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Smith Meter ® Electronic Preset

Delivery System
AccuLoad ® III-S
With ALS1 or ALD1 Firmware
Specifications
Issue/Rev. 0.4 (11/00) Bulletin SS06030

The Smith Meter ® AccuLoad ® III-S is a microproces-


sor-based electronic instrument that can be programmed
to be either a single arm or dual arm device depending
on the firmware package that is installed in the unit. The
single arm unit is capable of loading a straight product,
up to four products as a sequential blender, or two prod-
ucts as a ratio blender. The dual arm unit is capable of
loading two straight products, up to four products as a
sequential blender, and a straight product or two, four-
product sequential blends, depending on I/O usage.

Features
One or Two Arm Operation
Straight Product and/or Sequential Blending or Ratio
Blending
Up to 50 Recipes Applications
User Configurable Inputs and Outputs
Block Valve Control and Feedback (Sequential Applications include batch loading of alcohols, gaso-
Blending) lines, antifreeze, lube oils, fuel oils, solvents, fertilizers,
LPGs, LNGs, and chemicals. The system is ideal for
Controls Additive Systems (Either via Pulse or truck, barge, or rail car loading at loading racks, bulk
Communications) plants, shipping docks, processing installations, and
Four Communication Ports tank farms where straight products, as well as blended
Programmable Pulse Outputs products, must be loaded.
Configurable Load Ticket/BOL Emulation Printing
Continuous Monitoring of Critical Functions Standard Features
Two-Way Data Communication; Built-in Communica-
tion Analyzer
Straight Product (ALS1 or ALD1 Firmware)
Automatic Temperature and Pressure Compensation
and Density Correction The AccuLoad III is designed to handle either single
arm, straight product loading (ALS1) or dual arm,
Meter Factor Calculation straight product loading (ALD1). Using the ALD1 dual arm
Five Levels of Security firmware, both products can be loaded simultaneously.
Automatic Adjustment of Final Trip Point
Sequential Blending (ALS1 or ALD1 Firmware)
Automatic Flow Control with Recovery
The AccuLoad III is designed to sequentially control the
API Tables From LPG to Crude Oil loading of up to four petroleum or chemical products
GPA Tables TP-15 and TP-16 through a single loading arm (ALS1) or through two
Explosion-Proof loading arms (ALD1). The single arm software pack-
Programmable Languages/Messages age (ALS1) controls the loading of up to four products
sequentially through a single metering system and
LCD Graphics Display with Backlight loading arm. The dual arm software package (ALD1)
Turbine Meter Diagnostics controls the loading of up to four products sequentially
Boolean/Algebraic Processing through a single metering system and a straight product
through a second metering system and loading arm.
Event Logging
Another option using the ALD1 firmware is to have two,
Stand-Alone Operation two product sequential blending load arms each with
Grounding and Overfill Protection (Optional) up to four products flowing through a metering postition
and loading arm.

