Daily PM Task List

PPD
SNO Technical Object Type

1 FL_EXTRUDR
2 FL_SUPEXT
3 FL_SUPCEXT
4 FL_SUPBEXT
5 FL_SUPHDEXT
6 FL_BATEXT
7 FL_SENEXT
8 FL_CAPCEL
9 FL_LITCEL
10 FL_XLPE
11 FL_RPP
12 FL_LAM
13 FL_ABF
14 FL_PROFILE
15 FL_SAFETY
16 FL_NBR
17 FL_UTILITY
18 FL_BOILER
INJECTION & BLOW MOULDING PLANTS

1 FL_IMM
2 FL_BMM
3 FL_PRINTNG
4 FL_PUNCHNG
5 FL_USONICWELD
6 FL_VIBWELD
7 FL_UTILITY
8 FL_CCS
9 FL_FHSYS
XF
1 FL_UTILITY
2 FL_EXTBF
3 FL_RMMIXER
4 FL_SPCUTR
5 FL_STPLNT
6 FL_RPP
7 FL_PRINTING
8 FL_LAM
9 FL_REWINDING
10
11
12
PPD
(To be Created as Task List Type for Daily Preventive Check List)
TENDOM EXTRUDER
SUPREMO EXTRUDER COMMON
SUPREMO C EXTRUDER COMMON
SUPREMO B EXTRUDER COMMON
SUPREMO HD EXTRUDER COMMON
BATTEN FIELD EXTRUDER
SENTINAL EXTRUDER
CAPCEL PLANT
LITECEL PLANT
XLPE PLANT
RPP PLANT
LAMINATION PLANT
ABF PLANT
PROFILE/NET AND TUBE PLANT
SAFETY CHECK LIST
NBR PLANT
UTILITY
BOILER 2 TON/BOILER 850 KG
INJECTION & BLOW MOULDING PLANTS

INJECTION MOULDING MACHINE
BLOW MOULDING MACHINE
PRINTING MACHINE
PUNCHING MACHINE
ULTRASONIC WELDING MACHINE
VIBRATION WELDING MACHINE
UTILITIES ( COMPRESSOR, CHILLER, COOLING TOWER & DG)
CENTRAL CONVEYING SYSTEM
FIRE HYDRENT SYSTEM
XF
UTILITIES ( COMPRESSOR, CHILLER, COOLING TOWER & DG)
EXTRUDER BLOWN FILM
RM MIXER
SPIRAL CUTTER
ST PLANT
REPROCESS PLANT
PRINTING M/C
LAMINATION PLANT
REWINDING M/C
FL_UTILITY
CHILLER
CHILLER - CLEAN SURROUNDING FLOOR AREA
CHILLER - CHECK COMPRESSOR FOR PROPER OPERATION
CHILLER - ENSURE DISCHARGE & SUCTION GAS PRESSURE IS OK
CHILLER - CHECK CHILLIER/CONDENSER WATER LINE FLOW S/W
CHILLER - CHECK CONTROLS FOR PROPER OPERATION
CHILLER - CHECK UNIT NOISE AND VIBRATION
AIR COMPRESSOR
AIR COMPRESSOR - CLEANING MACHINE SURROUNDING
AIR COMPRESSOR - CHECK THE OIL LEVEL
AIR COMPRESSOR - CHECK THE TEMPERATURE
AIR COMPRESSOR - CHECK FOR ANY LEAKAGE
AIR COMPRESSOR - CHECK FOR ANY ABNORMAL NOISE
AIR COMPRESSOR - ENSURE AUTO DRAIN SYSTEM IS OK.
AIR COMPRESSOR - ENSURE LOADING & UNLOADING IS OK
AIR COMPRESSOR - ENSURE CONTROL PANEL DOORS ARE CLOSED.
DG
DG - CLEAN SURROUNDING FLOOR AREA
DG - CHECK ENGINE OIL LEVEL OK
DG - CHECK FUEL LEVEL IN DIESEL TANK
DG - CHECK WATER LEVEL OF IN THE RADIATOR
DG - CHECK BATTERY VOLTAGE / CHARGING.
COOLING TOWER
COOLING TOWER - CLEAN SURROUNDING AREA.
COOLING TOWER - CHECK & ADDRESS WATER LEAKAGES.
COOLING TOWER - CHECK FOR ABNORMAL VIBRATIONS / NOISE.
COOLING TOWER - ENSURE WATER LEVELS IN ALL TANKS IS OK
FL_EXTBF FL_RMMIXER
EXTRUDER BLOWN FILM RM MIXER
CLEANING MACHINE SURROUNDING OF MACHINE CLEANING MACHINE SURROUNDING OF MACHINE
CHECK ANY LEAKAGE FROM THE GEAR BOX CHECK ANY ABNORMAL NOISE FROM MACHINE
CHECK ANY ABNORMAL NOISE FROM MACHINE CHECK VIBRATION OF MOTOR
CHECK THE AIR LEAKAGE CHECK FOR MOTOR TEMPRATURE AND NOISE
ENSURE THE GEAR BOX OIL LEVEL
CHECK THE OPERATION OF THE HOIST
CHECK THE TEMPERATURE OF GEAR BOX
CHECK THE OIL PRESSURE
CHECK VIBRATION OF MOTOR & FOUNDATION
CHECK FOR MOTOR TEMPRATURE AND NOISE
CHECK CONTROL PANEL COOLING TEMPRATURE
CHECK PANEL DOORS PROPERLY CLOSED
FL_SPCUTR
SPIRAL CUTTER
CLEANING MACHINE SURROUNDING OF MACHINE
CHECK ANY LEAKAGE FROM THE GEAR BOX
CHECK ANY ABNORMAL NOISED FROM MACHINE
CHECK VIBRATION OF MOTOR FOUNDATION
CHECK CONTROL PANEL COOLING TEMPRATURE
CHECK PANEL DOORS PROPERLY CLOSED
CHECK VIBRATION OF MOTOR & FOUNDATION
CHECK FOR MOTOR TEMPRATURE AND NOISE
FL_STPLNT
ST PLANT
UNWINDER-CLEANING MACHINE SURROUNDING OF MACHINE
UNWINDER-CHECK THE OPERATION OF TENSION ROLLERS
UNWINDER-CHECK ANY ABNORMAL NOISE FROM MACHINE
UNWINDER-CHECK THE AIR LEAKAGE
UNWINDER-CHECK CONTROL PANEL COOLING TEMPRATURE
UNWINDER-CHECKL PANEL DOORS PROPERLY CLOSED
DUST REMOVAL-CLEANING MACHINE SURROUNDING OF MACHINE

