SMISEN

HIGHEST QUALITY AT THE BEST PRICE

INTRODUCTION

DESIGNED & MANUFACTURED WORLD CLASS INDUSTRIAL TRANSFORMERS, LINE

CHOKES, DETUNED REACTORS & BRAKING RESISTORS FOR THE PAST 20 YEARS
OUR RESOURCES
Smisen Controls Pvt Ltd have adequate resources for efficient functioning and for meeting customer requirements for manufacturing all kinds of Control Transformers,
Line Reactors, Braking Resistors, Neutral Grounding Resistors, Load Banks, Electrical Control Panels & Fabrication of all types of MS & SS Panel Enclosures.

Unit - 1 Unit - 2
Ambernath MIDC : 20000 sq. ft. of RCC & industrial shed area. Our Ambernath Mahape MIDC : 9000 sq. ft. of RCC Construction. Our Mahape Unit
Unit is also home to our Magnetics Division - which includes the manufacturing designs & manufactures special electrical control panels exported to
of Control Transformers, Isolation Transformers, Line Chokes, Dynamic Braking
other Asian & European markets.
Resistors, Detuned Reactors, Lighting Transformers, Auto Transformers, EMI Filter
Chokes, Special Purpose Coils, etc.
The complete assembly of our 9-fold standard single & double door
We also manufacture custom designed M.S. & S.S. Enclosures catering to
panel enclosures is also done at this Unit.
different IP requirements at this Unit. The facility along with a fully-equipped
fabrication shop, houses an 7-tank pre-treatment plant and a state-of-the-art
powder coating plant as well
OUR CLIENTS
DIVISION I - TRANSFORMERS, LINE CHOKES, DETUNED REACTORS & BRAKING RESISTORS

Smisen Controls is an ISO 9001:2008 registered company. Further, we are also registered manufactures of CE approved Control/Isolation & Lighting
Transformers and Chokes. Our systems are designed to maintain the quality of products as laid out by these standards. We are dedicated to
designing, manufacturing & supplying quality Power Transformers, Braking Resistors and Line Chokes to our customers on a consistent basis.

Lighting
Transformers

Dynamic Braking Isolation AC Input & DC Line

Resistors Transformers Output Reactors Reactors

1-Ph/3-Ph
Control
De-Tuned
Transformers Filters
CONTROL TRANSFORMER SPECS Type: Single/2-Phase/3-Phase

Range : 50 VA - 400 kVA

Insulation Class : Class B/F/H

Voltage Regulation: 4-6%

Ambient Temperature: 45 °C

Super Enamelled Copper Wire Make: BIC

Lamination Type: CRNGO M5/M6 Grade

Termination: Connectwell

Mounting Bracket: M.S. Material - 3mm Thickness/Yellow

Passivation

Provision for Ear thing: Provided

Insulation Paper: Class B/F/H

Varnishing: Vacuum Impregnation Procedure

Varnish Make: ISONEL 31J (Dr. Beck make)

Paint : Epoxy Black Paint

Construction : Double Winding/Safe-Touch Terminal/Vacuum

Pressure Impregnated Heat/Earthing Terminal
LIGHTING TRANSFORMERS

Our lighting transformers range from 1 KVA to

50 kVA in capacity, and come in Air Dry type
Double wound - both with and without
enclosures are manufactured

Temperature class of insulation B and F can be

offered

All our transformers are tested for

temperature rise and are low loss, making use
of the best quality electrical steels and
electrolytic grade copper wire
LIGHTING TRANSFORMER SPECIFICATIONS

Capacity : 1-250 kVA

Number of phases : Single/Two/Three phase

Insulation level : 3 kVA

Ratio : As per customer specifications

Primary tappings : As per customer specifications

Class of insulation : B & F

Construction: Indoor, Air Dry with or without enclosures

Accessories : In case of Transformers with enclosures, we

use MCBs of suitable rating on secondary, metering,
indication lamps, fuses - all optional as per customer
requirements
ISOLATION TRANSFORMERS
Isolation transformers work in a similar manner as
conventional dry-type transformers. However, instead of
containing just the primary and secondary windings, an
isolation transformer also contains electromagnetic (EMT)
shield at the transformer’s core to help protect the
equipments that the transformer is connected to.

The shield works by preventing any high frequency noise or

signals, from the primary side, from being induced into the
secondary winding and any sensitive equipments that may be
connected to the systems.