The Most Trusted Name In Measurement


Ratio Blending (ALS1 Firmware) cycle. The totalized volume will print on the emulated
The AccuLoad III is designed to control the blending of load ticket printed on the shared printer output.
two petroleum or chemical products through a single For Smart additives, the firmware has also been de-
loading arm (ALS1) simultaneously. Both products flow signed with a Master/Slave type of communications,
through a metering system, are co-mingled downstream with the AccuLoad being the master and the Additive
of the metering system and flow through a single loading Injector System being the slave. The AccuLoad con-
arm into a transport. stantly interrogates the Additive Injector System for
a change in status. The AccuLoad can be operated
Temperature Compensation with communications control over the Smart Additive
The temperature compensation option provides the Injecctor System or with communication/pulse control.
customer with the capability of compensating for the When the AccuLoad has communication control over the
variance in temperature from a reference temperature. Additive System, it will constantly monitor the Additive
This option is used with an RTD input or a temperature System for its status, poll the additive totals, and signal
transducer and, excluding the accuracy of the fluid tem- the system when to inject the additive - all through the
perature measurement, will exactly match the proper vol- communications line.
ume correction factor of ASTM-D-1250 (Sept. 1980) over The AccuLoad communications package has also been
the fluid temperature range of -40°F to 572°F (-40°C to designed with a pass-through communications mode. In
300°C). The following API tables can be programmed this mode of operation the supervisory computer can talk
in the AccuLoad II: 5A, 5B, 5D, 6A, 6B, 6C, 6D, 23A, to the Additive Injector System through the communica-
23B, 23D, 24, 24A, 24B, 24D, 53A, 53B, 53D, 54, 54A, tion lines that have been run to the AccuLoad and from
54B, 54C, and 54D. the AccuLoad to the Additive Injector System(s).
Pressure Compensation Dual Pulse Security
The pressure compensation option provides the cus- This option provides continuous monitoring, error indica-
tomer with the capability of compensating the volume tion alarm, and correction of the pulse transmission for
of product delivered at varying pressures per API Tables each preset position per API Petroleum Measurement
11.2.1 and 11.2.2, using a 4-20 mA pressure transducer Standard, Chapter 5.5, Level A, and Institute of Petro-
input per preset position. This option also contains real- leum Standard, IP 252/76, Part XIII, Section 1, Level A
time control functions for maintaining system pressures (PPS High-Security Pulse Transmitter is not included).
at the meter to a minimally-acceptable, user-definable The PPS High-Security Transmitter provides four sig-
level (pressure transducer not included). This option nals: “A,” “A inverted,” “B,” and “B inverted.” The “A” and
is particularly useful for light products, such as LPG, “B” signals are 90 electrical degrees out-of-phase and
where the compressibility factor varies a great deal with used for dual-pulse security. The “A” and “A inverted,”
different pressures. and “B” and“B inverted” signals are 180 electrical de-
grees out-of-phase and are used for transmitter power
Density Correction sensing. If power sensing is not required, only “A” and
The density correction option provides the customer “B” are used for dual-pulse security.
with the capability of correcting the volume of product
delivered at varying densities. This can be either a fre- Automated Proving Mode
quency input or a 4-20 mA input. The AccuLoad III firmware provides an automated prov-
ing mode of operation. When the automated proving
Metered Injectors, Piston Injectors and Smart mode is activated the AccuLoad will calculate the meter
Additives factor for a proving run based on information that is
AccuLoad III has been designed to provide maximum obtained during the prove. The operator can select the
flexibility when it comes to additive control. The unit is flow rate and meter factor that is being proved through
capable of handling metered injectors, piston injectors the keypad of the AccuLoad. After the prove is complete
and smart additives simultaneously. the operator enters the prover volume and prover tem-
The AccuLoad is capable of controlling two additive perature and the AccuLoad will calculate the new meter
injector metered systems. (See Hardware Options for factor and the operator has the choice of downloading
additional injector systems.) The AccuLoad controls it to the program or to ignore it. The AccuLoad also
the additive solenoids to precisely inject the additive into has the capability of providing an average meter factor
the main product. It monitors the pulses of the additive over a maximum of six proves. This feature allows the
meter and controls the amount of additive, based on the operator to prove the meter on all four products, and
incoming pulses from the additive meter and the main four meter factors and associated flow rates for each
product meter. product without having to enter the program mode for
Additive monitoring and smart additives provide the each product and meter factor.
capability for the AccuLoad to monitor the feedback Boolean and Algebraic Processing
from the piston injectors of the additive products. The
AccuLoad monitors the injector feedback switches for The AccuLoad III provides the customer the flexibility to
a change of state and counts the errors and alarms if set up inputs and outputs for tasks that are not standard
no change is detected within the cycle or a period of in the unit. Through Boolean processing, relays can be