DUST REMOVAL-CHECK THE OPERATION OF THE BLOWER
DUST REMOVAL-CHECK THE AIR LEAKAGE
PRE HEAT/COOL-CLEANING MACHINE SURROUNDING OF MACHINE

PRE HEAT/COOL-CHECK THE WATER LEVEL IN TANK
PRE HEAT/COOL-CHECK VIBRATION OF MOTOR FOUNDATION
PRE HEAT/COOL-CHECK LEAKAGE FROM WATER PUMP
PRE HEAT/COOL-CHECK THE WATER TEMPERATURE
PRE HEAT/COOL-CHECK THE LEAKAGE FROM THE UNION
PRE HEAT/COOL-CHECK THE AIR LEAKAGE
PRE HEAT/COOL-CHECK PUMP TEMPRATURE, VIBRATION & NOISE
PRE HEAT/COOL-CHECK CONTROL PANEL COOLING TEMPRATURE
PRE HEAT/COOL-CHECKL PANEL DOORS PROPERLY CLOSED
PRESTRECH-CLEANING MACHINE SURROUNDING OF MACHINE

PRESTRECH-CHECK ANY LEAKAGE FROM THE GEAR BOX
PRESTRECH-CHECK ANY ABNORMAL NOISE FROM MACHINE
PRESTRECH-CHECK VIBRATION OF MOTOR FOUNDATION
PRESTRECH-CHECK THE AIR LEAKAGE
PRESTRECH-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
PRESTRECH-CHECK CONTROL PANEL COOLING TEMPRATURE
PRESTRECH-CHECKL PANEL DOORS PROPERLY CLOSED
TRANSVERSE UNIT-CLEANING MACHINE SURROUNDING OF MACHINE

TRANSVERSE UNIT-CHECK ANY LEAKAGE FROM THE GEAR BOX
TRANSVERSE UNIT-CHECK ANY ABNORMAL NOISE FROM MACHINE
TRANSVERSE UNIT-CHECK VIBRATION OF MOTOR FOUNDATION
TRANSVERSE UNIT-CHECK THE AIR LEAKAGE
TRANSVERSE UNIT-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
TRANSVERSE UNIT-CHECK CONTROL PANEL COOLING TEMPRATURE
TRANSVERSE UNIT-CHECKL PANEL DOORS PROPERLY CLOSED
ANNELLING-CLEANING MACHINE SURROUNDING OF MACHINE

ANNELLING-CHECK ANY LEAKAGE FROM THE GEAR BOX
ANNELLING-CHECK ANY ABNORMAL NOISE FROM MACHINE
ANNELLING-CHECK VIBRATION OF MOTOR FOUNDATION
ANNELLING-CHECK LEAKAGE FROM UNION
ANNELLING-CHECK THE AIR LEAKAGE
ANNELLING-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
ANNELLING-CHECK CONTROL PANEL COOLING TEMPRATURE
ANNELLING-CHECK PANEL DOORS PROPERLY CLOSED
COOLING-CLEANING MACHINE SURROUNDING OF MACHINE

