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JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 1 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
PREPARED BY :
__________________________________________ __________________
DM/MI (AME / GTE) DATE
REVIEWED BY (PEER) :
________________________________________ __________________
NDB/AR (Sr. Machinery Staff Supervisor / AUM) DATE
APPROVED BY :
________________________________________ __________________
OMQ (Maintenance Manager) DATE
CHANGE RECORD
DISTRIBUTION
1. DAHARKI LAN
2. FIELD MAINTENANCE OFFICE
3. MAXIMO
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 2 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
Table of Contents
1. INTRODUCTION ...................................................................................................................................... 4
1.1 Purpose & Scope ................................................................................................................................... 4
1.2 Definitions / Abbreviations ................................................................................................................... 4
2. EQUIPMENT SPECIFICATIONS ............................................................................................................. 5
2.1 General Information .............................................................................................................................. 5
2.2 Gear Box ............................................................................................................................................... 5
2.3 Table of Weight .................................................................................................................................... 6
2.4 Blinds List ............................................................................................................................................. 6
3. HEALTH & SAFETY ................................................................................................................................ 6
3.1 Associated Hazards ............................................................................................................................... 6
3.2 Safety Precautions ................................................................................................................................. 6
3.3 PPE's ..................................................................................................................................................... 6
3.4 Special Instructions ............................................................................................................................... 7
3.5 Environmental Impact ........................................................................................................................... 7
3.6 OHIH ..................................................................................................................................................... 7
4. PREPARATIONS ....................................................................................................................................... 7
4.1 Pre Planning Activities.......................................................................................................................... 7
4.1.1 Work Permits / Authorizations .................................................................................................... 7
4.1.2 Manpower Requirement ............................................................................................................... 8
4.1.3 Material Requirement .................................................................................................................. 8
4.1.4 Tools Requirement ..................................................................................................................... 10
4.1.5 Measuring Tools ........................................................................................................................ 10
4.1.6 Equipment Requirement ............................................................................................................ 10
4.1.7 Miscellaneous Requirement ....................................................................................................... 11
4.1.8 Other Requirement ..................................................................................................................... 11
4.1.9 WPS / PQR requirement ............................................................................................................ 12
4.1.10 General ....................................................................................................................................... 12
5 PROCEDURE ........................................................................................................................................... 12
5.1 Complete Overhauling Procedure ....................................................................................................... 12
5.1.1 Disassembly ............................................................................................................................... 12
5.1.2 Inspection & Checks .................................................................................................................. 18
5.1.3 Assembly.................................................................................................................................... 18
5.1.4 Mechanical Seal assembly ......................................................................................................... 24
5.2 Lube oil pump overhauling (auxiliary) ............................................................................................... 28
5.2.1 Disassembly ............................................................................................................................... 28
5.2.2 Inspection & Checks .................................................................................................................. 28
5.2.3 Assembly.................................................................................................................................... 28
5.3 Gear Box Overhauling ........................................................................................................................ 28
5.3.1 Disassembly ............................................................................................................................... 28
5.3.2 Inspection & Checks .................................................................................................................. 29
5.3.3 Assembly.................................................................................................................................... 29
5.4 Machinery Surveillance/ Preventive Maintenance Plan ..................................................................... 30
5.5 Activity Bar Chart ............................................................................................................................... 30
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
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FEB 2021
(Carbamate Recycle Pump) PAGE NO. 3 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
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FEB 2021
(Carbamate Recycle Pump) PAGE NO. 4 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
1. INTRODUCTION
1.1 Purpose & Scope
The purpose of this procedure is to ensure that Process Safety and Risk Management goals for protecting
Health, Safety and Environment are met by providing comprehensive job plan for routine & non routine tasks
/ jobs carried out by maintenance on P-202G, safety critical equipment, and to ensure that the contents of
this procedure are current, complete, under stood and are followed for safe, correct and quality work.
Further, the scope of this procedure is to provide hands on knowledge to area maintenance technicians, AME
/ AMS and ASH about P-202G (Carbamate Recycle Pump 'G') inspection & other routine preventive /
predictive maintenance checks and repairs.