Page  • SS06030 Issue/Rev. 0.4 (11/00)


turned on and off through equations and events set up Stability: 0.1°F (0.06°C)/year.
by the customer. For example, a relay is required to Flow Totalizing: Within one pulse of input frequency.
close at the first trip point of the load. This can be set up
using Boolean processing and does not require special Electrical Inputs
software from FMC Technologies. AC Instrument Power:
Algebraic processing is also an area that the customer Universal input 100 to 240 Vac, 58W maximum, 48 to
can use to do simple mathematical calculations that 63 Hz. The AC circuitry is fuse-protected.
are not in the unit. These calculations can then be used Surge Current: 28A maximum for less than 0.1
on the configurable reports for the current batch being seconds.
run by the unit. Power Interruption Tolerance: Interruption of power
greater than .05 seconds (typical) will cause an
orderly shut-down of the AccuLoad and the control
Hardware Options valve will be immediately signaled to close.
Note: A constant voltage transformer (CVT) is recommended
AccuLoad Interface Control Board if the available ac power is suspected not to comply with these
The AccuLoad Interface Control Board provides addi- specifications.
tional flexibility to the AccuLoad's standard features. The Pulse Input:
optional AICB Board provides ten additional metered Type: High-speed, edge-triggered, optically isolated
additive injector systems. With the optional AICB Board, pulse transmitter input. The input pulse must rise
the AccuLoad III with ALS1 and ALD1 firmware has the above V (high min.) for a period of time and then
capability of handling up to twelve metered injectors, fall below V (low) to be recognized as a pulse by
twelve meter inputs, twelve solenoid valve outputs, and AccuLoad II.
twelve additive pump outputs. The AICB Board is de-
V (High): 5 Vdc minimum to 28 Vdc maximum.
signed to either be mounted in the AccuLoad III housing
or in a standalone enclosure. One of the AccuLoad III's V (Low): 1 Vdc maximum.
four commmunication ports is required to communicate Input Impedance: 1.8 KΩ.
with the AICB Board. Pulse Resolution: 1 pulse/unit minimum, 9,999
pulses/unit maximum.
Civacon Overfill and Grounding Board
Frequency Range: 0 to 10.0 kHz.
The Civacon Overfill and Grounding Board provides an
automatic overfill protection system designed to protect Response: Within one pulse to a step change in flow
and streamline the loading operation. When integrated rate.
into the AccuLoad III, it provides an efficient and reliable Mode: Single, dual, dual with power sensing, den-
monitoring system that will eliminate the need for costly, sity.
explosion-proof electrical boxes; automatically recognize Duty Cycle: 35/65 to 65/35 (on/off).
an overfill with either optic or thermistor sensors; auto-
matically verify the grounding connection; automatically Temperature Probe:
shut down and display a message on either an overfill Type: four-wire, 100 Ω Platinum Resistance Tempera-
or loss of grounding; and enable the master AccuLoad ture Detector (PRTD).
to communicate with the slave AccuLoads on that lane. Temperature Coefficient: @ 32°F: 0.00214 Ω/Ω/°F
The Civacon Overfill and Grounding Board is designed (0.00385 Ω/Ω/°C).
to either be mounted in the AccuLoad III housing or in Temperature Range: -148°F to 572°F (-100°C to
a standalone enclosure. One of the AccuLoad III's four 300°C).
communication ports is required to communicate with Offset: Temperature probe offset is program-adjust-
the Overfill and Grounding Board. able through the AccuLoad keypad in ±0.1 degree
increments in the unit of temperature measurement
used.
Specifications (AccuLoad III)
Self calibrating: Lead length compensation that
Accuracy requires no resistance balancing of leads.
Calculated Accuracy: The gross at standard tempera- Analog (4-20 mA):
ture to gross volume ratio, excluding the accuracy of Type: Two-wire, 4-20 mA current loop receiver, iso-
fluid temperature measurement, will exactly match the lated from ground, programmable as to function.
proper volume correction factor of ASTM-D-1250 (Sept. Span Adjustment: Program-adjustable through the
1980) over the fluid temperature range of -40°F to 572°F AccuLoad keypad or communication in tenths of the
(-40°C to 300°C). unit used.
Temperature Measurement Accuracy: Fluid tempera- Input Burden: 50 Ω.
ture is measured to within ±0.72°F (±0.4°C) over the Accuracy: ±0.025% of range.
fluid temperature range of -148°F to 572°F (-100°C to
Resolution: One part in 65,536.
300°C). Fluid temperature is measured to within ±0.45°F
(±0.25°C) over the fluid temperature range of 32°F to Voltage Drop: 2 Volts maximum.
572°F (0°C to 300°C). Sampling Rate: One sample/300 mSec minimum.