Features :
Protect against electric shock
Able to isolate circuits with no voltage or current increase
or decrease
Increase safety of electronic systems
Protect sensitive equipments

Applications :
One-to-one isolation
Audio isolation
RF isolation
DC power isolation
Electrical isolation of medical equipments
ISOLATION TRANSFORMERS

Capacity :100 VA -100 KVA

Input Voltage And Output Voltage : A) 1:1 B) 1:2 C) Customized
Efficiency @ 100% Load : > 95%
Regulation : 2-4% from 0.8 to unity power factor
Impedance : < 4%
Connection : Delta / Star*
Type Of Cooling : Air Cooled
DC Galvanic Isolation : > 500 Mega Ohms
Dielectric Strength : 2.5 KV, 50Hz for 1 Minute
Line Leakage Current : < 20 Micro Amps
Operating Ambient Temperature : 0-45° C
Insulation Class : F & H

* Connection can be customized to customer requirement

** Vector group will vary according to the connection

K-FACTOR TRANSFORMER FOR NON-LINEAR LOAD SPECS

K-factor transformers are designed to withstand harmonic

currents, generally caused by non-linear loads that are connected
to the main supply. These harmonic currents are usually the
source of overheating issues in the cable and induction motors.
They also increase the losses in the transformers.

Smisen’s K-factor transformers can help reduce the heating effect

of harmonic currents by using conductors that are able to carry
the harmonic currents of non-linear loads without exceeding the
temperature rating of the insulation. They also compensate for
stresses on a transformer’s winding insulation which prevents
insulation breakdown and premature failure.

Features:
- Designed for non-linear load of up to K-30
- Conductors are able to carry the harmonics of K-rated loads
without exceeding insulation temperature rating
- High-grade steel provides reduced losses in the transformer

Applications:
- Induction heaters
- Laboratories
- Industrial facilities
- Hospitals
- Computers/switching power supplies
TRANSFORMERS: TESTS CONDUCTED Our Transformers comply with IEC 61558-2-20

Load Input Output Short

Turns Ratio Test High Voltage Test Insulation Test
Current Test Circuit Test

Measuring load input current
Turns ratio test by
test at full voltage for
measurement of primary &
estimating amount of iron
secondary voltages
losses
Output shot circuit test to High Voltage test on
estimate copper losses primary & secondary w.r.t.
body & between primary &
secondary for sustaining 3
KV for 1 min
Insulation Test on primary
& secondary w.r.t. the body
& between primary &
secondary with a  500 V
Meggar

Measurement of Inducted Double

Temperature Rise Vector Group
Winding Voltage Double
Test Test Frequency
Resistance

Measurement of rise in Double voltage & double

Checking of resistance Vector Group Test
temperature by checking frequency of the rated
across the winding with conducted on all the
the variation in resistance voltage & frequency is
direct DC current three phases
of the winding induced for 1 min
AC & DC LINE CHOKES

Line/load reactors play an important role in your power system. It absorbs many of the power line disturbance, which in returns help
protect many of your sensitive equipments. Line/Load reactors is also a reliable filtering solution which can help reduce the harmonic
currents, generated by inverters and drives, in your system.
Features : General Specifications :
Improved the reliability of motor drive system Rating Range : 0.15 kW - 1200 kW
Improve power factor of the system Type : 1-Ph/2-Phase/Three Phase
Extend motor’s lifetime Input Voltage : 110/230/415/440/480 V AC (As per customer specs)
Reduce motor peak voltage, rise time, spikes, temp. and noise Current Range : 1-2500 Amps
Reduce harmonics Imax : 150%
Protect motor from long lead effects Impedance : 1.5/2/3/4/5/6/7 %
Extend semiconductor life Ambient Temp : 40ºC
AC & DC LINE CHOKES TECHNICAL SPECS
Make SMISEN
Input Voltage 380-415 V AC
Line Frequency 50/60 Hz
Impedance As per your requirements
Lamination Type CRGO M3/M4 Grade
Copper Wire Super Enamelled Wire / MAKE: BIC
Insulation Class Class F
In M.S. - Thickness - Yellow Passivation /
Mounting Bracket
Powder Coated
2.5 kV between winding to winding and
H.V. Test
winding to earth
Ambient Temperature 40 ºC
Varnishing Vacuum Impregnation Procedure
Varnish Make ISONEL 31J (Dr. Beck make)
Paint Anti-corrosive 704 Paint
Provision for Earthing Provided
Efficiency Greater than 95%
Linearity 150%
Duty Cycle 100%
Baking Temperature 150 ºC for 3 hours
Cooling Air Natural Cooling
Over Load Capacity 150% for 1min
Connectwell Terminals / Tinned Copper
Termination
Lugs / Tinned Copper Busbar
LINE CHOKE - ROUTINE TESTS LINE CHOKE - TYPE TESTS