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` P – 202G EFFECTIVE DATE
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(Carbamate Recycle Pump) PAGE NO. 5 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
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EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
2. EQUIPMENT SPECIFICATIONS
2.1 General Information
Tag # P – 202G
Equipment Carbamate Recycle pump
Make Ebara Corporation Japan
Serial # RU 10512 – 01
Type Centrifugal (Horizontal)
Model 125 x 100 SSP 6 GM
Inlet pressure 300 psi
Inlet temperature 212 0F
Discharge pressure 2660 psi
Discharge temperature 212 0F
Pump (RPM) 6576
Motor (RPM) 1488
Motor Weight 6000 kg
Type of service Carbamate Recycle Pump
Number of impellers Six (06)
HP 780 KW (1045 HP)
Coupling type (Gear box to Motor) Metastream Tsks – 0750 - 0177 - 1800
Coupling type (Gear box to Pump) Metastream Tsks – 0180 - 0137 - 1850
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(Carbamate Recycle Pump) PAGE NO. 6 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
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(Carbamate Recycle Pump) PAGE NO. 7 OF 33
Job Plan Manual (Safety Critical)
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EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
3.6 OHIH
Individuals working at this pump should be fit for work and have no health issues. Moreover, necessary
precautions are to be taken to maintain minimum standards of occupational health & industrial hygiene.
4. PREPARATIONS
2 Hot Y
3 Electrical -
4 Instrument -
5 Radiography -
7 Vehicle Entry Y
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Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
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Job Plan Manual (Safety Critical)
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2 132-140-250 O-Ring P. # 14 02 ea
3 132-140-252 O-Ring P. # 7 02 ea
4 132-140-254 O-Ring P. # 11 02 ea
5 132-140-260 Packing floating P. # 393505-100 02 ea
Couplings
1 134-130-020 Coupling Lube Pump P. # 142 01 st
2 132-140-010 Coupling Gear Box To Motor Type. TSKS-0750-0177-1800 01 st
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Job Plan Manual (Safety Critical)
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REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
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Job Plan Manual (Safety Critical)
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3 Wooden Block 6” X 4’ 04 ea
6 WD – 40 - 10 cn
7 Cotton Gloves - 50 pr
9 Grease # 33 - 02 ea
11 Emery Paper – 0 - 15 ea
12 Teflon Tape - 10 ro
13 Wire Brush - 04 ea
13 Hosiery Cloth - 02 g
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Job Plan Manual (Safety Critical)
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4.1.10 General
1. The pump has six impellers (six stages).
2. Impellers are arranged in two groups of three impellers each. We can name these groups as the
LP side and the HP side. These two groups are arranged in series such that the discharge of LP
side goes into the suction of HP side.
3. Casing is vertically split.
4. Balancing is achieved party by placing the impellers in two groups in opposite direction and partly
by a balancing line connecting the first impeller suction to fourth impeller suction.
5. There are two mechanical seals, one on each side.
6. The seal is a cartridge type, balanced mechanical seal made by Tanken.
7. There are two journal (liner) bearings, one on each side, and one thrust bearing.
8. The pump & gearbox, and gearbox & motor are coupled with Flexibox (Metastream) flexible
couplings.
5 PROCEDURE
5.1 Complete Overhauling Procedure
1. Obtain Work Permit.
2. Ensure Lock out / Tag out system (manually try out through local On / Off switch).
3. Ensure the pump is fully depressurized / de-energized & flushed.
5.1.1 Disassembly
1. Open the suction and discharge line flanges.
2. Open the balance line flanges.
3. Dismantle bearing oil inlet/outlet piping.
4. Dismantle seal water piping.
5. Remove the coupling bolts.
6. Take alignment reading.
7. Check bearing radial clearances by lifting method.
8. Check axial float of the rotor (with bearings).
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Job Plan Manual (Safety Critical)
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EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
9. Open the bearing cover (053 fig – 1) and then open the top covers of the bearing casing from
both sides (051 – 1 & 051 – 2 fig – 1).
Thrust disk
Upper half of
the liner bearing
Thrust bearings
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Job Plan Manual (Safety Critical)
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15. Remove the fastening bolts of the mechanical seal cover (016 fig-1).
16. Draw out the mechanical seals.
Discharge
casing
Suction
casing
Pump Skid
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Job Plan Manual (Safety Critical)
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EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
Stuffing box
Balance
cover/intermediate
casing
Discharge
casing
24. Remove the fastening bolts (120 fig-1) of the casing after opening the fastening nuts (128-1 fig-1)
of the casing using impact wrench. These bolts include right handed screw and left handed screw,
The left handed screw has grooves on each end and the bolt which has no groove is the right
handed screw.
Impact wrench
Fastening/Tie rod
Bolts
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25. Draw out the Balance cover/intermediate casing (015 fig-1) using overhead crane.