COOLING-CHECK LEAKAGE FROM UNION
COOLING-CHECK THE AIR LEAKAGE
COOLING-CHECK ANY LEAKAGE FROM THE GEAR BOX
COOLING-CHECK ANY ABNORMAL NOISE FROM MACHINE
COOLING-CHECK VIBRATION OF MOTOR FOUNDATION
COOLING-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
COOLING-CHECK CONTROL PANEL COOLING TEMPRATURE
COOLING-CHECKL PANEL DOORS PROPERLY CLOSED
SEPRATOR-CLEANING MACHINE SURROUNDING OF MACHINE

SEPRATOR-CHECK THE AIR LEAKAGE
SEPRATOR-CHECK THE OPERATION OF THE BLOWER
SEPRATOR-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
SEPRATOR-CHECK CONTROL PANEL COOLING TEMPRATURE
SEPRATOR-CHECKL PANEL DOORS PROPERLY CLOSED
WINDER-CLEANING MACHINE SURROUNDING OF MACHINE

WINDER-CHECK ANY LEAKAGE FROM THE GEAR BOX
WINDER-CHECK ANY ABNORMAL NOISE FROM MACHINE
WINDER-CHECK VIBRATION OF MOTOR FOUNDATION
WINDER-CHECK THE AIR LEAKAGE
WINDER-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
FL_RPP
REPROCESS PLANT
RPP-CLEANING MACHINE SURROUNDING OF MACHINE
RPP-CHECK ANY LEAKAGE FROM THE GEAR BOX
RPP-CHECK ANY ABNORMAL NOISE FROM MACHINE
RPP-CHECK VIBRATION OF MOTOR FOUNDATION
RPP-CHECK THE AIR LEAKAGE
RPP-CHECK LEAKAGE FROM WATER PUMP
RPP-CHECK THE OPERATION OF THE BLOWER
RPP-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
RPP-CHECK CONTROL PANEL COOLING TEMPRATURE
RPP-CHECKL PANEL DOORS PROPERLY CLOSED
CONVEYOR-CLEANING MACHINE SURROUNDING OF MACHINE

CONVEYOR-CHECK ANY LEAKAGE FROM THE GEAR BOX
CONVEYOR-CHECK ANY ABNORMAL NOISE FROM MACHINE
CONVEYOR-CHECK VIBRATION OF MOTOR FOUNDATION
CONVEYOR-CHECK MOTOR TEMPRATURE,VIBRATION & NOISE
FL_PRINTING FL_LAM
PRINTING M/C LAMINATION PLANT
CHECK BELT/ROLLER/BEARING/GEAR BOX/MOTOR CHECK BELT/ROLLER/BEARING/GEAR BOX/MOTOR
CHECK BLOWER FOR NOISE CHECK BLOWER FOR NOISE.
CHECK ANY NOISE / VIBRATION CHECK ANY NOISE / VIBRATION.
CHECK WATER CIRCULATION CHECK WATER CIRCULATION.
CHECK SLIDING / SCREW FOR WEAR CHECK SLIDING / SCREW FOR WEAR.
CLEAN SURROUNDING CHECK BLOWER FOR NOISE / VIBRATION.
CHECK DRIVE BELTS CONDITION.
CHECK ROLLER FOR WATER CIRCULATION.
CHECK ENSURE THE GEAR BOX OIL LEVEL.
CHECK COUPLING CONDITION.
CHECK WEB ALIGNER FUNCTION.
CLEAN SURROUNDING.
FL_REWINDING
REWINDING M/C
CHECK BELT/ROLLER/BEARING/GEAR BOX/MOTOR
CHECK BLOWER FOR NOISE.
CHECK ANY NOISE / VIBRATION / LEAKAGE.
CHECK SLIDING / SCREW FOR WEAR.
CHECK DRIVE BELTS CONDITION.
CHECK ENSURE THE GEAR BOX OIL LEVEL.
CHECK COUPLING CONDITION.
CHECK WEB ALIGNER FUNCTION.
CLEAN SURROUNDING.
FL_TENEXT
1)Check Panel door Lock & exhaust fan are working or not.
2)Check Anti static working
3) Clean m/c surrounding of the m/c ( cleaning ok/ notok)
4) Lub oil level check.
5)Check function of front & rear emergency sw & rope safety, it must be working
6) Check LPG Dector sensor are working or Not & any LPG Leakage.
7) Any oil leakage from machine ( if yes please mention location separately)
8) Check any abnormal noise from machine
9) Check vibration of machine base NORMAL / ABNORMAL
10) Check vibration of motor foundation .NORMAL /ABNORMAL
11) Do lubrication yes /no
12) Check MTC temp of machine
13) Check cooling tower water Pressure & air Pressure on winder.
14) Check Fogging system working or Not.