Issue/Rev. 0.4 (11/00) SS06030  • Page 


Analog (1-5 Vdc): Analog (4-20 mA):
Type: Two-wire, 1-5 Vdc voltage loop receiver, isolated Type: Two-wire, 4-20 mA current loop transmitter,
from ground, programmable as to function. isolated from ground, programmable as to function.
Span Adjustment: Program-adjustable through the Span Adjustment: Program adjustable through the
AccuLoad keypad or communications in tenths of AccuLoad keypad or through communications.
the unit used. Accuracy: ±0.025% of range.
Input Burden: 1 m Ω. Resolution: One part in 65,536.
Accuracy: ±0.025% of range Voltage Burden: 4 volts maximum.
Resolution: One part in 65,536. Analog (1-5 Vdc):
Sampling Rate: One sample/300 mSec minimum. Type: Two-wire, 1-5 Vdc voltage loop transmitter, iso-
AC Inputs: lated from ground, programmable as to function.
Type: Optically-isolated, solid-state voltage sensor. Span Adjustment: Program adjustable through the
Input Voltage Range: 90 to 280 Vac. AccuLoad keypad or through communications.
Pickup Voltage: 90 Vac minimum. Accuracy: ±0.025% of range.
Drop-out Voltage: 30 Vac maximum. Resolution: One part in 65,536.
Current at Maximum Voltage: 20 mA maximum. Pulse Output:
Type: Optically-isolated solid state output. Pulser
Input Resistance: 44,000 Ω typical.
output units are program-selectable through the Ac-
DC Inputs: cuLoad keypad or communications.
Type: Optically-isolated solid state voltage sensors
Polarity: Programmable (normally open or normally
Input Voltage Range: 5 to 28 Vdc. closed).
Pickup Voltage: 5 Vdc minimum. Switch Blocking Voltage (Switch Off): 30 Vdc maxi-
Drop-out Voltage: Less than 1 volt. mum.
Current at Maximum Voltage: 20 mA maximum. Load Current (Switch On): 10 mA with 0.6 volts
Input Level Duration: 120 mSec minimum. drop.
Keypad: Frequency Range: 0 to 3000 Hz.
Type: Metal encapsulated, one-piece, sealed, no Duty Cycle: 50/50 (on/off).
moving parts, piezoelectric design. Protected against Environment
the environment.
Ambient Operating Temperature
Display: -40oF to 140oF (-40oC to 60oC).
The Graphics Display is a 240 by 64 pixel graphic
Humidity:
Liquid Crystal Display (LCD) modules with LED
5 to 95% with condensation.
backlighting.
Enclosure:
Electrical Outputs Explosion-proof (NEMA 7, Class I, Groups C and D)
DC Power: and watertight (NEMA 4X), IP65.
24 Vdc ±10%, 1 A maximum, short circuit pro- Approvals
tected. UL/CUL
AC Outputs: Class I, Division 1, Groups C & D; Class II, Groups
Type: Optically-isolated, AC, solid-state relays. User- E, F & G, UNL-UL Enclosure 4X, CNL-CSA Enclo-
programmable as to function. sure 4.
Load Voltage Range: 90 to 280 Vac (rms), 48 to 63 Class I, Zone 1, Group IIB, IP65.
Hz. Class I, Zone 1, AEx d IIB T6, IP65.
Steady-State Load Current Range: 0.05A (rms) mini- UL/CUL File E23545 (N).
mum to 1.0A (rms) maximum into an inductive load.
CENELEC
Leakage Current at Maximum Voltage Rating: 5.2 mA EEx d IIB T6, IP65.
(rms) maximum @ 240 Vac.
DEMKO A/S Certificate No. 99.E.125227.
On-State Voltage Drop: 2 Vac at maximum load. Notes: AccuLoad III does not contain intrinsically-safe circuitry;
DC Outputs: therefore, all peripheral equipment must be suitable for the area in
Type: Optically-isolated solid state output. User-pro- which it is installed.
grammable as to function. When supplied with the optional Civacon Overfill and Grounding Board
the AccuLoad III contains intrinsically safe circuitry. Only the equipment
Polarity: Programmable (normally open or normally connected to the circuit is intrinsically safe.
closed).*
Switch Blocking Voltage: 30 Vdc maximum. Weight: 50 lb (22.7 kg).
Load Current: 150 mA maximum with 0.6 volt drop.
Note: *Power-down normally open.