Balance
cover/intermediate
casing
26. Draw out the balance sleeve (078 fig-1) from the shaft.
Balance sleeve
27. Draw out the impeller (021-4 fig-1). If it is hard to pull out the impeller, knock the impeller lightly
with a wooden hammer and pull out cautiously not to scar the shaft. Components often stick to
the shaft very hard after the pump has been operating for long hours. In such a case, apply WD-
40. If this method does not work, heat the outside of the stuck part cautiously and uniformly, not
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to exceed 200 0C, and it will be easier to pull out. In this case the shaft must be kept cold. Avoid
heating the shaft under any circumstances.
Diaphragm Guide
casing vane
28. Remove the split ring of the 4th stage impeller (021-4fig-1) and take out the impeller.
29. Take out the guide vane (022-3 fig-1) between 4th and 5th stage.
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30. Take out the diaphragm casing and then remove the 5th stage impeller (021-5 fig-1) and guide
vane between 5th and 6th stage. Diaphragm casings are dowelled with the guide vanes.
31. Repeat the above process to take out the diaphragm casing, the 6th stage impeller (021-6 fig-1)
and guide vane between 6th stage impeller and discharge casing.
32. Pull out the middle/discharge casing (003 fig-1) and draw out the center sleeve (087 fig-1) by the
same way as in the case of the impeller.
33. Remove the guide vane (022-2 fig-1) and 3rd stage impeller (021-3 fig-1) by the same process as in
the case of the balance cover.
34. Repeat the above mentioned process at each stage.
35. While disassembling, pay serious attention to the machined surfaces of the casing as well as those
of the rotating elements.
36. The pump should not be transported in disassembled, condition. The parts must be assembled,
even temporarily, into one assembly for transportation.
5.1.2 Inspection & Checks
1. Cleaning and Inspection of all parts.
2. DPT of various parts like Rotor / Sleeve / Wear Rings etc if required.
3. Check all dimensions such as Rotor / Sleeve / Wear Rings / Mechanical Seal / Shaft run out and
compare with recommended values.
5.1.3 Assembly
1. Assembly should be carried out approximately in the reverse order of disassembly.
2. For Tolerances and clearances, refer to the Tolerances chart.
3. Check for any radial eccentricity, run out, deformations in all 3 casings (003,005,015 fig-1). Also
check the axial flatness of the faces.
4. Prepare sheet packing, O-rings, and gaskets in advance.
5. Place the suction sleeve (043-1 fig-1) and first stage impeller (021-1 fig-1) on the shaft.
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Job Plan Manual (Safety Critical)
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6. Start the assembly by bolting the coupling side bracket (044-1 fig-1) with the suction casing.
7. Place the suction casing on a skid and insert impeller mounted shaft in it.
8. Place the Gasket (117-1 fig-1) on the suction casing. During the whole assembly, ensure proper
seating of the elastomers before placing each casing/diaphragm.
9. Place the guide vane (022-1 fig-1) on the 1st stage impeller between 1st and 2nd stage.
Guide vane
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Job Plan Manual (Safety Critical)
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10. Place the diaphragm casing on the guide vane (022-1 fig-1) and repeat the above 2 steps to
assemble the first 3 stages of the pump. Remember to mark all the diaphragm casings against the
position of dowel hole in the relative guide vane.
Dowel
position
markings
11. Place the center sleeve (087 fig-1) and middle/discharge casing (003 fig-1).
Middle/Discharge
Casing
12. Repeat the above mentioned steps to stack the rotor components up to 4th stage impeller.
13. Place the balance sleeve (078 fig-1) and balance cover/intermediate casing (015 fig-1).
4th stage
impeller
Balance sleeve
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Job Plan Manual (Safety Critical)
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Neck
bushing
Holes for
Stuffing
box bolts Balance cover/
intermediate
casing
15. Screw in the bolts/tie rods while confirming that the suction casing leg, the discharge casing leg and
the balance cover leg are placed on the same plane. This can be ensured by bolting the pump
casings temporarily to flat bars. Ensure the flatness of these bars by putting them on a milling
machine.
Flat bars
Casing bolts /
Tie rods
16. Check the axial float after tightening the bolts by hand.
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17. Casing fastening bolts/ tie rods should be tightened at a torque of 600-Kg f-m symmetrically and
carefully so that all the bolts are tightened uniformly. Impact wrench may be used for rough
tightening but carefully ensure the suitable torque value using torque wrenches.