FL_SUPEXT

5)Check function of front & rear emergency sw & rope safety, it must be
working
13) Check cooling tower water Pressure.

FL_SUPCEXT

5)Check function of front & rear emergency sw & rope safety, it must be
working

FL_SUPBEXT

5)Check function of front & rear emergency sw & rope
safety, it must be working
6) Check LPG Dector sensor are working or Not & any LPG
Leakage.
7) Any oil leakage from machine ( if yes please mention
location separately)
10) Check vibration of motor foundation .NORMAL

/ABNORMAL

FL_SUPHDEXT
5)Check function of front & rear emergency sw & rope safety, it must be working

FL_BATEXT
Check LPG High pressure pumps working condition
Check for LPG leakages
Check Main motor Working condition
Check Blower Motor working condition
Check gear box oil levels
check any abnormal sound in gear box
Check all feeding zones conditions and write abnormalities is any
Check all Hopper Condition and write abnormalities is any
Check SMG unit and write abnormalities is any
Check exhaust fans are in working condition in panels
Check panels are in closed condition
Check any water leakage
Check mid and end barrell pressure
Check emergency switches are in working condition
Check MTC unit condition
Check mandrill unit condition
Check cooling unit condition
Check cutter unit condition
Check Winder unit condition
Check all Earthing condition
Check all PID Working condition
Check RPM meter indication

Check all rubber mats are infront of panel
Check all safety guards condition

Check any gas leakages
FL_SENEXT
Check LPG High pressure pumps working condition
Check for LPG leakages
Check Main motor Working condition
Check Blower Motor working condition
Check gear box oil levels
check any abnormal sound in gear box
Check gear box oil circulation unit and write abnormalities is any
Check K tron dosing systems and write abnormalities is any
Check all feeding zones conditions and write abnormalities is any
Check all Hopper Condition and write abnormalities is any
Check SMG unit and write abnormalities is any
Check exhaust fans are in working condition in panels
Check panels are in closed condition
Check any water leakage
Check any material leakage in the flange
Check mid and end barrell pressure
Check emergency switches are in working condition
Check MTC unit condition
Check mandrill unit condition
Check cooling unit condition
Check cutter unit condition
Check S wrap winder unit condition

Check Winder unit condition
Check humidifier unit condiition

Check all Earthing condition
Check all PID Working condition
Check RPM meter indication
Check all rubber mats are infront of panel
Check all safety guards condition
Check any gas leakages

FL_CAPCEL
KNEADER
3) Check function of front & rear emergency sw, it must be

working
4) Lead up/ down proper working or not.
5) Check Any material leakage from dust seal.
6) Check Any lumps stack in bucket conveyor or not.
ROLL MILL

working
7) Any oil leakage from mtc ( if yes please mention locarion

separately)
9) Check mtc temperature.
SHEET CUTTING M/c.
2) Check Chain is free or not.(Any material not stackin in chain).

working
HYDRAULIC PRESS
1) Check oil leakage in power pack.
2) Check Steam Leakage in Steam Line

3) Check Steam Pressure in Steam Line.
4) Check Steam Trap Working or Not.
5) Check safety guard is in place.

6) Check any burning smell (if smell burning smell then immidiate
inform).
7) Check any loose wiring if there then highlight this.
8) Check Panel cooling is ok or not.
SLICING M/c.
1) Check any abnormal sound in M/c or Not.
2) Check any Bubbling in Shaft or Not.
3) Check V- Belt Condition is OK or Not.
4) Check Bearing Block Temperature is OK or Not.

inform).
9) Check Panel Door Close Or Not.
FL_LITCEL
KNEADER
3) Check function of front & rear emergency sw, it must be working

separately)
PRE MOLDING PRESS
1) Check oil leakage.

inform).
FIRST FOAMING PRESS
1) Check oil leakage.


inform).
LITECEL SJ PRESS
1) Check oil leakage in power pack.


inform).
BENDSAW
4) Check any Vibration in blade, Table or any other.
FL_XLPE
KNEADER

working

separately)
PELETIZER

working

separately)
10) Check any water leakage from Radiator
11) Check any abnormal Sound in drum dryer or not.

MATRIX PLANT

5)Check function of front & rear emergency sw & rope safety, it
must be working
6) Check Motor blower filter clean or Not.
7) Any oil leakage from machine ( if yes please mention location
separately)
10) Check vibration of motor foundation NORMAL /ABNORMAL
14) Check any abnormal sound in trim cutter & Even Cutting.
LAMINATION
1) Check working air pressure is ok or Not.
2) Check all emergency are working or Not.
3) Check all safety Guard is in place or Not.
4) Check all Heater working is ok or not.
6) Check Motor blower filter clean or Not.
7) Cutting table Kinfe are working ok or Not.
8) Check any Loose Wiring In this.
9) Check any air & water leakage.
HOSE BONDING
1) Check working air pressure is ok or Not.
2) Check all emergency are working or Not.
3) Check all safety Guard is in place or Not.
4) Check any air leakage.