Page  • SS06030 Issue/Rev. 0.4 (11/00)


Electromagnetic Compatibility EIA-485 (1 dedicated, 2 programmable)
Type: Interfaceable with EIA-485 data communication
Designed to meet the requirements of EMC directive standards.
89/336/EEC.
Typical Application: Communications with Product Man-
EN 50081-1: Generic Emission Standard, Residential, agement Automation Systems.
Commercial and Light Industry.
Number of Units per Communication Line: Up to 32 Ac-
EN 55022: Conducted (Class B) cuLoads can be connected onto the same transmit and
EN 55022: Radiated (Class B). receive data lines.
IEC 61000-3-2: Limits for Harmonic Current Emissions.
IEC 61000-3-3: Limits of Voltage Fluctuations and Flicker Specifications (AICB Board - Optional)
in L-V Supply Systems (Pending).
Electrical Inputs
EN-50082-2: Generic Immunity Standards, Industrial
Environment. DC Instrument Power:
IEC 1000-4-2: Electrostatic Discharge (Severity Level 4). 24 Vdc ±10%, 1 watt maximum
IEC 1000-4-3: Radiated, RF, Electromagnetic Field Pulse Input:
Immunity (Severity Level 3). Type: High-speed, edge-triggered, optically isolated,
compatible with contact closure, open collector or
IEC 1000-4-4: Electrical Fast Transient/Burst Immunity
voltage sink/source pulse transmitter input. The input
Test (Severity Level 4).
pulse must rise above V (high min.) for a period of
IEC 1000-4-5: Surge Immunity Test (Class 3). time and then fall below V (low) to be recognized as
IEC 1000-4-6: Immunity to Conducted Disturbances, a pulse.
Induced by RF Fields. V (High): 10 Vdc minimum to 24 Vdc maximum.
IEC 1000-4-8: Power Frequency Magnetic Field Im-
V (Low): 8 Vdc maximum.
munity Test.
IEC 1000-4-11: Voltage Disp, Short Interruptions and Pulse Resolution: 1 pulse/unit minimum, 9,999
Voltage Variations Immunity Tests. pulses/unit maximum.
Frequency Range: 0 to 5 kHz.
Response: Within one pulse to a step change in flow
Communications rate.
Minimum Pulse Width: 50 uS.
General
Number of Ports: Four. Electrical Outputs
Configuration: Multi-drop network. Up to 32 AccuLoad AC Outputs:
IIIs can be connected onto the same transmit and re- Type: Optically-isolated, AC, solid-state relays. User-
ceive data lines. programmable by the host as to function.
Data Rate: Keypad-selectable to asynchronous data Load Voltage Range: 90 to 275 Vac (rms), 48 to 63
rates of 1,200, 2,400, 3,600, 4,800, 7,200, 9,600, Hz.
19,200, or 38,400 bps. Steady-State Load Current Range: 0.05A (rms) mini-
Data Format: Programmable one start bit, program- mum to 0.5A (rms) maximum into an inductive load.
mable seven or eight data bits - even, odd, or no parity, Leakage Current at Maximum Voltage Rating: 0.1mA
one stop bit. (rms) maximum at 240 Vac.
Line Protocol: Half-duplex, full-duplex, no character On-State Voltage Drop: 1.5 Vac at maximum load.
echo.
Environment
Data Structure: ASCII character-oriented, modeled after
Ambient Operating Temperature
ISO Standard 1155.
-40oF to 140oF (-40oC to 60oC).
Protocol: Smith ASCII LRC, Smith ASCII CR, Smith
Humidity:
ASCII binary, Modbus.
5 to 95% with condensation.
AccuLoad II Style: Terminal Mode, Minicomputer
Remote Enclosure:
Mode.
Explosion-proof (NEMA 7, Class I, Groups C and D)
EIA-232 (1 dedicated, 2 programmable) and watertight (NEMA 4X), IP65
Type: Interfaceable with EIA-232 data communication Approvals
standards. Data transmitters are tri-state design. UL/CUL:
Typical Applications: Product receipt ticket printing (used Class I, Division 1, Groups C and D; Class II, Groups
with a stand-alone ASCII printer or as a backup in the E, F and G, UNL-UL Enclosure 4X, CNL-CSA En-
standby mode with automation for BOL emulation) or closure 4.
communications with Product Management Automation Class I, Zone 1, AEx d IIB T6, IP65.
Systems. Up to 16 AccuLoads can be connected onto CENELEC (DEMKO):
the same transmit and receive data lines. EEx d IIB T6, IP65
Class I, Zone 1, Ex d IIB T6.