I a
k
b Tightening Sequence
j c a–g–j–d–l–f–c–i–b–h–k-e
i d
h e
g f
Stuffing
box
Thrust side
Bracket
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21. Place bearing oil deflectors and attach the lower halves of the bearing housings with the pump.
Lower half
of bearing
housing
Bearing oil
deflector seal
22. Axial Bump: Before the installation of bearings, check the axial bump of the rotor. Recommended
value is 6 mm. This value will be obtained only after the final torqueing of the fastening bolts.
During stacking of individual components, axial bump value of 6 mm may not be obtained due to
the fact that gaskets are not pressed yet and shaft has to be lifted up for installation of split rings.
23. Axial Centering: Center the rotor with axial bump being 50% on the drive end side and 50% on
the thrust end side. Adjust the size of thrust disk spacer to achieve this.
24. In this process, try not to influence the shaft with weight.
25. Insert the split ring retainer but don’t install the mechanical seal.
26. Install the bearing case lower half.
27. Carry out radial shaft centering as given below:
a. Set a dial gauge near the stuffing box where the circumference of the shaft can be measured.
b. Set the dial gauge to 0 with the shaft down
c. Then, read the dial gauge with the shaft all the way up and record the reading as A.
d. Install the lower half of the bearing in the bearing case.
e. Raise the shaft from zero position with a value of 0.5 to 0.6 time the reading A (fig-2).
f. In this state position the bearing case so that the clearances of the wearing parts matches at
both sides and hold it with knock pin (dowel pin) in that position.
28. Remove the bearing case again and install the mechanical seal (III fig-1) with sleeve (042 fig-1) and
cover (016 fig-1). See section 5.1.4 for mechanical seal assembly.
1. Make sure that the seal is properly locked with the set plates and sleeve collar is locked
on the shaft.
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2. While shifting the pump to area, use wooden lugs to place the pump on for prevention of
sudden jerks to seal faces.
29. Install the bearing case lower half in position, with deflector (093 fig-1) set in the shaft.
30. Tighten set screw to hold the deflector in position after the thrust disk clearance has been
adjusted.
31. Set thrust disk in place accurately, where the axial clearance between the impellers and the
stationary parts will be equal to OP side and TH side.
32. Install the sleeve bearing and close the bearing upper half.
33. Check the clearances between sleeves and mechanical seal bushes by a thickness gauge to the
matched at any radial direction.
34. Assemble the bearings by the preceding method.
35. After fixing the thrust shoe, check the face of the disk, pressing the shaft toward the pump inside. If
the disk is out of its right position by 0.025 mm or more at the outside diameter, check the
condition of the disk and the locating ring.
36. Fill the thrust bearing housing and the sleeve metal with a small quantity of fresh oil
37. Install the upper half of the bearing housing.
38. Fix the assembled pump on the base, and turn the shaft by hand.
39. Finally fix the piping and turn the rotor by hand to check whether or not it turns smoothly.
1. Carefully verify the critical dimensions of the seal components. A drawing of mechanical seal with
highlighted critical dimensions is provided in Attachment # P-202G/5.
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` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 25 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
2. Inspect all the reused components (springs, pins etc.) properly. Do not use loose or bent dowel pins.
3. Inspect all the elastomer seating surfaces carefully for burs or scratches.
4. Ensure proper cleaning of all the components.
5. Use silicon oil for placement of all the elastomers.
6. Start the assembly by placing the bore sleeve (9) in the Flange housing. ( May be found fitted already)
Seal Flange
Groove
Bore sleeve for O ring
9. Place the compression ring (4) and floating packings (5) on the springs using silicon oil.
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 26 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
10. Place the stationary face (6B, 6D) into the flange housing. Match mark the position of spring pins
(10) on bore sleeve and on the stationery face to ensure proper insertion.
Match
marking
11. Place the rotary face (8) on the shaft sleeve (13).
12. Insert the shaft sleeve into the bore sleeve carefully by placing the flange on the table. Lift the flange
up to ensure mating of the sealing faces and then invert the whole assembly.
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 27 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
13. Put the set plates/Seal buttons (15). Make sure the right set plate is being placed in the seal as it is
very important in adjustment of the seal tension. “TH” is engraved on the thrust side set
plate and similarly, “CP” is engraved on the coupling side set plate.