6) Check Burner sparking system is ok or not
7) Check burner system is ok or not.
8) Check any Loose Wiring In this.
FL_RPP
1)Check any abnormal sound from Cutter.
2) Check all energency switch are in working condition.
3) Check all safety guard is in place.
4) Check all Heaters are working in ok Condition or not.

5) Check all panel door must be closed & panel cooling
fan is in working condition.
6) Check any loose or open wiring
7) Check Air blower filter Clean or not (it must be clean).
9) Check vibration of machine base NORMAL /

ABNORMAL
/ABNORMAL
FL_LAM
1) Check air pressure is ok or not.
2) Check all energency switch are in working condition.
3) Check all safety guard is in place.
4) Check all Heaters are working in ok Condition or not.
5) Check all panel door must be closed & panel cooling fan is in wo
6) Check any loose or open wiring
7) Check Air blower filter Clean or not (it must be clean).
11) Check cutting table knife & Guard working smooth.
12) Check No air leakage in M/c.

FL_ABF
1) Clean m/c surrounding of the m/c area. ( cleaning ok/
notok)
2) Check any oil leakage from m/c. ( if yes please mention
locarion separately)
4) Check any water leakage from mtc ( if yes please mention

locarion separately)
5) Check all safety guard in place.
6) Check any abnormal sound in M/c.
7) Check panel door are closed & panel cooling fan in

working condition.
8) Panel AC is in working condition.
9) Check DM water circlation is ok or Not.
11) Check all emergency are in working condition.
12) Check all heaters are working ok .
13) Check air pressure is ok or not.

FL_PROFILE

5)Check function of front & rear emergency sw & rope safety, it
must be working
6) Check LPG Dector sensor are working or Not & any LPG
Leakage.
7) Any oil leakage from machine ( if yes please mention location
separately)

FL_SAFETY
Check the Chain / belt gaurds are properly fitted
Check the Emergency switches are working
Check any Oil leakage
Check for Gas leakage
Check the Water/steam leakage
Check the Earthing to equipments
Check the exhausts blowers are working
Check Emergency lights are working.
Check the Fire proof doors moving freely
Check for Any unwanted material laying on the path ways
Check for any abnormal sound/Noise
Check the humidity % / Temp.
Check All Heater/Electrical Connection/ Lamps are in order
Check Electrical Panel / Switch
Check LEL Level % of LPG Foam plant Die / Winder
Check the Storage of Raw material Bags
Any accident occurred during the week
Check the LPG Exhaust of primery / Secondary section is work
Check Dust level at Capcell Chemical storage room & Mixing
Decibel (SOUND)
RM suction Point
Check Static Charge of Die, mandral and Winder of EPE Extrud

Check Hydrant System and water level in Tank, Ensure trained
All safety protocols are followed for ensuring safe operation of

All materials are stored in the designated area only and all P
All electrical safety protocols are followed. No material stored
Operational safety measure as declared are followed and mon
Safety training/mock drill are conducted as scheduled.
Check the Static eleminators are working. Source of Static ge
Check Fire extinguishers availablity in proper place & all emerg

FL_NBR
KNEADER
Check any abnormal sound & vibration in gear box.
Check gear box oil level.
Check Belt condition.
Check air Pressure > = 7 bar.
Check for any air, water,oil leakage.
check all PID for tem. Variation
Check all emergency switches is intorlock
check all indication lamp,push button, S/W for operation.
Check all motor body temp.
check proper earthing of all motors
check any abnormal sound from motor side

check all motos body temprature
check any Chattering from contactor side
check all panel cooling fan working ok.

check all panel locking properly
check proper earthing of all panels and M/C.

Check all Cable for any Over heating
TWO ROLL MILL

Check any abnormal sound & vibration in gear box.
Check gear box oil level.
Check condition of oil circulation pump.

Check smooth operation of Bucket conveyor.
Check smooth working of hyd cylinder.


Check all motor body temp.


Check Two roll mill motor brake operating properly
Check Hyd. Power pack is Working properly

BATCH OFF UNIT
Check sprocket codition.
Check chain smooth working & arm condition .
Check belt conyeor codition.

Check cooling fan for any abnormal sound.
Check cutter unit cutter codition, alignment.
Check Lifting Conveyor all interlocking working ok.
Ckeck Lifting Conveyor all sensors and limit switch working ok
Check Control panel all cable dressing

Check Lifting conveyor is working in auto/manual mode Properly
EXTRUDER
Check gear box for any abnormal sound.
Check gear box oil leakage, water leakage.
Check of any abnormal sound of screw.
Check barrel cooling condition.