Dimensional
Check

High Voltage
Inductance Test Visual Test Linearity Test Heat Run Test
Test

Insulation Test

Our Line Chokes comply with IEC 61558-2-20

WIRE WOUND BRAKING RESISTORS IN IP 20 ENCLOSURE

WIRE WOUND BRAKING RESISTOR DESIGN FEATURES & BENEFITS

Smisen braking resistors are based on a high grade FeCrAl Alloy wire Rated for repetitive duty
wound on threaded ceramic formers
Robust & Noise Free construction
The resistance material is a high grade FeCrAl Alloy
High overload capacity
The enclosures are made of 130 GSM Galvanised MS CRCA Steel or
MS CRCA Sheet duly powder coated Close tolerance (+/- 5%)

Ingress protection is IP 20 Temperature stable element

SMISEN 2016
WIRE WOUND BRAKING RESISTORS IN IP 20 ENCLOSURE

MECHANICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS

Thermal sensor (optional) Operating Temp. -55°C - +275°C for 1 min
Located near screw terminals
Resistor Element High Grade FeCrAl Alloy

120 GSM Galvanized MS CRCA Sheet or MS

Resistor Housing
CRCA Sheets duly powder coated

Housing Duty Cycle As per customer specs

Material : 130 GSM Galvanized MS CRCA Sheet or MS CRCA Core Material Ceramic
Sheet Duly Powder Coated
Thickness : 1/1.2/1.6/2 mm depending on the load Ambient Temperature 50 °C

Ingress Protection (IP) Rating : IP 20 375°C at full load above an ambient temperature
Maximum Temperature
of 40°C
Peak Power 150% of the rated current for 1 min
Installation
Cooling Air Natural
Units have slotted mounting points suitable for M6 fixings
Ingress Protection IP00 / IP20
Mounting Positions :
Insulation Voltage 2500 VAC / 1 min

Connections Operating Voltage 600VAC (850VDC) / 690VAC (1100VDC)

Power: Screw terminals for up to 10mm2 cable or M8/M10 stud Insulation Resistance > 1000 MΩ at 500V
terminals
Earthing Provision : Provided Dielectric Strength No breakdown at 2.5 kVAC RMS

Terminal cover Standards IEC 60068 & IEC 61180 / CE Marked

20mm gland hole provided on end face.

SMISEN 2016
 ALUMINIUM HOUSED WIRE WOUND BRAKING RESISTORS
GENERAL FEATURES
These elements have a high overload capacity and cool rapidly

Compact construction & Low Noise Level

Higher continuous dissipation by mounting directly onto heat sink or
cooling surface

TECHNICAL SPECIFICATIONS
Operating Temp. -55°C to +275°C for 1 min

Operating Voltage 600VAC (850VDC) / 690VAC (1100VDC)

Insulation Resistance > 100 MΩ at 500V

Dielectric Strength No breakdown at 2.5 kVAC RMS
Short Time Over Load 2 x Wattage Rating, 10 sec
Resistance Tolerance ± 10% (standard) or ± 5% (optional)
Core Material Ceramic
Coating on Core Silicon Epoxy Resin
Nickel Copper Plated MS Terminals or
Terminals
Temperature Resistant Teflon Cables
Resistor Element High Grade FeCrAl Alloy
275°C at full load above an ambient
Maximum Temperature
temperature of 40°C
For higher ratings, we can supply
2 or more DBRS in parallel to Housing Anodized Aluminium
achieve the required power and
resistance (ohmic) value. Cooling Air Natural
Standards IEC 60068-1 & IEC 61180-1 / CE Marked
SMISEN 2016
ALUMINIUM HOUSED WIRE WOUND BRAKING RESISTORS

SPECIFICATIONS

TERMINALS
Nickel Copper Plated M.S. Terminals or
300-500mm long Temperature Resistance Cable