Identify if
it is TH or
CP side
button
14. Fix the drive collar on the shaft sleeve by tightening the set screws.
15. Make sure that the sleeve ends are properly flushed with the rotary face.
Flushed/
Levelled
faces
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 28 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
5.2.3 Assembly
1. The assembly should be carried out in the reverse order to that outlined for dismantling. When a
new inner rotor (2) is fitted care should be taken to ensure that it is fitted in the correct position
on the shaft (11) to ensure correct end clearances are allowed between the faces of the inner
rotor (2) and the end covers. ie. (Equal clearances between faces of rotor and gland and
inspection cover faces).
2. When fitting a new pump body liner (3) use the parallel pin (12) at the base of the pump body (4)
as a guide to locate the liner (3) correctly in the body (4).
3. Before remaking the body / cover joints, the machined surfaces of the body and covers should be
thoroughly cleaned of old jointing.
4. A thin coating of new jointing should be applied by brush. It is important that the cover joints be
made with material of no greater thickness than that given by the jointing composition, otherwise
excessive Volumetric Slip will result.
5.3 Gear Box Overhauling
5.3.1 Disassembly
1. Remove the all instrument & electrically probs.
2. Remove the oil outlet / inlet flanges bolts of oil pump
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 29 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
3. Remove the inboard / outboard coupling spool piece with matching mark.
4. Remove the top inspection window.
5. Remove the coupling hub of inboard / outboard side.
6. Remove the high speed inboard / outboard bearing cover.
7. Remove the main lube oil pump with matching mark & remove low speed out board bearing
cover.
8. Remove the all casing bolts and dowels.
9. Remove upper half with the help of jacking bolts carefully.
10. Remove all oil spray nozzles and tubing's.
11. Remove the inboard outboard bearing upper half with marking carefully.
12. Remove the high speed gear shaft (use nylon rope).
13. Remove the low speed gear shaft.
14. Remove the inboard / outboard bearings lower half and labyrinth seal lower half.
5.3.2 Inspection & Checks
1. Inspection / cleaning all wholes / oil paths and surfaces no burs on it.
2. DPT of various parts like Gears / shafts / Bearings and Seals etc if required.
3. Check all dimensions such as High-speed shaft / Intermediate gear shaft / Low speed shaft /
bearings / seals and shaft run outs compare with recommended values.
5.3.3 Assembly
1. Install the new inboard/outboard bearings lower half and labyrinth seal lower half
2. Install the new high speed and low speed gear shaft
3. Install the oil spray nozzles and tubing's
4. Install the bearings upper half and inserting the labyrinth seal upper half in the gear box
upper casing cover
5. Install the upper casing of the gear box carefully and inserting the all dowels and casing
bolts and tighten with proper sequence
6. Check easy rotation of gear box and checking the axial clearance of high speed / low
speed shaft & backlash
7. Install the new oil pump and tighten
8. Install the inboard/outboard coupling hub.
9. Install the coupling spool piece with matching mark and tighten
10. Install the inlet/outlet pipe of lube oil pump
11. Install the all instrument electrical probs.
12. And align with motor.
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 30 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
* * * * * * * *
OK
Legend
X NOT OK
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 31 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
0.0098” 6 mm
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 32 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
7 RECORDS
1. Retention Time: Till life of the equipment.
8 ATTACHMENTS
1. Hold point document (Last Overhaul) Attach # P – 202 G/1
2. Activity Bar Chart of P – 202 G overhaul. Attach # P – 202 G/2
3. Pump Data Sheet. Attach # P – 202 G/3
4. Pump Drawing Attach # P – 202 G/4
5. Mechanical Seal Drawing Attach # P – 202 G/5
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DOC. NO. JP-UR2-P-202G
` P – 202G EFFECTIVE DATE
REVISION DATE
FEB 2018
FEB 2021
(Carbamate Recycle Pump) PAGE NO. 33 OF 33
Job Plan Manual (Safety Critical)
ORIG. PREPARED BY GKS
REV. NO. 03
Field Maintenance Urea - II ISSUE NO. 01
EFL MANUFACTURING DIVISION UNIT / SECTION : UREA - II AREAS : ALL
9 REFERENCES
1. PSRM / SP / 01 “Process Safety Information”, Level 2 Procedure.
2. PSRM / SP / 03 “Operating & Maintenance Procedures”, Level 2 Procedure.
3. PSRM / SP / 04 “Safe Work Practice” Level 2 Procedure.
4. PSRM / SP / 06 “Quality Assurance”, Level 2 Procedure.
5. PSRM / SP / 08 “Mechanical Integrity”, Level 2 Procedure.
6. Job plan guidelines, Mechanical Procedure manual.
7. Vendor Manual Ebara Corporation Japan.
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