Check Rpm Sensor is Working
check all motos body temprature
Check main motor cooling blower is in working
Check all Cable for any Over heating
check all POT Mounting and Working
MTC
Check MTC for any abnormal sound
Check MTC for water leakage
POWDERING UNIT
Check for any abnormal sound.
Check for powder leakage.
Check for air leakage.
Check condition of vibrator.

Check for cylinder smooth working.
All timer is in working condition
check all power and control cable dressing
Check panel lock
Check all solenoid is working
Check Heater is in working condition
Check Temp. controller is in Working
Check PLC is in Healthy Condition
IR OVEN
Check all rollers & bearing condition.
Check motor for abnormal sound.
Check motor belt condition.
check air leakage.
Check all heaters is in working
Check all SCR Unit Is in Working
Check all Drive is in Working.
Check Panel cooling fan Is in working
Check Panel Lock
Check Oven light Isin working
Check any abnormal sound from motor or drive side
Check all cable Dressing of panel anfd cable tray
Chaec all earting is proper
Check cable For Over heating
MAIN OVEN
Check all rollers & bearing condition.
Check motor for abnormal sound.
Check motor belt condition.
Check air leakage.
Check for any oil leakages.
Check all heaters is in working
Check all SCR Unit Is in Working
Check all Drive is in Working.
Check Panel cooling fan Is in working
Check Panel Lock
Check Oven light Isin working
Check any abnormal sound from motor or drive side
Check all cable Dressing of panel anfd cable tray
Chaec all earting is proper
Check cable For Over heating
PRINTING UNIT
Check any abnormal sound & vibration in printer traversing
mechanism
Check any abnormability in printer belt conveyer and its drive unit.
Check all Drive is Working

Check all Cable dressing of Panel
check cooling fan of panel
Check panel lock
Check Ups is Working
Check Traversing unit is working
Check any Sound From Motor Side
Check PlC is in Healthy Condition
COOLING TANK
Check Air And water Lekage
Ckeck Circulation pump is in Woking
Check Motor Temp. is ok
CHAIN CONVEYOR
Check any water leakage in cooling tray water line
Check working of all finger rollers of cooling tray
Check abnormability in cooling conveyer mesh belt
Check condition of all rollers of cooling conveyer
Check any abnormability cooling conveyer drive unit
Check analog Drive is in working
Check Motor Brake Is in working
Check Cooling Fan is working
Check cable dressing From Panel and Cable tray
TRAVERSING UNIT
check any abnormal sound & vibration in printer traversing mechanism
Check any abnormability in printer belt conveyer and its drive unit.
Check all Cable dressing of Panel

Check Traversing unit is working
Check Traversing unit sensor is in working
CUTTING UNIT
Check vibration and zigzag in all cutter units
Check any air leakage in cutter units
Check all belt condition of cutter units
Check working of all finger rollers of cutting units
Check motor any abnormal sound.
Check all Sensor Mounting and Working is Proper
Check all Drive is in Working
Check All Cable Dressing of panel and Cable Tray
Check motor any abnormal sound.
Check HMI Is in Working
Shrink Wrapping M/C
Check all rollers working condition.
Check chain alignment.
Check condition of sprocket.
Check for any abnormality.
Check all Heater Condition
Check all Heater Cable
Check any sound From Motor side
Check Temp. Controller is working
Check any Over Heating of Cable
FL_UTILITY
CHILLER
Check Compressor for Proper operation

Check Discharge & Suction Gas Pressure
Difference.
Check Chillier & Condenser Water line Flow
Switch
Check controls for proper operation
Check Unit Noise and vibration
Clean Surrounding Floor area

AIR COMPRESSOR
Cleaning Machine surrounding of Machine

(Cleaning ok/ Not ok)
Check the oil level
Check the temperature
Check for any leakage

Check for any abnormal noised from machine
Check Vibration of motor foundation
Check the loading & unloading operation

Check control panel doors properly closed.
DO POLE ASSEMBLY
Visual inspection of Pole assembly
devegitization of switch yard
METERING UNIT CT/PT

Checking of Seal which is applied by Electricity
Board whether it is broken or in good condition
TRANSFORMER
Visual inspection of transformer
Checking of Silica Gel condition of breather
Checking of Oil Level in Conservator
Checking of Oil Level in Main Tank
Checking of winding Temprature
Checking of oil Temprature
Checking of Leakage Current in Neutral CT
Checking the condition of Marshling box
Checking of Oil level in OLTC

Counter reading of OLTC
Sound of Transformer
Checking of Voltage at LT/HT Side
Checking Of Current at LT Side
Paint system in good condition
Rust observed
Tank grounds in good condition