Issue/Rev. 0.4 (11/00) SS06030  • Page 


Specifications Ground Relay Bypass Switch
(Civacon Microrack® Monitor) Type: No contact
Voltage: 120 Vac/24 Vdc
Electrical Inputs Current: 5A
DC Instrument Power: Overfill Bypass Switch
24 Vdc ±10%, 36 W maximum Type: No contact
Bypass Switch Voltage: 120 Vac/24 Vdc
No contact, 12 Vdc 50mA Current: 5A
Sensor Inputs Environment
Thermistor
Ambient Operating Temperature
200/2000 W -40°F to 140°F (-40°C to 60°C)
9 Vdc 1.8 W maximum Humidity
Optic 5 to 95% with condensation
5-wire and 2-wire Quickstart® Remote Enclosure
9 Vdc 1.8 W maximum Explosion-proof (NEMA 7, Class I, Groups C and D)
Electric Outputs and watertight (NEMA 4X), IP65
Overfill Relay Contact Approvals
Type: 1 form C (SPDT) UL/CUL (Pending):
Class I, Division I, Groups C and D; Class II, Groups
Voltage: 20 Vac/24 Vdc
E, F, and G, UNL-UL Enclosure 4X, CNL-CSA En-
Current: 5A closure 4.
Ground Relay Contact Class I, Zone I, AEx d [ia] IIB T6, IP65
Type: 1 form C (SPDT)
CENELEC (DEMKO) (Pending):
Voltage: 120 Vac/24 Vdc EEx d [ia] IIB T6, IP65
Current: 5A Class I, Zone 1, Ex d [ia] IIB T6.

Page  • SS06030 Issue/Rev. 0.4 (11/00)


Modeling (AccuLoad III) 1

ALIII  S  XP  ALS1  A00000 


Hardware Option
Hardware Model Designation Blank - None
ALIII - S A - AICB Board
C - Civacon Grounding Board

Analog Modules2
DIGIT 1 - # of RTDs
Housing DIGIT 2 - # of 4-20 mA inputs
DIGIT 3 - # of 4-20 mA outputs
XP - UL/CUL, EEx d IIB, IP65
DEMKO A/S DIGIT 4 - # of 5 Vdc inputs
DIGIT 5 - # of 1-5 Vdc outputs

Firmware
ALS1 - Single arm, straight product,
sequential and ratio blending
ALD1 - Dual arm, straight product,
sequential blending

Modeling (AICB/Civacon Board Remote Mount)

REM - XP - A

Model Designation Hardware Option

A = AICB Board
C = Civacon Board

Housing

XP - Explosion Proof

1 A complete model number is required when ordering the AccuLoad III.


2 Maximum of 6 Analog Modules.

Issue/Rev. 0.4 (11/00) SS06030  • Page 


Input/Output Worksheet3
This worksheet is provided to aid in determining the number of inputs and outputs required for a given application.
Circle the number of inputs/outputs required, add the circled numbers together, and check the answer making sure
that it does not exceed the totals listed below.

