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Creel:
Creel is a part of a knitting machine. Hear yarn package are store and
ready to feed in the machine.
VDQ Pulley:
It is a very important part of the machine. It controls the quality of the
product. Altering the position of the tension pulley changes the G.S.M.
of the fabric. If pulley moves towards the positive directive then the
G.S.M. is decrease. And in the reverse direction G.S.M will increase.
Pulley Belt:
It controls the rotation of the MPF wheel.
Controla la rotación de la rueda MPF.
Brush:
Its clean the pulley belt.
Limpia la correa de la polea.
Tension Disk:
It is control the speed of the MPF. Pulley belt gives motion to the wheel.
MPF
Disk Drum:
Pattern Wheel:
Pattern Wheel use in Pai Lung and Auto Stripe machine because of that
that helps to produce various types of design and stripe.
Feeder:
Needle Track:
Needle:
Sinker:
Sinker Ring:
Cam Box:
Where the cam are set horizontally. In cam box, practically 4 cams is
set.
Cam:
Cam is device s which converts the rotary machine drive in to a
suitable reciprocating action for the needles and other elements.
It is one kind of stop motion to stop the machine when the Lycra is
break.
Cylinder:
Cylinder Balancer:
Uniwave Lubrication:
The Uniwave lubricator provides uniform lubrication to needles, cam
tracks, lifters and other knitting machine components. The patented
nozzle construction separates the air-oil mixture into air and droplets
of oil.
Adjustable Fan:
This part removes lint, hairy fibre from yarn and others. To clean the
dust by air flow.
Esta parte elimina la pelusa, la fibra peluda del hilo y otros. Para
limpiar el polvo por flujo de aire.
Expander:
It is used to control the width of the knitted fabric. No distortion of the
knitting courses. Even take down tension in the knitting machine. As a
result, an even fabric structure is achieved over the entire fabric width.
The deformation of the knitted fabric goods can be reduced.
Needle Detector:
This part detect the any type of faults of needles.
Finished G.S.M:
It is technical term that indicates the weight of the fabric per square
meter. In knitting section grey fabrics are produced but the
programmer should make his program for getting the finished G.S.M
after dyeing. Some points are considered while setting grey G.S.M; they
are enzyme level, color and shaded or none shaded. G.S.M of the fabric
is controlled by the following way:
→Major controlled by VDQ pulley.
→Minor controlled by stitch length adjustment.
→By altering the position of tension pulley, G.S.M of the fabric can be
changed. If pulley moves towards the positive directive then the G.S.M
is decrease and in the reverse direction G.S.M will increase. This also
depends on the machine type.
Type of yarn:
Different types of yarn are used for knit production. Cotton yarns may
be combed or carded. Also synthetic fiber like lycra(spandex) is used
with cotton for some special case. All depends on the buyer
requirement.
Diameter of fabric:
Diameter of the fabric is another factor. Fabric may be open diameter
or tube diameter. Any how grey dia. will be selected with response of
finished dia. of the fabric.
Color depth:
If the depth of color of the fabric is high then loop length should be
higher because in case of fabric with higher loop length is less compact.
In dark shade dye take up% is high so G.S.M is adjusted then. Similarly
in case of light shade loop length should be relatively smaller.
Stitch length
The fundamental unit of a knitted fabric is the loop. Any circular
knitted fabric is composed of row after row of interloping or
interlacing of loops. Different types of fabric are made of different
method. The gross dimension of knitted fabric is simply a reflection of
any shape & size of individual loops. There are several key variables in
the production which affect the average shape & size of the loops. After
knitting the grey fabric is dyed to required shade & finished to
required weight & width. Stitch lengths vary depending on yarn count
and shade of the fabric. If stitch length is not fixed with respond to
finished G.S.M then knitting faults appear. So, we have to consider
above points before knit fabrics production.
La unidad fundamental de un tejido de punto es el lazo. Cualquier
tejido de punto circular se compone de fila tras fila de intrusión o
entrelazado de bucles. Los diferentes tipos de tela están hechos de
un método diferente. La dimensión bruta del tejido de punto es
simplemente un reflejo de cualquier forma y tamaño de bucles
individuales. Hay varias variables clave en la producción que
afectan la forma y el tamaño promedio de los bucles. Después de
tejer, la tela gris se tiñe a la sombra requerida y se termina con el
peso y ancho requeridos. Las longitudes de puntada varían según el
número de hilos y el tono de la tela. Si la longitud de la puntada no
se fija con la respuesta al G.S.M terminado, aparecerán las fallas de
punto. Por lo tanto, tenemos que considerar los puntos anteriores
antes de la producción de telas tejidas.
Fabric GSM:
The GSM of fabric is one kind of specification of fabric which is very
important for a textile engineer for understanding and production of
fabric. ‘GSM’ means ‘Gram per square meter’ that is the weight of fabric
in gram per one square meter. By this we can compare the fabrics in
unit area which is heavier and which is lighter.
El GSM de la tela es un tipo de especificación de la tela que es muy
importante para un ingeniero textil para la comprensión y
producción de la tela. 'GSM' significa 'Gramo por metro cuadrado',
que es el peso de la tela en gramos por metro cuadrado. Con esto
podemos comparar las telas en el área de la unidad que es más
pesada y que es más liviana.