PLC APPLICATIONS

LEVEL-1

1. . When start PB is pressed, Red and green lights come ON. Green light goes off as soon as push
button is released, but red light remains lit
2. If one input is ON nothing happens
i. If any two inputs are ON, warning light lights UP
ii. If any three inputs are ON, Alarm starts
iii. If all four inputs are ON, Fire warning is generated

4.If switch 1 is turned ON, lamp A turn’s ON, and if switch 2 is on lamp B should not ON because
already lamp a should ON, if suppose switch 2 is pressed lamp B should ON and lamp A should
not enable because already lamp B is ON, But to off the both lamps stop button is same.

5. This is the Example for Pushbutton control:

a) When PB 1 is pressed only First Door will be open remaining two doors will get close.

b) When PB 2 is pressed only Second Door will be open remaining two doors will get close.

c) When PB 3 is pressed only Third Door will be open remaining two doors will get close

6. When input 1(I1) and input 2 (I2) are OFF, Motor 1(Q1) &motor 2(Q2) ON and motor
3(Q30 & motor 4(Q4) should become OFF.

When input I (I1) is OFF and Input 2 (I2) is ON. Motor 2(Q2) & motor 3(Q3) should
becomes ON and motor1 (Q1) & motor 4(Q4) should becomes OFF.

When input i(I1) is ON and Input 2 (I2) is OFF. Motor 3(Q3) & motor 4(Q4) should
becomes ON and motor1 (Q1) & motor 2(Q4) should becomes OFF.

When input i(I1) and Input 2 (I2) is ON. Motor 1(Q1) & motor 4(Q4) should becomes ON
and motor2 (Q2) & motor 3(Q3) should becomes OFF.
I1 I2 Q1 Q2 Q3 Q4

0 0 1 1 0 0

0 1 0 1 1 0

1 0 0 0 1 1

1 1 1 0 0 1

LEVEL-2
1. If switch 1 is turned ON, lamp A turn’s ON, lamp B turns on after 8 sec’s. Both lamps
turn’s off if SW1 is turned OFF.

2. When we press start button, motor 1 should on after 5s; then motor 2 should on after
5sec; then motor 3 should on for 5sec.And when we press stop button all motors
(motor1, motor2, motor 3) should stop at a time.

3. When we press start button, bulb1 should on for 10sec & when bulb1 off; then bulb2
should on for 10sec & when bulb2 off; then bulb3 should on for 10sec & off again bulb1
should on for 10sec again continuous process until we stop the stop button.

4. When we press start button bulb should on for 5sec and off for 5sec. Continuous
process till we press the stop button.
5. When all the lights are turned OFF in buildings. An exit door light is to remain ON for an
additional 10 sec’s. The parking spot light turns ON and continues to remain for
additional 3 min, after the exit door light goes OFF.

6. Outputs A and B flashing at equal intervals till reset.

7. Lamps A, B, C turns on when a switch is closed .B turns off after 8secs, and C turns off
after 11secs.

8.
LEVEL-3
1. when start is pressed, master motor should on and coolant motor should on for 5sec and
off for 5sec.when coolant motor on for 5 times then coolant motor stop & lubricant motor
should on for 10sec. when lubricant motor off after 10sec then again coolant motor should on
and continuous cycle until we press the stop button

2. When we press switch1 once and start button once; then output1 should on.

a. When we press switch1 twice and start button once; then output2 should on
b. When we press switch1 thrice and start button once; then output3 should on.
c. Again when we press switch1 once and stop button once; then output1 should
off.
d. When we press switch1 twice and stop button once; then output2 should off.
e. When we press switch1 thrice and stop button once; then output3 should off

3.When we press start button motor should on to move the bottle filling should start. Bottle
capacity is 100%.when fill level reaches to 50%; then 50% storage area full indication lamp
should glow. When fill level reaches to 70%; then 70% storage area full indication lamp should
glow. And when fill level reaches to 100% .

4.When we press start button motor1 should on & tank starts filling. Tank capacity is 1000%.
When fill level reaches to 1000% (high level) then motor1 should stop and motor2 starts
running and drain should start. When drain level reaches to 10% (low level) then again motor1
should on and filling start.

5.When start button is pressed, call should start and when stop button is pressed call ends and
the output should be in minutes and seconds.
6.This example is for a timed process that occurs after a certain process count is reached. After
a count of 15 from a sensor, a paint spray is to run for 25 seconds.

-7.A delaying counting period is illustrated in the following example. The counting is not started
until 1 hour after the process starts. After the time period, the timer done bit closes which
enables the counter to start counting input pulses from the sensor. After a count of 15, the
output A comes ON.

8.This is an example for one push button control. When the button is pressed for the first time,
a motor turned ON & when pressed the second time, the motor turn s OFF. Pressing the start
button advances counter one by one and it done bit is set turning ON the motor. When the
button is pressed a second time, the done bit of the second counter also resets two counters so
the process can again be repeated.

9.This is a ladder diagram scheme for obtaining the product part flow rate. The timer & counter
are enabled at the same time. The counter is pulsed for each part going past its sensor. The
counting begins and the timer starts timing through its 60 second time interval at the same
time. At the end of 60 second the timer –timing bit is reset. Pulses continue but do not affect
the counter. The number of parts for the past minute is recorded as the counters accumulated
value.

10. After a count to 20 a conveyor should starts and has to run for 10 seconds when the
conveyer stops, the three motors run at a speed of 5sec,8secs,11secs and stops when the last
motor stops the count process should starts again.

11.If switch1 is pressed the process starts and the temperature of the furnace increasesFrom
27degrees to 500 degress.when it reaches to 100 degress the raw material of conveyor should
start.Furnace contains a weighing instrument ranges from(100 kgs to 1000kgs).When the
weight of raw material increases to 500 kgs the conveyor should stop.

12. when press start button then conveyor should be start after 3 second .Motor should stop
for 3 seconds in between filling should start for 6 seconds after filling it roils 10 seconds and
again it stops for bottle cover again 10seconds it stop for labeling.
13. When the push button Is pressed after 5 seconds red light should on when red goes off
yellow light should on up to 5 seconds when yellow goes off green light should on up to 5
seconds when green goes off again red light should on continuous processes .