Excessive vibration or noise observed
Radiator or cooler fins clean
All valves to main tank open and secure
All fans in place and operational
Oil leakage observed
Position indicator tap position recorded
All connections/components appear in good
condition in control panel
Weather tight seals in good condition
Strip heaters in cabinet
Check all indication and alram panel working ok

Check emergency light working ok
Check fire extingushers are its place
Check for any unwabnted material in
transformer yard
DG SET
Daily Check list A Check
check Engine oil level ok
Drain sediment from fuel tanks.
Clean Pre- Cleaner dust pan.
Check Air Cleaner Restriction.
Check water separator.
Check for any oil ,water ,diesel lekage
check oil pressure guage working ok
check battery voltage is ok
check for any abnormal sound .
check any black smoke in running condition
check all reading are within limit
Check fuel level in diesel tank
Check water temp should be less than 80 deg
Check cooling tower water level & spricnkle

check cooling tower pump and fan condtion
check battery water level if not dry cell
Running Hours (check the hourly guage and
enter amount)
Generator is clean and in good condition
Fuel leaks?
Lub Oil condition?
Radiator, no leaks?
Radiator coolant level okay?
Battery connections good?
Battery Charger is charging?
No Leaks (look underneath generator
Exhaust system is functioning normally?
Auto-start is working?
FL_BOILER
BOILER 2 TON
1) Check Gauge Glass ( cleaning ok/ notok)
2) Check Movery (Cleaning ok/ Not ok)
3) Check blowdown & Softner water hardness
4) Check any Leakage (air & cng) in there.

5) Check function of front & rear emergency sw, it must
be working
6) Check all safety switch ,it should not be bypassed(w/b)
7) Check all lights are in working condition in boiler area or

not.

/ABNORMAL
11) Check Dosing of chemical at feed water tank Normal/
Abnormal.
12.Chemical Dozzing
BOILER 850 KG/500 KG
1) Check blowdown & Softner water hardness
2) Check any Leakage (air & cng) in there.

3) Check function of front & rear emergency sw, it must
be working
4) Check all safety switch ,it should not be bypassed(w/b)
5) Check all lights are in working condition in boiler area or

not.

/ABNORMAL
9) Check Dosing of chemical at feed water tank Normal/
Abnormal.
FL_IMM FL_BMM FL_PRINTNG
38 CHECK UNWANTED MATERIAL ON MACHINE AREA.

47 CHECK SET & ACTUAL BARREL TEMP.
55 CHECK & ENSURE OIL TEMPERATURE IS WITHIN LIMIT.
54 CHECK SET & ACT TEMP. OF HOPPER DRYER.
45 CHECK & ENSURE ALL ELECRICAL PANEL ARE CLOSE.
40 CHECK & ENSURE ALL PANEL COOLING FAN WORKING OK.
14 CHECK WORKING OF ENERGY METER
45 CHECK NOZZLE HEATER WORKING.
36 CHECK INPUT THREE PHASE SUPPLY
39 CHECK SERVO DRIVE TEMP; MACHINE ON SCREEN.
38 START MACHINE & CHECK ANY ABNORMAL SOUND
45 CHECK & ENSURE ALL SAFETY GATE & EMERGENCY WOKING.
48 CHECK MIN. OIL LEVEL.
49 CHECK & ADDRESS OIL/AIR/WATER LEAKAGE.
55 CHECK / TOP UP LUBRICATION GREASE LEVEL.
2 ENSURE ALL ELC'S ARE WORKING OK.
33 ENSURE CLEANESS OF LOADER FILTER.
30 CHECK & ADDRESS LEAKAGE AT HOPPER DRYER.
37 START MACHINE & CHECK ANY ABNORMAL SOUND.
41 CHECK WATER LEVEL OF COOLING TOWER.
38 CHECK & ADDRESS WATER LEAKAGES AT COOLING TOWER
13
FL_PUNCHNG
CLEAN SURROUNDING AREA.
CHECK & ADDRESS AIR & OIL LEAKAGES.
ENSURE HYDRAULIC OIL LEVEL IS OK.
ENSURE OPERATOR SAFETY SYSTEM IS WORKING OK.
FL_USONICWELD
CHECK & ADDRESS AIR LEAKAGES.
CLEAN/DRAIN MOISTURE SEPERATOR.
FL_VIBWELD
CHECK RESONANT FREQUENCY IS AS PER SETTING CHART.
CHECK FOR ANY ABNORMAL NOISED FROM MACHINE.
ENSURE HYDRAULIC OIL LEVEL & TEMP; IS OK.
CHECK FOR ANY ABNORMALITY OF HYDRAULIC SYSTEM.
FL_UTILITY FL_CCS FL_FHSYS
CHILLER
CHILLER - CLEAN SURROUNDING FLOOR AREA
CHILLER - CHECK COMPRESSOR FOR PROPER OPERATION
CHILLER - ENSURE DISCHARGE & SUCTION GAS PRESSURE IS OK
CHILLER - CHECK CHILLIER/CONDENSER WATER LINE FLOW S/W
CHILLER - CHECK CONTROLS FOR PROPER OPERATION
CHILLER - CHECK UNIT NOISE AND VIBRATION
AIR COMPRESSOR
AIR COMPRESSOR - CLEANING MACHINE SURROUNDING
AIR COMPRESSOR - CHECK THE OIL LEVEL
AIR COMPRESSOR - CHECK THE TEMPERATURE
AIR COMPRESSOR - CHECK FOR ANY LEAKAGE
AIR COMPRESSOR - CHECK FOR ANY ABNORMAL NOISE
AIR COMPRESSOR - ENSURE AUTO DRAIN SYSTEM IS OK.
AIR COMPRESSOR - ENSURE LOADING & UNLOADING IS OK
AIR COMPRESSOR - ENSURE CONTROL PANEL DOORS ARE CLOSED.
DG
DG - CLEAN SURROUNDING FLOOR AREA
DG - CHECK ENGINE OIL LEVEL OK
DG - CHECK FUEL LEVEL IN DIESEL TANK
DG - CHECK WATER LEVEL OF IN THE RADIATOR
DG - CHECK BATTERY VOLTAGE / CHARGING.
COOLING TOWER
COOLING TOWER - CLEAN SURROUNDING AREA.
COOLING TOWER - CHECK & ADDRESS WATER LEAKAGES.
COOLING TOWER - CHECK FOR ABNORMAL VIBRATIONS / NOISE.
COOLING TOWER - ENSURE WATER LEVELS IN ALL TANKS IS OK