MOUNTING POSITIONS :
Any mounting position is possible at full load,
but recommended positions are as follows:

INSTALLATION
The resistors do not have a separate safety earth terminal.
They must be mounted on a metallic bare, grounded surface or
an earth terminal must be affixed to one of the fastening screws

SAFETY:
For unprotected installation within normal arm’s reach, use a
protection against unintended contact
Sufficient cooling air must be available and sufficient headroom The load must be reduced at higher ambient temperatures
above the unit for the exiting hot air.
SMISEN 2016
SS304 / FECRAL PUNCHED STEEL GRID BRAKING RESISTORS
Punched steel grid resistors consist of grids punched from
corrosion resisting SS 304 grade Steel or a high-grade
FrCrAl Alloy.
The plates may be switched in series and parallel. As a
result, every conceivable resistance value can be realised
quickly and easily.
Steel-grid resistors consist of steel elements or plates
punched in a meandering pattern.
For mechanical stability the longitudinal sides of the grids
are reinforced to allow the plates to be assembled into
blocks with insulated threaded bolts.
Thanks to the large surface area, this structure results in
particularly good heat emission and is therefore suitable
for high continuous outputs. In addition, the large mass of
the resistor packages permits very high impulse loads.
SMISEN 2016
SS304 / FECRAL PUNCHED STEEL GRID BRAKING RESISTORS
SPECIFICATIONS
MECHANICAL SPECS
120 GSM Galvanized MS CRCA Sheet or MS
Outer Case
CRCA Sheets duly powder coated
Enclosure Sheet Thickness 1.2/1.6/2.0/2.5 mm
Mounting Floor Mounting / Wall Mounting
Base Stand/Stool Extra Stool can be provided in required
Cable Entry Bottom Entry / Side Entry / Top Entry
Ingress Protection (IP) Rating IP20-IP43
Lifting Hooks M10
TECHNICAL SPECS
Resistor Element SS304 Punched Grid Plates
Ceramic Insulators provided between SS304
Insulators
plates
Operating Voltage 600VAC (850VDC) / 690VAC (1100VDC)
Cooling Natural Air Cooling / Forced Cooling
Peak Power 150% for 1 min
Insulation Voltage 2500 VAC / 1 min
Copper/Aluminium Busbar Links or Stud
Terminals
Terminals
Ambient Temperature 50 °C
Maximum Temperature Maximum 375 °C over ambient
Insulation Resistance > 20 MΩ at 1000VDC
Dielectric Strength No breakdown at 2.5 kVAC RMS
Earthing Bolt M8 Size Bolt
DE-TUNED FILTERS
We manufacture chokes for operation in reactive power compensation systems to protect capacitive batteries. Together with capacitors
they form resonance system which limit amplitude of harmonics currents. There is also a possibility to insert sensors in windings in order
to protect the choke from overheating.

Filter Specifications:

Design : Chokes are produced according to IEC 60938

specification

Winding material : Copper or Aluminium

Insulation Class : Class F (155 °C)

Protection Degree : IP00

Rated Voltage of Capacitor : As per customer specs

Rated Supply Voltage : As per customer specs

Resonance Frequency : 7%(fr:189 Hz)/14%(fr:134Hz)

Output : 2.5 KVAR to 100KVAR

Thermal cutoff : 135 C

DIVISION I1: CNC BASED SHEET METAL FABRICATION AND POWDER COATING

Smisen Controls is a leading full-service custom

sheet metal fabrication company. We specialize in
punching, bending, welding, and powder coat finishing
necessary for all types of Mild Steel & Stainless
Steel fabrication products.

We also have a comprehensive range of 9-fold

standard panel enclosures, which are both user-
friendly and made for any working environment, no
matter how harsh or clinically clean. The details of the
same are mentioned in the fore coming slides.
 GET IN TOUCH
ANKIT GUPTA
Head of Sales
Ph: +91 9833777803
Email: sales@smisencontrols.com

Head Office & Unit 1: Unit II:

Plot No. B-44, Additional Ambernath, Plot No. EL-9, Electronic Zone, MIDC,
M.I.D.C, Ambernath (E), Thane, TTC Industrial Area, Mahape,
Maharashtra - 421507 Navi Mumbai - 400701
T: 0251 2621899/2621651 T: 022 27610498