DC Inputs Circle Number Required AC Outputs Circle Number Required


Block Valve Feedback 0 1 2 3 4 5 6 Block Valves 0 1 2 3 4 5 6 7 8
Permissives 0 1 2 Pump 0 1 2
Security 0 1 2 Upstream Solenoid 0 1 2
First/Second High Flow 0 1 Downstream Solenoid 0 1 2
Remote Start 0 1 Alarm Relay 0 1 2
Remote Stop 0 1 Additive Pump 0 1 2 3 4 5 6 7 8 9 10 11
Transaction Reset 0 1 Piston Injector 0 1 2 3 4 5 6 7 8 9 10 11
Piston Injector Feedback 0 1 2 3 4 5 6 Metered Injector Solenoid 0 1 2
General Purpose 0 1 2 3 4 5 6 General Purpose Output 0 1 2 3 4 5 6 7 8 9 10 11
Total 6 or less Total 11 or less

AC Inputs Pulse Inputs


Block Valve Feedback 0 1 2 3 4 5 Product Meter
Permissives 0 1 2 Single Pulse 0 1 2
Security 0 1 2 Dual Pulse/Power Sensing 0 1 2 3 4 5 6
First/Second High Flow 0 1 Additive Meter 0 1 2
Remote Start 0 1 Densitometer 0 1
Remote Stop 0 1 Total 6 or less
Transaction Reset 0 1
Piston Injector Feedback 0 1 2 3 4 5
General Purpose 0 1 2 3 4 5
Total 5 or less

DC Outputs Analog Inputs/Outputs (Optional)


Block Valves 0 1 2 3
Pump 0 1 2 4-20 mA Inputs 0 1 2 3 4 5 6
Upstream Solenoid 0 1 2 4-20 mA Output 0 1 2 3 4
Downstream Solenoid 0 1 2 1-5 Vdc Input 0 1 2 3 4 5 6
Alarm Relay 0 1 2 1-5 Vdc Output 0 1 2 3 4
Additive Pump 0 1 2 3 RTD 0 1 2
Piston Injector 0 1 2 3 Total 6 or less
Metered Injector Solenoid 0 1 2
General Purpose Output 0 1 2 3
Total 3 or less

Pulse Outputs Communication Ports


Pulse Outputs 0 1 2 RS-232 0 1 2 3
Total 2 or less RS-485 0 1 2 3
Total 4 or less

Optional - AICB Board


Pulse Inputs AC Outputs

Additive Meter 0 1 2 3 4 5 6 7 8 9 10 Additive Pump 0 1 2 3 4 5 6 7 8 9 10


Total 10 or less Metered Injector Solenoid 0 1 2 3 4 5 6 7 8 9 10
Total 20 or less

3 This worksheet is provided to ensure the number of Inputs/Outputs required for the application are available. Totals indicate the number avail-
able in the AccuLoad III and are included except for the Analog Inputs/Outputs which are optional.

Page  • SS06030 Issue/Rev. 0.4 (11/00)


2

A12

Issue/Rev. 0.4 (11/00)


Arm 1
Flow Rate Switch

A1 through
A6
A7 through
A1 through A12
A12

Smart Additives
Valve Stem Switch VSW (S)
Digital Control Valve DCS (S)
Density Transmitter (S) DT
Pressure (S) PT
Temperature Probe (S) TE
Pump (S) P
Flow Transmitter (S) FT
Security Switch 1
Security Switch 2

Arm 2
Flow Rate Switch

A12

SS06030  • Page 
Smart Computer
Additive AccuLoad III

Printer

Pump Digital
Control
Strainer Valve

Additive
Meter

Figure 1 – Single Arm/Single Product

Computer TAS
Control
Power

Pump AccuLoad III


Output BOL Printer
Control
Relay

BV Feed- Printer
back
Typ. (4)

