOW PRESS. SW
1
2
399-OR K997-BU-18 317-YL-18 4 AIH INDICATOR WW 150-6937 G-7
114-5333 (NOTE A) 615-YL-18 4 LIGHT IN (DC24V)
200-BK-18
200-BK-18
200-BK-18
210-BK 3
788-YL-18
096-0721
R984-YL-18 18 RS485 - (RADIO CONT) 325-PK-18
K906-GN-18
200-BK
200-BK
200-BK
495-GN-18
168-RD-14
200-BK-18
200-BK-18
325-PK-18
325-PK-18
200-BK-18
200-BK-18
322-GY-18
1 325-PK-18
B ENG/PUMP CONT 6C-3431 118-GY NOTE E: USE WITH A/C UNIT.
2
200-BK
L1
9 8 7 6 5 4 3 2 1