Daily PM Task List

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Daily PM Task List

Caricato da

Copyright:

Formati disponibili

PPD

SNO Technical Object Type

INJECTION & BLOW MOULDING PLANTS

INJECTION & BLOW MOULDING PLANTS

DUST REMOVAL-CLEANING MACHINE SURROUNDING OF MACHINE

PRE HEAT/COOL-CLEANING MACHINE SURROUNDING OF MACHINE

PRESTRECH-CLEANING MACHINE SURROUNDING OF MACHINE

TRANSVERSE UNIT-CLEANING MACHINE SURROUNDING OF MACHINE

ANNELLING-CLEANING MACHINE SURROUNDING OF MACHINE

COOLING-CLEANING MACHINE SURROUNDING OF MACHINE

SEPRATOR-CLEANING MACHINE SURROUNDING OF MACHINE

WINDER-CLEANING MACHINE SURROUNDING OF MACHINE

CONVEYOR-CLEANING MACHINE SURROUNDING OF MACHINE

2)Check Anti static working

3) Clean m/c surrounding of the m/c ( cleaning ok/ notok)

4) Lub oil level check.

8) Check any abnormal noise from machine

9) Check vibration of machine base NORMAL / ABNORMAL

10) Check vibration of motor foundation .NORMAL /ABNORMAL

11) Do lubrication yes /no

12) Check MTC temp of machine

14) Check Fogging system working or Not.

2)Check Anti static working

3) Clean m/c surrounding of the m/c ( cleaning ok/ notok)

4) Lub oil level check.

8) Check any abnormal noise from machine

9) Check vibration of machine base NORMAL / ABNORMAL

10) Check vibration of motor foundation .NORMAL /ABNORMAL

11) Do lubrication yes /no

12) Check MTC temp of machine

13) Check cooling tower water Pressure.

14) Check Fogging system working or Not.

2)Check Anti static working

3) Clean m/c surrounding of the m/c ( cleaning ok/ notok)

4) Lub oil level check.

8) Check any abnormal noise from machine

9) Check vibration of machine base NORMAL / ABNORMAL

10) Check vibration of motor foundation .NORMAL /ABNORMAL

11) Do lubrication yes /no

12) Check MTC temp of machine

13) Check cooling tower water Pressure.

14) Check Fogging system working or Not.

2)Check Anti static working

3) Clean m/c surrounding of the m/c ( cleaning ok/ notok)

4) Lub oil level check.

8) Check any abnormal noise from machine

9) Check vibration of machine base NORMAL / ABNORMAL

10) Check vibration of motor foundation .NORMAL

11) Do lubrication yes /no

12) Check MTC temp of machine

13) Check cooling tower water Pressure.

14) Check Fogging system working or Not.

2)Check Anti static working

3) Clean m/c surrounding of the m/c ( cleaning ok/ notok)

4) Lub oil level check.

8) Check any abnormal noise from machine

9) Check vibration of machine base NORMAL / ABNORMAL

10) Check vibration of motor foundation .NORMAL /ABNORMAL

11) Do lubrication yes /no

12) Check MTC temp of machine

13) Check cooling tower water Pressure.

14) Check Fogging system working or Not.

Check for LPG leakages