Block Valve1

Pump 1 CK 1

Block Valve 2

Pump 2 CK 2

Block Valve 3 PRIME Digital


Control
Strainer Meter
CK 3 Valve
Pump 3 Typ. (Up to 12)
Block Valve 4
Meter Pulse
CK 4 Solenoid
Pump 4
AccuTroller (1 Unit 6 Additives, 2x = 12)

Mono
Block

Figure 2 – Single Arm/Four Product Sequential Blender

Page 10 • SS06030 Issue/Rev. 0.4 (11/00)


Computer TAS

Pump AccuLoad III


Output BOL Printer
Control
Relay

Printer

Pump 1

Pump 2 PRIME Digital


Meter Control
Strainer
Valve
Meter Pulse
Mono
Solenoid
Block

AccuTroller (1 Unit 6 Additives, 2x = 12)


Typ. (6) each Arm

Figure 3 – Single Arm/2 Product Ratio Blender

Smart Computer
Additive AccuLoad III

Printer

Pump Digital
Control
Strainer Valve

Additive
Meter

Figure 4 – Dual Arm/Dual Product

Issue/Rev. 0.4 (11/00) SS06030  • Page 11


Computer TAS
Control
Power

Pump AccuLoad III


Output BOL Printer
Control
Relay

BV Feed- Printer
back
Typ. of 3

Block Valve1

CK 1
Pump 1
Block Valve 2 PRIME Digital
Meter Control
Strainer
CK 2 Valve
Pump 2 Typ. (Up to 12)
Block Valve 3 Meter Pulse

Solenoid
Pump 3 CK 3
AccuTroller (1 Unit 6 Additives, 2x = 12)
Mono
Block

Pump 4

Figure 5 – Dual Arm/Three Product Sequential Blender, One Straight Product

Computer TAS
Control
Power

Pump AccuLoad III


Output BOL Printer
Control
Relay

BV Feed- Printer
back
Typ. of 2

Block Valve1

CK 1
Pump 1
Block Valve 2 PRIME Digital
Meter Control
Strainer
CK 2 Valve
Pump 2 Typ. (Up to 6)
Meter Pulse

Solenoid
AccuTroller
Mono (1 Unit 6 Additives, 2x = 12)
Block
Block Valve 3

Pump 3 CK 3
Block Valve 4

Pump 4 CK 4

Figure 6 – Dual Arm/Two Product Sequential Blender

Page 12 • SS06030 Issue/Rev. 0.4 (11/00)


1 - 11.5" NPT
 Places

8.0"
(03)

.69"
(68)

7.5"
(190)
14."
8.5"
(361)
(16)
4."
(107)

3.00"
(76)
11.8"
6.00" (300)
(15)

5.00"
Back View (17)
.5"
(64)

1.5" - 11.5" NPT for


Conduit Entrance
Typical 3 Places

0.375" - 16 UNC-B x 0.56" Deep


Typical 8 Places
3.56" .87"
(Bottom and Back Mounting)
(90) (73)

1.4"
(36)

4."
(107)
8.5"
(16)

Figure 7 — Explosion-Proof Housing

Issue/Rev. 0.4 (11/00) SS06030  • Page 13


2.50"
(64)

6.50"
(165)

13.4"
(340)

10.4"
(264)

2.00"
(51)
6.2"
(157)

1.50" 1.50"
(38) (38)
1.00" - 11.5" NPT 1.25" - 11.5" NPT
Conduit Entrance Conduit Entrances
9.75" Typical 2 Places
(248)

Figure 8 - Remote Housing (Optional AICB and Civacon)

Page 14 • SS06030 Issue/Rev. 0.4 (11/00)


Revisions included in SS06030 Issue/Rev. 0.4 (11/00):


Page   4: Added Note
Page   5: Changed Load Voltage Range from 90 to 280 Vac to 90 to 275 Vac
Page   7: Added Hardware to Model Designation, removed including RTD Standard from Note 2.
   Page 14: Added Conduit Entrance.

The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently
in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.
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